US20190072302A1 - Sorption heat transfer module - Google Patents
Sorption heat transfer module Download PDFInfo
- Publication number
- US20190072302A1 US20190072302A1 US16/121,578 US201816121578A US2019072302A1 US 20190072302 A1 US20190072302 A1 US 20190072302A1 US 201816121578 A US201816121578 A US 201816121578A US 2019072302 A1 US2019072302 A1 US 2019072302A1
- Authority
- US
- United States
- Prior art keywords
- wall
- heat transfer
- transfer module
- module according
- corrugated fin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000001179 sorption measurement Methods 0.000 title claims abstract description 82
- 239000000463 material Substances 0.000 claims abstract description 17
- 230000009969 flowable effect Effects 0.000 claims abstract 3
- 239000011551 heat transfer agent Substances 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000012530 fluid Substances 0.000 claims description 5
- 230000001476 alcoholic effect Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- 230000000694 effects Effects 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- 238000005476 soldering Methods 0.000 description 6
- 229920002323 Silicone foam Polymers 0.000 description 5
- 230000001133 acceleration Effects 0.000 description 5
- 238000009833 condensation Methods 0.000 description 5
- 230000005494 condensation Effects 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 238000001704 evaporation Methods 0.000 description 5
- 238000011010 flushing procedure Methods 0.000 description 5
- 239000013514 silicone foam Substances 0.000 description 5
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000008020 evaporation Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 4
- 230000009931 harmful effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000004411 aluminium Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 210000002816 gill Anatomy 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000005028 tinplate Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005382 thermal cycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B35/00—Boiler-absorbers, i.e. boilers usable for absorption or adsorption
- F25B35/04—Boiler-absorbers, i.e. boilers usable for absorption or adsorption using a solid as sorbent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/01—Geometry problems, e.g. for reducing size
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/27—Relating to heating, ventilation or air conditioning [HVAC] technologies
Definitions
- the present invention relates to a sorption heat transfer module.
- Thermally driven sorption refrigeration systems have a high energy saving potential since inexpensive waste and excess heat is as used as drive energy and as a result, the pressure on the electrical networks can be reduced, particularly in hot time and climate zones with a high refrigeration requirement.
- These installations can also be used as heat pumps which by means of burner heat raise additional environmental heat to a temperature level sufficient for heating purposes, with the result that the fuel requirement can be reduced.
- German Patent Application DE 10 2011 079 586 A1 describes such a sorption module whose housing design is however still very complex and is a source of some loss mechanisms.
- a disadvantage is the complex design with a fairly large number of joints to be sealed hermetically.
- a disadvantage of the proposed cylindrical module concept is the quality of the thermal connection of the phase change structures to a fluid heat transfer medium and the comparatively large thermal mass, which has a harmful effect on the power density and the efficiency of the sorption module. Furthermore, there is the problem that depending on the installation position of the cylinder module, it can occur that condensate bound in the capillary structure can be displaced in the entire structure due to gravitational and acceleration effects. For example, condensed working medium can accumulate in low-lying regions, with the result that conversely high-lying regions of the capillary structure dry out too rapidly during the evaporation phase.
- Another weak point of the said embodiment of the housing jacket carrying this capillary structure is the difficulty of applying the internal capillary structure with very good thermal contact.
- a metal firmly bonded connection preferably by soldering should be strived for, which is made difficult by the protective oxide layer of stainless steel.
- a third weak point of the last-mentioned module design is the heat transfer coefficient k on the side of the heat transfer agent, which serves to remove or supply the condensation heat and the heat of evaporation with the smallest possible driving temperature difference.
- the present invention is concerned with the problem of providing an improved cylindrical sorption module with thermally activatable housing. This problem is solved according to the invention by the subject matter of the independent claim(s). Advantageous embodiments are the subject matter of the dependent claim(s).
- the present invention is based on the general idea that a housing with suitable structures simultaneously provides a heat transfer surface in order to transfer condensation heat and/or evaporation heat with very good heat transfer to a or from a fluid heat transfer medium.
- a substantial contribution can thus be made to increasing the volumetric power density, the efficiency and also to reducing the manufacturing costs.
- the first two optimization criteria in this case require a structure combination by means of which a total heat transfer coefficient from the heat transfer medium to the phase change structure and from there to the saturation temperature of the working medium vapour of overall 1500 W/m 2 *K is exceeded.
- the individual thermal resistances of the heat transfer path must therefore be minimized under the boundary condition of minimal production costs for material and joining processes.
- a sorption heat transfer module having a thermally activatable housing which encloses a sorption zone through which a working medium can flow
- the housing according to the invention comprises a gastight inner wall made of a corrosion-protected material, the internal surface of which is adjoined by a capillary structure which consists of at least one corrugated fin package which is connected in a firmly bonded manner to the internal surface of the inner wall.
- the thermally activatable housing comprises an outer wall which encloses the gas-tight inner wall and together with the inner wall forms an annular channel for a heat transfer agent through which axial flow can take place. Via this annular channel, a heat transfer agent can flow particularly simply and specifically through the sorption heat transfer module according to the invention and the condensation heat can be efficiently removed.
- a particularly compact design can be achieved if the inner wall and the outer wall are each configured cylindrically, if the inner wall is arranged coaxially and concentrically in the outer wall and if the annular channel is arranged radially between inner wall and outer wall.
- This compact design can be assisted by the fact that the annular channel has smaller dimensions in the radial direction than the capillary structure.
- the annular channel has respectively one inlet-side and/or outlet-side annular beading.
- the inlet-side annular beading can serve as a distribution box whilst the outlet-side annular beading can serve as a collecting box.
- the solution according to the invention consists in particular in using corrosion-protected steel such as, for example, stainless steel, zinc-plated, nickel-plated or particularly preferably tin-plated steel (tin sheet) as material for a gas-tight housing wall.
- corrosion-protected steel such as, for example, stainless steel, zinc-plated, nickel-plated or particularly preferably tin-plated steel (tin sheet) as material for a gas-tight housing wall.
- tin sheet tin sheet
- tin sheet tin sheet
- the capillary structure is preferably made of optionally tin-plated copper strip as phase change structure for condensation, capillary binding of condensed working medium, preferably methanol and re-evaporation of the condensate, wherein closed corrugated fin annular packages are provided for soldering to the inner wall of the corrosion-protected housing.
- the application of the corrugated fin packages is provided here in such a manner that the tips of these corrugated fin packages are soldered to an internal surface of the inner wall.
- the application of the corrugated fin packages is additionally provided in such a manner that the front faces of the corrugated fin packages are soldered to the internal surface of the inner wall.
- a soft-soldered assembly can be created consisting of a gas-tight cylinder with internally soldered-on capillary structures and externally soldered-on corrugated fins and in a second step this assembly can be completed by an outer wall which with the gas-tight inner wall forms an annular channel through which axial flow can take place so that the inner assembly can be thermally activated by flow with a heat transfer agent.
- corrugated fins and fin packages made from these are understood as continuously rollable zig-zag structures made of thin-walled metal strip which can be formed very differently in detail, for example with or without gills.
- a heat-conducting structure adjoins an external surface of the gas-tight inner wall, which is connected in a firmly bonded manner to the inner wall and which preferably consists of at least one corrugated fin package.
- This heat-conducting structure appreciably increases the efficiency of the sorption heat transfer module and can be produced in a modular manner similar to the capillary structure.
- a thermally insulating layer preferably a silicone foam mat, is inserted between the heat-conducting structure and the outer wall in order to ensure thermal insulation of the annular channel towards the outside and to minimize the connected thermal mass.
- a silicone foam mat is specifically available as prefabricated material in different dimensions and is particularly easy to process.
- the annular channel has respectively one inlet-side and/or outlet-side annular beading which is used for a homogeneous distribution of the axially directed volume flow of a heat transfer agent in the circumferential direction.
- the heat-conducting structure is arranged here in the aforesaid annular channel.
- the heat can be efficiently transferred between the fluidic heat transfer agent flowing in the annular channel and the inner wall.
- the heat-conducting structure extends in an annular manner in the annular channel.
- the heat-conducting structure extends starting from the inner wall in the annular channel over at least 80%, preferably over at least 90% of a radial channel width of the annular channel. This also improves the utilization of the space present in the annular channel.
- the efficiency of the heat transfer between the heat transfer agent and the inner wall can also be improved whereby a thermally insulating layer, preferably a silicone foam mat, is arranged in the annular channel radially between the heat-conducting structure and the outer wall. This reduces any heat transfer between the heat-conducting structure and the outer wall or between heat transfer agent and outer wall.
- a thermally insulating layer preferably a silicone foam mat
- the compact design can also be assisted if according to one embodiment, the heat-conducting structure has smaller dimensions in the radial direction than the capillary structure.
- tips or front faces of individual corrugated fin packages of the capillary structure and/or heat-conducting structure are connected in a firmly bonded manner to the inner wall and are preferably located opposite the corrugated fin packages of the capillary structure and the heat-conducting structure so that they overlap.
- the firmly bonded connection of tips or front faces and preferred opposite position of the two structures ensures a particularly good thermal contact via the inner wall.
- the corrugated fin packages of the capillary structure which are connected in a firmly bonded manner on the front side have through-openings in a rolling plane, which allow an axial passage of the working medium between the inner wall and the corrugated fin packages arranged thereon.
- at least two of the through openings are arranged between two axially adjacent corrugated fin packages of the capillary structure offset with respect to one another in the circumferential direction in order to enable a flushing transport of undesirable non-condensable external gases in the principal flow direction.
- At least two of the axially adjacent corrugated fin packages connected in a firmly bonded manner on the front side are arranged offset with respect to one another in the circumferential direction.
- the corrugated fin packages of the capillary structure connected in a firmly bonded manner on the front side can also be arranged axially parallel and spaced apart from one another in the circumferential direction, preferably arranged spaced apart from one another in a contact-free manner, so that wedge-shaped axial flow channels are formed between the individual corrugated fin packages.
- individual corrugated fin packages of the capillary structure are arranged spaced apart from one another in the circumferential direction and axial direction on the gastight inner wall, preferably at an axial distance between 1 mm and 4 mm, particularly preferably at an axial distance between 2 mm and 3 mm.
- a particularly high flushing capacity for external gases of the sorption heat transfer module can be established without adversely affecting its efficiency.
- the corrugated fin packages of the capillary structure have a fin density between 200 Ri/dm and 400 Ri/dm, and/or a width of the corrugated fin packages of the capillary structure lies between 10 mm and 30 mm, preferably between 15 mm and 25 mm. With the choice of these dimensions, in practice a particularly high efficiency of the sorption heat transfer module can be demonstrated.
- the gas-tight inner wall is made of a corrosion-protected steel material, in particular a zinc-plated, nickel-plated or tin-plated steel, and/or the capillary structure and/or the heat-conducting structure is made of a copper material, in particular a tin-plated copper strip, which is preferably soft soldered to the gas-tight inner wall and the working medium is an alcoholic fluid, in particular methanol or ethanol.
- the working medium is an alcoholic fluid, in particular methanol or ethanol.
- the said combination of materials is due to the alcoholic working media such as methanol or ethanol. If water is used as working medium, aluminium-based materials can also be used.
- the preferred materials have the advantage that these can be soft-soldered cost-effectively.
- the thermally activatable housing is designed to be cylindrical and is preferably made of longitudinally welded, particularly preferably formed steel tubes.
- a cylindrical design has a high differential compressive strength and merely requires forming steps which can be implemented cost-effectively.
- the thermally activatable housing has a dividing wall provided with at least one through opening which extends between the capillary structure and the sorption zone.
- the dividing wall is used here for thermal separation of the two different temperature-controlled zones of the sorption heat transfer module, wherein transport of the vaporous working medium between the zones takes place via the at least one through opening.
- FIG. 1 a shows a radial section through a first sorption heat transfer module according to the invention with thermally activatable housing;
- FIG. 1 b shows a detailed view of the thermally activatable housing of the sorption heat transfer module from FIG. 1 a;
- FIG. 2 shows an axial section through a further sorption heat transfer module according to the invention with thermally activatable housing and a dividing wall between phase change structure and sorption zone;
- FIG. 3 a shows a perspective view of yet another sorption heat transfer module according to the invention with corrugated fins soldered on the front side;
- FIG. 3 b shows a plan view of the sorption heat transfer module from FIG. 3 a;
- FIG. 4 a shows a perspective view of yet another sorption heat transfer module according to the invention with corrugated fins soldered on the front side and
- FIG. 4 b shows a plan view of the sorption heat transfer module from FIG. 4 a.
- FIG. 1 a shows a radial section through a first sorption heat transfer module 1 according to the invention with thermally activatable housing 2 .
- This housing 2 encloses a sorption zone 3 , which according to the known prior art comprises a plurality of flat tubes which with adsorption shaped bodies are applied to the flat tubes by means of adhesive bonding with good thermal contact.
- the inner region can contain further installations for extending the functionality and/or for reducing the loss effects during operation of the sorption heat transfer module 1 which however are not the subject of the present invention.
- an annular corrugated fin package 5 rolled from tin-plated copper strip is applied by soft soldering with good thermal contact to the internal surface of a gas-tight inner wall 4 which here consists of tin plate.
- This corrugated fin package 5 here represents a capillary structure 18 .
- the width of the at least one annular corrugated fin package 5 is dimensioned so that with a preferred fin density between 200 Ri/dm and 400 Ri/dm, the capillary force is sufficient to hold condensed working medium in a fixed position against gravity and optionally predictable acceleration forces.
- the width of a corrugated fin package 5 lies between 10 mm and 30 mm, preferably between 15 mm and 25 mm.
- the housing 2 also comprises an outer wall 6 which together with the gas-tight inner wall 4 forms an annular channel 7 which has a fluidic, i.e. liquid and/or gaseous heat transfer agent flowing through it in the axial direction.
- a heat-conducting structure 19 in the form of another corrugated fin package 8 is provided, which is soft-soldered to the inner wall 4 .
- the outer wall 6 is separated from the heat-conducting structure 19 by an insulating layer 9 .
- this inner wall 4 which is designed to be cylindrical here merely as an example, a plurality of such annular closed corrugated fin packages 5 are arranged axially at a distance from one another in such a manner that no capillary bridges are formed between the annular packages 5 .
- FIG. 1 b shows a detailed view 17 of the thermally activatable housing 2 of the sorption heat transfer module 1 from FIG. 1 a .
- the external surface of the inner wall 4 has a fin structure which is also connected to this inner wall 4 by soft soldering with very good thermal contact.
- the finned annular channel 7 is thereby formed through which a heat transfer agent can be guided in the axial direction with a very good heat transfer coefficient.
- the outer wall 6 is not thermally connected to the corrugated fin package 8 of the heat-conducting structure 19 and is even spaced apart from the heat-conducting structure 19 so that the thermal contact remains as small as possible.
- an annular gap remaining between fin structure and outer jacket can be filled by an insulating layer 9 such as a silicone foam mat.
- the desired thermal decoupling with respect to the outer wall 6 serves the purpose that the sensible heat is minimized during thermal cycling of the sorption heat transfer module 1 by reducing the connected thermal mass.
- the corrugated fin packages 5 and 8 which are closed over the circumference of the housing 2 are soft-soldered via their tips 11 to the gas-tight inner wall 4 , whilst a front face 12 of the individual corrugated fin packages 5 and 8 points in the axial direction.
- the inner wall 4 and the outer wall 6 are each cylindrically configured, that the inner wall 4 is arranged coaxially and concentrically in the outer wall 6 and that the annular channel 7 is arranged radially between the inner wall 4 and the outer wall 6 . It is further shown in FIG. 1 b that the annular channel 7 has smaller dimensions in the radial direction than the capillary structure 18 .
- an external surface of the inner wall 4 is adjoined by said heat-conducting structure 19 , which is connected in a firmly bonded manner to the inner wall 4 and which preferably consists of at least one corrugated fin package 8 .
- the heat-conducting structure 19 is arranged in the annular channel 7 .
- the heat-conducting structure 19 extends in an annular form in the annular channel 7 .
- the heat-conducting structure 19 can extend in the annular channel 7 over 80% or over 85% or over 90% or over 95% or more than 95% of a radial channel width 20 of the annular channel 7 .
- said thermally insulating layer 9 preferably a silicone foam mat, can be arranged in the annular channel 7 radially between the heat-conducting structure 19 and the outer wall 6 .
- annular channel 7 The radial dimensions of annular channel 7 , heat-conducting structure 19 and insulating layer 9 are matched to one another here so that the insulating layer 9 abuts radially inwards against the heat-conducting structure 19 and radially outwards against the outer wall 6 .
- the heat-conducting structure 19 has smaller dimensions in the radial direction than the capillary structure 18 whereas the capillary structure 18 has larger dimensions in the radial direction than the annular channel 7 .
- FIG. 2 shows an axial section through another sorption heat transfer module 1 ′ according to the invention with thermally activatable housing 2 ′ which simultaneously contains or forms the phase change structure.
- the central, non-differentiated sorption zone 3 and the structure of the thermally activatable housing 2 ′ with two annular distribution chambers for heat transfer agent can substantially be identified.
- One of these distribution chambers is formed by a cylindrical outer wall 6 ′ together with a gas-tight inner wall 4 ′ and forms a finned annular channel 7 ′ through which flow can take place in the axial direction.
- seven annular corrugated fin packages 5 ′ can be identified in this diagram as a condensate-storing phase change structure which is soldered to the internal surface of the inner wall 4 ′ with good thermal contact.
- the entire gas chamber between the central sorption zone 3 operated at higher temperature levels and the external phase change zone which can be activated via the temperature-controllable inner wall 4 ′ is here divided into two partial chambers by another cylindrical dividing wall 16 .
- This dividing wall 16 is provided with a through opening 15 , via which the vaporous working medium is transported between the two zones.
- the intermediate cylinder is used for thermal separation of the two differently temperature-controlled zones of the sorption heat transfer module 1 ′.
- the annular channel 7 ′ has respectively one inlet-side and one outlet-side annular beading 10 , which is used for a homogeneous distribution of the axially directed volume flow in the circumferential direction.
- FIG. 3 a show a perspective view of yet another sorption heat transfer module 1 ′′ according to the invention with corrugated fins 5 ′′ soldered on the front side, which are attached to an inner wall 4 ′′ of a housing 2 ′′ in several axial positions spaced apart from one another.
- the corrugated fin packages 5 ′′ are turned through 90° there, i.e. are soldered with their front faces 12 to the internal surface of the inner wall 4 ′′.
- these corrugated fin packages 5 ′′ preferably have no gills or other inner openings in order to reduce the harmful influence of a condensate displacement due to gravity and acceleration effects.
- the corrugated fin packages 5 ′′ which are soldered on annularly on the inside have spaced-apart openings in the circumferential direction which enable a small axially parallel gas transport. These serve the purpose that non-condensable external gases which accumulate there are flushed away in the axially parallel direction and can accumulate in an axial end region in order to be sucked away there in concentrated form as required according to the prior art.
- FIG. 3 b shows a radial section through the sorption heat transfer module 1 ′′ from FIG. 3 a in which two easy-to-implement possibilities for achieving such rinsing channels are shown.
- the metal strip before forming into a corrugated fin, can have through openings 13 in the form of recesses at the edge to be soldered subsequently, which have the result that at certain spacings the solder edge is set back so far that no soldering occurs there.
- the length of the edge setback in the longitudinal direction of the strip is selected so that at least a corrugation hill and/or corrugation valley of the corrugated fin is not soldered on as is shown schematically in the upper half of FIG. 3 b.
- FIG. 3 b shows a division of each corrugated fin package 5 ′′ into a plurality of separate, in the present case, eight partial packages between which axial gas transport is possible.
- openings 13 ′ in the form of interruptions of two corrugated fin packages 5 ′′ arranged one above the other, are arranged offset with respect to one another in order to enable rinsing transport of undesirable non-condensable external gases in the principal direction of flow.
- the through openings 13 , 13 ′ for axial gas transport serve the purpose that non-condensable gases accumulating between the corrugated fin packages 5 ′′ cannot accumulate there in harmful concentration but are transported following the principal direction of flow in the direction of that axial end of the housing 2 ′′ which has a displacement chamber and/or a blow-off or extraction opening through which these harmful gases can be removed from the housing 2 ′′ as required.
- the structure applied to the outside of the gas-tight inner wall 4 ′′ to improve the heat transfer on the heat transfer agent side can be designed in a similar manner to the first embodiment of FIG. 1 .
- the fin structure can consist of a plurality of annular layers, whose soldered connecting surfaces preferably overlap with the annular phase change structures soldered on the inside.
- FIG. 4 a shows a perspective view of yet another sorption heat transfer module 1 ′′′ according to the invention with corrugated fins soldered on the front side.
- the corrugated fin packages 5 ′′′ are soldered on the inner wall 4 ′′′ of the sorption heat transfer module 1 ′′′ axially parallel to the front face 12 .
- the corrugated fin packages 5 ′′′ are connected in a firmly bonded manner to the inner wall 4 ′′′, for example by soft soldering.
- the outer finned structure for the axial flow through the housing 2 ′′′ is not shown here.
- FIG. 4 b shows a radial section through the sorption heat transfer module 1 ′′′ of FIG. 4 a .
- wedge-shaped axial flow channels 14 are formed between the individual corrugated fin packages 5 ′′′ which enable an axial transport, for example of a methanol vapour to be condensed and contribute towards a flushing of non-condensable external gases onto an axial end of the gas chamber.
- the corrugated fin packages 5 ′′′ are positioned here so that on the one hand the highest possible surface density of the cylinder is achieved but on the other hand the corrugated fin packages 5 ′′′ do not touch each other.
- a displacement of condensate due to gravity and acceleration in the horizontal and vertical position of the sorption module is particularly effectively prevented.
- the thermally activatable housing implemented according to the invention affords manifold advantages compared to known solutions.
- the very high attainable heat transfer coefficient between fluid temperature and saturated vapour temperature of the working medium only requires very small driving temperature differences for the removal of condensation heat and supply of evaporation heat and thereby increases the efficiency and the power density of the sorption heat transfer module.
- the optionally tin-plated semi-finished product materials such as for example tin plate for the gas-tight inner wall and optionally tin-plated copper strip for fabricating the phase change structure in the form of corrugated fin packages having a high fin density and thus attainable capillary condensate retaining function and the surface-enlarging fin system of the annular channel for fluidic flow enable a very cost-effective and thermally very good conducting joining process of the three required structure components.
- the particularly preferred second embodiment of a sorption heat transfer module according to the invention in FIGS. 3 and 4 makes it easy to vary the receiving capacity of the phase change structure by varying the strip width.
- the fin orientation of this embodiment avoids flow-off effects of stored condensate since no passage paths are provided due to a smooth gill-less fin design.
- This fin orientation is therefore suitable both for horizontal and for vertical module installation.
- This particularly preferred second embodiment additionally has the advantage of easier applicability of the individual corrugated fin packages and axially assisted vapour flow with external gas flushing effect.
- the axial flow through the housing 2 . . . 2 ′′′ is however not necessarily advantageous.
- the material combination based on steel materials is due to the favoured alcohol working media (methanol, ethanol).
- alcohol working media methanol, ethanol
- aluminium-based materials can also be used but these cannot be soft-soldered cost-effectively.
- In general purely cylindrical designs can also be avoided but these have a lower differential compressive strength and require more complex forming methods and/or thicker wall thicknesses such as, for example, internal high-pressure forming.
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Sorption Type Refrigeration Machines (AREA)
Abstract
Description
- This application claims priority to German Patent Application No. DE 10 2017 215 617.1, filed on Sep. 5, 2017 and German Patent Application No. DE 10 2018 212 820.0, filed on Aug. 1, 2018, the contents of both of which are incorporated herein by reference in their entirety.
- The present invention relates to a sorption heat transfer module.
- Thermally driven sorption refrigeration systems have a high energy saving potential since inexpensive waste and excess heat is as used as drive energy and as a result, the pressure on the electrical networks can be reduced, particularly in hot time and climate zones with a high refrigeration requirement. These installations can also be used as heat pumps which by means of burner heat raise additional environmental heat to a temperature level sufficient for heating purposes, with the result that the fuel requirement can be reduced.
- Of particular interest here are adsorption systems in which porous solids are used and which have no moving parts which are therefore liable to wear in the working medium area. The greatest obstacle to the introduction of these systems on the market can be attributed to the relatively low power densities hitherto achieved and the still too-high power costs.
- The published German
Patent Application DE 10 2011 079 586 A1 describes such a sorption module whose housing design is however still very complex and is a source of some loss mechanisms. A disadvantage is the complex design with a fairly large number of joints to be sealed hermetically. - A further development for the solution of these problems is disclosed with the published German
Patent Application DE 10 2014 223 040 A1 in which a housing wall is configured as a heat transfer structure, with the result that the number of passive housing walls is reduced. As a result, some loss effects are reduced. Due to a largely cylindrical formation of the housing structure, support means for receiving pressure differential forces can be dispensed with, which brings with it cost advantages. - A disadvantage of the proposed cylindrical module concept however is the quality of the thermal connection of the phase change structures to a fluid heat transfer medium and the comparatively large thermal mass, which has a harmful effect on the power density and the efficiency of the sorption module. Furthermore, there is the problem that depending on the installation position of the cylinder module, it can occur that condensate bound in the capillary structure can be displaced in the entire structure due to gravitational and acceleration effects. For example, condensed working medium can accumulate in low-lying regions, with the result that conversely high-lying regions of the capillary structure dry out too rapidly during the evaporation phase.
- Another weak point of the said embodiment of the housing jacket carrying this capillary structure is the difficulty of applying the internal capillary structure with very good thermal contact. For this a metal firmly bonded connection preferably by soldering should be strived for, which is made difficult by the protective oxide layer of stainless steel.
- A third weak point of the last-mentioned module design is the heat transfer coefficient k on the side of the heat transfer agent, which serves to remove or supply the condensation heat and the heat of evaporation with the smallest possible driving temperature difference.
- The present invention is concerned with the problem of providing an improved cylindrical sorption module with thermally activatable housing. This problem is solved according to the invention by the subject matter of the independent claim(s). Advantageous embodiments are the subject matter of the dependent claim(s).
- The present invention is based on the general idea that a housing with suitable structures simultaneously provides a heat transfer surface in order to transfer condensation heat and/or evaporation heat with very good heat transfer to a or from a fluid heat transfer medium. By multiple usage of components and structures, a substantial contribution can thus be made to increasing the volumetric power density, the efficiency and also to reducing the manufacturing costs. The first two optimization criteria in this case require a structure combination by means of which a total heat transfer coefficient from the heat transfer medium to the phase change structure and from there to the saturation temperature of the working medium vapour of overall 1500 W/m2*K is exceeded. The individual thermal resistances of the heat transfer path must therefore be minimized under the boundary condition of minimal production costs for material and joining processes.
- For this purpose a sorption heat transfer module having a thermally activatable housing is provided which encloses a sorption zone through which a working medium can flow, and in which the housing according to the invention comprises a gastight inner wall made of a corrosion-protected material, the internal surface of which is adjoined by a capillary structure which consists of at least one corrugated fin package which is connected in a firmly bonded manner to the internal surface of the inner wall. This results in an extremely efficient phase change structure which is particularly easy to manufacture and at the same time very well connected, which provides a sorption heat transfer module having a high efficiency. The term “gas-tight” should not be understood to be absolute in the present connection but relative, i.e. related to the present case of application. In other words, the gas-tight inner wall is substantially tight for the gases which usually occur in such a sorption heat module whereas tightness e.g. with respect to hydrogen gas is not required.
- In a preferred embodiment of the sorption heat transfer module according to the invention, it is provided that the thermally activatable housing comprises an outer wall which encloses the gas-tight inner wall and together with the inner wall forms an annular channel for a heat transfer agent through which axial flow can take place. Via this annular channel, a heat transfer agent can flow particularly simply and specifically through the sorption heat transfer module according to the invention and the condensation heat can be efficiently removed.
- A particularly compact design can be achieved if the inner wall and the outer wall are each configured cylindrically, if the inner wall is arranged coaxially and concentrically in the outer wall and if the annular channel is arranged radially between inner wall and outer wall.
- This compact design can be assisted by the fact that the annular channel has smaller dimensions in the radial direction than the capillary structure.
- Expediently it can be provided that the annular channel has respectively one inlet-side and/or outlet-side annular beading. The inlet-side annular beading can serve as a distribution box whilst the outlet-side annular beading can serve as a collecting box.
- The solution according to the invention consists in particular in using corrosion-protected steel such as, for example, stainless steel, zinc-plated, nickel-plated or particularly preferably tin-plated steel (tin sheet) as material for a gas-tight housing wall. Additionally preferred is a cylindrical housing geometry fabricated from longitudinally welded or optionally formed steel tubes. The capillary structure is preferably made of optionally tin-plated copper strip as phase change structure for condensation, capillary binding of condensed working medium, preferably methanol and re-evaporation of the condensate, wherein closed corrugated fin annular packages are provided for soldering to the inner wall of the corrosion-protected housing. In a first embodiment of the sorption heat transfer module according to the invention, the application of the corrugated fin packages is provided here in such a manner that the tips of these corrugated fin packages are soldered to an internal surface of the inner wall. In a particularly preferred second embodiment of the sorption heat transfer module according to the invention, the application of the corrugated fin packages is additionally provided in such a manner that the front faces of the corrugated fin packages are soldered to the internal surface of the inner wall.
- Accordingly, in a production process firstly a soft-soldered assembly can be created consisting of a gas-tight cylinder with internally soldered-on capillary structures and externally soldered-on corrugated fins and in a second step this assembly can be completed by an outer wall which with the gas-tight inner wall forms an annular channel through which axial flow can take place so that the inner assembly can be thermally activated by flow with a heat transfer agent.
- The term ‘corrugated fins” and fin packages made from these are understood as continuously rollable zig-zag structures made of thin-walled metal strip which can be formed very differently in detail, for example with or without gills.
- In a further preferred embodiment of the sorption heat transfer module according to the invention, it is provided that a heat-conducting structure adjoins an external surface of the gas-tight inner wall, which is connected in a firmly bonded manner to the inner wall and which preferably consists of at least one corrugated fin package. This heat-conducting structure appreciably increases the efficiency of the sorption heat transfer module and can be produced in a modular manner similar to the capillary structure. It is preferred here that a thermally insulating layer, preferably a silicone foam mat, is inserted between the heat-conducting structure and the outer wall in order to ensure thermal insulation of the annular channel towards the outside and to minimize the connected thermal mass. A silicone foam mat is specifically available as prefabricated material in different dimensions and is particularly easy to process. Particularly preferably the annular channel has respectively one inlet-side and/or outlet-side annular beading which is used for a homogeneous distribution of the axially directed volume flow of a heat transfer agent in the circumferential direction.
- It is particularly advantageous here if the heat-conducting structure is arranged here in the aforesaid annular channel. By this means the heat can be efficiently transferred between the fluidic heat transfer agent flowing in the annular channel and the inner wall.
- Advantageous here is a further development in which the heat-conducting structure extends in an annular manner in the annular channel. By this means a large volume of the annular space can be used by the heat-conducting structure which improves the efficiency of the heat transfer.
- Another further development additionally or alternatively proposes that the heat-conducting structure extends starting from the inner wall in the annular channel over at least 80%, preferably over at least 90% of a radial channel width of the annular channel. This also improves the utilization of the space present in the annular channel.
- The efficiency of the heat transfer between the heat transfer agent and the inner wall can also be improved whereby a thermally insulating layer, preferably a silicone foam mat, is arranged in the annular channel radially between the heat-conducting structure and the outer wall. This reduces any heat transfer between the heat-conducting structure and the outer wall or between heat transfer agent and outer wall.
- Particularly advantageous is a further development in which the individual components are matched to one another so that the thermally insulating layer abuts radially inwards against the heat-conducting structure and radially outwards against the outer wall. By this means the space provided in the annular channel is maximally utilized radially by the heat-conducting structure without there being any radial contact between the heat-conducting structure and the outer wall.
- The compact design can also be assisted if according to one embodiment, the heat-conducting structure has smaller dimensions in the radial direction than the capillary structure.
- In an even further preferred embodiment of the sorption heat transfer module according to the invention, it is provided that tips or front faces of individual corrugated fin packages of the capillary structure and/or heat-conducting structure are connected in a firmly bonded manner to the inner wall and are preferably located opposite the corrugated fin packages of the capillary structure and the heat-conducting structure so that they overlap. The firmly bonded connection of tips or front faces and preferred opposite position of the two structures here ensures a particularly good thermal contact via the inner wall. Preferably the corrugated fin packages of the capillary structure which are connected in a firmly bonded manner on the front side have through-openings in a rolling plane, which allow an axial passage of the working medium between the inner wall and the corrugated fin packages arranged thereon. This results in the advantage that the individual corrugated fin packages can easily be applied and at the same time there is an axially assisted vapour flow with external gas flushing effect. Particularly preferably here at least two of the through openings are arranged between two axially adjacent corrugated fin packages of the capillary structure offset with respect to one another in the circumferential direction in order to enable a flushing transport of undesirable non-condensable external gases in the principal flow direction. Alternatively or additionally at least two of the axially adjacent corrugated fin packages connected in a firmly bonded manner on the front side are arranged offset with respect to one another in the circumferential direction. However, the corrugated fin packages of the capillary structure connected in a firmly bonded manner on the front side can also be arranged axially parallel and spaced apart from one another in the circumferential direction, preferably arranged spaced apart from one another in a contact-free manner, so that wedge-shaped axial flow channels are formed between the individual corrugated fin packages. As a result of the contact-free arrangement, a capillary contact between individual corrugated fin packages is avoided, whilst at the same time a tight occupancy of the phase change zone is ensured and furthermore, external gases can be flushed out in an axially parallel manner and can accumulate in a passive axial end region of the phase change structure.
- In yet another preferred embodiment of the sorption heat transfer module according to the invention, it is provided that individual corrugated fin packages of the capillary structure are arranged spaced apart from one another in the circumferential direction and axial direction on the gastight inner wall, preferably at an axial distance between 1 mm and 4 mm, particularly preferably at an axial distance between 2 mm and 3 mm. Specifically with the choice of these distances, in practice displacement effects of condensate due to gravity and accelerations can be avoided and a particularly high flushing capacity for external gases of the sorption heat transfer module can be established without adversely affecting its efficiency.
