US20140308485A1 - Composite Wrapped Helmet or Armor - Google Patents
Composite Wrapped Helmet or Armor Download PDFInfo
- Publication number
- US20140308485A1 US20140308485A1 US14/252,758 US201414252758A US2014308485A1 US 20140308485 A1 US20140308485 A1 US 20140308485A1 US 201414252758 A US201414252758 A US 201414252758A US 2014308485 A1 US2014308485 A1 US 2014308485A1
- Authority
- US
- United States
- Prior art keywords
- armor
- article
- helmet
- composite
- wrapped
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 13
- 239000000835 fiber Substances 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 4
- 229920005989 resin Polymers 0.000 claims description 4
- 239000004744 fabric Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 229920000271 Kevlar® Polymers 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 239000004761 kevlar Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000004834 spray adhesive Substances 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/04—Protection helmets
- F41H1/08—Protection helmets of plastics; Plastic head-shields
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H5/00—Armour; Armour plates
- F41H5/02—Plate construction
- F41H5/04—Plate construction composed of more than one layer
- F41H5/0471—Layered armour containing fibre- or fabric-reinforced layers
- F41H5/0485—Layered armour containing fibre- or fabric-reinforced layers all the layers being only fibre- or fabric-reinforced layers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F41—WEAPONS
- F41H—ARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
- F41H1/00—Personal protection gear
- F41H1/04—Protection helmets
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24777—Edge feature
Definitions
- This disclosure relates to protective equipment and personal armor; more particularly it relates to layered armor and composite wrapped configurations
- a composite article in particular a helmet, is formed from desired composite materials or a hybrid of materials, and is then cut to the desired shape leaving an exposed edge.
- the composite part is then wrapped in a fabric of secondary fiber (can be any fabric or fiber, including without limitation Kevlar, carbon, or cotton).
- a spray adhesive can be used to assist in wrapping the part.
- the exposed edges are wrapped with the secondary fiber.
- the secondary fiber can be a pre-impregnated fiber with resin already in it (either thermoset or thermoplastic), or it may be dry with a wet resin system applied to it by hand.
- the wrapping composite and resin are applied to the part, it is placed in a match metal die system and closed. This forms the outside fabric and the part to a seamless smooth aesthetically appeasing finished shape.
- the final match metal die may be heated and cooled and have any number of conventional systems included, such as ejection systems.
- FIG. 1 is a schematic illustration of the disclosed configuration.
- wrap layer 30 is wrapped around all or a portion of composite armor 10 .
- Armor 10 has inner portion 20 and end portion 5 .
- Wrap layer 30 is desirably wrapped around end portion 5 .
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
An article of armor. The article has a composite article with an exposed edge and a wrap layer wrapped around at least a portion of the exterior surface of the composite article and around at least a portion of the exposed edge. The article of armor may be a helmet.
Description
- This application claims priority to U.S. Provisional Patent application 61/812,074 filed Apr. 15, 2013, which is incorporated herein by this reference.
- This disclosure relates to protective equipment and personal armor; more particularly it relates to layered armor and composite wrapped configurations
- In the manufacturing of composites it is desirable to cut the material so that mechanical properties are not diminished or interrupted. When a fabric is formed into a shape such as a helmet, there is a wrinkling of the fabric (such as the wrinkles in a cupcake paper cup) before the fabric is cut. This allows for increased mechanical and ballistic resistance due to the continuous fibers, but has two drawbacks.
- 1) the slight visual appearance of wrinkles may be undesirable to some customers.
- 2) There is an end grain to all composites when cut at the edge of a part, and this end grain is weaker and must be covered with some kind of edge trim.
- The solution presented solves one or both of these problems.
- A composite article, in particular a helmet, is formed from desired composite materials or a hybrid of materials, and is then cut to the desired shape leaving an exposed edge. The composite part is then wrapped in a fabric of secondary fiber (can be any fabric or fiber, including without limitation Kevlar, carbon, or cotton). A spray adhesive can be used to assist in wrapping the part. In particular the exposed edges are wrapped with the secondary fiber. The secondary fiber can be a pre-impregnated fiber with resin already in it (either thermoset or thermoplastic), or it may be dry with a wet resin system applied to it by hand.
- Once the wrapping composite and resin are applied to the part, it is placed in a match metal die system and closed. This forms the outside fabric and the part to a seamless smooth aesthetically appeasing finished shape. The final match metal die may be heated and cooled and have any number of conventional systems included, such as ejection systems.
-
FIG. 1 is a schematic illustration of the disclosed configuration. - In
FIG. 1 ,wrap layer 30 is wrapped around all or a portion ofcomposite armor 10. Armor 10 hasinner portion 20 andend portion 5.Wrap layer 30 is desirably wrapped aroundend portion 5.
Claims (3)
1. An article of armor comprising a composite article having an exposed edge, a wrap layer wrapped around at least a portion of an exterior surface of the composite article and around at least a portion of the exposed edge.
2. The article of claim 1 wherein the wrap layer comprises fiber pre -impregnated with resin.
3. The article of claim 1 wherein the article of armor is a helmet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/252,758 US20140308485A1 (en) | 2013-04-15 | 2014-04-14 | Composite Wrapped Helmet or Armor |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201361812074P | 2013-04-15 | 2013-04-15 | |
| US14/252,758 US20140308485A1 (en) | 2013-04-15 | 2014-04-14 | Composite Wrapped Helmet or Armor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20140308485A1 true US20140308485A1 (en) | 2014-10-16 |
Family
ID=51686990
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/252,758 Abandoned US20140308485A1 (en) | 2013-04-15 | 2014-04-14 | Composite Wrapped Helmet or Armor |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20140308485A1 (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090064386A1 (en) * | 2007-09-06 | 2009-03-12 | David Charles Rogers | Helmet edge band |
-
2014
- 2014-04-14 US US14/252,758 patent/US20140308485A1/en not_active Abandoned
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090064386A1 (en) * | 2007-09-06 | 2009-03-12 | David Charles Rogers | Helmet edge band |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |