US20200359877A1 - Robotic surgical assemblies and adapter assemblies thereof - Google Patents
Robotic surgical assemblies and adapter assemblies thereof Download PDFInfo
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- US20200359877A1 US20200359877A1 US16/961,321 US201916961321A US2020359877A1 US 20200359877 A1 US20200359877 A1 US 20200359877A1 US 201916961321 A US201916961321 A US 201916961321A US 2020359877 A1 US2020359877 A1 US 2020359877A1
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- housing
- endoscope
- proximal
- distal
- assembly
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-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
- A61B1/00112—Connection or coupling means
- A61B1/00121—Connectors, fasteners and adapters, e.g. on the endoscope handle
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
- A61B1/00147—Holding or positioning arrangements
- A61B1/00149—Holding or positioning arrangements using articulated arms
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
- A61B1/00147—Holding or positioning arrangements
- A61B1/0016—Holding or positioning arrangements using motor drive units
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods
- A61B17/00234—Surgical instruments, devices or methods for minimally invasive surgery
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
- A61B34/37—Leader-follower robots
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B1/00—Instruments for performing medical examinations of the interior of cavities or tubes of the body by visual or photographical inspection, e.g. endoscopes; Illuminating arrangements therefor
- A61B1/00131—Accessories for endoscopes
- A61B1/00133—Drive units for endoscopic tools inserted through or with the endoscope
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods
- A61B2017/00367—Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like
- A61B2017/00398—Details of actuation of instruments, e.g. relations between pushing buttons, or the like, and activation of the tool, working tip, or the like using powered actuators, e.g. stepper motors, solenoids
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B17/00—Surgical instruments, devices or methods
- A61B2017/00477—Coupling
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
- A61B2034/301—Surgical robots for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B34/00—Computer-aided surgery; Manipulators or robots specially adapted for use in surgery
- A61B34/30—Surgical robots
- A61B2034/302—Surgical robots specifically adapted for manipulations within body cavities, e.g. within abdominal or thoracic cavities
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/90—Identification means for patients or instruments, e.g. tags
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/90—Identification means for patients or instruments, e.g. tags
- A61B90/94—Identification means for patients or instruments, e.g. tags coded with symbols, e.g. text
- A61B90/96—Identification means for patients or instruments, e.g. tags coded with symbols, e.g. text using barcodes
Definitions
- an adapter assembly for connecting an endoscope to a robotic surgical system.
- the adapter assembly includes a proximal housing, a distal housing, and a drive assembly.
- the proximal housing has a proximal portion and a distal portion.
- the proximal portion of the proximal housing is configured to be coupled to an instrument drive unit of a robotic surgical system.
- the distal portion of the proximal housing defines an opening therein.
- the distal housing includes a proximal portion and a distal portion.
- the proximal portion of the distal housing is rotatably received within the opening of the distal portion of the proximal housing.
- the distal portion of the distal housing defines a channel longitudinally therethrough that is configured for non-rotatable receipt of an endoscope.
- the drive assembly includes an input and an output.
- the input is configured to be operably coupled to a motor of the instrument drive unit.
- the output is operably coupled to the proximal portion of the distal housing to rotate the distal housing relative to the proximal housing.
- the adapter assembly may include a pair of bearings.
- the pair of bearings may be longitudinally spaced from one another and disposed between an outer surface of the distal housing and an inner surface of the proximal housing to facilitate rotation of the distal housing relative to the proximal housing.
- the proximal housing may define an opening in the proximal portion thereof for passage of a cable of an endoscope.
- a surgical assembly for interconnecting an endoscope and a surgical robotic arm.
- the surgical assembly includes a surgical instrument holder and an adapter assembly.
- the surgical instrument holder is supported on a surgical robotic arm.
- the adapter assembly includes a proximal housing, a distal housing, and a drive assembly.
- the proximal housing has a proximal portion and a distal portion.
- the proximal portion of the proximal housing is configured to be coupled to an instrument drive unit of the surgical assembly.
- the distal portion of the proximal housing defines an opening therein.
- the distal housing includes a proximal portion and a distal portion.
- the proximal portion of the distal housing is rotatably received within the opening of the distal portion of the proximal housing.
- the distal portion of the distal housing defines a channel longitudinally therethrough that is configured for non-rotatable receipt of an endoscope.
- the drive assembly includes an input and an output.
- the input is configured to be operably coupled to a motor of the instrument drive unit.
- the output is operably coupled to the proximal portion of the distal housing to rotate the distal housing and the endoscope relative to the proximal housing.
- the surgical instrument holder may include a motor operably coupled to the instrument drive unit such that actuation of the motor of the surgical instrument holder effects rotation of each of the instrument drive unit, the proximal and distal housings of the adapter assembly, and the endoscope relative to the surgical instrument holder.
- the rotation of the endoscope caused by the motor of the surgical instrument holder may be at a slower rate than the rotation of the endoscope caused by the motor of the instrument drive unit.
- a method of assembling an endoscopic surgical assembly includes supporting a surgical instrument holder on a surgical robotic arm.
- the surgical instrument holder includes a motor.
- An instrument drive unit having a motor is provided, and the adapter assembly is provided.
- the method further includes supporting the instrument drive unit on the surgical instrument holder, coupling the proximal portion of the proximal housing to the instrument drive unit thereby operably coupling the input of the adapter assembly to the motor of the instrument drive unit, disposing a proximal portion of an endoscope within the channel defined in the distal housing of the adapter assembly, and actuating the motor of the instrument drive unit to effect rotation of the distal housing of the adapter assembly and the endoscope relative to the proximal housing of the adapter assembly.
- the adapter assembly may further include a latch pivotably connected to the proximal portion of the distal housing, and a lock connected to the proximal portion of the distal housing.
- the latch is configured to selectively connect to the lock for selectively retaining an endoscope within the adapter assembly.
- an adapter assembly for an endoscope includes an elongate housing and a locking collar.
- the elongate housing defines a channel longitudinally therethrough that is configured for receipt of an endoscope.
- the locking collar includes an annular member non-rotatably connected to a proximal end of the elongate housing, and a surface feature extending distally from the annular member. The surface feature is configured for coupling the locking collar to a surgical robotic arm.
- the annular member may include a threaded inner surface configured to threadingly engage a surgical instrument holder.
- the surface feature of the locking collar may include two arcuate tabs that extend distally from the annular member.
- the elongate housing may include a first half section and a second half section removably connected to the first half section.
- the annular member of the locking collar may include a threaded inner surface configured to threadingly engage a threaded outer surface of the inner member of the surgical instrument holder.
- the surgical instrument holder may include a motor operably coupled to the inner member of the surgical instrument holder such that actuation of the motor rotates the inner member, the adapter assembly, and the endoscope.
- the surgical assembly may further include a drive assembly, which includes a pulley, a belt, and a ring gear.
- the pulley is rotatably disposed within the outer member and in operable engagement with the motor such that actuation of the motor rotates the pulley.
- the belt is rotatably disposed within the outer member and in operable engagement with the pulley such that rotation of the pulley effects rotation of the belt.
- the ring gear is non-rotatably disposed about the inner member and in operable engagement with the belt such that rotation of the belt effects rotation of the inner member.
- the belt may be a closed loop and may include teeth extending from an inner surface of the belt.
- the ring gear may have teeth extending from an outer surface thereof that are in operable engagement with the teeth of the belt.
- FIG. 1 is a schematic illustration of a robotic surgical system including a robotic surgical assembly in accordance with the present disclosure
- FIG. 6 is a perspective view of the adapter assembly of FIG. 3 , illustrating a proximal housing, in transparent form, a distal housing, and a drive assembly;
- FIG. 9 is a cross-sectional view, taken along lines 9 - 9 in FIG. 8 , of the adapter assembly having the endoscope disposed therein;
- FIG. 11 is a perspective view of the adapter assembly of FIG. 8 with the endoscope disposed therein and illustrating a latch mechanism in an unlocked state;
- FIG. 13 is a perspective view of the adapter assembly of FIG. 12 coupled to the endoscope of FIG. 7 ;
- FIG. 14 is an enlarged view of the adapter assembly of FIG. 13 having the endoscope coupled thereto;
- FIG. 15 is a perspective view of the surgical instrument holder of FIG. 12 ;
- FIG. 17 is a cross-sectional view, taken along lines 17 - 17 of FIG. 15 , illustrating a drive assembly of the surgical instrument holder;
- FIG. 18 is a cross-sectional view, taken along lines 18 - 18 of FIG. 15 , illustrating the drive assembly of the surgical instrument holder;
- FIG. 19 is a cross-sectional view, taken along lines 19 - 19 of FIG. 15 , illustrating the drive assembly of the surgical instrument holder;
- FIG. 21A is a perspective view of another embodiment of an adapter assembly for interconnecting the instrument drive unit of FIG. 2 and the endoscope of FIG. 7 ;
- FIG. 23 is a perspective view of the adapter assembly of FIG. 21A illustrating a door of the adapter assembly in an open configuration exposing a locking assembly;
- Embodiments of the presently disclosed surgical assembly including a surgical instrument holder, an instrument drive unit, an adapter assembly, and an endoscope, and methods thereof, are described in detail with reference to the drawings, in which like reference numerals designate identical or corresponding elements in each of the several views.
- distal refers to that portion of the surgical instrument holder, instrument drive unit, adapter assembly, and/or endoscope, that is closer to the patient
- proximal refers to that portion of the surgical instrument holder, instrument drive unit, adapter assembly, and/or endoscope, that is farther from the patient.
- a robotic surgical system that includes a robotic surgical assembly, which is coupled with or to a robotic arm.
- the robotic surgical assembly generally includes a surgical instrument holder, an adapter assembly, which is coupled to the surgical instrument holder, and an endoscope, which is coupled to the adapter assembly.
- the endoscope may be rotated by actuation of a motor supported in the surgical instrument holder, which transfers its rotational motion to the adapter assembly and in turn the endoscope.
- Operating console 5 includes a display device 6 , which is set up in particular to display three-dimensional images; and manual input devices 7 , 8 , by means of which a person (not shown), for example a surgeon, is able to telemanipulate robotic arms 2 , 3 in a first operating mode, as known in principle to a person skilled in the art.
- Each of the robotic arms 2 , 3 may be composed of a plurality of members, which are connected through joints.
- Robotic arms 2 , 3 may be driven by electric drives (not shown) that are connected to control device 4 .
- Robotic surgical system 1 is configured for use on a patient “P” lying on a surgical table “ST” to be treated in a minimally invasive manner by means of a surgical instrument, e.g., endoscope 200 .