- In yet another preferred embodiment of the sorption heat transfer module according to the invention, it is provided that the corrugated fin packages of the capillary structure have a fin density between 200 Ri/dm and 400 Ri/dm, and/or a width of the corrugated fin packages of the capillary structure lies between 10 mm and 30 mm, preferably between 15 mm and 25 mm. With the choice of these dimensions, in practice a particularly high efficiency of the sorption heat transfer module can be demonstrated.
- In yet another preferred embodiment of the sorption heat transfer module according to the invention, it is provided that the gas-tight inner wall is made of a corrosion-protected steel material, in particular a zinc-plated, nickel-plated or tin-plated steel, and/or the capillary structure and/or the heat-conducting structure is made of a copper material, in particular a tin-plated copper strip, which is preferably soft soldered to the gas-tight inner wall and the working medium is an alcoholic fluid, in particular methanol or ethanol. The said combination of materials is due to the alcoholic working media such as methanol or ethanol. If water is used as working medium, aluminium-based materials can also be used. However, the preferred materials have the advantage that these can be soft-soldered cost-effectively.
- In yet another preferred embodiment of the sorption heat transfer module according to the invention, it is provided that the thermally activatable housing is designed to be cylindrical and is preferably made of longitudinally welded, particularly preferably formed steel tubes. A cylindrical design has a high differential compressive strength and merely requires forming steps which can be implemented cost-effectively.
- In yet another preferred embodiment of the sorption heat transfer module according to the invention, it is provided that the thermally activatable housing has a dividing wall provided with at least one through opening which extends between the capillary structure and the sorption zone. The dividing wall is used here for thermal separation of the two different temperature-controlled zones of the sorption heat transfer module, wherein transport of the vaporous working medium between the zones takes place via the at least one through opening.
- Further important features and advantages of the invention are obtained from the subclaims, from the drawings and from the relevant description of the figures with reference to the drawings.
- It is understood that the features mentioned previously and to be explained further hereinafter can be used not only in the respectively given combination but also in other combinations or alone without departing from the scope of the present invention.
- A preferred exemplary embodiment of the invention is shown in the drawings and will be explained in detail in the following description, wherein the same reference numbers relate to the same or similar or functionally the same components.
- In the figures, in each case schematically:
-
FIG. 1a shows a radial section through a first sorption heat transfer module according to the invention with thermally activatable housing; -
FIG. 1b shows a detailed view of the thermally activatable housing of the sorption heat transfer module fromFIG. 1 a; -
FIG. 2 shows an axial section through a further sorption heat transfer module according to the invention with thermally activatable housing and a dividing wall between phase change structure and sorption zone; -
FIG. 3a shows a perspective view of yet another sorption heat transfer module according to the invention with corrugated fins soldered on the front side; -
FIG. 3b shows a plan view of the sorption heat transfer module fromFIG. 3 a; -
FIG. 4a shows a perspective view of yet another sorption heat transfer module according to the invention with corrugated fins soldered on the front side and -
FIG. 4b shows a plan view of the sorption heat transfer module fromFIG. 4 a. -
FIG. 1a shows a radial section through a first sorptionheat transfer module 1 according to the invention with thermallyactivatable housing 2. Thishousing 2 encloses asorption zone 3, which according to the known prior art comprises a plurality of flat tubes which with adsorption shaped bodies are applied to the flat tubes by means of adhesive bonding with good thermal contact. Furthermore, according to the prior art, the inner region can contain further installations for extending the functionality and/or for reducing the loss effects during operation of the sorptionheat transfer module 1 which however are not the subject of the present invention. - In this first embodiment as a phase change structure, an annular
corrugated fin package 5 rolled from tin-plated copper strip is applied by soft soldering with good thermal contact to the internal surface of a gas-tightinner wall 4 which here consists of tin plate. Thiscorrugated fin package 5 here represents acapillary structure 18. The width of the at least one annularcorrugated fin package 5 is dimensioned so that with a preferred fin density between 200 Ri/dm and 400 Ri/dm, the capillary force is sufficient to hold condensed working medium in a fixed position against gravity and optionally predictable acceleration forces. The width of acorrugated fin package 5 lies between 10 mm and 30 mm, preferably between 15 mm and 25 mm. - The
housing 2 also comprises anouter wall 6 which together with the gas-tightinner wall 4 forms anannular channel 7 which has a fluidic, i.e. liquid and/or gaseous heat transfer agent flowing through it in the axial direction. In order to increase the thermal conductivity, a heat-conductingstructure 19 in the form of anothercorrugated fin package 8 is provided, which is soft-soldered to theinner wall 4. For thermal insulation theouter wall 6 is separated from the heat-conductingstructure 19 by an insulatinglayer 9. - In the axial direction of this
inner wall 4, which is designed to be cylindrical here merely as an example, a plurality of such annular closedcorrugated fin packages 5 are arranged axially at a distance from one another in such a manner that no capillary bridges are formed between theannular packages 5. This is achieved by axial spacings between 1 and 4 mm. Particularly preferred spacings lie in the range between 2 mm and 3 mm. -
FIG. 1b shows adetailed view 17 of the thermallyactivatable housing 2 of the sorptionheat transfer module 1 fromFIG. 1a . It can be identified therein that the external surface of theinner wall 4 has a fin structure which is also connected to thisinner wall 4 by soft soldering with very good thermal contact. Together with theouter wall 6 the finnedannular channel 7 is thereby formed through which a heat transfer agent can be guided in the axial direction with a very good heat transfer coefficient. Furthermore, it can be seen that theouter wall 6 is not thermally connected to thecorrugated fin package 8 of the heat-conductingstructure 19 and is even spaced apart from the heat-conductingstructure 19 so that the thermal contact remains as small as possible. An annular gap remaining between fin structure and outer jacket can be filled by an insulatinglayer 9 such as a silicone foam mat. The desired thermal decoupling with respect to theouter wall 6 serves the purpose that the sensible heat is minimized during thermal cycling of the sorptionheat transfer module 1 by reducing the connected thermal mass. In this first embodiment of a sorptionheat transfer module 1 according to the invention, the 5 and 8 which are closed over the circumference of thecorrugated fin packages housing 2 are soft-soldered via theirtips 11 to the gas-tightinner wall 4, whilst afront face 12 of the individual 5 and 8 points in the axial direction.corrugated fin packages - It can be further deduced from
FIGS. 1a and 1b that theinner wall 4 and theouter wall 6 are each cylindrically configured, that theinner wall 4 is arranged coaxially and concentrically in theouter wall 6 and that theannular channel 7 is arranged radially between theinner wall 4 and theouter wall 6. It is further shown inFIG. 1b that theannular channel 7 has smaller dimensions in the radial direction than thecapillary structure 18. In addition, as explained previously it is provided that an external surface of theinner wall 4 is adjoined by said heat-conductingstructure 19, which is connected in a firmly bonded manner to theinner wall 4 and which preferably consists of at least onecorrugated fin package 8. It can be seen here that the heat-conductingstructure 19 is arranged in theannular channel 7. In addition, it is provided that the heat-conductingstructure 19 extends in an annular form in theannular channel 7. Furthermore, starting from theinner wall 4 the heat-conductingstructure 19 can extend in theannular channel 7 over 80% or over 85% or over 90% or over 95% or more than 95% of aradial channel width 20 of theannular channel 7. Particularly advantageously said thermally insulatinglayer 9, preferably a silicone foam mat, can be arranged in theannular channel 7 radially between the heat-conductingstructure 19 and theouter wall 6. The radial dimensions ofannular channel 7, heat-conductingstructure 19 and insulatinglayer 9 are matched to one another here so that the insulatinglayer 9 abuts radially inwards against the heat-conductingstructure 19 and radially outwards against theouter wall 6. Finally it is provided here that the heat-conductingstructure 19 has smaller dimensions in the radial direction than thecapillary structure 18 whereas thecapillary structure 18 has larger dimensions in the radial direction than theannular channel 7. -
