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US20190249344A1 - Woven textile - Google Patents

Woven textile Download PDF

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Publication number
US20190249344A1
US20190249344A1 US15/895,243 US201815895243A US2019249344A1 US 20190249344 A1 US20190249344 A1 US 20190249344A1 US 201815895243 A US201815895243 A US 201815895243A US 2019249344 A1 US2019249344 A1 US 2019249344A1
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US
United States
Prior art keywords
braid
woven
overlapping portions
braids
woven textile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US15/895,243
Inventor
Ping-Kun Lin
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US15/895,243 priority Critical patent/US20190249344A1/en
Publication of US20190249344A1 publication Critical patent/US20190249344A1/en
Abandoned legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D9/00Open-work fabrics
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/06Braid or lace serving particular purposes
    • D04C1/08Tulle fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2403/00Details of fabric structure established in the fabric forming process
    • D10B2403/02Cross-sectional features
    • D10B2403/023Fabric with at least two, predominantly unlinked, knitted or woven plies interlaced with each other at spaced locations or linked to a common internal co-extensive yarn system

Definitions

  • the present invention relates to a woven textile.
  • Woven textile is used widely. For example, clothes, shoes, and daily commodities are often made by woven textile. However, how the woven textile is woven, the material, and the design determine the characteristics of the woven textile.
  • Conventional woven textile is woven by a single thread.
  • the process of weaving is complicated, and the structure is easy to break down.
  • the thickness of the woven textile is difficult to be increased.
  • wider thread is usually used, or the thread is woven more times. If wider thread is used, the woven textile may be too heavy. If the thread is woven more times, the process may be time-consuming, and the air-permeability is bad.
  • two sides of conventional woven textile are made of the same material to have the same color and the same design.
  • the woven textile woven in conventional ways cannot provide larger meshes.
  • the mesh is usually enlarged by skipping so that the structure of the woven textile is weakened.
  • conventional woven textile is woven in a specific direction, so the woven textile may have too much flexibility in a perpendicular direction. Thus, the woven textile is easy to be out of shape.
  • the main object of the present invention is to provide a woven textile whose air permeability is improved. In addition, better elasticity is provided, and the woven textile is hard to become out of shape.
  • a woven textile of the present invention has a first end and a second end.
  • a longitudinal direction is defined by the first end and the second end.
  • a horizontal direction is defined perpendicular to the longitudinal direction.
  • the woven textile includes an upper layer, a lower layer, at least one binding thread, and at least one third braid.
  • the upper layer includes at least one first braid.
  • the first braid is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions.
  • the lower layer includes at least one second braid.
  • the second braid is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions.
  • the upper layer and the lower layer overlap to have a plurality of overlapping portions.
  • the overlapping portions are aligned along the horizontal direction.
  • a plurality of rows of said overlapping portions are arranged along the longitudinal direction.
  • the binding thread fixes the overlapping portions at least in a same row together by weaving so that the upper layer and the lower layer are positioned by the binding thread.
  • the third braid fixes at least one of the overlapping portions of a same row with at least one of the overlapping portions of an other same row by weaving so that a distance between said two rows of overlapping portions is restricted by the third braid.
  • the woven textile of the present invention has better elasticity and air-permeability, and is hard to become out of shape resulted by stretching.
  • FIG. 1 is stereograms of the present invention
  • FIG. 2 is a front view of the present invention
