US20170233618A1 - Cyanoacrylate compositions - Google Patents
Cyanoacrylate compositions Download PDFInfo
- Publication number
- US20170233618A1 US20170233618A1 US15/582,803 US201715582803A US2017233618A1 US 20170233618 A1 US20170233618 A1 US 20170233618A1 US 201715582803 A US201715582803 A US 201715582803A US 2017233618 A1 US2017233618 A1 US 2017233618A1
- Authority
- US
- United States
- Prior art keywords
- crown
- cyanoacrylate
- bis
- composition according
- dibenzo
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- MWCLLHOVUTZFKS-UHFFFAOYSA-N Methyl cyanoacrylate Chemical compound COC(=O)C(=C)C#N MWCLLHOVUTZFKS-UHFFFAOYSA-N 0.000 title claims abstract description 53
- 239000000203 mixture Substances 0.000 title claims abstract description 53
- 229920001651 Cyanoacrylate Polymers 0.000 title claims abstract description 52
- 239000000758 substrate Substances 0.000 claims description 22
- ITCZEZQMUWEPQP-UHFFFAOYSA-N prop-2-enyl 2-cyanoprop-2-enoate Chemical compound C=CCOC(=O)C(=C)C#N ITCZEZQMUWEPQP-UHFFFAOYSA-N 0.000 claims description 17
- FGBJXOREULPLGL-UHFFFAOYSA-N ethyl cyanoacrylate Chemical compound CCOC(=O)C(=C)C#N FGBJXOREULPLGL-UHFFFAOYSA-N 0.000 claims description 14
- IFGHEEXVAVTLKH-UHFFFAOYSA-N 3,3-dicyanoprop-2-enoic acid Chemical compound OC(=O)C=C(C#N)C#N IFGHEEXVAVTLKH-UHFFFAOYSA-N 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 12
- JNYFHDVUGOGERY-UHFFFAOYSA-N C(#N)C(=CC(=O)OCCCCCCO)C#N Chemical compound C(#N)C(=CC(=O)OCCCCCCO)C#N JNYFHDVUGOGERY-UHFFFAOYSA-N 0.000 claims description 10
- 239000004830 Super Glue Substances 0.000 claims description 10
- 239000000853 adhesive Substances 0.000 claims description 10
- 230000001070 adhesive effect Effects 0.000 claims description 10
- 150000001875 compounds Chemical class 0.000 claims description 8
- 239000003381 stabilizer Substances 0.000 claims description 8
- -1 poly(ethyleneglycol) Polymers 0.000 claims description 7
- VHODJUQXEBUKCX-UHFFFAOYSA-N C(#N)C(=CC(=O)OCCCCCCCCO)C#N Chemical compound C(#N)C(=CC(=O)OCCCCCCCCO)C#N VHODJUQXEBUKCX-UHFFFAOYSA-N 0.000 claims description 5
- 229920000858 Cyclodextrin Polymers 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 5
- VTJUKNSKBAOEHE-UHFFFAOYSA-N calixarene Chemical compound COC(=O)COC1=C(CC=2C(=C(CC=3C(=C(C4)C=C(C=3)C(C)(C)C)OCC(=O)OC)C=C(C=2)C(C)(C)C)OCC(=O)OC)C=C(C(C)(C)C)C=C1CC1=C(OCC(=O)OC)C4=CC(C(C)(C)C)=C1 VTJUKNSKBAOEHE-UHFFFAOYSA-N 0.000 claims description 5
- XEZNGIUYQVAUSS-UHFFFAOYSA-N 18-crown-6 Chemical compound C1COCCOCCOCCOCCOCCO1 XEZNGIUYQVAUSS-UHFFFAOYSA-N 0.000 claims description 4
- 150000003983 crown ethers Chemical class 0.000 claims description 4
- 229920001223 polyethylene glycol Polymers 0.000 claims description 4
- 239000002562 thickening agent Substances 0.000 claims description 4
- INJZMWQLMFPJFP-UHFFFAOYSA-N C(#N)C(=CC(=O)OCCCCCCCCCCO)C#N Chemical compound C(#N)C(=CC(=O)OCCCCCCCCCCO)C#N INJZMWQLMFPJFP-UHFFFAOYSA-N 0.000 claims description 3
- JJJFUHOGVZWXNQ-UHFFFAOYSA-N enbucrilate Chemical class CCCCOC(=O)C(=C)C#N JJJFUHOGVZWXNQ-UHFFFAOYSA-N 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims description 3
- VFTFKUDGYRBSAL-UHFFFAOYSA-N 15-crown-5 Chemical compound C1COCCOCCOCCOCCO1 VFTFKUDGYRBSAL-UHFFFAOYSA-N 0.000 claims description 2
- AXWCVSOBRFLCJG-UHFFFAOYSA-N 2,5,12,15,22,25-hexaoxatetracyclo[24.4.0.06,11.016,21]triaconta-1(30),6,8,10,16,18,20,26,28-nonaene Chemical compound O1CCOC2=CC=CC=C2OCCOC2=CC=CC=C2OCCOC2=CC=CC=C21 AXWCVSOBRFLCJG-UHFFFAOYSA-N 0.000 claims description 2
- JYTXVMYBYRTJTI-UHFFFAOYSA-N 2-methoxyethyl 2-cyanoprop-2-enoate Chemical compound COCCOC(=O)C(=C)C#N JYTXVMYBYRTJTI-UHFFFAOYSA-N 0.000 claims description 2
- SVJYFWHFQPBIOY-UHFFFAOYSA-N 7,8,16,17-tetrahydro-6h,15h-dibenzo[b,i][1,4,8,11]tetraoxacyclotetradecine Chemical compound O1CCCOC2=CC=CC=C2OCCCOC2=CC=CC=C21 SVJYFWHFQPBIOY-UHFFFAOYSA-N 0.000 claims description 2
- 230000002378 acidificating effect Effects 0.000 claims description 2
- 230000015556 catabolic process Effects 0.000 claims description 2
- 239000007795 chemical reaction product Substances 0.000 claims description 2
- 238000006731 degradation reaction Methods 0.000 claims description 2
- YSSSPARMOAYJTE-UHFFFAOYSA-N dibenzo-18-crown-6 Chemical compound O1CCOCCOC2=CC=CC=C2OCCOCCOC2=CC=CC=C21 YSSSPARMOAYJTE-UHFFFAOYSA-N 0.000 claims description 2
- MXCSCGGRLMRZMF-UHFFFAOYSA-N dibenzo-30-crown-10 Chemical compound O1CCOCCOCCOCCOC2=CC=CC=C2OCCOCCOCCOCCOC2=CC=CC=C21 MXCSCGGRLMRZMF-UHFFFAOYSA-N 0.000 claims description 2
- BBGKDYHZQOSNMU-UHFFFAOYSA-N dicyclohexano-18-crown-6 Chemical compound O1CCOCCOC2CCCCC2OCCOCCOC2CCCCC21 BBGKDYHZQOSNMU-UHFFFAOYSA-N 0.000 claims description 2
- QMLGNDFKJAFKGZ-UHFFFAOYSA-N dicyclohexano-24-crown-8 Chemical compound O1CCOCCOCCOC2CCCCC2OCCOCCOCCOC2CCCCC21 QMLGNDFKJAFKGZ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000975 dye Substances 0.000 claims description 2
- RPQUGMLCZLGZTG-UHFFFAOYSA-N octyl cyanoacrylate Chemical class CCCCCCCCOC(=O)C(=C)C#N RPQUGMLCZLGZTG-UHFFFAOYSA-N 0.000 claims description 2
- ZTYMNUBYYQNBFP-UHFFFAOYSA-N propyl 2-cyanoprop-2-enoate Chemical class CCCOC(=O)C(=C)C#N ZTYMNUBYYQNBFP-UHFFFAOYSA-N 0.000 claims description 2
- 150000003254 radicals Chemical class 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims 1
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 239000003112 inhibitor Substances 0.000 claims 1
- HFHDHCJBZVLPGP-UHFFFAOYSA-N schardinger α-dextrin Chemical compound O1C(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC(C(O)C2O)C(CO)OC2OC(C(C2O)O)C(CO)OC2OC2C(O)C(O)C1OC2CO HFHDHCJBZVLPGP-UHFFFAOYSA-N 0.000 claims 1
- 230000035939 shock Effects 0.000 claims 1
- 230000000087 stabilizing effect Effects 0.000 claims 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 8
- 239000004926 polymethyl methacrylate Substances 0.000 description 8
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- 230000000712 assembly Effects 0.000 description 6
- 238000000429 assembly Methods 0.000 description 6
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 229920001971 elastomer Polymers 0.000 description 5
