US20140175114A1 - Fastener-Stick Dispenser For Field Use, and Method of Providing Same - Google Patents
Fastener-Stick Dispenser For Field Use, and Method of Providing Same Download PDFInfo
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- US20140175114A1 US20140175114A1 US14/137,035 US201314137035A US2014175114A1 US 20140175114 A1 US20140175114 A1 US 20140175114A1 US 201314137035 A US201314137035 A US 201314137035A US 2014175114 A1 US2014175114 A1 US 2014175114A1
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- Prior art keywords
- fastener
- stick
- dispensing
- sticks
- receptacle
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- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000011270 tar paper Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D83/00—Containers or packages with special means for dispensing contents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
- B25C3/00—Portable devices for holding and guiding nails; Nail dispensers
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45F—TRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
- A45F5/00—Holders or carriers for hand articles; Holders or carriers for use while travelling or camping
- A45F5/02—Fastening articles to the garment
- A45F5/021—Fastening articles to the garment to the belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/06—Packaging groups of articles, the groups being treated as single articles
-
- A—HUMAN NECESSITIES
- A45—HAND OR TRAVELLING ARTICLES
- A45F—TRAVELLING OR CAMP EQUIPMENT: SACKS OR PACKS CARRIED ON THE BODY
- A45F5/00—Holders or carriers for hand articles; Holders or carriers for use while travelling or camping
- A45F5/1575—Holders or carriers for portable tools
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49826—Assembling or joining
Definitions
- the present invention generally relates to the field of hand tools.
- the present invention is directed to a fastener-stick dispenser for field use, and method of providing same.
- fastener “sticks” composed of a plurality of fasteners lightly glued or otherwise secured together for convenient handling and loading by workers.
- sheet products such as plastic, house wrap, tar paper, etc.
- support members for example, sheet members (e.g., plywood, particleboard, etc.) and framing members, such as wood studs.
- sheet members e.g., plywood, particleboard, etc.
- framing members such as wood studs.
- these products are secured with “slap staplers” that insert a relatively small staple through the sheet and into a supporting member. Fastening sheet products in this manner is a quick and common process.
- Staples for slap staplers typically come in stick form as noted above, and the sticks are sold in cardboard boxes of multiple sticks.
- the sticks are sold in cardboard boxes of multiple sticks.
- a worker needs to load a slap stapler, he/she takes a stick from the box and inserts it into the stapler.
- these boxes become broken or wet as they undergo the jostling and crushing inherent in construction conditions.
- the sticks of staples often become unusable, because they break into tiny sections that are too time consuming to load into the stapler. A result is wasted money.
- FIG. 1 is a high-level block diagram of a fastener-stick dispenser made in accordance with the present invention
- FIG. 2 is an isometric view of a prepackaged box of fastener sticks, here staple sticks, suitable for use with a fastener-stick dispenser made in accordance with the present invention
- FIG. 3A is an isometric view of a fastener-stick dispenser illustrating an exemplary location of a dispensing port of a fastener-stick dispenser made in accordance with the present invention, showing fastener sticks all contained in the fastener-stick receptacle;
- FIG. 3B is an enlarged cross-sectional view taken along line 3 B- 3 B of FIG. 3A ;
- FIG. 4A is an exploded isometric view of a top-loading fastener-stick dispenser having a top dispensing port and a top dispensing-port closure;
- FIG. 4B is an isometric view of a bottom-loading fastener-stick dispenser having a top dispensing port and a bottom dispensing-port closure;
- FIG. 4C is an exploded isometric view of a side-loading fastener-stick dispenser having a top dispensing port and side dispensing-port closure;
- FIG. 4D is an exploded isometric view of a split-body fastener-stick dispenser having a top dispensing port and a two-part housing;
- FIG. 5 is a side elevational view of a fastener-stick dispenser having a pivotable securing device that allows the body of the dispenser to be pivoting during use;
- FIG. 6 is a top perspective view of components of a particular instantiation of a fastener-stick dispenser along with a box of staple sticks;
- FIG. 7 is a top perspective view of the fastener-stick dispenser of FIG. 6 , showing the box of staples inserted into the main housing of the dispenser;
- FIG. 8 is a top perspective view of the fastener-stick dispenser of FIG. 6 , showing the dispensing-port closure in an open position;
- FIG. 9 is a top perspective view of the fastener-stick dispenser of FIG. 6 , showing the dispensing-port closure in a closed position;
- FIG. 10 is a side view of the fastener-stick dispenser of FIG. 6 , showing the belt receiver;
- FIG. 11 is a perspective view of another instantiation of a fastener-stick dispenser, showing a box of fasteners being loaded into the fastener-stick receptacle;
- FIG. 12 is a front elevational view of the fastener-stick dispenser of FIG. 11 , showing the body of the dispenser in an inverted orientation;
- FIG. 13 is front/side perspective view of the fastener-stick dispenser of FIG. 11 , showing the body of the dispenser in a dispensing orientation and a fastener stick being dispensed;
- FIG. 14 is a front perspective view of the fastener-stick dispenser of FIG. 11 , showing the dispensing-port closure in a closed position;
- FIG. 15 is a flow diagram illustrating a method of providing a fastener-stick dispenser in accordance with an aspect of the present invention.
- FIG. 1 depicts a fastener-stick dispenser 100 made in accordance with the present invention from a functional perspective.
- fastener-stick dispenser 100 of FIG. 1 should not be interpreted as depicting any particular physical form of a fastener-stick dispenser.
- FIGS. 6-14 depict several physical instantiations of fastener-stick dispensers made in accordance with the present invention and including the functionalities depicted in FIG. 1 .
- fastener-stick dispenser 100 includes a body 104 defining a fastener-stick receptacle 108 for receiving a bundle 112 of fastener sticks (not individually depicted in FIG. 1 ).
- “bundle” should not be taken to require that the sticks be tied or otherwise held together in forming the bundle, though in some cases, this may be the case. Rather, “bundle” should be construed as a discrete grouping of a plurality of individual fastener sticks.
- fastener-stick receptacle 108 is designed and configured to receive a prepackaged box of fastener sticks, FIG.
- FIG. 2 illustrates a prepackaged box 200 of fastener sticks, in this case, sticks 204 of staples 208 , such as staples for a slap stapler (e.g., of the sort used for installing roofing felt, building wrap, etc.) or staple gun. It is noted that only a couple of sticks 204 and a couple of staples 208 are labeled for convenience.
- fastener sticks 204 are bundled and held by a prepackaging box 212 having a pair of opposing end portions 216 and 220 .
- a “prepackaging box,” such as prepackaging box 212 is a container in which fastener sticks, such as fastener sticks 204 , are shipped and sold.
- a user would simply open one end of the box, such as end portion 216 , or suitable portion thereof, prior to inserting the box into the fastener-stick receptacle.
- the user may leave one edge of end portion 216 attached to a side of prepackaging box 212 , such as edge 224 attached to side 228 , and fold the end portion over to that side.
- the user may completely remove the entire end portion, such as end portion 216 .
- the end portion may include two or more flaps, and the user may fold and/or remove one or more of the flaps to allow fastener-stick dispenser to function properly, as described below.
- fastener-stick receptacle 108 configuring fastener-stick receptacle 108 to receive an entire box of fastener sticks has an advantage of not requiring the user to handle the sticks during loading of the fastener-stick receptacle.
- fastener-stick receptacle 108 can, for example, be designed and configured to receive the contents of a full box of sticks without the box, to receive only a portion of the contents of a full box of sticks, or to receive the contents of multiple boxes of sticks.
- the grouping of such fastener sticks within fastener-stick receptacle despite the absence of a box or other holding device or structure, are considered to be bundled together for the purpose of this disclosure and set of appended claims.
- body 104 of fastener-stick dispenser 100 includes a dispensing port 116 for allowing one or more of the fastener sticks to be dispensed from fastener-stick receptacle 108 along a dispensing direction 120 that is parallel to the longitudinal axes of the individual fastener sticks, one such longitudinal axis 124 being shown in FIG. 1 . As depicted in FIG.
- fastener-stick receptacle 108 may have a rectangular transverse cross-section shaped to receive a corresponding prepackaged box of fastener sticks and/or a generally rectangular bundle of fastener sticks, here staple sticks in nested pairs 300 ( 1 ) to 300 ( 9 ), dispensing port 116 may be located at one end 304 of fastener-stick receptacle 108 and at one of the corners, here, corner 308 of the rectangular shape.
- corner 308 having dispensing port 116 (or, “dispensing corner”) is generally located at the lowest point during the dispensing operation, and, therefore, the fastener sticks settle so that any of the sticks remaining in fastener-stick receptacle 108 tend to settle in that corner so as to be available at the dispensing port for dispensing.
- dispensing port 116 is made to be slightly larger than a fastener stick or, as shown in FIG.
- dispensing port 116 typically one edge 312 of dispensing port 116 is flush or nearly flush with dispensing corner 308 of fastener-stick receptacle 108 so that the sticks or pairs, here, pairs 300 ( 1 ) to 300 ( 9 ) being dispensed through the dispensing port have little or no interference to sliding along the dispensing corner through the dispensing port.
- dispensing port 116 can be located, for example, in an end wall 316 that is continuous with the sidewalls 320 or otherwise fixedly secured thereto (e.g., when the dispenser is a “bottom-loading” dispenser, a “side-loading” dispenser, or a “pull-apart” dispenser) or in a closure that is removably attached to, and therefore separate from, sidewall 320 , as illustrated by optional separation line 324 (e.g., when the dispenser is a “top-loading” dispenser).
- FIGS. 4A to 4C illustrate various configurations of body 104 to suit various ways of loading fastener sticks into fastener-stick receptacle 108 .
- fastener-stick dispenser 100 has a two-part body 104 that includes a five-sided main housing 400 substantially defining fastener-stick receptacle 108 .
- Main housing 400 has a top opening 404 , and a top closure 408 is secured to the main housing to close the top opening.
- Top closure 408 is (re)movably secured to main housing 400 to allow for easy loading of fastener-stick receptacle 108 along dispensing direction 120 .
- Top closure 408 may be completely removable from main housing 400 for fastener-stick loading and unloading operations, for example, in the manner of a removable cap as shown, or may be movable relative to the main housing but remain attached thereto at all times, such as by a hinge (not shown) or sliding engagement, among others.
- dispensing port 116 is part of top closure 408 , but it could be at the opposite end of dispenser 100 .
- FIG. 4B also illustrates an embodiment of fastener-stick dispenser 100 having a two-part body 104 that includes a five-sided main housing 420 like the embodiment of FIG. 4A .
- the embodiment of FIG. 4B has a bottom opening 424 and a bottom closure 428 that allow for the installation of fastener sticks into fastener-stick receptacle 108 .
- dispensing port 116 and dispensing-port closure 128 are in a top endwall 432 of main housing 420 . All other aspects of the embodiment of FIG. 4B can be the same as or similar to the embodiment of FIG. 4A .
- bottom closure 426 is movably attached to main housing 420 via a hinge 436 .
- FIG. 4C illustrates an embodiment of fastener-stick dispenser 100 that also has a two-part body 104 that includes a five-sided main housing 440 and a side closure 444 that allows for loading of fastener sticks, such as bundle 112 , into fastener-stick receptacle 108 in a direction perpendicular to dispensing direction 120 .
- side closure 444 can be located on any side of main housing 440 , including the side that includes securing device(s) 132 .
- fastener-stick dispensing port 116 is located on an end 448 of dispenser 100 .
- Side closure 444 may be completely removable from main housing 440 for fastener-stick loading and unloading operations, for example, in the manner of a removable cap, or may be movable relative to the main housing but remain attached thereto at all times, such as by a hinge (not shown) or sliding engagement (not shown), among others.
- FIG. 4D illustrates an embodiment of fastener-stick dispenser 100 having a two part body 104 , but instead of there being a “main” housing as in the embodiments of FIGS. 4A to 4C , in the embodiment of FIG. 4D the body is split into two generally similar parts, here an upper part 460 and a lower part 464 .
- upper and lower parts 460 , 464 define fastener-stick receptacle 108 .
- One or the other, or perhaps even both, of upper and lower parts 460 , 464 can be provided with a corresponding dispensing port 116 .
- upper and lower parts 460 , 464 can be completely separable or secured together in a manner, such as via a hinge (not shown), that allows a user to load fastener sticks into fastener-stick receptacle 108 .
- a hinge not shown
- fastener-stick dispenser 100 further includes a dispensing-port closure 128 that allows a user to open and close dispensing port 116 for dispensing fastener sticks contained in fastener-stick receptacle 108 .
- Dispensing port closure 128 can be of any suitable type, such as a hinged closure that pivots toward and away from the dispensing port in a direction generally parallel to dispensing direction 120 or a sliding closure (e.g., pivoting or linear) that a user moves in a direction perpendicular to the dispensing direction to open and close the dispensing port, among others.
- the dispensing-port closure 128 is provided with one or more features (e.g., fixed knob(s), handle(s), tab(s), overhang(s), etc.) and/or mechanism (e.g., lever, dial, knurled wheel, etc.) that makes it easy for a user wearing construction gloves to readily open and close the dispensing-port closure.
- Some exemplary physical instantiations of dispensing-port closure 128 are illustrated in the embodiments shown in FIGS. 6 to 14 . However, those skilled in the art will readily understand the wide variety of closures and/or appurtenances thereto that can be used for and/or with dispensing-port closure 128 .
- fastener-stick dispenser 100 may also include one or more securing devices 132 for securing the dispenser to a user or an article of clothing or accessory worn by the user.
- securing devices include, but are not limited to, belt loops, belt hooks, belts, straps, lanyards, and hooks, among others.
- body 104 can be made to be pivotable or swivelable relative to the user so as to allow the user to pivot fastener-stick dispenser 100 as needed to alternatingly into and out of a dispensing position.
- fastener-stick dispenser 100 may have an upright stowed position in which dispensing port 116 is located generally at the highest part of the dispenser.
- fastener dispenser 100 may also have a dispensing position in which dispensing port 116 is located generally at the lowest part of the dispenser.
- securing device 132 includes, for example, a belt loop or other structure that secures fastener-stick dispenser 100 to a belt (not shown) of the user such that the belt loop stays fixed
- body 104 may be pivotable relative to the belt and belt loop so as to allow the body to pivot relative to the belt loop so that the user can pivot the dispenser between the stowed and dispensing positions. This is illustrated in FIG.
- securing device 132 (which is on the back side of the dispenser in FIG. 5 ) is configured to allow the user (not shown) to pivot body 104 from a non-dispensing position, such as the upright position 500 shown, to a dispensing position 504 , here with a dispensing corner 508 being angled downward and with dispensing port 116 generally at the lowest point of the dispenser.
- securing device 132 includes a belt loop 512 that receives a work belt 516 worn by a user, not shown.
- a “work belt” is any belt worn by a user while using a fastener-stick dispenser according to the present invention, including, but not limited, to a trouser belt, tool belt, and a safety-harness belt.
- a fastener-stick dispenser according to the present invention, including, but not limited, to a trouser belt, tool belt, and a safety-harness belt.