  • FIG. 3 is a rear view of the present invention.
  • FIG. 4 is an A-A cross-section of the present invention.
  • a woven textile includes an upper layer, a lower layer, at least one binding thread 40 , and at least one third thread 50 .
  • the woven textile has a first end and a second end.
  • a longitudinal direction is defined by the first end and the second end.
  • a horizontal direction is defined perpendicular to the longitudinal direction.
  • the upper layer includes at least one first braid 10 .
  • the first braid 10 is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions.
  • the lower layer includes at least one second braid 20 .
  • the second braid 20 is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions.
  • the upper layer and the lower layer overlap to have a plurality of overlapping portions 30 .
  • the overlapping portions 30 are aligned along the horizontal direction.
  • a plurality of rows of said overlapping portions 30 are arranged along the longitudinal direction.
  • the binding thread 40 fixes the overlapping portions 30 at least in a same row together by weaving so that the upper layer and the lower layer are positioned by the binding thread 40 .
  • the third braid 50 fixes at least one of the overlapping portions 30 of a same row with at least one of the overlapping portions 30 of an other same row by weaving so that a distance between said two rows of overlapping portions 30 is restricted by the third braid 50 .
  • the upper layer includes a plurality of said first braids 10 .
  • the lower layer includes a plurality of said second braids 20 .
  • a plurality of said binding threads 40 and a plurality of said third braids 50 fix the upper layer and the lower layer together by weaving.
  • each of the first braids 10 and each of the second braids 20 extend wavily respectively. Crests and troughs of the first braid 10 and the second braid 20 in a same row are staggered.
  • the overlapping portions 30 are formed at positions where the first braid 10 overlaps the second braid 20 in an adjacent row and positions where the second braid 20 overlaps the first braid 10 in an adjacent row.
  • Area where the hollow portions of the upper layer overlap the hollow portions of the lower layer forms a plurality of through holes. Each through hole is surrounded by part of the first braid 10 and part of the second braid 20 .
  • each of the first braids 10 , each of the second braids 20 , and each of the third braids 30 are preferably woven by braiding.
  • the third braid 50 can further extend along the longitudinal direction, or across several rows of the overlapping portions 30 , extend horizontally, and then further extend longitudinally to form a step-shaped path.
  • the path of the third braid 50 can be designed as different patterns under the premise that the distance between different rows of the overlapping portions 30 is restricted.
  • the third braid 50 is woven with one row of the overlapping portions 30 and at least part of the binding thread 40 woven with said row of the overlapping portions 30 , extends toward a direction, further woven with an other row of the overlapping portions 30 and at least part of the binding thread 40 woven with said row of the overlapping portions 30 , and extends toward said direction so that the third braid 50 extends in step-shaped path and is fixed with the binding thread 40 parallel.
  • each of the first braids includes an outer layer and a core.
  • the outer layer is woven by a plurality of filaments to be tube-shaped, and the core is inserted through the outer layer.
  • Each of the second braids includes an outer layer and a core.
  • the outer layer is woven by a plurality of filaments to be tube-shaped, and the core is inserted through the outer layer.
  • the woven textile of the present invention has a three-layer structure composed of the upper layer, the lower layer, and the third braids.
  • the flexibility of the woven textile in two perpendicular directions are restricted by the binding thread and the third braid respectively in order to maintain the size and the shape of the through holes.
  • the woven textile may not become out of shape, and the flexibility is still sufficient.
  • better air permeability and larger thickness can be achieved for manufacturing different products.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
  • Woven Fabrics (AREA)

Abstract

The woven textile includes an upper layer, a lower layer, a binding thread, and a third braid. The upper layer and the lower layer include at least one first braid and at least one second braid respectively. The first and the second braids extend in a meandering way to form a plurality of hollow portions. The upper layer and the lower layer overlap to have plural overlapping portions aligned along the horizontal direction. Plural rows of said overlapping portions are arranged along the longitudinal direction. The binding thread fixes the overlapping portions in a same row together by weaving so that the upper layer and the lower layer are positioned. The third braid fixes the overlapping portions of a same row with the overlapping portions of an other same row by weaving so that a distance between said two rows of overlapping portions is restricted.

Description

    BACKGROUND OF THE INVENTION Field of the Invention
  • The present invention relates to a woven textile.
  • Description of the Prior Art
  • Woven textile is used widely. For example, clothes, shoes, and daily commodities are often made by woven textile. However, how the woven textile is woven, the material, and the design determine the characteristics of the woven textile.
  • Conventional woven textile is woven by a single thread. Thus, the process of weaving is complicated, and the structure is easy to break down. Besides, the thickness of the woven textile is difficult to be increased. To increase the thickness, wider thread is usually used, or the thread is woven more times. If wider thread is used, the woven textile may be too heavy. If the thread is woven more times, the process may be time-consuming, and the air-permeability is bad.
  • On the other hand, two sides of conventional woven textile are made of the same material to have the same color and the same design.
  • In addition, the woven textile woven in conventional ways cannot provide larger meshes. The mesh is usually enlarged by skipping so that the structure of the woven textile is weakened.
  • Besides, conventional woven textile is woven in a specific direction, so the woven textile may have too much flexibility in a perpendicular direction. Thus, the woven textile is easy to be out of shape.
  • SUMMARY OF THE INVENTION
  • The main object of the present invention is to provide a woven textile whose air permeability is improved. In addition, better elasticity is provided, and the woven textile is hard to become out of shape.
  • To achieve the above and other objects, a woven textile of the present invention has a first end and a second end. A longitudinal direction is defined by the first end and the second end. A horizontal direction is defined perpendicular to the longitudinal direction. The woven textile includes an upper layer, a lower layer, at least one binding thread, and at least one third braid.
  • The upper layer includes at least one first braid. The first braid is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions. The lower layer includes at least one second braid. The second braid is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions. The upper layer and the lower layer overlap to have a plurality of overlapping portions. The overlapping portions are aligned along the horizontal direction. A plurality of rows of said overlapping portions are arranged along the longitudinal direction. The binding thread fixes the overlapping portions at least in a same row together by weaving so that the upper layer and the lower layer are positioned by the binding thread. The third braid fixes at least one of the overlapping portions of a same row with at least one of the overlapping portions of an other same row by weaving so that a distance between said two rows of overlapping portions is restricted by the third braid.
  • Thus, the woven textile of the present invention has better elasticity and air-permeability, and is hard to become out of shape resulted by stretching.
  • The present invention will become more obvious from the following description when taken in connection with the accompanying drawings, which show, for purpose of illustrations only, the preferred embodiment(s) in accordance with the present invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is stereograms of the present invention;
  • FIG. 2 is a front view of the present invention;
  • FIG. 3 is a rear view of the present invention;
  • FIG. 4 is an A-A cross-section of the present invention.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Please refer to FIG. 1 to FIG. 4, a woven textile includes an upper layer, a lower layer, at least one binding thread 40, and at least one third thread 50.
  • The woven textile has a first end and a second end. A longitudinal direction is defined by the first end and the second end. A horizontal direction is defined perpendicular to the longitudinal direction. The upper layer includes at least one first braid 10. The first braid 10 is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions. The lower layer includes at least one second braid 20. The second braid 20 is woven by a plurality of filaments and extends in a meandering way to form a plurality of hollow portions. The upper layer and the lower layer overlap to have a plurality of overlapping portions 30. The overlapping portions 30 are aligned along the horizontal direction. A plurality of rows of said overlapping portions 30 are arranged along the longitudinal direction. The binding thread 40 fixes the overlapping portions 30 at least in a same row together by weaving so that the upper layer and the lower layer are positioned by the binding thread 40. The third braid 50 fixes at least one of the overlapping portions 30 of a same row with at least one of the overlapping portions 30 of an other same row by weaving so that a distance between said two rows of overlapping portions 30 is restricted by the third braid 50.
  • Preferably, the upper layer includes a plurality of said first braids 10. The lower layer includes a plurality of said second braids 20. A plurality of said binding threads 40 and a plurality of said third braids 50 fix the upper layer and the lower layer together by weaving. More specifically, each of the first braids 10 and each of the second braids 20 extend wavily respectively. Crests and troughs of the first braid 10 and the second braid 20 in a same row are staggered. The overlapping portions 30 are formed at positions where the first braid 10 overlaps the second braid 20 in an adjacent row and positions where the second braid 20 overlaps the first braid 10 in an adjacent row. Area where the hollow portions of the upper layer overlap the hollow portions of the lower layer forms a plurality of through holes. Each through hole is surrounded by part of the first braid 10 and part of the second braid 20. Besides, each of the first braids 10, each of the second braids 20, and each of the third braids 30 are preferably woven by braiding.
  • Specifically, the third braid 50 can further extend along the longitudinal direction, or across several rows of the overlapping portions 30, extend horizontally, and then further extend longitudinally to form a step-shaped path. Practically, the path of the third braid 50 can be designed as different patterns under the premise that the distance between different rows of the overlapping portions 30 is restricted. In the present embodiment, the third braid 50 is woven with one row of the overlapping portions 30 and at least part of the binding thread 40 woven with said row of the overlapping portions 30, extends toward a direction, further woven with an other row of the overlapping portions 30 and at least part of the binding thread 40 woven with said row of the overlapping portions 30, and extends toward said direction so that the third braid 50 extends in step-shaped path and is fixed with the binding thread 40 parallel.
  • In the present embodiment, each of the first braids includes an outer layer and a core. The outer layer is woven by a plurality of filaments to be tube-shaped, and the core is inserted through the outer layer. Each of the second braids includes an outer layer and a core. The outer layer is woven by a plurality of filaments to be tube-shaped, and the core is inserted through the outer layer.
  • Thereby, the woven textile of the present invention has a three-layer structure composed of the upper layer, the lower layer, and the third braids. The flexibility of the woven textile in two perpendicular directions are restricted by the binding thread and the third braid respectively in order to maintain the size and the shape of the through holes. Thus, the woven textile may not become out of shape, and the flexibility is still sufficient. In addition, better air permeability and larger thickness can be achieved for manufacturing different products.