- Robotic surgical system 1 may also include more than two robotic arms 2 , 3 , the additional robotic arms likewise being connected to control device 4 and being telemanipulatable by means of operating console 5 .
- a surgical instrument, for example, endoscope 200 may also be attached to the additional robotic arm.
- each motor of the instrument drive unit 110 can be configured to actuate a drive rod/cable or a lever arm to effect operation and/or movement of an electromechanical surgical instrument (not shown).
- robotic surgical system 1 includes the robotic surgical assembly 100 , which is coupled with or to robotic arm 2 or 3 .
- the robotic surgical assembly 100 includes the surgical instrument holder 102 , the instrument drive unit 110 , the adapter assembly 120 , and the endoscope 200 .
- Instrument drive unit 110 transfers power and actuation forces from a motor 115 thereof to a drive assembly 160 (See FIG. 5 ) of adapter assembly 120 to drive a rotation of endoscope 200 up to least about 180 degrees about its longitudinal axis “X.”
- Endoscope 200 may be rotated at least an additional 180 degrees by actuation of motor “M” supported in surgical instrument holder 102 , which transfers its rotational motion to adapter assembly 120 and in turn to endoscope 200 .
- surgical assembly 100 provides two mechanical pathways to adjust the rotational position of endoscope 200 , with each mechanical pathway resulting in a different rate of rotation of endoscope 200 , as will be described below.
- surgical instrument holder 102 of surgical assembly 100 functions to support instrument drive unit 110 and to actuate a rotation of motor assembly 114 of instrument drive unit 110 .
- Surgical instrument holder 102 includes a back member or carriage 104 , and an outer member or housing 106 extending laterally (e.g., perpendicularly) from an end of carriage 104 .
- housing 106 may extend at various angles relative to carriage 104 and from various portions of carriage 104 .
- Carriage 104 has a first side 108 a and a second side 108 b , opposite first side 108 a .
- First side 108 a of carriage 104 is detachably connectable to rail 40 of robotic arm 2 and enables surgical instrument holder 102 to slide or translate along rail 40 of robotic arm 2 .
- Second side 108 b of carriage 104 is configured to non-rotatably support a housing or outer shell 112 of instrument drive unit 110 .
- the drive shaft of carriage 104 has a gear or coupling member (not shown) configured for operable engagement with a gear or coupling member (not shown) of motor assembly 114 of instrument drive unit 110 to transfer a rotation from motor “M” of surgical instrument holder 102 to motor assembly 114 of instrument drive unit 110 , as will be described in detail below.
- motor “M” of surgical instrument holder 102 may drive the rotation of motor assembly 114 of instrument drive unit 110 by any suitable drive mechanism, for example, a gear assembly, a rack and pinion, pulley friction drive, hydraulics, pneumatics, a cable, belt, or the like.
- Housing 106 of surgical instrument holder 102 defines a channel (not shown) therethrough configured to rotatably receive and support instrument drive unit 110 therein.
- Housing 106 has a generally oblong semicircular shape, but in some embodiments, housing 106 may assume a variety of shapes, such as, for example, C-shaped, U-shaped, V-shaped, hook-shaped, or the like.
- surgical assembly 100 includes the adapter assembly 120 that selectively intercouples instrument drive unit 110 and endoscope 200 to transfer rotational motion originating from instrument drive unit 110 into rotational motion of endoscope 200 about its longitudinal axis “X.”
- Adapter assembly 120 generally includes a proximal housing 122 , a distal housing 124 rotatably coupled to proximal housing 122 , and a drive assembly 160 disposed within proximal housing 122 and configured to rotate distal housing 124 relative to proximal housing 122 .
- Proximal portion 122 a of proximal housing 120 defines another pair of openings 134 a , 134 b that extend between inner and outer surfaces 132 a , 132 b . Openings 134 a , 134 b are configured for the passage of cables, for example, a light or fiber optic cable 210 and a communications cable 212 of endoscope 200 , from hollow interior 128 of proximal housing 122 to an exterior of proximal housing 122 of adapter assembly 120 .
- proximal portion 122 a may have more than two openings for the passage of cables, or only one opening for the passage of one cable.
- Distal portion 122 b of proximal housing 122 defines a distal opening 136 therethrough that is in line with a longitudinal axis defined by proximal housing 122 .
- Distal portion 122 b of proximal housing 122 defines a pair of annular cutouts 138 a , 138 b formed in inner surface 132 a thereof.
- Annular cutouts 138 a , 138 b are longitudinally spaced from one another and rotatably retain respective first and second bearings 140 a , 140 b of drive assembly 160 .
- first and second bearings 140 a , 140 b may be substituted with bushings.
- distal housing 124 of adapter assembly 120 has a proximal portion 124 a rotatably received in distal opening 136 of proximal housing 122 , and a distal portion 124 b .
- Proximal portion 124 a of distal housing 124 has the first and second bearings 140 a , 140 b disposed thereabout.
- first and second bearings 140 a , 140 b are disposed between inner surface 132 a of proximal housing 122 and an outer surface of distal housing 124 to facilitate rotation of distal housing 124 relative to proximal housing 122 .
- Distal housing 124 of adapter assembly 120 has a generally elongated tubular configuration and defines a channel 142 longitudinally therethrough.
- Channel 142 is configured to non-rotatably receive and retain a proximal portion 202 (e.g., a handle portion) of endoscope 200 .