- 238000009472 formulation Methods 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 239000004417 polycarbonate Substances 0.000 description 5
- 239000010432 diamond Substances 0.000 description 4
- 150000002009 diols Chemical class 0.000 description 4
- 238000011156 evaluation Methods 0.000 description 4
- 230000014759 maintenance of location Effects 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 3
- RFFLAFLAYFXFSW-UHFFFAOYSA-N 1,2-dichlorobenzene Chemical compound ClC1=CC=CC=C1Cl RFFLAFLAYFXFSW-UHFFFAOYSA-N 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 3
- 0 C=C(C#N)C(=O)O*OC(=O)C(=C)C#N Chemical compound C=C(C#N)C(=O)O*OC(=O)C(=C)C#N 0.000 description 3
- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 3
- 230000032683 aging Effects 0.000 description 3
- JHIWVOJDXOSYLW-UHFFFAOYSA-N butyl 2,2-difluorocyclopropane-1-carboxylate Chemical compound CCCCOC(=O)C1CC1(F)F JHIWVOJDXOSYLW-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 239000012745 toughening agent Substances 0.000 description 3
- VYPNMUSYTNBGQH-UHFFFAOYSA-N 2,2-dimethyl-1,3,6,9,12,15-hexaoxa-2-silacycloheptadecane Chemical compound C[Si]1(C)OCCOCCOCCOCCOCCO1 VYPNMUSYTNBGQH-UHFFFAOYSA-N 0.000 description 2
- JIOBGPYSBDFDAB-UHFFFAOYSA-N 2,2-dimethyl-1,3,6,9,12-pentaoxa-2-silacyclotetradecane Chemical compound C[Si]1(C)OCCOCCOCCOCCO1 JIOBGPYSBDFDAB-UHFFFAOYSA-N 0.000 description 2
- UXWKDYXFUUBISW-UHFFFAOYSA-N 2,2-dimethyl-1,3,6,9-tetraoxa-2-silacycloundecane Chemical compound C[Si]1(C)OCCOCCOCCO1 UXWKDYXFUUBISW-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 125000003342 alkenyl group Chemical group 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 229940097362 cyclodextrins Drugs 0.000 description 2
- 239000000806 elastomer Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 description 1
- QBELEDRHMPMKHP-UHFFFAOYSA-N 1-bromo-2-chlorobenzene Chemical compound ClC1=CC=CC=C1Br QBELEDRHMPMKHP-UHFFFAOYSA-N 0.000 description 1
- LOTKRQAVGJMPNV-UHFFFAOYSA-N 1-fluoro-2,4-dinitrobenzene Chemical compound [O-][N+](=O)C1=CC=C(F)C([N+]([O-])=O)=C1 LOTKRQAVGJMPNV-UHFFFAOYSA-N 0.000 description 1
- YXWJGZQOGXGSSC-UHFFFAOYSA-N 2,3,4,5,6-pentafluorobenzonitrile Chemical compound FC1=C(F)C(F)=C(C#N)C(F)=C1F YXWJGZQOGXGSSC-UHFFFAOYSA-N 0.000 description 1
- RJXOVESYJFXCGI-UHFFFAOYSA-N 2,4-difluoro-1-nitrobenzene Chemical compound [O-][N+](=O)C1=CC=C(F)C=C1F RJXOVESYJFXCGI-UHFFFAOYSA-N 0.000 description 1
- GXBZQHWSOAJTLZ-UHFFFAOYSA-N 2-chloro-3,5-dinitrobenzonitrile Chemical compound [O-][N+](=O)C1=CC(C#N)=C(Cl)C([N+]([O-])=O)=C1 GXBZQHWSOAJTLZ-UHFFFAOYSA-N 0.000 description 1
- IJVRPNIWWODHHA-UHFFFAOYSA-N 2-cyanoprop-2-enoic acid Chemical compound OC(=O)C(=C)C#N IJVRPNIWWODHHA-UHFFFAOYSA-N 0.000 description 1
- SSDNULNTQAUNFQ-UHFFFAOYSA-N 3,5-dinitrobenzonitrile Chemical compound [O-][N+](=O)C1=CC(C#N)=CC([N+]([O-])=O)=C1 SSDNULNTQAUNFQ-UHFFFAOYSA-N 0.000 description 1
- UITKHKNFVCYWNG-UHFFFAOYSA-N 4-(3,4-dicarboxybenzoyl)phthalic acid Chemical compound C1=C(C(O)=O)C(C(=O)O)=CC=C1C(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 UITKHKNFVCYWNG-UHFFFAOYSA-N 0.000 description 1
- 229920001450 Alpha-Cyclodextrin Polymers 0.000 description 1
- MLWHFHHCMHBLRB-UHFFFAOYSA-N C.C.C=C(C)C(=O)OCCOC(=O)C(=C)C Chemical compound C.C.C=C(C)C(=O)OCCOC(=O)C(=C)C MLWHFHHCMHBLRB-UHFFFAOYSA-N 0.000 description 1
- VYZAHLCBVHPDDF-UHFFFAOYSA-N Dinitrochlorobenzene Chemical compound [O-][N+](=O)C1=CC=C(Cl)C([N+]([O-])=O)=C1 VYZAHLCBVHPDDF-UHFFFAOYSA-N 0.000 description 1
- PEEHTFAAVSWFBL-UHFFFAOYSA-N Maleimide Chemical compound O=C1NC(=O)C=C1 PEEHTFAAVSWFBL-UHFFFAOYSA-N 0.000 description 1
- 229920000604 Polyethylene Glycol 200 Polymers 0.000 description 1
- 229920002582 Polyethylene Glycol 600 Polymers 0.000 description 1
- 229920002593 Polyethylene Glycol 800 Polymers 0.000 description 1
- 125000004183 alkoxy alkyl group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229940043377 alpha-cyclodextrin Drugs 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 125000003710 aryl alkyl group Chemical group 0.000 description 1
- WHGYBXFWUBPSRW-FOUAGVGXSA-N beta-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO WHGYBXFWUBPSRW-FOUAGVGXSA-N 0.000 description 1
- 229960004853 betadex Drugs 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- NLCKLZIHJQEMCU-UHFFFAOYSA-N cyano prop-2-enoate Chemical class C=CC(=O)OC#N NLCKLZIHJQEMCU-UHFFFAOYSA-N 0.000 description 1
- 125000000753 cycloalkyl group Chemical group 0.000 description 1
- 125000006575 electron-withdrawing group Chemical group 0.000 description 1
- 229950010048 enbucrilate Drugs 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- GDSRMADSINPKSL-HSEONFRVSA-N gamma-cyclodextrin Chemical compound OC[C@H]([C@H]([C@@H]([C@H]1O)O)O[C@H]2O[C@@H]([C@@H](O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O[C@H]3O[C@H](CO)[C@H]([C@@H]([C@H]3O)O)O3)[C@H](O)[C@H]2O)CO)O[C@@H]1O[C@H]1[C@H](O)[C@@H](O)[C@@H]3O[C@@H]1CO GDSRMADSINPKSL-HSEONFRVSA-N 0.000 description 1
- 229940080345 gamma-cyclodextrin Drugs 0.000 description 1
- 239000003349 gelling agent Substances 0.000 description 1
- 125000001188 haloalkyl group Chemical group 0.000 description 1
- 150000002390 heteroarenes Chemical class 0.000 description 1
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate group Chemical group C(C(=C)C)(=O)[O-] CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 239000012994 photoredox catalyst Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 125000005415 substituted alkoxy group Chemical group 0.000 description 1
- 125000000547 substituted alkyl group Chemical group 0.000 description 1
- 125000003107 substituted aryl group Chemical group 0.000 description 1
- 238000010189 synthetic method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/30—Nitriles
- C08F222/32—Alpha-cyano-acrylic acid; Esters thereof
- C08F222/323—Alpha-cyano-acrylic acid propyl ester
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/14—Homopolymers or copolymers of esters of esters containing halogen, nitrogen, sulfur or oxygen atoms in addition to the carboxy oxygen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F120/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F120/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F120/10—Esters
- C08F120/34—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F20/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride, ester, amide, imide or nitrile thereof
- C08F20/02—Monocarboxylic acids having less than ten carbon atoms, Derivatives thereof
- C08F20/10—Esters
- C08F20/34—Esters containing nitrogen, e.g. N,N-dimethylaminoethyl (meth)acrylate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F22/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides or nitriles thereof
- C08F22/30—Nitriles
- C08F22/32—Alpha-cyano-acrylic acid; Esters thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F222/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
- C08F222/30—Nitriles
- C08F222/34—Vinylidene cyanide
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
- C09J5/06—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers involving heating of the applied adhesive
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2433/00—Presence of (meth)acrylic polymer
Definitions
- This invention relates to cyanoacrylate-containing compositions, which when cured provide improved heat resistance.
- Cyanoacrylate adhesive compositions are well known, and widely used as quick setting, instant adhesives with a wide variety of uses. See H. V. Coover, D. W. Dreifus and J. T. O'Connor, “Cyanoacrylate Adhesives” in Handbook of Adhesives, 27, 463-77, I. Skeist, ed., Van Nostrand Reinhold, New York, 3rd ed. (1990). See also G. H. Millet, “Cyanoacrylate Adhesives” in Structural Adhesives: Chemistry and Technology, S. R. Hartshorn, ed., Plenun Press, New York, p. 249-307 (1986).
- U.S. Pat. No. 5,288,794 (Attarwala) is directed to an improved cyanoacrylate monomer adhesive formulation, where an effective amount, for enhancing the thermal resistance of the polymerized adhesive, of a mono, poly or hetero aromatic compound characterized by at least three substitutions on an aromatic ring thereof, two or more of the substitutions being electron withdrawing groups, is provided.
- aromatic compound examples include 2,4-dinitrofluorobenzene; 2,4-dinitrochlorobenzene; 2,4-difluoronitrobenzene; 3,5-dinitrobenzonitrile; 2-chloro-3,5-dinitrobenzonitrile; 4,4′-difluoro-3,3′-dinitrophenyl sulfone; pentafluoronitrobenzone; pentafluorobenzonitrile; ⁇ , ⁇ , ⁇ -2-tetrafluoro-p-tolunitrile and tetrachloroterphthalonitrile.
- U.S. Pat. No. 3,832,334 is directed to the addition of maleic anhydride, which is reported to produce cyanoacrylate adhesives having increased thermal resistance (when cured) while preserving fast cure speed.
- U.S. Pat. No. 4,196,271 is directed to tri-, tetra- and higher carboxylic acids or their anhydrides, which are reported to be useful for improving heat resistance of cured cyanoacrylate adhesives.
- U.S. Pat. No. 4,450,265 is directed to the use of phthalic anhydride to improve heat resistance of cyanoacrylate adhesives. More specifically, the '265 patent is directed to and claims an adhesive composition comprising a polymerizable constituent the major part of which comprises at least one ester of 2-cyanoacrylic acid, characterized in that the composition additionally comprises a proportion of phthalic anhydride effective for favorably influencing the strength and/or durability of adhesive bonds formed from the composition, under exposure to moisture or elevated temperature. The effective amount is reported as 0.1% to 5.0%, such as 0.3% to 0.7%, by weight of the composition. The '265 patent reports the superiority of phthalic anhydride over compositions where no additive was used, and where maleic anhydride was used (though less pronounced in the case of stainless steel lap shears than in those of aluminium).
- U.S. Pat. No. 4,532,293 is directed to the use of benzophenonetetracarboxylic acid or its anhydride to provide a superior heat resistance for cyanoacrylate adhesives.
- U.S. Pat. No. 4,490,515 is directed to cyanoacrylate compositions containing certain maleimide or nadimide compounds to improve hot strength properties.
- U.S. Pat. No. 4,560,723 describes certain cyanoacrylate adhesives containing a certain treated copolymer toughener, and a “sustainer” compound having certain compatibility properties said to provide improved retention of toughness on heat aging of the cured adhesive.
- Various substituted aryl compounds are identified as suitable “sustainers,” including nitrobenzene, 1,2-dichlorobenzene, 1,2,4-trichlorobenzene and bromochlorobenzene.
- allyl-2-cyanoacrylate in whole or in part, as the cyanoacrylate component. It is believed that allyl-2-cyanoacrylate will undergo a cross-linking reaction through the allyl functional groups, once given a post-bake (either as an additional process step or as a result of the environment in which they are used) after the initial cure occurs.
- post-bake processing is not devoid of its own issues. For instance, the additional step of a post-bake requires added labor, time and expense to the process. And, a post-bake results in a considerable loss in initial performance while the cross-links are being formed thermally. This loss is referred to as “the dip”, with bond strength recovery occurring after approximately one week at a temperature of 150° C. (See FIG. 1 .)
- the present invention remedies the shortcomings on thermal performance of cyanoacrylate compositions by providing a cyanoacrylate composition, which when cured provides improved heat resistance, through broadly speaking the combination of (a) a mono-functional cyanoacrylate component and (b) a multi-functional cyanoacrylate component.
- This invention is also directed to a method of bonding together two substrates, which method includes applying to at least one of the substrates a composition as described above, and thereafter mating together the substrates.
- the present invention is directed to reaction products of the inventive compositions.
- the invention is directed to a method of preparing the inventive compositions.
