US20190165080A1 - Display device and method of manufacturing display device - Google Patents
Display device and method of manufacturing display device Download PDFInfo
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- US20190165080A1 US20190165080A1 US16/204,031 US201816204031A US2019165080A1 US 20190165080 A1 US20190165080 A1 US 20190165080A1 US 201816204031 A US201816204031 A US 201816204031A US 2019165080 A1 US2019165080 A1 US 2019165080A1
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- H01L27/3276—
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/124—Insulating layers formed between TFT elements and OLED elements
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09G—ARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
- G09G3/00—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
- G09G3/20—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
- G09G3/22—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources
- G09G3/30—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels
- G09G3/32—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED]
- G09G3/3208—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED]
- G09G3/3225—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED] using an active matrix
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- H01L27/3225—
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- H01L27/3246—
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- H01L51/5203—
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- H01L51/5237—
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- H01L51/56—
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/189—Printed circuits structurally associated with non-printed electric components characterised by the use of a flexible or folded printed circuit
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/842—Containers
- H10K50/8426—Peripheral sealing arrangements, e.g. adhesives, sealants
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/122—Pixel-defining structures or layers, e.g. banks
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09G—ARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
- G09G3/00—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes
- G09G3/20—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters
- G09G3/22—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources
- G09G3/30—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels
- G09G3/32—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED]
- G09G3/3208—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED]
- G09G3/3225—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED] using an active matrix
- G09G3/3233—Control arrangements or circuits, of interest only in connection with visual indicators other than cathode-ray tubes for presentation of an assembly of a number of characters, e.g. a page, by composing the assembly by combination of individual elements arranged in a matrix no fixed position being assigned to or needed to be assigned to the individual characters or partial characters using controlled light sources using electroluminescent panels semiconductive, e.g. using light-emitting diodes [LED] organic, e.g. using organic light-emitting diodes [OLED] using an active matrix with pixel circuitry controlling the current through the light-emitting element
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
- H05K2201/10007—Types of components
- H05K2201/10128—Display
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
Definitions
- One or more embodiments of the present invention relate to a display device and a method of manufacturing a display device.
- a display device such as an organic electroluminescence display device has a display panel in which a thin-film transistor, an organic light-emitting diode provided for each pixel and the like are formed on a substrate.
- JP 2008-139025 A discloses a configuration in which a display panel has, in its display area, a through hole for exposing a structure other than the display panel.
- a defect may occur in an organic electroluminescence layer included in the organic light-emitting diode. That is, in the conventional configuration as described above, moisture may infiltrate via an upper electrode film which is included in the organic light-emitting diode and is exposed at the through hole. Therefore, the defect may occur in the organic electroluminescence layer.
- an object of an embodiment of the invention is to suppress the occurrence of a defect in the organic electroluminescence layer.
- a display device includes a display panel having a through hole in a display area including a plurality of pixels.
- the display panel includes a substrate, and an organic light-emitting diode including a first electrode film provided above the substrate for each of the pixels, a second electrode film provided over the plurality of pixels, and an organic electroluminescence layer arranged between the first electrode film and the second electrode film.
- the through hole penetrates at least the second electrode film, and the second electrode film includes an oxidized part exposed at an inner surface of the through hole.
- the through hole may also penetrate the substrate.
- the second electrode film may have a shape as a single film that surrounds peripheries of the through hole.
- the display device may further include: a pixel circuit provided in the pixels; a video signal line which supplies a voltage corresponding to a video signal, to the pixel circuit; and a scanning signal line which applies a voltage to a lighting thin-film transistor included in the pixel circuit.
- the video signal line and the scanning signal line arranged next to the through hole may be curved to detour around the through hole.
- a structure other than the display panel may be arranged at a position corresponding to the through hole.
- the structure may include at least one of camera, earphone, and microphone.
- a method of manufacturing a display device is a method of manufacturing a display device that includes a display panel having a display area including a plurality of pixels.
- the method includes: forming an organic light-emitting diode which includes a first electrode film provided above a substrate for each of the pixels, a second electrode film provided over the plurality of pixels, and an organic electroluminescence layer arranged between the first electrode film and the second electrode film; providing a through hole which exposes a part of the second electrode film, in the display area; and oxidizing a part of the second electrode film exposed at an inner surface of the through hole.
- a laser beam may be irradiated in the display area, thus simultaneously carrying out the providing the through hole, and the oxidizing a part of the second electrode film.
- the second electrode film may be formed by a single film forming process using a single mask.
- FIG. 1 is a schematic view showing a schematic configuration of a display device according to an embodiment.
- FIG. 2 is a schematic plan view showing a display panel in the display device according to the embodiment.
- FIG. 3 is a schematic vertical cross-sectional view showing the display panel, taken along III-III shown in FIG. 2 .
- FIG. 4 is a schematic vertical cross-sectional view showing the display panel, taken along IV-IV shown in FIG. 2 .
- FIG. 5 is a schematic plan view showing peripheries of a through hole forming area in the display panel according to the embodiment.
- the term “above/on” or “below/under” to prescribe a positional relation between one component and another component includes not only the case where one component is directly above/on or below/under another component but also the case where a still another component is provided between the two components unless stated otherwise.
- a display device 2 according to this embodiment is, for example, an organic electroluminescence display device and mounted on a television, personal computer, mobile terminal, mobile phone or the like.
- FIG. 1 is a schematic view showing a schematic configuration of the display device 2 according to this embodiment.
- the display device 2 has a pixel array unit 4 which displays an image, and a drive unit which drives the pixel array unit 4 .
- the display device 2 may have a base material formed of glass or the like.
- the display device 2 may be a flexible display having flexibility. In such a case, the display device 2 may have a base material formed of a flexible resin film.
- the display device 2 has a wiring layer including a wiring provided inside or above the base material.
