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US20140308485A1 - Composite Wrapped Helmet or Armor - Google Patents

Composite Wrapped Helmet or Armor Download PDF

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Publication number
US20140308485A1
US20140308485A1 US14/252,758 US201414252758A US2014308485A1 US 20140308485 A1 US20140308485 A1 US 20140308485A1 US 201414252758 A US201414252758 A US 201414252758A US 2014308485 A1 US2014308485 A1 US 2014308485A1
Authority
US
United States
Prior art keywords
armor
article
helmet
composite
wrapped
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/252,758
Inventor
Jamin Micarelli
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US14/252,758 priority Critical patent/US20140308485A1/en
Publication of US20140308485A1 publication Critical patent/US20140308485A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H1/00Personal protection gear
    • F41H1/04Protection helmets
    • F41H1/08Protection helmets of plastics; Plastic head-shields
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H5/00Armour; Armour plates
    • F41H5/02Plate construction
    • F41H5/04Plate construction composed of more than one layer
    • F41H5/0471Layered armour containing fibre- or fabric-reinforced layers
    • F41H5/0485Layered armour containing fibre- or fabric-reinforced layers all the layers being only fibre- or fabric-reinforced layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41HARMOUR; ARMOURED TURRETS; ARMOURED OR ARMED VEHICLES; MEANS OF ATTACK OR DEFENCE, e.g. CAMOUFLAGE, IN GENERAL
    • F41H1/00Personal protection gear
    • F41H1/04Protection helmets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24777Edge feature

Definitions

  • This disclosure relates to protective equipment and personal armor; more particularly it relates to layered armor and composite wrapped configurations
  • a composite article in particular a helmet, is formed from desired composite materials or a hybrid of materials, and is then cut to the desired shape leaving an exposed edge.
  • the composite part is then wrapped in a fabric of secondary fiber (can be any fabric or fiber, including without limitation Kevlar, carbon, or cotton).
  • a spray adhesive can be used to assist in wrapping the part.
  • the exposed edges are wrapped with the secondary fiber.
  • the secondary fiber can be a pre-impregnated fiber with resin already in it (either thermoset or thermoplastic), or it may be dry with a wet resin system applied to it by hand.
  • the wrapping composite and resin are applied to the part, it is placed in a match metal die system and closed. This forms the outside fabric and the part to a seamless smooth aesthetically appeasing finished shape.
  • the final match metal die may be heated and cooled and have any number of conventional systems included, such as ejection systems.
  • FIG. 1 is a schematic illustration of the disclosed configuration.
  • wrap layer 30 is wrapped around all or a portion of composite armor 10 .
  • Armor 10 has inner portion 20 and end portion 5 .
  • Wrap layer 30 is desirably wrapped around end portion 5 .

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

An article of armor. The article has a composite article with an exposed edge and a wrap layer wrapped around at least a portion of the exterior surface of the composite article and around at least a portion of the exposed edge. The article of armor may be a helmet.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This application claims priority to U.S. Provisional Patent application 61/812,074 filed Apr. 15, 2013, which is incorporated herein by this reference.
  • TECHNICAL FIELD
  • This disclosure relates to protective equipment and personal armor; more particularly it relates to layered armor and composite wrapped configurations
  • BACKGROUND
  • In the manufacturing of composites it is desirable to cut the material so that mechanical properties are not diminished or interrupted. When a fabric is formed into a shape such as a helmet, there is a wrinkling of the fabric (such as the wrinkles in a cupcake paper cup) before the fabric is cut. This allows for increased mechanical and ballistic resistance due to the continuous fibers, but has two drawbacks.
  • 1) the slight visual appearance of wrinkles may be undesirable to some customers.
  • 2) There is an end grain to all composites when cut at the edge of a part, and this end grain is weaker and must be covered with some kind of edge trim.
  • DISCLOSURE
  • The solution presented solves one or both of these problems.
  • A composite article, in particular a helmet, is formed from desired composite materials or a hybrid of materials, and is then cut to the desired shape leaving an exposed edge. The composite part is then wrapped in a fabric of secondary fiber (can be any fabric or fiber, including without limitation Kevlar, carbon, or cotton). A spray adhesive can be used to assist in wrapping the part. In particular the exposed edges are wrapped with the secondary fiber. The secondary fiber can be a pre-impregnated fiber with resin already in it (either thermoset or thermoplastic), or it may be dry with a wet resin system applied to it by hand.
  • Once the wrapping composite and resin are applied to the part, it is placed in a match metal die system and closed. This forms the outside fabric and the part to a seamless smooth aesthetically appeasing finished shape. The final match metal die may be heated and cooled and have any number of conventional systems included, such as ejection systems.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic illustration of the disclosed configuration.
  • DETAILED DESCRIPTION
  • In FIG. 1, wrap layer 30 is wrapped around all or a portion of composite armor 10. Armor 10 has inner portion 20 and end portion 5. Wrap layer 30 is desirably wrapped around end portion 5.

Claims (3)

I claim:
1. An article of armor comprising a composite article having an exposed edge, a wrap layer wrapped around at least a portion of an exterior surface of the composite article and around at least a portion of the exposed edge.
2. The article of claim 1 wherein the wrap layer comprises fiber pre -impregnated with resin.
3. The article of claim 1 wherein the article of armor is a helmet.
US14/252,758 2013-04-15 2014-04-14 Composite Wrapped Helmet or Armor Abandoned US20140308485A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US14/252,758 US20140308485A1 (en) 2013-04-15 2014-04-14 Composite Wrapped Helmet or Armor

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201361812074P 2013-04-15 2013-04-15
US14/252,758 US20140308485A1 (en) 2013-04-15 2014-04-14 Composite Wrapped Helmet or Armor

Publications (1)

Publication Number Publication Date
US20140308485A1 true US20140308485A1 (en) 2014-10-16

Family

ID=51686990

Family Applications (1)

Application Number Title Priority Date Filing Date
US14/252,758 Abandoned US20140308485A1 (en) 2013-04-15 2014-04-14 Composite Wrapped Helmet or Armor

Country Status (1)

Country Link
US (1) US20140308485A1 (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090064386A1 (en) * 2007-09-06 2009-03-12 David Charles Rogers Helmet edge band

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090064386A1 (en) * 2007-09-06 2009-03-12 David Charles Rogers Helmet edge band

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Legal Events

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STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION