US20160017506A1 - Gas production apparatus - Google Patents
Gas production apparatus Download PDFInfo
- Publication number
- US20160017506A1 US20160017506A1 US14/866,387 US201514866387A US2016017506A1 US 20160017506 A1 US20160017506 A1 US 20160017506A1 US 201514866387 A US201514866387 A US 201514866387A US 2016017506 A1 US2016017506 A1 US 2016017506A1
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- US
- United States
- Prior art keywords
- hydrogen
- gas
- oxygen
- production apparatus
- elements
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 118
- 239000007789 gas Substances 0.000 claims abstract description 96
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 65
- 239000004065 semiconductor Substances 0.000 claims abstract description 51
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229910001882 dioxygen Inorganic materials 0.000 claims abstract description 31
- 239000010409 thin film Substances 0.000 claims abstract description 24
- 239000000758 substrate Substances 0.000 claims abstract description 11
- 229910052739 hydrogen Inorganic materials 0.000 claims description 81
- 239000001257 hydrogen Substances 0.000 claims description 81
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- 239000001301 oxygen Substances 0.000 claims description 47
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- 150000001875 compounds Chemical class 0.000 claims description 19
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical group [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 10
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- 239000010408 film Substances 0.000 description 130
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- 230000000052 comparative effect Effects 0.000 description 8
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- HVMJUDPAXRRVQO-UHFFFAOYSA-N copper indium Chemical compound [Cu].[In] HVMJUDPAXRRVQO-UHFFFAOYSA-N 0.000 description 1
- WILFBXOGIULNAF-UHFFFAOYSA-N copper sulfanylidenetin zinc Chemical compound [Sn]=S.[Zn].[Cu] WILFBXOGIULNAF-UHFFFAOYSA-N 0.000 description 1
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- QZQVBEXLDFYHSR-UHFFFAOYSA-N gallium(III) oxide Inorganic materials O=[Ga]O[Ga]=O QZQVBEXLDFYHSR-UHFFFAOYSA-N 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
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- HTXDPTMKBJXEOW-UHFFFAOYSA-N iridium(IV) oxide Inorganic materials O=[Ir]=O HTXDPTMKBJXEOW-UHFFFAOYSA-N 0.000 description 1
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- PBCFLUZVCVVTBY-UHFFFAOYSA-N tantalum pentoxide Inorganic materials O=[Ta](=O)O[Ta](=O)=O PBCFLUZVCVVTBY-UHFFFAOYSA-N 0.000 description 1
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Images
Classifications
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- C25B9/08—
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/17—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
- C25B9/19—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof with diaphragms
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B11/00—Electrodes; Manufacture thereof not otherwise provided for
- C25B11/04—Electrodes; Manufacture thereof not otherwise provided for characterised by the material
-
- C25B1/003—
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/01—Products
- C25B1/02—Hydrogen or oxygen
- C25B1/04—Hydrogen or oxygen by electrolysis of water
-
- C25B1/10—
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B1/00—Electrolytic production of inorganic compounds or non-metals
- C25B1/50—Processes
- C25B1/55—Photoelectrolysis
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B9/00—Cells or assemblies of cells; Constructional parts of cells; Assemblies of constructional parts, e.g. electrode-diaphragm assemblies; Process-related cell features
- C25B9/70—Assemblies comprising two or more cells
- C25B9/73—Assemblies comprising two or more cells of the filter-press type
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F10/00—Individual photovoltaic cells, e.g. solar cells
- H10F10/10—Individual photovoltaic cells, e.g. solar cells having potential barriers
- H10F10/14—Photovoltaic cells having only PN homojunction potential barriers
- H10F10/142—Photovoltaic cells having only PN homojunction potential barriers comprising multiple PN homojunctions, e.g. tandem cells
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F10/00—Individual photovoltaic cells, e.g. solar cells
- H10F10/10—Individual photovoltaic cells, e.g. solar cells having potential barriers
- H10F10/16—Photovoltaic cells having only PN heterojunction potential barriers
- H10F10/161—Photovoltaic cells having only PN heterojunction potential barriers comprising multiple PN heterojunctions, e.g. tandem cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/544—Solar cells from Group III-V materials
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
- Y02P20/133—Renewable energy sources, e.g. sunlight
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present invention relates to a gas production apparatus. Specifically, the present invention relates to a gas production apparatus that produces hydrogen and oxygen by decomposing water by receiving light.
- a photoelectric conversion portion or a solar cell in which two or more pn junctions generating an electromotive force when solar light is incident thereon are connected to each other in series, is provided; an electrolytic solution chamber is disposed at the lower side of the photoelectric conversion portion or the solar cell that is opposite to a light receiving surface which receives solar light on the upper side of the photoelectric conversion portion or the solar cell; and the inside of an electrolysis chamber is divided by an ion-conductive partition or diaphragm, and the documents disclose that by the electric power that is generated in the photoelectric conversion portion or the solar cell by the received solar light, water is electrolyzed, and hydrogen is generated.
- the hydrogen production apparatus can also adjust the orientation of the light receiving surface with respect to the solar light, the amount of incident light that will be subjected to photoelectric conversion can be increased, and hydrogen generation efficiency is not reduced.
- the hydrogen production apparatus electrolyzes water by using electrode plates, which are connected to a p-type semiconductor and an n-type semiconductor of the solar cell, as a positive electrode and a negative electrode respectively, the efficiency of conversion of solar energy into hydrogen can be improved.
- the generated gas such as hydrogen or oxygen adheres to a gas generation surface of the gas generating electrode of the photoelectric conversion portion or the electrode plate of the solar cell and stays between the gas generation surface and an aqueous solution such as an electrolytic solution, a contact area between the gas generation surface and the aqueous solution is reduced, and this leads to a problem in that the efficiency of generating gas such as hydrogen and oxygen is reduced.
- An object of the present invention is to solve the aforementioned problems of the prior art and to provide a gas production apparatus which can maintain high gas generation efficiency at the initial gas generation stage and even after the passage of time, and can stably produces hydrogen gas and oxygen gas as high-purity gases completely separated from each other.
- the present invention provides a gas production apparatus comprising: an element laminate in which a plurality of elements, each having a light receiving portion and including a semiconductor thin film with pn junction, are so laminated on each other as to connect in series to each other; a hydrogen gas generator which is formed on a surface of a first element among the plurality of elements and generates hydrogen gas, the first element being positioned at one end of the element laminate; a first electrolysis chamber which includes the hydrogen gas generator and contains an aqueous electrolytic solution in contact with the hydrogen gas generator, and the hydrogen gas generated; an oxygen gas generator that is formed on a back surface of a conductive substrate, on which the semiconductor thin film of a second element among the plurality of elements is formed, and generates oxygen gas, the second element being positioned at another end of the element laminate; a second electrolysis chamber which includes the oxygen gas generator and contains an aqueous electrolytic solution in contact with the oxygen gas generator, and the oxygen gas generated; and a diaphragm which is ion
- the hydrogen gas generator is preferably provided with a hydrogen generation surface which is formed on a surface of the semiconductor thin film of the first element.
- the first element is preferably composed of a plurality of sub-elements which are disposed on the second element discretely with respect to the second element.
- the plurality of sub-elements each have an element area smaller than that of the second element.
- the oxygen gas generator is preferably provided with an oxygen generation surface which is formed on the back surface of the conductive substrate and inclined upward along a flow direction of the aqueous electrolytic solution in the second electrolysis chamber.
- the semiconductor thin film includes a CIGS-based compound semiconductor.
- the semiconductor thin film includes a CZTS-based compound semiconductor.
- the semiconductor thin film has an absorption wavelength edge equal to or greater than 800 nm.
- the gas production apparatus preferably further comprises a hydrogen generation promoter provided on the hydrogen generation surface of the hydrogen gas generator.
- the hydrogen generation promoter is platinum.
- the present invention it is possible to maintain high gas generation efficiency at the initial gas generation stage and even after the passage of time and to stably produce hydrogen gas and oxygen gas as high-purity gases completely separated from each other.
- FIG. 1 is a cross-sectional view schematically showing an example of a gas production apparatus according to an embodiment of the present invention.
- FIG. 2 is a top view of the gas production apparatus shown in FIG. 1 .
- FIG. 3 is a flow chart showing an example of a process of manufacturing the gas production apparatus shown in FIG. 1 .
- the present invention is an apparatus producing hydrogen and oxygen by using, as an electrode for decomposing water, a semiconductor thin film having a pn junction and used in a solar cell or the like.
- a single element constituted with, for example, a pn junction-semiconductor thin film, a conductive film, and a support substrate, the ability to photolyze water is insufficient, and an electromotive force equal to or higher than a starting voltage of electrolysis of water is not obtained. Therefore, in the apparatus of the present invention, a plurality of elements are connected to each other in series in order that the electromotive force may be increased, and the total electromotive force of the elements may become equal to or higher than the starting voltage of electrolysis of water.
- the apparatus of the present invention through a photolysis reaction of water, hydrogen is generated from the side of a light receiving surface of the elements, oxygen is generated from the side of a surface opposite to the light receiving surface, and thus the hydrogen and oxygen generated by the decomposition of water are separately collected. In this way, the apparatus produces hydrogen and oxygen at a high purity.
- a method for connecting the elements to each other a method is preferably used in which the element that will be laminated on an element having a large element area is constituted with a plurality of sub-elements having a small element area, and the sub-elements are discretely laminated on the element having a large element area.
- the present invention is characterized in that the hydrogen generation surface and the light receiving surface receiving solar light are disposed on the same side. In this way, if the hydrogen generation surface is disposed on the side of the light receiving surface, desired effects, such as being able to maintain high gas generation efficiency regardless of the passage of time and being able to stably produce hydrogen gas and oxygen gas, are obtained.
- FIG. 1 is a cross-sectional view schematically showing an example of a gas production apparatus according to an embodiment of the present invention
- FIG. 2 is a top view of the gas production apparatus shown in FIG. 1 .
- a gas production apparatus 10 has an element laminate 12 in which a plurality of elements, in each of which a semiconductor thin film having a pn junction is formed, are vertically laminated on each other in series; a hydrogen gas generation portion 14 a which is disposed at an open end of the element positioned at the upper end of the element laminate 12 ; an oxygen gas generation portion 14 b which is disposed at an open end of the element positioned at the lower end of the element laminate 12 ; a container 18 constituting an electrolysis chamber 16 which contains an aqueous electrolytic solution AQ in contact with the two gas generation portions 14 a and 14 b , and hydrogen gas and oxygen gas that are generated in the gas generation portions 14 a and 14 b respectively; and a diaphragm 20 which partitions the electrolysis chamber 16 into two electrolysis chambers 16 a and 16 b including the gas generation portions 14 a and 14 b respectively.
- the element laminate 12 is for generating hydrogen and oxygen through a photolysis reaction of water by receiving light such as solar light through a light receiving surface, and has a plurality of (two in the example illustrated in the drawings) pn junction elements 22 and 24 that are vertically laminated on each other in the drawing.
- the number of the pn junction elements connected to each other in series is described as two.
- the number of the pn junction elements is not limited to two as in the example illustrated in the drawings. It goes without saying that the number of the pn junction elements may be arbitrarily set.
- the pn junction elements 22 and 24 are photoelectric conversion elements with a laminated structure having the same constitution as that of a solar battery cell used as a solar cell.
- the pn junction elements 22 and 24 are for generating electrons and holes through photoelectric conversion by receiving light such as solar light through the light receiving surfaces, and sending the generated electrons and holes to the gas generation portions 14 a and 14 b respectively.
- the pn junction element 22 on the substrate side of the element laminate 12 that is, on the lower side in the drawing is an oxygen generation element generating oxygen and has a conductive plate 26 , a photoelectric conversion layer 28 , and a buffer layer 30 that are laminated on each other in this order from the lower side toward the upper side in the drawing.
- the pn junction element 22 has a transparent conductive film 32 , which becomes an upper electrode, on the buffer layer 30 .
- the pn junction element 24 on the light receiving surface side of the element laminate 12 is a hydrogen generation element generating hydrogen.
- the pn junction element 24 is an assembly of a plurality of (nine in the example illustrated in the drawings) small-sized pn junction elements 24 a .
- the nine small-sized pn junction elements (hereafter also referred to as “sub-elements”) 24 a are disposed on the pn junction element 22 , specifically, on the transparent conductive film 32 discretely, that is, in the form of scattered islands.
