US20180229077A1 - Resistance breathing device - Google Patents
Resistance breathing device Download PDFInfo
- Publication number
- US20180229077A1 US20180229077A1 US15/790,275 US201715790275A US2018229077A1 US 20180229077 A1 US20180229077 A1 US 20180229077A1 US 201715790275 A US201715790275 A US 201715790275A US 2018229077 A1 US2018229077 A1 US 2018229077A1
- Authority
- US
- United States
- Prior art keywords
- adjustment slide
- face mask
- inlet aperture
- adjustment
- insert
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000029058 respiratory gaseous exchange Effects 0.000 title claims abstract description 44
- 239000000463 material Substances 0.000 description 7
- 230000007704 transition Effects 0.000 description 5
- 230000000295 complement effect Effects 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 238000007373 indentation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
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- 230000008569 process Effects 0.000 description 3
- 230000000717 retained effect Effects 0.000 description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 210000000748 cardiovascular system Anatomy 0.000 description 2
- 210000005069 ears Anatomy 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000009471 action Effects 0.000 description 1
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- 239000013013 elastic material Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- BXOUVIIITJXIKB-UHFFFAOYSA-N ethene;styrene Chemical group C=C.C=CC1=CC=CC=C1 BXOUVIIITJXIKB-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
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- 229920002742 polystyrene-block-poly(ethylene/propylene) -block-polystyrene Polymers 0.000 description 1
- 229920005996 polystyrene-poly(ethylene-butylene)-polystyrene Polymers 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 230000007103 stamina Effects 0.000 description 1
- 229920001935 styrene-ethylene-butadiene-styrene Polymers 0.000 description 1
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Images
Classifications
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B23/00—Exercising apparatus specially adapted for particular parts of the body
- A63B23/18—Exercising apparatus specially adapted for particular parts of the body for improving respiratory function
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M16/00—Devices for influencing the respiratory system of patients by gas treatment, e.g. ventilators; Tracheal tubes
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M16/00—Devices for influencing the respiratory system of patients by gas treatment, e.g. ventilators; Tracheal tubes
- A61M16/06—Respiratory or anaesthetic masks
- A61M16/0683—Holding devices therefor
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M16/00—Devices for influencing the respiratory system of patients by gas treatment, e.g. ventilators; Tracheal tubes
- A61M16/08—Bellows; Connecting tubes ; Water traps; Patient circuits
- A61M16/0866—Passive resistors therefor
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M16/00—Devices for influencing the respiratory system of patients by gas treatment, e.g. ventilators; Tracheal tubes
- A61M16/20—Valves specially adapted to medical respiratory devices
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M16/00—Devices for influencing the respiratory system of patients by gas treatment, e.g. ventilators; Tracheal tubes
- A61M16/20—Valves specially adapted to medical respiratory devices
- A61M16/208—Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/00058—Mechanical means for varying the resistance
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/00058—Mechanical means for varying the resistance
- A63B21/00069—Setting or adjusting the resistance level; Compensating for a preload prior to use, e.g. changing length of resistance or adjusting a valve
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/40—Interfaces with the user related to strength training; Details thereof
- A63B21/4001—Arrangements for attaching the exercising apparatus to the user's body, e.g. belts, shoes or gloves specially adapted therefor
- A63B21/4003—Arrangements for attaching the exercising apparatus to the user's body, e.g. belts, shoes or gloves specially adapted therefor to the head; to the neck
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/40—Interfaces with the user related to strength training; Details thereof
- A63B21/4023—Interfaces with the user related to strength training; Details thereof the user operating the resistance directly, without additional interface
- A63B21/4025—Resistance devices worn on the user's body
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/02—Masks
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B18/00—Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effort
- A62B18/08—Component parts for gas-masks or gas-helmets, e.g. windows, straps, speech transmitters, signal-devices
- A62B18/10—Valves
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62B—DEVICES, APPARATUS OR METHODS FOR LIFE-SAVING
- A62B9/00—Component parts for respiratory or breathing apparatus
- A62B9/02—Valves
-
- A—HUMAN NECESSITIES
- A63—SPORTS; GAMES; AMUSEMENTS
- A63B—APPARATUS FOR PHYSICAL TRAINING, GYMNASTICS, SWIMMING, CLIMBING, OR FENCING; BALL GAMES; TRAINING EQUIPMENT
- A63B21/00—Exercising apparatus for developing or strengthening the muscles or joints of the body by working against a counterforce, with or without measuring devices
- A63B21/00058—Mechanical means for varying the resistance
- A63B21/00076—Mechanical means for varying the resistance on the fly, i.e. varying the resistance during exercise
Definitions
- the present invention relates to wearable breathing devices. More particularly, the present invention relates to wearable breathing devices providing resistance to air inhalation.
- Individuals who are training for physical fitness or athletic competition may wish to improve the efficiency of their cardiovascular systems for improved health and stamina. More particularly, individuals may wish to condition their cardiovascular systems by performing training or exercise activities while restricting their ability to inhale air and oxygen.
- a resistance breathing device in an embodiment, includes a face mask, an outer layer, an adjustment slide, and an adjustment wheel, the face mask having an interior surface, an exterior surface opposite the interior surface, at least one inlet aperture extending through the face mask from the exterior surface to the interior surface, and a perimeter, wherein the face mask is adapted to overlay a user's mouth and nose such that the perimeter forms an air-tight seal with the user's face and around the user's mouth and nose and the face mask defines an internal area between the interior surface of the face mask and the user's face, the outer layer overlaying the face mask and having a pair of straps with inter-engaging ends for affixing the face mask about the user's face, the adjustment slide including at least one inlet aperture extending therethrough, the adjustment slide being movably positioned adjacent to the face mask, the adjustment slide being movable linearly along a linear axis with respect to the face mask between a first position and a second position, wherein when the adjustment slide is in its first position, a first portion of
- the adjustment slide includes a first plurality of teeth
- the adjustment wheel includes a second plurality of teeth
- the adjustment slide and the adjustment wheel are positioned adjacent one another such that the first plurality of teeth of the adjustment slide mesh with the second plurality of teeth of the adjustment wheel.
- the adjustment wheel rotates about a rotational axis to move between its first position and its second position, the rotational axis being perpendicular to the linear axis.
- the resistance breathing device also includes a retainer having at least one inlet aperture, the retainer overlaying the adjustment slide so as to maintain the adjustment slide in its position adjacent the face mask and such that the at least one inlet aperture of the retainer overlays the at least one inlet aperture of the face mask.
- the adjustment slide includes a plurality of grooves formed in the exterior surface of the adjustment slide and spaced along the linear axis
- the retainer includes a ridge projecting from the interior surface of the retainer, the the ridge of the retainer is positioned within a first one of the plurality of grooves of the adjustment slide when the adjustment slide is in its first position, and the ridge of the retainer is positioned within a second one of the plurality of grooves of the adjustment slide when the adjustment slide is in its second position.
- the ridge of the retainer is positioned adjacent to the at least one inlet aperture of the retainer.
- the ridge of the retainer and the plurality of grooves of the adjustment slide are sized and shaped such that when the ridge is positioned within one of the plurality of grooves, the ridge and the one of the plurality of grooves cooperate to resist movement of the adjustment slide along the linear axis.
- the at least one inlet aperture of the retainer is substantially rectangular in shape.
- the at least one inlet aperture of the adjustment slide is substantially rectangular in shape. In an embodiment, the at least one inlet aperture of the adjustment slide has rounded corners. In an embodiment, the at least one inlet aperture of the face mask is substantially rectangular in shape. In an embodiment, a size of the at least one inlet aperture of the adjustment slide is equal to a size of the at least one inlet aperture of the face mask. In an embodiment, the at least one inlet aperture of the face mask is right trapezoidal in shape. In an embodiment, the right trapezoidal shape includes rounded corners. In an embodiment, the at least one inlet aperture of the face mask is smaller than the at least one inlet aperture of the adjustment slide.
- the face mask includes a first lateral side, a second lateral side opposite the first lateral side, a first side bracket extending from the exterior surface of the face mask proximate the first lateral side, and a second side bracket extending from the exterior surface of the face mask proximate the second lateral side, the first and second side brackets cooperating to define an allowable range of travel of the adjustment slide along the linear axis.
- the resistance breathing device also includes an air exhaust assembly adapted to prevent air from passing therethrough from an external environment to the internal area of the face mask, the air exhaust assembly being adapted to allow air to pass therethrough from the internal area of the face mask to the external environment
- the air exhaust assembly includes at least one outlet aperture positioned offset from the at least one inlet aperture of the face mask, each of the at least one outlet aperture including a biasing member extending across the one of the at least one outlet aperture of the insert and a stem extending from a center of the biasing member and away from the insert, the stem including a first portion adjacent the center of the biasing member and a second portion opposite the first portion of the stem, the first portion of the stem having a first diameter, and the second portion of the stem having a second diameter that is larger than the first diameter.
- a resistance breathing device in an embodiment, includes a face mask, an outer layer, an insert, an adjustment slide, and an adjustment wheel, the face mask having an interior surface, an exterior surface opposite the interior surface, an aperture extending through the face mask from the exterior surface to the interior surface, and a perimeter, wherein the face mask is adapted to overlay a user's mouth and nose such that the perimeter forms an air-tight seal with the user's face and around the user's mouth and nose and the face mask defines an internal area between the interior surface of the face mask and the user's face, the outer layer overlaying the face mask and having a pair of straps with inter-engaging ends for affixing the face mask about the user's face, the insert having an interior surface, an exterior surface opposite the interior surface of the insert, and at least one inlet aperture extending therethrough, the insert being positioned within the aperture of the face mask, the air adjustment slide including an interior surface, an exterior surface opposite the interior surface of the adjustment slide, and at least one inlet aperture extending therethrough, the adjustment slide being
- a resistance breathing device in an embodiment, includes a face mask, an adjustment slide, and an adjustment wheel, the face mask having an interior surface, an exterior surface opposite the interior surface, and at least one aperture extending through the face mask from the exterior surface to the interior surface, the adjustment slide including at least one inlet aperture extending therethrough, the adjustment slide being movably positioned adjacent to the face mask, the adjustment slide being movable linearly along a linear axis with respect to the face mask between a first position and a second position, wherein when the adjustment slide is in its first position, a first portion of the at least one inlet aperture of the adjustment slide overlays a first portion of the at least one aperture of the face mask, and wherein when the adjustment slide is in its second position, a second portion of the at least one inlet aperture of the adjustment slide overlays a second portion of the at least one aperture of the face mask, the second portion of the at least one inlet aperture of the adjustment slide being larger in size than the first portion of the at least one inlet aperture of the adjustment slide, the adjustment wheel attached
- FIG. 1 is a front elevational view of a resistance breathing device in accordance with an exemplary embodiment of the present invention, said device being shown as worn by a user;
- FIG. 2 is a front perspective view of the resistance breathing device shown in FIG. 1 , but said device being shown as detached from the user;
- FIG. 3 is a rear perspective view of the resistance breathing device shown in FIG. 2 ;
- FIG. 4A is a front perspective view of a first embodiment of an insert of the resistance breathing device shown in FIG. 2 ;
- FIG. 4B is a rear perspective view of the insert of FIG. 4A ;
- FIG. 4C is a front perspective view of a second embodiment of an insert of the resistance breathing device shown in FIG. 2 ;
- FIG. 5A is an exploded front perspective view of selected elements of the resistance breathing device shown in FIG. 2 ;
- FIG. 5B is an exploded rear perspective view of the elements shown in FIG. 5A ;
- FIG. 6A is an assembled front perspective view of some of the elements shown in FIG. 5A , said elements being configured in a first position;
- FIG. 6B is an assembled front perspective view of the elements shown in FIG. 6A , said elements being configured in a second position;
- FIG. 6C is an assembled front perspective view of the elements shown in FIG. 6A , said elements being configured in a third position.
- FIGS. 1-6C illustrate an exemplary resistance breathing device 10 (hereinafter “device 10 ”).
- the device 10 includes an outer layer 12 overlaying a centrally-located, air-impermeable face mask 14 .
- the face mask 14 is sized, shaped, and adapted to overlay the nose and mouth of a user.
- the face mask 14 includes a perimeter 16 (as shown in FIG. 3 ) that is adapted to provide an air-tight seal with a user's face.
- the face mask 14 is made from rubber.
- the face mask 14 is made from a thermoplastic elastomer (“TPE”).
- the face mask 14 is made from a TPE distributed by Teknor Apex Company of Pawtucket, R.I. under the trademark MONPRENE. In an embodiment, the face mask 14 is made from silicone. In an embodiment, the face mask 14 is made from styrene-ethylene/propylene-styrene (“SEPS”). In an embodiment, the face mask 14 is made from styrene-ethylene/butylene-styrene (“SEBS”). In an embodiment, the face mask 14 is made from another suitable material known in the art selected such that the perimeter 16 provides an air-tight seal with a user's face.
- SEPS styrene-ethylene/propylene-styrene
- SEBS styrene-ethylene/butylene-styrene
- SEBS styrene-ethylene/butylene-styrene
- the face mask 14 is made from another suitable material known in the art selected such that the perimeter 16 provides an air-tight seal with
- the face mask 14 includes an interior surface 18 and an exterior surface 20 , a substantial portion of which is covered by the outer layer 12 .
- the face mask 14 includes an aperture 22 extending from the interior surface 18 to the exterior surface 20 .
- the aperture 22 is encircled by a lip 24 .
- the lip 24 includes a groove 26 formed therein and extending about the entirety thereof.
- the device 10 includes an insert 30 that is sized and shaped to be retained within the aperture 22 of the face mask 14 .
- the insert 30 has a profile similar to a rounded triangle.
- the insert 30 has a profile similar to a teardrop.
- the insert 30 has a profile similar to that of a region overlaying a person's nose and mouth.
- the insert 30 includes an upper end 32 , a lower end 34 opposite the upper end 32 , a first lateral side 36 , and a second lateral side 38 opposite the first lateral side 36 .
- An outer portion 40 is sized and shaped to be complementary to the aperture 22 of the face mask 14 , and extends around the profile of the insert 30 .
- the outer portion 40 is substantially planar and includes an interior surface 42 and an exterior surface 44 opposite the interior surface 42 .
- an array of perforations 46 extend through the outer portion 40 .
- the insert 30 includes an inner portion 48 disposed within the outer portion 40 .
- the inner portion 48 is substantially planar and is located in a plane substantially parallel to that of the outer portion 40 , but offset from that of the outer portion 40 in a direction away from the exterior surface 44 of the outer portion 40 .
- the inner portion 48 includes an interior surface 50 and an exterior surface 52 opposite the interior surface 50 .
- a first transition portion 54 is formed between the outer portion 40 and the inner portion 48 , and includes an interior surface 56 and an exterior surface 58 opposite the interior surface 56 .
- the insert 30 includes a seating portion 60 that extends from a location proximate the upper end 32 of the insert 30 to a location proximate the first and second lateral sides 36 , 38 of the insert 30 .
- the seating portion 60 is offset from the inner portion 48 in a direction away from the exterior surface 52 of the inner portion 48 .
- the seating portion 60 includes an interior surface 62 and an exterior surface 64 opposite the interior surface 62 .
- the seating portion 60 is contoured in a manner such the interior surface 62 is concave and the exterior surface 64 is convex.
- An indentation 66 is formed within the exterior surface 64 of the seating portion 60 at a location proximate the upper end 32 of the insert 30 .
- a second transition portion 68 is formed between the inner portion 48 and the seating portion 60 , and includes an interior surface 70 and an exterior surface 72 opposite the interior surface 70 .
- the insert 30 includes first and second perimeter portions 74 , 76 , which protrude from the inner portion 48 in a direction away from the exterior surface 52 of the inner portion 48 .
- the first perimeter portion 74 extends from the second transition portion 68 at a location proximate the first lateral side 36 of the insert 30 , and runs in a direction toward, but does not reach, the lower end 34 of the insert 30 .
- the second perimeter portion 76 extends from the second transition portion 68 at a location proximate the second lateral side 38 of the insert 30 , and runs in a direction toward, but does not reach, the lower end 34 of the insert 30 .
- a space 78 is formed between the first and second perimeter portions 74 , 76 .
- the insert 30 includes a groove 80 extending about substantially the entire perimeter thereof.
- the groove 80 is formed at a location proximate the exterior surface 52 of the inner portion 48 .
- the groove 80 begins at the intersection of the first perimeter portion 74 and the space 78 between the first and second perimeter portions 74 , 76 , and extends around the perimeter of the insert 30 , passing the first lateral side 36 , the upper end 32 , and the second lateral side 38 , before ending at the intersection of the second perimeter portion 76 and the space 78 between the first and second perimeter portions 74 , 76 .
- the indentation 66 of the seating portion 60 interrupts the groove 80 .
- the insert 30 includes an inlet aperture 82 extending through and substantially centered with respect to the inner portion 48 .
- the inlet aperture 82 has a substantially rectangular shape.
- the inlet aperture 82 has a substantially rectangular shape with rounded corners.
- the inlet aperture 82 has a first end 84 that is closest to the first lateral side 36 of the insert 30 , a second end 86 that is closest to the second lateral side 38 of the insert 30 , a first side 88 that is closest to the upper end 32 of the insert 30 , and a second side 90 that is closest to the lower end 34 of the insert 30 .
- a width of the inlet aperture 82 from the first end 84 to the second end 86 is greater than a height of the inlet aperture 82 from the first side 88 to the second side 90 .
- the insert 30 also includes an upper bracket 92 protruding from the exterior surface 52 of the inner portion 48 .
- the upper bracket 92 extends in a direction across the insert 30 from the first lateral side 36 toward the second lateral side 38 .
- the upper bracket 92 is offset from the inlet aperture 82 in a direction toward the upper end 32 of the insert 30 .
- the insert 30 includes first and second lower brackets 94 , 96 protruding from the exterior surface 52 of the inner portion 48 .
- Each of the lower brackets 94 , 96 extends in a direction across the insert 30 from the first lateral side 36 toward the second lateral side 38 .
- Each of the lower brackets 94 , 96 is offset from the inlet aperture 82 by the same distance in a direction toward the lower end 34 of the insert 30 .
- the first lower bracket 94 extends from a location proximate the intersection of the first end 84 and the second side 90 of the inlet aperture 82 , and in a direction toward the first lateral side 36 of the insert 30 .
- the second lower bracket 96 extends from a location proximate the intersection of the second end 86 and the second side 90 of the inlet aperture 82 , and in a direction toward the second lateral side 38 of the insert 30 .
- a space 98 is formed between the first and second lower brackets 94 , 96 .
- the insert 30 also includes first and second side brackets 100 , 102 protruding from the exterior surface 52 of the inner portion 48 .
- Each of the first and second side brackets 100 , 102 extends in a direction from the first end 32 toward the second end 34 .
- the first side bracket 100 is offset from the inlet aperture 82 in a direction toward the first lateral side 36 of the insert 30 .
- the second side bracket 102 is offset from the inlet aperture 82 in a direction toward the second lateral side 38 of the insert 30 .
- the upper bracket 92 , the lower brackets 94 , 96 , and the side brackets 100 , 102 cooperate to define a rectangle 104 having a width (i.e., as measured between the first side bracket 100 and the second side bracket 102 ) that is greater than its height (i.e., as measured between the upper bracket 92 and either of the lower brackets 94 , 96 ).
- the rectangle 104 is an imaginary construct defined herein for descriptive purposes, and not a physical element of the insert 30 .
- the insert 30 includes first, second, and third posts 106 , 108 , 110 .
- the first and second posts 106 , 108 protrude from the upper bracket 92 in a direction away from the exterior surface 52 of the inner portion 48 of the insert 30 , and are located at opposite sides of the inlet aperture 82 .
- the first and second posts 106 , 108 protrude from bases projecting away from the upper bracket 92 in a direction toward the upper end 32 of the insert 30 .
- the third post 110 protrudes from the exterior surface 52 of the inner portion 48 of the insert 30 , and is substantially centered within the space 98 between the first and second lower brackets 94 , 96 .
- the third post 110 includes a lower portion 112 having a first diameter and an upper portion 114 having a second diameter that is less than the first diameter.
- the diameter of the upper portion 114 of the third post 110 , the diameter of the first post 106 , and the diameter of the second post 108 are substantially equal to one another.
- the insert 30 includes an exhaust aperture 116 extending through the inner portion 48 .
- the exhaust aperture 116 is offset from said inlet aperture 82 , and is located intermediate the upper bracket 92 and the seating portion 60 .
- the exhaust aperture 116 is circular.
- a biasing element 118 extends across the exhaust aperture 116 .
- the biasing element 118 includes a center 120 .
- a stem 122 extends from the center 120 of the biasing element 118 in a direction perpendicularly and outwardly from the exterior surface 52 of the inner portion 48 .
- the stem 122 includes a first portion 124 adjacent to the exterior surface 52 of the inner portion 48 and a free second portion 126 opposite the first portion 124 .
- a diameter of the first portion 124 is less than a diameter of the second portion 126 .
- an alternate embodiment of an insert 130 is shown.
- the insert 130 may be substituted in place of the insert 30 .
- the insert 130 is substantially identical to the insert 30 other than insofar as will be described hereinafter.
- the insert 130 includes an inlet aperture 132 having a shape of a right trapezoid, rather than the rectangular inlet aperture 82 of the insert 30 .
- the inlet aperture 132 has a shape of a right trapezoid with rounded corners.
- an inlet aperture 132 having a shape of a right trapezoid may be formed by truncating a rectangular shape (i.e., the shape of the inlet aperture 82 as described above).
- the inlet aperture 132 includes a first side 134 and a second side 136 , which are parallel to one another.
- the first side 134 may be analogous to the first side 88 of the inlet aperture 82 , but may be shorter in length as will be described hereinafter.
- the second side 136 of the inlet aperture 132 may be analogous to the second side 90 of the inlet aperture 82 .
- a diagonal end 138 extends from an end of the second side 136 and forms a forty-five (45) degree angle with the second side 136 , ending at the first side 134 .
- a perpendicular end 140 extends from the opposite end of the second side 136 in a perpendicular direction to the first side 134 .
- the perpendicular end 138 may be analogous to the second end 86 of the inlet aperture 82 .
- the outline 142 indicates the profile of the inlet aperture 82 of the insert 30 as superimposed over the inlet aperture 132 . It will be apparent to those of skill in the art that the outline 142 is a construct for reference purposes and not a physical element of the insert 130 .
- the area 144 between the inlet aperture 132 and the outline 142 represents the decrease in cross-sectional area of the inlet aperture 132 as compared to the inlet aperture 82 of the insert 30 .
- the device 10 includes an adjustment slide 150 .
- the adjustment slide 150 includes a substantially rectangular body 152 .
- the body 152 has rounded corners.
- the body 152 has a first end 154 , a second end 156 opposite the first end 154 , a first side 158 , a second side 160 opposite the first side 158 , an interior surface 162 , and an exterior surface 164 opposite the interior surface 162 .
- the rectangular body 152 is sized and shaped to be slidably disposed within the rectangle 104 defined by the brackets 92 , 94 , 96 , 100 , 102 of the insert 30 .
- an aperture 166 extends through the body 152 from the interior surface 162 to the exterior surface 164 .
- the aperture 166 is offset such that it is closer to the second end 156 than to the first end 154 .
- the aperture 166 has a profile that is substantially identical to that of the inlet aperture 82 of the insert 30 .
- a plurality of teeth 168 is formed in the second side 160 of the body 152 .
- An array of grooves 170 is formed in the exterior surface 164 of the body 152 . More particularly, the grooves 170 are located in the portion of the exterior surface 164 located between the aperture 166 and the first end 154 .
- each of the grooves 170 has a substantially rectangular (e.g., rectangular with rounded corners) profile and a substantially semicircular cross-section.
- the adjustment slide 150 includes seven (7) of the grooves 170 .
- the rectangular body 152 of the adjustment slide 150 has a height (i.e., as measured from the first side 158 to the second side 160 ) that is complementary to the height of the rectangle 104 of the insert 30 , such that the adjustment slide 150 can be placed within the rectangle 104 and be retained in a desired position with respect to the upper bracket 92 and the lower brackets 94 , 96 .
- the rectangular body 152 has a width (i.e., as measured from the first end 154 to the second end 156 ) that is less than the width of the rectangle 104 of the insert 30 (i.e., as measured from the first side bracket 100 to the second side bracket 102 ), such that when the adjustment slide 150 is placed within the rectangle 104 , it may be slid along the width of the rectangle 104 , as bounded by the side brackets 100 , 102 .
- Such motion may be referred to as being along a horizontal (i.e., linear) axis extending parallel to the upper bracket 92 and the lower brackets 94 , 96 , and perpendicular to the first and second side brackets 100 , 102 .
- the device 10 includes a retainer 190 .
- the retainer 190 has a substantially planar body 192 including an interior surface 194 and an exterior surface 196 opposite the interior surface 194 .
- the body 192 includes a substantially rectangular main portion 198 having a first end 200 , a second end 202 opposite the first end 200 , a first side 204 , and a second side 206 opposite the first side 204 .
- first and second semicircular projections 208 , 210 extend from the first side 204 .
- a triangular projection 212 having rounded corners extends from the second side 206 .
- An aperture 214 extends through the body 192 of the retainer 190 in a substantially centered position. More particularly, the aperture 214 is positioned such that, when the retainer 190 is attached to the insert 30 (as will be described in further detail below), the aperture 214 will overlay the inlet aperture 82 of the insert 30 .
- the aperture 214 has a profile that is substantially identical to that of the inlet aperture 82 of the insert 30 .
- the aperture 214 has a first end 216 proximate the first end 200 of the rectangular main portion 198 of the body 192 .
- First, second, and third holes 218 , 220 , 222 extend through the body 192 of the retainer 190 .
- the first and second hole 218 , 220 are positioned within the semicircular projections 208 , 210 and are substantially centered therewith, while the third hole 222 is positioned within the triangular projection 212 .
- the holes 218 , 220 , 222 are each sized and shaped so as to receive a corresponding one of the first, second, and third posts 106 , 108 , 110 of the insert 30 .
- first and second slots 224 , 226 extend from the first end 216 of the aperture 214 .
- the first and second slots 224 , 226 extend through the body 192 from the interior surface 194 to the exterior surface 196 , and extend toward, but do not reach, the first end 200 of the rectangular main portion 198 of the body 192 .
- the first slot 224 is located proximate the first side 204 of the rectangular main portion 198
- the second slot 226 is located proximate the second side 206 of the rectangular main portion 198 .
- An arm 228 is formed between the first and second slots 224 , 226 .
- the arm 228 has a first end 230 proximate the first end 200 of the rectangular main portion 198 and a free second end 232 proximate the aperture 214 .
- a ridge 234 protrudes from the interior surface 194 along the second end 232 of the arm 228 .
- the ridge 234 is sized and shaped so as to selectively engage one of grooves 170 of the adjustment slide 150 .
- the device 10 includes an adjustment wheel 240 .
- the adjustment wheel 240 includes a substantially circular body 242 having an interior surface 244 and an exterior surface 246 opposite the interior surface 244 .
- a hole 248 extends through the body 242 and is positioned concentrically therewith.