- distal housing 124 may be monolithically formed from a pliable material that conforms to proximal portion 202 of endoscope 200 such that endoscope 200 can be selectively inserted into or removed from distal housing 124 .
- Distal housing 124 defines an opening 146 extending between an inner surface 148 a and an outer surface 148 b thereof. Opening 146 of distal housing 124 has an elliptical shape and is configured to align with control buttons 203 on proximal portion 202 of endoscope 200 upon receipt of endoscope 200 into distal housing 124 .
- drive assembly 160 of adapter assembly 120 is configured to transfer rotation of drive shaft 117 ( FIG. 2 ) of instrument drive unit 110 into rotation of distal housing 124 of adapter assembly 120 relative to proximal housing 122 of adapter assembly 120 .
- Drive assembly 160 includes a first drive shaft 162 having a proximal end 162 a and a distal end 162 b .
- Proximal end 162 a of first drive shaft 160 has an input 164 configured for detachable operable engagement with the gear (not shown) of drive shaft 117 ( FIG. 2 ) of motor 115 of instrument drive unit 110 such that actuation of motor 115 of instrument drive unit 110 results in rotation of first drive shaft 162 of drive assembly 160 .
- Input 164 of drive assembly 160 is in the form of a gear, such as, for example, a crown gear.
- Distal end 162 b of first drive shaft 162 has a gear, such as, for example, a spur gear 166 that is rotatably supported on a proximal mounting plate 168 a of proximal housing 122 .
- Proximal mounting plate 168 a is fixed within proximal portion 122 a of proximal housing 122 and is prevented from rotating therein.
- Proximal mounting plate 168 a defines a bore 170 therethrough.
- Proximal mounting plate 168 has a robotic system identification connector 165 that interfaces with a corresponding connector (not shown) of instrument drive unit 110 .
- Connector 165 of adapter assembly 120 may be a magnetic, resistive or digital interface for identification, use, and/or life management, which can be read by a surgical system and/or feedback display.
- Drive assembly 160 includes a second drive shaft 172 extending longitudinally through hollow interior 128 of proximal housing 122 and is laterally offset from first drive shaft 162 .
- Second drive shaft 172 has a proximal end 172 a extending through bore 170 of proximal mounting plate 168 a , and a distal end 172 b extending through a bore 169 of a distal mounting plate 168 b , located distally from proximal mounting plate 168 a .
- Distal mounting plate 168 b similar to proximal mounting plate 168 a , is fixed within proximal housing 122 and prevented from rotating therein.
- Proximal end 172 a of second drive shaft 172 has a gear, such as, for example, a spur gear 174 , in operable engagement with spur gear 166 of first drive shaft 162 such that rotation of first drive shaft 162 results in rotation of second drive shaft 172 .
- Distal end 172 b of second drive shaft 172 has an output 176 in the form of a gear in operable engagement with teeth 152 of ring gear 150 of distal housing 124 such that rotation of second drive shaft 172 results in rotation of distal housing 124 relative to proximal housing 122 .
- surgical assembly 100 includes an endoscope, such as, for example, a standalone endoscope 200 . It is contemplated that a plurality of different types of endoscopes may be able to fit within distal housing 124 of adapter assembly 120 other than endoscope 200 illustrated in FIG. 7 . Alternately, it is contemplated that a variety of different distal housings 124 for adapter assembly 120 may be available or provided which are specifically configured to interconnect a specific endoscope to robotic surgical system 1 .
- Endoscope 200 generally includes a proximal portion 202 having manual control buttons 203 , and an endoscopic tube housing 204 extending distally from proximal portion 202 .
- Rotation of input 164 rotates first drive shaft 162 of drive assembly 160 , and in turn rotates second drive shaft 172 of drive assembly 160 due to gears 166 , 174 of respective first and second drive shafts 162 , 172 being in meshing engagement. Since gear 174 of second drive shaft 172 is in operable engagement with ring gear 150 of distal housing 124 , rotation of second drive shaft 172 of drive assembly 160 effects rotation of distal housing 124 relative to proximal housing 122 . With endoscope 200 retained within distal housing 124 , endoscope 200 rotates about its longitudinal axis “X” as distal housing 124 rotates. It is contemplated that by actuating motor 115 of motor assembly 114 , distal housing 124 and endoscope 200 can be rotated up to about 180 degrees, in either direction, relative to proximal housing 122 .
- motor assembly 114 of instrument drive unit 110 is non-rotatably connected to proximal portion 122 a of proximal housing 122 of adapter assembly 120 , rotation of motor assembly 114 of instrument drive unit 110 causes proximal housing 122 of adapter assembly 120 to rotate and in turn rotates distal housing 124 of adapter assembly 120 and endoscope 200 about its longitudinal axis “X.” It is contemplated that distal housing 124 of adapter assembly 120 and endoscope 200 can be rotated up to about 180 degrees, in either direction, by motor “M” of surgical instrument holder 102 .
- the endoscope 200 may be rotated in such a manner that the cables 210 , 212 thereof do not swing close to the rail 40 .
- Proximal housing 322 of adapter assembly 320 has a mechanical interface, such as, for example, a female or male mating feature 326 , configured to non-rotatably couple to a corresponding mating feature (not shown) of motor assembly 114 ( FIG. 2 ) of instrument drive unit 110 .