FIG. 2 shows an axial section through another sorptionheat transfer module 1′ according to the invention with thermallyactivatable housing 2′ which simultaneously contains or forms the phase change structure. The central,non-differentiated sorption zone 3 and the structure of the thermallyactivatable housing 2′ with two annular distribution chambers for heat transfer agent can substantially be identified. One of these distribution chambers is formed by a cylindricalouter wall 6′ together with a gas-tightinner wall 4′ and forms a finnedannular channel 7′ through which flow can take place in the axial direction. Furthermore, seven annularcorrugated fin packages 5′ can be identified in this diagram as a condensate-storing phase change structure which is soldered to the internal surface of theinner wall 4′ with good thermal contact. - The entire gas chamber between the
central sorption zone 3 operated at higher temperature levels and the external phase change zone which can be activated via the temperature-controllableinner wall 4′ is here divided into two partial chambers by anothercylindrical dividing wall 16. This dividingwall 16 is provided with a throughopening 15, via which the vaporous working medium is transported between the two zones. The intermediate cylinder is used for thermal separation of the two differently temperature-controlled zones of the sorptionheat transfer module 1′. Theannular channel 7′ has respectively one inlet-side and one outlet-sideannular beading 10, which is used for a homogeneous distribution of the axially directed volume flow in the circumferential direction. -
FIG. 3a show a perspective view of yet another sorptionheat transfer module 1″ according to the invention withcorrugated fins 5″ soldered on the front side, which are attached to aninner wall 4″ of ahousing 2″ in several axial positions spaced apart from one another. In this second embodiment of a sorption heat transfer module according to the invention, it can be seen that thecorrugated fin packages 5″ are turned through 90° there, i.e. are soldered with their front faces 12 to the internal surface of theinner wall 4″. Furthermore, thesecorrugated fin packages 5″ preferably have no gills or other inner openings in order to reduce the harmful influence of a condensate displacement due to gravity and acceleration effects. In this perspective view it can be seen that here also a plurality ofcorrugated fin packages 5″ are arranged axially spaced apart above one another in order to form a larger area of thehousing 2″ as phase change zone. Since in this second embodiment, the capillary retaining effect of thecorrugated fin packages 5″ in particular when the sorptionheat transfer module 1″ is installed in a vertical position has a lesser importance due to the gill-less structure, the fin density can be brought to lower values. - Preferably the
corrugated fin packages 5″ which are soldered on annularly on the inside have spaced-apart openings in the circumferential direction which enable a small axially parallel gas transport. These serve the purpose that non-condensable external gases which accumulate there are flushed away in the axially parallel direction and can accumulate in an axial end region in order to be sucked away there in concentrated form as required according to the prior art. -
FIG. 3b shows a radial section through the sorptionheat transfer module 1″ fromFIG. 3a in which two easy-to-implement possibilities for achieving such rinsing channels are shown. For example, before forming into a corrugated fin, the metal strip can have throughopenings 13 in the form of recesses at the edge to be soldered subsequently, which have the result that at certain spacings the solder edge is set back so far that no soldering occurs there. Particularly preferably the length of the edge setback in the longitudinal direction of the strip is selected so that at least a corrugation hill and/or corrugation valley of the corrugated fin is not soldered on as is shown schematically in the upper half ofFIG. 3 b. - The lower half of
FIG. 3b shows a division of eachcorrugated fin package 5″ into a plurality of separate, in the present case, eight partial packages between which axial gas transport is possible. Advantageously throughopenings 13′ in the form of interruptions of twocorrugated fin packages 5″ arranged one above the other, are arranged offset with respect to one another in order to enable rinsing transport of undesirable non-condensable external gases in the principal direction of flow. - The through
13, 13′ for axial gas transport serve the purpose that non-condensable gases accumulating between theopenings corrugated fin packages 5″ cannot accumulate there in harmful concentration but are transported following the principal direction of flow in the direction of that axial end of thehousing 2″ which has a displacement chamber and/or a blow-off or extraction opening through which these harmful gases can be removed from thehousing 2″ as required. - The structure applied to the outside of the gas-tight
inner wall 4″ to improve the heat transfer on the heat transfer agent side can be designed in a similar manner to the first embodiment ofFIG. 1 . There also the fin structure can consist of a plurality of annular layers, whose soldered connecting surfaces preferably overlap with the annular phase change structures soldered on the inside. -
FIG. 4a shows a perspective view of yet another sorptionheat transfer module 1′″ according to the invention with corrugated fins soldered on the front side. There the individualcorrugated fin packages 5′″ are soldered on theinner wall 4′″ of the sorptionheat transfer module 1′″ axially parallel to thefront face 12. Thecorrugated fin packages 5′″ are connected in a firmly bonded manner to theinner wall 4′″, for example by soft soldering. The outer finned structure for the axial flow through thehousing 2′″ is not shown here. -
FIG. 4b shows a radial section through the sorptionheat transfer module 1′″ ofFIG. 4a . It can be seen that wedge-shapedaxial flow channels 14 are formed between the individualcorrugated fin packages 5′″ which enable an axial transport, for example of a methanol vapour to be condensed and contribute towards a flushing of non-condensable external gases onto an axial end of the gas chamber. Preferably thecorrugated fin packages 5′″ are positioned here so that on the one hand the highest possible surface density of the cylinder is achieved but on the other hand thecorrugated fin packages 5′″ do not touch each other. As a result of this particularly preferred arrangement of thecorrugated fin packages 5′″, a displacement of condensate due to gravity and acceleration in the horizontal and vertical position of the sorption module is particularly effectively prevented. - According to the depicted fundamental embodiments of a front-side or tip-side application of the
corrugated fin packages 5 . . . 5′″, the thermally activatable housing implemented according to the invention affords manifold advantages compared to known solutions. Thus, the very high attainable heat transfer coefficient between fluid temperature and saturated vapour temperature of the working medium only requires very small driving temperature differences for the removal of condensation heat and supply of evaporation heat and thereby increases the efficiency and the power density of the sorption heat transfer module. In addition, the optionally tin-plated semi-finished product materials such as for example tin plate for the gas-tight inner wall and optionally tin-plated copper strip for fabricating the phase change structure in the form of corrugated fin packages having a high fin density and thus attainable capillary condensate retaining function and the surface-enlarging fin system of the annular channel for fluidic flow enable a very cost-effective and thermally very good conducting joining process of the three required structure components. In particular, the particularly preferred second embodiment of a sorption heat transfer module according to the invention inFIGS. 3 and 4 makes it easy to vary the receiving capacity of the phase change structure by varying the strip width. In addition, the fin orientation of this embodiment avoids flow-off effects of stored condensate since no passage paths are provided due to a smooth gill-less fin design. This fin orientation is therefore suitable both for horizontal and for vertical module installation. This particularly preferred second embodiment additionally has the advantage of easier applicability of the individual corrugated fin packages and axially assisted vapour flow with external gas flushing effect. - The axial flow through the
housing 2 . . . 2′″ is however not necessarily advantageous. The material combination based on steel materials is due to the favoured alcohol working media (methanol, ethanol). When using water as working medium, aluminium-based materials can also be used but these cannot be soft-soldered cost-effectively. In general purely cylindrical designs can also be avoided but these have a lower differential compressive strength and require more complex forming methods and/or thicker wall thicknesses such as, for example, internal high-pressure forming.