- the hole 248 is sized and shaped to receive the lower portion 112 of the third post 110 of the insert 30 in a complementary manner, such that the adjustment wheel 240 cannot move across the exterior surface 44 of the inner portion 48 of the insert 30 , but can rotate with respect to the insert 30 .
- Such rotation may be described as rotation about a rotational axis extending through the third post 110 and perpendicular to the exterior surface 52 of the inner portion 48 of the insert 30 .
- the rotational axis is perpendicular to and offset from the horizontal axis along which the adjustment slide 150 may move, as described above.
- the body 242 includes a first side 250 and a second side 252 opposite the first side 250 .
- a plurality of teeth 254 extend from the first side 250 of the body 212 , and are sized and shaped so as to mesh with the teeth 168 formed within the body 152 of the adjustment slide 150 .
- a plurality of grips 256 extend from the second side 252 of the body 242 , and are sized and shaped so as to enable a user of the device 10 to rotate the adjustment wheel in a manner that will be described in further detail hereinafter.
- indicia are printed on the exterior surface 246 of the body 242 .
- the device 10 includes a flexible, air-impermeable, disc-shaped diaphragm 260 .
- the diaphragm 260 has an interior surface 262 and an exterior surface 264 opposite the interior surface 262 .
- a profile of the diaphragm 260 is complementary to that of the exhaust aperture 116 of the insert 30 .
- a tubular post 266 extends from the center 268 of the exterior surface 264 .
- a central opening 270 extends through the diaphragm 260 from the interior surface 262 and through the tubular post 266 .
- the central opening 270 is sized and shaped to receive the first portion 124 of the stem 122 of the insert 30 so as to enable the diaphragm 260 to be mounted on the insert 30 .
- the tubular post 266 is formed integrally with the diaphragm 260 and extends generally perpendicularly from the exterior surface 264 .
- the tubular post 266 is a separate component from the diaphragm 260 .
- the diaphragm 260 is made of silicone.
- the device 10 includes a face plate 280 .
- the face plate 280 includes an outer plate 282 having an interior surface 284 , an exterior surface 286 opposite the interior surface 284 , an upper end 288 , a lower end 290 , and a perimeter 292 defining a profile that is generally similar to that of the insert 30 .
- the outer plate 282 is substantially planar.
- the outer plate 282 is curved such that the interior surface 284 is concave and the exterior surface 286 is convex.
- a perimeter plate 294 extends from the perimeter 292 and away from the interior surface 284 of the outer plate 282 by a first distance.
- the perimeter plate 294 has an interior surface 296 and an exterior surface 298 opposite the interior surface 296 .
- the perimeter plate 294 further includes a gap 300 proximate the lower end 290 of the outer plate 282 , within which the perimeter plate 294 extends away from the interior surface 284 of the outer plate 282 by a second distance that is less than the first distance.
- a ridge 302 extends from the interior surface 296 of the perimeter plate 294 .
- the ridge 302 extends around the entirety of the perimeter plate 294 at a location distal to the outer plate 282 .
- the ridge 302 is sized, shaped, and positioned so as to engage the groove 80 of the insert 30 , and thereby retain the face plate 280 and the insert 30 in proximity to one another.
- slots 304 extend through the outer plate 282 from the interior surface 284 to the exterior surface 286 thereof. In an embodiment, the slots 304 are positioned proximate the lower end 290 of the outer plate 282 .
- the face plate 280 is contoured to provide an aesthetically pleasing appearance to the device 10 .
- the slots 304 are sized and shaped so as to hide the internal elements of the device 10 (i.e., the insert 30 , the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the diaphragm 260 ) from view.
- the insert 30 (or, alternatively, the insert 130 ), the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 are made from a polycarbonate (“PC”) plastic.
- the insert 30 (or, alternatively, the insert 130 ), the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 are made from a nylon plastic.
- the insert 30 (or, alternatively, the insert 130 ), the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 are made from a polypropylene plastic.
- the insert 30 (or, alternatively, the insert 130 ), the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 are made from another material selected such that they are capable of use as described herein.
- each of the insert 30 (or, alternatively, the insert 130 ), the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 is made a material that is different from one another.
- at least one of the insert 30 , the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 is made from a translucent material.
- at least one of the insert 30 (or, alternatively, the insert 130 ), the adjustment slide 150 , the retainer 190 , the adjustment wheel 240 , and the face plate 280 is made from an opaque material.
- the outer layer 12 includes straps 310 , 312 extending in opposite directions away from a central portion 314 .
- the central portion 314 includes an aperture 316 that is sized and shaped to surround the face mask 14 and retain the face mask 14 therein, as will be described in further detail below with reference to assembly of the device 10 .
- the outer layer 12 is made from a fabric material.
- the outer layer 12 is made from an elastic material.
- the size of the outer layer 12 is adjustable (e.g., the lengths of the straps 310 , 312 are adjustable).
- the straps 310 , 312 include corresponding ends 318 , 320 .
- the ends 318 , 320 of the straps 310 , 312 incorporate corresponding hook and loop fasteners 322 , 324 to enable the ends 318 , 320 to be secured to one another, thereby to enable the device 10 to be affixed about the user's head (see, e.g., FIG. 1 ).
- the ends 318 , 320 of the straps 310 , 312 include other securing means known in the art, such as clips, press-fit snaps, buttons, or the like.
- the straps 310 , 312 include cutouts 326 , 328 for seating around the user's ears to further secure the device 10 to the user's face.
- the disclosure herein will refer to a device 10 including the insert 30 shown in FIGS. 4A and 4B , but it will be apparent to those of skill in the art that the insert 130 shown in FIG. 4C may be substituted for the insert 30 .
- the face mask 14 and the insert 30 are integrally formed with one another by an overmolding process. When the face mask 14 and the insert 30 are so formed, the entire periphery of the outer portion 40 of the insert 30 is disposed within the groove 26 of the lip 24 of the face mask 14 , and the material of the face mask 14 extends through each of the perforations 46 that are formed in the outer portion 40 of the insert 30 .
- the elastic nature of the face mask 14 coupled with the overmolding as described above, retains the insert 30 within the aperture 22 (and, more particularly, within the groove 26 ) in an engagement that is air-tight and structurally secure. However, for clarity of illustration, the face mask 14 is not shown in FIGS. 4A-6C .
- the adjustment slide 150 is placed within the rectangle 104 of the insert 30 such that the interior surface 162 of the body 152 of the adjustment slide 150 faces the exterior surface 52 of the inner portion 48 of the insert 30 .
- the position of the adjustment slide 150 is bounded by the brackets 92 , 94 , 96 , 100 , 102 of the insert 30 .
- the grooves 170 of the exterior surface 164 of the body 152 of the adjustment slide 150 face away from the insert 30 .
- the adjustment wheel 240 is placed over the third post 110 of the insert 30 , such that the lower portion 112 of the third post 110 is received within the hole 248 of the adjustment wheel 240 , and such that the interior surface 244 of the body 242 of the adjustment wheel 240 faces the exterior surface 52 of the inner portion 48 of the insert 30 .
- the first side 250 of the adjustment wheel 240 extends through the space 98 between the first and second lower brackets 94 , 96 of the insert 30 , allowing the teeth 254 of the adjustment wheel 240 to mesh with the teeth 168 of the adjustment slide 150 .
- the second side 252 of the adjustment wheel 240 extends through the space 78 between the first and second perimeter portions 74 , 76 of the insert 30 , allowing the grips 256 of the adjustment wheel to extend past the lower end 34 of the insert 30 .
- the adjustment wheel 240 is able to rotate about the third post 110 , but cannot move across the exterior surface 52 .
- the retainer 190 is placed over the assembled combination of the insert 30 , the adjustment slide 150 , and the adjustment wheel 240 .
- Each of the first, second, and third holes 216 , 218 , 220 of the retainer 190 receives a corresponding one of the first, second, and third posts 106 , 108 , 110 of the insert 30 .
- the interior surface 194 of the body 192 of the retainer 190 abuts the exterior surface 164 of the body 152 of the adjustment slide 150 , the exterior surface 246 of the body 242 of the adjustment wheel 240 , and the brackets 92 , 94 , 96 , 100 , 102 of the insert 30 .
- the ridge 234 at the second end 232 of the arm 228 of the retainer 190 is received by one of the grooves 170 of the adjustment slide 150 .
- the retainer 190 is secured in place by a process involving the use of heat staking or sonic welding to secure the first, second, and third posts 106 , 108 , 110 of the insert 30 within the corresponding ones of the first, second, and third holes 216 , 218 , 220 of the retainer 190 .
- joints 340 see FIGS.
- 6A through 6C are formed and fix the first, second, and third posts 106 , 108 , 110 of the insert 30 within the corresponding ones of the first, second, and third holes 216 , 218 , 220 .
- the retainer 190 is secured in this manner, the adjustment slide 150 and the adjustment wheel 240 are held in position by the retainer 190 such that they cannot move away from the insert 30 .
- the joints 340 maintains the retainer 190 , the adjustment slide 150 , and the insert 30 in sufficiently close alignment to one another such that they form a substantially airtight seal with one another. Consequently, air cannot pass around the adjustment slide 150 and through the inlet aperture 82 of the retainer 30 .
- the diaphragm 260 is engaged with the insert 30 by inserting the stem 122 of the insert 30 through the opening 270 within the post 266 of the diaphragm 260 , such that the interior surface 262 of the diaphragm 260 abuts the biasing element 118 of the insert 30 .
- the first portion 124 of the stem 122 is within the opening 270 of the diaphragm, while the larger second portion 126 of the stem 12 abuts the post 266 of the diaphragm 260 .
- the abutment of the second portion 126 of the stem 122 and the post 266 of the diaphragm 260 holds the interior surface 262 of the diaphragm 260 to the biasing element 118 of the insert 30 and prevents removal of the diaphragm 260 from the insert 30 .
- the face plate 280 is engaged to the insert 30 by engaging the ridge 302 of the face plate 280 to the groove 80 of the insert 30 .
- the projection 306 of the face plate 280 may be aligned with the indentation 66 in the exterior surface 64 of the seating portion 60 of the insert 30 to facilitate proper alignment of the face plate 280 with the insert 30 .
- the face plate 280 may be permanently fixed to the insert 30 (e.g., through the use of the joints 340 described above with reference to FIGS. 6A through 6C ), or may be removable therefrom.
- the insert 30 and the face mask 14 are overmolded and integrally formed with one another.
- the insert 30 and the face mask 14 may be separately formed and subsequently engaged with one another.
- the assembled combination of the insert 30 , the adjustment slide 150 , the adjustment wheel 240 , the retainer 190 , the diaphragm 260 , and the face plate 280 is engaged with the face mask 14 by placing the insert 30 within the aperture 22 of the face mask 14 and positioning the entire periphery of the outer portion 40 of the insert 30 within the groove 26 of the lip 24 of the face mask 14 , in which position the face mask 14 forms an air-tight seal around the insert 30 .
- An adhesive or a sealant may be placed within the groove 26 to attain a secure and permanent seal around the insert 30 .
- the insert 30 and the face mask 14 may be engaged with one another, as described above, prior to engaging the remaining elements of the device 10 with the insert 30 .
- the outer layer 12 is laid over the face mask 14 , which has the assembled combination of the insert 30 , the adjustment slide 150 , the adjustment wheel 240 , the retainer 190 , the diaphragm 260 , and the face plate 280 retained therein.
- the aperture 316 of the outer layer 12 is stretched and pulled over the assembled combination of the insert 30 , the adjustment slide 150 , the adjustment wheel 240 , the retainer 190 , the diaphragm 260 , and the face plate 280 until the outer layer 12 abuts the face mask 14 .
- the outer layer 12 is then allowed to return to its relaxed (i.e., unstretched) size such that the aperture 316 constricts around the exterior surface 58 of the first transition portion 54 of the insert 30 , and is held between the face mask 14 and the perimeter plate 294 of the face plate 280 . Consequently, the outer layer 12 retains the remaining elements of the device 10 in the aperture 316 .
- the device 10 is affixed to the user's face by placing the face mask 14 over the user's mouth and nose, passing the straps 310 , 312 around either side of the user's head such that the cutouts 326 , 328 overlap the user's ears, and securing the ends 318 , 320 to one another using the hook and loop fasteners 322 , 324 .
- the user may adjust the hook and loop fasteners 322 , 324 to ensure that the face mask 14 is pulled against the user's face with sufficient force such that the perimeter 16 thereof is pressed tightly against the user's face and around the user's mouth and nose.
- an airtight seal is created between the user's face and the face mask 14 , thereby ensuring that air can only pass in and out for the user's inhalation and exhalation through the various apertures formed within the insert 30 .
- FIGS. 6A through 6C illustrate certain elements of the device 10 (i.e., the insert 30 , the adjustment slide 150 , the adjustment wheel 240 , and the retainer 190 ) with remaining elements of the device 10 (including, most relevant, the face plate 280 ) omitted for clarity.
- FIG. 6A shows a first position of the adjustment slide 150 with respect to the insert 30 .
- the adjustment slide 150 is positioned so as to abut the first side bracket 100 , as far toward the first lateral side 36 of the insert 30 as the adjustment slide 150 may travel within the rectangle 104 of the insert 30 .
- the ridge 234 of the arm 228 of the retainer 190 rests within the one of the grooves 170 of the adjustment slide 150 that is closest to the aperture 166 of the adjustment slide 150 .
- the entirety of the aperture 166 of the adjustment slide 150 overlaps corresponding entireties of the inlet aperture 82 of the insert 30 and the aperture 214 of the retainer 190 (i.e., which are aligned with one another because of the fixed position of the retainer 190 with respect to the insert 30 ). Consequently, a comparatively large volume of air may pass through the aligned combination of the aperture 214 of the retainer 190 , the aperture 166 of the adjustment slide 150 , and the inlet aperture 82 of the insert 30 .