- an organic light-emitting diode 6 and a pixel circuit 8 are arranged in the form of a matrix corresponding to pixels.
- the pixel circuit 8 includes a lighting thin-film transistor 10 , a drive thin-film transistor 12 , a capacitor 14 , and the like.
- the drive unit includes a scanning line drive circuit 20 , a video line drive circuit 22 , a drive power supply circuit 24 , and a controller 26 .
- the drive unit drives the pixel circuit 8 and controls the light emission of the organic light-emitting diode 6 .
- the scanning line drive circuit 20 is connected to a scanning signal line 28 provided for each horizontal array of pixels (pixel row).
- the scanning line drive circuit 20 selects the scanning signal line 28 in order in response to a timing signal inputted from the controller 26 and applies a voltage to the selected scanning signal line 28 to turn on the lighting thin-film transistor 10 .
- the video line drive circuit 22 is connected to a video signal line 30 provided for each vertical array of pixels (pixel column).
- the video line drive circuit 22 has a video signal inputted from the controller 26 and outputs to each video signal line 30 a voltage corresponding to the video signal of the selected pixel row in accordance with the selection of the scanning signal line 28 by the scanning line drive circuit 20 .
- the voltage is written into the capacitor 14 via the lighting thin-film transistor 10 in the selected pixel row.
- the drive thin-film transistor 12 supplies a current corresponding to the written voltage, to the organic light-emitting diode 6 . This causes the organic light-emitting diode 6 of the pixel corresponding to the selected scanning signal line 28 to emit light.
- the drive power supply circuit 24 is connected to a drive power supply line 32 provided for each pixel column and supplies a current to the organic light-emitting diode 6 via the drive power supply line 32 and the drive thin-film transistor 12 of the selected pixel row.
- a lower electrode film which is a first electrode film of the organic light-emitting diode 6 is connected to the drive thin-film transistor 12 .
- an upper electrode film which is a second electrode film of each organic light-emitting diode 6 is formed of an electrode that is used in common by the organic light-emitting diodes 6 of all the pixels.
- the lower electrode film is formed as the anode, a high electric potential is inputted thereto, and the upper electrode film is the cathode, to which a low electric potential is inputted.
- the lower electrode film is formed as the cathode, a low electric potential is inputted thereto, and the upper electrode film is the anode, to which a high electric potential is inputted.
- FIG. 2 is a schematic plan view showing a display panel 40 in this embodiment.
- the display panel 40 has a display area 42 where the organic light-emitting diode 6 provided in the pixel array unit 4 is arranged, and a frame area 44 arranged on the outer side of the display area 42 .
- the upper electrode film of the organic light-emitting diode 6 is formed in almost the entirety of the display area 42 . That is, the upper electrode film is arranged over a plurality of pixels.
- a flexible printed circuit board 52 is connected to an organic light-emitting diode structure layer 300 including the organic light-emitting diode 6 .
- a driver integrated circuit 48 forming the drive unit is mounted on the flexible printed circuit board 52 .
- the flexible printed circuit board 52 is connected to the scanning line drive circuit 20 , the video line drive circuit 22 , the drive power supply circuit 24 , and the controller 26 or the like.
- the display panel 40 has a through hole 200 arranged at a position corresponding to a structure which doesn't include the display panel 40 , such as a camera, earphone, or microphone.
- the display panel 40 has a through hole 200 A arranged at a position corresponding to an earphone, a through hole 200 B arranged at a position corresponding to a microphone, and a through hole 200 C arranged at a position corresponding to a camera.
- the number and shape of through holes 200 are not limited to those in the embodiment.
- the structure is not limited to the camera, earphone, and microphone.
- the structure may be arranged below the through hole 200 . At least a part of the structure may be arranged inside the through hole 200 .
- the upper electrode film of the organic light-emitting diode 6 is formed over the pixels in substantially the entirety of the display area 42 . Therefore, apart of the upper electrode film is exposed at the inner surfaces of the through hole 200 A, the through hole 200 B, and the through hole 200 C.
- FIG. 5 is a schematic plan view showing peripheries of the area where the through hole 200 is formed in the display panel 40 in this embodiment.
- FIG. 5 shows the positional relation between the through hole 200 , and the scanning signal line 28 and the video signal line 30 .
- the scanning signal line 28 is arranged in a first direction and the video signal line 30 is arranged in a second direction that intersects the first direction.
- a subpixel is formed in a rectangular area surrounded by the scanning signal line 28 and the video signal line 30 .
- the scanning signal line 28 and the video signal line 30 are electrically connected to the pixel circuit 8 provided in each subpixel.
- the scanning signal line 28 and the video signal line 30 are arranged in such a way as to detour around the area where the through hole 200 is formed. That is, the scanning signal line 28 and the video signal line 30 arranged next to the through hole 200 are curved to detour around the through hole 200 .
- Such a configuration enables the scanning signal line 28 to electrically connect scanning line drive circuit 20 and the pixel circuit 8 shown in FIG. 1 and enables the video signal line 30 to electrically connect the video line drive circuit 22 and the pixel circuit 8 shown in FIG. 1 , without the through hole 200 disconnecting the scanning signal line 28 and the video signal line 30 .
- FIG. 3 is a schematic vertical cross-sectional view showing the display panel 40 , taken along III-III shown in FIG. 2 , that is, from a part of the display area 42 to the frame area 44 .
- the display panel 40 according to this embodiment has an array substrate 50 .
- polyimide resin is used as the material forming the array substrate 50 .
- another resin material may be used as the material forming the array substrate 50 .
- a three-layer structure including a first silicon oxide film 54 , a first silicon nitride film 56 and a second silicon oxide film 58 is provided as an undercoat layer.
- the first silicon oxide film 54 which is the lowermost layer, is provided to improve adhesion to the array substrate 50 .
- the first silicon nitride film 56 which is the middle layer, is provided as a block film against moisture and impurities from outside.
- the second silicon oxide film 58 which is the uppermost layer, is provided as a block film which prevents hydrogen atoms contained in the first silicon nitride film 56 from being diffused to the semiconductor layer side.
- the undercoat layer is not particularly limited to this structure and may be a structure having more layers stacked or may be a single-layer structure or two-layer structure.
- the drive thin-film transistor 12 has a structure in which a low-concentration impurity region is provided between a channel region and source and drain regions.
- a silicon oxide film is used as a gate insulating film 60
- a first wiring 62 constituted by a multilayer structure of Ti and Al is used as a gate electrode.
- the first wiring 62 also functions as a storage capacitance line in addition to the function as the gate electrode of the drive thin-film transistor 12 . That is, the first wiring 62 is used to form a storage capacitance with a polysilicon film 64 .
- a second silicon nitride film 66 and a third silicon oxide film 68 as interlayer insulating films are stacked.
- a second wiring 70 forming source and drain electrodes and a lead wiring, is formed.
- the second wiring 70 has a three-layer structure of Ti, Al and Ti.
- the interlayer insulating films, an electrode formed by an electrically conductive layer in the same layer as the first wiring 62 and an electrode formed by an electrically conductive layer in the same layer as the source and drain wirings of the drive thin-film transistor 12 form a storage capacitance.
- the lead wiring extends to an end part of the peripheral edge of the array substrate 50 and forms a terminal for connecting the flexible printed circuit board 52 and the driver integrated circuit 48 shown in FIG. 2 .
- a flattening film 72 is formed.
- an organic material such as photosensitive acrylic resin is often used.
- the flattening film formed of the organic material 72 has higher surface flatness than an inorganic insulating material film formed by a CVD (chemical vapor deposition) method or the like.
- the flattening film 72 is removed at a pixel contact part where the drive thin-film transistor 12 and a lower electrode film 80 included in the organic light-emitting diode 6 are electrically connected to each other and at an end part of the frame area 44 .
- the upper surface of the second wiring 70 exposed by the removal of the flattening film 72 is covered with a transparent conductive film 74 formed of ITO (indium tin oxide).
- a third wiring 76 is provided in the same layer as the transparent conductive film 74 .
- the third wiring 76 is provided as a three-layer structure of Mo, Al and Mo and is used to form a peripheral lead wiring and a capacitance element provided additionally in the pixel. Covering the upper surface of the second wiring 70 exposed after the removal of the flattening film 72 , with the transparent conductive film 74 as described above, also serves to protect the exposed surface of the second wiring 70 from the process of patterning the third wiring 76 .
- the upper surfaces of the transparent conductive film 74 and the third wiring 76 are first covered with a third silicon nitride film 78 . Subsequently, near the pixel contact part of the transparent conductive film 74 in the display area 42 , an opening is provided in the third silicon nitride film 78 . A part of the upper surface of the transparent conductive film 74 is thus exposed. In this embodiment, an opening is provided in the third silicon nitride film 78 also in the frame area 44 . The upper surface of the flattening film 72 is exposed at the opening.
- the lower electrode film 80 to be the pixel electrode is formed in such a way as to be connected to the upper surface of the transparent conductive film 74 exposed at the opening.
- the lower electrode film 80 is formed as a reflection electrode and has a three-layer structure formed of IZO, Ag and IZO, or ITO, Ag and ITO or the like.
- the transparent conductive film 74 , the third silicon nitride film 78 and the lower electrode film 80 form an added capacitance.
- the transparent conductive film 74 is partly exposed to the etching environment.
- the transparent conductive film 74 has endurance to the etching of the lower electrode film 80 .
- an electrically conductive film 81 formed of the same electrically conductive material as the lower electrode film 80 is formed on the third silicon nitride film 78 in the frame area 44 .
- the third silicon nitride film 78 has the opening and the electrically conductive film 81 is not formed on this opening. That is, the upper surface of the flattening film 72 is exposed at the opening in the third silicon nitride film 78 .
- This opening is provided to extract, through an organic insulating film 82 , moisture and gas released from the flattening film 72 by heat treatment or the like after the process of forming the organic insulating film 82 . Therefore, providing an opening not only in the display area 42 but also in the frame area 44 as described in this embodiment enables efficient removal of moisture and gas released from the flattening film 72 in the frame area 44 .
- the electrically conductive material used for the electrically conductive film 81 an electrically conductive material that is different from that of the lower electrode film 80 may be used. However, using the same material is desirable because the electrically conductive film 81 and the lower electrode film 80 can be formed simultaneously.
- the organic insulating film 82 to be the partition wall of the pixel area, called bank or rib, is formed.
- the organic insulating film 82 photosensitive acrylic resin, photosensitive polyimide resin or the like is used as with the flattening film 72 .
- the organic insulating film 82 has an opening to expose the upper surface of the lower electrode film 80 as a light-emitting area. It is preferable that the edge of the opening is gently tapered. If the edge of the opening is steeply tapered, it causes a coverage defect in an organic electro luminescence layer 100 which is formed later.
- the organic insulating film 82 is formed in such a way as to close the opening provided in the electrically conductive film 81 and the third silicon nitride film 78 in the frame area 44 . That is, a part of the organic insulating film 82 enters the openings, as shown in FIG. 3 . Forming the organic insulating film 82 in such a way as to close the opening in the third silicon nitride film 78 can suppress melting or dissolution of the inner peripheral surface of the opening in the third silicon nitride film 78 in the subsequent process.
- organic materials forming the organic electroluminescence layer 100 are stacked as multiple layers.
- a hole transport layer 102 , a light-emitting layer 104 and an electron transport layer 106 are stacked in order from the side of the lower electrode film 80 .
- the hole transport layer 102 and the electron transport layer 106 are formed over a plurality of subpixels, and the light-emitting layer 104 is formed for each subpixel.
- the organic electroluminescence layer 100 may be formed by vapor deposition or may be formed by coating solution or dispersion.
- the organic electroluminescence layer 100 may be selectively formed for each subpixel or may be formed as a layer over the entire surface covering the display area 42 . If the organic electroluminescence layer 100 is formed as a layer, a configuration to obtain white light at all the subpixels and then extract a desired color wavelength portion by a color filter (not illustrated) can be employed. In this embodiment, the organic electroluminescence layer 100 is selectively formed for each subpixel.
- an upper electrode film 84 is formed.
- the upper electrode film 84 is formed using a transparent conductive material such as IZO (indium zinc oxide) and a semitransparent electrode material such as Mg—Ag (magnesium-silver alloy).
- the lower electrode film 80 is the anode and the upper electrode film 84 is the cathode.
- the upper electrode film 84 , the organic electroluminescence layer 100 and the lower electrode film 80 form the organic light-emitting diode 6 .
- the lower electrode film 80 of the organic light-emitting diode 6 is connected to the drive thin-film transistor 12 .
- a protection layer 90 is formed.
- One of the functions of the protection layer 90 is to prevent infiltration of outside moisture into the organic electroluminescence layer 100 , which is formed earlier. In this case, the protection layer 90 needs to have a high gas barrier property.
- a multi layer structure including an inorganic film 92 such as a silicon nitride film or a multilayer film constituted by a silicon oxide film and a nitride film, an organic resin film 94 formed of an acrylic resin or the like, and an inorganic film 96 such as a silicon nitride film or a multilayer film constituted by a silicon oxide film and a nitride film is employed.
- a part of the upper electrode film 84 is provided, ranging from the upper surface to the lateral surface of the organic insulating film 82 .
- the upper surface of the electrically conductive film 81 provided on the lower surface of the organic insulating film 82 , and the lower surface of the upper electrode film 84 are electrically connected to each other in the area where the organic insulating film 82 is not formed.
- the opening width of a mask used at the time of forming the upper electrode film 84 may be adjusted so that, for example, the upper electrode film 84 is arranged only in the display area 42 and is not arranged in the frame area 44 .
- FIG. 4 is a schematic vertical cross-sectional view showing the display panel 40 , taken along IV-IV shown in FIG. 2 , that is, at a position where the through hole 200 A is provided in the display area 42 .
- the through hole 200 A penetrates the array substrate 50 and the upper electrode film 84 , and a part of the upper electrode film 84 is exposed at the inner surface of the through hole 200 A.
- the upper electrode film 84 is formed substantially in the entirety of the display area 42 , as described above, apart of the upper electrode film 84 is exposed at the inner surface of the through hole 200 formed in the display area 42 .
- the surface of the upper electrode film 84 exposed at this through hole 200 is oxidized.
- an oxidized part 84 A is exposed at the inner surface of the through hole 200 .
- a method for forming the oxidized part 84 A for example, a laser beam is irradiated at the time of forming the through hole 200 in the display area 42 . In this process, the through hole 200 is formed and at the same time the surface of the upper electrode film 84 exposed at the inner surface of the through hole 200 is oxidized by the heat of the laser beam, thus forming the oxidized part 84 A.
- the method for forming the oxidized part 84 A is not limited to the irradiation with a laser beam.
- the inner surface of the through hole 200 may be heat-treated to form the oxidized part 84 A.
- the oxidized part 84 A suppresses infiltration of moisture film 84 from the inner surface of the through hole 200 via the upper electrode.
- the occurrence of a defect in the organic electroluminescence layer can be suppressed.
- the upper electrode film 84 is formed by a single film forming process using a single mask. That is, while it is possible to suppress infiltration of moisture by using a plurality of film forming processes using a plurality of masks and thus forming the upper electrode film 84 in which the area to form the through hole 200 is removed in advance so that the upper electrode film 84 is not exposed at the through hole 200 , such a manufacturing method may result in a plurality of upper electrode films 84 overlapping each other in a boundary area due to misalignment in film formation or the like. If a plurality of upper electrode films 84 overlap each other at apart, the film thickness at that part becomes thick.
- a manufacturing method which includes forming the upper electrode film 84 over a plurality of pixels by a single film forming process using a single mask and subsequently the step of providing the through hole 200 and the step of providing the oxidized part 84 A, as in this embodiment, can achieve the state where the upper electrode film 84 has a shape as a single film that surrounds the peripheries of the through hole 200 , as shown in FIG. 2 , and where the upper electrode film 84 exposed at the inner surface of the through hole 200 is oxidized.
- both improved quality of the upper electrode film 84 and a configuration to suppress infiltration of moisture can be achieved.
- the step of providing the through hole 200 and the step of providing the oxidized part 84 A may be carried out simultaneously or as separate steps.
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Abstract
Description
- The present application claims priority from Japanese Application JP 2017-228569 filed on Nov. 29, 2017, the content of which is hereby incorporated by reference into this application.
- One or more embodiments of the present invention relate to a display device and a method of manufacturing a display device.
- A display device such as an organic electroluminescence display device has a display panel in which a thin-film transistor, an organic light-emitting diode provided for each pixel and the like are formed on a substrate.
- JP 2008-139025 A discloses a configuration in which a display panel has, in its display area, a through hole for exposing a structure other than the display panel.
- However, in the conventional configuration as described above, a defect may occur in an organic electroluminescence layer included in the organic light-emitting diode. That is, in the conventional configuration as described above, moisture may infiltrate via an upper electrode film which is included in the organic light-emitting diode and is exposed at the through hole. Therefore, the defect may occur in the organic electroluminescence layer.
- In view of the foregoing problem, an object of an embodiment of the invention is to suppress the occurrence of a defect in the organic electroluminescence layer.