- a rotation of motor assembly 114 of instrument drive unit 110 results in a rotation of adapter assembly 320 and any surgical instrument attached thereto, for example, endoscope 200 .
- a proximal end 322 a of proximal housing 322 has a plurality of openings 334 a , 334 b defined therein configured for passage of proximal ends of a light cable 212 and a communications cable 210 of endoscope 200 .
- Proximal housing 322 has a wire holder 323 configured to store cables 210 , 212 of endoscope 200 therein when cables 210 , 212 are not passed through openings 334 a , 334 b.
- Latch 342 of latch lock mechanism 340 is pivotable between a locked configuration, as shown in FIG. 10 , and an unlocked configuration, as shown in FIG. 11 .
- the locked configuration male mating feature 346 of latch 342 is engaged to the female mating feature of lock 344 , thereby encapsulating couplers 206 , 208 of endoscope 200 within proximal portion 324 a of distal housing 324 and inhibiting removal of endoscope 200 therefrom.
- latch 342 is spaced from lock 344 allowing for either the removal of endoscope 200 from adapter assembly 320 or the insertion of endoscope 200 into adapter assembly 320 .
- any suitable locking mechanism may be provided on distal portion 324 b of adapter assembly 320 or any portion of adapter assembly 320 to aid in the selective securement of endoscope 200 within adapter assembly 320 .
- Distal portion 324 b of distal housing 324 has a generally elongate configuration and a hollow interior 328 configured for receipt of an endoscope, for example, endoscope 200 .
- Hollow interior 328 has a generally non-circular shape, for example, rectangular, for non-rotatably retaining endoscope 200 therein. Due to the shape of hollow interior 328 of distal portion 324 b of distal housing 324 , a rotation of distal housing 324 of adapter assembly 320 causes endoscope 200 to rotate therewith.
- Distal housing 324 of adapter assembly 320 further includes an inner housing 350 seated within distal portion 324 b of distal housing 324 .
- Inner housing 350 has a curved wall 352 that extends longitudinally within distal housing 324 and is configured to cup or partially surround an outer surface of proximal portion 202 of endoscope 200 .
- Inner housing 350 also includes a base 354 having a generally squared shape that prevents inner housing 350 from rotating within and relative to distal housing 324 . Base 354 prevents endoscope 200 from sliding distally out of adapter assembly 320 .
- inner housing 350 may be pivotable in relation to distal portion 324 b of distal housing 324 to facilitate insertion of endoscope 200 into bore 356 of inner housing 350 .
- drive assembly 360 of adapter assembly 320 is configured to transfer rotation of drive shaft 117 ( FIG. 2 ) of instrument drive unit 110 into rotation of distal housing 324 of adapter assembly 320 relative to proximal housing 322 of adapter assembly 320 .
- Drive assembly 360 includes a first drive shaft 362 having a proximal end 362 a and a distal end 362 b .
- Proximal end 362 a of first drive shaft 360 has an input 364 in the form of a gear, such as, for example, a crown gear.
- Input 364 is configured for detachable operable engagement with the gear (not shown) of drive shaft 117 ( FIG.
- Distal end 362 b of first drive shaft 362 has a gear, such as, for example, a spur gear 366 .
- Distal end 372 b of second drive shaft 372 is disposed within proximal portion 324 a of distal housing 324 and is fixed to a surface thereof such that rotation of second drive shaft 372 results in a rotation of distal housing 324 relative to proximal housing 322 .
- drive assembly 360 of adapter assembly 320 may be substituted with any suitable mechanism that transfers rotational motion originating from motor 115 of instrument drive unit 110 into rotation of distal housing 324 of adapter assembly 320 relative to proximal housing 322 of adapter assembly 320 .
- carriage 104 ( FIG. 2 ) of surgical instrument holder 102 is attached to rail 40 of robotic arm 2 .
- Instrument drive unit 110 is positioned within the channel (not shown) of surgical instrument holder 102 and supported on side 108 b of carriage 104 of surgical instrument holder 102 .
- Proximal portion 322 a of proximal housing 322 of adapter assembly 320 is non-rotatably coupled to motor assembly 114 of instrument drive unit 110 and motor 115 of instrument drive unit 110 is operably coupled to input 364 of drive assembly 360 of adapter assembly 320 .
- Tube 204 of endoscope 200 is slidably received within bore 356 of inner housing 350 of adapter assembly 320 to seat endoscope 200 in inner housing 350 of adapter assembly 320 .
- endoscope 200 may be rotated at a first rate or a second rate, slower than the first rate, depending on how precise the clinician needs to be with positioning the endoscope 200 in a surgical site.
- a clinician operating manual input devices 7 , 8 of surgical system 1 may actuate motor 115 of motor assembly 114 of instrument drive unit 110 .
- Actuation of motor 115 of instrument drive unit 110 rotates the gear (not shown) thereof, which rotates input 364 of drive assembly 360 of adapter assembly 320 due to input 364 of drive assembly 360 being operably engaged to the gear of instrument drive unit 110 .