- FIG. 1 shows an X—Y plot of thermal performance of allyl-2-cyanoacrylate on grit blasted mild steel, after aging at a temperature of 150° C.
- X time (days)
- Y bond strength [N/mm 2 ].
- FIGS. 2A and 2B show in a bar chart format hot strength (at a temperature of 120° C. and 150° C.), respectively, of LOCTITE 401, ethyl-2-cyanoacrylate, allyl-2-cyanoacrylate and ethyl-2-cyanoacrylate containing 10 and 15 wt % of 1,8-octanediol bis-cyanoacrylate where the three time elements are given in the legend.
- 2C shows an X—Y plot of thermal durability (at a temperature of 150° C.) of ethyl-2-cyanoacrylate (represented by the open circle), and ethyl-2-cyanoacrylate containing 10 (represented by the open triangle) and 15 wt % of 1,8-octanediol bis-cyanoacrylate (represented by the open diamond).
- Y is bond strength [N/mm 2 ].
- FIGS. 3-6 show X—Y plots of bond strength retention over time (in days) at successively greater elevated temperatures (120° C., 150° C., 180° C., and 200° C., respectively) of formulations prepared from a mono-functional cyanoacrylate (allyl-2-cyanoacrylate) and a multi-functional cyanoacrylate (1,6-hexanediol bis-cyanoacrylate, at progressively greater levels with the open diamond representing 5%, the open triangle representing 10% and the open square representing 15%) compared with a control (without the bis-cyanoacrylate, represented by the open circle) on grit blasted mild steel substrates.
- Y is bond strength [N/mm 2 ].
- FIGS. 7-10 show X—Y plots of bond strength retention over time (in days) at successively greater elevated temperatures (120° C., 150° C., 180° C., and 200° C., respectively) of rubber toughened formulations prepared from allyl-2-cyanoacrylate/ethyl-2-cyanoacrylate as the mono-functional cyanoacrylate and a multi-functional cyanoacrylate (1,6-hexanediol bis-cyanoacrylate, at progressively greater levels with the open diamond representing 5%, the open triangle representing 10%, the open square representing 12.5%, and the X representing 15%) compared with a control (without the bis-cyanoacrylate, represented by the open circle) on grit blasted mild steel substrates.
- Y is bond strength [N/mm 2 ].
- FIG. 11 shows in a bar chart format bonding performance in terms of tensile strength after a room temperature cure of 24 hours to various plastic substrates, for Samples E-I.
- the Y axis is measured in N/mm 2 .
- FIG. 12 show an X—Y plot of bond strength retention over time (in days) at an elevated temperature of 150° C. of formulations prepared from a mono-functional cyanoacrylate (allyl-2-cyanoacrylate) and a multi-functional cyanoacrylate (1,6-hexanediol bis-cyanoacrylate, at progressively greater levels with the open diamond representing 10%, the open triangle representing 15% and the open square representing 20%) compared with a control (without the bis-cyanoacrylate, represented by the open circle) on grit blasted mild steel substrates.
- Y is bond strength [N/mm 2 ].
- FIG. 13 shows in a bar chart format bonding performance in terms of tensile strength after a room temperature cure of 24 hours to various plastic substrates, for Samples J-M.
- the Y axis is measured in N/mm 2 .
- this invention is directed to a cyanoacrylate composition, which when cured provides improved heat resistance.
- the cyanoacrylate component includes at least one mono-functional cyanoacrylate monomer which may be chosen with a raft of substituents, such as those represented by H 2 C ⁇ C(CN)—COOR, where R is selected from C 1-15 alkyl, alkoxyalkyl, cycloalkyl, alkenyl, aralkyl, aryl, allyl and haloalkyl groups.
- the cyanoacrylate monomer is selected from at least one, desirably at least two, of methyl cyanoacrylate, ethyl-2-cyanoacrylate, propyl cyanoacrylates, butyl cyanoacrylates (such as n-butyl-2-cyanoacrylate), octyl cyanoacrylates, allyl-2-cyanoacrylate, ⁇ -methoxyethyl cyanoacrylate and combinations thereof.
- a particularly desirable mono-functional cyanoacrylate monomer includes allyl-2-cyanoacrylate.
- a particularly desirable combination of mono-functional cyanoacrylate monomers includes allyl-2-cyanoacrylate together with an alkyl cyanoacrylate, such as ethyl-2-cyanoacrylate.
- the mono-functional cyanoacrylate component should be included in the compositions in an amount within the range of from about 50% to about 99.98% by weight, with the range of about 70% to about 85% by weight, of the total composition being desirable.
- Multi-functional cyanoacrylate components are ordinarily bis-cyanoacrylates, but may be tri-functional, tetra-functional or penta-functional as well.
- R in structure I is a linkage selected from (CH 2 ) n , with n being 2, 3, 4, 5, 6, 8, 9, 10, or 12, such as a linear or branched chain alkylene.
- Bis-cyanoacrylates of this sort may be prepared through a transesterification reaction using an appropriate diol to yield the alkylene center segment for “R”. Desirable examples of these bis-cyanoacrylates include 1,10-decanediol bis-cyanoacrylate, 1,8-octanediol bis-cyanoacrylate, and 1,6-hexane bis-cyanoacrylate.
- An appropriate synthetic method to yield such bis-cyanoacrylates may be found generally in U.S. Pat. No. 3,975,422 (Buck), U.S. Pat. No. 4,012,402 (Buck), and U.S. Pat. No. 6,096,848 (Gololobov), and International Patent Publication No. WO 2010/091975.
- the multi-functional cyanoacrylate component should be included in the compositions in an amount within the range of from about 5% to about 30% by weight, with the range of about 10% to about 20% by weight, of the total composition being desirable.
- Accelerators may also be included in the inventive cyanoacrylate compositions, such as any one or more selected from calixarenes and oxacalixarenes, silacrowns, crown ethers, cyclodextrins, poly(ethyleneglycol) di(meth)acrylates, ethoxylated hydric compounds and combinations thereof.
- calixarenes those within the following structure are useful herein:
- R 1 is alkyl, alkoxy, substituted alkyl or substituted alkoxy
- R 2 is H or alkyl
- n is 4, 6 or 8.
- calixarene is tetrabutyl tetra[2-ethoxy-2-oxoethoxy]calix-4-arene.
- crown ethers are known.
- examples which may be used herein either individually or in combination include 15-crown-5, 18-crown-6, dibenzo-18-crown-6, benzo-15-crown-5-dibenzo-24-crown-8, dibenzo-30-crown-10, tribenzo-18-crown-6, asym-dibenzo-22-crown-6, dibenzo-14-crown-4, dicyclohexyl-18-crown-6, dicyclohexyl-24-crown-8, cyclohexyl-12-crown-4, 1,2-decalyl-15-crown-5, 1,2-naphtho-15-crown-5, 3,4,5-naphtyl-16-crown-5, 1,2-methyl-benzo-18-crown-6, 1,2-methylbenzo-5, 6-methylbenzo-18-crown-6, 1,2-t-butyl-18-crown-6, 1,2-vinylbenzo-15
- cyclodextrins may be used in connection with the present invention.
- those described and claimed in U.S. Pat. No. 5,312,864 (Wenz), the disclosure of which is hereby expressly incorporated herein by reference, as hydroxyl group derivatives of an ⁇ , ⁇ or ⁇ -cyclodextrin would be appropriate choices as an accelerator component.
