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US20160109170A1 - Refrigeration circuit - Google Patents

Refrigeration circuit Download PDF

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Publication number
US20160109170A1
US20160109170A1 US14/893,290 US201314893290A US2016109170A1 US 20160109170 A1 US20160109170 A1 US 20160109170A1 US 201314893290 A US201314893290 A US 201314893290A US 2016109170 A1 US2016109170 A1 US 2016109170A1
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US
United States
Prior art keywords
refrigerant
condenser
subcooling
refrigeration circuit
outlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/893,290
Inventor
Rainer Schrey
Joerg Kurzay
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Carrier Kaeltetechnik Deutschland GmbH
Carrier Corp
Original Assignee
Carrier Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Carrier Corp filed Critical Carrier Corp
Publication of US20160109170A1 publication Critical patent/US20160109170A1/en
Assigned to CARRIER KALTETECHNIK DEUTSCHLAND GMBH reassignment CARRIER KALTETECHNIK DEUTSCHLAND GMBH ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: KURZAY, Joerg, SCHREY, RAINER
Assigned to CARRIER CORPORATION reassignment CARRIER CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CARRIER KALTETECHNIK DEUTSCHLAND GMBH
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/005Arrangement or mounting of control or safety devices of safety devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B40/00Subcoolers, desuperheaters or superheaters
    • F25B40/02Subcoolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2339/00Details of evaporators; Details of condensers
    • F25B2339/04Details of condensers
    • F25B2339/044Condensers with an integrated receiver
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/19Calculation of parameters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00Problems to be solved
    • F25B2500/22Preventing, detecting or repairing leaks of refrigeration fluids
    • F25B2500/222Detecting refrigerant leaks
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2106Temperatures of fresh outdoor air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2115Temperatures of a compressor or the drive means therefor
    • F25B2700/21151Temperatures of a compressor or the drive means therefor at the suction side of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2115Temperatures of a compressor or the drive means therefor
    • F25B2700/21152Temperatures of a compressor or the drive means therefor at the discharge side of the compressor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2116Temperatures of a condenser
    • F25B2700/21163Temperatures of a condenser of the refrigerant at the outlet of the condenser
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21Temperatures
    • F25B2700/2117Temperatures of an evaporator
    • F25B2700/21174Temperatures of an evaporator of the refrigerant at the inlet of the evaporator

Definitions

  • the invention relates to a refrigeration circuit, and in particular a refrigeration circuit comprising means for leak detection.
  • Refrigeration circuits comprising in the direction of flow of a circulating refrigerant a compressor unit for compressing the refrigerant, at least one condenser and at least one evaporator having a expansion device connected upstream thereof are well known in the art.
  • a refrigerant receiver (or buffer) is provided.
  • Said refrigerant receiver stores excessive liquid refrigerant which is currently not needed for optimum operation of the system, and releases liquid refrigerant back to the system if more refrigerant is needed or if the system has lost refrigerant due to a leak.
  • Said receiver typically is equipped with a device, e.g. a liquid level sensor, for detecting the level of liquid stored within the receiver.
  • the liquid level sensor In case of refrigerant being lost due to leakage, the liquid level sensor provides an alarm signal as soon as the level of refrigerant stored within the receiver falls below the predetermined minimum liquid level.
  • the system usually comprises an amount of refrigerant which is considerably larger than the amount of refrigerant which is needed under most operation conditions, the system may lose a large amount of refrigerant before the predetermined minimum refrigerant level is reached and the alarm is set off.
  • a refrigeration circuit comprises in the direction of flow of a circulating refrigerant: a compressor unit for compressing the refrigerant; a condenser; and at least one evaporator having an expansion device connected upstream thereof; the refrigeration circuit further comprising a subcooling temperature sensor located at an outlet of the condenser for measuring the temperature of refrigerant leaving the condenser; a control unit functionally connected to the subcooling temperature sensor and configured for detecting a leak in the refrigeration circuit based on the refrigerant temperature measured by the subcooling temperature sensor, wherein the condenser comprises a liquefying portion configured for at least partially liquefying the refrigerant and a subsequent subcooling portion configured for subcooling and storing liquefied refrigerant; wherein the outlet of the condenser, particularly the outlet of the subcooling portion, is connected to the expansion device of the at least one evaporator through a receiver-free connection line.
  • the subcooling portion is connected either directly to the liquefying portion, i.e. without an additional device arranged between the liquefying portion and the subcooling portion, or only by means of a gas-liquid-separator as it will be described in detail with reference to FIG. 3 .
  • a method for detecting a leak in a refrigeration circuit comprises the steps of compressing the refrigerant; at least partially liquefying the refrigerant in a liquefying portion of a condenser; flowing the at least partially liquefied refrigerant from the liquefying portion to a subsequent subcooling portion of the condenser; subcooling the refrigerant in the subcooling portion of the condenser; leading the refrigerant from the outlet of the condenser, particularly the outlet of the subcooling portion, to an expansion device of at least one evaporator in a direct, receiver-free manner, and evaporating the refrigerant; the method further comprising the steps of measuring the temperature of the liquid refrigerant leaving the subcooling portion of the condenser; and detecting a leak in the refrigeration circuit based on the liquid temperature measured by the subcooling temperature sensor.
  • the at least partially liquefied refrigerant is lead to the liquefying portion either directly, i.e. without an additional device arranged between the liquefying portion and the subcooling portion, or by means of a gas-liquid-separator separating the gaseous portion from the liquid portion as it will be described in detail with reference to FIG. 3 .
  • FIG. 1 shows a schematic view of a refrigeration circuit according to a first exemplary embodiment of the invention.
  • FIG. 2 shows a schematic view of a refrigeration circuit according to a second exemplary embodiment of the invention.
  • FIG. 3 shows a schematic view of a refrigeration circuit according to a third exemplary embodiment of the invention.
  • FIG. 1 shows a schematic view of a refrigeration circuit 1 a according to a first exemplary embodiment of the invention.
  • the refrigeration circuit 1 a comprises in the direction of flow of a circulating refrigerant, which is indicated by arrow A, a compressor unit comprising at least one compressor 2 for compressing the refrigerant; at least one condenser 4 and at least one evaporator 10 having a corresponding expansion device 8 connected upstream thereof.
  • the at least one condenser 4 comprises an upstream-side liquefying portion 4 a fluidly connected to an outlet of the compressor 2 and configured for at least partially liquefying the refrigerant supplied by the compressor 2 , and a subsequent downstream-side subcooling portion 4 b , which is configured for subcooling and storing the refrigerant, which has been liquefied by the liquefying portion 4 a of the condenser 4 .
  • An outlet of the liquefying portion 4 a is connected directly to the liquefying portion 4 b , i.e.
  • the liquefying portion 4 a and the subcooling portion 4 b are either formed integrally with each other and/or are connected by means of a receiver-free connection line, so that the refrigerant, which has been liquefied within the liquefying portion 4 a flows directly from the liquefying portion 4 a into the subcooling portion 4 b .
  • the outlet of the condenser 4 in particular the outlet of the subcooling portion 4 b , is fluidly connected to the expansion device 8 of the at least one evaporator 10 by means of a receiver-free connection line 7 , so that the liquefied and subcooled refrigerant flows directly, i.e. without passing a receiver, from the subcooling portion 4 b into the expansion device 8 without passing another device, in particular without passing a receiver.
  • the subcooling portion 4 b of the condenser 4 is not only configured for subcooling the liquefied refrigerant, but also for storing any excessive liquid refrigerant, which is not needed for the operation of the refrigeration circuit 1 a under the current ambient conditions in order to fulfill the actual cooling demands. As a result, contrary to the prior art, there is no need to provide an additional receiver for storing the excessive refrigerant.
  • a subcooling temperature sensor 6 is provided a the outlet of the subcooling portion 4 b of the condenser 4 in order to measure the temperature of the liquefied and subcooled refrigerant leaving the condenser 4 .
  • An expansion device 8 for expanding the liquefied and subcooled refrigerant is provided downstream of the subcooling temperature sensor 6 .
  • the expanded refrigerant leaving the expansion device 8 is delivered to at least one evaporator 10 fluidly connected between an outlet of the expansion device 8 and an inlet of the at least one compressor 2 .
  • the refrigerant is evaporated thereby providing the desired cooling capacity of the refrigeration circuit 1 a.
  • FIG. 1 only a single compressor 2 , a single condenser 4 , a single expansion device 8 and a single evaporator 10 are respectively shown; the skilled person, however, will easily understand that a plurality of each of said devices 2 , 4 , 8 , 10 may be provided if necessary or desired.
  • a plurality of evaporators 10 respectively comprising an associated expansion device 8 may be provided in order to provide a plurality of heat sinks, which are e.g. installed in a number of refrigerated goods presentation furnitures provided in a supermarket.
  • the subcooling temperature sensor 6 is functionally, e.g. electrically, connected to a control unit 12 , which is configured for operating as leakage detection system by monitoring the temperature signal provided by the subcooling temperature sensor 6 .
  • the control unit 12 may be configured to compare the actual temperature signal provided by the subcooling temperature sensor 6 with a predetermined temperature, which is calculated and/or stored by means of a calculation and/or storage unit 14 provided within the control unit 12 .
  • control unit 12 If the control unit 12 detects a leakage of refrigerant from the refrigeration circuit 1 a , it sets off an alarm, e.g. an optical and/or an acoustical alarm, by means of at least one appropriate alarm device 16 , 18 functionally connected to the control unit 12 . Additionally or alternatively, the control unit 12 may stop the operation of the compressor(s) 2 , in order to avoid a further loss of refrigerant. Alternatively, the compressor(s) 2 may be operated at reduced speed in order to provide at least partial refrigeration capacity without loosing to much refrigerant.
  • an alarm e.g. an optical and/or an acoustical alarm
  • the calculation and/or storage unit 14 may calculate the predetermined temperature or select the predetermined temperature to be compared with the measured temperature from a plurality of stored values based on temperatures measured by at least on additional temperature sensor 20 , 22 , 24 , 26 including e.g. an ambient air temperature sensor 20 and/or refrigerant temperature sensors 22 , 24 , 26 which are provided at further positions of the refrigeration circuit 1 a for measuring the temperature of the refrigerant circulating within the refrigeration circuit 1 a.
  • additional temperature sensor 20 , 22 , 24 , 26 including e.g. an ambient air temperature sensor 20 and/or refrigerant temperature sensors 22 , 24 , 26 which are provided at further positions of the refrigeration circuit 1 a for measuring the temperature of the refrigerant circulating within the refrigeration circuit 1 a.
  • the calculation and/or selection of the predetermined temperature may also be based on an external value, e.g. a desired cooling capacity, which has been input by an operator by means of an input device 28 connected to the control unit 12 .
  • Performing a number of test calculations may even allow to determine the amount of refrigerant lost by comparing the expected (calculated) and the actually measured subcooling temperatures T sub .
  • FIG. 2 shows a schematic view of a refrigeration circuit 1 b according to a second exemplary embodiment of the invention.
  • the refrigeration circuit 1 b according to the second embodiment comprises basically the same components as the refrigeration circuit 1 a of the first embodiment, namely in the direction of flow of a circulating refrigerant, as indicated by arrow A, a compressor unit comprising at least one compressor 2 for compressing the refrigerant; a condenser 4 and at least one evaporator 10 a , 10 b having a corresponding expansion device 8 a , 8 b connected upstream thereof.
  • the components of the refrigeration circuit 1 b according to the second embodiment which are identical to the corresponding components of the refrigeration circuit 1 a according to the first embodiment shown in FIG. 1 are denoted by the same reference signs and will not be discussed in detail again.
  • the refrigeration circuit 1 b according to a second exemplary embodiment of the invention comprises two or more evaporators 10 a , 10 b having a respective expansion device 8 a , 8 b connected upstream of each of the evaporators 10 a , 10 b , wherein the outlet of the condenser 4 , in particular the outlet of the subcooling portion 4 b , is connected to the respective expansion devices 8 a , 8 b of the two or more evaporators 10 a , 10 b by a receiver-free connection line 7 branching into receiver-free branch lines 9 a , 9 b connecting with the respective expansion devices 8 a , 8 b.
  • Refrigerant temperature sensors 22 , 23 may be arranged at each of the conduits connecting the expansion devices 8 a , 8 b to the respectively associated evaporator 10 a , 10 b.
  • Each of the expansion devices 8 a , 8 b may be provided as a switchable expansion device 8 a , 8 b , which is switchable between an open state, in which it expands the refrigerant circulating within the refrigeration circuit 1 b , and a closed state, in which it blocks the flow of refrigerant through the associated evaporator 10 a , 10 b allowing to selectively activate and deactivate the operation of each of the evaporators 10 a , 10 b.
  • the degree of expansion provided by the expansion devices 8 a , 8 b may be adjustable.
  • FIG. 3 shows a schematic view of a refrigeration circuit 1 c according to a third exemplary embodiment of the invention.
  • the refrigeration circuit 1 c according to the third embodiment comprises basically the same components as the refrigeration circuit 1 a of the first embodiment, namely in the direction of flow of a circulating refrigerant, as indicated by arrow A, a compressor unit comprising a compressor 2 for compressing the refrigerant; a condenser 40 and an evaporator 10 having a corresponding expansion device 8 connected upstream thereof.
  • the components of the refrigeration circuit 1 c according to the third embodiment which are identical to the corresponding components of the refrigeration circuit 1 a according to the first embodiment shown in FIG. 1 are denoted by the same reference signs and will not be discussed in detail again.
  • the condenser 40 according to the third embodiment differs from the condenser 4 of the first embodiment in that a gas-liquid separator 42 is provided between the liquefying portion 40 a and the subsequent subcooling portion 40 b of the condenser 40 .
  • the gas-liquid separator 42 is configured for separating a gas portion from a liquid portion of a gas-liquid-mixture, which leaves the liquefying portion 40 a of the condenser 40 in case the condensing capacity of the liquefying portion 40 a is not sufficient for condensing all gaseous refrigerant delivered from the compressor 2 to the liquefying portion 40 a of the condenser 40 .
  • the liquid portion of the gas-liquid-mixture is delivered to the subcooling portion 40 b of the condenser 40 for subcooling and storage, as in the first embodiment shown in FIG.
  • the separated gas portion of the gas-liquid-mixture is delivered by means of a gas-return-line 44 back to the entry of the liquefying portion 40 a in order to pass the liquefying portion 40 a again for being liquefied as well.
  • a refrigeration circuit 1 c according to the third embodiment only liquefied refrigerant is delivered to the subcooling portion 40 b of the condenser 40 which increases the efficiency of the subcooling portion 40 b .
  • This enhances the efficiency of the refrigeration circuit 1 c as in a refrigeration circuit 1 b according to the third embodiment no gaseous refrigerant exits the condenser 40 and enters into the at least one expansion device 8 .
  • a refrigeration circuit comprises in the direction of flow of a circulating refrigerant a compressor unit for compressing the refrigerant, at least one condenser, and at least one evaporator having an expansion device connected upstream thereof.
  • the condenser comprises a liquefying portion configured for at least partially liquefying the refrigerant and a subsequent subcooling portion, which is configured for subcooling and storing the liquefied refrigerant.
  • the outlet of the liquefying portion is connected to the subcooling portion by means of a receiver-free connection line, so that the liquefied refrigerant flows directly, i.e. without passing a receiver, from the liquefying portion into the subcooling portion.
  • the outlet of the condenser in particular the outlet of the subcooling portion, is connected to the expansion device of the at least one evaporator by means of a direct, in particular receiver-free, connection line so that the liquefied and subcooled refrigerant exiting the condenser flows from the subcooling portion into the expansion device without passing another device, in particular without passing a receiver.
  • a method for detecting a leak in a refrigeration circuit comprises the steps of compressing the refrigerant; at least partially liquefying the refrigerant in a liquefying portion of a condenser; leading the at least partially liquefied refrigerant from the liquefying portion to an immediately subsequent subcooling portion of the condenser; subcooling the refrigerant in the subcooling portion of the condenser; leading the refrigerant from the outlet of the condenser, particularly the outlet of the subcooling portion, to an expansion device of at least one evaporator in a direct, i.e. receiver-free, manner, and evaporating the refrigerant.
  • the method further comprises the steps of measuring the temperature of the liquid refrigerant leaving the subcooling portion of the condenser and detecting a leak in the refrigeration circuit based on the liquid temperature measured by the subcooling temperature sensor.
  • the refrigeration circuit further comprises a subcooling temperature sensor, which is located at an outlet of the condenser and which is configured for measuring the temperature of refrigerant leaving the subcooling portion of the condenser, and a control unit, which is functionally connected to the temperature sensor and configured for detecting a leak in the refrigeration circuit based on the refrigerant temperature measured by the temperature sensor.
  • measuring and monitoring the temperature of the liquefied refrigerant leaving the condenser and in particular leaving the subcooling portion of the condenser allows to detect even a small loss of refrigerant from the refrigeration circuit with high reliability and accuracy.
  • any leakage of refrigerant may be reliably detected at an early stage of leakage even if a large amount of refrigerant is still present in the circuit, and the loss of a large amount of refrigerant can be avoided.
  • the refrigeration circuit does not comprise a receiver, the costs and the space for providing such a receiver are saved.
  • the refrigeration circuit may be produced and operated at low costs and occupies only little space.
  • control unit comprises a comparison unit which is configured for comparing the temperatures measured by the subcooling temperature sensor to at least one predetermined value. Comparing the temperatures measured by the subcooling temperature sensor to at least one predetermined value allows an easy and reliable leak detection, as in case a leakage occurs, the subcooling temperature will considerably change and deviate from the predetermined value(s).
  • control unit comprises a calculation unit which is configured for calculating the predetermined value(s). Providing such a calculation unit allows to calculate the predetermined value(s) based on the actual ambient and operating conditions of the refrigeration circuit. It therefore allows to flexibly adjust the predetermined value to said ambient and operating conditions.
  • control unit further comprises a storing unit, which is configured for storing at least one predetermined value, which has been calculated before and/or which has been entered from an external source into the storing unit.
  • a storing unit which is configured for storing at least one predetermined value, which has been calculated before and/or which has been entered from an external source into the storing unit.
  • the refrigeration circuit comprises at least one additional temperature sensor, which is functionally connected to the control unit, and the control unit is configured for calculating the predetermined value and/or selecting the predetermined value from a plurality of stored predetermined values by using the temperature value measured by the at least one of the additional temperature sensors.
  • the at least one additional temperature sensors may be one of an ambient air temperature sensor or a temperature sensor which is configured for measuring the temperature of the circulating refrigerant at a different position of the refrigeration circuit. This allows to adjust the predetermined value to the actual ambient temperature and/or to the temperature(s) of the refrigerant circulating within the refrigeration circuit.
  • control unit is configured to stop the operation of the at least one compressor and/or to set off an alarm signal after detecting a leakage of the refrigeration circuit in order to avoid a further loss of refrigerant.
  • a gas-liquid-separator is arranged between the liquefying portion and the subcooling portion of the condenser, an inlet of the gas-liquid-separator being fluidly connected to an outlet of the liquefying portion of the condenser, a gas outlet of the gas-liquid-separator being fluidly connected to an inlet of the liquefying portion of the condenser, and a liquid outlet of the gas-liquid-separator being fluidly connected to an inlet of the subcooling portion of the condenser for delivering the gas-phase to the inlet of the liquefying portion to be liquefied.
  • Such a gas-liquid-separator allows to separate a gas portion and a liquid portion from a gas-liquid-mixture leaving the liquefying portion of the condenser. Delivering only liquid refrigerant to the subcooling portion enhances its efficiency and the efficiency of refrigeration circuit.
  • two or more evaporators having a respective expansion device connected upstream thereof are provided.
  • the outlet of the condenser, particularly the outlet of the subcooling portion is connected to the respective expansion devices of the two or more evaporators by a receiver-free connection line branching into receiver-free branch lines connecting to the respective expansion devices.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Compression-Type Refrigeration Machines With Reversible Cycles (AREA)
  • Devices That Are Associated With Refrigeration Equipment (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

A refrigeration circuit (1 a) comprises in the direction of flow of a circulating refrigerant a compressor unit (2) for compressing the refrigerant, a condenser (4), and at least one evaporator (10) having an expansion device (6) connected upstream thereof. The refrigeration circuit (1 a) further comprises a subcooling temperature sensor (6) located at an outlet of the condenser (4) for measuring the temperature of refrigerant leaving the condenser (4), a control unit (12) functionally connected to the subcooling temperature sensor (6) and configured for detecting a leak in the refrigeration circuit (1 a) based on the refrigerant temperature measured by the subcooling temperature sensor (6). The condenser (4) comprises a liquefying portion (4 a) configured for at least partially liquefying the refrigerant and a subsequent subcooling portion (4 b) configured for subcooling and storing liquefied refrigerant, and the outlet of the condenser (4), particularly the outlet of the subcooling portion (4 b), is connected to the expansion device (8) of the at least one evaporator (10) through a receiver-free connection line (7).

Description

  • The invention relates to a refrigeration circuit, and in particular a refrigeration circuit comprising means for leak detection.
  • Refrigeration circuits comprising in the direction of flow of a circulating refrigerant a compressor unit for compressing the refrigerant, at least one condenser and at least one evaporator having a expansion device connected upstream thereof are well known in the art.
  • For allowing efficient operation of the refrigeration circuit an optimum refrigerant charge is needed. This optimum charge varies with ambient conditions as e.g. the ambient temperature, and the cooling capacity, e.g. the number of cooling cabinets/coldrooms, to be supplied. To secure the respective optimum charge under all possible ambient conditions, typically a refrigerant receiver (or buffer) is provided. Said refrigerant receiver stores excessive liquid refrigerant which is currently not needed for optimum operation of the system, and releases liquid refrigerant back to the system if more refrigerant is needed or if the system has lost refrigerant due to a leak. Said receiver typically is equipped with a device, e.g. a liquid level sensor, for detecting the level of liquid stored within the receiver. In case of refrigerant being lost due to leakage, the liquid level sensor provides an alarm signal as soon as the level of refrigerant stored within the receiver falls below the predetermined minimum liquid level. However, since the system usually comprises an amount of refrigerant which is considerably larger than the amount of refrigerant which is needed under most operation conditions, the system may lose a large amount of refrigerant before the predetermined minimum refrigerant level is reached and the alarm is set off.
  • It therefore would be beneficial to provide a refrigeration circuit comprising improved leak detection means allowing to detect even small leaks of the refrigeration circuit at an early stage of the leakage.
  • It further would be beneficial to provide a refrigeration circuit which may be produced and operated at low costs and which does occupy only little space.
  • A refrigeration circuit according to exemplary embodiments of the invention comprises in the direction of flow of a circulating refrigerant: a compressor unit for compressing the refrigerant; a condenser; and at least one evaporator having an expansion device connected upstream thereof; the refrigeration circuit further comprising a subcooling temperature sensor located at an outlet of the condenser for measuring the temperature of refrigerant leaving the condenser; a control unit functionally connected to the subcooling temperature sensor and configured for detecting a leak in the refrigeration circuit based on the refrigerant temperature measured by the subcooling temperature sensor, wherein the condenser comprises a liquefying portion configured for at least partially liquefying the refrigerant and a subsequent subcooling portion configured for subcooling and storing liquefied refrigerant; wherein the outlet of the condenser, particularly the outlet of the subcooling portion, is connected to the expansion device of the at least one evaporator through a receiver-free connection line. The subcooling portion is connected either directly to the liquefying portion, i.e. without an additional device arranged between the liquefying portion and the subcooling portion, or only by means of a gas-liquid-separator as it will be described in detail with reference to FIG. 3.
