US20150308267A1 - Excavating deposits from an underground formation layer - Google Patents
Excavating deposits from an underground formation layer Download PDFInfo
- Publication number
- US20150308267A1 US20150308267A1 US14/353,478 US201114353478A US2015308267A1 US 20150308267 A1 US20150308267 A1 US 20150308267A1 US 201114353478 A US201114353478 A US 201114353478A US 2015308267 A1 US2015308267 A1 US 2015308267A1
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- United States
- Prior art keywords
- chain cutter
- section
- channel assembly
- location
- formation layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 230000015572 biosynthetic process Effects 0.000 title claims abstract description 51
- 239000003245 coal Substances 0.000 claims abstract description 10
- 239000011275 tar sand Substances 0.000 claims abstract description 5
- 239000010779 crude oil Substances 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 40
- 238000005520 cutting process Methods 0.000 claims description 35
- 238000005553 drilling Methods 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 238000005065 mining Methods 0.000 claims description 4
- 230000035699 permeability Effects 0.000 claims description 4
- 238000011010 flushing procedure Methods 0.000 claims description 3
- 239000004058 oil shale Substances 0.000 claims description 2
- 230000004888 barrier function Effects 0.000 claims 1
- 229910052500 inorganic mineral Inorganic materials 0.000 abstract description 4
- 239000011707 mineral Substances 0.000 abstract description 4
- 238000005755 formation reaction Methods 0.000 description 34
- 239000011435 rock Substances 0.000 description 12
- 239000012530 fluid Substances 0.000 description 7
- 239000003921 oil Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 239000003027 oil sand Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000003079 shale oil Substances 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B11/00—Other drilling tools
- E21B11/06—Other drilling tools with driven cutting chains or similarly driven tools
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C29/00—Propulsion of machines for slitting or completely freeing the mineral from the seam
- E21C29/04—Propulsion of machines for slitting or completely freeing the mineral from the seam by cable or chains
- E21C29/14—Propulsion of machines for slitting or completely freeing the mineral from the seam by cable or chains by haulage cable or chain pulling the machine along the working face
- E21C29/145—Means for tensioning the haulage chains or cables
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/30—Specific pattern of wells, e.g. optimising the spacing of wells
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/30—Specific pattern of wells, e.g. optimising the spacing of wells
- E21B43/305—Specific pattern of wells, e.g. optimising the spacing of wells comprising at least one inclined or horizontal well
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/54—Slitting by unguided cutter cables or cutter chains, or by unguided tools drawn along the working face by cables or the like
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C25/00—Cutting machines, i.e. for making slits approximately parallel or perpendicular to the seam
- E21C25/56—Slitting by cutter cables or cutter chains or by tools drawn along the working face by cables or the like, in each case guided parallel to the face, e.g. by a conveyor or by a guide parallel to a conveyor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C27/00—Machines which completely free the mineral from the seam
- E21C27/02—Machines which completely free the mineral from the seam solely by slitting
- E21C27/04—Machines which completely free the mineral from the seam solely by slitting by a single chain guided on a frame with or without auxiliary slitting means
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C29/00—Propulsion of machines for slitting or completely freeing the mineral from the seam
- E21C29/04—Propulsion of machines for slitting or completely freeing the mineral from the seam by cable or chains
- E21C29/14—Propulsion of machines for slitting or completely freeing the mineral from the seam by cable or chains by haulage cable or chain pulling the machine along the working face
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21C—MINING OR QUARRYING
- E21C41/00—Methods of underground or surface mining; Layouts therefor
- E21C41/16—Methods of underground mining; Layouts therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
- B28D1/08—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
- B28D1/088—Sawing in situ, e.g. stones from rocks, grooves in walls
Definitions
- hydrocarbon production from a subsurface oil reservoir is enhanced by inserting a flexible linear cutting device, such as a segmented diamond wire saw, into a pair of intersecting wellbores, to form a fissure beginning a the intersection of the wellbores and extending along the lower part of the length of the wellbores, which fissure intersects with natural or previously formed fractures to enhance the permeability and productivity of the subsurface oil reservoir.
- a flexible linear cutting device such as a segmented diamond wire saw
- the chain cutter string 1 may be moved in a continuous or oscillating mode through the first section 8 , 9 of the channel assembly while exerting a lateral force to the chain cutter string 11 by the chain cutter control cable 12 such that the chain cutter string 11 is pressed against the wall of the first section 8 , 9 of the channel assembly and is thereby induced to carve deposits from of the underground formation layer 4 .
- chain cutter control cable 12 is gradually slackened while the chain cutter string 11 is pulled through the first section of the channel assembly, thereby controlling the pressure between the chain cutter string and the sidewall of the first section 8 , 9 .
- the continuous chain cutter assembly 50 , 51 traverses a first section 53 of a channel assembly that is located between a region of disturbed rock 61 and an undisturbed rock formation 60 .
- the chain cutter assembly 50 , 51 comprises cutting blades 51 that are mounted on chain sections 50 , which chain sections 50 are pivotably interconnected by connector pins 52 .
- FIG. 3 depicts how a control device 70 , 74 is connected to a chain cutter string 80 , 81 which cuts rock and/or hydrocarbon containing material in an oscillating manner from an undisturbed rock, shale oil, tar sand, viscous crude, tight gas and/or coal containing formation 77 .
- channel assemblies 8 - 10 , 53 , 62 , 75 and 76 shown in FIGS. 1 , 2 and 3 may define a dipped, non-horizontal, plane to facilitate flushing of the cutting deposits to the bottom of one of the wells 1 , 2 or 3 in which a slurry pump may be arrange to remove the cutting deposits to the earth surface.
Landscapes
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- Remote Sensing (AREA)
- Earth Drilling (AREA)
- Lubricants (AREA)
Abstract
Deposits, such as coal, tar sand, heavy crude oil and/or minerals are excavated from an underground formation layer (4) by:—inserting a chain cutter string (11) into a 1st section (8, 9) and a control cable (12) into a 2nd section (10) of a T-, V-, U-, or L-shaped channel assembly (8, 9, 10) traversing the layer (4);—connecting the control cable (12) to the chain cutter string (11) at a branchpoint (13) of said 1st & 2nd sections (8, 9 & 10); and—pulling the chain cutter string (11) in a continuous or oscillating manner through the first section (8,9) while continuously pulling the control cable (12), such that the chain cutter string (11) carves deposits from the layer (4) and the control cable (12) optimizes the performance and reduces the risk of breakage of the chain cutter string (11).
Description
- The invention relates to a method for excavating deposits from an underground formation layer.
- Such a method is known from U.S. Pat. Nos. 2,796,129; 4,232,904; 4,442,896; 5,033,795 and 7,647,967.
- In the methods known from these prior art references a chain cutter string is pulled through a channel in an underground formation layer, such as a coal seam, and the chain cutter is simultaneously moved such that the cutters scrape material from the wall of the channel.
- In the method known from U.S. Pat. No. 4,232,904 a U-shaped tunnel is bored into a substantially horizontal coal seam in a hill such that an both an entrance and an exit hole are laterally displaced along the front surface of the hill. A chain drive having rotating cutters spaced therealong is then drawn through the tunnel by a motor located outside the tunnel. The motor provides continuous outward pressure on the chain, causing the blades to rotate, thereby cutting the coal, thereby cutting the coal from the inside back wall of the tunnel. Buckets mounted along the chain remove the coal from the tunnel.
- In the method known from U.S. Pat. No. 4,442,896 a U-shaped channel is drilled in a substantially vertical plane, whereupon the chain cutter string is inserted into the U-shaped channel and induced to make an oscillating movement while a tension force is applied thereto, so that the chain cutter string scrapes material from the upper wall of the U-shaped channel and thereby cuts a substantially vertical cavity in the formation.
- In the method known from U.S. Pat. No. 5,033,795 a substantially horizontal U-shaped trench is digged in a formation adjacent to a horizontal mineral deposit seam and a continuous chain saw string is rotated between guide wheels mounted on a pair caterpillar trucks that slowly move along the parallel legs of the U-shaped trench, such that the chain cutter string cuts a substantially horizontal cavity in the mineral deposit seam.
- In the method known from U.S. Pat. No. 7,647,967 hydrocarbon production from a subsurface oil reservoir is enhanced by inserting a flexible linear cutting device, such as a segmented diamond wire saw, into a pair of intersecting wellbores, to form a fissure beginning a the intersection of the wellbores and extending along the lower part of the length of the wellbores, which fissure intersects with natural or previously formed fractures to enhance the permeability and productivity of the subsurface oil reservoir.
- In the method known from U.S. Pat. No. 2,796,129 a chaincutter assembly is inserted into a V-shaped horizontal tunnel assembly arranged between three tri-angularly spaced vertical wells and oil sand from a formation between these wells is mined by pulling the chaincutter assembly up and down through the V-shaped tunnel assembly until the chaincutter assembly forms a straight line between two of the three wells. In case the chaincutter assembly gets stuck in rocks or other blockages in the formation then the only option to retrieve the chaincutter assembly is to break it up and pull the broken pieces out of the wells.
- A disadvantage of the known cutting methods is that there is no provision to control the lateral pressure of the chain cutter string against the formation or prevent it from sticking so there is a risk of damage and breaking of the cutter chain due to an overload.
- Therefore there is a need to provide an improved method for mining deposits from an underground layer wherein the lateral pressure between the chain cutter string and the formation can be controlled and there is a provision to release the chain when it gets stuck.