- Rotation of input 364 rotates first drive shaft 362 of drive assembly 360 , and in turn rotates second drive shaft 372 of drive assembly 360 due to gears 366 , 374 of respective first and second drive shafts 362 , 372 being in meshing engagement. Since distal end 372 b of second drive shaft 372 is fixed to distal housing 324 , rotation of second drive shaft 372 of drive assembly 360 effects rotation of distal housing 324 relative to proximal housing 322 . With endoscope 200 retained within distal housing 324 , endoscope 200 rotates about its longitudinal axis “X” as distal housing 324 rotates. It is contemplated that by actuating motor 115 of motor assembly 114 , distal housing 324 and endoscope 200 can be rotated up to about 180 degrees, in either direction, relative to proximal housing 322 .
- a clinician operating manual input devices 7 , 8 of surgical system 1 may actuate motor “M” of surgical instrument holder 102 .
- Actuation of motor “M” of surgical instrument holder 102 drives a rotation of the motor shaft (not shown) thereof, which transfers its rotational motion to motor assembly 114 of instrument drive unit 110 .
- motor assembly 114 of instrument drive unit 110 is non-rotatably connected to proximal portion 322 a of proximal housing 322 of adapter assembly 320 , rotation of motor assembly 114 of instrument drive unit 110 causes proximal housing 322 of adapter assembly 320 to rotate and in turn rotates distal housing 324 of adapter assembly 320 and endoscope 200 about its longitudinal axis “X.” It is contemplated that distal housing 324 of adapter assembly 320 and endoscope 200 can be rotated up to about 180 degrees, in either direction, by motor “M” of surgical instrument holder 102 .
- the surgical assembly 400 includes an endoscope, such as, for example, the stand alone endoscope 200 of FIG. 7 , and an adapter assembly 420 configured for receipt of endoscope 200 . It is contemplated that a plurality of different types of endoscopes may be able to fit within an elongate housing 422 of adapter assembly 420 other than endoscope 200 illustrated in FIG. 7 . Alternately, it is contemplated that a variety of different elongate housings 422 of adapter assembly 420 may be available or provided which are specifically configured to interconnect a specific endoscope to robotic surgical system 1 ( FIG. 1 ).
- Locking collar 424 of adapter assembly 420 is receivable within surgical instrument holder 402 to be drivingly coupled to a motor “M” ( FIG. 20 ) of surgical instrument holder 402 such that an actuation of motor “M” effects rotation of adapter assembly 420 .
- Locking collar 424 includes an annular member 426 and a pair of surface features 428 a , 428 b extending distally therefrom.
- Annular member 426 of locking collar 424 is non-rotatably disposed about proximal end 422 a of elongate housing 422 to transfer rotation caused by actuation of “M” of surgical instrument holder 402 to elongate housing 422 and in turn to endoscope 200 .
- Surface features 428 a , 428 b of locking collar 424 are male mating members, such as, for example, a pair of arcuate tabs extending distally from annular member 426 of locking collar 424 .
- Tabs 428 a , 428 b are configured for mating receipt within respective recesses 494 a , 494 b defined in inner member 490 of surgical instrument holder 402 to assist in the transfer of rotational motion from inner member 490 of surgical instrument holder 402 to locking collar 424 of adapter assembly 420 .
- surgical instrument holder 402 of surgical assembly 400 functions to support adapter assembly 420 therein, and to effect a rotation of adapter assembly 420 relative thereto.
- Surgical instrument holder 402 which is similar to the holder 102 of FIG. 2 , includes a back member or carriage 404 , and an outer member or housing 406 extending laterally (e.g., perpendicularly) from an end of carriage 404 .
- outer member 406 may extend at various angles relative to carriage 404 and from various portions of carriage 404 .
- Carriage 404 has a first side 408 a and a second side 408 b , opposite first side 408 a .
- First side 408 a of carriage 404 is slidably connected to rail 40 of robotic arm 2 ( FIG. 2 ) to enable surgical instrument holder 402 to slide or translate along rail 40 ( FIG. 2 ) of robotic arm 2 .
- first side 408 a of carriage 404 may also be detachably connected to rail 40 .
- the drive shaft of carriage 404 is operably coupled to a drive assembly 450 of surgical instrument holder 402 , which transfers a rotation from motor “M” of surgical instrument holder 402 to adapter assembly 420 when adapter assembly 420 is received in surgical instrument holder 402 , as will be described in detail below.
- drive assembly 450 of surgical instrument holder 402 resides within outer member 406 of surgical instrument holder 402 and is configured to transfer a rotation of the drive shaft of motor “M” of surgical instrument holder 402 into rotational motion of adapter assembly 420 when adapter assembly 420 is operably received within surgical instrument holder 402 .
- drive assembly 450 of surgical instrument holder 402 includes a first pulley 454 and a second pulley 456 each disposed within outer member 406 .
- First pulley 454 is non-rotatably coupled to the drive shaft of motor “M” of surgical instrument holder 402 such that rotation of the drive shaft effects rotation of first pulley 454 relative to outer member 406 .
- First and second pulleys 454 , 456 may be selectively movable within housing 406 to different locations of housing 406 .
- First and second pulleys 454 , 456 are each in the form of gears, such as, for example, spur gears, having teeth 458 extending radially from a periphery thereof.
- first and second pulleys 454 , 456 may have smooth outer surfaces without teeth.
- Drive assembly 450 further includes a drive strap or belt 460 rotatably and/or translatably received within outer member 406 .
- Belt 460 is a closed loop and fabricated from a pliable material such that belt 460 may be manipulated into any suitable shape.
- belt 460 takes on the oblong semicircular shape of outer member 406 upon being received in outer member 406 .