- the user may wish to decrease the volume of air that may pass into the face mask 14 .
- the user may manipulate the adjustment wheel 240 , with the grips 256 aiding the user's ability to do so, and may rotate the adjustment wheel 240 in a clockwise direction as viewed from the perspective shown in FIGS. 6A through 6C .
- Such rotation of the adjustment wheel 240 and, consequently, the teeth 254 thereof drives corresponding motion of the teeth 168 of the adjustment slide 150 , thereby causing the adjustment slide 150 to move toward the second lateral side 38 of the insert 30 .
- the adjustment slide 150 is shown in an intermediate position in which the ridge 234 of the arm 228 of the retainer 190 rests within an intermediate one of the grooves 170 of the adjustment slide and an intermediate portion of the aperture 166 of the adjustment slide 150 overlaps intermediate portions of the inlet aperture 82 of the insert 30 and the aperture 214 of the retainer 190 .
- the user may continue to rotate the adjustment wheel 240 until the adjustment slide 150 has been driven to such an extent that it has traveled as far as possible toward the second lateral side 38 of the insert 30 , and abuts the second side bracket 102 of the insert 30 .
- the ridge 234 of the arm 228 of the retainer 190 rests within the one of the grooves 170 of the adjustment slide 150 that is closest to the first end 154 of the body 152 of the adjustment slide 150 .
- the only air that can pass from the user's surroundings to within the face mask 14 is air allowed to pass through the aligned combination of the aperture 214 of the retainer 190 , the aperture 166 of the adjustment slide 150 , and the inlet aperture 82 of the insert 30 .
- the user of the device 10 may configure the size of the portion of the aperture 166 of the adjustment slide 150 that overlaps the aperture 214 of the retainer 190 and the inlet aperture 82 of the insert 30 by adjusting the position of the adjustment wheel 240 to drive corresponding motion of the adjustment slide 150 with respect to the insert 30 . Therefore, by adjusting the position of the adjustment wheel 240 , the user of the device 10 may control the amount of air that the device 10 allows him or her to inhale.
- the insert 130 having the trapezoidal inlet aperture 132 may be used in place of the insert 30 having the rectangular inlet aperture 82 .
- the amount of air that is allowed pass through the aligned combination of the aperture 214 of the retainer 190 , the aperture 166 of the adjustment slide 150 , and the inlet aperture 132 of the insert 30 , when the device is positioned as shown in FIG. 6A will be less than that described above with reference to FIG. 6A , due to the reduced area of the inlet aperture 132 of the insert 130 as compared to the inlet aperture 82 of the insert 30 (i.e., as represented by the area 144 shown in FIG. 4C ). Therefore, an embodiment of a resistance breathing device including the insert 130 may provide a greater degree of inhalation resistance, when configured to allow the maximum allowable amount of air to be inhaled therethrough, than the device 10 including the insert 30 .
- this combination of elements may be considered to form an air exhaust valve assembly.
- the resistance breathing device 10 restricts the volume of air that can be inhaled by a user during ventilation to the volume of air that can pass through the portions of the aperture 166 of the adjustment slide 150 that overlaps the aligned combination of the aperture 214 of the retainer 190 and the inlet aperture 82 of the insert 30 . Consequently, the resistance breathing device 10 restricts the oxygen available to the user's body when the device 10 is worn by the user. Users who wear the resistance breathing device 10 during physical training may realize improved benefits from such physical training due to such restriction.
- the user may select the position of the adjustment slide 150 as described above, and thereby select the sizes of the portions of the aperture 166 of the adjustment slide 150 that overlaps the aligned combination of the aperture 214 of the retainer 190 and the inlet aperture 82 of the insert 30 , the user may select the degree of restriction of inhalation of oxygen to be provided by the resistance breathing device 10 .
- the ridge 234 of the arm 228 of the retainer 190 either will be within one of the grooves 170 of the adjustment slide 150 or will be abutting a portion of the exterior surface 164 of the adjustment slide 150 that is between two of the grooves 170 .
- the ridge 234 When the ridge 234 is positioned within one of the grooves 170 , a comparatively large amount of force will be required to cause lateral motion of the adjustment slide 150 with respect to the insert 30 , because the applied force must also drive the ridge 234 , and, consequently, the arm 228 of the retainer 190 , upward (i.e., away from the adjustment slide 150 and the insert 30 ) in order for such lateral motion to be permitted. Conversely, when the ridge 234 is positioned between two of the grooves 170 , the arm 228 is already flexed away from the adjustment slide 150 and the insert 30 , and a comparatively small amount of force will be required to cause lateral motion of the adjustment slide 150 with respect to the insert 30 .
- the position of the adjustment slide 150 and the corresponding position of the adjustment wheel 240 will feel “settled” to the user when the ridge 234 is within one of the grooves 170 , and will feel “unsettled” to the user when the ridge 234 is not within one of the grooves 170 .
- This tactile sensation may serve as a guide to the user of the device 10 in adjusting the position of the adjustment wheel 240 , particularly when the device 10 has already been fastened about the user's head and cannot readily be seen by the user.
- each of the grooves 170 may provide a discrete position setting for the adjustment slide 150 and the adjustment wheel 240 , each of which corresponds to a different degree of overlap of the aperture 166 of the adjustment slide 150 with the inlet aperture 82 of the insert 30 and the aperture 214 of the retainer 190 , and each of which, in turn, corresponds to a volume of air that may pass through the aligned combination of the aperture 214 of the retainer 190 , the aperture 166 of the adjustment slide 150 , and the inlet aperture 82 of the insert 30 .
- the user may more easily configure the device 10 to allow a desired degree of air flow into the face mask 14 (e.g., the same degree as used in a previous workout; a greater restriction of air flow into the face mask 14 than a previous workout) through tactile sensation alone, without the need to remove the device 10 for visual inspection.
- a desired degree of air flow into the face mask 14 e.g., the same degree as used in a previous workout; a greater restriction of air flow into the face mask 14 than a previous workout
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Abstract
A resistance breathing device includes a face mask having a perimeter and an aperture extending therethrough, and being adapted to overlay a user's mouth and nose such that the perimeter forms an air-tight seal with the user's face. An overlaying outer layer has a pair of straps for affixing the face mask about the user's face. An adjustment slide is positioned adjacent the face mask, has an inlet aperture extending therethrough, and is movable between a first position in which a first portion of the inlet aperture overlaps the inlet aperture of the face mask and a second position in which a larger second portion of the inlet aperture overlaps the inlet aperture of the face mask. An adjustment wheel is attached to the face mask and is movable rotatably between first and second positions to cause the adjustment slide to move between its first and second positions.
Description
- This application is a continuation of commonly owned, co-pending U.S. patent application Ser. No. 15/587,924, titled “RESISTANCE BREATHING DEVICE,” having a filing date of May 5, 2017, which is a continuation of commonly owned, co-pending U.S. patent application Ser. No. 15/297,911, titled “RESISTANCE BREATHING DEVICE,” having a filing date of Oct. 19, 2016, now U.S. Pat. No. 9,643,048, which is a Section 111(a) application relating to and claiming the benefit of commonly owned, co-pending U.S. Provisional Patent Application No. 62/385,546, titled “RESISTANCE BREATHING DEVICE,” having a filing date of Sep. 9, 2016, the contents of each of which are incorporated by reference herein in their entirety.
- The present invention relates to wearable breathing devices. More particularly, the present invention relates to wearable breathing devices providing resistance to air inhalation.
- Individuals who are training for physical fitness or athletic competition may wish to improve the efficiency of their cardiovascular systems for improved health and stamina. More particularly, individuals may wish to condition their cardiovascular systems by performing training or exercise activities while restricting their ability to inhale air and oxygen.
- In an embodiment, a resistance breathing device includes a face mask, an outer layer, an adjustment slide, and an adjustment wheel, the face mask having an interior surface, an exterior surface opposite the interior surface, at least one inlet aperture extending through the face mask from the exterior surface to the interior surface, and a perimeter, wherein the face mask is adapted to overlay a user's mouth and nose such that the perimeter forms an air-tight seal with the user's face and around the user's mouth and nose and the face mask defines an internal area between the interior surface of the face mask and the user's face, the outer layer overlaying the face mask and having a pair of straps with inter-engaging ends for affixing the face mask about the user's face, the adjustment slide including at least one inlet aperture extending therethrough, the adjustment slide being movably positioned adjacent to the face mask, the adjustment slide being movable linearly along a linear axis with respect to the face mask between a first position and a second position, wherein when the adjustment slide is in its first position, a first portion of the at least one inlet aperture of the adjustment slide overlays a first portion of the at least one inlet aperture of the face mask, and wherein when the adjustment slide is in its second position, a second portion of the at least one inlet aperture of the adjustment slide overlays a second portion of the at least one inlet aperture of the face mask, the second portion of the at least one inlet aperture of the adjustment slide being larger in size than the first portion of the at least one inlet aperture of the adjustment slide, the adjustment wheel attached movably to the face mask such that the adjustment wheel is movable rotatably between a first position and a second position, the first position of the adjustment wheel corresponding to the first position of the adjustment slide, the second position of the adjustment wheel corresponding to the second position of the adjustment slide, whereby when the adjustment wheel is moved between its the first position and its second position, the adjustment slide is moved between its first position and its second position.
- In an embodiment, the adjustment slide includes a first plurality of teeth, the adjustment wheel includes a second plurality of teeth, and the adjustment slide and the adjustment wheel are positioned adjacent one another such that the first plurality of teeth of the adjustment slide mesh with the second plurality of teeth of the adjustment wheel. In an embodiment, the adjustment wheel rotates about a rotational axis to move between its first position and its second position, the rotational axis being perpendicular to the linear axis.
- In an embodiment, the resistance breathing device also includes a retainer having at least one inlet aperture, the retainer overlaying the adjustment slide so as to maintain the adjustment slide in its position adjacent the face mask and such that the at least one inlet aperture of the retainer overlays the at least one inlet aperture of the face mask. In an embodiment, the adjustment slide includes a plurality of grooves formed in the exterior surface of the adjustment slide and spaced along the linear axis, the retainer includes a ridge projecting from the interior surface of the retainer, the the ridge of the retainer is positioned within a first one of the plurality of grooves of the adjustment slide when the adjustment slide is in its first position, and the ridge of the retainer is positioned within a second one of the plurality of grooves of the adjustment slide when the adjustment slide is in its second position. In an embodiment, the ridge of the retainer is positioned adjacent to the at least one inlet aperture of the retainer. In an embodiment, the ridge of the retainer and the plurality of grooves of the adjustment slide are sized and shaped such that when the ridge is positioned within one of the plurality of grooves, the ridge and the one of the plurality of grooves cooperate to resist movement of the adjustment slide along the linear axis. In an embodiment, the at least one inlet aperture of the retainer is substantially rectangular in shape.
- In an embodiment, the at least one inlet aperture of the adjustment slide is substantially rectangular in shape. In an embodiment, the at least one inlet aperture of the adjustment slide has rounded corners. In an embodiment, the at least one inlet aperture of the face mask is substantially rectangular in shape. In an embodiment, a size of the at least one inlet aperture of the adjustment slide is equal to a size of the at least one inlet aperture of the face mask. In an embodiment, the at least one inlet aperture of the face mask is right trapezoidal in shape. In an embodiment, the right trapezoidal shape includes rounded corners. In an embodiment, the at least one inlet aperture of the face mask is smaller than the at least one inlet aperture of the adjustment slide.
- In an embodiment, the face mask includes a first lateral side, a second lateral side opposite the first lateral side, a first side bracket extending from the exterior surface of the face mask proximate the first lateral side, and a second side bracket extending from the exterior surface of the face mask proximate the second lateral side, the first and second side brackets cooperating to define an allowable range of travel of the adjustment slide along the linear axis.
- In an embodiment, the resistance breathing device also includes an air exhaust assembly adapted to prevent air from passing therethrough from an external environment to the internal area of the face mask, the air exhaust assembly being adapted to allow air to pass therethrough from the internal area of the face mask to the external environment In an embodiment, the air exhaust assembly includes at least one outlet aperture positioned offset from the at least one inlet aperture of the face mask, each of the at least one outlet aperture including a biasing member extending across the one of the at least one outlet aperture of the insert and a stem extending from a center of the biasing member and away from the insert, the stem including a first portion adjacent the center of the biasing member and a second portion opposite the first portion of the stem, the first portion of the stem having a first diameter, and the second portion of the stem having a second diameter that is larger than the first diameter.
- In an embodiment, a resistance breathing device includes a face mask, an outer layer, an insert, an adjustment slide, and an adjustment wheel, the face mask having an interior surface, an exterior surface opposite the interior surface, an aperture extending through the face mask from the exterior surface to the interior surface, and a perimeter, wherein the face mask is adapted to overlay a user's mouth and nose such that the perimeter forms an air-tight seal with the user's face and around the user's mouth and nose and the face mask defines an internal area between the interior surface of the face mask and the user's face, the outer layer overlaying the face mask and having a pair of straps with inter-engaging ends for affixing the face mask about the user's face, the insert having an interior surface, an exterior surface opposite the interior surface of the insert, and at least one inlet aperture extending therethrough, the insert being positioned within the aperture of the face mask, the air adjustment slide including an interior surface, an exterior surface opposite the interior surface of the adjustment slide, and at least one inlet aperture extending therethrough, the adjustment slide being positioned adjacent to the insert such that the interior surface of the adjustment slide abuts the exterior surface of the insert, the adjustment slide being movable linearly along a linear axis with respect to the insert between a first position and a second position, wherein when the adjustment slide is in its first position, a first portion of the at least one inlet aperture of the adjustment slide overlays a first portion of the at least one inlet aperture of the insert, and wherein when the adjustment slide is in its second position, a second portion of the at least one inlet aperture of the adjustment slide overlays a second portion of the at least one inlet aperture of the insert, the second portion of the at least one inlet aperture of the adjustment slide being larger in size than the first portion of the at least one inlet aperture of the adjustment slide, the adjustment wheel attached movably to the insert such that the adjustment wheel is movable rotatably with respect to the insert between a first position and a second position, the first position of the adjustment wheel corresponding to the first position of the adjustment slide, the second position of the adjustment wheel corresponding to the second position of the adjustment slide, whereby when the adjustment wheel is moved between its first position and its second position, the adjustment slide is moved between its first position and its second position.
- In an embodiment, a resistance breathing device includes a face mask, an adjustment slide, and an adjustment wheel, the face mask having an interior surface, an exterior surface opposite the interior surface, and at least one aperture extending through the face mask from the exterior surface to the interior surface, the adjustment slide including at least one inlet aperture extending therethrough, the adjustment slide being movably positioned adjacent to the face mask, the adjustment slide being movable linearly along a linear axis with respect to the face mask between a first position and a second position, wherein when the adjustment slide is in its first position, a first portion of the at least one inlet aperture of the adjustment slide overlays a first portion of the at least one aperture of the face mask, and wherein when the adjustment slide is in its second position, a second portion of the at least one inlet aperture of the adjustment slide overlays a second portion of the at least one aperture of the face mask, the second portion of the at least one inlet aperture of the adjustment slide being larger in size than the first portion of the at least one inlet aperture of the adjustment slide, the adjustment wheel attached movably to the face mask such that the adjustment wheel is movable rotatably between a first position and a second position, the first position of the adjustment wheel corresponding to the first position of the adjustment slide, the second position of the adjustment wheel corresponding to the second position of the adjustment slide, whereby when the adjustment wheel is moved between its first position and its second position, the adjustment slide is moved between its first position and its second position.
- Reference is made to the following detailed description of the exemplary embodiment considered in conjunction with the accompanying drawings, in which:
-
FIG. 1 is a front elevational view of a resistance breathing device in accordance with an exemplary embodiment of the present invention, said device being shown as worn by a user; -
FIG. 2 is a front perspective view of the resistance breathing device shown inFIG. 1 , but said device being shown as detached from the user; -
FIG. 3 is a rear perspective view of the resistance breathing device shown inFIG. 2 ; -
FIG. 4A is a front perspective view of a first embodiment of an insert of the resistance breathing device shown inFIG. 2 ; -
FIG. 4B is a rear perspective view of the insert ofFIG. 4A ; -
FIG. 4C is a front perspective view of a second embodiment of an insert of the resistance breathing device shown inFIG. 2 ; -
FIG. 5A is an exploded front perspective view of selected elements of the resistance breathing device shown inFIG. 2 ; -
FIG. 5B is an exploded rear perspective view of the elements shown inFIG. 5A ; -
FIG. 6A is an assembled front perspective view of some of the elements shown inFIG. 5A , said elements being configured in a first position; -
FIG. 6B is an assembled front perspective view of the elements shown inFIG. 6A , said elements being configured in a second position; and -
FIG. 6C is an assembled front perspective view of the elements shown inFIG. 6A , said elements being configured in a third position. -
FIGS. 1-6C illustrate an exemplary resistance breathing device 10 (hereinafter “device 10”). In an embodiment, thedevice 10 includes anouter layer 12 overlaying a centrally-located, air-impermeable face mask 14. In an embodiment, theface mask 14 is sized, shaped, and adapted to overlay the nose and mouth of a user. In an embodiment, theface mask 14 includes a perimeter 16 (as shown inFIG. 3 ) that is adapted to provide an air-tight seal with a user's face. In an embodiment, theface mask 14 is made from rubber. In an embodiment, theface mask 14 is made from a thermoplastic elastomer (“TPE”). In an embodiment, theface mask 14 is made from a TPE distributed by Teknor Apex Company of Pawtucket, R.I. under the trademark MONPRENE. In an embodiment, theface mask 14 is made from silicone. In an embodiment, theface mask 14 is made from styrene-ethylene/propylene-styrene (“SEPS”). In an embodiment, theface mask 14 is made from styrene-ethylene/butylene-styrene (“SEBS”). In an embodiment, theface mask 14 is made from another suitable material known in the art selected such that theperimeter 16 provides an air-tight seal with a user's face. - Referring now to
FIGS. 2 and 3 , in an embodiment, theface mask 14 includes aninterior surface 18 and anexterior surface 20, a substantial portion of which is covered by theouter layer 12. Referring now toFIG. 4 , in an embodiment, theface mask 14 includes anaperture 22 extending from theinterior surface 18 to theexterior surface 20. In an embodiment, theaperture 22 is encircled by alip 24. In an embodiment, thelip 24 includes agroove 26 formed therein and extending about the entirety thereof. - Referring now to
FIGS. 4A and 4B , in an embodiment, thedevice 10 includes aninsert 30 that is sized and shaped to be retained within theaperture 22 of theface mask 14. In an embodiment, theinsert 30 has a profile similar to a rounded triangle. In an embodiment, theinsert 30 has a profile similar to a teardrop. In an embodiment, theinsert 30 has a profile similar to that of a region overlaying a person's nose and mouth. Theinsert 30 includes anupper end 32, alower end 34 opposite theupper end 32, a firstlateral side 36, and a secondlateral side 38 opposite the firstlateral side 36. Anouter portion 40 is sized and shaped to be complementary to theaperture 22 of theface mask 14, and extends around the profile of theinsert 30. Theouter portion 40 is substantially planar and includes aninterior surface 42 and anexterior surface 44 opposite theinterior surface 42. In an embodiment, an array ofperforations 46 extend through theouter portion 40. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes aninner portion 48 disposed within theouter portion 40. Theinner portion 48 is substantially planar and is located in a plane substantially parallel to that of theouter portion 40, but offset from that of theouter portion 40 in a direction away from theexterior surface 44 of theouter portion 40. Theinner portion 48 includes aninterior surface 50 and anexterior surface 52 opposite theinterior surface 50. Afirst transition portion 54 is formed between theouter portion 40 and theinner portion 48, and includes aninterior surface 56 and anexterior surface 58 opposite theinterior surface 56. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes aseating portion 60 that extends from a location proximate theupper end 32 of theinsert 30 to a location proximate the first and second lateral sides 36, 38 of theinsert 30. The seatingportion 60 is offset from theinner portion 48 in a direction away from theexterior surface 52 of theinner portion 48. The seatingportion 60 includes aninterior surface 62 and anexterior surface 64 opposite theinterior surface 62. The seatingportion 60 is contoured in a manner such theinterior surface 62 is concave and theexterior surface 64 is convex. Anindentation 66 is formed within theexterior surface 64 of theseating portion 60 at a location proximate theupper end 32 of theinsert 30. Asecond transition portion 68 is formed between theinner portion 48 and theseating portion 60, and includes aninterior surface 70 and anexterior surface 72 opposite theinterior surface 70. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes first and 74, 76, which protrude from thesecond perimeter portions inner portion 48 in a direction away from theexterior surface 52 of theinner portion 48. Thefirst perimeter portion 74 extends from thesecond transition portion 68 at a location proximate the firstlateral side 36 of theinsert 30, and runs in a direction toward, but does not reach, thelower end 34 of theinsert 30. Thesecond perimeter portion 76 extends from thesecond transition portion 68 at a location proximate the secondlateral side 38 of theinsert 30, and runs in a direction toward, but does not reach, thelower end 34 of theinsert 30. Aspace 78 is formed between the first and 74, 76.second perimeter portions - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes agroove 80 extending about substantially the entire perimeter thereof. Thegroove 80 is formed at a location proximate theexterior surface 52 of theinner portion 48. Thegroove 80 begins at the intersection of thefirst perimeter portion 74 and thespace 78 between the first and 74, 76, and extends around the perimeter of thesecond perimeter portions insert 30, passing the firstlateral side 36, theupper end 32, and the secondlateral side 38, before ending at the intersection of thesecond perimeter portion 76 and thespace 78 between the first and 74, 76. In an embodiment, thesecond perimeter portions indentation 66 of theseating portion 60 interrupts thegroove 80. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes aninlet aperture 82 extending through and substantially centered with respect to theinner portion 48. In an embodiment, theinlet aperture 82 has a substantially rectangular shape. In an embodiment, theinlet aperture 82 has a substantially rectangular shape with rounded corners. In an embodiment, theinlet aperture 82 has afirst end 84 that is closest to the firstlateral side 36 of theinsert 30, asecond end 86 that is closest to the secondlateral side 38 of theinsert 30, afirst side 88 that is closest to theupper end 32 of theinsert 30, and asecond side 90 that is closest to thelower end 34 of theinsert 30. In an embodiment, a width of theinlet aperture 82 from thefirst end 84 to thesecond end 86 is greater than a height of theinlet aperture 82 from thefirst side 88 to thesecond side 90. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 also includes anupper bracket 92 protruding from theexterior surface 52 of theinner portion 48. Theupper bracket 92 extends in a direction across theinsert 30 from the firstlateral side 36 toward the secondlateral side 38. Theupper bracket 92 is offset from theinlet aperture 82 in a direction toward theupper end 32 of theinsert 30. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes first and second 94, 96 protruding from thelower brackets exterior surface 52 of theinner portion 48. Each of the 94, 96 extends in a direction across thelower brackets insert 30 from the firstlateral side 36 toward the secondlateral side 38. Each of the 94, 96 is offset from thelower brackets inlet aperture 82 by the same distance in a direction toward thelower end 34 of theinsert 30. The firstlower bracket 94 extends from a location proximate the intersection of thefirst end 84 and thesecond side 90 of theinlet aperture 82, and in a direction toward the firstlateral side 36 of theinsert 30. The secondlower bracket 96 extends from a location proximate the intersection of thesecond end 86 and thesecond side 90 of theinlet aperture 82, and in a direction toward the secondlateral side 38 of theinsert 30. Aspace 98 is formed between the first and second 94, 96.lower brackets - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 also includes first and 100, 102 protruding from thesecond side brackets exterior surface 52 of theinner portion 48. Each of the first and 100, 102 extends in a direction from thesecond side brackets first end 32 toward thesecond end 34. Thefirst side bracket 100 is offset from theinlet aperture 82 in a direction toward the firstlateral side 36 of theinsert 30. Thesecond side bracket 102 is offset from theinlet aperture 82 in a direction toward the secondlateral side 38 of theinsert 30. - Continuing to refer to
FIGS. 4A and 4B , theupper bracket 92, the 94, 96, and thelower brackets side brackets 100, 102 (collectively “the brackets”) cooperate to define arectangle 104 having a width (i.e., as measured between thefirst side bracket 100 and the second side bracket 102) that is greater than its height (i.e., as measured between theupper bracket 92 and either of thelower brackets 94, 96). It will be apparent to those of skill in the art that therectangle 104 is an imaginary construct defined herein for descriptive purposes, and not a physical element of theinsert 30. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes first, second, and 106, 108, 110. The first andthird posts 106, 108 protrude from thesecond posts upper bracket 92 in a direction away from theexterior surface 52 of theinner portion 48 of theinsert 30, and are located at opposite sides of theinlet aperture 82. In an embodiment, the first and 106, 108 protrude from bases projecting away from thesecond posts upper bracket 92 in a direction toward theupper end 32 of theinsert 30. Thethird post 110 protrudes from theexterior surface 52 of theinner portion 48 of theinsert 30, and is substantially centered within thespace 98 between the first and second 94, 96. In an embodiment, thelower brackets third post 110 includes alower portion 112 having a first diameter and anupper portion 114 having a second diameter that is less than the first diameter. In an embodiment, the diameter of theupper portion 114 of thethird post 110, the diameter of thefirst post 106, and the diameter of thesecond post 108 are substantially equal to one another. - Continuing to refer to
FIGS. 4A and 4B , theinsert 30 includes anexhaust aperture 116 extending through theinner portion 48. In an embodiment, theexhaust aperture 116 is offset from saidinlet aperture 82, and is located intermediate theupper bracket 92 and theseating portion 60. In an embodiment, theexhaust aperture 116 is circular. In an embodiment, a biasingelement 118 extends across theexhaust aperture 116. In an embodiment, the biasingelement 118 includes acenter 120. In an embodiment, a stem 122 extends from thecenter 120 of the biasingelement 118 in a direction perpendicularly and outwardly from theexterior surface 52 of theinner portion 48. In an embodiment, the stem 122 includes afirst portion 124 adjacent to theexterior surface 52 of theinner portion 48 and a freesecond portion 126 opposite thefirst portion 124. In an embodiment, a diameter of thefirst portion 124 is less than a diameter of thesecond portion 126. - Referring now to
FIG. 4C , an alternate embodiment of aninsert 130 is shown. In an embodiment, theinsert 130 may be substituted in place of theinsert 30. Theinsert 130 is substantially identical to theinsert 30 other than insofar as will be described hereinafter. Theinsert 130 includes aninlet aperture 132 having a shape of a right trapezoid, rather than therectangular inlet aperture 82 of theinsert 30. In an embodiment, theinlet aperture 132 has a shape of a right trapezoid with rounded corners. In an embodiment, aninlet aperture 132 having a shape of a right trapezoid may be formed by truncating a rectangular shape (i.e., the shape of theinlet aperture 82 as described above).FIG. 4C illustrates theinsert 130 including theinlet aperture 132. Theinlet aperture 132 includes afirst side 134 and asecond side 136, which are parallel to one another. Thefirst side 134 may be analogous to thefirst side 88 of theinlet aperture 82, but may be shorter in length as will be described hereinafter. Thesecond side 136 of theinlet aperture 132 may be analogous to thesecond side 90 of theinlet aperture 82. Adiagonal end 138 extends from an end of thesecond side 136 and forms a forty-five (45) degree angle with thesecond side 136, ending at thefirst side 134. Aperpendicular end 140 extends from the opposite end of thesecond side 136 in a perpendicular direction to thefirst side 134. Theperpendicular end 138 may be analogous to thesecond end 86 of theinlet aperture 82. Theoutline 142 indicates the profile of theinlet aperture 82 of theinsert 30 as superimposed over theinlet aperture 132. It will be apparent to those of skill in the art that theoutline 142 is a construct for reference purposes and not a physical element of theinsert 130. Thearea 144 between theinlet aperture 132 and theoutline 142 represents the decrease in cross-sectional area of theinlet aperture 132 as compared to theinlet aperture 82 of theinsert 30. - Referring now to
FIGS. 5A and 5B , in an embodiment, thedevice 10 includes anadjustment slide 150. Theadjustment slide 150 includes a substantiallyrectangular body 152. In an embodiment, thebody 152 has rounded corners. In an embodiment, thebody 152 has afirst end 154, asecond end 156 opposite thefirst end 154, afirst side 158, asecond side 160 opposite thefirst side 158, an interior surface 162, and anexterior surface 164 opposite the interior surface 162. In an embodiment, therectangular body 152 is sized and shaped to be slidably disposed within therectangle 104 defined by the 92, 94, 96, 100, 102 of thebrackets insert 30. - Continuing to refer to
FIGS. 5A and 5B , anaperture 166 extends through thebody 152 from the interior surface 162 to theexterior surface 164. In an embodiment, theaperture 166 is offset such that it is closer to thesecond end 156 than to thefirst end 154. In an embodiment, theaperture 166 has a profile that is substantially identical to that of theinlet aperture 82 of theinsert 30. A plurality ofteeth 168 is formed in thesecond side 160 of thebody 152. An array ofgrooves 170 is formed in theexterior surface 164 of thebody 152. More particularly, thegrooves 170 are located in the portion of theexterior surface 164 located between theaperture 166 and thefirst end 154. In an embodiment, each of thegrooves 170 has a substantially rectangular (e.g., rectangular with rounded corners) profile and a substantially semicircular cross-section. In an embodiment, theadjustment slide 150 includes seven (7) of thegrooves 170. - Continuing to refer to
FIGS. 5A and 5B , in an embodiment, therectangular body 152 of theadjustment slide 150 has a height (i.e., as measured from thefirst side 158 to the second side 160) that is complementary to the height of therectangle 104 of theinsert 30, such that theadjustment slide 150 can be placed within therectangle 104 and be retained in a desired position with respect to theupper bracket 92 and the 94, 96. In an embodiment, thelower brackets rectangular body 152 has a width (i.e., as measured from thefirst end 154 to the second end 156) that is less than the width of therectangle 104 of the insert 30 (i.e., as measured from thefirst side bracket 100 to the second side bracket 102), such that when theadjustment slide 150 is placed within therectangle 104, it may be slid along the width of therectangle 104, as bounded by the 100, 102. Such motion may be referred to as being along a horizontal (i.e., linear) axis extending parallel to theside brackets upper bracket 92 and the 94, 96, and perpendicular to the first andlower brackets 100, 102.second side brackets - Continuing to refer to
FIGS. 5A and 5B , thedevice 10 includes aretainer 190. Theretainer 190 has a substantiallyplanar body 192 including aninterior surface 194 and an exterior surface 196 opposite theinterior surface 194. In an embodiment, thebody 192 includes a substantially rectangularmain portion 198 having afirst end 200, asecond end 202 opposite thefirst end 200, afirst side 204, and asecond side 206 opposite thefirst side 204. In an embodiment, first and secondsemicircular projections 208, 210 extend from thefirst side 204. In an embodiment, a triangular projection 212 having rounded corners extends from thesecond side 206. Anaperture 214 extends through thebody 192 of theretainer 190 in a substantially centered position. More particularly, theaperture 214 is positioned such that, when theretainer 190 is attached to the insert 30 (as will be described in further detail below), theaperture 214 will overlay theinlet aperture 82 of theinsert 30. Theaperture 214 has a profile that is substantially identical to that of theinlet aperture 82 of theinsert 30. Theaperture 214 has afirst end 216 proximate thefirst end 200 of the rectangularmain portion 198 of thebody 192. First, second, andthird holes 218, 220, 222 extend through thebody 192 of theretainer 190. The first and second hole 218, 220 are positioned within thesemicircular projections 208, 210 and are substantially centered therewith, while thethird hole 222 is positioned within the triangular projection 212. Theholes 218, 220, 222 are each sized and shaped so as to receive a corresponding one of the first, second, and 106, 108, 110 of thethird posts insert 30. - Continuing to refer to
FIGS. 5A and 5B , in an embodiment, first and 224, 226 extend from thesecond slots first end 216 of theaperture 214. The first and 224, 226 extend through thesecond slots body 192 from theinterior surface 194 to the exterior surface 196, and extend toward, but do not reach, thefirst end 200 of the rectangularmain portion 198 of thebody 192. In an embodiment, thefirst slot 224 is located proximate thefirst side 204 of the rectangularmain portion 198, while thesecond slot 226 is located proximate thesecond side 206 of the rectangularmain portion 198. Anarm 228 is formed between the first and 224, 226. Thesecond slots arm 228 has afirst end 230 proximate thefirst end 200 of the rectangularmain portion 198 and a freesecond end 232 proximate theaperture 214. Aridge 234 protrudes from theinterior surface 194 along thesecond end 232 of thearm 228. Theridge 234 is sized and shaped so as to selectively engage one ofgrooves 170 of theadjustment slide 150. - Continuing to refer to
FIGS. 5A and 5B , thedevice 10 includes anadjustment wheel 240. Theadjustment wheel 240 includes a substantiallycircular body 242 having aninterior surface 244 and anexterior surface 246 opposite theinterior surface 244. Ahole 248 extends through thebody 242 and is positioned concentrically therewith. Thehole 248 is sized and shaped to receive thelower portion 112 of thethird post 110 of theinsert 30 in a complementary manner, such that theadjustment wheel 240 cannot move across theexterior surface 44 of theinner portion 48 of theinsert 30, but can rotate with respect to theinsert 30. Such rotation may be described as rotation about a rotational axis extending through thethird post 110 and perpendicular to theexterior surface 52 of theinner portion 48 of theinsert 30. The rotational axis is perpendicular to and offset from the horizontal axis along which theadjustment slide 150 may move, as described above. Thebody 242 includes afirst side 250 and asecond side 252 opposite thefirst side 250. A plurality ofteeth 254 extend from thefirst side 250 of the body 212, and are sized and shaped so as to mesh with theteeth 168 formed within thebody 152 of theadjustment slide 150. A plurality ofgrips 256 extend from thesecond side 252 of thebody 242, and are sized and shaped so as to enable a user of thedevice 10 to rotate the adjustment wheel in a manner that will be described in further detail hereinafter. In an embodiment, indicia are printed on theexterior surface 246 of thebody 242. - Continuing to refer to
FIGS. 5A and 5B , thedevice 10 includes a flexible, air-impermeable, disc-shapeddiaphragm 260. In an embodiment, thediaphragm 260 has aninterior surface 262 and anexterior surface 264 opposite theinterior surface 262. In an embodiment, a profile of thediaphragm 260 is complementary to that of theexhaust aperture 116 of theinsert 30. Atubular post 266 extends from thecenter 268 of theexterior surface 264. Acentral opening 270 extends through thediaphragm 260 from theinterior surface 262 and through thetubular post 266. In an embodiment, thecentral opening 270 is sized and shaped to receive thefirst portion 124 of the stem 122 of theinsert 30 so as to enable thediaphragm 260 to be mounted on theinsert 30. In an embodiment, thetubular post 266 is formed integrally with thediaphragm 260 and extends generally perpendicularly from theexterior surface 264. In another embodiment, thetubular post 266 is a separate component from thediaphragm 260. In an embodiment, thediaphragm 260 is made of silicone. - Continuing to refer to
FIGS. 5A and 5B , in an embodiment, thedevice 10 includes aface plate 280. Theface plate 280 includes anouter plate 282 having aninterior surface 284, anexterior surface 286 opposite theinterior surface 284, anupper end 288, alower end 290, and aperimeter 292 defining a profile that is generally similar to that of theinsert 30. In an embodiment, theouter plate 282 is substantially planar. In an embodiment, theouter plate 282 is curved such that theinterior surface 284 is concave and theexterior surface 286 is convex. Aperimeter plate 294 extends from theperimeter 292 and away from theinterior surface 284 of theouter plate 282 by a first distance. Theperimeter plate 294 has aninterior surface 296 and anexterior surface 298 opposite theinterior surface 296. Theperimeter plate 294 further includes a gap 300 proximate thelower end 290 of theouter plate 282, within which theperimeter plate 294 extends away from theinterior surface 284 of theouter plate 282 by a second distance that is less than the first distance. In an embodiment, aridge 302 extends from theinterior surface 296 of theperimeter plate 294. In an embodiment, theridge 302 extends around the entirety of theperimeter plate 294 at a location distal to theouter plate 282. In an embodiment, theridge 302 is sized, shaped, and positioned so as to engage thegroove 80 of theinsert 30, and thereby retain theface plate 280 and theinsert 30 in proximity to one another. In an embodiment,slots 304 extend through theouter plate 282 from theinterior surface 284 to theexterior surface 286 thereof. In an embodiment, theslots 304 are positioned proximate thelower end 290 of theouter plate 282. In an embodiment, theface plate 280 is contoured to provide an aesthetically pleasing appearance to thedevice 10. In an embodiment, theslots 304 are sized and shaped so as to hide the internal elements of the device 10 (i.e., theinsert 30, theadjustment slide 150, theretainer 190, theadjustment wheel 240, and the diaphragm 260) from view. - In an embodiment, the insert 30 (or, alternatively, the insert 130), the
adjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 are made from a polycarbonate (“PC”) plastic. In an embodiment, the insert 30 (or, alternatively, the insert 130), theadjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 are made from a nylon plastic. In an embodiment, the insert 30 (or, alternatively, the insert 130), theadjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 are made from a polypropylene plastic. In an embodiment, the insert 30 (or, alternatively, the insert 130), theadjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 are made from another material selected such that they are capable of use as described herein. In an embodiment each of the insert 30 (or, alternatively, the insert 130), theadjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 is made a material that is different from one another. In an embodiment, at least one of theinsert 30, theadjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 is made from a translucent material. In an embodiment, at least one of the insert 30 (or, alternatively, the insert 130), theadjustment slide 150, theretainer 190, theadjustment wheel 240, and theface plate 280 is made from an opaque material. - Referring back to
FIGS. 2 and 3 , in an embodiment, theouter layer 12 includes 310, 312 extending in opposite directions away from astraps central portion 314. In an embodiment, thecentral portion 314 includes anaperture 316 that is sized and shaped to surround theface mask 14 and retain theface mask 14 therein, as will be described in further detail below with reference to assembly of thedevice 10. In an embodiment, theouter layer 12 is made from a fabric material. In an embodiment, theouter layer 12 is made from an elastic material. In an embodiment, the size of theouter layer 12 is adjustable (e.g., the lengths of the 310, 312 are adjustable). In an embodiment, thestraps 310, 312 include corresponding ends 318, 320. In an embodiment, thestraps 318, 320 of theends 310, 312 incorporate corresponding hook andstraps 322, 324 to enable theloop fasteners 318, 320 to be secured to one another, thereby to enable theends device 10 to be affixed about the user's head (see, e.g.,FIG. 1 ). In other embodiments, the 318, 320 of theends 310, 312 include other securing means known in the art, such as clips, press-fit snaps, buttons, or the like. In an embodiment, thestraps 310, 312 includestraps 326, 328 for seating around the user's ears to further secure thecutouts device 10 to the user's face. - Referring now to
FIGS. 5A through 6C , assembly of thedevice 10 is described. The disclosure herein will refer to adevice 10 including theinsert 30 shown inFIGS. 4A and 4B , but it will be apparent to those of skill in the art that theinsert 130 shown inFIG. 4C may be substituted for theinsert 30. In an embodiment, theface mask 14 and theinsert 30 are integrally formed with one another by an overmolding process. When theface mask 14 and theinsert 30 are so formed, the entire periphery of theouter portion 40 of theinsert 30 is disposed within thegroove 26 of thelip 24 of theface mask 14, and the material of theface mask 14 extends through each of theperforations 46 that are formed in theouter portion 40 of theinsert 30. The elastic nature of theface mask 14, coupled with the overmolding as described above, retains theinsert 30 within the aperture 22 (and, more particularly, within the groove 26) in an engagement that is air-tight and structurally secure. However, for clarity of illustration, theface mask 14 is not shown inFIGS. 4A-6C . - Continuing to refer to
FIGS. 5A through 6C , theadjustment slide 150 is placed within therectangle 104 of theinsert 30 such that the interior surface 162 of thebody 152 of theadjustment slide 150 faces theexterior surface 52 of theinner portion 48 of theinsert 30. The position of theadjustment slide 150 is bounded by the 92, 94, 96, 100, 102 of thebrackets insert 30. Thegrooves 170 of theexterior surface 164 of thebody 152 of theadjustment slide 150 face away from theinsert 30. - Continuing to refer to
FIGS. 5A through 6C , theadjustment wheel 240 is placed over thethird post 110 of theinsert 30, such that thelower portion 112 of thethird post 110 is received within thehole 248 of theadjustment wheel 240, and such that theinterior surface 244 of thebody 242 of theadjustment wheel 240 faces theexterior surface 52 of theinner portion 48 of theinsert 30. When theadjustment wheel 240 is so positioned, thefirst side 250 of theadjustment wheel 240 extends through thespace 98 between the first and second 94, 96 of thelower brackets insert 30, allowing theteeth 254 of theadjustment wheel 240 to mesh with theteeth 168 of theadjustment slide 150. Also, when theadjustment wheel 240 is so positioned, thesecond side 252 of theadjustment wheel 240 extends through thespace 78 between the first and 74, 76 of thesecond perimeter portions insert 30, allowing thegrips 256 of the adjustment wheel to extend past thelower end 34 of theinsert 30. As described above with reference to theadjustment wheel 240, theadjustment wheel 240 is able to rotate about thethird post 110, but cannot move across theexterior surface 52. - Continuing to refer to
FIGS. 5A through 6C , theretainer 190 is placed over the assembled combination of theinsert 30, theadjustment slide 150, and theadjustment wheel 240. Each of the first, second, andthird holes 216, 218, 220 of theretainer 190 receives a corresponding one of the first, second, and 106, 108, 110 of thethird posts insert 30. Theinterior surface 194 of thebody 192 of theretainer 190 abuts theexterior surface 164 of thebody 152 of theadjustment slide 150, theexterior surface 246 of thebody 242 of theadjustment wheel 240, and the 92, 94, 96, 100, 102 of thebrackets insert 30. Theridge 234 at thesecond end 232 of thearm 228 of theretainer 190 is received by one of thegrooves 170 of theadjustment slide 150. Theretainer 190 is secured in place by a process involving the use of heat staking or sonic welding to secure the first, second, and 106, 108, 110 of thethird posts insert 30 within the corresponding ones of the first, second, andthird holes 216, 218, 220 of theretainer 190. As a result of such a process, joints 340 (seeFIGS. 6A through 6C ) are formed and fix the first, second, and 106, 108, 110 of thethird posts insert 30 within the corresponding ones of the first, second, andthird holes 216, 218, 220. When theretainer 190 is secured in this manner, theadjustment slide 150 and theadjustment wheel 240 are held in position by theretainer 190 such that they cannot move away from theinsert 30. More particularly, thejoints 340 maintains theretainer 190, theadjustment slide 150, and theinsert 30 in sufficiently close alignment to one another such that they form a substantially airtight seal with one another. Consequently, air cannot pass around theadjustment slide 150 and through theinlet aperture 82 of theretainer 30. - Continuing to refer to
FIGS. 5A through 6C , thediaphragm 260 is engaged with theinsert 30 by inserting the stem 122 of theinsert 30 through theopening 270 within thepost 266 of thediaphragm 260, such that theinterior surface 262 of thediaphragm 260 abuts the biasingelement 118 of theinsert 30. When thediaphragm 260 is so positioned, thefirst portion 124 of the stem 122 is within theopening 270 of the diaphragm, while the largersecond portion 126 of thestem 12 abuts thepost 266 of thediaphragm 260. Consequently, once thediaphragm 260 is engaged with the stem 122, the abutment of thesecond portion 126 of the stem 122 and thepost 266 of thediaphragm 260 holds theinterior surface 262 of thediaphragm 260 to the biasingelement 118 of theinsert 30 and prevents removal of thediaphragm 260 from theinsert 30. - Continuing to refer to
FIGS. 5A through 6C , theface plate 280 is engaged to theinsert 30 by engaging theridge 302 of theface plate 280 to thegroove 80 of theinsert 30. During such engagement, theprojection 306 of theface plate 280 may be aligned with theindentation 66 in theexterior surface 64 of theseating portion 60 of theinsert 30 to facilitate proper alignment of theface plate 280 with theinsert 30. Theface plate 280 may be permanently fixed to the insert 30 (e.g., through the use of thejoints 340 described above with reference toFIGS. 6A through 6C ), or may be removable therefrom. - As noted above, in an embodiment, the
insert 30 and theface mask 14 are overmolded and integrally formed with one another. In another embodiment, theinsert 30 and theface mask 14 may be separately formed and subsequently engaged with one another. In such an embodiment, the assembled combination of theinsert 30, theadjustment slide 150, theadjustment wheel 240, theretainer 190, thediaphragm 260, and theface plate 280 is engaged with theface mask 14 by placing theinsert 30 within theaperture 22 of theface mask 14 and positioning the entire periphery of theouter portion 40 of theinsert 30 within thegroove 26 of thelip 24 of theface mask 14, in which position theface mask 14 forms an air-tight seal around theinsert 30. An adhesive or a sealant may be placed within thegroove 26 to attain a secure and permanent seal around theinsert 30. In another embodiment including a separately formedinsert 30 andface mask 14, theinsert 30 and theface mask 14 may be engaged with one another, as described above, prior to engaging the remaining elements of thedevice 10 with theinsert 30. - Referring now to
FIGS. 2-3 , theouter layer 12 is laid over theface mask 14, which has the assembled combination of theinsert 30, theadjustment slide 150, theadjustment wheel 240, theretainer 190, thediaphragm 260, and theface plate 280 retained therein. Theaperture 316 of theouter layer 12 is stretched and pulled over the assembled combination of theinsert 30, theadjustment slide 150, theadjustment wheel 240, theretainer 190, thediaphragm 260, and theface plate 280 until theouter layer 12 abuts theface mask 14. Theouter layer 12 is then allowed to return to its relaxed (i.e., unstretched) size such that theaperture 316 constricts around theexterior surface 58 of thefirst transition portion 54 of theinsert 30, and is held between theface mask 14 and theperimeter plate 294 of theface plate 280. Consequently, theouter layer 12 retains the remaining elements of thedevice 10 in theaperture 316. - Referring now to
FIGS. 1 and 6A through 6C , use of theexemplary device 10 by a user according to an exemplary embodiment will now be described. Initially, thedevice 10 is affixed to the user's face by placing theface mask 14 over the user's mouth and nose, passing the 310, 312 around either side of the user's head such that thestraps 326, 328 overlap the user's ears, and securing thecutouts 318, 320 to one another using the hook andends 322, 324. The user may adjust the hook andloop fasteners 322, 324 to ensure that theloop fasteners face mask 14 is pulled against the user's face with sufficient force such that theperimeter 16 thereof is pressed tightly against the user's face and around the user's mouth and nose. By such action, an airtight seal is created between the user's face and theface mask 14, thereby ensuring that air can only pass in and out for the user's inhalation and exhalation through the various apertures formed within theinsert 30. - Referring now to
FIGS. 6A through 6C , adjustment of theexemplary device 10 by a user will now be described. More particularly,FIGS. 6A, 6B, and 6C illustrate certain elements of the device 10 (i.e., theinsert 30, theadjustment slide 150, theadjustment wheel 240, and the retainer 190) with remaining elements of the device 10 (including, most relevant, the face plate 280) omitted for clarity.FIG. 6A shows a first position of theadjustment slide 150 with respect to theinsert 30. Specifically, theadjustment slide 150 is positioned so as to abut thefirst side bracket 100, as far toward the firstlateral side 36 of theinsert 30 as theadjustment slide 150 may travel within therectangle 104 of theinsert 30. When theadjustment slide 150 is so positioned, theridge 234 of thearm 228 of theretainer 190 rests within the one of thegrooves 170 of theadjustment slide 150 that is closest to theaperture 166 of theadjustment slide 150. Also, when theadjustment slide 150 is so positioned, the entirety of theaperture 166 of theadjustment slide 150 overlaps corresponding entireties of theinlet aperture 82 of theinsert 30 and theaperture 214 of the retainer 190 (i.e., which are aligned with one another because of the fixed position of theretainer 190 with respect to the insert 30). Consequently, a comparatively large volume of air may pass through the aligned combination of theaperture 214 of theretainer 190, theaperture 166 of theadjustment slide 150, and theinlet aperture 82 of theinsert 30. - Referring now to
FIG. 6B , in some circumstances, the user may wish to decrease the volume of air that may pass into theface mask 14. In this case, the user may manipulate theadjustment wheel 240, with thegrips 256 aiding the user's ability to do so, and may rotate theadjustment wheel 240 in a clockwise direction as viewed from the perspective shown inFIGS. 6A through 6C . Such rotation of theadjustment wheel 240 and, consequently, theteeth 254 thereof drives corresponding motion of theteeth 168 of theadjustment slide 150, thereby causing theadjustment slide 150 to move toward the secondlateral side 38 of theinsert 30. As theadjustment slide 150 moves toward the secondlateral side 38 of theinsert 30, a smaller portion of theaperture 166 of theadjustment slide 150 will overlap corresponding smaller portions of theinlet aperture 82 of theinsert 30 and theaperture 214 of theretainer 190. Consequently, a correspondingly smaller volume of air will be able to pass through the aligned combination of theaperture 214 of theretainer 190, theaperture 166 of theadjustment slide 150, and theinlet aperture 82 of theinsert 30. Referring now toFIG. 6B , theadjustment slide 150 is shown in an intermediate position in which theridge 234 of thearm 228 of theretainer 190 rests within an intermediate one of thegrooves 170 of the adjustment slide and an intermediate portion of theaperture 166 of theadjustment slide 150 overlaps intermediate portions of theinlet aperture 82 of theinsert 30 and theaperture 214 of theretainer 190. - Referring now to
FIG. 6C , if the user wishes to allow an even smaller degree of air flow into theface mask 14, the user may continue to rotate theadjustment wheel 240 until theadjustment slide 150 has been driven to such an extent that it has traveled as far as possible toward the secondlateral side 38 of theinsert 30, and abuts thesecond side bracket 102 of theinsert 30. When theadjustment slide 150 is so positioned, theridge 234 of thearm 228 of theretainer 190 rests within the one of thegrooves 170 of theadjustment slide 150 that is closest to thefirst end 154 of thebody 152 of theadjustment slide 150. Also, when theadjustment slide 150 is so positioned, only a very small portion of theaperture 166 of theadjustment slide 150 overlaps corresponding very small portions of theinlet aperture 82 of theinsert 30 and theaperture 214 of the retainer 190 (i.e., which remain aligned with one another because of the fixed position of theretainer 190 with respect to the insert 30). Consequently, a smaller volume of air may pass through the aligned combination of theaperture 214 of theretainer 190, theaperture 166 of theadjustment slide 150, and theinlet aperture 82 of theinsert 30. - Referring now to
FIGS. 1 through 6C , when the user inhales, a reduced air pressure is induced within theface mask 14 as compared to the surrounding atmosphere. This reduced air pressure urges thediaphragm 260 against the biasingelement 118, in which position thediaphragm 260 completely overlaps and seals theexhaust aperture 116 of theinsert 30. Due to such sealing, air cannot pass from the user's surroundings to within theface mask 14 throughexhaust aperture 116 of theinsert 30. As a result, the only air that can pass from the user's surroundings to within theface mask 14 is air allowed to pass through the aligned combination of theaperture 214 of theretainer 190, theaperture 166 of theadjustment slide 150, and theinlet aperture 82 of theinsert 30. As described above, the user of thedevice 10 may configure the size of the portion of theaperture 166 of theadjustment slide 150 that overlaps theaperture 214 of theretainer 190 and theinlet aperture 82 of theinsert 30 by adjusting the position of theadjustment wheel 240 to drive corresponding motion of theadjustment slide 150 with respect to theinsert 30. Therefore, by adjusting the position of theadjustment wheel 240, the user of thedevice 10 may control the amount of air that thedevice 10 allows him or her to inhale. - As discussed above, the
insert 130 having thetrapezoidal inlet aperture 132 may be used in place of theinsert 30 having therectangular inlet aperture 82. In such an embodiment, the amount of air that is allowed pass through the aligned combination of theaperture 214 of theretainer 190, theaperture 166 of theadjustment slide 150, and theinlet aperture 132 of theinsert 30, when the device is positioned as shown inFIG. 6A , will be less than that described above with reference toFIG. 6A , due to the reduced area of theinlet aperture 132 of theinsert 130 as compared to theinlet aperture 82 of the insert 30 (i.e., as represented by thearea 144 shown inFIG. 4C ). Therefore, an embodiment of a resistance breathing device including theinsert 130 may provide a greater degree of inhalation resistance, when configured to allow the maximum allowable amount of air to be inhaled therethrough, than thedevice 10 including theinsert 30. - Continuing to refer to
FIGS. 1 through 6C , when the user exhales, an increased air pressure is induced within theface mask 14 as compared to the surrounding atmosphere. This increased air pressure urges thediaphragm 260 away from the biasingelement 118 of theinsert 30, in which position thediaphragm 260 does not seal theexhaust aperture 116 of theinsert 30. Due to such lack of sealing, exhaled air can freely pass from within theface mask 14 to the user's surroundings through theexhaust aperture 116 of theinsert 30 and theslots 304 of theface plate 280. Because the combination of thediaphragm 260, the biasingelement 118, and theexhaust aperture 116 cooperate to allow the user exhale freely therethrough, while preventing air inhalation therethrough, this combination of elements may be considered to form an air exhaust valve assembly. - The
resistance breathing device 10 restricts the volume of air that can be inhaled by a user during ventilation to the volume of air that can pass through the portions of theaperture 166 of theadjustment slide 150 that overlaps the aligned combination of theaperture 214 of theretainer 190 and theinlet aperture 82 of theinsert 30. Consequently, theresistance breathing device 10 restricts the oxygen available to the user's body when thedevice 10 is worn by the user. Users who wear theresistance breathing device 10 during physical training may realize improved benefits from such physical training due to such restriction. Moreover, because the user may select the position of theadjustment slide 150 as described above, and thereby select the sizes of the portions of theaperture 166 of theadjustment slide 150 that overlaps the aligned combination of theaperture 214 of theretainer 190 and theinlet aperture 82 of theinsert 30, the user may select the degree of restriction of inhalation of oxygen to be provided by theresistance breathing device 10. - Depending upon the position of the
adjustment slide 150 with respect to theinsert 30, and with respect to theretainer 190 that is fixed to theinsert 30, theridge 234 of thearm 228 of theretainer 190 either will be within one of thegrooves 170 of theadjustment slide 150 or will be abutting a portion of theexterior surface 164 of theadjustment slide 150 that is between two of thegrooves 170. When theridge 234 is positioned within one of thegrooves 170, a comparatively large amount of force will be required to cause lateral motion of theadjustment slide 150 with respect to theinsert 30, because the applied force must also drive theridge 234, and, consequently, thearm 228 of theretainer 190, upward (i.e., away from theadjustment slide 150 and the insert 30) in order for such lateral motion to be permitted. Conversely, when theridge 234 is positioned between two of thegrooves 170, thearm 228 is already flexed away from theadjustment slide 150 and theinsert 30, and a comparatively small amount of force will be required to cause lateral motion of theadjustment slide 150 with respect to theinsert 30. Consequently, the position of theadjustment slide 150 and the corresponding position of theadjustment wheel 240 will feel “settled” to the user when theridge 234 is within one of thegrooves 170, and will feel “unsettled” to the user when theridge 234 is not within one of thegrooves 170. This tactile sensation may serve as a guide to the user of thedevice 10 in adjusting the position of theadjustment wheel 240, particularly when thedevice 10 has already been fastened about the user's head and cannot readily be seen by the user. - As a further result of the above, each of the
grooves 170 may provide a discrete position setting for theadjustment slide 150 and theadjustment wheel 240, each of which corresponds to a different degree of overlap of theaperture 166 of theadjustment slide 150 with theinlet aperture 82 of theinsert 30 and theaperture 214 of theretainer 190, and each of which, in turn, corresponds to a volume of air that may pass through the aligned combination of theaperture 214 of theretainer 190, theaperture 166 of theadjustment slide 150, and theinlet aperture 82 of theinsert 30. Consequently, the user may more easily configure thedevice 10 to allow a desired degree of air flow into the face mask 14 (e.g., the same degree as used in a previous workout; a greater restriction of air flow into theface mask 14 than a previous workout) through tactile sensation alone, without the need to remove thedevice 10 for visual inspection. - It will be understood that the embodiments described herein are merely exemplary and that a person skilled in the art may make many variations and modifications without departing from the spirit and scope of the invention. All such variations and modifications are intended to be included within the scope of the invention, as embodied in the appended claims presented.
Claims (20)
1. A resistance breathing device, comprising:
a face mask having an interior surface, an exterior surface opposite said interior surface, at least one inlet aperture extending through said face mask from said exterior surface to said interior surface, and a perimeter, wherein said face mask is adapted to overlay a user's mouth and nose such that said perimeter forms an air-tight seal with the user's face and around the user's mouth and nose and said face mask defines an internal area between said interior surface of said face mask and the user's face;
an outer layer overlaying said face mask and having a pair of straps with inter-engaging ends for affixing said face mask about the user's face;
an adjustment slide including at least one inlet aperture extending therethrough, said adjustment slide being movably positioned adjacent to said face mask, said adjustment slide being movable linearly along a linear axis with respect to said face mask between a first position and a second position, wherein when said adjustment slide is in its said first position, a first portion of said at least one inlet aperture of said adjustment slide overlays a first portion of said at least one inlet aperture of said face mask, and wherein when said adjustment slide is in its said second position, a second portion of said at least one inlet aperture of said adjustment slide overlays a second portion of said at least one inlet aperture of said face mask, said second portion of said at least one inlet aperture of said adjustment slide being larger in size than said first portion of said at least one inlet aperture of said adjustment slide; and
an adjustment wheel attached movably to said face mask such that said adjustment wheel is movable rotatably between a first position and a second position, said first position of said adjustment wheel corresponding to said first position of said adjustment slide, said second position of said adjustment wheel corresponding to said second position of said adjustment slide, whereby when said adjustment wheel is moved between its said first position and its said second position, said adjustment slide is moved between its said first position and its said second position.
2. The resistance breathing device of claim 1 , wherein said adjustment slide includes a first plurality of teeth, and wherein said adjustment wheel includes a second plurality of teeth, wherein said adjustment slide and said adjustment wheel are positioned adjacent one another such that said first plurality of teeth of said adjustment slide mesh with said second plurality of teeth of said adjustment wheel.
3. The resistance breathing device of claim 2 , wherein said adjustment wheel rotates about a rotational axis to move between its said first position and its said second position, said rotational axis being perpendicular to said linear axis.
4. The resistance breathing device of claim 1 , further comprising a retainer having at least one inlet aperture, said retainer overlaying said adjustment slide so as to maintain said adjustment slide in its position adjacent said face mask and such that said at least one inlet aperture of said retainer overlays said at least one inlet aperture of said face mask.
5. The resistance breathing device of claim 4 , wherein said adjustment slide includes a plurality of grooves formed in said exterior surface of said adjustment slide and spaced along said linear axis, wherein said retainer includes a ridge projecting from said interior surface of said retainer, wherein said ridge of said retainer is positioned within a first one of said plurality of grooves of said adjustment slide when said adjustment slide is in its said first position, and wherein said ridge of said retainer is positioned within a second one of said plurality of grooves of said adjustment slide when said adjustment slide is in its said second position.
6. The resistance breathing device of claim 5 , wherein said ridge of said retainer is positioned adjacent to said at least one inlet aperture of said retainer.
7. The resistance breathing device of claim 5 , wherein said ridge of said retainer and said plurality of grooves of said adjustment slide are sized and shaped such that when said ridge is positioned within one of said plurality of grooves, said ridge and said one of said plurality of grooves cooperate to resist movement of said adjustment slide along said linear axis.
8. The resistance breathing device of claim 4 , wherein said at least one inlet aperture of said retainer is substantially rectangular in shape.
9. The resistance breathing device of claim 1 , wherein said at least one inlet aperture of said adjustment slide is substantially rectangular in shape.
10. The resistance breathing device of claim 9 , wherein said at least one inlet aperture of said adjustment slide has rounded corners.
11. The resistance breathing device of claim 9 , wherein said at least one inlet aperture of said face mask is substantially rectangular in shape.
12. The resistance breathing device of claim 11 , wherein a size of said at least one inlet aperture of said adjustment slide is equal to a size of said at least one inlet aperture of said face mask.
13. The resistance breathing device of claim 9 , wherein said at least one inlet aperture of said face mask is right trapezoidal in shape.
14. The resistance breathing device of claim 13 , wherein said right trapezoidal shape includes rounded corners.
15. The resistance breathing device of claim 13 , wherein said at least one inlet aperture of said face mask is smaller than said at least one inlet aperture of said adjustment slide.
16. The resistance breathing device of claim 1 , wherein said face mask includes a first lateral side, a second lateral side opposite said first lateral side, a first side bracket extending from said exterior surface of said face mask proximate said first lateral side, and a second side bracket extending from said exterior surface of said face mask proximate said second lateral side, said first and second side brackets cooperating to define an allowable range of travel of said adjustment slide along said linear axis.
17. The resistance breathing device of claim 1 , further comprising an air exhaust assembly adapted to prevent air from passing therethrough from an external environment to said internal area of said face mask, said air exhaust assembly being adapted to allow air to pass therethrough from said internal area of said face mask to the external environment.
18. The resistance breathing device of claim 17 , wherein said air exhaust assembly includes at least one outlet aperture positioned offset from said at least one inlet aperture of said face mask, each of said at least one outlet aperture including a biasing member extending across said one of said at least one outlet aperture of said insert and a stem extending from a center of said biasing member and away from said insert, said stem including a first portion adjacent said center of said biasing member and a second portion opposite said first portion of said stem, said first portion of said stem having a first diameter, and said second portion of said stem having a second diameter that is larger than said first diameter.
19. A resistance breathing device, comprising:
a face mask having an interior surface, an exterior surface opposite said interior surface, an aperture extending through said face mask from said exterior surface to said interior surface, and a perimeter, wherein said face mask is adapted to overlay a user's mouth and nose such that said perimeter forms an air-tight seal with the user's face and around the user's mouth and nose and said face mask defines an internal area between said interior surface of said face mask and the user's face;
an outer layer overlaying said face mask and having a pair of straps with inter-engaging ends for affixing said face mask about the user's face;
an insert having an interior surface, an exterior surface opposite said interior surface of said insert, and at least one inlet aperture extending therethrough, said insert being positioned within said aperture of said face mask;
an adjustment slide including an interior surface, an exterior surface opposite said interior surface of said adjustment slide, and at least one inlet aperture extending therethrough, said adjustment slide being positioned adjacent to said insert such that said interior surface of said adjustment slide abuts said exterior surface of said insert, said adjustment slide being movable linearly along a linear axis with respect to said insert between a first position and a second position, wherein when said adjustment slide is in its said first position, a first portion of said at least one inlet aperture of said adjustment slide overlays a first portion of said at least one inlet aperture of said insert, and wherein when said adjustment slide is in its said second position, a second portion of said at least one inlet aperture of said adjustment slide overlays a second portion of said at least one inlet aperture of said insert, said second portion of said at least one inlet aperture of said adjustment slide being larger in size than said first portion of said at least one inlet aperture of said adjustment slide; and
an adjustment wheel attached movably to said insert such that said adjustment wheel is movable rotatably with respect to said insert between a first position and a second position, said first position of said adjustment wheel corresponding to said first position of said adjustment slide, said second position of said adjustment wheel corresponding to said second position of said adjustment slide, whereby when said adjustment wheel is moved between its said first position and its said second position, said adjustment slide is moved between its said first position and its said second position.
20. A resistance breathing device, comprising:
a face mask having an interior surface, an exterior surface opposite said interior surface, and at least one aperture extending through said face mask from said exterior surface to said interior surface;
an adjustment slide including at least one inlet aperture extending therethrough, said adjustment slide being movably positioned adjacent to said face mask, said adjustment slide being movable linearly along a linear axis with respect to said face mask between a first position and a second position, wherein when said adjustment slide is in its said first position, a first portion of said at least one inlet aperture of said adjustment slide overlays a first portion of said at least one aperture of said face mask, and wherein when said adjustment slide is in its said second position, a second portion of said at least one inlet aperture of said adjustment slide overlays a second portion of said at least one aperture of said face mask, said second portion of said at least one inlet aperture of said adjustment slide being larger in size than said first portion of said at least one inlet aperture of said adjustment slide; and
an adjustment wheel attached movably to said face mask such that said adjustment wheel is movable rotatably between a first position and a second position, said first position of said adjustment wheel corresponding to said first position of said adjustment slide, said second position of said adjustment wheel corresponding to said second position of said adjustment slide, whereby when said adjustment wheel is moved between its said first position and its said second position, said adjustment slide is moved between its said first position and its said second position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US15/790,275 US20180229077A1 (en) | 2016-09-09 | 2017-10-23 | Resistance breathing device |
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| US201662385546P | 2016-09-09 | 2016-09-09 | |
| US15/297,911 US9643048B1 (en) | 2016-09-09 | 2016-10-19 | Resistance breathing device |
| US15/587,924 US9802079B1 (en) | 2016-09-09 | 2017-05-05 | Resistance breathing device |
| US15/790,275 US20180229077A1 (en) | 2016-09-09 | 2017-10-23 | Resistance breathing device |
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| US15/587,924 Active US9802079B1 (en) | 2016-09-09 | 2017-05-05 | Resistance breathing device |
| US15/790,275 Abandoned US20180229077A1 (en) | 2016-09-09 | 2017-10-23 | Resistance breathing device |
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| US15/587,924 Active US9802079B1 (en) | 2016-09-09 | 2017-05-05 | Resistance breathing device |
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-
2016
- 2016-10-19 RU RU2016150431A patent/RU2661272C2/en active
- 2016-10-19 US US15/297,911 patent/US9643048B1/en active Active
- 2016-10-19 WO PCT/US2016/057734 patent/WO2018048459A1/en not_active Ceased
- 2016-10-19 MX MX2016014462A patent/MX386021B/en unknown
- 2016-12-15 CN CN201611161266.XA patent/CN106924940B/en not_active Expired - Fee Related
- 2016-12-15 CN CN201621378717.0U patent/CN206587348U/en not_active Expired - Fee Related
- 2016-12-20 EP EP16205447.2A patent/EP3292892B1/en active Active
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2017
- 2017-05-05 US US15/587,924 patent/US9802079B1/en active Active
- 2017-10-23 US US15/790,275 patent/US20180229077A1/en not_active Abandoned
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|---|---|
| RU2661272C2 (en) | 2018-07-13 |
| EP3292892B1 (en) | 2019-04-03 |
| RU2016150431A3 (en) | 2018-06-21 |
| EP3292892A1 (en) | 2018-03-14 |
| US9643048B1 (en) | 2017-05-09 |
| CN106924940A (en) | 2017-07-07 |
| CN106924940B (en) | 2018-04-24 |
| RU2016150431A (en) | 2018-06-21 |
| CN206587348U (en) | 2017-10-27 |
| MX386021B (en) | 2025-03-18 |
| US9802079B1 (en) | 2017-10-31 |
| MX2016014462A (en) | 2018-04-13 |
| WO2018048459A1 (en) | 2018-03-15 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: TRAININGMASK L.L.C., MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:DANFORD, CASEY;REEL/FRAME:045532/0393 Effective date: 20170109 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
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| AS | Assignment |
Owner name: CLEVUM OUE, ESTONIA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TRAINING MASK, LLC;REEL/FRAME:067541/0566 Effective date: 20240429 |