- In accordance with the invention there is provided a method of excavating deposits from an underground formation layer, comprising:
-
- drilling a first, second and third well, which penetrate the underground formation layer at three triangularly spaced locations;
- drilling from these locations a channel assembly that traverses the formation layer and interconnects each of the wells;
- inserting a chain cutter string into a first section of the channel assembly that is located between the first and second wells;
- inserting a chain cutter control cable from the third well into a second section of the channel assembly;
- connecting the chain cutter control cable to the chain cutter string at a branchpoint of the first and second sections of the channel assembly;
- pulling the chain cutter string through the first section of the channel assembly while exerting a lateral force to the chain cutter string by the chain cutter control cable such that the chain cutter string is pressed against the wall of the first section of the channel assembly and is thereby induced to carve deposits from of the underground formation layer; and
- flushing carved out deposits through the channel assembly and at least one of the wells.
- Optionally, during an initial or subsequent moment of execution of the method:
-
- the first section of the channel assembly extends as a substantially straight line between the first well and the second well;
- the second section of the channel assembly extends from the third well to the branchpoint, which is formed by a midpoint of the first section of the channel assembly, so that the channel assembly substantially has a T-shape; and
- the chain cutter string is pulled through the first section while the chain cutter string is pressed against the sidewall of the first section by the chain cutter control cable and is pulled by the chain cutter control cable towards the third well.
- Alternatively or subsequently, during an initial or subsequent moment of execution of the method:
-
- the first section of the channel assembly has a V-shape and has a first leg, which extends from the first well towards the third well and a second leg, which extends from the third well towards the second well and the chain cutter string extends through the first and second legs of the V-shaped first section of the channel assembly;
- the chain cutter control cable is connected to the chain cutter string at the location where the third well penetrates the formation layer, which location forms the branchpoint of the first and second sections of the channel assembly; and
- the chain cutter string is pulled through the first section.
- In the latter case the chain cutter control cable is gradually slackened while the chain cutter string is pulled through the first section of the channel assembly, thereby controlling the pressure between the chain cutter string and the sidewall of the first section.
- The chain cutter string may be pulled sequentially from the first to the second well and from the second to the first well to mine deposits from the underground formation layer.
- The chain cutter string is an endless chain, which carries a series of cutting elements and is moved in a continuous motion through the first section of the channel assembly and the first and second wells to mine deposits from the underground formation layer and the cutting elements may be selected from the group of mechanical cutters and/or hydraulic jets.
- The method according to the invention may be used to create at least plane with a high permeability in a viscous crude oil containing formation in order to Enhance Oil Recovery (EOR) therefrom and/or to mine hydrocarbon deposits selected from the group of coal, oil shale, tar sand and heavy crude from the subsurface formation layer and/or for other purposes.
- These and other features, embodiments and advantages of the method and according to the invention are described in the accompanying claims, abstract and the following detailed description of non-limiting embodiments depicted in the accompanying drawings, in which description reference numerals are used which refer to corresponding reference numerals that are depicted in the drawings.
-
FIG. 1 is a schematic three-dimensional view of a chain cutter assembly that is operated in accordance with the method according to the present invention; -
FIG. 2 is a top view of a chain cutter assembly, which moves in a single direction through a first section of a subsurface channel assembly; -
FIG. 3 is a top view of a chain cutter assembly, which makes an oscillating movement to excavate rock from the wall of a first section of a subsurface channel assembly; -
FIG. 4 is a schematic vertical sectional view of an assembly of two wells, which define three triangularly spaced locations between which a triangularly shaped cavity is carved using the method according to the invention; -
FIG. 5 is a schematic vertical sectional view of a multilateral well assembly, which defines three triangularly spaced locations between which a triangularly shaped cavity is carved using the method according to the invention; -
FIG. 6 is a schematic vertical sectional view of another multilateral well assembly, which defines three triangularly spaced locations between which a triangularly shaped cavity is carved using the method according to the invention; and -
FIG. 7 is a schematic vertical sectional view of a H-shaped multilateral well assembly, which defines four rectangularly spaced locations between which a rectangularly shaped cavity is carved using the method according to the invention. -
FIG. 1 shows a triangular well assembly comprising first, second and 1,2 and 3, which penetrate athird well underground formation layer 4, such as a mineral, coal, tar sand or heavy oil containing seam, at three triangularly spaced 5,6 and 7.locations - A