  • A method for detecting a leak in a refrigeration circuit according to further exemplary embodiments of the invention comprises the steps of compressing the refrigerant; at least partially liquefying the refrigerant in a liquefying portion of a condenser; flowing the at least partially liquefied refrigerant from the liquefying portion to a subsequent subcooling portion of the condenser; subcooling the refrigerant in the subcooling portion of the condenser; leading the refrigerant from the outlet of the condenser, particularly the outlet of the subcooling portion, to an expansion device of at least one evaporator in a direct, receiver-free manner, and evaporating the refrigerant; the method further comprising the steps of measuring the temperature of the liquid refrigerant leaving the subcooling portion of the condenser; and detecting a leak in the refrigeration circuit based on the liquid temperature measured by the subcooling temperature sensor. The at least partially liquefied refrigerant is lead to the liquefying portion either directly, i.e. without an additional device arranged between the liquefying portion and the subcooling portion, or by means of a gas-liquid-separator separating the gaseous portion from the liquid portion as it will be described in detail with reference to FIG. 3.
  • Exemplary embodiments of the invention are described in detail below with reference to the figures, wherein:
  • FIG. 1 shows a schematic view of a refrigeration circuit according to a first exemplary embodiment of the invention.
  • FIG. 2 shows a schematic view of a refrigeration circuit according to a second exemplary embodiment of the invention.
  • FIG. 3 shows a schematic view of a refrigeration circuit according to a third exemplary embodiment of the invention.
  • FIG. 1 shows a schematic view of a refrigeration circuit 1 a according to a first exemplary embodiment of the invention.
  • The refrigeration circuit 1 a comprises in the direction of flow of a circulating refrigerant, which is indicated by arrow A, a compressor unit comprising at least one compressor 2 for compressing the refrigerant; at least one condenser 4 and at least one evaporator 10 having a corresponding expansion device 8 connected upstream thereof.
  • The at least one condenser 4 comprises an upstream-side liquefying portion 4 a fluidly connected to an outlet of the compressor 2 and configured for at least partially liquefying the refrigerant supplied by the compressor 2, and a subsequent downstream-side subcooling portion 4 b, which is configured for subcooling and storing the refrigerant, which has been liquefied by the liquefying portion 4 a of the condenser 4. An outlet of the liquefying portion 4 a is connected directly to the liquefying portion 4 b, i.e. the liquefying portion 4 a and the subcooling portion 4 b are either formed integrally with each other and/or are connected by means of a receiver-free connection line, so that the refrigerant, which has been liquefied within the liquefying portion 4 a flows directly from the liquefying portion 4 a into the subcooling portion 4 b. The outlet of the condenser 4, in particular the outlet of the subcooling portion 4 b, is fluidly connected to the expansion device 8 of the at least one evaporator 10 by means of a receiver-free connection line 7, so that the liquefied and subcooled refrigerant flows directly, i.e. without passing a receiver, from the subcooling portion 4 b into the expansion device 8 without passing another device, in particular without passing a receiver.
  • The subcooling portion 4 b of the condenser 4 is not only configured for subcooling the liquefied refrigerant, but also for storing any excessive liquid refrigerant, which is not needed for the operation of the refrigeration circuit 1 a under the current ambient conditions in order to fulfill the actual cooling demands. As a result, contrary to the prior art, there is no need to provide an additional receiver for storing the excessive refrigerant.
  • A subcooling temperature sensor 6 is provided a the outlet of the subcooling portion 4 b of the condenser 4 in order to measure the temperature of the liquefied and subcooled refrigerant leaving the condenser 4.
  • An expansion device 8 for expanding the liquefied and subcooled refrigerant is provided downstream of the subcooling temperature sensor 6. The expanded refrigerant leaving the expansion device 8 is delivered to at least one evaporator 10 fluidly connected between an outlet of the expansion device 8 and an inlet of the at least one compressor 2. In said at least one evaporator 10 the refrigerant is evaporated thereby providing the desired cooling capacity of the refrigeration circuit 1 a.
  • In the exemplary embodiment shown in FIG. 1, only a single compressor 2, a single condenser 4, a single expansion device 8 and a single evaporator 10 are respectively shown; the skilled person, however, will easily understand that a plurality of each of said devices 2, 4, 8, 10 may be provided if necessary or desired. E.g. a plurality of evaporators 10 respectively comprising an associated expansion device 8 may be provided in order to provide a plurality of heat sinks, which are e.g. installed in a number of refrigerated goods presentation furnitures provided in a supermarket.
  • The subcooling temperature sensor 6 is functionally, e.g. electrically, connected to a control unit 12, which is configured for operating as leakage detection system by monitoring the temperature signal provided by the subcooling temperature sensor 6. In particular, the control unit 12 may be configured to compare the actual temperature signal provided by the subcooling temperature sensor 6 with a predetermined temperature, which is calculated and/or stored by means of a calculation and/or storage unit 14 provided within the control unit 12.
  • If the control unit 12 detects a leakage of refrigerant from the refrigeration circuit 1 a, it sets off an alarm, e.g. an optical and/or an acoustical alarm, by means of at least one appropriate alarm device 16, 18 functionally connected to the control unit 12. Additionally or alternatively, the control unit 12 may stop the operation of the compressor(s) 2, in order to avoid a further loss of refrigerant. Alternatively, the compressor(s) 2 may be operated at reduced speed in order to provide at least partial refrigeration capacity without loosing to much refrigerant.
  • The calculation and/or storage unit 14 may calculate the predetermined temperature or select the predetermined temperature to be compared with the measured temperature from a plurality of stored values based on temperatures measured by at least on additional temperature sensor 20, 22, 24, 26 including e.g. an ambient air temperature sensor 20 and/or refrigerant temperature sensors 22, 24, 26 which are provided at further positions of the refrigeration circuit 1 a for measuring the temperature of the refrigerant circulating within the refrigeration circuit 1 a.