- poly(ethylene glycol) di(meth)acrylates suitable for use herein include those within the following structure:
- n is greater than 3, such as within the range of 3 to 12, with n being 9 as particularly desirable. More specific examples include PEG 200 DMA, (where n is about 4) PEG 400 DMA (where n is about 9), PEG 600 DMA (where n is about 14), and PEG 800 DMA (where n is about 19), where the number (e.g., 400) represents the average molecular weight of the glycol portion of the molecule, excluding the two methacrylate groups, expressed as grams/mole (i.e., 400 g/mol).
- a particularly desirable PEG DMA is PEG 400 DMA.
- ethoxylated hydric compounds or ethoxylated fatty alcohols that may be employed
- appropriate ones may be chosen from those within the following structure:
- C m can be a linear or branched alkyl or alkenyl chain
- m is an integer between 1 to 30, such as from 5 to 20
- n is an integer between 2 to 30, such as from 5 to 15, and R may be H or alkyl, such as C 1-6 alkyl.
- the accelerator embraced by the above structures should be included in the compositions in an amount within the range of from about 0.01% to about 10% by weight, with the range of about 0.1 to about 0.5% by weight being desirable, and about 0.4% by weight of the total composition being particularly desirable.
- a stabilizer package is also ordinarily found in cyanoacrylate compositions.
- the stabilizer package may include one or more free radical stabilizers and anionic stabilizers, each of the identity and amount of which are well known to those of ordinary skill in the art. See e.g. U.S. Pat. Nos. 5,530,037 and 6,607,632, the disclosures of each of which are incorporated herein by reference.
- additives may be included in the inventive cyanoacrylate compositions, such as certain acidic materials (like citric acid), thixotropy or gelling agents, thickeners, dyes, and combinations thereof.
- a method of bonding together two substrates which method includes applying to at least one of the substrates a composition as described above, and thereafter mating together the substrates for a time sufficient to permit the adhesive to fixture.
- the substrate should become fixed by the inventive compositions in less than about 150 seconds, and depending on the substrate as little as about 30 seconds.
- a method of preparing the so-described compositions includes providing a mono-functional cyanoacrylate component, and combining therewith a multi-functional cyanoacrylate component.
- bis-cyanoacrylates are synthesized, consistent with the procedure set forth on page 14 of International Patent Publication No. WO 2010/091975.
- Those bis-cyanoacrylates are: 1,6-hexanediol bis-cyanoacrylate, 1,8-octanediol bis-cyanoacrylate and 1,10-decanediol bis-cyanoacrylate.
- Cyanoacrylate compositions are prepared from a mono-functional cyanoacrylate component and a multi-functional cyanoacrylate component.
- the mono-functional cyanoacrylate component is chosen to be allyl-2-cyanoacrylate and the multi-functional cyanoacrylate component is chosen to be 1,6-hexanediol bis-cyanoacrylate, a synthesis for which is described in the preceding paragraph.
- Each of Samples A-D is applied to grit blasted mild steel lap shears, and bonded assemblies prepared for thermal performance evaluation. Initially, a set of lap shear assemblies are aged at an elevated temperature of 120° C. Then the exposure temperatures are increased to 150° C., 180° C. and 200° C. Reference to FIGS. 3-6 shows that the use of a multi-functional cyanoacrylate, such as 1,6-hexanediol bis-cyanoacrylate, aids in minimizing the dip in allyl-2-cyanoacrylate compositions.
- a multi-functional cyanoacrylate such as 1,6-hexanediol bis-cyanoacrylate
- the mono-functional cyanoacrylate component is chosen to be the combination of allyl-2-cyanoacrylate and ethyl-2-cyanoacrylate, and the multi-functional cyanoacrylate component was chosen to be 1,6-hexanediol bis-cyanoacrylate.
- Each of Samples E-I is applied to grit blasted mild steel lap shears, and bonded assemblies prepared for thermal performance evaluation. Initially, a set of lap shear assemblies are aged at an elevated temperature of 120° C. Then the exposure temperatures are increased to 150° C., 180° C. and 200° C. Reference to FIGS. 7-10 shows that the use of a multi-functional cyanoacrylate, such as 1,6-hexanediol bis-cyanoacrylate, aids in minimizing the dip in allyl-2-cyanoacrylate/ethyl-2-cyanoacrylate compositions, even when toughened, particularly with extended heat ageing even at temperatures of 200° C.
- a multi-functional cyanoacrylate such as 1,6-hexanediol bis-cyanoacrylate
- Each of Samples J-M is applied to grit blasted mild steel lap shears, and bonded assemblies prepared for thermal performance evaluation.
- a set of lap shear assemblies are aged at an elevated temperature of 150° C.
- Reference to FIG. 12 shows that the use of a multi-functional cyanoacrylate, such as 1,6-hexanediol bis-cyanoacrylate, aids in minimizing the dip in allyl-2-cyanoacrylate/ethyl-2-cyanoacrylate compositions, even when thickened with a PMMA.
- Samples J-M show the following performance in terms of tensile strength [N/mm 2 ] after a room temperature cure of 24 hours:
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Abstract
Description
- This invention relates to cyanoacrylate-containing compositions, which when cured provide improved heat resistance.
- Cyanoacrylate adhesive compositions are well known, and widely used as quick setting, instant adhesives with a wide variety of uses. See H. V. Coover, D. W. Dreifus and J. T. O'Connor, “Cyanoacrylate Adhesives” in Handbook of Adhesives, 27, 463-77, I. Skeist, ed., Van Nostrand Reinhold, New York, 3rd ed. (1990). See also G. H. Millet, “Cyanoacrylate Adhesives” in Structural Adhesives: Chemistry and Technology, S. R. Hartshorn, ed., Plenun Press, New York, p. 249-307 (1986).
- In the past, efforts have been made to improve the heat resistance of cured products of cyanoacrylate composition, particularly upon exposure to temperatures of 80° C. and greater. As the cured products are thermoplastic in nature they tend to soften as the temperature increases and when the Tg of the material is surpassed the cured product begins to flow. As the temperature increase progresses, a degradation begins and the physical properties deteriorate. As a result, commercial applications for cyanoacrylates where exposure to elevated temperature conditions is likely have proven tricky and consequently have been limited.
- Attempts to remedy this situation have been undertaken in the past.
- For instance, U.S. Pat. No. 5,288,794 (Attarwala) is directed to an improved cyanoacrylate monomer adhesive formulation, where an effective amount, for enhancing the thermal resistance of the polymerized adhesive, of a mono, poly or hetero aromatic compound characterized by at least three substitutions on an aromatic ring thereof, two or more of the substitutions being electron withdrawing groups, is provided. Examples of the aromatic compound are given as 2,4-dinitrofluorobenzene; 2,4-dinitrochlorobenzene; 2,4-difluoronitrobenzene; 3,5-dinitrobenzonitrile; 2-chloro-3,5-dinitrobenzonitrile; 4,4′-difluoro-3,3′-dinitrophenyl sulfone; pentafluoronitrobenzone; pentafluorobenzonitrile; α,α,α-2-tetrafluoro-p-tolunitrile and tetrachloroterphthalonitrile.
- Prior to the discovery in the '794 patent, numerous attempts have been made to improve the thermal stability of cyanoacrylate adhesive bonds.