- the transparent conductive film 32 , the photoelectric conversion layer 28 , the buffer layer 30 , and a transparent protective film 34 are laminated on each other in this order from the pn junction element 22 on the lower side toward the upper side in the drawing.
- a promoter 36 for generating hydrogen is formed in the form of scattered islands.
- the transparent conductive film 32 functions as a lower electrode in the pn junction element 24 ( 24 a ) and functions as an upper electrode in the pn junction element 22 . Therefore, it can be said that the transparent conductive film 32 functions as an electrode common to both the pn junction elements 22 and 24 ( 24 a ). Since the transparent protective film 34 constitutes an upper electrode of the pn junction element 24 ( 24 a ), a transparent conductive protective film is used as the transparent protective film 34 .
- the pn junction element 24 ( 24 a ) is constituted with the transparent conductive film 32 , the photoelectric conversion layer 28 , the buffer layer 30 , the transparent protective film 34 , and the hydrogen generation promoter 36 .
- the sub-elements 24 a are discretely disposed in the form of scattered islands on the transparent conductive film 32 , so that, in a position in which the sub-elements 24 a are not disposed, the transparent conductive film 32 is so exposed in the electrolysis chamber 16 a as to come into contact with the aqueous electrolytic solution AQ to thereby short-circuit. Furthermore, the lateral faces of the pn junction element 24 ( 24 a ), that is, the lateral faces of the photoelectric conversion layer 28 , the buffer layer 30 and the transparent protective film 34 as laminated are also exposed in the electrolysis chamber 16 a and comes into contact with the aqueous electrolytic solution AQ, and therefore a short circuit occurs.
- the surface of the transparent conductive film 32 in portions exposed in the electrolysis chamber 16 a , and the lateral faces of the pn junction element 24 ( 24 a ) as well, with a transparent insulating film 37 .
- the transparent protective film 34 of the pn junction element 24 on the upper side becomes the gas generation portion 14 a (cathode electrode for electrolysis) generating hydrogen
- the conductive plate 26 of the pn junction element 22 on the lower side becomes the gas generation portion 14 b (anode electrode for electrolysis) generating oxygen.
- the conductive plate 26 is composed of, for example, Mo, and functions as a substrate supporting the element laminate 12 and as an oxygen generation surface generating oxygen.
- the photoelectric conversion layer 28 is composed of, for example, a CIGS (Copper indium gallium (di)selenide)-based compound semiconductor film or a CZTS (Copper zinc tin sulfide)-based compound semiconductor film.
- CIGS Copper indium gallium (di)selenide
- CZTS Copper zinc tin sulfide
- the buffer layer 30 is composed of, for example, a CdS thin film and is formed on the surface of the photoelectric conversion layer 28 . At the interface between the buffer layer 30 and the photoelectric conversion layer 28 , pn junction is formed. Consequently, it can be said that the photoelectric conversion layer 28 is a thin film of a p-type semiconductor, and the buffer layer 30 is a thin film of an n-type semiconductor.
- the photoelectric conversion layer 28 and the buffer layer 30 are used in both the pn junction element 22 on the lower side and the pn junction element 24 on the upper side, and at least one of the photoelectric conversion layer 28 and the buffer layer 30 may be the same for both the pn junction elements 22 and 24 or may vary between the pn junction elements 22 and 24 .
- the transparent conductive film 32 is composed of, for example, a transparent conductive film such as an IMO (Mo-added In 2 O 3 ) film and is formed on the buffer layer 30 .
- the transparent conductive film 32 functions as an upper electrode.
- the transparent conductive film 32 is a conductive film which functions as a light receiving surface on the pn junction composed of the buffer layer 30 and the photoelectric conversion layer 28 in the pn junction element 22 , and also functions as a lower electrode of the pn junction element 24 on the upper side. That is, the transparent conductive film 32 functions as a conductive film which connects the pn junction element 22 on the lower side to the pn junction element 24 on the upper side in series.
- the transparent protective film 34 is composed of, for example, a transparent conductive film such as an ITO (Sn-added In 2 O 3 ) film, and is formed on the buffer layer 30 in the pn junction element 24 on the upper side.
- the transparent protective film 34 functions as an upper electrode of the pn junction element 24 on the upper side. Accordingly, the transparent protective film 34 functions as the light receiving surface on the pn junction composed of the buffer layer 30 and the photoelectric conversion layer 28 and also functions as the hydrogen generation surface generating hydrogen.
- the conductive plate 26 is constituted with, for example, a metal such as Mo, Al, Cu, Cr, W, Ni, Ta, Fe or Co, or a combination of these metals.
- the conductive plate 26 may have a single layer structure or a laminated structure such as a double layer structure.
- the back surface of the conductive plate 26 becomes an oxygen gas generation surface generating oxygen and comes into direct contact with an aqueous electrolytic solution. Therefore, the conductive plate 26 is preferably of a metal that is not easily oxidized.
- the conductive plate 26 is preferably constituted with Mo.
- the film thickness of the conductive plate 26 is generally about 1,000 ⁇ m, and preferably 100 ⁇ m to 1,500 ⁇ m.
- the back surface of the conductive plate 26 of the pn junction element 22 becomes the gas generation portion 14 b (anode electrode for electrolysis) generating oxygen, and generates oxygen molecules, that is, oxygen (oxygen gas) by withdrawing electrons from hydroxide ions OH ⁇ ionized from water molecules in the aqueous electrolytic solution AQ (2OH ⁇ ⁇ H 2 O+O 2 /2+2e ⁇ ), that is to say, functions as an oxygen gas generation surface.
- oxygen oxygen gas
- the back surface of the conductive plate 26 is preferably inclined toward the downstream side from the upstream side along the stream of the aqueous electrolytic solution AQ such that the generated oxygen does not stay on the back surface.
- the direction of the inclination is not particularly limited.
- the oxygen generated on the back surface is highly effectively removed.
- it is possible to cause the oxygen gas, which floats from the aqueous electrolytic solution AQ and is concentrated on the back surface of the conductive plate 26 to flow to a discharge port 40 b together with the aqueous electrolytic solution AQ with efficiency.
- a supply port 38 b of the aqueous electrolytic solution AQ is on the right side in the drawing, and the discharge port 40 b for discharging the generated oxygen together with the aqueous electrolytic solution AQ is on the left side in the drawing. Consequently, in order to rapidly discharge the generated oxygen, it is better for the back surface of the conductive plate 26 to be inclined upward toward the left side in the drawing from the right side in the drawing.
- the back surface of the conductive plate 26 is inclined as above, it is possible to rapidly move the generated oxygen from the back surface of the conductive plate 26 that serves as the oxygen generation surface, without causing the oxygen to stay on the back surface, and to discharge the oxygen from the discharge port 40 b together with the aqueous electrolytic solution AQ. Therefore, it is possible to bring the back surface of the conductive plate 26 into contact with the aqueous electrolytic solution AQ at all times, and to generate oxygen with excellent efficiency by causing a photolysis reaction of water on the entire back surface of the conductive plate 26 .
- an oxygen generation promoter such as IrO 2 , CoO x or the like may be formed in the form of scattered islands on the back surface of the conductive plate 26 which becomes the oxygen gas generation surface.
- the photoelectric conversion layer 28 forms the pn junction of which the photoelectric conversion layer 28 side is of a P-type and the buffer layer 30 side is of an N-type.
- the photoelectric conversion layer 28 absorbs the light reaching it after passing through the transparent insulating film 37 , the transparent conductive film 32 and the buffer layer 30 , generates holes on the p-side and electrons on the n-side, and has a function of photoelectric conversion.
- the holes generated in the pn junction are migrated toward the conductive plate 26 from the photoelectric conversion layer 28
- the electrons generated in the pn junction are migrated toward the transparent conductive film 32 from the buffer layer 30 .
- the film thickness of the photoelectric conversion layer 28 is preferably 200 nm to 3,000 nm, and particularly preferably 500 nm to 2,000 nm.
- the photoelectric conversion layer 28 is preferably a compound semiconductor-based photoelectric conversion semiconductor layer.
- the main component of the photoelectric conversion layer 28 is not particularly limited (the main component referring to a component comprising not less than 20% by mass of the layer).
- a chalcogen compound semiconductor, a compound semiconductor having a chalcopyrite structure, and a compound semiconductor having a defect stannite-type structure can be suitably used as the main component.
- chalcogen compound compound containing S, Se, or Te
- a II-VI compound such as ZnS, ZnSe, ZnTe, CdS, CdSe or CdTe;
- a group I-III-VI 2 compound such as CuInSe 2 , CuGaSe 2 , Cu(In, Ga)Se 2 , CuInS 2 , CuGaSe 2 or Cu(In, Ga) (S, Se) 2 ; and
- a group I-III 3 -VI 5 compound such as Culn 3 Se 5 , CuGa 3 Se 5 or Cu(ln, Ga) 3 Se 5 .
- a group I-III-VI 2 compound such as CuInSe 2 , CuGaSe 2 , Cu(In, Ga)Se 2 , CuInS 2 , CuGaSe 2 or Cu(In, Ga) (S, Se) 2 ; and
- a group I-III 3 -VI 5 compound such as CuIn 3 Se 5 , CuGa 3 Se 5 or Cu(In, Ga) 3 Se 5 .
- the photoelectric conversion layer 28 is preferably constituted with, for example, a CIGS-based compound semiconductor having a chalcopyrite crystal structure or a CZTS-based compound semiconductor, among others. That is, the photoelectric conversion layer 28 is preferably constituted with a CIGS layer.
- the CIGS layer may be constituted not only with Cu(In, Ga)Se 2 but also with a known material used in the CIGS-based material such as CuInSe 2 (CIS).
- the method for forming the photoelectric conversion layer 28 is not particularly limited.
- the method for forming the CIGS layer containing Cu, In, Ga, or S 1) a multi-source vapor deposition method, 2) a selenization method, 3) a sputtering method, 4) a hybrid sputtering method, and 5) a mechanochemical processing method are known.
- Examples of other methods for forming the CIGS layer include a screen printing method, a close-spaced sublimation method, an MOCVD method, a spraying method (wet film formation method), and the like.
- a screen printing method wet film formation method
- a spraying method wet film formation method or the like
- a fine particle film containing elements of group Ib, group IIIb, and group VIb is formed on a substrate and subjected to thermal decomposition processing (optionally performed in a group VIb element atmosphere), and in this way, a crystal having a desired composition can be obtained (JP 9-74065 A, JP 9-74213 A, and the like).
- the photoelectric conversion layer 28 is preferably constituted with a CIGS-based compound semiconductor having a chalcopyrite crystal structure or a CZTS-based compound semiconductor, for example.
- the present invention is not limited thereto, and any photoelectric conversion element may be used as long as it makes it possible to form a pn junction composed of an inorganic semiconductor and generate hydrogen and oxygen by causing a photolysis reaction of water.
- a photoelectric conversion element utilized in a solar battery cell constituting a solar battery is preferably used.
- Examples of such a photoelectric conversion element include a thin film silicon-based thin film-type photoelectric conversion element, a CdTe-based thin film-type photoelectric conversion element, a dye-sensitized thin film-type photoelectric conversion element, and an organic thin film-type photoelectric conversion element, in addition to a CIGS-based thin film-type photoelectric conversion element, a CIS-based thin film-type photoelectric conversion element, and a CZTS-based thin film-type photoelectric conversion element.
- the absorption wavelength of the inorganic semiconductor forming the photoelectric conversion layer 28 is not particularly limited as long as the absorption wavelength is within a wavelength range allowing photoelectric conversion.
- the wavelength range may be any range including wavelength regions of solar light and the like, particularly, from a visible wavelength region to an infrared wavelength region.
- the absorption wavelength edge of the inorganic semiconductor is preferably equal to or greater than 800 nm, that is to say, a wavelength range including up to an infrared wavelength region is preferred. This is because more than half of the solar light energy reaching the ground is included in an ultraviolet-visible region at wavelengths of not more than 800 nm, and effective use of such solar energy makes it significant to produce hydrogen energy by the inventive apparatus as an alternative to fossil fuels.
- the buffer layer 30 is so formed as to constitute a pn junction layer together with the photoelectric conversion layer 28 , that is, to form a pn junction at the interface between the photoelectric conversion layer 28 and the buffer layer 30 , to protect the photoelectric conversion layer 28 at the time of forming the transparent conductive film 32 , and to transmit the light incident on the transparent conductive film 32 to the photoelectric conversion layer 28 .
- the buffer layer 30 preferably contains a metal sulfide containing at least one metal element selected from the group consisting of Cd, Zn, Sn and In, with specific examples including CdS, ZnS, Zn(S, O) and/or Zn(S, O, OH), SnS, Sn(S, O) and/or Sn(S, O, OH), InS, In(S, O) and/or In(S, O, OH).
- the film thickness of the buffer layer 30 is preferably 10 nm to 2 ⁇ m, and more preferably 15 nm to 200 nm.
- the buffer layer 30 is formed by, for example, a chemical bath deposition process (hereafter referred to as “CBD process”).
- a window layer may be disposed between the buffer layer 30 and the transparent conductive film 32 .
- the window layer is constituted with, for example, a ZnO layer having a thickness of about 10 nm.
- the transparent conductive film 32 has light transmitting properties.
- the transparent conductive film 32 brings light into the photoelectric conversion layer 28 , and functions as an upper electrode that is paired with the conductive plate 26 as a lower electrode and moves the holes and electrons generated in the photoelectric conversion layer 28 (to causes an electric current to flow).
- the transparent conductive film 32 functions as a lower electrode of the pn junction element 24 on the upper side and also functions as a transparent conductive film for directly connecting the pn junction element 22 on the lower side to the pn junction element 24 on the upper side such that the pn junction elements 22 and 24 are connected to each other in series.
- the transparent conductive film 32 is constituted with IMO (Mo-added In 2 O 3 ), ZnO doped with Al, B, Ga, In or the like, or ITO (indium tin oxide), for example.
- the transparent conductive film 32 may have a single layer structure or a laminated structure such as a double layer structure.
- the thickness of the transparent conductive film 32 is not particularly limited, and is preferably 0.1 ⁇ m to 2 ⁇ m, and more preferably 0.3 ⁇ m to 1 ⁇ m.
- the method for forming the transparent conductive film 32 is not particularly limited.
- the transparent conductive film can be formed by a vapor phase film formation method such as an electron beam vapor deposition method, a sputtering method and a CVD method or by a coating method.
- the transparent protective film 34 is formed on the upper surface of the buffer layer 30 in the pn junction element 24 on the upper side and has light transmitting properties.
- the transparent protective film 34 brings light into the photoelectric conversion layer 28 , functions as an upper electrode that is paired with the transparent conductive film 32 as a lower electrode and moves the holes and electrons generated in the photoelectric conversion layer 28 (to causes an electric current to flow), and functions as a transparent conductive film which protects the buffer layer 30 and the photoelectric conversion layer 28 .
- the transparent protective film 34 serves as the gas generation portion 14 a (cathode electrode for electrolysis) generating hydrogen and generates hydrogen molecules, that is, hydrogen (hydrogen gas) by supplying electrons to hydrogen ions (protons) H + ionized from water molecules (2H + +2e ⁇ ⁇ H 2 ).
- the surface of the transparent protective film 34 functions as a hydrogen gas generation surface.
- the transparent protective film 34 it is possible to use the same transparent conductive film as the transparent conductive film 32 , such as ITO (indium tin oxide), ZnO doped with Al, B, Ga, In or the like, or IMO (Mo-added In 2 O 3 ).
- the transparent protective film 34 may have a single layer structure or a laminated structure such as a double layer structure, as the transparent conductive film 32 .
- the thickness of the transparent protective film 34 is not particularly limited, and is preferably 10 nm to 200 nm, and more preferably 30 nm to 100 nm.
- the method for forming the transparent protective film 34 is not particularly limited, as is the case with the transparent conductive film 32 .
- the transparent protective film 34 can be formed by a vapor phase film formation method such as an electron beam vapor deposition method, a sputtering method and a CVD method or by a coating method.
- the transparent protective film 34 functions as an electrode for generating hydrogen, and the surface thereof functions as a hydrogen gas generation surface. Accordingly, the transparent protective film 34 functions as the gas generation portion 14 a generating hydrogen, and the region thereof constitutes a hydrogen gas generation region.
- the hydrogen generation promoter 36 for accelerating the generation of hydrogen is formed in the form of scattered islands.
- Examples of the hydrogen generation promoter 36 include a component composed solely of Pt (platinum), Pd (palladium), Ni (nickel), Au (gold), Ag (silver), Ru (ruthenium), Cu (copper), Co (cobalt), Rh (rhodium), Ir (iridium), or Mn (manganese), an alloy as a combination of these, and an oxide thereof.
- the size of the hydrogen generation promoter 36 is not particularly limited, and is preferably 1 nm to 100 nm.
- the method for forming the hydrogen generation promoter 36 is not particularly limited, and the hydrogen generation promoter 36 can be formed by a photodeposition method, a sputtering method, an impregnation method, or the like.
- the hydrogen generation promoter 36 is provided on the upper surface of the transparent protective film 34 .
- the hydrogen generation promoter 36 may be not provided.
- the hydrogen generation promoter 36 is formed and scattered on the upper surface of the transparent protective film 34 formed on the upper surface of the buffer layer 30 .
- the present invention is not limited thereto.
- the transparent protective film 34 may not be provided, and the hydrogen generation promoter 36 may be directly formed and scattered on the upper surface of the buffer layer 30 .
- the buffer layer 30 functions as an N-type semiconductor and as an electrode for generating hydrogen, and the surface thereof functions as a hydrogen gas generation surface. Therefore, the buffer layer 30 functions as the gas generation portion 14 a generating hydrogen, and the region thereof constitutes a hydrogen gas generation region.
- the transparent insulating film 37 has light transmitting properties.
- the transparent insulating film 37 is so provided as to cover the portion outside the gas generation regions.
- the transparent insulating film 37 covers the portion of the surface of the transparent conductive film 32 that does not have the pn junction element 24 on the upper side formed therein and, accordingly, serves as the light receiving surface of the pn junction element 22 on the lower side, and all the lateral faces of the individual sub-elements 24 a constituting the pn junction element 24 .
- the transparent insulating film 37 is constituted with, for example, SiO 2 , SnO 2 , Nb 2 O 5 , Ta 2 O 5 , Al 2 O 3 , Ga 2 O 3 or the like.
- the thickness of the transparent insulating film 37 is not particularly limited, and is preferably 100 nm to 1,000 nm.
- the method for forming the transparent insulating film 37 is not particularly limited.
- the transparent insulating film 37 can be formed by an RF sputtering method, a DC reactive sputtering method, an MOCVD method or the like.
- the region of the transparent conductive film 32 in which the transparent insulating film 37 is formed while the pn junction element 24 on the upper side is not formed, serves as the light receiving surface of the pn junction element 22 on the lower side.
- the buffer layer 30 or the transparent protective film 34 of the relevant sub-element serves as the light receiving surface.
- a predetermined balance needs to be achieved between the total light receiving area of the pn junction element 24 on the upper side, that is, the total area of the light receiving surfaces of all the sub-elements 24 a , and the total light receiving area of the pn junction element 22 on the lower side, that is, the total area of the region of the transparent conductive film 32 in which the pn junction element 24 on the upper side is not formed.
- the pn junction elements 22 and 24 are equal in ability, they are preferably also equal in total light receiving area.
- the total light receiving areas of the pn junction elements 22 and 24 are balanced according to their ability.
- the element laminate 12 is constituted as above.
- the element laminate 12 can be manufactured by the following manufacturing method, but the present invention is not limited thereto.
- FIG. 3 is a flowchart showing an example of a process of manufacturing the gas production apparatus shown in FIGS. 1 and 2 .
- Step S 100 as the conductive plate 26 , for example, a Mo substrate is prepared.
- Step S 102 on one surface of the conductive plate 26 , as the photoelectric conversion layer 28 , for example, a CIGS-based compound semiconductor film (P-type semiconductor layer) is formed by a known method such as a selenization/sulfuration method or a multi-source simultaneous vapor deposition method.
- a CIGS-based compound semiconductor film P-type semiconductor layer
- Step S 104 on the photoelectric conversion layer 28 formed as above, as the buffer layer 30 , for example, a CdS film (N-type semiconductor layer) is formed by a known method such as a CBD (chemical bath deposition) process.
- a CdS film N-type semiconductor layer
- CBD chemical bath deposition
- Step S 106 on the buffer layer 30 formed as above, as the transparent conductive film 32 , for example, an ITO film which becomes a transparent conductive layer is formed by a known method such as an MOCVD method or an RF sputtering method.
- Step S 108 on the transparent conductive film 32 formed as above, as the photoelectric conversion layer 28 , for example, a CIGS-based compound semiconductor film (P-type semiconductor layer) is formed in the same manner as in Step S 102 .
- a CIGS-based compound semiconductor film P-type semiconductor layer
- Step S 110 on the photoelectric conversion layer 28 formed as above, as the buffer layer 30 , for example, a CdS film (N-type semiconductor layer) is formed in the same manner as in Step S 104 .
- a CdS film N-type semiconductor layer
- Step S 112 on the buffer layer 30 formed as above, as the transparent protective film 34 , for example, a ZnO film which becomes a protective layer is formed by a known method such as an MOCVD method or an RF sputtering method.
- Step S 114 a structure A (pn junction element 24 on the upper side) composed of the photoelectric conversion layer 28 (CIGS-based compound semiconductor film), the buffer layer 30 (CdS film), and the transparent protective film 34 (ZnO film) formed as above is cut by a mechanical scribing method, thereby forming a group of structures A (a group of sub-elements 24 a ) that are discretely disposed.
- Step S 116 on the group of structures A formed as above, as the transparent insulating film 37 , for example, a SiO 2 film which becomes a transparent insulating layer is formed by a known method such as an MOCVD method, an RF sputtering method, or a DC reactive sputtering method. Subsequently, by a known method such as a CMP method, the transparent insulating film 37 (SiO 2 film) formed on the upper surface portion of the structures A is selectively scraped off such that the transparent protective film 34 (ZnO film), which becomes a protective layer, is exposed only on the upper surface portion of the sub-elements 24 a (structures A) as the pn junction element 24 .
- a known method such as an MOCVD method, an RF sputtering method, or a DC reactive sputtering method.
- Step S 118 only on the transparent protective film 34 exposed on the upper surface portion of the pn junction element 24 (sub-elements 24 a ) (structures A), as the hydrogen generation promoter 36 , for example, a Pt promoter is supported by a known method such as a photodeposition method.
- the element laminate 12 can be manufactured.
- the container 18 houses the element laminate 12 and constitutes the electrolysis chamber 16 composed of the electrolysis chamber 16 a on the upper side, which contains (retains) the aqueous electrolytic solution AQ in contact with the upper surface of the transparent protective film 34 of the pn junction element 24 a on the upper side constituting the gas generation portion 14 a , contains (retains) hydrogen as the gas generated from the gas generation portion 14 a , and is provided on the upper side of the element laminate 12 , and the electrolysis chamber 16 b on the lower side, which contains (retains) the aqueous electrolytic solution AQ in contact with the back surface of the conductive plate 26 of the pn junction element 22 at the lower end constituting the gas generation portion 14 b , contains (retains) oxygen as the gas generated from the gas generation portion 14 b , and is provided on the lower side of the element laminate 12 .
- the electrolysis chamber 16 a on the upper side and the electrolysis chamber 16 b on the lower side communicate with each other in a region that surrounds the outer periphery of the element laminate 12 along the inner surface of the container 18 , and a diaphragm 20 is disposed in the region in which the electrolysis chambers 16 a and 16 b communicate with each other.
- a plurality of (three in the example illustrated in the drawings) supply ports 38 a for supplying the aqueous electrolytic solution AQ into the electrolysis chamber 16 a are provided in an upper part of a lateral face on the right side in FIG. 1 of the electrolysis chamber 16 a in the container 18 (on the upper right side of the apparatus). Furthermore, a plurality of (four in the example illustrated in the drawings) discharge ports 40 a for discharging the aqueous electrolytic solution AQ in the electrolysis chamber 16 a and a plurality of (three in the example illustrated in the drawings) collection ports 42 for collecting hydrogen generated in the electrolysis chamber 16 a are both provided in an upper part of a lateral face on the left side in FIG. 1 of the electrolysis chamber 16 a in the container (on the upper left side of the apparatus).
- a plurality of (two in the example illustrated in the drawings) supply ports 38 b for supplying the aqueous electrolytic solution AQ into the electrolysis chamber 16 b are provided in a lower part of a lateral face on the right side in FIG. 1 of the electrolysis chamber 16 b in the container 18 (on the lower right side of the apparatus). Furthermore, a plurality of (two in the example illustrated in the drawings) discharge ports 40 b for discharging the aqueous electrolytic solution AQ in the electrolysis chamber 16 b together with oxygen generated in the electrolysis chamber 16 b are provided in a lower part of a lateral face on the left side in FIG. 1 of the electrolysis chamber 16 b in the container 18 (on the lower left side of the apparatus). The oxygen discharged from the discharge ports 40 b together with the aqueous electrolytic solution AQ is collected by a collection portion not shown in the drawings.
- Both the supply ports 38 a and the discharge ports 40 a are provided in a position slightly above the position of the transparent protective film 34 , such that a water flow, which prevents the hydrogen generated by the transparent protective film 34 of the pn junction element 24 (a group of the sub-elements 24 a ) from staying on the surface of the transparent protective film 34 , can be generated in the electrolysis chamber 16 a . Therefore, it is possible to bring the surface of the transparent protective film 34 into contact with the aqueous electrolytic solution AQ at all times, and to generate hydrogen with excellent efficiency. It goes without saying that the position of the supply ports 38 a and the discharge ports 40 a is the same as the position of the surface of the aqueous electrolytic solution AQ in the electrolysis chamber 16 a.
- both the supply ports 38 b and the discharge ports 40 b are placed in the position of the back surface of the conductive plate 26 that constitutes the ceiling of the electrolysis chamber 16 b and is inclined upward toward the downstream side.
- the ceiling of the electrolysis chamber 16 a is constituted such that it is inclined upward toward the downstream side, as the back surface of the conductive plate 26 , and is separated from the surface of the aqueous electrolytic solution AQ. Furthermore, in order to collect the retained hydrogen with excellent efficiency, the collection ports 42 are provided in a position slightly above the position of the surface of the aqueous electrolytic solution AQ, that is, a position slightly above the position of the supply ports 38 a and the discharge ports 40 a.
- the number of the supply port 38 a , the discharge port 40 a , and the collection port 42 is not particularly limited, and may be arbitrarily set as long as a water flow, which prevents the hydrogen from staying on the hydrogen gas generation surface, can be generated. However, it is preferable to provide a required number of the supply ports 38 a , the discharge ports 40 a , and the collection ports 42 in a position ensuring a water flow on the surface of the pn junction element 24 (a group of the sub-elements 24 a ).
- the number of the supply ports 38 b and the discharge ports 40 b is not particularly limited either, and may be arbitrarily set as long as a water flow, which prevents the oxygen from staying on the oxygen gas generation surface, can be generated. However, it is preferable to provide a required number of the supply ports 38 b and the discharge ports 40 b in a position ensuring a water flow on the back surface of the conductive plate 26 of the pn junction element 22 .
- the diaphragm 20 separates the electrolysis chamber 16 in the container 18 into the electrolysis chamber 16 a and the electrolysis chamber 16 b .
- the diaphragm 20 is a membrane permeable to ions but impermeable to gas.
- the diaphragm 20 is disposed in a region surrounding the outer periphery of the element laminate 12 along the inner surface of the container 18 , in which region the electrolysis chamber 16 a on the upper side and the electrolysis chamber 16 b on the lower side communicate with each other.
- the diaphragm 20 is attached to the inner wall surface of the container 18 and the outer wall surface of the element laminate 12 in a state of coming into close contact with these without a void.
- the diaphragm 20 can separate the region of the electrolysis chamber 16 a , which comes into contact with the pn junction element 24 on the upper side, from the region of the electrolysis chamber 16 b , which comes into contact with the pn junction element 22 , such that the permeation of gas does not occur while the permeation of ions occur.
- the diaphragm 20 is constituted with, for example, an ion exchange membrane, a ceramic filter, or Vycor glass.
- the thickness of the diaphragm 20 is not particularly limited, and is preferably 10 ⁇ m to 1,000 ⁇ m.
- the gas production apparatus of the present invention is basically constituted as above.
- Example 1 the gas production apparatus 10 shown in FIG. 1 that was constituted as below was prepared, the electrolysis chamber 16 was filled with an aqueous electrolytic solution, the apparatus was irradiated with light, and the amount of the generated hydrogen gas and oxygen gas was evaluated.
- the element laminate 12 of the gas production apparatus 10 of Example 1 was prepared according to the preparation flow shown in the flowchart of FIG. 3 .
- Transparent conductive film IMO (Mo-added In 2 O 3 ), a thickness of 1,000 nm
- P-type semiconductor thin film CIGS, a thickness of 500 nm
- N-type semiconductor thin film CdS, a thickness of 50 nm
- Protective film ITO (Sn-added In 2 O 3 ), a thickness of 50 nm
- Conductive plate Mo, a thickness of 1 mm
- P-type semiconductor thin film CIGS, a thickness of 2,000 nm
- N-type semiconductor thin film CdS, a thickness of 50 nm
- Shape on oxygen gas generation side processed to be inclined toward the flow direction of oxygen gas (no oxygen gas bubbles staying)
- Disposition of elements the respective elements are discretely disposed.
- Diaphragm Nafion (substance permeable to ions but impermeable to gas)
- Aqueous electrolytic solution 0.1M Na 2 SO 4 solution (pH 9.5)
- Promoter Pt particles (size: up to 20 nm in diameter)
- Light source for irradiation irradiation with simulated solar light of AM 1.5.
- Example 1 As Comparative Example 1, a gas production apparatus of the same constitution as that of Example 1 was prepared except that the hydrogen generation portion and the oxygen generation portion were formed in the same element. The prepared gas production apparatus was irradiated with light in the same manner as in Example 1, and the amount of the generated gas was evaluated.
- Comparative Example 2 a gas production apparatus of the same constitution as that of Example 1 was prepared except that the hydrogen generation element and the oxygen generation element have the same size (15 cm ⁇ 20 cm), and the apparatus was constituted with one hydrogen generation element and one oxygen generation element.
- the prepared gas production apparatus was irradiated with light in the same manner as in Example 1, and the amount of the generated gas was evaluated.
- the amount of gas generated (initial stage) the amount of gas generated immediately after the start of light irradiation was measured.
- the amount of gas generated As the amount of gas generated (after a passage of time), the amount of gas generated 24 hours after the start of light irradiation was measured.
- “A” of the column of comprehensive determination indicates a case in which both the amount of hydrogen gas generated (initial stage) and the amount of hydrogen gas generated (after a passage of time) exceeded 50 ml/min ⁇ m 2
- “B” of the column of comprehensive determination indicates a case in which either or both of the amount of hydrogen gas generated (initial stage) and the amount of hydrogen gas generated (after a passage of time) were less than 50 ml/min ⁇ m 2 .
- the standard value of 50 ml/min ⁇ m 2 is a numerical value converted based on a solar light conversion efficiency of 1%.
- Example 1 of the present invention the amount of hydrogen gas generated immediately after the start of light irradiation was 65 ml/min ⁇ m 2 , and the amount of hydrogen gas generated after 24 hours was 55 ml/min ⁇ m 2 . Because the generated hydrogen gas bubbles adhered to part of the hydrogen generation portion on the light receiving surface side, the contact area between the hydrogen generation portion and the solution was reduced due to the bubbles, and as a result, the gas generation efficiency was reduced, and the amount of gas generated after 24 hours was reduced compared to the initial stage. However, by discretely disposing the hydrogen generation elements, a turbulent flow occurred in the water introduced into the apparatus, and in this way, most of the bubbles could be removed.
- Comparative Example 1 the amount of hydrogen gas generated immediately after the start of light irradiation was 0 ml/min ⁇ m 2 , and the generation of gas could not be detected. Furthermore, the amount of hydrogen gas generated was still 0 ml/min ⁇ m 2 even after 24 hours, and the generation of gas could not be detected.
- the amount of hydrogen gas generated immediately after the start of light irradiation was 55 ml/min ⁇ m 2 . Because the element for generating hydrogen gas covered the entirety of the element for generating oxygen gas, the amount of light reaching the element for generating oxygen gas was reduced, and accordingly, the total gas generation ability of the system was reduced. Furthermore, the amount of hydrogen gas generated after 24 hours was 30 ml/min ⁇ m 2 . Because the generated hydrogen gas bubbles covered the entire light receiving surface, light was scattered due to the bubbles, and accordingly, the amount of incident light was reduced, and the gas generation efficiency was markedly reduced.
- Example 1 of the present invention a large amount of gas was generated immediately after the start of light irradiation, and the amount of gas generated could be maintained at a high level even after a passage of time. Therefore, it is understood that gas could be stably generated.
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Abstract
A gas production apparatus is provided which include: an element laminate having a light receiving section on one side and a conductive substrate on the other, in which laminate a plurality of elements, each including a semiconductor thin film with pn junction, are so laminated on each other as to connect in series to each other; a hydrogen gas generator formed on a surface of a first element located on the light receiving section side; a first electrolysis chamber including the hydrogen gas generator; an oxygen gas generator formed on a back surface of the conductive substrate; a second electrolysis chamber including the oxygen gas generator; and an ion-permeable but gas-impermeable diaphragm provided between the first and second electrolysis chambers.
Description
- This application is a continuation of PCT International Application No. PCT/JP2014/057583 filed on Mar. 19, 2014, which claims priority under 35 U.S.C. §119(a) to Japanese Patent Application No. 2013-068993 filed on Mar. 28, 2013. Each of the above applications is hereby expressly incorporated by reference, in its entirety, into the present application.
- The present invention relates to a gas production apparatus. Specifically, the present invention relates to a gas production apparatus that produces hydrogen and oxygen by decomposing water by receiving light.
- In the prior art, as one of the modes of using solar light energy as a renewable energy, hydrogen production apparatuses have been suggested which produce hydrogen used for fuel cells and the like by using a photoelectric conversion material used for solar cells and utilizing electrons and holes obtained by photoelectric conversion for a decomposition reaction of water (for example, see JP 2012-177160 A and JP 2004-197167 A).
- In both of the hydrogen production apparatuses disclosed in JP 2012-177160 A and JP 2004-197167 A, a photoelectric conversion portion or a solar cell, in which two or more pn junctions generating an electromotive force when solar light is incident thereon are connected to each other in series, is provided; an electrolytic solution chamber is disposed at the lower side of the photoelectric conversion portion or the solar cell that is opposite to a light receiving surface which receives solar light on the upper side of the photoelectric conversion portion or the solar cell; and the inside of an electrolysis chamber is divided by an ion-conductive partition or diaphragm, and the documents disclose that by the electric power that is generated in the photoelectric conversion portion or the solar cell by the received solar light, water is electrolyzed, and hydrogen is generated.
- According to JP 2012-177160 A, because the hydrogen production apparatus can also adjust the orientation of the light receiving surface with respect to the solar light, the amount of incident light that will be subjected to photoelectric conversion can be increased, and hydrogen generation efficiency is not reduced.
- Furthermore, according to and JP 2004-197167 A, because the hydrogen production apparatus electrolyzes water by using electrode plates, which are connected to a p-type semiconductor and an n-type semiconductor of the solar cell, as a positive electrode and a negative electrode respectively, the efficiency of conversion of solar energy into hydrogen can be improved.
- In both of the hydrogen production apparatuses disclosed in JP 2012-177160 A and JP 2004-197167 A, in the electrolysis chamber that is on the side opposite to the light receiving surface of the photoelectric conversion portion or the solar cell, that is, in the electrolysis chamber that is on the back surface side of the photoelectric conversion portion or the solar cell, hydrogen and oxygen are generated as a result of electrolysis of water. Therefore, if the generated gas such as hydrogen or oxygen adheres to a gas generation surface of the gas generating electrode of the photoelectric conversion portion or the electrode plate of the solar cell and stays between the gas generation surface and an aqueous solution such as an electrolytic solution, a contact area between the gas generation surface and the aqueous solution is reduced, and this leads to a problem in that the efficiency of generating gas such as hydrogen and oxygen is reduced.
- Although the hydrogen production apparatuses disclosed in JP 2012-177160 A and JP 2004-197167 A show high gas generation efficiency particularly at the initial gas generation stage, with the passage of time, the amount of gas staying between the gas generation surface and the aqueous solution such as an electrolytic solution increases. As a result, because a contact area between the gas generation surface and the aqueous solution is reduced, the efficiency of generating gas such as hydrogen and oxygen greatly decreases, and this leads to a problem in that gas cannot be stably generated.
- An object of the present invention is to solve the aforementioned problems of the prior art and to provide a gas production apparatus which can maintain high gas generation efficiency at the initial gas generation stage and even after the passage of time, and can stably produces hydrogen gas and oxygen gas as high-purity gases completely separated from each other.
- In order to achieve the above object, the present invention provides a gas production apparatus comprising: an element laminate in which a plurality of elements, each having a light receiving portion and including a semiconductor thin film with pn junction, are so laminated on each other as to connect in series to each other; a hydrogen gas generator which is formed on a surface of a first element among the plurality of elements and generates hydrogen gas, the first element being positioned at one end of the element laminate; a first electrolysis chamber which includes the hydrogen gas generator and contains an aqueous electrolytic solution in contact with the hydrogen gas generator, and the hydrogen gas generated; an oxygen gas generator that is formed on a back surface of a conductive substrate, on which the semiconductor thin film of a second element among the plurality of elements is formed, and generates oxygen gas, the second element being positioned at another end of the element laminate; a second electrolysis chamber which includes the oxygen gas generator and contains an aqueous electrolytic solution in contact with the oxygen gas generator, and the oxygen gas generated; and a diaphragm which is ion-permeable but gas-impermeable, and is provided between the first electrolysis chamber and the second electrolysis chamber.
- The hydrogen gas generator is preferably provided with a hydrogen generation surface which is formed on a surface of the semiconductor thin film of the first element.
- The first element is preferably composed of a plurality of sub-elements which are disposed on the second element discretely with respect to the second element.
- Preferably, the plurality of sub-elements each have an element area smaller than that of the second element.
- The oxygen gas generator is preferably provided with an oxygen generation surface which is formed on the back surface of the conductive substrate and inclined upward along a flow direction of the aqueous electrolytic solution in the second electrolysis chamber.
- It is preferable that the semiconductor thin film includes a CIGS-based compound semiconductor.
- It is also preferable that the semiconductor thin film includes a CZTS-based compound semiconductor.
- Preferably, the semiconductor thin film has an absorption wavelength edge equal to or greater than 800 nm.
- The gas production apparatus preferably further comprises a hydrogen generation promoter provided on the hydrogen generation surface of the hydrogen gas generator.
- Preferably, the hydrogen generation promoter is platinum.
- According to the present invention, it is possible to maintain high gas generation efficiency at the initial gas generation stage and even after the passage of time and to stably produce hydrogen gas and oxygen gas as high-purity gases completely separated from each other.
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FIG. 1 is a cross-sectional view schematically showing an example of a gas production apparatus according to an embodiment of the present invention. -
FIG. 2 is a top view of the gas production apparatus shown inFIG. 1 . -
FIG. 3 is a flow chart showing an example of a process of manufacturing the gas production apparatus shown inFIG. 1 . - Hereinafter, the gas production apparatus according to the present invention will be specifically described based on a preferred embodiment shown in the attached drawings.
- The present invention is an apparatus producing hydrogen and oxygen by using, as an electrode for decomposing water, a semiconductor thin film having a pn junction and used in a solar cell or the like. With a single element constituted with, for example, a pn junction-semiconductor thin film, a conductive film, and a support substrate, the ability to photolyze water is insufficient, and an electromotive force equal to or higher than a starting voltage of electrolysis of water is not obtained. Therefore, in the apparatus of the present invention, a plurality of elements are connected to each other in series in order that the electromotive force may be increased, and the total electromotive force of the elements may become equal to or higher than the starting voltage of electrolysis of water. Furthermore, in the apparatus of the present invention, through a photolysis reaction of water, hydrogen is generated from the side of a light receiving surface of the elements, oxygen is generated from the side of a surface opposite to the light receiving surface, and thus the hydrogen and oxygen generated by the decomposition of water are separately collected. In this way, the apparatus produces hydrogen and oxygen at a high purity. As the method for connecting the elements to each other, a method is preferably used in which the element that will be laminated on an element having a large element area is constituted with a plurality of sub-elements having a small element area, and the sub-elements are discretely laminated on the element having a large element area.
- First, characteristics of the gas production apparatus according to the invention will be described in comparison with the gas production apparatus of the prior art.
- As described above, in the prior art, all of the surfaces (gas generation surfaces) of the electrodes for electrolysis that generate gas are disposed on the back surface side of the photoelectric conversion portion that is opposite to the light receiving surface receiving solar light. In contrast, the present invention is characterized in that the hydrogen generation surface and the light receiving surface receiving solar light are disposed on the same side. In this way, if the hydrogen generation surface is disposed on the side of the light receiving surface, desired effects, such as being able to maintain high gas generation efficiency regardless of the passage of time and being able to stably produce hydrogen gas and oxygen gas, are obtained.
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FIG. 1 is a cross-sectional view schematically showing an example of a gas production apparatus according to an embodiment of the present invention, andFIG. 2 is a top view of the gas production apparatus shown inFIG. 1 . - First, as shown in the drawings, a
gas production apparatus 10 has anelement laminate 12 in which a plurality of elements, in each of which a semiconductor thin film having a pn junction is formed, are vertically laminated on each other in series; a hydrogengas generation portion 14 a which is disposed at an open end of the element positioned at the upper end of theelement laminate 12; an oxygengas generation portion 14 b which is disposed at an open end of the element positioned at the lower end of theelement laminate 12; acontainer 18 constituting anelectrolysis chamber 16 which contains an aqueous electrolytic solution AQ in contact with the two 14 a and 14 b, and hydrogen gas and oxygen gas that are generated in thegas generation portions 14 a and 14 b respectively; and agas generation portions diaphragm 20 which partitions theelectrolysis chamber 16 into two 16 a and 16 b including theelectrolysis chambers 14 a and 14 b respectively.gas generation portions - The
element laminate 12 is for generating hydrogen and oxygen through a photolysis reaction of water by receiving light such as solar light through a light receiving surface, and has a plurality of (two in the example illustrated in the drawings) 22 and 24 that are vertically laminated on each other in the drawing. Hereinafter, as a typical example, the number of the pn junction elements connected to each other in series is described as two. However, as long as the total electromotive force of a plurality of pn junction elements is equal to or higher than the starting voltage of the electrolysis of water, the number of the pn junction elements is not limited to two as in the example illustrated in the drawings. It goes without saying that the number of the pn junction elements may be arbitrarily set.pn junction elements - The
22 and 24 are photoelectric conversion elements with a laminated structure having the same constitution as that of a solar battery cell used as a solar cell. Thepn junction elements 22 and 24 are for generating electrons and holes through photoelectric conversion by receiving light such as solar light through the light receiving surfaces, and sending the generated electrons and holes to thepn junction elements 14 a and 14 b respectively.gas generation portions - The
pn junction element 22 on the substrate side of theelement laminate 12, that is, on the lower side in the drawing is an oxygen generation element generating oxygen and has aconductive plate 26, aphotoelectric conversion layer 28, and abuffer layer 30 that are laminated on each other in this order from the lower side toward the upper side in the drawing. Thepn junction element 22 has a transparentconductive film 32, which becomes an upper electrode, on thebuffer layer 30. - The
pn junction element 24 on the light receiving surface side of theelement laminate 12, that is, on the upper side in the drawing is a hydrogen generation element generating hydrogen. Thepn junction element 24 is an assembly of a plurality of (nine in the example illustrated in the drawings) small-sizedpn junction elements 24 a. The nine small-sized pn junction elements (hereafter also referred to as “sub-elements”) 24 a are disposed on thepn junction element 22, specifically, on the transparentconductive film 32 discretely, that is, in the form of scattered islands. In the pn junction element 24 (24 a), the transparentconductive film 32, thephotoelectric conversion layer 28, thebuffer layer 30, and a transparentprotective film 34 are laminated on each other in this order from thepn junction element 22 on the lower side toward the upper side in the drawing. On the transparentprotective film 34, apromoter 36 for generating hydrogen is formed in the form of scattered islands. - The transparent
conductive film 32 functions as a lower electrode in the pn junction element 24 (24 a) and functions as an upper electrode in thepn junction element 22. Therefore, it can be said that the transparentconductive film 32 functions as an electrode common to both thepn junction elements 22 and 24 (24 a). Since the transparentprotective film 34 constitutes an upper electrode of the pn junction element 24 (24 a), a transparent conductive protective film is used as the transparentprotective film 34. - Accordingly, it can be said that the pn junction element 24 (24 a) is constituted with the transparent
conductive film 32, thephotoelectric conversion layer 28, thebuffer layer 30, the transparentprotective film 34, and thehydrogen generation promoter 36. - Incidentally, the
sub-elements 24 a are discretely disposed in the form of scattered islands on the transparentconductive film 32, so that, in a position in which thesub-elements 24 a are not disposed, the transparentconductive film 32 is so exposed in theelectrolysis chamber 16 a as to come into contact with the aqueous electrolytic solution AQ to thereby short-circuit. Furthermore, the lateral faces of the pn junction element 24 (24 a), that is, the lateral faces of thephotoelectric conversion layer 28, thebuffer layer 30 and the transparentprotective film 34 as laminated are also exposed in theelectrolysis chamber 16 a and comes into contact with the aqueous electrolytic solution AQ, and therefore a short circuit occurs. - Accordingly, it is preferable to cover the surface of the transparent
conductive film 32 in portions exposed in theelectrolysis chamber 16 a, and the lateral faces of the pn junction element 24 (24 a) as well, with a transparent insulatingfilm 37. - In the
element laminate 12, light is incident on thepn junction element 24 from the transparentprotective film 34 side and passes through the transparentprotective film 34 and thebuffer layer 30. As a result, an electromotive force is generated in thephotoelectric conversion layer 28, and for example, the migration of a charge (electrons) to the transparentprotective film 34 from the transparentconductive film 32 occurs. In other words, an electric current flowing to the transparentconductive film 32 from the transparentprotective film 34 is generated (the migration of holes occurs). - On the other hand, light incident on the
pn junction element 22 from the transparent insulatingfilm 37 side passes through the transparent insulatingfilm 37, the transparentconductive film 32, and thebuffer layer 30. As a result, an electromotive force is generated in thephotoelectric conversion layer 28, and for example, the migration of a charge (electrons) to the transparentconductive film 32 from theconductive plate 26 occurs. In other words, an electric current flowing to theconductive plate 26 from the transparentconductive film 32 is generated (the migration of holes occurs). - Therefore, in the
element laminate 12, the transparentprotective film 34 of thepn junction element 24 on the upper side becomes thegas generation portion 14 a (cathode electrode for electrolysis) generating hydrogen, and theconductive plate 26 of thepn junction element 22 on the lower side becomes thegas generation portion 14 b (anode electrode for electrolysis) generating oxygen. - The
conductive plate 26 is composed of, for example, Mo, and functions as a substrate supporting theelement laminate 12 and as an oxygen generation surface generating oxygen. - The
photoelectric conversion layer 28 is composed of, for example, a CIGS (Copper indium gallium (di)selenide)-based compound semiconductor film or a CZTS (Copper zinc tin sulfide)-based compound semiconductor film. In thepn junction element 22 on the lower side, thephotoelectric conversion layer 28 is formed on theconductive plate 26, and in thepn junction element 24 on the upper side, thephotoelectric conversion layer 28 is formed on the transparentconductive film 32. - The
buffer layer 30 is composed of, for example, a CdS thin film and is formed on the surface of thephotoelectric conversion layer 28. At the interface between thebuffer layer 30 and thephotoelectric conversion layer 28, pn junction is formed. Consequently, it can be said that thephotoelectric conversion layer 28 is a thin film of a p-type semiconductor, and thebuffer layer 30 is a thin film of an n-type semiconductor. - The
photoelectric conversion layer 28 and thebuffer layer 30 are used in both thepn junction element 22 on the lower side and thepn junction element 24 on the upper side, and at least one of thephotoelectric conversion layer 28 and thebuffer layer 30 may be the same for both the 22 and 24 or may vary between thepn junction elements 22 and 24.pn junction elements - The transparent
conductive film 32 is composed of, for example, a transparent conductive film such as an IMO (Mo-added In2O3) film and is formed on thebuffer layer 30. Herein, in thepn junction element 22 on the lower side, the transparentconductive film 32 functions as an upper electrode. Accordingly, the transparentconductive film 32 is a conductive film which functions as a light receiving surface on the pn junction composed of thebuffer layer 30 and thephotoelectric conversion layer 28 in thepn junction element 22, and also functions as a lower electrode of thepn junction element 24 on the upper side. That is, the transparentconductive film 32 functions as a conductive film which connects thepn junction element 22 on the lower side to thepn junction element 24 on the upper side in series. - The transparent
protective film 34 is composed of, for example, a transparent conductive film such as an ITO (Sn-added In2O3) film, and is formed on thebuffer layer 30 in thepn junction element 24 on the upper side. Herein, the transparentprotective film 34 functions as an upper electrode of thepn junction element 24 on the upper side. Accordingly, the transparentprotective film 34 functions as the light receiving surface on the pn junction composed of thebuffer layer 30 and thephotoelectric conversion layer 28 and also functions as the hydrogen generation surface generating hydrogen. - The
conductive plate 26 is constituted with, for example, a metal such as Mo, Al, Cu, Cr, W, Ni, Ta, Fe or Co, or a combination of these metals. Theconductive plate 26 may have a single layer structure or a laminated structure such as a double layer structure. The back surface of theconductive plate 26 becomes an oxygen gas generation surface generating oxygen and comes into direct contact with an aqueous electrolytic solution. Therefore, theconductive plate 26 is preferably of a metal that is not easily oxidized. Particularly, theconductive plate 26 is preferably constituted with Mo. The film thickness of theconductive plate 26 is generally about 1,000 μm, and preferably 100 μm to 1,500 μm. - The back surface of the
conductive plate 26 of thepn junction element 22 becomes thegas generation portion 14 b (anode electrode for electrolysis) generating oxygen, and generates oxygen molecules, that is, oxygen (oxygen gas) by withdrawing electrons from hydroxide ions OH− ionized from water molecules in the aqueous electrolytic solution AQ (2OH−→H2O+O2/2+2e−), that is to say, functions as an oxygen gas generation surface. - Accordingly, the back surface of the
conductive plate 26 is preferably inclined toward the downstream side from the upstream side along the stream of the aqueous electrolytic solution AQ such that the generated oxygen does not stay on the back surface. The direction of the inclination is not particularly limited. When the back surface of theconductive plate 26 is inclined downward toward the downstream side, the oxygen generated on the back surface is highly effectively removed. When it is inclined upward toward the downstream side, it is possible to cause the oxygen gas, which floats from the aqueous electrolytic solution AQ and is concentrated on the back surface of theconductive plate 26, to flow to adischarge port 40 b together with the aqueous electrolytic solution AQ with efficiency. In the example as illustrated, asupply port 38 b of the aqueous electrolytic solution AQ is on the right side in the drawing, and thedischarge port 40 b for discharging the generated oxygen together with the aqueous electrolytic solution AQ is on the left side in the drawing. Consequently, in order to rapidly discharge the generated oxygen, it is better for the back surface of theconductive plate 26 to be inclined upward toward the left side in the drawing from the right side in the drawing. - If the back surface of the
conductive plate 26 is inclined as above, it is possible to rapidly move the generated oxygen from the back surface of theconductive plate 26 that serves as the oxygen generation surface, without causing the oxygen to stay on the back surface, and to discharge the oxygen from thedischarge port 40 b together with the aqueous electrolytic solution AQ. Therefore, it is possible to bring the back surface of theconductive plate 26 into contact with the aqueous electrolytic solution AQ at all times, and to generate oxygen with excellent efficiency by causing a photolysis reaction of water on the entire back surface of theconductive plate 26. - In order to accelerate the generation of oxygen by the photolysis reaction of water, an oxygen generation promoter such as IrO2, CoOx or the like may be formed in the form of scattered islands on the back surface of the
conductive plate 26 which becomes the oxygen gas generation surface. - At the interface between the
buffer layer 30 and thephotoelectric conversion layer 28, thephotoelectric conversion layer 28 forms the pn junction of which thephotoelectric conversion layer 28 side is of a P-type and thebuffer layer 30 side is of an N-type. Thephotoelectric conversion layer 28 absorbs the light reaching it after passing through the transparent insulatingfilm 37, the transparentconductive film 32 and thebuffer layer 30, generates holes on the p-side and electrons on the n-side, and has a function of photoelectric conversion. In thephotoelectric conversion layer 28, the holes generated in the pn junction are migrated toward theconductive plate 26 from thephotoelectric conversion layer 28, and the electrons generated in the pn junction are migrated toward the transparentconductive film 32 from thebuffer layer 30. The film thickness of thephotoelectric conversion layer 28 is preferably 200 nm to 3,000 nm, and particularly preferably 500 nm to 2,000 nm. - The
photoelectric conversion layer 28 is preferably a compound semiconductor-based photoelectric conversion semiconductor layer. The main component of thephotoelectric conversion layer 28 is not particularly limited (the main component referring to a component comprising not less than 20% by mass of the layer). In view of obtaining high photoelectric conversion efficiency, a chalcogen compound semiconductor, a compound semiconductor having a chalcopyrite structure, and a compound semiconductor having a defect stannite-type structure can be suitably used as the main component. - Favorable examples of the chalcogen compound (compound containing S, Se, or Te) include:
- a II-VI compound such as ZnS, ZnSe, ZnTe, CdS, CdSe or CdTe;
- a group I-III-VI2 compound such as CuInSe2, CuGaSe2, Cu(In, Ga)Se2, CuInS2, CuGaSe2 or Cu(In, Ga) (S, Se)2; and
- a group I-III3-VI5 compound such as Culn3Se5, CuGa3Se5 or Cu(ln, Ga)3Se5.
- Favorable examples of the compound semiconductors of a chalcopyrite-type structure and of a defect stannite-type structure include:
- a group I-III-VI2 compound such as CuInSe2, CuGaSe2, Cu(In, Ga)Se2, CuInS2, CuGaSe2 or Cu(In, Ga) (S, Se)2; and
- a group I-III3-VI5 compound such as CuIn3Se5, CuGa3Se5 or Cu(In, Ga)3Se5.
- In the above description, (In, Ga) and (S, Se) represent (In1-xGax) and (Si1-ySey) respectively (here, x=0 to 1, y=0 to 1).
- The
photoelectric conversion layer 28 is preferably constituted with, for example, a CIGS-based compound semiconductor having a chalcopyrite crystal structure or a CZTS-based compound semiconductor, among others. That is, thephotoelectric conversion layer 28 is preferably constituted with a CIGS layer. The CIGS layer may be constituted not only with Cu(In, Ga)Se2 but also with a known material used in the CIGS-based material such as CuInSe2(CIS). - The method for forming the
photoelectric conversion layer 28 is not particularly limited. For example, as the method for forming the CIGS layer containing Cu, In, Ga, or S, 1) a multi-source vapor deposition method, 2) a selenization method, 3) a sputtering method, 4) a hybrid sputtering method, and 5) a mechanochemical processing method are known. - Examples of other methods for forming the CIGS layer include a screen printing method, a close-spaced sublimation method, an MOCVD method, a spraying method (wet film formation method), and the like. For example, by a screen printing method (wet film formation method), a spraying method (wet film formation method) or the like, a fine particle film containing elements of group Ib, group IIIb, and group VIb is formed on a substrate and subjected to thermal decomposition processing (optionally performed in a group VIb element atmosphere), and in this way, a crystal having a desired composition can be obtained (JP 9-74065 A, JP 9-74213 A, and the like).
- As described above, in the present invention, the
photoelectric conversion layer 28 is preferably constituted with a CIGS-based compound semiconductor having a chalcopyrite crystal structure or a CZTS-based compound semiconductor, for example. However, the present invention is not limited thereto, and any photoelectric conversion element may be used as long as it makes it possible to form a pn junction composed of an inorganic semiconductor and generate hydrogen and oxygen by causing a photolysis reaction of water. For example, a photoelectric conversion element utilized in a solar battery cell constituting a solar battery is preferably used. Examples of such a photoelectric conversion element include a thin film silicon-based thin film-type photoelectric conversion element, a CdTe-based thin film-type photoelectric conversion element, a dye-sensitized thin film-type photoelectric conversion element, and an organic thin film-type photoelectric conversion element, in addition to a CIGS-based thin film-type photoelectric conversion element, a CIS-based thin film-type photoelectric conversion element, and a CZTS-based thin film-type photoelectric conversion element. - The absorption wavelength of the inorganic semiconductor forming the
photoelectric conversion layer 28 is not particularly limited as long as the absorption wavelength is within a wavelength range allowing photoelectric conversion. The wavelength range may be any range including wavelength regions of solar light and the like, particularly, from a visible wavelength region to an infrared wavelength region. The absorption wavelength edge of the inorganic semiconductor is preferably equal to or greater than 800 nm, that is to say, a wavelength range including up to an infrared wavelength region is preferred. This is because more than half of the solar light energy reaching the ground is included in an ultraviolet-visible region at wavelengths of not more than 800 nm, and effective use of such solar energy makes it significant to produce hydrogen energy by the inventive apparatus as an alternative to fossil fuels. - The
buffer layer 30 is so formed as to constitute a pn junction layer together with thephotoelectric conversion layer 28, that is, to form a pn junction at the interface between thephotoelectric conversion layer 28 and thebuffer layer 30, to protect thephotoelectric conversion layer 28 at the time of forming the transparentconductive film 32, and to transmit the light incident on the transparentconductive film 32 to thephotoelectric conversion layer 28. - The
buffer layer 30 preferably contains a metal sulfide containing at least one metal element selected from the group consisting of Cd, Zn, Sn and In, with specific examples including CdS, ZnS, Zn(S, O) and/or Zn(S, O, OH), SnS, Sn(S, O) and/or Sn(S, O, OH), InS, In(S, O) and/or In(S, O, OH). The film thickness of thebuffer layer 30 is preferably 10 nm to 2 μm, and more preferably 15 nm to 200 nm. Thebuffer layer 30 is formed by, for example, a chemical bath deposition process (hereafter referred to as “CBD process”). - A window layer may be disposed between the
buffer layer 30 and the transparentconductive film 32. The window layer is constituted with, for example, a ZnO layer having a thickness of about 10 nm. - The transparent
conductive film 32 has light transmitting properties. In thepn junction element 22 on the lower side, the transparentconductive film 32 brings light into thephotoelectric conversion layer 28, and functions as an upper electrode that is paired with theconductive plate 26 as a lower electrode and moves the holes and electrons generated in the photoelectric conversion layer 28 (to causes an electric current to flow). Furthermore, the transparentconductive film 32 functions as a lower electrode of thepn junction element 24 on the upper side and also functions as a transparent conductive film for directly connecting thepn junction element 22 on the lower side to thepn junction element 24 on the upper side such that the 22 and 24 are connected to each other in series.pn junction elements - The transparent
conductive film 32 is constituted with IMO (Mo-added In2O3), ZnO doped with Al, B, Ga, In or the like, or ITO (indium tin oxide), for example. The transparentconductive film 32 may have a single layer structure or a laminated structure such as a double layer structure. The thickness of the transparentconductive film 32 is not particularly limited, and is preferably 0.1 μm to 2 μm, and more preferably 0.3 μm to 1 μm. - The method for forming the transparent
conductive film 32 is not particularly limited. The transparent conductive film can be formed by a vapor phase film formation method such as an electron beam vapor deposition method, a sputtering method and a CVD method or by a coating method. - The transparent
protective film 34 is formed on the upper surface of thebuffer layer 30 in thepn junction element 24 on the upper side and has light transmitting properties. The transparentprotective film 34 brings light into thephotoelectric conversion layer 28, functions as an upper electrode that is paired with the transparentconductive film 32 as a lower electrode and moves the holes and electrons generated in the photoelectric conversion layer 28 (to causes an electric current to flow), and functions as a transparent conductive film which protects thebuffer layer 30 and thephotoelectric conversion layer 28. - In addition, the transparent
protective film 34 serves as thegas generation portion 14 a (cathode electrode for electrolysis) generating hydrogen and generates hydrogen molecules, that is, hydrogen (hydrogen gas) by supplying electrons to hydrogen ions (protons) H+ ionized from water molecules (2H++2e−→H2). The surface of the transparentprotective film 34 functions as a hydrogen gas generation surface. - As the transparent
protective film 34, it is possible to use the same transparent conductive film as the transparentconductive film 32, such as ITO (indium tin oxide), ZnO doped with Al, B, Ga, In or the like, or IMO (Mo-added In2O3). The transparentprotective film 34 may have a single layer structure or a laminated structure such as a double layer structure, as the transparentconductive film 32. The thickness of the transparentprotective film 34 is not particularly limited, and is preferably 10 nm to 200 nm, and more preferably 30 nm to 100 nm. - The method for forming the transparent
protective film 34 is not particularly limited, as is the case with the transparentconductive film 32. The transparentprotective film 34 can be formed by a vapor phase film formation method such as an electron beam vapor deposition method, a sputtering method and a CVD method or by a coating method. - As described above, the transparent
protective film 34 functions as an electrode for generating hydrogen, and the surface thereof functions as a hydrogen gas generation surface. Accordingly, the transparentprotective film 34 functions as thegas generation portion 14 a generating hydrogen, and the region thereof constitutes a hydrogen gas generation region. - On the surface of the transparent
protective film 34, thehydrogen generation promoter 36 for accelerating the generation of hydrogen is formed in the form of scattered islands. - Examples of the
hydrogen generation promoter 36 include a component composed solely of Pt (platinum), Pd (palladium), Ni (nickel), Au (gold), Ag (silver), Ru (ruthenium), Cu (copper), Co (cobalt), Rh (rhodium), Ir (iridium), or Mn (manganese), an alloy as a combination of these, and an oxide thereof. The size of thehydrogen generation promoter 36 is not particularly limited, and is preferably 1 nm to 100 nm. - The method for forming the
hydrogen generation promoter 36 is not particularly limited, and thehydrogen generation promoter 36 can be formed by a photodeposition method, a sputtering method, an impregnation method, or the like. - As in the example illustrated, it is preferable that the
hydrogen generation promoter 36 is provided on the upper surface of the transparentprotective film 34. However, when hydrogen can be sufficiently generated, thehydrogen generation promoter 36 may be not provided. - In the example illustrated, the
hydrogen generation promoter 36 is formed and scattered on the upper surface of the transparentprotective film 34 formed on the upper surface of thebuffer layer 30. However, the present invention is not limited thereto. The transparentprotective film 34 may not be provided, and thehydrogen generation promoter 36 may be directly formed and scattered on the upper surface of thebuffer layer 30. - In this case, the
buffer layer 30 functions as an N-type semiconductor and as an electrode for generating hydrogen, and the surface thereof functions as a hydrogen gas generation surface. Therefore, thebuffer layer 30 functions as thegas generation portion 14 a generating hydrogen, and the region thereof constitutes a hydrogen gas generation region. - The transparent insulating
film 37 has light transmitting properties. For protecting the 22 and 24, specifically, for protecting the portion outside the hydrogen gas generation regions in thepn junction elements electrolysis chamber 16 a, the transparent insulatingfilm 37 is so provided as to cover the portion outside the gas generation regions. Specifically, the transparent insulatingfilm 37 covers the portion of the surface of the transparentconductive film 32 that does not have thepn junction element 24 on the upper side formed therein and, accordingly, serves as the light receiving surface of thepn junction element 22 on the lower side, and all the lateral faces of theindividual sub-elements 24 a constituting thepn junction element 24. - The transparent insulating
film 37 is constituted with, for example, SiO2, SnO2, Nb2O5, Ta2O5, Al2O3, Ga2O3 or the like. The thickness of the transparent insulatingfilm 37 is not particularly limited, and is preferably 100 nm to 1,000 nm. - The method for forming the transparent insulating
film 37 is not particularly limited. The transparent insulatingfilm 37 can be formed by an RF sputtering method, a DC reactive sputtering method, an MOCVD method or the like. - The region of the transparent
conductive film 32, in which the transparent insulatingfilm 37 is formed while thepn junction element 24 on the upper side is not formed, serves as the light receiving surface of thepn junction element 22 on the lower side. In contrast, in each of the sub-elements 24 a of thepn junction element 24 on the upper side, thebuffer layer 30 or the transparentprotective film 34 of the relevant sub-element serves as the light receiving surface. Consequently, in order to generate hydrogen and oxygen with excellent efficiency by a photolysis reaction of water, according to the ability of the 22 and 24, for example, according to the electromotive force or the amount of electrons or holes generated, a predetermined balance needs to be achieved between the total light receiving area of thepn junction elements pn junction element 24 on the upper side, that is, the total area of the light receiving surfaces of all the sub-elements 24 a, and the total light receiving area of thepn junction element 22 on the lower side, that is, the total area of the region of the transparentconductive film 32 in which thepn junction element 24 on the upper side is not formed. For example, when the 22 and 24 are equal in ability, they are preferably also equal in total light receiving area.pn junction elements - Therefore, it is preferable that the total light receiving areas of the
22 and 24 are balanced according to their ability.pn junction elements - The
element laminate 12 is constituted as above. - The
element laminate 12 can be manufactured by the following manufacturing method, but the present invention is not limited thereto. -
FIG. 3 is a flowchart showing an example of a process of manufacturing the gas production apparatus shown inFIGS. 1 and 2 . - First, in Step S100, as the
conductive plate 26, for example, a Mo substrate is prepared. - Thereafter, in Step S102, on one surface of the
conductive plate 26, as thephotoelectric conversion layer 28, for example, a CIGS-based compound semiconductor film (P-type semiconductor layer) is formed by a known method such as a selenization/sulfuration method or a multi-source simultaneous vapor deposition method. - Then, in Step S104, on the
photoelectric conversion layer 28 formed as above, as thebuffer layer 30, for example, a CdS film (N-type semiconductor layer) is formed by a known method such as a CBD (chemical bath deposition) process. - Subsequently, in Step S106, on the
buffer layer 30 formed as above, as the transparentconductive film 32, for example, an ITO film which becomes a transparent conductive layer is formed by a known method such as an MOCVD method or an RF sputtering method. - Thereafter, in Step S108, on the transparent
conductive film 32 formed as above, as thephotoelectric conversion layer 28, for example, a CIGS-based compound semiconductor film (P-type semiconductor layer) is formed in the same manner as in Step S102. - Then, in Step S110, on the
photoelectric conversion layer 28 formed as above, as thebuffer layer 30, for example, a CdS film (N-type semiconductor layer) is formed in the same manner as in Step S104. - Subsequently, in Step S112, on the
buffer layer 30 formed as above, as the transparentprotective film 34, for example, a ZnO film which becomes a protective layer is formed by a known method such as an MOCVD method or an RF sputtering method. - After that, in Step S114, a structure A (
pn junction element 24 on the upper side) composed of the photoelectric conversion layer 28 (CIGS-based compound semiconductor film), the buffer layer 30 (CdS film), and the transparent protective film 34 (ZnO film) formed as above is cut by a mechanical scribing method, thereby forming a group of structures A (a group of sub-elements 24 a) that are discretely disposed. - Then, in Step S116, on the group of structures A formed as above, as the transparent insulating
film 37, for example, a SiO2 film which becomes a transparent insulating layer is formed by a known method such as an MOCVD method, an RF sputtering method, or a DC reactive sputtering method. Subsequently, by a known method such as a CMP method, the transparent insulating film 37 (SiO2 film) formed on the upper surface portion of the structures A is selectively scraped off such that the transparent protective film 34 (ZnO film), which becomes a protective layer, is exposed only on the upper surface portion of the sub-elements 24 a (structures A) as thepn junction element 24. - Finally, in Step S118, only on the transparent
protective film 34 exposed on the upper surface portion of the pn junction element 24 (sub-elements 24 a) (structures A), as thehydrogen generation promoter 36, for example, a Pt promoter is supported by a known method such as a photodeposition method. - In this way, the
element laminate 12 can be manufactured. - The
container 18 houses theelement laminate 12 and constitutes theelectrolysis chamber 16 composed of theelectrolysis chamber 16 a on the upper side, which contains (retains) the aqueous electrolytic solution AQ in contact with the upper surface of the transparentprotective film 34 of thepn junction element 24 a on the upper side constituting thegas generation portion 14 a, contains (retains) hydrogen as the gas generated from thegas generation portion 14 a, and is provided on the upper side of theelement laminate 12, and theelectrolysis chamber 16 b on the lower side, which contains (retains) the aqueous electrolytic solution AQ in contact with the back surface of theconductive plate 26 of thepn junction element 22 at the lower end constituting thegas generation portion 14 b, contains (retains) oxygen as the gas generated from thegas generation portion 14 b, and is provided on the lower side of theelement laminate 12. - As shown in
FIG. 2 , theelectrolysis chamber 16 a on the upper side and theelectrolysis chamber 16 b on the lower side communicate with each other in a region that surrounds the outer periphery of theelement laminate 12 along the inner surface of thecontainer 18, and adiaphragm 20 is disposed in the region in which the 16 a and 16 b communicate with each other.electrolysis chambers - A plurality of (three in the example illustrated in the drawings)
supply ports 38 a for supplying the aqueous electrolytic solution AQ into theelectrolysis chamber 16 a are provided in an upper part of a lateral face on the right side inFIG. 1 of theelectrolysis chamber 16 a in the container 18 (on the upper right side of the apparatus). Furthermore, a plurality of (four in the example illustrated in the drawings) dischargeports 40 a for discharging the aqueous electrolytic solution AQ in theelectrolysis chamber 16 a and a plurality of (three in the example illustrated in the drawings)collection ports 42 for collecting hydrogen generated in theelectrolysis chamber 16 a are both provided in an upper part of a lateral face on the left side inFIG. 1 of theelectrolysis chamber 16 a in the container (on the upper left side of the apparatus). - A plurality of (two in the example illustrated in the drawings)
supply ports 38 b for supplying the aqueous electrolytic solution AQ into theelectrolysis chamber 16 b are provided in a lower part of a lateral face on the right side inFIG. 1 of theelectrolysis chamber 16 b in the container 18 (on the lower right side of the apparatus). Furthermore, a plurality of (two in the example illustrated in the drawings) dischargeports 40 b for discharging the aqueous electrolytic solution AQ in theelectrolysis chamber 16 b together with oxygen generated in theelectrolysis chamber 16 b are provided in a lower part of a lateral face on the left side inFIG. 1 of theelectrolysis chamber 16 b in the container 18 (on the lower left side of the apparatus). The oxygen discharged from thedischarge ports 40 b together with the aqueous electrolytic solution AQ is collected by a collection portion not shown in the drawings. - Both the
supply ports 38 a and thedischarge ports 40 a are provided in a position slightly above the position of the transparentprotective film 34, such that a water flow, which prevents the hydrogen generated by the transparentprotective film 34 of the pn junction element 24 (a group of the sub-elements 24 a) from staying on the surface of the transparentprotective film 34, can be generated in theelectrolysis chamber 16 a. Therefore, it is possible to bring the surface of the transparentprotective film 34 into contact with the aqueous electrolytic solution AQ at all times, and to generate hydrogen with excellent efficiency. It goes without saying that the position of thesupply ports 38 a and thedischarge ports 40 a is the same as the position of the surface of the aqueous electrolytic solution AQ in theelectrolysis chamber 16 a. - In contrast, both the
supply ports 38 b and thedischarge ports 40 b are placed in the position of the back surface of theconductive plate 26 that constitutes the ceiling of theelectrolysis chamber 16 b and is inclined upward toward the downstream side. - In the
electrolysis chamber 16 a, hydrogen is retained above the surface of the aqueous electrolytic solution AQ. Therefore, the ceiling of theelectrolysis chamber 16 a is constituted such that it is inclined upward toward the downstream side, as the back surface of theconductive plate 26, and is separated from the surface of the aqueous electrolytic solution AQ. Furthermore, in order to collect the retained hydrogen with excellent efficiency, thecollection ports 42 are provided in a position slightly above the position of the surface of the aqueous electrolytic solution AQ, that is, a position slightly above the position of thesupply ports 38 a and thedischarge ports 40 a. - The number of the
supply port 38 a, thedischarge port 40 a, and thecollection port 42 is not particularly limited, and may be arbitrarily set as long as a water flow, which prevents the hydrogen from staying on the hydrogen gas generation surface, can be generated. However, it is preferable to provide a required number of thesupply ports 38 a, thedischarge ports 40 a, and thecollection ports 42 in a position ensuring a water flow on the surface of the pn junction element 24 (a group of the sub-elements 24 a). - The number of the
supply ports 38 b and thedischarge ports 40 b is not particularly limited either, and may be arbitrarily set as long as a water flow, which prevents the oxygen from staying on the oxygen gas generation surface, can be generated. However, it is preferable to provide a required number of thesupply ports 38 b and thedischarge ports 40 b in a position ensuring a water flow on the back surface of theconductive plate 26 of thepn junction element 22. - In order that the hydrogen generated in the
electrolysis chamber 16 a and the oxygen generated in theelectrolysis chamber 16 b may be separately collected at high purity, and that the hydroxide ions increased as a result of the generation of hydrogen in theelectrolysis chamber 16 a (with increased pH) and the hydrogen ions increased as a result of the generation of oxygen in theelectrolysis chamber 16 b (with reduced pH) may permeate thediaphragm 20 to cause neutralization, thediaphragm 20 separates theelectrolysis chamber 16 in thecontainer 18 into theelectrolysis chamber 16 a and theelectrolysis chamber 16 b. Thediaphragm 20 is a membrane permeable to ions but impermeable to gas. - As described above, the
diaphragm 20 is disposed in a region surrounding the outer periphery of theelement laminate 12 along the inner surface of thecontainer 18, in which region theelectrolysis chamber 16 a on the upper side and theelectrolysis chamber 16 b on the lower side communicate with each other. Thediaphragm 20 is attached to the inner wall surface of thecontainer 18 and the outer wall surface of theelement laminate 12 in a state of coming into close contact with these without a void. As a result, thediaphragm 20 can separate the region of theelectrolysis chamber 16 a, which comes into contact with thepn junction element 24 on the upper side, from the region of theelectrolysis chamber 16 b, which comes into contact with thepn junction element 22, such that the permeation of gas does not occur while the permeation of ions occur. - The
diaphragm 20 is constituted with, for example, an ion exchange membrane, a ceramic filter, or Vycor glass. The thickness of thediaphragm 20 is not particularly limited, and is preferably 10 μm to 1,000 μm. - The gas production apparatus of the present invention is basically constituted as above.
- The gas production apparatus of the present invention has been specifically described, but the present invention is not limited to the aforementioned examples. It goes without saying that the present invention can be improved or modified in various ways without departing from the gist and scope of the present invention.
- Hereinafter, the gas production apparatus of the present invention will be specifically described based on the following Examples, to which the present invention is not limited.
- First, as Example 1, the
gas production apparatus 10 shown inFIG. 1 that was constituted as below was prepared, theelectrolysis chamber 16 was filled with an aqueous electrolytic solution, the apparatus was irradiated with light, and the amount of the generated hydrogen gas and oxygen gas was evaluated. - The results are shown in Table 1.
- The
element laminate 12 of thegas production apparatus 10 of Example 1 was prepared according to the preparation flow shown in the flowchart ofFIG. 3 . - 1. Constitution of hydrogen generation element (pn junction element 24 (sub-elements 24 a)).
- Transparent conductive film: IMO (Mo-added In2O3), a thickness of 1,000 nm
- P-type semiconductor thin film: CIGS, a thickness of 500 nm
- N-type semiconductor thin film: CdS, a thickness of 50 nm
- Protective film: ITO (Sn-added In2O3), a thickness of 50 nm
- Promoter: Pt
- 2. Constitution of oxygen generation element (pn junction element 22).
- Conductive plate: Mo, a thickness of 1 mm
- P-type semiconductor thin film: CIGS, a thickness of 2,000 nm
- N-type semiconductor thin film: CdS, a thickness of 50 nm
- 3. Form of conductive plate.
- Shape on oxygen gas generation side: processed to be inclined toward the flow direction of oxygen gas (no oxygen gas bubbles staying)
- 4. Form of oxygen generation element.
- Size: 15 cm×20 cm
- 5. Form of hydrogen generation element.
- Size: 3 cm to 5 cm for each side
- Number of elements: nine (two or more)
- Disposition of elements: the respective elements are discretely disposed.
- Diaphragm: Nafion (substance permeable to ions but impermeable to gas)
- Aqueous electrolytic solution: 0.1M Na2SO4 solution (pH 9.5)
- Promoter: Pt particles (size: up to 20 nm in diameter)
- Material for container (module): glass
- Light source for irradiation: irradiation with simulated solar light of AM 1.5.
- As Comparative Example 1, a gas production apparatus of the same constitution as that of Example 1 was prepared except that the hydrogen generation portion and the oxygen generation portion were formed in the same element. The prepared gas production apparatus was irradiated with light in the same manner as in Example 1, and the amount of the generated gas was evaluated.
- The results are shown in Table 1.
- Next, as Comparative Example 2, a gas production apparatus of the same constitution as that of Example 1 was prepared except that the hydrogen generation element and the oxygen generation element have the same size (15 cm×20 cm), and the apparatus was constituted with one hydrogen generation element and one oxygen generation element. The prepared gas production apparatus was irradiated with light in the same manner as in Example 1, and the amount of the generated gas was evaluated.
- The results are shown in Table 1.
- The evaluation was performed as below.
- As the amount of gas generated (initial stage), the amount of gas generated immediately after the start of light irradiation was measured.
- As the amount of gas generated (after a passage of time), the amount of gas generated 24 hours after the start of light irradiation was measured.
- In Table 1, “A” of the column of comprehensive determination indicates a case in which both the amount of hydrogen gas generated (initial stage) and the amount of hydrogen gas generated (after a passage of time) exceeded 50 ml/min·m2, while “B” of the column of comprehensive determination indicates a case in which either or both of the amount of hydrogen gas generated (initial stage) and the amount of hydrogen gas generated (after a passage of time) were less than 50 ml/min·m2. Based on such determination criteria, the evaluation was made. Herein, the standard value of 50 ml/min·m2 is a numerical value converted based on a solar light conversion efficiency of 1%.
-
TABLE 1 Amount of hydrogen Amount of hydrogen gas generated (after gas generated a passage of Comprehensive (initial stage) time) determination Example 1 65 ml/min · m2 55 ml/min · m2 A Comp. 0 ml/min · m 20 ml/min · m2 B Example 1 Comp. 55 ml/min · m2 30 ml/min · m2 B Example 2 - As shown in Table 1, in Example 1 of the present invention, the amount of hydrogen gas generated immediately after the start of light irradiation was 65 ml/min·m2, and the amount of hydrogen gas generated after 24 hours was 55 ml/min·m2. Because the generated hydrogen gas bubbles adhered to part of the hydrogen generation portion on the light receiving surface side, the contact area between the hydrogen generation portion and the solution was reduced due to the bubbles, and as a result, the gas generation efficiency was reduced, and the amount of gas generated after 24 hours was reduced compared to the initial stage. However, by discretely disposing the hydrogen generation elements, a turbulent flow occurred in the water introduced into the apparatus, and in this way, most of the bubbles could be removed.
- In Comparative Example 1, the amount of hydrogen gas generated immediately after the start of light irradiation was 0 ml/min·m2, and the generation of gas could not be detected. Furthermore, the amount of hydrogen gas generated was still 0 ml/min·m2 even after 24 hours, and the generation of gas could not be detected.
- In Comparative Example 2, the amount of hydrogen gas generated immediately after the start of light irradiation was 55 ml/min·m2. Because the element for generating hydrogen gas covered the entirety of the element for generating oxygen gas, the amount of light reaching the element for generating oxygen gas was reduced, and accordingly, the total gas generation ability of the system was reduced. Furthermore, the amount of hydrogen gas generated after 24 hours was 30 ml/min·m2. Because the generated hydrogen gas bubbles covered the entire light receiving surface, light was scattered due to the bubbles, and accordingly, the amount of incident light was reduced, and the gas generation efficiency was markedly reduced.
- As is evident from the above results, in Example 1 of the present invention, a large amount of gas was generated immediately after the start of light irradiation, and the amount of gas generated could be maintained at a high level even after a passage of time. Therefore, it is understood that gas could be stably generated.
- In contrast, it is understood that, in Comparative Example 1, a potential (electromotive force) necessary for decomposing water into hydrogen and oxygen could not be obtained.
- Moreover, it is understood that, in Comparative Example 2, although a large amount of gas was generated immediately after the start of light irradiation, the amount of gas generated was markedly reduced after a passage of time, and gas could not be stably generated. The above results show the superiority of Example 1 of the present invention.
- The above results clearly show the effects of the present invention.
Claims (10)
1. A gas production apparatus, comprising:
an element laminate in which a plurality of elements, each having a light receiving portion and including a semiconductor thin film with pn junction, are so laminated on each other as to connect in series to each other;
a hydrogen gas generator which is formed on a surface of a first element among the plurality of elements and generates hydrogen gas, the first element being positioned at one end of the element laminate;
a first electrolysis chamber which includes the hydrogen gas generator and contains an aqueous electrolytic solution in contact with the hydrogen gas generator, and the hydrogen gas generated;
an oxygen gas generator that is formed on a back surface of a conductive substrate, on which the semiconductor thin film of a second element among the plurality of elements is formed, and generates oxygen gas, the second element being positioned at another end of the element laminate;
a second electrolysis chamber which includes the oxygen gas generator and contains an aqueous electrolytic solution in contact with the oxygen gas generator, and the oxygen gas generated; and
a diaphragm which is ion-permeable but gas-impermeable, and is provided between the first electrolysis chamber and the second electrolysis chamber.
2. The gas production apparatus according to claim 1 , wherein the hydrogen gas generator is provided with a hydrogen generation surface, and the hydrogen generation surface is formed on a surface of the semiconductor thin film of the first element.
3. The gas production apparatus according to claim 1 , wherein the first element is composed of a plurality of sub-elements, and the plurality of sub-elements are disposed on the second element discretely with respect to the second element.
4. The gas production apparatus according to claim 3 , wherein the plurality of sub-elements each have an element area smaller than that of the second element.
5. The gas production apparatus according to claim 1 , wherein:
the oxygen gas generator is provided with an oxygen generation surface formed on the back surface of the conductive substrate; and
the oxygen generation surface is inclined upward along a flow direction of the aqueous electrolytic solution in the second electrolysis chamber.
6. The gas production apparatus according to claim 1 , wherein the semiconductor thin film includes a CIGS-based compound semiconductor.
7. The gas production apparatus according to claim 1 , wherein the semiconductor thin film includes a CZTS-based compound semiconductor.
8. The gas production apparatus according to claim 1 , wherein the semiconductor thin film has an absorption wavelength edge equal to or greater than 800 nm.
9. The gas production apparatus according to claim 1 , further comprising a hydrogen generation promoter provided on the hydrogen generation surface of the hydrogen gas generator.
10. The gas production apparatus according to claim 9 , wherein the hydrogen generation promoter is platinum.
Applications Claiming Priority (3)
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|---|---|---|---|
| JP2013-068993 | 2013-03-28 | ||
| JP2013068993A JP5993768B2 (en) | 2013-03-28 | 2013-03-28 | Gas production equipment |
| PCT/JP2014/057583 WO2014156899A1 (en) | 2013-03-28 | 2014-03-19 | Gas production apparatus |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2014/057583 Continuation WO2014156899A1 (en) | 2013-03-28 | 2014-03-19 | Gas production apparatus |
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| US20160017506A1 true US20160017506A1 (en) | 2016-01-21 |
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| US14/866,387 Abandoned US20160017506A1 (en) | 2013-03-28 | 2015-09-25 | Gas production apparatus |
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| US (1) | US20160017506A1 (en) |
| JP (1) | JP5993768B2 (en) |
| CN (1) | CN105102683B (en) |
| AU (1) | AU2014246142B2 (en) |
| WO (1) | WO2014156899A1 (en) |
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| JP6412417B2 (en) * | 2014-11-27 | 2018-10-24 | 富士フイルム株式会社 | Hydrogen generating electrode and manufacturing method thereof |
| JP2016104897A (en) * | 2014-12-01 | 2016-06-09 | 株式会社東芝 | Photoelectrode, method of manufacturing the same, and photoelectrochemical reactor using the same |
| WO2016114063A1 (en) * | 2015-01-13 | 2016-07-21 | 富士フイルム株式会社 | Hydrogen generating electrode |
| CN105441972B (en) * | 2015-12-28 | 2018-08-10 | 深圳市赫拉铂氢时代科技有限公司 | Cavity-separating hydrogen-oxygen detaches electrolysis unit and its method |
| KR101984408B1 (en) * | 2017-11-30 | 2019-05-30 | 전남대학교산학협력단 | Cathode for Water Electrolysis and Manufacturing Method Thereof |
| JP7026773B2 (en) * | 2018-03-06 | 2022-02-28 | 富士フイルム株式会社 | Photocatalytic electrode for water splitting and water splitting device |
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| Publication number | Publication date |
|---|---|
| CN105102683B (en) | 2017-08-25 |
| JP2014189883A (en) | 2014-10-06 |
| CN105102683A (en) | 2015-11-25 |
| JP5993768B2 (en) | 2016-09-14 |
| AU2014246142B2 (en) | 2016-06-23 |
| AU2014246142A1 (en) | 2015-10-22 |
| WO2014156899A1 (en) | 2014-10-02 |
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