8,9 and 10 traverses thechannel assembly formation layer 4 and interconnects each of the 1,2 and 3 at thesewells 5,6 and 7.locations - A
chain cutter string 11 is inserted via the first andsecond wells 1 and 2 into afirst section 8, 9 of the channel assembly that extends between the first andsecond wells 1 and 2. - A chain
cutter control cable 12 extends from thethird well 3 into asecond section 10 of the channel assembly and is connected to thechain cutter string 11 at abranchpoint 13 of the first and 8,9 and 10 of the channel assembly.second sections - During normal use the chain cutter string 1 may be moved in a continuous or oscillating mode through the
first section 8,9 of the channel assembly while exerting a lateral force to thechain cutter string 11 by the chaincutter control cable 12 such that thechain cutter string 11 is pressed against the wall of thefirst section 8,9 of the channel assembly and is thereby induced to carve deposits from of theunderground formation layer 4. - Carved out deposits may be flushed from the
8,9, 10 by injecting water, steam and/or another fluid into thechannel assembly third well 3 and discharging a slurry comprising the stream of the injected fluid and cuttings of carved out deposits via one or both of theother wells 1,2. It may be advantageous to reverse or alternate the direction in which the fluid flows through the channel and 1,2,3,8,9,10.well assembly -
FIG. 1 shows that during an initial moment of execution of the method thefirst section 8,9 of the channel assembly extends as a substantially straight line between the first well 1 and thesecond well 2. In this situation thesecond section 10 of the channel assembly extends from thethird well 3 to thebranchpoint 13, which is formed by a midpoint of thefirst section 8,9 of the channel assembly, so that the 8,9,10 substantially has a T-shape. In the situation shown inchannel assembly FIG. 1 thechain cutter string 11 is pulled through thefirst section 8,9 while thechain cutter string 11 is pressed against the sidewall of thefirst section 8,9 by the chaincutter control cable 11 and is pulled by the chain cutter control cable towards the third well as shown byarrow 14. - Alternatively, during an initial or subsequent moment of execution of the method the first section of the channel assembly has a V-shape as illustrated by
18, 19 and has adotted lines first leg 18, which extends from the first well 1 towards thethird well 3 and asecond leg 19, which extends from thethird well 3 towards thesecond well 2 and thechain cutter string 11 extends through the first and 18, 19 of the V-shaped first section of the channel assembly. After drilling of the V-shaped channel assembly the chainsecond legs cutter control cable 12 is connected to thechain cutter string 11 at or near thelocation 7 where thethird well 3 penetrates theformation layer 4, whichlocation 7 then forms thebranchpoint 13 of the first and 12, 18, 19 of the channel assembly, whereupon the chain cutter string is pulled in a continuous or oscillating mode through thesecond sections 18,19 to carve out deposits from thefirst section underground formation layer 4. - In that situation chain
cutter control cable 12 is gradually slackened while thechain cutter string 11 is pulled through the first section of the channel assembly, thereby controlling the pressure between the chain cutter string and the sidewall of thefirst section 8,9. - It will be understood that the chain cutter assembly may be pulled up and down by the chain
cutter control cable 12 such that subsequently triangularly shaped slices are carved from theformation layer 4, which slices are within the triangle formed by the first and 8,9, 18 and 19 of the channel assembly shown insecond sections FIG. 1 . - After a substantial part of the deposits contained in the part of the
formation layer 4 within the triangle within the 8,9, 18 and 19 are removed asections fourth well 15 may be drilled and be connected by athird channel section 16 to the existingchannel section 19, whereupon the chain cutter string may be inserted into thesection 19 and the chain cutter control cable may be inserted via thefourth well 15 into thethird channel section 16, whereupon thechain cutter string 11 may be moved in a continuous or oscillating manner through the existingchannel section 19 and moved towards thefourth well 15 by the chaincutter control cable 12 until a triangular section of theformation layer 4 between thechannel section 19 and 20 and 21 is carved from the formation layer.lines - The process of drilling further wells and carving further triangular sections of the
formation layer 4 adjacent to existing 8,9,19,19,20,21 may be repeated in a similar manner as described with reference to thechannel sections fourth well 15 inFIG. 1 . - It will be understood that the use of a chain
cutter control cable 12 that controls the lateral pressure between thechain cutter string 11 and the wall of the channel assembly will optimize the cutting performance of the cutters mounted on thechain cutter string 11 and will reduce the risk of breaking of thechain cutter string 11 and provide a possibility to relieve it when stuck. It will further be understood that water, steam and or other fluid injection hoses may be connected to thechain cutter string 11 and/or chaincutter control cable 12 to flush carved out cuttings from the channel and well assembly, thereby reducing the risk of plugging of the channel and well assembly. - Furthermore fluid injection hoses may be used to inject a filler and/or tailings into the created cavity in order to inhibit subsidence of the overburden.
-
FIG. 2 depicts a top view of a detail of the cutting mechanism of a continuous 50, 51 that is moving in one direction.chain cutter assembly - The continuous
50,51 traverses achain cutter assembly first section 53 of a channel assembly that is located between a region ofdisturbed rock 61 and anundisturbed rock formation 60. The 50,51 comprises cuttingchain cutter assembly blades 51 that are mounted onchain sections 50, whichchain sections 50 are pivotably interconnected by connector pins 52. - At a branchpoint 53 a the
first section 53 is connected to asecond section 62 of the 53,62, at which branchpoint 53 a thechannel assembly 50,51 is connected to achain cutter string control device 54. - The
control device 54 comprises aconnection assembly 40 to apply a controlled pulling force to the 50,51. Thechain cutter string control device 54 controls the pressure of 41 a,41 b to fixate the position of theclamp blades control device 54 in thehorizontal borehole 62 while cutting, like fixation devices known as friends' or ‘camalots’ in mountain climbing. The teeth on the 41 a,41 b penetrate into theclamp blades undisturbed rock formation 60 when pulling on the 50,51. Thechain 41 a,41 b have a wide operating range with respect to width of theclamp blades second section 62 of the channel assembly they are in. - The
41 a, 41 b are mounted on a common shaft 41 and connected byclamp blades strings 43 to amotor assembly 44 that can pull thestrings 43 to relieve the 41 a, 41 b from the wall of theclamp blades horizontal borehole 62. - The connection assembly further comprises a
spring 45 which is connected by a connectingrod 46 to ashaft 48 which rotatably carries aguide wheel 47 provided withcutter blades 49, which intermesh with thecutting blades 51 of the 50,51 to control the lateral pulling force exerted by thechain cutter string control device 54 on the 50,51.chain cutter string - The
guide wheel 46 thereby accurately guides and presses thecutter blades 51 of the 50, 51 against thechain cutter string undisturbed rock formation 60. It will be understood that thewheel 47 may have more teeth than four and may have a corresponding larger diameter. - Optionally hydraulic jets can be mounted on the
control device 54 to facilitate movement in forward and/or backward direction. -
FIG. 3 is a top view of a 80,81, which makes an oscillating movement to excavate soil from the wall of achain cutter assembly first section 75 of a 75,76.subsurface channel assembly -
FIG. 3 depicts how a 70,74 is connected to acontrol device 80,81 which cuts rock and/or hydrocarbon containing material in an oscillating manner from an undisturbed rock, shale oil, tar sand, viscous crude, tight gas and/orchain cutter string coal containing formation 77. - The
70,74 is arranged in acontrol device second section 76 of the 75,76 and comprises asubsurface channel assembly connection bar 70, which is connected by apin 71 to aconnection rod 74, which is slideably arranged within acylindrical housing 83 in which a spring 84 is arranged and whichhousing 83 is connected to a chain cuttingstring control cable 94. - The
70,74 furthermore comprises acontrol device pin 71 to connect theconnection bar 70 to theconnection rod 74 in a pivotable manner and optionally acutting blade 72 which is arranged at the end of theconnection bar 70. Apin 73 pivotably connects the cuttingchain 80 to theconnection rod 70. In this case the cuttingchain 80 is acable 80 of two parts with eyes at theend 82 a and 82 b and connected to pin 73. Here fourcutting blades 81 are mounted over the complete circumference of the cable. - The
70, 74 shown incontrol device FIG. 3 may have the 41 a,41 b andsame fixation device motor assembly 44 as shown inFIG. 2 . - Optionally, the width of the
cutters 81 of the oscillating cutter assembly shown inFIG. 3 may vary over the length of the chain leaving pillar like supported structures in theformation 61. - It will further be understood that the
1,2 and 3 shown inwells FIG. 1 may have a tilted, non-vertical, orientation and that the triangular area to be cut away in the plane defined by the channel assemblies 8-10,53,62,75 and 76 shown inFIGS. 1-3 may be adapted to foreseen subsidence. - It will also be understood that the channel assemblies 8-10,53,62,75 and 76 shown in FIGS. 1,2 and 3 may define a dipped, non-horizontal, plane to facilitate flushing of the cutting deposits to the bottom of one of the
1,2 or 3 in which a slurry pump may be arrange to remove the cutting deposits to the earth surface.wells - It will further be understood that the three
1,2,3 andwells 8,9,10 may be drilled by known deviated and or river-crossing drilling technologies, wherein the first andchannel assembly second wells 1,2 and the first andsecond sections 8,9 of the channel assembly are drilled as a single U-shaped well having two entrances at the earth surface and thethird well 3 and third section of thechannel assembly 10 are drilled as a single J-shaped well, which is drilled towards thebranchpoint 13 by known navigation and homing-in techniques. - Finally, it will be understood that the first or
second well 1 or 2 may be located above thebranchpoint 13 so that the first and second sections of the channel assembly 8-10 have a L-shaped configuration instead of the T-shaped configuration shown inFIG. 1 . This alternative L-shaped configuration may be attractive if the 12,62,94 also has cutting capabilities provided by jets and/or cutting elements (not shown) mounted on thecontrol cable 12,62,94.control cable - Fraccing is widely used in the oil and gas industry to generate vertical fluid conduit planes to improve hydrocarbon production. But, there are circumstances that it cannot be done or is less effective. Examples are high permeable, vuggy reservoirs and subsurface formations where the risk is high that the fracture penetrates into a sedimentary layer causing problems.
- Also, it can be advantageous to make a fracture with a relative large fracture aperture to fill the fracture with a gel, cement or other material to create a baffle for fluid flow of substantial areal dimensions. One application is the control of water ingress from an active aquifer, with or without pollutants, another is a sufficient wide fracture for viscous oil production or tight or shale gas production.
- The chain cutter as described with reference to
FIGS. 1-3 could in these cases be an alternative enabling technology. - In the case that the planes to be cut out are predominantly vertical, simpler well configurations can be applied as illustrated in the following figures.
-
FIG. 4 shows a configuration with two 400 and 405 which start vertical from thewells surface 420 and deviate from vertical further downwards. - The
oscillating chain cutter 401 is anchored in the bottom byanchor 403 of well 400 viaspring 404. The spring can freely rotate in the plane of cutting. The chaincutter control device 407 which controls the lateral force of the chain cutter on the rock is connected to the chain cutter via aguide wheel 408. This wheel can be provided with cutter blades. The chain cutter control device can be similar as the one shown inFIG. 2 of the original patent application. The chaincutter control device 407 is pulled upwards by thecontrol cable 406. The control cable is guided in bends in the well at locations as 415 by appropriate mechanical means, such as guiding wheels (not drawn) to avoid unnecessary friction and deterioration of well and control cable. Guidingwheel 402 for the chain cutter is mounted in well 400 for similar reasons. - After drilling
400 and 405 with well intervention atwells location 413, the chain cutter is alongline 410 and connected to the control device at this location. While pulling on the control cable, the oscillating chain cutter progresses from dasheddotted line 410 to dasheddotted line 411 to dasheddotted line 412. - It is obvious from
FIG. 4 that there is little to no lateral control on the chain cutter when the chain cutter operates in the accentuatedarea 414. Pending on rock properties and other factors, operation in this area requires consideration and, if needed, the size of this area should be limited by choosing a proper location of guidingwheel 402. - Alternatively,
spring 404 is a pneumatic or electrically driven actuator, or is replaced by a guiding wheel. In the latter case the chain cutter string returns through well 400 to the surface allowing for a continuous (non-oscillating) movement of the chain cutter. -
FIG. 5 shows a singlevertical well 500 with aside track 505. Two 503 and 509 fixate two guidinganchors wheel 504 andspring 510 for theoscillating chain cutter 501. The chaincutter control device 507 which controls the lateral force of the chain cutter on the rock is connected to controlcable 506 and to the chain cutter via aguide wheel 508. Optionally, this wheel can be provided with cutter blades. The chain cutter control device can be similar as the one shown inFIG. 2 of the original patent application. Guiding wheels atlocation 502 or equivalent mechanical means reduce friction and avoid unlimited deterioration of the well and controlcable 508. The cutting starts at the top of the intersection as denoted by the dasheddotted line 511 and the chain cutter and the chain cutter control gradually move downwards until dasheddotted line 512 is reached. Alternatively, spring can be replaced by an oscillating electric or pneumatic actuator or a guiding wheel. In the latter case the chain cutter string returns through theside track 505 and well 500 to the surface allowing for a continuous (non-oscillating) movement of the chain cutter. -
FIG. 6 shows a configuration somewhat similar to the one shown inFIG. 5 but with two 604 and 610. The oscillating chain cutter has now twosprings 601A and 601B that are connected to these springs via two small guiding wheels at the exit of the anchors. It is an option to house the springs in the anchors to minimize negative impact of debris. Two integrated guidingchains wheels 608 with cutting blades are connected to the chain cuttingcontrol device 607 that is gently lowered during cutting usingcontrol cable 606 and/or the weight of this device and/or actuators shown inFIG. 2 of the original patent application. The cutting starts at the top of the intersection as denoted by the dasheddotted line 611 and the chain cutter and the chain cutter control gradually move downwards until dasheddotted line 612 is reached. - Optionally,
control cable 606 is left out and the lowering of the control device is activated and controlled by changing the operating mode of the 601A and 601B since they can be operated in phase and out of phase. A mechanical device in the control unit act on frictional differences between the control device and the chain cutters in this case. Optionally, thecutting chains 604 and 610 can be replaced by an oscillating electric or pneumatic actuator as in the examples given before.springs -
FIG. 7 shows a configuration with onevertical wells 700 and avertical well 705 withside track 711. This may be advantageous if the distance between the two wells is large compared to the depth. The two 703 and 709 fixate twoanchors 704 and 710 to guidewheels 706 and 707. The end of these control cables are connected to guidingcontrol cables 708 and 709 for thewheels chain cutter 701. The chain cutter can oscillate or move continuously. By putting tension on the control cables the lateral force of the cutter on the rock can be increased while cutting. The cutting chain starts along theoriginal side track 711 until it reaches the dasheddotted line 712. The guiding 708 and 709 can move somewhat to each other as a result from the force balance. Optionally, sliding cases in the well bore below these guiding wheels can maintain the center of these wheels in the well bore. These sliding cases are not drawn inwheels FIG. 7 . - It will be understood that when the cutting operations start the
side track 711 form a first section of the channel assembly and the lower parts of the 700 and 705 form a second and third part of the channel assembly and that each of thevertical wells 706 and 707 forms a chain cutter control cable which controls the lateral force between thecontrol cables chain cutter assembly 712 and the bottom of theside track 711 from which formation particles are carved out by the oscillating or continuously rotatingchain cutter assembly 712. - There is no limitation to tilt the cutting plane in
FIGS. 4 , 5, 6 and 7 from pure vertical to a plane outside the plane of the drawing.
Claims (12)
1. A method of excavating deposits from an underground formation layer, comprising:
drilling a well assembly, which penetrates the underground formation layer at a first, a second and a third location, which locations are triangularly spaced;
drilling from these locations a channel assembly that traverses the formation layer and interconnects the locations;
inserting a chain cutter string into a first section of the channel assembly that is located between the first and second locations;
inserting a chain cutter control cable from the third location into a second section of the channel assembly;
connecting the chain cutter control cable to the chain cutter string at a branchpoint of the first and second sections of the channel assembly;
pulling the chain cutter string through the first section of the channel assembly while exerting a lateral force to the chain cutter string by the chain cutter control cable such that the chain cutter string is pressed against the wall of the first section of the channel assembly and is thereby induced to carve deposits from the underground formation layer; and
flushing carved out deposits through the channel assembly and the well assembly.
2. The method of claim 1 , wherein during an initial or subsequent moment of execution of the method:
the first section of the channel assembly extends as a substantially straight line between the first and the second locations;
the second section of the channel assembly extends from the third location to the branchpoint, which is formed by a midpoint of the first section of the channel assembly, so that the channel assembly substantially has a T-shape; and
the chain cutter string is pulled through the first section while the chain cutter string is pressed against the sidewall of the first section by the chain cutter control cable and is pulled by the chain cutter control cable towards the third location.
3. The method of claim 1 , wherein during an initial or subsequent moment of execution of the method:
the first section of the channel assembly has a V-shape and has a first leg, which extends from the first location towards the third location and a second leg, which extends from the third location towards the second location and the chain cutter string extends through the first and second legs of the V-shaped first section of the channel assembly;
the chain cutter control cable is connected to the chain cutter string at the third location, which location forms the branchpoint of the first and second sections of the channel assembly; and
the chain cutter string is pulled through the first section.
4. The method of claim 3 , wherein the chain cutter control cable is gradually slackened while the chain cutter string is pulled through the first section of the channel assembly, thereby controlling the pressure between the chain cutter string and the sidewall of the first section.
5. The method of claim 1 , wherein the chain cutter string is pulled sequentially from the first to the second location and from the second to the first location to mine deposits from the underground formation layer.
6. The method of claim 1 , wherein the chain cutter string is an endless chain, which carries a series of cutting elements and is moved in a continuous motion through the first section of the channel assembly to mine deposits from the underground formation layer.
7. The method of claim 6 , wherein the cutting elements are selected from the group of mechanical cutters and/or hydraulic jets.
8. The method of claim 1 , wherein the method is used to create at least one high permeability plane in a viscous crude oil or tight gas containing formation and/or in a formation comprising a flow barrier, such as a shale layer with a low permeability.
9. The method of claim 1 , wherein the method is used to mine hydrocarbon deposits selected from the group of coal, oil shale, tar sand and heavy crude from the subsurface formation layer.
10. The method of claim 9 , wherein after mining a deposit from a first triangular section of the subsurface formation layer between the first, second and third locations an additional wellbore or well section is drilled such that it penetrates the underground formation layer at a triangularly spaced fourth location relative to a pair of the first, second and third locations, and deposits are mined from a second triangular section between the fourth location and said pair of the first, second and third locations.
11. The method of claim 10 , wherein after mining a deposit from the second triangular section of the subsurface formation layer a fifth wellbore or section is drilled such that it penetrates the underground formation layer at a fifth triangularly spaced location relative to the third and fourth locations, and deposits are mined from a third triangular section between the third, fourth and fifth locations.
12. The method of claim 11 , wherein after mining a deposit from an n-th triangular section of the subsurface formation layer, wherein n is a number that is larger than five, a further wellbore or section is drilled such that it penetrates the underground formation layer at another triangularly spaced location relative to a pair of locations located at the outer periphery of the array of n existing triangular sections, and deposits are mined from said another triangular section between the n-th and said pair of locations located at the outer periphery of the array of n existing triangular sections.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP10188575.4 | 2010-10-22 | ||
| EP10188575 | 2010-10-22 | ||
| EP11183234 | 2011-09-29 | ||
| EP11183234.1 | 2011-09-29 | ||
| PCT/EP2011/068297 WO2012052496A1 (en) | 2010-10-22 | 2011-10-20 | Excavating deposits from an underground formation layer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20150308267A1 true US20150308267A1 (en) | 2015-10-29 |
Family
ID=44840162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/353,478 Abandoned US20150308267A1 (en) | 2010-10-22 | 2011-10-20 | Excavating deposits from an underground formation layer |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20150308267A1 (en) |
| AU (1) | AU2011317571B2 (en) |
| CA (1) | CA2815146A1 (en) |
| GB (1) | GB2500498B (en) |
| WO (1) | WO2012052496A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109025951A (en) * | 2018-10-19 | 2018-12-18 | 国氢能源科技有限公司 | A kind of underground gasification furnace type of furnace and build furnace and gasification process |
| CN111485881A (en) * | 2020-04-07 | 2020-08-04 | 内蒙古金陶股份有限公司 | Mining method of steeply inclined thin ore vein |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITRM20120211A1 (en) * | 2012-05-11 | 2013-11-12 | Ignazio Congiu | EXCAVATION SYSTEM FOR THE EXCAVATION OF A WELL AND / OR FOR THE REALIZATION IN THE UNDERLYING OF ONE OR MORE SLOTS TO BE USED AS RADIANT SURFACES FOR THE EXPLOITATION OF GEOTHERMAL ENERGY. |
| ITRM20120554A1 (en) * | 2012-11-13 | 2013-02-12 | Ignazio Congiu | SYSTEM OF EXPLOITATION OF LOW ENTALPIA GEOTHERMAL ENERGY |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4832411A (en) * | 1988-02-03 | 1989-05-23 | Johnston Edward P | Method and apparatus for cutting reinforced concrete |
| US4950034A (en) * | 1988-10-14 | 1990-08-21 | Trigon Geoducts Limited | Shaft excavation method |
| US20100078220A1 (en) * | 2006-01-12 | 2010-04-01 | Coleman Ii James K | Drilling and opening reservoirs using an oriented fissure |
| US8646846B2 (en) * | 2010-08-23 | 2014-02-11 | Steven W. Wentworth | Method and apparatus for creating a planar cavern |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US442896A (en) * | 1890-12-16 | johnson | ||
| US2796129A (en) | 1951-08-13 | 1957-06-18 | Orpha B Brandon | Oil recovery process |
| US4232904A (en) * | 1979-02-21 | 1980-11-11 | Hurd Robert L | Method and apparatus for deep mining using chain driven in fixed direction |
| US4442896A (en) | 1982-07-21 | 1984-04-17 | Reale Lucio V | Treatment of underground beds |
| US5033795A (en) | 1989-11-09 | 1991-07-23 | The United States Of America As Represented By The Secretary Of The Interior | Method of mining a mineral deposit seam |
| US6554368B2 (en) * | 2000-03-13 | 2003-04-29 | Oil Sands Underground Mining, Inc. | Method and system for mining hydrocarbon-containing materials |
| US6688702B1 (en) * | 2002-12-16 | 2004-02-10 | Grigori A. Abramov | Borehole mining method |
| US8287050B2 (en) * | 2005-07-18 | 2012-10-16 | Osum Oil Sands Corp. | Method of increasing reservoir permeability |
| US7647967B2 (en) * | 2006-01-12 | 2010-01-19 | Jimni Development LLC | Drilling and opening reservoir using an oriented fissure to enhance hydrocarbon flow and method of making |
-
2011
- 2011-10-20 GB GB1306907.5A patent/GB2500498B/en not_active Expired - Fee Related
- 2011-10-20 CA CA2815146A patent/CA2815146A1/en not_active Abandoned
- 2011-10-20 US US14/353,478 patent/US20150308267A1/en not_active Abandoned
- 2011-10-20 WO PCT/EP2011/068297 patent/WO2012052496A1/en not_active Ceased
- 2011-10-20 AU AU2011317571A patent/AU2011317571B2/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4832411A (en) * | 1988-02-03 | 1989-05-23 | Johnston Edward P | Method and apparatus for cutting reinforced concrete |
| US4950034A (en) * | 1988-10-14 | 1990-08-21 | Trigon Geoducts Limited | Shaft excavation method |
| US20100078220A1 (en) * | 2006-01-12 | 2010-04-01 | Coleman Ii James K | Drilling and opening reservoirs using an oriented fissure |
| US8646846B2 (en) * | 2010-08-23 | 2014-02-11 | Steven W. Wentworth | Method and apparatus for creating a planar cavern |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109025951A (en) * | 2018-10-19 | 2018-12-18 | 国氢能源科技有限公司 | A kind of underground gasification furnace type of furnace and build furnace and gasification process |
| CN111485881A (en) * | 2020-04-07 | 2020-08-04 | 内蒙古金陶股份有限公司 | Mining method of steeply inclined thin ore vein |
Also Published As
| Publication number | Publication date |
|---|---|
| GB201306907D0 (en) | 2013-05-29 |
| AU2011317571A1 (en) | 2013-05-23 |
| AU2011317571B2 (en) | 2015-07-02 |
| GB2500498B (en) | 2016-01-06 |
| GB2500498A (en) | 2013-09-25 |
| CA2815146A1 (en) | 2012-04-26 |
| WO2012052496A1 (en) | 2012-04-26 |
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