- belt 460 may be formed from a rigid material and have a permanent oblong semicircular shape corresponding to the shape of outer member 406 .
- Belt 460 has teeth 462 extending from an inner surface thereof.
- Recess 494 b of lower inner member 490 c is configured for receipt of the other tab of tabs 428 a , 428 b of adapter assembly 420 such that upon receipt of adapter assembly 420 within surgical instrument holder 402 , tabs 428 a , 428 b of locking collar 424 of adapter assembly 420 are seated within recesses 494 a , 494 b of inner member 490 of surgical instrument holder 402 . In this way, rotation of inner member 490 relative to outer member 406 causes adapter assembly 420 to rotate therewith.
- endoscope 200 may be manipulated, for example, rotated, to a selected rotational position about its longitudinal axis “X.”
- a clinician operating manual input devices 7 , 8 of surgical system 1 may actuate motor “M” of surgical instrument holder 402 .
- Actuation of motor “M” of surgical instrument holder 402 drives a rotation of the motor shaft thereof, which transfers its rotational motion to first pulley 454 of drive assembly 450 .
- belt 460 of drive assembly 450 is in operable engagement with first pulley 454 of drive assembly 450
- ring gear 480 of drive assembly 450 is in operable engagement with belt 460
- rotation of first pulley 454 causes belt 460 of drive assembly 450 to rotate and in turn causes ring gear 480 of drive assembly 450 to rotate.
- Adapter assembly 520 selectively intercouples instrument drive unit 110 ( FIG. 2 ) and an endoscope, for example, endoscope 200 ( FIG. 7 ), to transfer rotational motion originating from instrument drive unit 110 ( FIG. 2 ) into rotational motion of endoscope 200 about its longitudinal axis “X.”
- Adapter assembly 520 generally includes a proximal housing 522 , and a distal housing 524 non-rotatably coupled to proximal housing 522 .
- Proximal housing 522 of adapter assembly 520 has a mechanical interface, such as, for example, a female or male mating feature 526 , configured to non-rotatably couple to a corresponding mating feature (not shown) of motor assembly 114 ( FIG. 2 ) of instrument drive unit 110 .
- a rotation of motor assembly 114 of instrument drive unit 110 results in a rotation of adapter assembly 520 and any surgical instrument attached thereto, for example, endoscope 200 .
- Proximal housing 522 of adapter assembly 520 has a main body 522 a and a latch or door 522 b pivotably coupled to main body 522 a .
- Main body 522 a defines an arcuate channel 529 therein configured for the passage of proximal ends of a light cable 212 and a communications cable 210 of endoscope 200 , or any suitable wire or cable of endoscope 200 , for example, a fiber optic cable.
- the configuration of the arcuate channel 529 is such that the arcuate channel 529 bends the cable of endoscope 200 and routs the proximal end of the cable of endoscope 200 in a distal direction.
- Proximal housing 522 of adapter assembly 520 includes a locking assembly 530 disposed in the main body 522 a and which is configured to releasably lock the door 522 b of proximal housing 522 to main body 522 a , as will be described herein.
- Locking assembly 530 includes a rotatable member or button 532 , a biasing member, for example, a torsion spring 534 , and a cap 536 .
- the rotatable member 532 is rotatably disposed within main body 522 a so as to not project from main body 522 a , thereby reducing the likelihood of an inadvertent actuation of rotatable member 532 .
- ramped end 542 of projection 540 of door 522 b engages finger 538 of rotatable member 532 to lift or raise finger 538 of rotatable member 532 , which, in turn, rotates rotatable member 532 in a first direction (e.g., a clockwise direction).
- a first direction e.g., a clockwise direction
- finger 538 of rotatable member 532 Upon closing door 522 b of proximal housing 522 , finger 538 of rotatable member 532 passes over ramped end 542 of projection 540 to permit the resilient bias of torsion spring 534 of locking assembly 530 to rotate rotatable member 532 in a second direction (e.g., a counter-clockwise direction) to seat or dispose finger 538 of rotatable member 532 in cutout 544 of projection 540 .
- a second direction e.g., a counter-clockwise direction
- finger 538 of locking assembly 530 With finger 538 of locking assembly 530 disposed within cutout 544 of projection 540 , opening door 522 b relative to main housing 522 a is resisted or prevented by the coupling of finger 538 of main body 522 a and projection 540 of door 522 b.
- distal housing 524 of adapter assembly 520 has a semi-cylindrical shape (see FIG. 21B ) configured to partially surround endoscope 200 .
- Distal housing 524 defines a hollow interior 528 having a generally non-circular shape, for example, rectangular, for non-rotatably retaining endoscope 200 therein. Due to the shape of hollow interior 528 of distal housing 524 , a rotation of distal housing 524 of adapter assembly 520 causes endoscope 200 to rotate therewith.
- Distal housing 524 includes a flexible ring member 560 disposed therein. It is contemplated that ring member 560 may be fabricated from any suitable, flexible material, for example, an elastomer. Ring member 560 of distal housing 524 is configured to cup or partially surround an outer surface of proximal portion 202 of endoscope 200 . Ring member 560 prevents endoscope 200 from sliding distally out of adapter assembly 520 . Ring member 560 defines a bore 562 therethrough configured for receipt of endoscope 200 . Bore 562 of ring member 560 is cone-shaped to receive a cone-shaped or tapered distal end 202 b of proximal portion 202 of endoscope 200 .