Claims (7)

What is claimed is:
1. A woven textile, having a first end and a second end, a longitudinal direction being defined by the first end and the second end, a horizontal direction being defined perpendicular to the longitudinal direction, the woven textile including:
an upper layer, including at least one first braid, the first braid being woven by a plurality of filaments and extending in a meandering way to form a plurality of hollow portions;
a lower layer, including at least one second braid, the second braid being woven by a plurality of filaments and extending in a meandering way to form a plurality of hollow portions, the upper layer and the lower layer overlapping to have a plurality of overlapping portions, the overlapping portion being aligned along the horizontal direction, a plurality of rows of said overlapping portions being arranged along the longitudinal direction;
at least one binding thread, fixing the overlapping portions at least in a same row together by weaving so that the upper layer and the lower layer are positioned by the binding thread;
at least one third braid, the third braid fixing at least one of the overlapping portions of a same row with at least one of the overlapping portions of an other same row by weaving so that a distance between said two rows of overlapping portions is restricted by the third braid.
2. The woven textile of claim 1, wherein the upper layer includes a plurality of said first braids, the lower layer includes a plurality of said second braids, a plurality of said binding threads and a plurality of said third braids fix the upper layer and the lower layer together by weaving.
3. The woven textile of claim 2, wherein each of the first braids and each of the second braids extend wavily respectively, crests and troughs of the first braid and the second braid in a same row are staggered, the overlapping portions are formed at positions where the first braid overlaps the second braid in an adjacent row and positions where the second braid overlaps the first braid in an adjacent row.
4. The woven textile of claim 2, wherein each of the first braids, each of the second braids, and each of the third braids are woven by braiding.
5. The woven textile of claim 2, wherein each of the first braids includes an outer layer and a core, the outer layer is woven by a plurality of filaments to be tube-shaped, the core is inserted through the outer layer, each of the second braids includes an outer layer and a core, the outer layer is woven by a plurality of filaments to be tube-shaped, the core is inserted through the outer layer.
6. The woven textile of claim 1, wherein area where the hollow portions of the upper layer overlap the hollow portions of the lower layer forms a plurality of through holes, each through hole is surrounded by part of the first braid and part of the second braid.
7. The woven textile of claim 1, wherein the third braid is woven with one row of the overlapping portions and at least part of the binding thread woven with said row of the overlapping portions, extends toward a direction, further woven with an other row of the overlapping portions and at least part of the binding thread woven with said row of the overlapping portions, and extends toward said direction so that the third braid extends in step-shaped path.
US15/895,243 2018-02-13 2018-02-13 Woven textile Abandoned US20190249344A1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD964046S1 (en) * 2015-06-02 2022-09-20 Wavecel, Llc Energy absorbing lining material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247367A1 (en) * 2004-05-07 2005-11-10 Johny Debaes Method and system for weaving fabrics with two useable sides
US9163341B2 (en) * 2010-04-29 2015-10-20 Dsm Ip Assets B.V. Multifilament yarn construction

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050247367A1 (en) * 2004-05-07 2005-11-10 Johny Debaes Method and system for weaving fabrics with two useable sides
US9163341B2 (en) * 2010-04-29 2015-10-20 Dsm Ip Assets B.V. Multifilament yarn construction

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USD964046S1 (en) * 2015-06-02 2022-09-20 Wavecel, Llc Energy absorbing lining material

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