Claims (22)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102017215617 | 2017-09-05 | ||
| DE102017215617.1 | 2017-09-05 | ||
| DE102018212820.0 | 2018-08-01 | ||
| DE102018212820.0A DE102018212820A1 (en) | 2017-09-05 | 2018-08-01 | Sorptionswärmeübertragungsmodul |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20190072302A1 true US20190072302A1 (en) | 2019-03-07 |
Family
ID=65364055
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/121,578 Abandoned US20190072302A1 (en) | 2017-09-05 | 2018-09-04 | Sorption heat transfer module |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20190072302A1 (en) |
| DE (1) | DE102018212820A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102019203479A1 (en) * | 2019-03-14 | 2020-09-17 | Mahle International Gmbh | Method for producing a capillary region |
| DE102023211739A1 (en) * | 2023-11-24 | 2025-05-28 | Mahle International Gmbh | Adsorption module for a heat pump system |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5766519A (en) * | 1995-11-13 | 1998-06-16 | Erickson; Donald C. | Locally cocurrent globally crosscurrent pressure equalized absorber and process |
| US5768908A (en) * | 1995-10-05 | 1998-06-23 | Nippondenso Co., Ltd. | Adsorption type air conditioning using adsorbent and liquid refrigerant |
| US20070266714A1 (en) * | 2006-05-19 | 2007-11-22 | Andreas Fiedler | Heat exchanger assembly |
| US20140283544A1 (en) * | 2013-03-19 | 2014-09-25 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Heat exchange reactor and adsorption heat pump |
| DE102014225411A1 (en) * | 2014-12-10 | 2016-06-16 | Mahle International Gmbh | Sorptionsmodul |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102011079586A1 (en) | 2011-07-21 | 2013-01-24 | Behr Gmbh & Co. Kg | Module for a heat pump |
| CN104634003B (en) | 2013-11-13 | 2018-08-03 | 马勒贝洱两合公司 | It is preferred for the adsorption heat exchanger module of motor vehicles |
-
2018
- 2018-08-01 DE DE102018212820.0A patent/DE102018212820A1/en not_active Withdrawn
- 2018-09-04 US US16/121,578 patent/US20190072302A1/en not_active Abandoned
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5768908A (en) * | 1995-10-05 | 1998-06-23 | Nippondenso Co., Ltd. | Adsorption type air conditioning using adsorbent and liquid refrigerant |
| US5766519A (en) * | 1995-11-13 | 1998-06-16 | Erickson; Donald C. | Locally cocurrent globally crosscurrent pressure equalized absorber and process |
| US20070266714A1 (en) * | 2006-05-19 | 2007-11-22 | Andreas Fiedler | Heat exchanger assembly |
| US20140283544A1 (en) * | 2013-03-19 | 2014-09-25 | Kabushiki Kaisha Toyota Chuo Kenkyusho | Heat exchange reactor and adsorption heat pump |
| DE102014225411A1 (en) * | 2014-12-10 | 2016-06-16 | Mahle International Gmbh | Sorptionsmodul |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102018212820A1 (en) | 2019-03-07 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US10473408B2 (en) | Heat exchanger with embedded heat pipes | |
| US9638471B2 (en) | Balanced heat exchanger systems and methods | |
| CN101819000B (en) | Disconnect-type phase transition heat exchanger | |
| CN108278916B (en) | Plate type loop heat pipe evaporator | |
| US10060680B2 (en) | Heat exchanger and method of making the same | |
| US10612856B2 (en) | Heat exchanger and air conditioning system | |
| JP7347579B2 (en) | vapor chamber | |
| US20080216994A1 (en) | Vapor-Augmented Heat Spreader Device | |
| US20150083379A1 (en) | Plate heat exchanger and refrigeration cycle system including the same | |
| US20150198375A1 (en) | Vapor chamber | |
| US4353415A (en) | Heat pipes and thermal siphons | |
| US20110174466A1 (en) | Flat heat pipe | |
| US20130167530A1 (en) | Heat take-out device | |
| CN113227703B (en) | Heat exchanger | |
| US20190072302A1 (en) | Sorption heat transfer module | |
| EP2037203A2 (en) | Condenser assembly | |
| JP5864731B2 (en) | Fin heat exchanger | |
| US20160333843A1 (en) | Motor vehicle heat exchanger system | |
| US10222132B2 (en) | Heat transfer apparatus | |
| US10309348B2 (en) | Motor vehicle heat exchanger system | |
| US20140151004A1 (en) | Internal Heat Exchanger for an Air Conditioning System | |
| JP4985337B2 (en) | Adsorption heat pump device | |
| CN113227702B (en) | Heat Exchanger | |
| JP5226342B2 (en) | Cold storage / heat storage type heat exchanger | |
| CN103712495A (en) | Heat exchange device for recycling flue gas waste heat |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: NON FINAL ACTION MAILED |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE TO NON-FINAL OFFICE ACTION ENTERED AND FORWARDED TO EXAMINER |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: RESPONSE AFTER FINAL ACTION FORWARDED TO EXAMINER |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: NOTICE OF ALLOWANCE MAILED -- APPLICATION RECEIVED IN OFFICE OF PUBLICATIONS |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: NOTICE OF ALLOWANCE MAILED -- APPLICATION RECEIVED IN OFFICE OF PUBLICATIONS |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: DOCKETED NEW CASE - READY FOR EXAMINATION |
|
| STPP | Information on status: patent application and granting procedure in general |
Free format text: NOTICE OF ALLOWANCE MAILED -- APPLICATION RECEIVED IN OFFICE OF PUBLICATIONS |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |