US20180111237A1 - Adjustable Depth Magnetic Device - Google Patents
Adjustable Depth Magnetic Device Download PDFInfo
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- US20180111237A1 US20180111237A1 US15/786,941 US201715786941A US2018111237A1 US 20180111237 A1 US20180111237 A1 US 20180111237A1 US 201715786941 A US201715786941 A US 201715786941A US 2018111237 A1 US2018111237 A1 US 2018111237A1
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- magnajig
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- magnetic device
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/15—Devices for holding work using magnetic or electric force acting directly on the work
- B23Q3/154—Stationary devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/03—Stationary work or tool supports
- B23Q1/032—Stationary work or tool supports characterised by properties of the support surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/002—Magnetic work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/14—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for assembling objects other than by press fit or detaching same
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- F16B2001/0035—
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B2200/00—Constructional details of connections not covered for in other groups of this subclass
- F16B2200/83—Use of a magnetic material
Definitions
- the subject of this invention is an adjustable depth magnetic device consisting of a switchable magnet, switchable magnet carrier, or switchable magnet integrated into a carrier (collectively “MagnaJig”) and a receiver, wherein the MagnaJig is constrained to a receiver.
- the adjustable depth magnetic device may be affixed to or integrated into an object to constrain said object to a ferrous target; alternatively, the adjustable depth magnetic device may be affixed to or integrated into a fixture to aid in manufacturing, production, and/or assembly operations.
- the device is ideally capable of aiding rapid and economical assembly for virtually any size or shape of material.
- the ‘679 Patent’ relies on gravity to constrain the structure in position against the adjustable height stanchions.
- the stanchions are located onto a pallet base and held in place using a magnetic attachment system. While the adjustable height stanchions do offer support to the material placed on them, there is no positive attachment to the structure, thereby severely limiting the ability to hold the constrained structure.
- U.S. Pat. No. 7,744,051B2 issued to Joyce, Kisner, & Hazzard (2005), Magnetic Attachment Element (“the '051 Patent”), describes “a magnetic attachment element for use in connection with a pegboard having a plurality of pegboard orifices extending through a pegboard body.
- the magnetic element includes an attachment element body with at least one magnet in operational communication therewith for generating a magnetic force therefrom.
- the magnetic attachment element also includes at least one connector portion in operational communication with the attachment element in the element body for attaching the attachment element body to the pegboard by engaging the one or more connector portions to one or more of the pegboard orifices. Methods of manufacturing the magnetic attachment element are also disclosed.”
- the '051 Patent provides a method for locating multiple magnetic attachment points in various configurable locations. However, it does not have the ability to vary the magnet height except in fixed increments. Its primary application is to attach to ferrous tools such as sockets and wrenches. It does not disclose use of switchable magnets.
- Each pole-extension member comprises a base portion fastened to a pole member and a movable portion sliding on said base portion along an inclined surface the sliding surfaces of said first and second pole-extension members are slanted in opposite angular directions in respect to said holding surface of the device.”
- the '540 Patent uses a magnetic chuck or base that contains multiple magnetic poles.
- Single pole extensions divert the magnetic flux within a magnetic pole in the chuck base.
- the use of multiple pole extensions allows the magnetic flux to travel from one adjustable pole extension to another.
- Each pole extension is comprised of a fixed pole portion and a moveable pole portion which slides on an inclined plane to the desired height.
- the '540 Patent discloses a considerably large (heavy and costly) multi-pole magnetic chuck to activate the pole extensions.
- the design limits the application of the invention to items that can fit within the prescribed footprint of the magnetic chuck base.
- the magnetic flux intensity decreases due to an increase in pole extension mass as well as an increase in distance between magnetic poles.
- the holding force of the fixture is substantially reduced—in some cases to the point of rendering the invention useless.
- This invention is comprised of two primary components: a MagnaJig and a receiver into which the MagnaJig fits.
- the receiver is a device that may be attached to a fixture designed to constrain the MagnaJig.
- the receiver permits limited motion of the magnetic face of the MagnaJig and provides the ability to lock the MagnaJig at a desired position relative to the fixture.
- the MagnaJig is typically perpendicular to the receiver, the receiver may be allowed to pivot, offering additional degrees of freedom for the receiver relative to the fixture.
- switchable electrical, permanent and hybrid magnets there are several variants of switchable electrical, permanent and hybrid magnets currently on the market available in a wide variety of sizes and shapes. While all of these magnet variations may be used with this invention, a preferred embodiment incorporates the current highest performance to weight ratio switchable magnets available. These magnets are “phase cancelling” magnets rather than outdated “shunting” or electro-magnet low performance technologies. Some of the preferred embodiments depicted in this invention use the Rotary Switchable Multi-Core Element Permanent Magnet-Based Apparatus described in U.S. Pat. No. 8,350,663 B1 by inventor Michael (2011) (“the '663 Patent”), integrated into a carrier. The '663 Patent not only uses ‘phase cancelling’ magnetic techniques but also incorporates a unique multi-pole technology.
- the multi-core element technology typically has four or more magnetic poles integrated into a single switchable magnet and offers a substantial increase in performance over dual-pole switchable phase cancelling magnets, hereinafter referred to as “DPS Magnets”.
- DPS Magnets Two such examples of DPS Magnets are described in U.S. Pat. No. 7,012,495B2 Switchable Permanent Magnetic Device by inventors Underwood and Kocijan (1999) (“the 495 Patent”) as well as U.S. Pat. No. 4,055,824A Switchable Permanent Magnetic Holding Devices by inventor Baermann (1977) (“the 824 Patent”).
- the '495 Patent describes a switchable magnetic device that includes a first magnet and a second magnet that are cylindrical.
- the magnets are housed in a housing comprised of two ferromagnetic pole pieces.
- the lower magnet is affixed to the housing, while the upper magnet is allowed to rotate inside the housing thereby activating or deactivating the magnetic device.
- rotation limiting features and/or locking mechanisms are used to restrain the upper magnet from rotation in the actuated position.
- This magnetic device is an example of dated dual pole switchable phase cancelling magnet technology. Nevertheless, DPS Magnets can be adapted to function adequately in some limited applications.
- the DPS Magnet housing is comprised of two ferromagnetic poles integrated into a single housing that is also a carrier.
- the two ferromagnetic pole pieces are incorporated into a carrier housing which functions similarly to the MagnaJig of the instant invention.
- the primary difference between application of the MagnaJig and DPS Magnet technology is that the MagnaJig may use a separate carrier and a multi-pole switchable permanent magnet while the DPS Magnet combines the two ferromagnetic pole pieces and two magnets into a single ferromagnetic carrier.
- One of those benefits is avoiding magnetic flux oversaturation of the material.
- Excess magnetic flux (magnetic flux not absorbed by the ferrous material in the immediate vicinity of the magnet) is often detrimental to the manufacturing process. As an example, excess magnetic flux often hampers the ability to weld by interfering with the electric arc created in the arc welding process. Moreover, excess magnetic flux also attracts loose ferrous particles. Excess magnetic flux may indicate that the magnet is improperly sized for the application and therefore larger, heavier, more cumbersome, and more costly than necessary.
- multi-pole phase cancelling switchable permanent magnets please refer to the '663 Patent.
- switchable permanent magnets such as those described in the '663 Patent
- a switchable permanent magnet of the design described in the '663 Patent having a diameter of 13 ⁇ 4′′ inches and height of 3 ⁇ 4′′ tall can exceed 200 pounds of holding force on 0.2′′ thick steel.
- the receiver contains a positioning means.
- the positioning means describes a method of accurately locating and locking the MagnaJig relative to the receiver or fixture.
- Receivers may include, for example and not by way of limitation, a variety of external features such as:
- the MagnaJig through a variety of different positioning means, is capable of rapid, accurate positioning relative to the receiver. All or portions of the receiver may be attached, affixed, incorporated or otherwise integrated into a wide variety of fixtures or objects using a mechanical attachment means.
- Mechanical attachment means may include, for example and not by way of limitation, positional constraint, welding, adhesives, screws, and rivets. Alternatively, the receiver may be integrated into the fixture itself.
- the fixture to which all or portions of the receiver is attached, affixed, incorporated, or otherwise integrated into may be, by way of example and without limitation, a template for guiding manufacturing equipment such as saws, grinders, routers, plasma cutters, or welders.
- the fixture also may be used in alignment fixtures to position materials with respect to each other, such materials being fastened or welded together. Fixtures also may be used as temporary setting patterns, holding ferrous material for work to be performed thereon.
- the object to which all or portions of the receiver is attached, constrained, affixed, incorporated or otherwise integrated into may be, by way of example and without limitation, any device that one may want to temporarily attach to a ferrous material such as robotic end effectors, mounting bases for lighting, cameras, mounting bases for measurement, rails, guides, or other such devices that would benefit from being attached to ferrous materials.
- the exterior of the MagnaJig is threaded using standard or acme thread.
- the receiver in this embodiment is a complementary threaded component similar to a flange nut.
- the receiver is attached to a fixture using mechanical attachment means. Rotation of the MagnaJig relative to the affixed receiver moves the position of the contact surface of the MagnaJig. Once in position, a jam nut is tightened against the receiver surface effectively locking the MagnaJig in the desired position.
- the exterior of the MagnaJig is threaded using standard or acme thread.
- the receiver in this embodiment is a complementary threaded component similar to a flange nut. Rotation of the MagnaJig relative to the optionally attached receiver moves the position of the contact surface of the MagnaJig through the fixture into contact with the target. Activating the MagnaJig constrains the fixture to the target by attaching the MagnaJig to the target which squeezes the bottom of the receiver against the top of the fixture surface, effectively locking the MagnaJig in the desired position.
- the exterior of the MagnaJig is threaded using standard or acme thread.
- the fixture in this embodiment has all or portions of the receiver integrated into the fixture, hereinafter referred to as an integrated receiver.
- the integrated receiver not only eliminates the need for a separate receiver, but also eliminates the need to affix a separate receiver to the fixture. Rotation of the MagnaJig relative to the integrated receiver moves the position of the contact surface of the MagnaJig. Once in position, a jam nut is tightened against the integrated receiver surface effectively locking the MagnaJig in the desired position.
- the exterior of the MagnaJig is threaded using standard or acme thread.
- the receiver in this embodiment is a complementary threaded component similar to a flange nut.
- the receiver is placed on the bottom surface of the fixture or template that has a hole cut into it, allowing the MagnaJig to slip through. Rotation of the MagnaJig relative to the receiver placed on the bottom of the fixture adjusts the relative position of the contact surface of the MagnaJig to the fixture. Once in position, a jam nut or an additional receiver is tightened against the top surface of the fixture, effectively locking the MagnaJig in the desired position.
- the exterior of the MagnaJig is a smooth cylindrical wall or slip shaft, or DD shaped body.
- the receiver is flange-shaped with an interior sleeve and exterior thread, a compressive component such as a ferrule or like device such as without limitation, “O Ring” or compression washer, and a compression nut.
- the receiver is attached to the fixture using mechanical attachment means.
- the MagnaJig is slipped into the receiver and located at the desired height. Tightening of the compression nut relative to the exterior thread squeezes the compressive component against the MagnaJig, effectively locking the MagnaJig in the desired position.
- the exterior of the MagnaJig is a smooth cylindrical wall, slip shaft, or DD shaped body.
- the receiver is flange-shaped with an interior split walled sleeve and a cam-actuated band clamp.
- the receiver is attached to the fixture using mechanical attachment means.
- the MagnaJig is slipped into the receiver and located at the desired height. Rotation of the band clamp causes the split walled sleeve of the band clamp to squeeze against the MagnaJig, effectively locking the MagnaJig in the desired position.
- the exterior of the MagnaJig is threaded using standard or acme thread.
- the receiver in this embodiment is a swivel mount with the complementary threaded component machined directly into the swivel mount, hereinafter referred to as a swivel receiver.
- the swivel receiver not only eliminates the need for a separate receiver, but also provides features necessary to affix it to the fixture. Rotation of the MagnaJig relative to the swivel receiver moves the position of the contact surface of the MagnaJig.
- a jam nut or similar binding device is tightened against the swivel receiver surface effectively locking the MagnaJig at the desired height while allowing the magnetic surface of the MagnaJig to swivel to the optimal position towards an angled target.
- receivers may be substantially lower in cost than MagnaJigs, they could be consumable components. This would allow them to be incorporated into a multitude of fixtures. MagnaJigs can then be transferred from one fixture to another, reducing fixturing costs.
- the figures referenced have depicted a few of many different examples of DPS Magnets that are readily adjustable to accommodate a wide range of fixturing needs.
- FIG. 1 a shows a MagnaJig.
- FIG. 1 b shows a sectioned view of the MagnaJig depicted in FIG. 1 a.
- FIG. 1 c shows an exploded view of the MagnaJig depicted in FIG. 1 a.
- FIG. 1 d shows an exploded view of a MagnaJig employing a DD Shaped DPS Magnet or DD Shaped DPS Magnet Carrier.
- FIG. 2 shows an externally threaded MagnaJig and receiver in an exploded view and assembled view.
- FIG. 3 shows a partially exploded view of an externally threaded MagnaJig and receiver integrated into a fixture.
- FIG. 4 shows a partially exploded and assembled view of an externally threaded MagnaJig with top locknut and bottom receiver constrained to a fixture having a clearance hole.
- FIG. 5 shows an exploded view of a slip shaft version of the MagnaJig, a compression style locknut, compression ferrule and compression style receiver attached to a fixture with a clearance hole.
- FIG. 6 shows an exploded and assembled view of a slip shaft version of the MagnaJig, a cam clamp style locknut attached to a fixture with a clearance hole.
- FIG. 7 shows an exploded and sectioned view of a threaded version of the MagnaJig, a swivel receiver, and fixture.
- FIG. 8 a shows an exploded view of a MagnaJig Threaded DPS Magnet or MagnaJig Threaded DPS Magnet Carrier and receiver in an exploded view and assembled view.
- FIG. 8 b shows an exploded view of a MagnaJig Threaded DD shaped DPS Magnet or Threaded DD shaped DPS Magnet Carrier, also known as “Double D shaped,” and receiver in an exploded view and assembled view.
- FIGS. 1 a , 1 b and, 1 c show a basic MagnaJig 100 comprised of an external sleeve 120 containing a switchable multi-core element magnet 110 containing an upper carrier platter 101 , lower carrier plater 102 , bearing 103 , rotation lever 140 , rotation limiter 130 , and an optional rotation lock mechanism (not shown).
- the rotation lever 140 is affixed to the rotation limiter 130 , which is linked to the upper carrier platter 101 .
- the lower carrier platter 102 is affixed to sleeve 120 .
- Rotation of the rotation lever 140 causes a relative rotation of the upper carrier platter 101 with respect to the affixed lower carrier platter 102 .
- Alignment or dis-alignment of the magnetic poles located in the switchable multi-core element 110 activates or de-activates the device.
- FIG. 1 d shows an externally threaded MagnaJig employing a DD shaped DPS Magnet or DD shaped DPS Magnet Carrier 100 a comprised of an external sleeve 120 a with two integrated magnetic poles, upper rotatable magnet 101 a , lower affixed magnet 102 a , bearing 103 a , rotation knob 140 a , rotation limiter 130 a and an optional rotation lock mechanism (not shown).
- the rotation knob 140 a is affixed to the rotation limiter 130 a , which is linked to the upper rotatable magnet 101 a .
- the lower magnet 102 a is affixed to sleeve 120 a .
- Rotation of the rotation knob 140 a causes a relative rotation of the upper magnet 101 a with respect to the affixed lower magnet 102 a .
- Alignment or dis-alignment of the magnetic poles located in the switchable magnetic device 110 a activates or de-activates the MagnaJig 100 a .
- the DD shaped DPS Magnet or DD shaped DPS Magnet Carrier 100 a need not be threaded. For more information on how Dual Pole Switchable Magnets operate, please refer to the '495 Patent.
- FIG. 2 shows an externally threaded MagnaJig 200 , a receiver 210 , locknut 220 attached to fixture 240 aligned with a clearance hole.
- Receiver 210 may be attached to fixture 240 by mounting holes 211 or other mechanical attachment means.
- Receiver 210 may or may not be secured to fixture 240 .
- MagnaJig 200 can be threaded into receiver 210 so that it is flush to the bottom of the fixture 240 or set at a desired depth.
- Locknut 220 is threaded onto MagnaJig 200 , tightened against receiver 210 , securing it at the desired depth.
- a second receiver 210 may be used in lieu of the thinner locknut 220 , space permitting.
- FIG. 3 shows an externally threaded MagnaJig 300 with receiver 310 integrated into fixture 340 . Mating machining threads are made directly into fixture 340 . MagnaJig 300 is threaded into integrated receiver 310 so that it is flush to the bottom of the fixture 340 or set at a desired depth. Locknut 320 is threaded onto MagnaJig 300 , tightened against fixture 340 , securing it at the desired depth. This embodiment depicted in this figure eliminates the need for a separate receiver.
- FIG. 4 shows an externally threaded MagnaJig 400 , a receiver 410 , locknut 420 , and fixture 440 .
- Fixture 440 contains a clearance hole (not shown) larger than the diameter of the MagnaJig 400 and smaller than the diameter of the receiver 410 .
- MagnaJig 400 is threaded into receiver 410 , which is aligned with the clearance hole and placed on one side of fixture 440 and locknut 420 is threaded onto the MagnaJig from the opposite side of fixture 420 .
- the MagnaJig is positioned relative to the fixture 440 at the desired height and locknut 420 is tightened against fixture 440 , securing it at the desired depth.
- receiver 410 or locknut 420 may be swapped or used in lieu of either another receiver or locknut.
- Receiver 410 may or may not be affixed to fixture 440 .
- FIG. 5 shows a slip shaft version of the MagnaJig 500 , a receiver 510 , locknut 520 , and compression ferrule 530 attached to fixture 540 through a clearance hole.
- Receiver 510 may or may not be attached by mounting holes 511 , or other mechanical attachment means, to fixture 540 aligned with the clearance hole 550 .
- MagnaJig 500 is inserted into receiver 510 at the desired depth.
- Locknut 520 is threaded onto MagnaJig 500 , with compression ferrule 530 in between and as locknut 520 is tightened, compression ferrule 530 constricts around MagnaJig 500 , securing the MagnaJig at the desired depth.
- FIG. 6 shows a slip shaft version of the MagnaJig 600 and receiver 620 with integrated cam clamp 630 , which may or may not be attached to fixture 640 through a clearance hole 650 .
- MagnaJig 600 is inserted into receiver 620 at the desired depth, and cam clamp 630 is pivoted to the tightened position, securing the MagnaJig 600 at the desired depth.
- FIG. 7 shows a sectioned and exploded view of a MagnaJig 700 , a swivel receiver 720 , having complementary threads 730 to the MagnaJig 700 , and fixture 740 aligned with a clearance hole 750 .
- Receiver 720 may be attached to fixture 740 using mechanical attachment means.
- MagnaJig 700 is threaded into receiver 720 at a desired depth and held in place using positioning means.
- Positioning means to secure MagnaJig 700 in this embodiment may be a temporary thread adhesive or friction element, or as described above, a locknut or jam nut (not shown) tightened against receiver 720 , securing the MagnaJig at the desired depth while allowing the MagnaJig angular and or rotational movement relative to the fixture.
- FIG. 8 a shows an externally threaded MagnaJig DPS Magnet or DPS Magnet Carrier (MagnaJig) 800 a , a receiver 810 a , locknut 820 a attached to fixture 840 a aligned with a clearance hole.
- Receiver 810 a may be attached to fixture 840 a by mounting holes 811 a or other mechanical attachment means.
- MagnaJig 800 a can be threaded into receiver 810 a so that it is flush to the bottom of the fixture 840 a or set at a desired depth.
- Locknut 820 a is threaded onto the MagnaJig 800 a , tightened against receiver 810 a , securing it at the desired depth.
- a second receiver 810 a may be used in lieu of the thinner locknut 820 a , space permitting.
- MagnaJig 800 a need not be threaded and can be used as depicted in other figures.
- FIG. 8 b shows an externally threaded MagnaJig DD shaped DPS Magnet or DD shaped DPS Magnet Carrier (MagnaJig) 800 b , a receiver 810 b , locknut 820 b attached to fixture 840 b aligned with a clearance hole.
- Receiver 810 b may be attached to fixture 840 b by mounting holes 811 b or other mechanical attachment means.
- MagnaJig 800 b can be threaded into receiver 810 b so that it is flush to the bottom of the fixture 840 b or set at a desired depth.
- Locknut 820 b is threaded onto the MagnaJig 800 b , tightened against receiver 810 b , securing it at the desired depth.
- an additional receiver 810 b may be used in lieu of the thinner locknut 820 b , space permitting.
- Receiver 810 b may be integrated into fixture 840 b by machining the mating threads directly into fixture 840 b .
- MagnaJig 800 b need not be threaded and can be used as depicted in other figures.
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Abstract
Description
- The benefit, including without limitation the benefit of the earlier filing date, of the earlier filed provisional application No. 62/412,993, filed Oct. 26, 2016, Adjustable Depth Magnetic Device, is claimed.
- The subject of this invention is an adjustable depth magnetic device consisting of a switchable magnet, switchable magnet carrier, or switchable magnet integrated into a carrier (collectively “MagnaJig”) and a receiver, wherein the MagnaJig is constrained to a receiver. The adjustable depth magnetic device may be affixed to or integrated into an object to constrain said object to a ferrous target; alternatively, the adjustable depth magnetic device may be affixed to or integrated into a fixture to aid in manufacturing, production, and/or assembly operations.
- There is need for a device that can accurately constrain ferrous material from a single side in a desired position or orientation. The device is ideally capable of aiding rapid and economical assembly for virtually any size or shape of material.
- At present, most fixtures use a clamping device to squeeze material against a fixed stop. Most current methods require access to both the inside and outside surface of the material. As access to both sides of the material is not often readily available, costly and complex fixtures are necessary. Other current methods that use single-sided clamping techniques such as vacuum, temporary adhesion (welding or gluing), and other magnetic attachment often require considerable expense, effort and supporting equipment to process.
- U.S. Pat. No. 7,055,679B2 issued to Shen and Lin (2003), the Reconfigurable Magnetic Fixturing Pallets for an Assembly Line (“the 679 Patent”), describes a reconfigurable pallet that supports a structure. As recited in the '679 Patent, “[t]he reconfigurable pallet includes a base and a modular stanchion. The modular stanchion is magnetically attachable to the base along x and y axes” relative to a top surface of the base. “The modular stanchion includes a support element that has a height along a z axis that is transverse to the x and y axes. The support element supports the structure.”
- The ‘679 Patent’ relies on gravity to constrain the structure in position against the adjustable height stanchions. The stanchions are located onto a pallet base and held in place using a magnetic attachment system. While the adjustable height stanchions do offer support to the material placed on them, there is no positive attachment to the structure, thereby severely limiting the ability to hold the constrained structure.
- U.S. Pat. No. 7,744,051B2 issued to Joyce, Kisner, & Hazzard (2005), Magnetic Attachment Element (“the '051 Patent”), describes “a magnetic attachment element for use in connection with a pegboard having a plurality of pegboard orifices extending through a pegboard body. The magnetic element includes an attachment element body with at least one magnet in operational communication therewith for generating a magnetic force therefrom. The magnetic attachment element also includes at least one connector portion in operational communication with the attachment element in the element body for attaching the attachment element body to the pegboard by engaging the one or more connector portions to one or more of the pegboard orifices. Methods of manufacturing the magnetic attachment element are also disclosed.”
- The '051 Patent provides a method for locating multiple magnetic attachment points in various configurable locations. However, it does not have the ability to vary the magnet height except in fixed increments. Its primary application is to attach to ferrous tools such as sockets and wrenches. It does not disclose use of switchable magnets.
- U.S. Pat. No. 4,837,540 A issued to Cardone Michele, Grandini Angelo, Zaramella Bruno, (1989), Magnetic Work-Holder, (“the '540 Patent”), describes a “magnetic holding device, comprising magnetically activable holding surface having pole members of different polarities, and at least a first and a second single-pole extension members for said pole members of opposite polarities. Each pole-extension member comprises a base portion fastened to a pole member and a movable portion sliding on said base portion along an inclined surface the sliding surfaces of said first and second pole-extension members are slanted in opposite angular directions in respect to said holding surface of the device.”
- The '540 Patent uses a magnetic chuck or base that contains multiple magnetic poles. Single pole extensions divert the magnetic flux within a magnetic pole in the chuck base. The use of multiple pole extensions allows the magnetic flux to travel from one adjustable pole extension to another. Each pole extension is comprised of a fixed pole portion and a moveable pole portion which slides on an inclined plane to the desired height.
- The '540 Patent discloses a considerably large (heavy and costly) multi-pole magnetic chuck to activate the pole extensions. The design limits the application of the invention to items that can fit within the prescribed footprint of the magnetic chuck base. In addition, as the variation in distance between poles increases, the magnetic flux intensity decreases due to an increase in pole extension mass as well as an increase in distance between magnetic poles. Thus, the holding force of the fixture is substantially reduced—in some cases to the point of rendering the invention useless.
- Thus there remains a need for a device that can provide a single-sided magnetic attachment that can be readily assembled or integrated into a wide range of fixture sizes and shapes at an economical price.
- This invention is comprised of two primary components: a MagnaJig and a receiver into which the MagnaJig fits. The receiver is a device that may be attached to a fixture designed to constrain the MagnaJig. The receiver permits limited motion of the magnetic face of the MagnaJig and provides the ability to lock the MagnaJig at a desired position relative to the fixture. Although the MagnaJig is typically perpendicular to the receiver, the receiver may be allowed to pivot, offering additional degrees of freedom for the receiver relative to the fixture.
- There are several variants of switchable electrical, permanent and hybrid magnets currently on the market available in a wide variety of sizes and shapes. While all of these magnet variations may be used with this invention, a preferred embodiment incorporates the current highest performance to weight ratio switchable magnets available. These magnets are “phase cancelling” magnets rather than outdated “shunting” or electro-magnet low performance technologies. Some of the preferred embodiments depicted in this invention use the Rotary Switchable Multi-Core Element Permanent Magnet-Based Apparatus described in U.S. Pat. No. 8,350,663 B1 by inventor Michael (2011) (“the '663 Patent”), integrated into a carrier. The '663 Patent not only uses ‘phase cancelling’ magnetic techniques but also incorporates a unique multi-pole technology. The multi-core element technology typically has four or more magnetic poles integrated into a single switchable magnet and offers a substantial increase in performance over dual-pole switchable phase cancelling magnets, hereinafter referred to as “DPS Magnets”. Two such examples of DPS Magnets are described in U.S. Pat. No. 7,012,495B2 Switchable Permanent Magnetic Device by inventors Underwood and Kocijan (1999) (“the 495 Patent”) as well as U.S. Pat. No. 4,055,824A Switchable Permanent Magnetic Holding Devices by inventor Baermann (1977) (“the 824 Patent”).
- The '495 Patent describes a switchable magnetic device that includes a first magnet and a second magnet that are cylindrical. The magnets are housed in a housing comprised of two ferromagnetic pole pieces. The lower magnet is affixed to the housing, while the upper magnet is allowed to rotate inside the housing thereby activating or deactivating the magnetic device. Like most switchable permanent magnetic devices, rotation limiting features and/or locking mechanisms are used to restrain the upper magnet from rotation in the actuated position. This magnetic device is an example of dated dual pole switchable phase cancelling magnet technology. Nevertheless, DPS Magnets can be adapted to function adequately in some limited applications. In the '495 Patent adaptation, the DPS Magnet housing is comprised of two ferromagnetic poles integrated into a single housing that is also a carrier. The two ferromagnetic pole pieces are incorporated into a carrier housing which functions similarly to the MagnaJig of the instant invention. The primary difference between application of the MagnaJig and DPS Magnet technology is that the MagnaJig may use a separate carrier and a multi-pole switchable permanent magnet while the DPS Magnet combines the two ferromagnetic pole pieces and two magnets into a single ferromagnetic carrier. In most cases it is beneficial to make use of magnets that have a minimal distance between magnetic poles. One of those benefits is avoiding magnetic flux oversaturation of the material. Excess magnetic flux (magnetic flux not absorbed by the ferrous material in the immediate vicinity of the magnet) is often detrimental to the manufacturing process. As an example, excess magnetic flux often hampers the ability to weld by interfering with the electric arc created in the arc welding process. Moreover, excess magnetic flux also attracts loose ferrous particles. Excess magnetic flux may indicate that the magnet is improperly sized for the application and therefore larger, heavier, more cumbersome, and more costly than necessary. For a more detailed explanation of multi-pole phase cancelling switchable permanent magnets, please refer to the '663 Patent.
- The advent of highly efficient switchable permanent magnets, such as those described in the '663 Patent, allows for fixturing techniques not previously practical. As an example, a switchable permanent magnet of the design described in the '663 Patent having a diameter of 1¾″ inches and height of ¾″ tall can exceed 200 pounds of holding force on 0.2″ thick steel.
- Integrating the high performance, multi-polar phase cancelling magnets into a special carrier produces a preferred embodiment of the Adjustable Depth Magnetic Device. The receiver, as described earlier, contains a positioning means. The positioning means describes a method of accurately locating and locking the MagnaJig relative to the receiver or fixture. Receivers may include, for example and not by way of limitation, a variety of external features such as:
-
- Complementary threaded shafts and jam nuts;
- The fixture itself with complementary threads integrated therein;
- Slip shafts with compression fittings;
- Slip shafts with cam lock fittings;
- Complementary threaded shaft mounted to a swivel receiver;
- Rack and pinion shafts; and
- Worm drive shafts.
- The MagnaJig, through a variety of different positioning means, is capable of rapid, accurate positioning relative to the receiver. All or portions of the receiver may be attached, affixed, incorporated or otherwise integrated into a wide variety of fixtures or objects using a mechanical attachment means. Mechanical attachment means may include, for example and not by way of limitation, positional constraint, welding, adhesives, screws, and rivets. Alternatively, the receiver may be integrated into the fixture itself.
- The fixture to which all or portions of the receiver is attached, affixed, incorporated, or otherwise integrated into may be, by way of example and without limitation, a template for guiding manufacturing equipment such as saws, grinders, routers, plasma cutters, or welders. The fixture also may be used in alignment fixtures to position materials with respect to each other, such materials being fastened or welded together. Fixtures also may be used as temporary setting patterns, holding ferrous material for work to be performed thereon.
- The object to which all or portions of the receiver is attached, constrained, affixed, incorporated or otherwise integrated into may be, by way of example and without limitation, any device that one may want to temporarily attach to a ferrous material such as robotic end effectors, mounting bases for lighting, cameras, mounting bases for measurement, rails, guides, or other such devices that would benefit from being attached to ferrous materials.
- In one preferred embodiment, the exterior of the MagnaJig is threaded using standard or acme thread. The receiver in this embodiment is a complementary threaded component similar to a flange nut. The receiver is attached to a fixture using mechanical attachment means. Rotation of the MagnaJig relative to the affixed receiver moves the position of the contact surface of the MagnaJig. Once in position, a jam nut is tightened against the receiver surface effectively locking the MagnaJig in the desired position.
- In another preferred embodiment, the exterior of the MagnaJig is threaded using standard or acme thread. The receiver in this embodiment is a complementary threaded component similar to a flange nut. Rotation of the MagnaJig relative to the optionally attached receiver moves the position of the contact surface of the MagnaJig through the fixture into contact with the target. Activating the MagnaJig constrains the fixture to the target by attaching the MagnaJig to the target which squeezes the bottom of the receiver against the top of the fixture surface, effectively locking the MagnaJig in the desired position.
- In another preferred embodiment, the exterior of the MagnaJig is threaded using standard or acme thread. The fixture in this embodiment, has all or portions of the receiver integrated into the fixture, hereinafter referred to as an integrated receiver. The integrated receiver not only eliminates the need for a separate receiver, but also eliminates the need to affix a separate receiver to the fixture. Rotation of the MagnaJig relative to the integrated receiver moves the position of the contact surface of the MagnaJig. Once in position, a jam nut is tightened against the integrated receiver surface effectively locking the MagnaJig in the desired position.
- In another preferred embodiment, the exterior of the MagnaJig is threaded using standard or acme thread. The receiver in this embodiment is a complementary threaded component similar to a flange nut. The receiver is placed on the bottom surface of the fixture or template that has a hole cut into it, allowing the MagnaJig to slip through. Rotation of the MagnaJig relative to the receiver placed on the bottom of the fixture adjusts the relative position of the contact surface of the MagnaJig to the fixture. Once in position, a jam nut or an additional receiver is tightened against the top surface of the fixture, effectively locking the MagnaJig in the desired position.
- In another preferred embodiment, the exterior of the MagnaJig is a smooth cylindrical wall or slip shaft, or DD shaped body. The receiver is flange-shaped with an interior sleeve and exterior thread, a compressive component such as a ferrule or like device such as without limitation, “O Ring” or compression washer, and a compression nut. The receiver is attached to the fixture using mechanical attachment means. The MagnaJig is slipped into the receiver and located at the desired height. Tightening of the compression nut relative to the exterior thread squeezes the compressive component against the MagnaJig, effectively locking the MagnaJig in the desired position.
- In another preferred embodiment, the exterior of the MagnaJig is a smooth cylindrical wall, slip shaft, or DD shaped body. The receiver is flange-shaped with an interior split walled sleeve and a cam-actuated band clamp. The receiver is attached to the fixture using mechanical attachment means. The MagnaJig is slipped into the receiver and located at the desired height. Rotation of the band clamp causes the split walled sleeve of the band clamp to squeeze against the MagnaJig, effectively locking the MagnaJig in the desired position.
- In another preferred embodiment, the exterior of the MagnaJig is threaded using standard or acme thread. The receiver in this embodiment is a swivel mount with the complementary threaded component machined directly into the swivel mount, hereinafter referred to as a swivel receiver. The swivel receiver not only eliminates the need for a separate receiver, but also provides features necessary to affix it to the fixture. Rotation of the MagnaJig relative to the swivel receiver moves the position of the contact surface of the MagnaJig. Once in position, a jam nut or similar binding device is tightened against the swivel receiver surface effectively locking the MagnaJig at the desired height while allowing the magnetic surface of the MagnaJig to swivel to the optimal position towards an angled target.
- As receivers may be substantially lower in cost than MagnaJigs, they could be consumable components. This would allow them to be incorporated into a multitude of fixtures. MagnaJigs can then be transferred from one fixture to another, reducing fixturing costs. The figures referenced have depicted a few of many different examples of DPS Magnets that are readily adjustable to accommodate a wide range of fixturing needs.
-
FIG. 1a shows a MagnaJig. -
FIG. 1b shows a sectioned view of the MagnaJig depicted inFIG. 1 a. -
FIG. 1c shows an exploded view of the MagnaJig depicted inFIG. 1 a. -
FIG. 1d shows an exploded view of a MagnaJig employing a DD Shaped DPS Magnet or DD Shaped DPS Magnet Carrier. -
FIG. 2 shows an externally threaded MagnaJig and receiver in an exploded view and assembled view. -
FIG. 3 shows a partially exploded view of an externally threaded MagnaJig and receiver integrated into a fixture. -
FIG. 4 shows a partially exploded and assembled view of an externally threaded MagnaJig with top locknut and bottom receiver constrained to a fixture having a clearance hole. -
FIG. 5 shows an exploded view of a slip shaft version of the MagnaJig, a compression style locknut, compression ferrule and compression style receiver attached to a fixture with a clearance hole. -
FIG. 6 shows an exploded and assembled view of a slip shaft version of the MagnaJig, a cam clamp style locknut attached to a fixture with a clearance hole. -
FIG. 7 shows an exploded and sectioned view of a threaded version of the MagnaJig, a swivel receiver, and fixture. -
FIG. 8a shows an exploded view of a MagnaJig Threaded DPS Magnet or MagnaJig Threaded DPS Magnet Carrier and receiver in an exploded view and assembled view. -
FIG. 8b shows an exploded view of a MagnaJig Threaded DD shaped DPS Magnet or Threaded DD shaped DPS Magnet Carrier, also known as “Double D shaped,” and receiver in an exploded view and assembled view. -
FIGS. 1a, 1b and, 1 c show abasic MagnaJig 100 comprised of anexternal sleeve 120 containing a switchablemulti-core element magnet 110 containing anupper carrier platter 101,lower carrier plater 102, bearing 103,rotation lever 140,rotation limiter 130, and an optional rotation lock mechanism (not shown). Therotation lever 140 is affixed to therotation limiter 130, which is linked to theupper carrier platter 101. Thelower carrier platter 102 is affixed tosleeve 120. Rotation of therotation lever 140 causes a relative rotation of theupper carrier platter 101 with respect to the affixedlower carrier platter 102. Alignment or dis-alignment of the magnetic poles located in the switchablemulti-core element 110 activates or de-activates the device. -
FIG. 1d shows an externally threaded MagnaJig employing a DD shaped DPS Magnet or DD shapedDPS Magnet Carrier 100 a comprised of anexternal sleeve 120 a with two integrated magnetic poles, upperrotatable magnet 101 a, lower affixedmagnet 102 a, bearing 103 a,rotation knob 140 a,rotation limiter 130 a and an optional rotation lock mechanism (not shown). Therotation knob 140 a is affixed to therotation limiter 130 a, which is linked to the upperrotatable magnet 101 a. Thelower magnet 102 a is affixed tosleeve 120 a. Rotation of therotation knob 140 a causes a relative rotation of theupper magnet 101 a with respect to the affixedlower magnet 102 a. Alignment or dis-alignment of the magnetic poles located in the switchablemagnetic device 110 a activates or de-activates theMagnaJig 100 a. The DD shaped DPS Magnet or DD shapedDPS Magnet Carrier 100 a need not be threaded. For more information on how Dual Pole Switchable Magnets operate, please refer to the '495 Patent. -
FIG. 2 shows an externally threadedMagnaJig 200, areceiver 210,locknut 220 attached tofixture 240 aligned with a clearance hole.Receiver 210 may be attached tofixture 240 by mountingholes 211 or other mechanical attachment means.Receiver 210 may or may not be secured tofixture 240.MagnaJig 200 can be threaded intoreceiver 210 so that it is flush to the bottom of thefixture 240 or set at a desired depth. Locknut 220 is threaded ontoMagnaJig 200, tightened againstreceiver 210, securing it at the desired depth. Alternatively, asecond receiver 210 may be used in lieu of thethinner locknut 220, space permitting. -
FIG. 3 shows an externally threadedMagnaJig 300 withreceiver 310 integrated intofixture 340. Mating machining threads are made directly intofixture 340.MagnaJig 300 is threaded intointegrated receiver 310 so that it is flush to the bottom of thefixture 340 or set at a desired depth. Locknut 320 is threaded ontoMagnaJig 300, tightened againstfixture 340, securing it at the desired depth. This embodiment depicted in this figure eliminates the need for a separate receiver. -
FIG. 4 shows an externally threadedMagnaJig 400, areceiver 410,locknut 420, andfixture 440.Fixture 440 contains a clearance hole (not shown) larger than the diameter of theMagnaJig 400 and smaller than the diameter of thereceiver 410.MagnaJig 400 is threaded intoreceiver 410, which is aligned with the clearance hole and placed on one side offixture 440 andlocknut 420 is threaded onto the MagnaJig from the opposite side offixture 420. The MagnaJig is positioned relative to thefixture 440 at the desired height andlocknut 420 is tightened againstfixture 440, securing it at the desired depth. In this example,receiver 410 orlocknut 420 may be swapped or used in lieu of either another receiver or locknut.Receiver 410 may or may not be affixed tofixture 440. -
FIG. 5 shows a slip shaft version of theMagnaJig 500, areceiver 510,locknut 520, andcompression ferrule 530 attached tofixture 540 through a clearance hole.Receiver 510 may or may not be attached by mountingholes 511, or other mechanical attachment means, tofixture 540 aligned with theclearance hole 550.MagnaJig 500 is inserted intoreceiver 510 at the desired depth. Locknut 520 is threaded ontoMagnaJig 500, withcompression ferrule 530 in between and aslocknut 520 is tightened,compression ferrule 530 constricts aroundMagnaJig 500, securing the MagnaJig at the desired depth. -
FIG. 6 shows a slip shaft version of theMagnaJig 600 andreceiver 620 withintegrated cam clamp 630, which may or may not be attached tofixture 640 through aclearance hole 650.MagnaJig 600 is inserted intoreceiver 620 at the desired depth, andcam clamp 630 is pivoted to the tightened position, securing theMagnaJig 600 at the desired depth. -
FIG. 7 shows a sectioned and exploded view of aMagnaJig 700, aswivel receiver 720, havingcomplementary threads 730 to theMagnaJig 700, andfixture 740 aligned with aclearance hole 750.Receiver 720 may be attached tofixture 740 using mechanical attachment means.MagnaJig 700 is threaded intoreceiver 720 at a desired depth and held in place using positioning means. Positioning means to secureMagnaJig 700 in this embodiment may be a temporary thread adhesive or friction element, or as described above, a locknut or jam nut (not shown) tightened againstreceiver 720, securing the MagnaJig at the desired depth while allowing the MagnaJig angular and or rotational movement relative to the fixture. -
FIG. 8a shows an externally threaded MagnaJig DPS Magnet or DPS Magnet Carrier (MagnaJig) 800 a, areceiver 810 a,locknut 820 a attached tofixture 840 a aligned with a clearance hole.Receiver 810 a may be attached tofixture 840 a by mountingholes 811 a or other mechanical attachment means.MagnaJig 800 a can be threaded intoreceiver 810 a so that it is flush to the bottom of thefixture 840 a or set at a desired depth. Locknut 820 a is threaded onto theMagnaJig 800 a, tightened againstreceiver 810 a, securing it at the desired depth. Alternatively, asecond receiver 810 a may be used in lieu of thethinner locknut 820 a, space permitting.MagnaJig 800 a need not be threaded and can be used as depicted in other figures. -
FIG. 8b shows an externally threaded MagnaJig DD shaped DPS Magnet or DD shaped DPS Magnet Carrier (MagnaJig) 800 b, areceiver 810 b,locknut 820 b attached tofixture 840 b aligned with a clearance hole.Receiver 810 b may be attached tofixture 840 b by mountingholes 811 b or other mechanical attachment means.MagnaJig 800 b can be threaded intoreceiver 810 b so that it is flush to the bottom of thefixture 840 b or set at a desired depth. Locknut 820 b is threaded onto theMagnaJig 800 b, tightened againstreceiver 810 b, securing it at the desired depth. Alternatively, anadditional receiver 810 b may be used in lieu of thethinner locknut 820 b, space permitting.Receiver 810 b may be integrated intofixture 840 b by machining the mating threads directly intofixture 840 b.MagnaJig 800 b need not be threaded and can be used as depicted in other figures. - The preferred embodiments described herein are merely illustrative and not exclusive, it being understood that one skilled in the art may deviate from one or more of the described preferred embodiments but still practice the instant invention.
Claims (13)
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| US15/786,941 US10464177B2 (en) | 2016-10-26 | 2017-10-18 | Adjustable depth magnetic device |
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| US201662412993P | 2016-10-26 | 2016-10-26 | |
| US15/786,941 US10464177B2 (en) | 2016-10-26 | 2017-10-18 | Adjustable depth magnetic device |
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| US10464177B2 (en) * | 2016-10-26 | 2019-11-05 | Creative Engineering Solutions, Inc. | Adjustable depth magnetic device |
| US10903030B2 (en) | 2017-04-27 | 2021-01-26 | Magswitch Technology Worldwide Pty Ltd. | Variable field magnetic couplers and methods for engaging a ferromagnetic workpiece |
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| US11097401B2 (en) | 2017-04-27 | 2021-08-24 | Magswitch Technology Worldwide Pty Ltd. | Magnetic coupling device with at least one of a sensor arrangement and a degauss capability |
| US11892025B2 (en) * | 2020-03-12 | 2024-02-06 | Sean Philbin | Magnetic locknut socket |
| US12023770B2 (en) | 2017-04-27 | 2024-07-02 | Magswitch Technology, Inc. | Magnetic coupling device with at least one of a sensor arrangement and a degauss capability |
| USD1039353S1 (en) * | 2021-05-07 | 2024-08-20 | Yang He | Magnet |
| US20250319560A1 (en) * | 2017-04-27 | 2025-10-16 | Magswitch Automation Company | Magnetic coupling device with at least one of a sensor arrangement and a degauss capability |
| US12472642B2 (en) | 2021-06-11 | 2025-11-18 | Magswitch Automation Company | Adjustable end-of-arm tool or fixture |
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| US10464177B2 (en) * | 2016-10-26 | 2019-11-05 | Creative Engineering Solutions, Inc. | Adjustable depth magnetic device |
| US11839954B2 (en) | 2017-04-27 | 2023-12-12 | Magswitch Technology, Inc. | Magnetic coupling device with at least one of a sensor arrangement and a degauss capability |
| US11901141B2 (en) | 2017-04-27 | 2024-02-13 | Magswitch Technology, Inc. | Variable field magnetic couplers and methods for engaging a ferromagnetic workpiece |
| US20250319560A1 (en) * | 2017-04-27 | 2025-10-16 | Magswitch Automation Company | Magnetic coupling device with at least one of a sensor arrangement and a degauss capability |
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| US10903030B2 (en) | 2017-04-27 | 2021-01-26 | Magswitch Technology Worldwide Pty Ltd. | Variable field magnetic couplers and methods for engaging a ferromagnetic workpiece |
| US12233513B2 (en) | 2017-04-27 | 2025-02-25 | Magswitch Automation Company | Magnetic coupling device with at least one of a sensor arrangement and a degauss capability |
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| US11031166B2 (en) | 2017-06-08 | 2021-06-08 | Magswitch Technology Worldwide Pty Ltd | Electromagnet-switchable permanent magnet device |
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| US11892025B2 (en) * | 2020-03-12 | 2024-02-06 | Sean Philbin | Magnetic locknut socket |
| CN113043219A (en) * | 2021-03-19 | 2021-06-29 | 哈尔滨工业大学 | Mounting device for automatic target replacement in inertial confinement fusion |
| USD1039353S1 (en) * | 2021-05-07 | 2024-08-20 | Yang He | Magnet |
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