- 1. A display device according to an embodiment of the present invention includes a display panel having a through hole in a display area including a plurality of pixels. The display panel includes a substrate, and an organic light-emitting diode including a first electrode film provided above the substrate for each of the pixels, a second electrode film provided over the plurality of pixels, and an organic electroluminescence layer arranged between the first electrode film and the second electrode film. The through hole penetrates at least the second electrode film, and the second electrode film includes an oxidized part exposed at an inner surface of the through hole.
- 2. In the display device according to the above-mentioned item 1, the through hole may also penetrate the substrate.
- 3. In the display device according to the above-mentioned item 1, the second electrode film may have a shape as a single film that surrounds peripheries of the through hole.
- 4. The display device according to the above-mentioned item 1 may further include: a pixel circuit provided in the pixels; a video signal line which supplies a voltage corresponding to a video signal, to the pixel circuit; and a scanning signal line which applies a voltage to a lighting thin-film transistor included in the pixel circuit. The video signal line and the scanning signal line arranged next to the through hole may be curved to detour around the through hole.
- 5. In the display device according to the above-mentioned item 1, a structure other than the display panel may be arranged at a position corresponding to the through hole.
- 6. In the display device according to the above-mentioned item 5, the structure may include at least one of camera, earphone, and microphone.
- 7. A method of manufacturing a display device according to an embodiment of the present invention is a method of manufacturing a display device that includes a display panel having a display area including a plurality of pixels. The method includes: forming an organic light-emitting diode which includes a first electrode film provided above a substrate for each of the pixels, a second electrode film provided over the plurality of pixels, and an organic electroluminescence layer arranged between the first electrode film and the second electrode film; providing a through hole which exposes a part of the second electrode film, in the display area; and oxidizing a part of the second electrode film exposed at an inner surface of the through hole.
- 8. In the method of manufacturing a display device according to the above-mentioned item 7, a laser beam may be irradiated in the display area, thus simultaneously carrying out the providing the through hole, and the oxidizing a part of the second electrode film.
- 9. In the method of manufacturing a display device according to the above-mentioned item 7, the second electrode film may be formed by a single film forming process using a single mask.
-
FIG. 1 is a schematic view showing a schematic configuration of a display device according to an embodiment. -
FIG. 2 is a schematic plan view showing a display panel in the display device according to the embodiment. -
FIG. 3 is a schematic vertical cross-sectional view showing the display panel, taken along III-III shown inFIG. 2 . -
FIG. 4 is a schematic vertical cross-sectional view showing the display panel, taken along IV-IV shown inFIG. 2 . -
FIG. 5 is a schematic plan view showing peripheries of a through hole forming area in the display panel according to the embodiment. - Hereinafter, an embodiment of the invention will be described with reference to the drawings.
- The disclosure is simply an example. Any change that a person skilled in the art can easily think of without departing from the spirit of the invention should be included in the scope of the invention. In order to clarify the explanation, the drawings may schematically show each part in terms of width, thickness, shape and the like, compared with the actual configurations. However, the drawings are simply an example and should not limit the interpretation of the invention. Also, in the specification and drawings, a component similar to the one already de scribed with reference to a previously described drawing maybe denoted by the same reference sign, and detailed explanation of such a component maybe omitted where appropriate. Embodiments of the invention can be combined together unless stated otherwise.
- In the detailed description of the invention, the term “above/on” or “below/under” to prescribe a positional relation between one component and another component includes not only the case where one component is directly above/on or below/under another component but also the case where a still another component is provided between the two components unless stated otherwise.
- A
display device 2 according to this embodiment is, for example, an organic electroluminescence display device and mounted on a television, personal computer, mobile terminal, mobile phone or the like.FIG. 1 is a schematic view showing a schematic configuration of thedisplay device 2 according to this embodiment. Thedisplay device 2 has apixel array unit 4 which displays an image, and a drive unit which drives thepixel array unit 4. Thedisplay device 2 may have a base material formed of glass or the like. Thedisplay device 2 may be a flexible display having flexibility. In such a case, thedisplay device 2 may have a base material formed of a flexible resin film. Thedisplay device 2 has a wiring layer including a wiring provided inside or above the base material. - In the
pixel array unit 4, an organic light-emitting diode 6 and apixel circuit 8 are arranged in the form of a matrix corresponding to pixels. Thepixel circuit 8 includes a lighting thin-film transistor 10, a drive thin-film transistor 12, acapacitor 14, and the like. - On the other hand, the drive unit includes a scanning
line drive circuit 20, a videoline drive circuit 22, a drivepower supply circuit 24, and acontroller 26. The drive unit drives thepixel circuit 8 and controls the light emission of the organic light-emitting diode 6. - The scanning
line drive circuit 20 is connected to ascanning signal line 28 provided for each horizontal array of pixels (pixel row). The scanningline drive circuit 20 selects thescanning signal line 28 in order in response to a timing signal inputted from thecontroller 26 and applies a voltage to the selectedscanning signal line 28 to turn on the lighting thin-film transistor 10. - The video
line drive circuit 22 is connected to avideo signal line 30 provided for each vertical array of pixels (pixel column). The videoline drive circuit 22 has a video signal inputted from thecontroller 26 and outputs to each video signal line 30 a voltage corresponding to the video signal of the selected pixel row in accordance with the selection of thescanning signal line 28 by the scanningline drive circuit 20. The voltage is written into thecapacitor 14 via the lighting thin-film transistor 10 in the selected pixel row. The drive thin-film transistor 12 supplies a current corresponding to the written voltage, to the organic light-emittingdiode 6. This causes the organic light-emittingdiode 6 of the pixel corresponding to the selectedscanning signal line 28 to emit light. - The drive
power supply circuit 24 is connected to a drivepower supply line 32 provided for each pixel column and supplies a current to the organic light-emittingdiode 6 via the drivepower supply line 32 and the drive thin-film transistor 12 of the selected pixel row. - Here, a lower electrode film which is a first electrode film of the organic light-emitting
diode 6 is connected to the drive thin-film transistor 12. On the other hand, an upper electrode film which is a second electrode film of each organic light-emittingdiode 6 is formed of an electrode that is used in common by the organic light-emittingdiodes 6 of all the pixels. In a case where the lower electrode film is formed as the anode, a high electric potential is inputted thereto, and the upper electrode film is the cathode, to which a low electric potential is inputted. In a case where the lower electrode film is formed as the cathode, a low electric potential is inputted thereto, and the upper electrode film is the anode, to which a high electric potential is inputted. -
FIG. 2 is a schematic plan view showing adisplay panel 40 in this embodiment. Thedisplay panel 40 has adisplay area 42 where the organic light-emittingdiode 6 provided in thepixel array unit 4 is arranged, and aframe area 44 arranged on the outer side of thedisplay area 42. Here, the upper electrode film of the organic light-emittingdiode 6 is formed in almost the entirety of thedisplay area 42. That is, the upper electrode film is arranged over a plurality of pixels. - As shown in
FIG. 2 , a flexible printedcircuit board 52 is connected to an organic light-emittingdiode structure layer 300 including the organic light-emittingdiode 6. On the flexible printedcircuit board 52, a driver integratedcircuit 48 forming the drive unit is mounted. The flexible printedcircuit board 52 is connected to the scanningline drive circuit 20, the videoline drive circuit 22, the drivepower supply circuit 24, and thecontroller 26 or the like. - The
display panel 40 has a throughhole 200 arranged at a position corresponding to a structure which doesn't include thedisplay panel 40, such as a camera, earphone, or microphone. In this embodiment, thedisplay panel 40 has a throughhole 200A arranged at a position corresponding to an earphone, a throughhole 200B arranged at a position corresponding to a microphone, and a throughhole 200C arranged at a position corresponding to a camera. The number and shape of throughholes 200 are not limited to those in the embodiment. The structure is not limited to the camera, earphone, and microphone. The structure may be arranged below the throughhole 200. At least a part of the structure may be arranged inside the throughhole 200. - As described above, the upper electrode film of the organic light-emitting
diode 6 is formed over the pixels in substantially the entirety of thedisplay area 42. Therefore, apart of the upper electrode film is exposed at the inner surfaces of the throughhole 200A, the throughhole 200B, and the throughhole 200C. -
FIG. 5 is a schematic plan view showing peripheries of the area where the throughhole 200 is formed in thedisplay panel 40 in this embodiment.FIG. 5 shows the positional relation between the throughhole 200, and thescanning signal line 28 and thevideo signal line 30. - As shown in
FIG. 5 , thescanning signal line 28 is arranged in a first direction and thevideo signal line 30 is arranged in a second direction that intersects the first direction. A subpixel is formed in a rectangular area surrounded by thescanning signal line 28 and thevideo signal line 30. As described above with reference toFIG. 1 , thescanning signal line 28 and thevideo signal line 30 are electrically connected to thepixel circuit 8 provided in each subpixel. - As shown in
FIG. 5 , thescanning signal line 28 and thevideo signal line 30 are arranged in such a way as to detour around the area where the throughhole 200 is formed. That is, thescanning signal line 28 and thevideo signal line 30 arranged next to the throughhole 200 are curved to detour around the throughhole 200. Such a configuration enables thescanning signal line 28 to electrically connect scanningline drive circuit 20 and thepixel circuit 8 shown inFIG. 1 and enables thevideo signal line 30 to electrically connect the videoline drive circuit 22 and thepixel circuit 8 shown inFIG. 1 , without the throughhole 200 disconnecting thescanning signal line 28 and thevideo signal line 30. -
FIG. 3 is a schematic vertical cross-sectional view showing thedisplay panel 40, taken along III-III shown inFIG. 2 , that is, from a part of thedisplay area 42 to theframe area 44. As shown inFIG. 3 , thedisplay panel 40 according to this embodiment has anarray substrate 50. In this embodiment, polyimide resin is used as the material forming thearray substrate 50. Also, another resin material may be used as the material forming thearray substrate 50. - Above the
array substrate 50, a three-layer structure including a firstsilicon oxide film 54, a firstsilicon nitride film 56 and a secondsilicon oxide film 58 is provided as an undercoat layer. The firstsilicon oxide film 54, which is the lowermost layer, is provided to improve adhesion to thearray substrate 50. The firstsilicon nitride film 56, which is the middle layer, is provided as a block film against moisture and impurities from outside. The secondsilicon oxide film 58, which is the uppermost layer, is provided as a block film which prevents hydrogen atoms contained in the firstsilicon nitride film 56 from being diffused to the semiconductor layer side. It should be noted that the undercoat layer is not particularly limited to this structure and may be a structure having more layers stacked or may be a single-layer structure or two-layer structure. - Above the undercoat layer, the drive thin-
film transistor 12 is provided. The drive thin-film transistor 12 has a structure in which a low-concentration impurity region is provided between a channel region and source and drain regions. In this embodiment, a silicon oxide film is used as agate insulating film 60, and afirst wiring 62 constituted by a multilayer structure of Ti and Al is used as a gate electrode. Thefirst wiring 62 also functions as a storage capacitance line in addition to the function as the gate electrode of the drive thin-film transistor 12. That is, thefirst wiring 62 is used to form a storage capacitance with apolysilicon film 64. - Above the drive thin-
film transistor 12, a secondsilicon nitride film 66 and a thirdsilicon oxide film 68 as interlayer insulating films are stacked. Further, asecond wiring 70, forming source and drain electrodes and a lead wiring, is formed. In this embodiment, thesecond wiring 70 has a three-layer structure of Ti, Al and Ti. The interlayer insulating films, an electrode formed by an electrically conductive layer in the same layer as thefirst wiring 62 and an electrode formed by an electrically conductive layer in the same layer as the source and drain wirings of the drive thin-film transistor 12 form a storage capacitance. The lead wiring extends to an end part of the peripheral edge of thearray substrate 50 and forms a terminal for connecting the flexible printedcircuit board 52 and the driver integratedcircuit 48 shown inFIG. 2 . - Above the drive thin-
film transistor 12, a flatteningfilm 72 is formed. As the flatteningfilm 72, an organic material such as photosensitive acrylic resin is often used. The flattening film formed of theorganic material 72 has higher surface flatness than an inorganic insulating material film formed by a CVD (chemical vapor deposition) method or the like. - The flattening
film 72 is removed at a pixel contact part where the drive thin-film transistor 12 and alower electrode film 80 included in the organic light-emittingdiode 6 are electrically connected to each other and at an end part of theframe area 44. At the pixel contact part, the upper surface of thesecond wiring 70 exposed by the removal of the flatteningfilm 72 is covered with a transparent conductive film 74 formed of ITO (indium tin oxide). - Subsequently, a
third wiring 76 is provided in the same layer as the transparent conductive film 74. In this embodiment, thethird wiring 76 is provided as a three-layer structure of Mo, Al and Mo and is used to form a peripheral lead wiring and a capacitance element provided additionally in the pixel. Covering the upper surface of thesecond wiring 70 exposed after the removal of the flatteningfilm 72, with the transparent conductive film 74 as described above, also serves to protect the exposed surface of thesecond wiring 70 from the process of patterning thethird wiring 76. - The upper surfaces of the transparent conductive film 74 and the
third wiring 76 are first covered with a thirdsilicon nitride film 78. Subsequently, near the pixel contact part of the transparent conductive film 74 in thedisplay area 42, an opening is provided in the thirdsilicon nitride film 78. A part of the upper surface of the transparent conductive film 74 is thus exposed. In this embodiment, an opening is provided in the thirdsilicon nitride film 78 also in theframe area 44. The upper surface of the flatteningfilm 72 is exposed at the opening. - Subsequently, the
lower electrode film 80 to be the pixel electrode is formed in such a way as to be connected to the upper surface of the transparent conductive film 74 exposed at the opening. In this embodiment, thelower electrode film 80 is formed as a reflection electrode and has a three-layer structure formed of IZO, Ag and IZO, or ITO, Ag and ITO or the like. At the pixel contact part, the transparent conductive film 74, the thirdsilicon nitride film 78 and thelower electrode film 80 form an added capacitance. Incidentally, at the time of patterning thelower electrode film 80, the transparent conductive film 74 is partly exposed to the etching environment. However, due to annealing carried out after the process of forming the transparent conductive film 74 and before the process of forming thelower electrode film 80, the transparent conductive film 74 has endurance to the etching of thelower electrode film 80. - In this embodiment, at the time of forming the
lower electrode film 80, an electricallyconductive film 81 formed of the same electrically conductive material as thelower electrode film 80 is formed on the thirdsilicon nitride film 78 in theframe area 44. In theframe area 44, the thirdsilicon nitride film 78 has the opening and the electricallyconductive film 81 is not formed on this opening. That is, the upper surface of the flatteningfilm 72 is exposed at the opening in the thirdsilicon nitride film 78. - This opening is provided to extract, through an organic insulating
film 82, moisture and gas released from the flatteningfilm 72 by heat treatment or the like after the process of forming the organic insulatingfilm 82. Therefore, providing an opening not only in thedisplay area 42 but also in theframe area 44 as described in this embodiment enables efficient removal of moisture and gas released from the flatteningfilm 72 in theframe area 44. - As the electrically conductive material used for the electrically
conductive film 81, an electrically conductive material that is different from that of thelower electrode film 80 may be used. However, using the same material is desirable because the electricallyconductive film 81 and thelower electrode film 80 can be formed simultaneously. - After the process of forming the
lower electrode film 80, the organic insulatingfilm 82 to be the partition wall of the pixel area, called bank or rib, is formed. As the organic insulatingfilm 82, photosensitive acrylic resin, photosensitive polyimide resin or the like is used as with the flatteningfilm 72. The organic insulatingfilm 82 has an opening to expose the upper surface of thelower electrode film 80 as a light-emitting area. It is preferable that the edge of the opening is gently tapered. If the edge of the opening is steeply tapered, it causes a coverage defect in an organicelectro luminescence layer 100 which is formed later. - Here, in this embodiment, the organic insulating
film 82 is formed in such a way as to close the opening provided in the electricallyconductive film 81 and the thirdsilicon nitride film 78 in theframe area 44. That is, a part of the organic insulatingfilm 82 enters the openings, as shown inFIG. 3 . Forming the organic insulatingfilm 82 in such a way as to close the opening in the thirdsilicon nitride film 78 can suppress melting or dissolution of the inner peripheral surface of the opening in the thirdsilicon nitride film 78 in the subsequent process. - After the organic insulating
film 82 is formed, organic materials forming theorganic electroluminescence layer 100 are stacked as multiple layers. As the multilayer structure forming theorganic electroluminescence layer 100, ahole transport layer 102, a light-emittinglayer 104 and anelectron transport layer 106 are stacked in order from the side of thelower electrode film 80. In this embodiment, thehole transport layer 102 and theelectron transport layer 106 are formed over a plurality of subpixels, and the light-emittinglayer 104 is formed for each subpixel. Theorganic electroluminescence layer 100 may be formed by vapor deposition or may be formed by coating solution or dispersion. Theorganic electroluminescence layer 100 may be selectively formed for each subpixel or may be formed as a layer over the entire surface covering thedisplay area 42. If theorganic electroluminescence layer 100 is formed as a layer, a configuration to obtain white light at all the subpixels and then extract a desired color wavelength portion by a color filter (not illustrated) can be employed. In this embodiment, theorganic electroluminescence layer 100 is selectively formed for each subpixel. - After the
organic electroluminescence layer 100 is formed, anupper electrode film 84 is formed. In this embodiment, since a top-emission structure is employed, theupper electrode film 84 is formed using a transparent conductive material such as IZO (indium zinc oxide) and a semitransparent electrode material such as Mg—Ag (magnesium-silver alloy). According to the order of forming theorganic electroluminescence layer 100, thelower electrode film 80 is the anode and theupper electrode film 84 is the cathode. Theupper electrode film 84, theorganic electroluminescence layer 100 and thelower electrode film 80 form the organic light-emittingdiode 6. Thelower electrode film 80 of the organic light-emittingdiode 6 is connected to the drive thin-film transistor 12. - After the
upper electrode film 84 is formed, aprotection layer 90 is formed. One of the functions of theprotection layer 90 is to prevent infiltration of outside moisture into theorganic electroluminescence layer 100, which is formed earlier. In this case, theprotection layer 90 needs to have a high gas barrier property. In this embodiment, as the multilayer structure of theprotection layer 90, a multi layer structure including aninorganic film 92 such as a silicon nitride film or a multilayer film constituted by a silicon oxide film and a nitride film, anorganic resin film 94 formed of an acrylic resin or the like, and aninorganic film 96 such as a silicon nitride film or a multilayer film constituted by a silicon oxide film and a nitride film is employed. - As shown in
FIG. 3 , a part of theupper electrode film 84 is provided, ranging from the upper surface to the lateral surface of the organic insulatingfilm 82. The upper surface of the electricallyconductive film 81 provided on the lower surface of the organic insulatingfilm 82, and the lower surface of theupper electrode film 84 are electrically connected to each other in the area where the organic insulatingfilm 82 is not formed. - In the
frame area 44 shown inFIG. 3 , in order to avoid exposing theupper electrode film 84 at the end surface of thedisplay panel 40, the opening width of a mask used at the time of forming theupper electrode film 84 may be adjusted so that, for example, theupper electrode film 84 is arranged only in thedisplay area 42 and is not arranged in theframe area 44. -
FIG. 4 is a schematic vertical cross-sectional view showing thedisplay panel 40, taken along IV-IV shown inFIG. 2 , that is, at a position where the throughhole 200A is provided in thedisplay area 42. As shown inFIG. 4 , the throughhole 200A penetrates thearray substrate 50 and theupper electrode film 84, and a part of theupper electrode film 84 is exposed at the inner surface of the throughhole 200A. In this embodiment, since theupper electrode film 84 is formed substantially in the entirety of thedisplay area 42, as described above, apart of theupper electrode film 84 is exposed at the inner surface of the throughhole 200 formed in thedisplay area 42. - In this embodiment, the surface of the
upper electrode film 84 exposed at this throughhole 200 is oxidized. Thus, anoxidized part 84A is exposed at the inner surface of the throughhole 200. As a method for forming theoxidized part 84A, for example, a laser beam is irradiated at the time of forming the throughhole 200 in thedisplay area 42. In this process, the throughhole 200 is formed and at the same time the surface of theupper electrode film 84 exposed at the inner surface of the throughhole 200 is oxidized by the heat of the laser beam, thus forming theoxidized part 84A. - The method for forming the
oxidized part 84A is not limited to the irradiation with a laser beam. For example, after the throughhole 200 is mechanically formed, the inner surface of the throughhole 200 may be heat-treated to form theoxidized part 84A. - With such a configuration, the
oxidized part 84A suppresses infiltration ofmoisture film 84 from the inner surface of the throughhole 200 via the upper electrode. Thus, the occurrence of a defect in the organic electroluminescence layer can be suppressed. - Since a manufacturing method in which the
upper electrode film 84 is formed by a single film forming process using a single mask is employed, improved quality of theupper electrode film 84 can be expected. That is, while it is possible to suppress infiltration of moisture by using a plurality of film forming processes using a plurality of masks and thus forming theupper electrode film 84 in which the area to form the throughhole 200 is removed in advance so that theupper electrode film 84 is not exposed at the throughhole 200, such a manufacturing method may result in a plurality ofupper electrode films 84 overlapping each other in a boundary area due to misalignment in film formation or the like. If a plurality ofupper electrode films 84 overlap each other at apart, the film thickness at that part becomes thick. Meanwhile, a manufacturing method which includes forming theupper electrode film 84 over a plurality of pixels by a single film forming process using a single mask and subsequently the step of providing the throughhole 200 and the step of providing theoxidized part 84A, as in this embodiment, can achieve the state where theupper electrode film 84 has a shape as a single film that surrounds the peripheries of the throughhole 200, as shown inFIG. 2 , and where theupper electrode film 84 exposed at the inner surface of the throughhole 200 is oxidized. As a result, both improved quality of theupper electrode film 84 and a configuration to suppress infiltration of moisture can be achieved. As described above, the step of providing the throughhole 200 and the step of providing theoxidized part 84A may be carried out simultaneously or as separate steps. - A person skilled in the art can readily think of various changes and modifications within the technical scope of the invention. Such changes and modifications should be understood as being within the scope of the invention. For example, addition, deletion or design change of a component, or addition, omission or condition change of a process, made by a person skilled in the art to each of the embodiments, is included in the scope of the invention, provided that it has essential features of the invention.
Claims (9)
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| US20230010444A1 (en) * | 2020-09-28 | 2023-01-12 | Boe Technology Group Co., Ltd. | Display substrate and display device |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20210408213A1 (en) | 2021-12-30 |
| US20230247877A1 (en) | 2023-08-03 |
| US12082466B2 (en) | 2024-09-03 |
| JP2019102147A (en) | 2019-06-24 |
| US11678544B2 (en) | 2023-06-13 |
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