  • The calculation and/or selection of the predetermined temperature may also be based on an external value, e.g. a desired cooling capacity, which has been input by an operator by means of an input device 28 connected to the control unit 12.
  • Example calculations for a refrigeration circuit, in which the evaporating temperature, the superheating at the evaporator 10 and the cooling capacity have been kept constant, have been carried out:
  • Evaporating Temperature −10° C.
    Superheat Evaporator 10 K
    Cooling Capacity 100 kW
  • In a first step, the influence of ambient temperature on the subcooling with constant refrigerant charge has been examined:
  • 1. Initial charge:
  • Input:
    Refrigerant Charge 23.4 kg
    Ambient temperature Tamb 35° C.
    Output:
    Subcooling temperature Tsub 3 K
  • 2. Change of Ambient Temperature:
  • Input:
    Refrigerant Charge 23.4 kg
    Ambient temperature Tamb 25° C.
    Output:
    Subcooling temperature Tsub 4.7 K
  • I.e. a decrease of the ambient temperature Tamb of ΔTamb=−10° C. results in an increase of the subcooling temperature Tsub measured by the temperature sensor 6 of ΔTsub=+1.7 K (from 3 K to 4.7 K).
  • In a second step, the influence of charge loss on the subcooling temperature at constant ambient temperature as been evaluated:
  • 1. Initial charge
  • Input:
    Ambient temperature Tamb 25° C.
    Refrigerant Charge 23.4 kg
    Output:
    Subcooling Tsub 4.7 K
  • 2. Loss of charge of 5% (=1.17 kg)
  • Input:
    Ambient temperature Tamb 25° C.
    Refrigerant Charge 22.21 kg
    Output:
    Subcooling Tsub 3.6 K
  • Thus, there occurs a difference of ΔTsub=1.1 K between the expected subcooling temperature of 4.7 K and the actually measured subcooling temperature of 3.6 K, which indicates that there is a loss of refrigerant in the system.
  • Performing a number of test calculations may even allow to determine the amount of refrigerant lost by comparing the expected (calculated) and the actually measured subcooling temperatures Tsub.
  • FIG. 2 shows a schematic view of a refrigeration circuit 1 b according to a second exemplary embodiment of the invention.
  • The refrigeration circuit 1 b according to the second embodiment comprises basically the same components as the refrigeration circuit 1 a of the first embodiment, namely in the direction of flow of a circulating refrigerant, as indicated by arrow A, a compressor unit comprising at least one compressor 2 for compressing the refrigerant; a condenser 4 and at least one evaporator 10 a, 10 b having a corresponding expansion device 8 a, 8 b connected upstream thereof. The components of the refrigeration circuit 1 b according to the second embodiment, which are identical to the corresponding components of the refrigeration circuit 1 a according to the first embodiment shown in FIG. 1 are denoted by the same reference signs and will not be discussed in detail again.
  • The refrigeration circuit 1 b according to a second exemplary embodiment of the invention comprises two or more evaporators 10 a, 10 b having a respective expansion device 8 a, 8 b connected upstream of each of the evaporators 10 a, 10 b, wherein the outlet of the condenser 4, in particular the outlet of the subcooling portion 4 b, is connected to the respective expansion devices 8 a, 8 b of the two or more evaporators 10 a, 10 b by a receiver-free connection line 7 branching into receiver-free branch lines 9 a, 9 b connecting with the respective expansion devices 8 a, 8 b.
  • Refrigerant temperature sensors 22, 23 may be arranged at each of the conduits connecting the expansion devices 8 a, 8 b to the respectively associated evaporator 10 a, 10 b.
  • Each of the expansion devices 8 a, 8 b may be provided as a switchable expansion device 8 a, 8 b, which is switchable between an open state, in which it expands the refrigerant circulating within the refrigeration circuit 1 b, and a closed state, in which it blocks the flow of refrigerant through the associated evaporator 10 a, 10 b allowing to selectively activate and deactivate the operation of each of the evaporators 10 a, 10 b.
  • As a further option the degree of expansion provided by the expansion devices 8 a, 8 b may be adjustable.
  • It is also possible to use a single, common expansion device 8 for delivering expanded refrigerant to two or more evaporators 10 a, 10 b.
  • FIG. 3 shows a schematic view of a refrigeration circuit 1 c according to a third exemplary embodiment of the invention.
  • The refrigeration circuit 1 c according to the third embodiment comprises basically the same components as the refrigeration circuit 1 a of the first embodiment, namely in the direction of flow of a circulating refrigerant, as indicated by arrow A, a compressor unit comprising a compressor 2 for compressing the refrigerant; a condenser 40 and an evaporator 10 having a corresponding expansion device 8 connected upstream thereof. The components of the refrigeration circuit 1 c according to the third embodiment, which are identical to the corresponding components of the refrigeration circuit 1 a according to the first embodiment shown in FIG. 1 are denoted by the same reference signs and will not be discussed in detail again.
  • The condenser 40 according to the third embodiment differs from the condenser 4 of the first embodiment in that a gas-liquid separator 42 is provided between the liquefying portion 40 a and the subsequent subcooling portion 40 b of the condenser 40.
  • The gas-liquid separator 42 is configured for separating a gas portion from a liquid portion of a gas-liquid-mixture, which leaves the liquefying portion 40 a of the condenser 40 in case the condensing capacity of the liquefying portion 40 a is not sufficient for condensing all gaseous refrigerant delivered from the compressor 2 to the liquefying portion 40 a of the condenser 40. In the third embodiment the liquid portion of the gas-liquid-mixture is delivered to the subcooling portion 40 b of the condenser 40 for subcooling and storage, as in the first embodiment shown in FIG. 1, and the separated gas portion of the gas-liquid-mixture is delivered by means of a gas-return-line 44 back to the entry of the liquefying portion 40 a in order to pass the liquefying portion 40 a again for being liquefied as well.
  • As a result, in a refrigeration circuit 1 c according to the third embodiment only liquefied refrigerant is delivered to the subcooling portion 40 b of the condenser 40 which increases the efficiency of the subcooling portion 40 b. This enhances the efficiency of the refrigeration circuit 1 c, as in a refrigeration circuit 1 b according to the third embodiment no gaseous refrigerant exits the condenser 40 and enters into the at least one expansion device 8.
  • A refrigeration circuit according to an exemplary embodiment of the invention comprises in the direction of flow of a circulating refrigerant a compressor unit for compressing the refrigerant, at least one condenser, and at least one evaporator having an expansion device connected upstream thereof. The condenser comprises a liquefying portion configured for at least partially liquefying the refrigerant and a subsequent subcooling portion, which is configured for subcooling and storing the liquefied refrigerant. The outlet of the liquefying portion is connected to the subcooling portion by means of a receiver-free connection line, so that the liquefied refrigerant flows directly, i.e. without passing a receiver, from the liquefying portion into the subcooling portion. The outlet of the condenser, in particular the outlet of the subcooling portion, is connected to the expansion device of the at least one evaporator by means of a direct, in particular receiver-free, connection line so that the liquefied and subcooled refrigerant exiting the condenser flows from the subcooling portion into the expansion device without passing another device, in particular without passing a receiver.
  • A method for detecting a leak in a refrigeration circuit according to an exemplary embodiment of the invention comprises the steps of compressing the refrigerant; at least partially liquefying the refrigerant in a liquefying portion of a condenser; leading the at least partially liquefied refrigerant from the liquefying portion to an immediately subsequent subcooling portion of the condenser; subcooling the refrigerant in the subcooling portion of the condenser; leading the refrigerant from the outlet of the condenser, particularly the outlet of the subcooling portion, to an expansion device of at least one evaporator in a direct, i.e. receiver-free, manner, and evaporating the refrigerant. The method further comprises the steps of measuring the temperature of the liquid refrigerant leaving the subcooling portion of the condenser and detecting a leak in the refrigeration circuit based on the liquid temperature measured by the subcooling temperature sensor.
  • The refrigeration circuit according to an exemplary embodiment of the invention further comprises a subcooling temperature sensor, which is located at an outlet of the condenser and which is configured for measuring the temperature of refrigerant leaving the subcooling portion of the condenser, and a control unit, which is functionally connected to the temperature sensor and configured for detecting a leak in the refrigeration circuit based on the refrigerant temperature measured by the temperature sensor.
  • According to an exemplary embodiment of the invention, measuring and monitoring the temperature of the liquefied refrigerant leaving the condenser and in particular leaving the subcooling portion of the condenser allows to detect even a small loss of refrigerant from the refrigeration circuit with high reliability and accuracy. Thus any leakage of refrigerant may be reliably detected at an early stage of leakage even if a large amount of refrigerant is still present in the circuit, and the loss of a large amount of refrigerant can be avoided.
  • As the refrigeration circuit according to exemplary embodiments of the invention does not comprise a receiver, the costs and the space for providing such a receiver are saved. Thus, the refrigeration circuit may be produced and operated at low costs and occupies only little space.
  • In an embodiment the control unit comprises a comparison unit which is configured for comparing the temperatures measured by the subcooling temperature sensor to at least one predetermined value. Comparing the temperatures measured by the subcooling temperature sensor to at least one predetermined value allows an easy and reliable leak detection, as in case a leakage occurs, the subcooling temperature will considerably change and deviate from the predetermined value(s).
  • In an embodiment the control unit comprises a calculation unit which is configured for calculating the predetermined value(s). Providing such a calculation unit allows to calculate the predetermined value(s) based on the actual ambient and operating conditions of the refrigeration circuit. It therefore allows to flexibly adjust the predetermined value to said ambient and operating conditions.
  • In an embodiment the control unit further comprises a storing unit, which is configured for storing at least one predetermined value, which has been calculated before and/or which has been entered from an external source into the storing unit. Using stored values as predetermined values allows to save the cost for providing the calculation unit and/or to use predetermined values calculated by means of simulations, which have been carried out on elaborated computer based external simulation system. Alternatively or additionally, predetermined values, which have been measured before, in particular during the operation of the actual system, may be stored and used.
  • In an embodiment the refrigeration circuit comprises at least one additional temperature sensor, which is functionally connected to the control unit, and the control unit is configured for calculating the predetermined value and/or selecting the predetermined value from a plurality of stored predetermined values by using the temperature value measured by the at least one of the additional temperature sensors. The at least one additional temperature sensors may be one of an ambient air temperature sensor or a temperature sensor which is configured for measuring the temperature of the circulating refrigerant at a different position of the refrigeration circuit. This allows to adjust the predetermined value to the actual ambient temperature and/or to the temperature(s) of the refrigerant circulating within the refrigeration circuit.
  • In an embodiment the control unit is configured to stop the operation of the at least one compressor and/or to set off an alarm signal after detecting a leakage of the refrigeration circuit in order to avoid a further loss of refrigerant.
  • In an embodiment a gas-liquid-separator is arranged between the liquefying portion and the subcooling portion of the condenser, an inlet of the gas-liquid-separator being fluidly connected to an outlet of the liquefying portion of the condenser, a gas outlet of the gas-liquid-separator being fluidly connected to an inlet of the liquefying portion of the condenser, and a liquid outlet of the gas-liquid-separator being fluidly connected to an inlet of the subcooling portion of the condenser for delivering the gas-phase to the inlet of the liquefying portion to be liquefied. Such a gas-liquid-separator allows to separate a gas portion and a liquid portion from a gas-liquid-mixture leaving the liquefying portion of the condenser. Delivering only liquid refrigerant to the subcooling portion enhances its efficiency and the efficiency of refrigeration circuit.
  • In an embodiment two or more evaporators having a respective expansion device connected upstream thereof are provided. In said embodiment the outlet of the condenser, particularly the outlet of the subcooling portion, is connected to the respective expansion devices of the two or more evaporators by a receiver-free connection line branching into receiver-free branch lines connecting to the respective expansion devices. Providing a plurality of evaporators allow to provide a plurality of heat sinks at different locations, e.g. in a number of refrigerated goods presentation furnitures provided in a supermarket, which are operated by a single refrigeration circuit.
  • While the invention has been described with reference to an exemplary embodiment, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention is not limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
    • 1 a, 1 b, 1 c refrigeration circuit
    • 2 compressor unit
    • 4, 40 condenser
    • 4 a, 40 a liquefying portion
    • 4 b, 40 b subcooling portion
    • 6 subcooling temperature sensor
    • 7 receiver-free connection line
    • 8, 8 a, 8 b expansion device
    • 9 a, 9 b branch lines
    • 10, 10 a, 10 b evaporator
    • 12 control unit
    • 14 calculation and/or storage unit
    • 16 acoustical alarm means
    • 18 optical alarm means
    • 20 ambient air temperature sensor
    • 22, 23, 24, 26 refrigerant temperature sensors
    • 28 input device
    • 42 gas-liquid-separator
    • 44 gas-return-line

Claims (15)

1. A refrigeration circuit comprising in the direction of flow of a circulating refrigerant:
a compressor unit for compressing the refrigerant;
a condenser; and
at least one evaporator having an expansion device connected upstream thereof;
the refrigeration circuit further comprising:
a subcooling temperature sensor located at an outlet of the condenser for measuring the temperature of refrigerant leaving the condenser;
a control unit functionally connected to the subcooling temperature sensor and configured for detecting a leak in the refrigeration circuit based on the refrigerant temperature measured by the subcooling temperature sensor compared to a predetermined temperature calculated based on (i) at least one temperature measured outside the condenser or (ii) an external value input by an operator;
wherein the condenser comprises a liquefying portion configured for at least partially liquefying the refrigerant and a subsequent subcooling portion configured for subcooling and storing liquefied refrigerant; and
wherein the outlet of the condenser, particularly the outlet of the subcooling portion, is connected to the expansion device of the at least one evaporator through a receiver-free connection line.
2. The refrigeration circuit of claim 1, wherein, the subcooling portion is connected to the liquefying portion without a further device arranged in between, or only by means of a gas-liquid-separator.
3. The refrigeration circuit of claim 1, wherein the control unit comprises a comparison unit which is configured for comparing the temperature measured by the subcooling temperature sensor to a predetermined value.
4. The refrigeration circuit of claim 3, wherein the control unit further comprises a calculation unit which is configured for calculating the predetermined value.
5. The refrigeration circuit of claim 3, wherein the control unit further comprises a storing unit which is configured for storing at least one predetermined value.
6. The refrigeration circuit of claim 4, further comprising at least one additional temperature sensor functionally connected to the control unit, wherein the control unit is configured for calculating and/or selecting the predetermined value using the temperature value measured by the at least one of the additional temperature sensors.
7. The refrigeration circuit of claim 6, wherein the at least one additional temperature sensor is at least one of an ambient air temperature sensor and a temperature sensor configured for measuring the temperature of the refrigerant circulating within the refrigeration circuit.
8. The refrigeration circuit of claim 4, wherein the control unit is configured to reduce or even stop the operation of the at least one compressor and/or to set off an alarm signal after detecting a leakage of the refrigeration circuit.
9. The refrigeration circuit of claim 1, wherein a gas-liquid-separator is arranged between the liquefying portion and the subcooling portion of the condenser, an inlet of the gas-liquid-separator being fluidly connected to an outlet of the liquefying portion of the condenser.
10. The refrigeration circuit of claim 9, wherein a gas outlet of the gas-liquid-separator is fluidly connected to an inlet of the condenser, and wherein a liquid outlet of the gas-liquid-separator is fluidly connected to an inlet of the subcooling portion of the condenser.
11. The refrigeration circuit of claim 1, wherein two or more evaporators having a respective expansion device connected upstream thereof are provided, and wherein the outlet of the condenser, particularly the outlet of the subcooling portion, is connected to the respective expansion devices of the two or more evaporators by a receiver-free connection line branching into receiver-free branch lines connecting to the respective expansion devices.
12. A method for detecting a leak in a refrigeration circuit comprising:
compressing the refrigerant;
at least partially liquefying the refrigerant in a liquefying portion of a condenser;
flowing the at least partially liquefied refrigerant from the liquefying portion to a subsequent subcooling portion of the condenser;
subcooling the refrigerant in the subcooling portion of the condenser;
leading the refrigerant from the outlet of the condenser, particularly the outlet of the subcooling portion, to an expansion device of at least one evaporator in a receiver-free manner, and evaporating the refrigerant;
the method further comprising:
measuring the temperature of the liquid refrigerant leaving the subcooling portion of the condenser; and
detecting a leak in the refrigeration circuit based on the liquid refrigerant temperature measured by the subcooling temperature sensor compared to a predetermined temperature calculated based on (i) at least one temperature measured outside the condenser or (ii) an external value input by an operator.
13. The method of claim 12, wherein the at least partially liquefied refrigerant is led from the liquefying portion to the subcooling portion without passing a further device except for an optional gas-liquid-separator.
14. The method of claim 12, wherein the refrigerant is led from the outlet of the condenser, particularly the outlet of the subcooling portion, to two or more evaporators having a respective expansion device connected upstream thereof, through a direct, receiver-free connection line branching into receiver-free branch lines connecting to the respective expansion devices.
15. The method of claim 12, further comprising separating the gas phase from the liquid phase of at least partially liquefied refrigerant, delivering the liquid phase to the subcooling portion of the condenser and delivering the gas phase to the liquefying portion of the condenser.
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EP3004756B1 (en) 2018-04-11
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CN105431692A (en) 2016-03-23
CN105431692B (en) 2018-01-02

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