- Adapter assembly 520 may include a memory 564 , such as, for example, an identification chip ( FIG. 22 ), that stores a variety of information regarding various components of system 1 ( FIG. 1 ).
- memory 564 may store identification information that can be used by system 1 to determine the identification of adapter assembly 520 or endoscope 200 connected to robotic arm 2 ( FIG. 2 ). Based on the determined identification of an adapter assembly or endoscope, system 1 may or may not provide energy to the surgical assembly 100 ( FIG. 2 ).
- Each of the adapter assemblies of the present disclosure may be fabricated from a variety of suitable materials, for example, PEEK, PEK, PEKK, PEKEKK, UDEL, RADEL PPS, PPSU, UltemTM, ValoxTM, and/or various non-conductive materials including thermoplastics or resin-based materials.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US16/961,321 US20200359877A1 (en) | 2018-01-10 | 2019-01-09 | Robotic surgical assemblies and adapter assemblies thereof |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201862615677P | 2018-01-10 | 2018-01-10 | |
| US16/961,321 US20200359877A1 (en) | 2018-01-10 | 2019-01-09 | Robotic surgical assemblies and adapter assemblies thereof |
| PCT/US2019/012834 WO2019139941A1 (fr) | 2018-01-10 | 2019-01-09 | Ensembles chirurgicaux robotisés et ensembles adaptateurs associés |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| PCT/US2019/012834 A-371-Of-International WO2019139941A1 (fr) | 2018-01-10 | 2019-01-09 | Ensembles chirurgicaux robotisés et ensembles adaptateurs associés |
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| US18/441,615 Continuation US12478246B2 (en) | 2018-01-10 | 2024-02-14 | Robotic surgical assemblies and adapter assemblies thereof |
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| US20200359877A1 true US20200359877A1 (en) | 2020-11-19 |
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| US18/441,615 Active US12478246B2 (en) | 2018-01-10 | 2024-02-14 | Robotic surgical assemblies and adapter assemblies thereof |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US18/441,615 Active US12478246B2 (en) | 2018-01-10 | 2024-02-14 | Robotic surgical assemblies and adapter assemblies thereof |
Country Status (5)
| Country | Link |
|---|---|
| US (2) | US20200359877A1 (fr) |
| EP (2) | EP4147664A1 (fr) |
| JP (1) | JP7041273B2 (fr) |
| CN (2) | CN117243697A (fr) |
| WO (1) | WO2019139941A1 (fr) |
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| WO2024148331A3 (fr) * | 2023-01-06 | 2024-10-10 | Horizon Surgical Systems, Inc. | Porte-outil chirurgical pour des systèmes chirurgicaux robotiques intraoculaires |
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| CN115867220B (zh) * | 2019-11-25 | 2025-09-09 | 柯惠Lp公司 | 机器人外科系统 |
| EP3888524B1 (fr) | 2020-03-30 | 2023-11-29 | Medicaroid Corporation | Adaptateur d'endoscope |
| JP7536609B2 (ja) | 2020-03-30 | 2024-08-20 | 株式会社メディカロイド | 内視鏡アダプタ |
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| US20170348060A1 (en) * | 2016-06-07 | 2017-12-07 | Corindus, Inc. | Device drive for catheter procedure system |
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| US11185215B2 (en) * | 2017-08-07 | 2021-11-30 | Boston Scientific Scimed, Inc. | Medical systems, devices, and related methods |
| US12075973B2 (en) | 2017-08-07 | 2024-09-03 | Boston Scientific Scimed, Inc. | Medical systems, devices, and related methods |
| US11517181B2 (en) * | 2018-04-04 | 2022-12-06 | Coopersurgical, Inc. | Endoscopic devices and related methods |
| CN110786932A (zh) * | 2019-11-19 | 2020-02-14 | 常州脉康仪医疗机器人有限公司 | 聚散式微创手术机器人从臂系统 |
| US20220395161A1 (en) * | 2019-12-04 | 2022-12-15 | Hoya Corporation | Endoscope device |
| US12207791B2 (en) * | 2019-12-04 | 2025-01-28 | Hoya Corporation | Endoscope device |
| US20210259528A1 (en) * | 2020-02-20 | 2021-08-26 | Omnivision Technologies, Inc. | Medical micro-cable structure and connection method with mini camera cube chip |
| US11172806B2 (en) * | 2020-02-20 | 2021-11-16 | Omnivision Technologies, Inc. | Medical micro-cable structure and connection method with mini camera cube chip |
| WO2024148331A3 (fr) * | 2023-01-06 | 2024-10-10 | Horizon Surgical Systems, Inc. | Porte-outil chirurgical pour des systèmes chirurgicaux robotiques intraoculaires |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2021510109A (ja) | 2021-04-15 |
| EP3737325A1 (fr) | 2020-11-18 |
| JP7041273B2 (ja) | 2022-03-23 |
| EP3737325A4 (fr) | 2022-01-19 |
| CN117243697A (zh) | 2023-12-19 |
| US20240180400A1 (en) | 2024-06-06 |
| CN111587094A (zh) | 2020-08-25 |
| WO2019139941A1 (fr) | 2019-07-18 |
| EP3737325B1 (fr) | 2025-06-18 |
| US12478246B2 (en) | 2025-11-25 |
| EP4147664A1 (fr) | 2023-03-15 |
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