- For instance, U.S. Pat. No. 3,832,334 is directed to the addition of maleic anhydride, which is reported to produce cyanoacrylate adhesives having increased thermal resistance (when cured) while preserving fast cure speed.
- U.S. Pat. No. 4,196,271 is directed to tri-, tetra- and higher carboxylic acids or their anhydrides, which are reported to be useful for improving heat resistance of cured cyanoacrylate adhesives.
- U.S. Pat. No. 4,450,265 is directed to the use of phthalic anhydride to improve heat resistance of cyanoacrylate adhesives. More specifically, the '265 patent is directed to and claims an adhesive composition comprising a polymerizable constituent the major part of which comprises at least one ester of 2-cyanoacrylic acid, characterized in that the composition additionally comprises a proportion of phthalic anhydride effective for favorably influencing the strength and/or durability of adhesive bonds formed from the composition, under exposure to moisture or elevated temperature. The effective amount is reported as 0.1% to 5.0%, such as 0.3% to 0.7%, by weight of the composition. The '265 patent reports the superiority of phthalic anhydride over compositions where no additive was used, and where maleic anhydride was used (though less pronounced in the case of stainless steel lap shears than in those of aluminium).
- U.S. Pat. No. 4,532,293 is directed to the use of benzophenonetetracarboxylic acid or its anhydride to provide a superior heat resistance for cyanoacrylate adhesives.
- U.S. Pat. No. 4,490,515 is directed to cyanoacrylate compositions containing certain maleimide or nadimide compounds to improve hot strength properties.
- U.S. Pat. No. 4,560,723 describes certain cyanoacrylate adhesives containing a certain treated copolymer toughener, and a “sustainer” compound having certain compatibility properties said to provide improved retention of toughness on heat aging of the cured adhesive. Various substituted aryl compounds are identified as suitable “sustainers,” including nitrobenzene, 1,2-dichlorobenzene, 1,2,4-trichlorobenzene and bromochlorobenzene.
- One way to improve thermal stability without resorting to additive chemistry involves the use of an allyl-2-cyanoacrylate, in whole or in part, as the cyanoacrylate component. It is believed that allyl-2-cyanoacrylate will undergo a cross-linking reaction through the allyl functional groups, once given a post-bake (either as an additional process step or as a result of the environment in which they are used) after the initial cure occurs.
- While the application of a post-bake certainly provides an allyl-2-cyanoacrylate-containing adhesive with significant improvements in thermal durability (see
FIG. 1 ), post-bake processing is not devoid of its own issues. For instance, the additional step of a post-bake requires added labor, time and expense to the process. And, a post-bake results in a considerable loss in initial performance while the cross-links are being formed thermally. This loss is referred to as “the dip”, with bond strength recovery occurring after approximately one week at a temperature of 150° C. (SeeFIG. 1 .) - Despite these efforts, there has been a long standing, but unmet, desire to achieve more robust thermal performance from cyanoacrylate compositions. It would accordingly be quite advantageous to provide a solution to that desire.
- The present invention remedies the shortcomings on thermal performance of cyanoacrylate compositions by providing a cyanoacrylate composition, which when cured provides improved heat resistance, through broadly speaking the combination of (a) a mono-functional cyanoacrylate component and (b) a multi-functional cyanoacrylate component.
- This invention is also directed to a method of bonding together two substrates, which method includes applying to at least one of the substrates a composition as described above, and thereafter mating together the substrates.
- In addition, the present invention is directed to reaction products of the inventive compositions.
- Also, the invention is directed to a method of preparing the inventive compositions.
- The invention will be more fully understood by a reading of the section entitled “Detailed Description of the Invention”, which follows.
-
FIG. 1 shows an X—Y plot of thermal performance of allyl-2-cyanoacrylate on grit blasted mild steel, after aging at a temperature of 150° C. On the plot, X is time (days) and Y is bond strength [N/mm2]. -
FIGS. 2A and 2B show in a bar chart format hot strength (at a temperature of 120° C. and 150° C.), respectively, of LOCTITE 401, ethyl-2-cyanoacrylate, allyl-2-cyanoacrylate and ethyl-2-cyanoacrylate containing 10 and 15 wt % of 1,8-octanediol bis-cyanoacrylate where the three time elements are given in the legend.FIG. 2C shows an X—Y plot of thermal durability (at a temperature of 150° C.) of ethyl-2-cyanoacrylate (represented by the open circle), and ethyl-2-cyanoacrylate containing 10 (represented by the open triangle) and 15 wt % of 1,8-octanediol bis-cyanoacrylate (represented by the open diamond). On the plot, Y is bond strength [N/mm2]. -
FIGS. 3-6 show X—Y plots of bond strength retention over time (in days) at successively greater elevated temperatures (120° C., 150° C., 180° C., and 200° C., respectively) of formulations prepared from a mono-functional cyanoacrylate (allyl-2-cyanoacrylate) and a multi-functional cyanoacrylate (1,6-hexanediol bis-cyanoacrylate, at progressively greater levels with the open diamond representing 5%, the open triangle representing 10% and the open square representing 15%) compared with a control (without the bis-cyanoacrylate, represented by the open circle) on grit blasted mild steel substrates. On the plots, Y is bond strength [N/mm2]. -
FIGS. 7-10 show X—Y plots of bond strength retention over time (in days) at successively greater elevated temperatures (120° C., 150° C., 180° C., and 200° C., respectively) of rubber toughened formulations prepared from allyl-2-cyanoacrylate/ethyl-2-cyanoacrylate as the mono-functional cyanoacrylate and a multi-functional cyanoacrylate (1,6-hexanediol bis-cyanoacrylate, at progressively greater levels with the open diamond representing 5%, the open triangle representing 10%, the open square representing 12.5%, and the X representing 15%) compared with a control (without the bis-cyanoacrylate, represented by the open circle) on grit blasted mild steel substrates. On the plots, Y is bond strength [N/mm2]. -
FIG. 11 shows in a bar chart format bonding performance in terms of tensile strength after a room temperature cure of 24 hours to various plastic substrates, for Samples E-I. The Y axis is measured in N/mm2. -
FIG. 12 show an X—Y plot of bond strength retention over time (in days) at an elevated temperature of 150° C. of formulations prepared from a mono-functional cyanoacrylate (allyl-2-cyanoacrylate) and a multi-functional cyanoacrylate (1,6-hexanediol bis-cyanoacrylate, at progressively greater levels with the open diamond representing 10%, the open triangle representing 15% and the open square representing 20%) compared with a control (without the bis-cyanoacrylate, represented by the open circle) on grit blasted mild steel substrates. On the plot, Y is bond strength [N/mm2]. -
FIG. 13 shows in a bar chart format bonding performance in terms of tensile strength after a room temperature cure of 24 hours to various plastic substrates, for Samples J-M. The Y axis is measured in N/mm2. - As noted above, this invention is directed to a cyanoacrylate composition, which when cured provides improved heat resistance.
- The cyanoacrylate component includes at least one mono-functional cyanoacrylate monomer which may be chosen with a raft of substituents, such as those represented by H2C═C(CN)—COOR, where R is selected from C1-15 alkyl, alkoxyalkyl, cycloalkyl, alkenyl, aralkyl, aryl, allyl and haloalkyl groups. Desirably, the cyanoacrylate monomer is selected from at least one, desirably at least two, of methyl cyanoacrylate, ethyl-2-cyanoacrylate, propyl cyanoacrylates, butyl cyanoacrylates (such as n-butyl-2-cyanoacrylate), octyl cyanoacrylates, allyl-2-cyanoacrylate, β-methoxyethyl cyanoacrylate and combinations thereof. A particularly desirable mono-functional cyanoacrylate monomer includes allyl-2-cyanoacrylate. A particularly desirable combination of mono-functional cyanoacrylate monomers includes allyl-2-cyanoacrylate together with an alkyl cyanoacrylate, such as ethyl-2-cyanoacrylate.
- The mono-functional cyanoacrylate component should be included in the compositions in an amount within the range of from about 50% to about 99.98% by weight, with the range of about 70% to about 85% by weight, of the total composition being desirable.
- In addition to the mono-functional cyanoacrylate component is a multi-functional cyanoacrylate component. Multi-functional cyanoacrylate components are ordinarily bis-cyanoacrylates, but may be tri-functional, tetra-functional or penta-functional as well.
- Bis-cyanoacrylates are embraced by structure I
- where R in structure I is a linkage selected from (CH2)n, with n being 2, 3, 4, 5, 6, 8, 9, 10, or 12, such as a linear or branched chain alkylene. Bis-cyanoacrylates of this sort may be prepared through a transesterification reaction using an appropriate diol to yield the alkylene center segment for “R”. Desirable examples of these bis-cyanoacrylates include 1,10-decanediol bis-cyanoacrylate, 1,8-octanediol bis-cyanoacrylate, and 1,6-hexane bis-cyanoacrylate. An appropriate synthetic method to yield such bis-cyanoacrylates may be found generally in U.S. Pat. No. 3,975,422 (Buck), U.S. Pat. No. 4,012,402 (Buck), and U.S. Pat. No. 6,096,848 (Gololobov), and International Patent Publication No. WO 2010/091975.
- The multi-functional cyanoacrylate component should be included in the compositions in an amount within the range of from about 5% to about 30% by weight, with the range of about 10% to about 20% by weight, of the total composition being desirable.
- Accelerators may also be included in the inventive cyanoacrylate compositions, such as any one or more selected from calixarenes and oxacalixarenes, silacrowns, crown ethers, cyclodextrins, poly(ethyleneglycol) di(meth)acrylates, ethoxylated hydric compounds and combinations thereof.
- Of the calixarenes and oxacalixarenes, many are known and are reported in the patent literature. See e.g. U.S. Pat. Nos. 4,556,700, 4,622,414, 4,636,539, 4,695,615, 4,718,966, and 4,855,461, the disclosures of each of which are hereby expressly incorporated herein by reference.
- For instance, as regards calixarenes, those within the following structure are useful herein:
- where R1 is alkyl, alkoxy, substituted alkyl or substituted alkoxy; R2 is H or alkyl; and n is 4, 6 or 8.
- One particularly desirable calixarene is tetrabutyl tetra[2-ethoxy-2-oxoethoxy]calix-4-arene.
- A host of crown ethers are known. For instance, examples which may be used herein either individually or in combination, include 15-crown-5, 18-crown-6, dibenzo-18-crown-6, benzo-15-crown-5-dibenzo-24-crown-8, dibenzo-30-crown-10, tribenzo-18-crown-6, asym-dibenzo-22-crown-6, dibenzo-14-crown-4, dicyclohexyl-18-crown-6, dicyclohexyl-24-crown-8, cyclohexyl-12-crown-4, 1,2-decalyl-15-crown-5, 1,2-naphtho-15-crown-5, 3,4,5-naphtyl-16-crown-5, 1,2-methyl-benzo-18-crown-6, 1,2-methylbenzo-5, 6-methylbenzo-18-crown-6, 1,2-t-butyl-18-crown-6, 1,2-vinylbenzo-15-crown-5, 1,2-vinylbenzo-18-crown-6, 1,2-t-butyl-cyclohexyl-18-crown-6, asym-dibenzo-22-crown-6 and 1,2-benzo-1,4-benzo-5-oxygen-20-crown-7. See U.S. Pat. No. 4,837,260 (Sato), the disclosure of which is hereby expressly incorporated herein by reference.
- Of the silacrowns, again many are known, and are reported in the literature.
- Specific examples of silacrown compounds useful in the inventive compositions include:
- dimethylsila-11-crown-4;
- dimethylsila-14-crown-5;
- and dimethylsila-17-crown-6.
- See e.g. U.S. Pat. No. 4,906,317 (Liu), the disclosure of which is hereby expressly incorporated herein by reference.
- Many cyclodextrins may be used in connection with the present invention. For instance, those described and claimed in U.S. Pat. No. 5,312,864 (Wenz), the disclosure of which is hereby expressly incorporated herein by reference, as hydroxyl group derivatives of an α, β or γ-cyclodextrin would be appropriate choices as an accelerator component.
- For instance, poly(ethylene glycol) di(meth)acrylates suitable for use herein include those within the following structure:
- where n is greater than 3, such as within the range of 3 to 12, with n being 9 as particularly desirable. More specific examples include PEG 200 DMA, (where n is about 4) PEG 400 DMA (where n is about 9), PEG 600 DMA (where n is about 14), and PEG 800 DMA (where n is about 19), where the number (e.g., 400) represents the average molecular weight of the glycol portion of the molecule, excluding the two methacrylate groups, expressed as grams/mole (i.e., 400 g/mol). A particularly desirable PEG DMA is PEG 400 DMA.
- And of the ethoxylated hydric compounds (or ethoxylated fatty alcohols that may be employed), appropriate ones may be chosen from those within the following structure:
- where Cm can be a linear or branched alkyl or alkenyl chain, m is an integer between 1 to 30, such as from 5 to 20, n is an integer between 2 to 30, such as from 5 to 15, and R may be H or alkyl, such as C1-6 alkyl.
- When used, the accelerator embraced by the above structures should be included in the compositions in an amount within the range of from about 0.01% to about 10% by weight, with the range of about 0.1 to about 0.5% by weight being desirable, and about 0.4% by weight of the total composition being particularly desirable.
- A stabilizer package is also ordinarily found in cyanoacrylate compositions. The stabilizer package may include one or more free radical stabilizers and anionic stabilizers, each of the identity and amount of which are well known to those of ordinary skill in the art. See e.g. U.S. Pat. Nos. 5,530,037 and 6,607,632, the disclosures of each of which are incorporated herein by reference.
- Other additives may be included in the inventive cyanoacrylate compositions, such as certain acidic materials (like citric acid), thixotropy or gelling agents, thickeners, dyes, and combinations thereof.
- In another aspect of the invention, there is provided a method of bonding together two substrates, which method includes applying to at least one of the substrates a composition as described above, and thereafter mating together the substrates for a time sufficient to permit the adhesive to fixture. For many applications, the substrate should become fixed by the inventive compositions in less than about 150 seconds, and depending on the substrate as little as about 30 seconds.
- In yet another aspect of the invention, there are provided cured products of the so-described compositions.
- In still another aspect of the invention, there is provided a method of preparing the so-described compositions. The method includes providing a mono-functional cyanoacrylate component, and combining therewith a multi-functional cyanoacrylate component.
- The invention will be further illustrated by the examples which follow.
- Initially, a series of bis-cyanoacrylates are synthesized, consistent with the procedure set forth on page 14 of International Patent Publication No. WO 2010/091975. Those bis-cyanoacrylates are: 1,6-hexanediol bis-cyanoacrylate, 1,8-octanediol bis-cyanoacrylate and 1,10-decanediol bis-cyanoacrylate.
- Cyanoacrylate compositions are prepared from a mono-functional cyanoacrylate component and a multi-functional cyanoacrylate component. In one sample, the mono-functional cyanoacrylate component is chosen to be allyl-2-cyanoacrylate and the multi-functional cyanoacrylate component is chosen to be 1,6-hexanediol bis-cyanoacrylate, a synthesis for which is described in the preceding paragraph.
- In the table below, four samples (A-D) are prepared with the identified constituents in the noted amounts. In the Examples, “Mono CA” refers to mono-functional cyanoacrylate or a compound bearing a single cyanoacrylate group and “Multi CA” refers to multi-functional cyanoacrylate or a compound bearing more than one cyanoacrylate functional group.
-
Constituents Sample/Amt. (wt %) Type Identity A B C D Mono CA Allyl CA 99.9 94.9 89.9 84.9 Multi CA Hex Diol — 5 10 15 Bis-CA Accelerator 18 Crown 60.1 0.1 0.1 0.1 Stabilizer BF 3 5 ppm 5 ppm 5 ppm 5 ppm - Each of Samples A-D is applied to grit blasted mild steel lap shears, and bonded assemblies prepared for thermal performance evaluation. Initially, a set of lap shear assemblies are aged at an elevated temperature of 120° C. Then the exposure temperatures are increased to 150° C., 180° C. and 200° C. Reference to
FIGS. 3-6 shows that the use of a multi-functional cyanoacrylate, such as 1,6-hexanediol bis-cyanoacrylate, aids in minimizing the dip in allyl-2-cyanoacrylate compositions. - Next, the mono-functional cyanoacrylate component is chosen to be the combination of allyl-2-cyanoacrylate and ethyl-2-cyanoacrylate, and the multi-functional cyanoacrylate component was chosen to be 1,6-hexanediol bis-cyanoacrylate.
-
Sample/Amt. Constituents (wt %) Type Identity E F G H I Mono CA ECA 44.95 42.45 39.95 38.70 37.45 Allyl CA 44.95 42.45 39.95 38.70 37.45 Multi CA Hex Diol 0 5 10 12.5 15 Bis-CA Accelerator 18 Crown 0.1 0.1 0.1 0.1 0.1 6 Stabilizer BF 3 10 ppm 10 ppm 10 ppm 10 ppm 10 ppm Rubber VAMAC 10 10 10 10 10 Toughener VCS 5500 - In the table above, five samples (E-I) are prepared, each with a VAMAC-branded elastomer as a rubber toughener.
- Each of Samples E-I is applied to grit blasted mild steel lap shears, and bonded assemblies prepared for thermal performance evaluation. Initially, a set of lap shear assemblies are aged at an elevated temperature of 120° C. Then the exposure temperatures are increased to 150° C., 180° C. and 200° C. Reference to
FIGS. 7-10 shows that the use of a multi-functional cyanoacrylate, such as 1,6-hexanediol bis-cyanoacrylate, aids in minimizing the dip in allyl-2-cyanoacrylate/ethyl-2-cyanoacrylate compositions, even when toughened, particularly with extended heat ageing even at temperatures of 200° C. - In addition, other performance evaluations, such as bonding to plastic substrates, were considered. As shown in the table below and with reference to
FIG. 11 , when applied to substrates constructed of polycarbonate (“PC”), polymethylmethacrylate (“PMMA”) and acrylonitrile:butadiene:styrene (“ABS”), Samples E-I show the following performance in terms of tensile strength [N/mm2] after a room temperature cure of 24 hours: -
Sample Substrate E F G H I Polycarbonate 3.91 3.09 1.72 4.27 3.69 Polymethylmethacrylate 5.02 3.41 4.15 7.54 3.69 Acrylonitrile:butadiene:styrene 7.52 7.98 8.61 8.00 8.63 - In the table below, four samples (J-M) are prepared, each with a PMMA elastomer as a thickener.
-
Constituents Sample/Amt. (wt %) Type Identity J K L M Mono CA ECA 46.7 41.7 39.2 36.7 Allyl CA 46.7 41.7 39.2 36.7 Multi CA Hex Diol 0 10 15 20 Bis-CA Accelerator 18 Crown 60.1 0.1 0.1 0.1 Stabilizer BF3 7 ppm 7 ppm 7 ppm 7 ppm Thickener PMMA 6.5 6.5 6.5 6.5 - Each of Samples J-M is applied to grit blasted mild steel lap shears, and bonded assemblies prepared for thermal performance evaluation. A set of lap shear assemblies are aged at an elevated temperature of 150° C. Reference to
FIG. 12 shows that the use of a multi-functional cyanoacrylate, such as 1,6-hexanediol bis-cyanoacrylate, aids in minimizing the dip in allyl-2-cyanoacrylate/ethyl-2-cyanoacrylate compositions, even when thickened with a PMMA. - Next, the extent to which Samples J-M bonded together plastic substrates is evaluated. As shown in the table below and with reference to
FIG. 13 , when applied to substrates constructed of PC, PMMA and ABS, Samples J-M show the following performance in terms of tensile strength [N/mm2] after a room temperature cure of 24 hours: -
Sample Substrate J K L M Polycarbonate 7.05 6.43 4.60 4.31 Polymethylmethacrylate 6.36 4.68 4.17 3.32 Acrylonitrile:butadiene:styrene 8.60 8.65 9.11 8.05
Claims (14)
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| US15/582,803 US20170233618A1 (en) | 2011-09-06 | 2017-05-01 | Cyanoacrylate compositions |
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|---|---|---|---|
| US13/226,184 US9657120B1 (en) | 2011-09-06 | 2011-09-06 | Cyanoacrylate compositions |
| US15/582,803 US20170233618A1 (en) | 2011-09-06 | 2017-05-01 | Cyanoacrylate compositions |
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| US13/226,184 Division US9657120B1 (en) | 2011-09-06 | 2011-09-06 | Cyanoacrylate compositions |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021260160A1 (en) | 2020-06-26 | 2021-12-30 | Henkel IP & Holding GmbH | Cyanoacrylate compositions |
| US11299652B2 (en) * | 2017-10-27 | 2022-04-12 | Henkel Ag & Co. Kgaa | Cyanoacrylate compositions |
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| US9657120B1 (en) * | 2011-09-06 | 2017-05-23 | Henkel IP & Holding GmbH | Cyanoacrylate compositions |
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| US6096848A (en) * | 1994-06-06 | 2000-08-01 | Henkel Kommanditgesellschaft Auf Aktien | Process for the production of biscyanoacrylates |
| US20040131827A1 (en) * | 2003-01-06 | 2004-07-08 | Loctite (R&D) Limited | Toughened cyanoacrylate compositions |
| US9657120B1 (en) * | 2011-09-06 | 2017-05-23 | Henkel IP & Holding GmbH | Cyanoacrylate compositions |
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| US4041063A (en) * | 1975-11-18 | 1977-08-09 | Johnson & Johnson | Modified cyanoacrylate monomers and methods of preparation |
| US4196271A (en) | 1975-12-24 | 1980-04-01 | Toagosei Chemical Industry Co., Ltd. | Adhesive composition |
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