- Those skilled in the art will readily understand the wide variety of structures that can be used to impart pivotability to body 104 relative to a user wearing fastener-stick dispenser 100 , such as various hub and axle arrangements, ball-in-socket arrangements (such as a swivelable arrangement), among many others.
- Each securing device 132 may optionally include one or more quick-connect features 136 that allow a user to disengage body 104 from at least the portion of each securing device that attaches to the user, to an article of clothing of the user, or to an accessory worn by the user.
- Such quick-connect feature(s) 136 allow(s) the user to keep the portion(s) of the securing-device(s) 132 secured to the user, tool-belt, or other article on the user while taking body 104 off, for example, for reloading, replacement, or swapping out for another receptacle portion containing different size and/or type fastener sticks.
- quick-connect features suitable for any of quick-connect feature 136 include, but are not limited to, spring-and-pin arrangements, latch arrangements, sliding interlock arrangements, snap-fit arrangements, and other mechanical interlock arrangements.
- spring-and-pin arrangements latch arrangements
- sliding interlock arrangements sliding interlock arrangements
- snap-fit arrangements snap-fit arrangements
- other mechanical interlock arrangements Those skilled in the art will readily understand the wide variety of quick-connect features that can be used for each quick-connect feature 136 , such that an exhaustive list need not be provided to enable the present invention to a broad scope.
- a fastener-stick dispenser of the present disclosure includes, but are not limited to, the fact that the dispenser can be made in a manner that keeps the fastener sticks safe, intact, and dry.
- a dispenser of the present disclosure can be made of any one or more suitable materials, such as plastic, metal, composite, etc. Following are several detailed examples of fastener-stick dispensers that include various features, including the features described above.
- FIGS. 6-10 illustrate a first exemplary instantiation of a fastener-stick dispenser 600 of the present disclosure.
- Dispenser 600 includes a fastener-stick receptacle 604 for receiving, in this example, a prepackaged box of fastener sticks, here a box 608 of staple sticks 612 (only a few labeled for convenience) of which one end has been removed to expose the staple sticks and to prepare the box for use with the dispenser.
- Dispenser 600 may be referred to as a “top-loading” dispenser because each fastener-stick box is loaded into receptacle 604 closed end 616 first.
- Dispenser 600 includes an end-closure 624 that closes receptacle 604 , for example, after box 608 has been loaded therein.
- FIG. 6 illustrates end-closure 624 removed from a main housing 628 of dispenser 600 that contains receptacle 604 .
- a securing device here a receiver 632 for receiving a belt, for securing dispenser 600 to a user. See also FIG. 10 for more detailed views of receiver 632 .
- end-closure 624 snap-fits to main housing 628 .
- end-closure 624 can be engaged with main housing 628 in any other suitable manner (not shown), such as via a hinge or sliding-groove engagement, among many others.
- a latch or other securing means may be needed to hold the end-closure in a closed position.
- end-closure 624 includes a dispensing port 636 through which staple sticks 612 are dispensed during dispensing operations.
- dispensing port 636 is customized to the size of the fastener sticks being dispensed, here staple sticks 612 , so that only a set amount of sticks are dispensed at a time.
- staple sticks 612 are boxed in a partially nested manner, nested pairs of sticks easily slide along adjacent nested pairs of sticks such that a nested pair of sticks dispense together.
- dispensing port 636 is located in one corner 640 of end-closure 624 and dispenser 600 .
- dispenser 600 is typically oriented so that corner 640 is at or near the lowest point of the dispenser so that with gentle shaking of the dispenser, any remaining staple sticks 612 (or nested stick pairs) in fastener stick receptacle 604 ( FIG. 6 ) tend to settle into that corner. This ensures that staple sticks 612 are available for dispensing through dispensing port 636 .
- end-closure 624 also includes a dispensing-port closure 644 that a user uses to open and close dispensing port 620 .
- dispensing-port closure 644 is a laterally rotatable closure that a user pivots in one direction to open dispensing port 636 and in the other direction to close the dispensing port.
- FIG. 9 shows dispensing-port closure 644 in a closed position.
- Dispensing port closure 644 include a knob 648 that allows the user to more readily move it between its closed and open positions.
- dispensing-port closure 644 can be of another type, such as a hinged type that swings toward and away from dispensing port 636 or a longitudinally sliding closure, among others.
- knob 648 can be replaced with any other suitable structure(s), such as a finger-catch, dial, tab, etc., for helping the user move dispensing-port closure 644 between its open and closed positions, especially with gloved hands.
- FIGS. 11-14 illustrate another top-loading fastener-stick dispenser 1100 that, like dispenser 600 of FIG. 6 , is designed and configured to receive a prepackaged box 1104 ( FIG. 11 ) of staple sticks 1108 ( FIGS. 14 and 15 ).
- Dispenser 1100 of FIGS. 11-15 is largely the same as dispenser 600 of FIGS. 6-11 , except that end-closure 1112 and dispensing-port closure 1116 of dispenser 1100 are different.
- end-closure 1112 is pivotably attached to a body portion 1120 of the dispenser via a hinge 1124 that allows a user to open and close fastener-stick receptacle 1128 for inserting and removing a box of staple sticks, such as box 1104 .
- end-closure 1112 has a snap fit with body portion 1120 such that no other securing means are needed.
- dispensing-port closure 1116 is pivotably attached end-closure 1112 via a hinge (not shown) that allows it to be pivoted relative to the end-closure in a plane that is oriented 90° relative to the plane in which the dispensing-port closure is pivotable.
- a hinge not shown
- Dispensing port (barely seen in FIG. 11 at 1132 ) is in essentially the same overall location relative to dispenser 1100 as dispensing port 636 relative to dispenser 600 of FIGS. 6-11 .
- dispenser 1100 is shown in FIGS. 11-14 with a fixed receiver 1136 (securing device), in other embodiments the dispenser can be pivotably mounted, for example, to a securing device. This would allow a user to pivot dispenser 1100 between an upright position, for example, for ease of loading, and a dispensing position in which corner 1140 is moved to a low point to facilitate dispensing by sliding of a staple stick pair in that corner through dispensing port 1132 .
- dispenser can be used as follows. A worker can mount dispenser 1100 on his/her work-belt in any chosen location. The worker can pivot dispenser 1100 on its bracket so that hinged end-closure 1112 is at the top.
- the worker opens hinged end-closure 1112 and inserts, into fastener-stick receptacle 1128 , an industry standard cardboard box 1104 of staple sticks 1108 having all or a relevant portion of its top cut removed to expose the ends of at least the staple sticks that will be located at dispensing port 1132 .
- the worker can then close hinged end-closure 1112 and pivot dispenser 1100 to any desired orientation.
- the worker can pivot dispenser 1100 into whatever attitude he/she chooses so that dispensing port 1132 is pointing, for example, about 45 ° downward and frontward.
- Dispenser 1100 is now ready for dispensing.
- the worker can wear dispenser 1100 whether it is being used or not.
- dispensing-port closure 1116 When the worker needs a staple stick, he/she can lift dispensing-port closure 1116 and allow a pair of staple sticks to drop into his/her hand. This is a one-handed maneuver that may require only a very small bit of practice to master. Once the worker has the needed staple sticks in hand, he can either close dispensing-port closure 1116 or allow the closure to close on its own, for example, if it is spring-loaded or otherwise is biased toward its closed position. In either of these manners, the closing of dispensing-port closure 1116 will push any other sticks back into dispenser 1100 for later dispensing.
- FIG. 15 illustrates a method 1500 of providing a fastener-stick dispenser, such as fastener-dispenser 100 of FIG. 1 , fastener-stick dispenser 600 of FIG. 6 , or fastener-stick dispenser 1100 of FIG. 11 , and any variant thereof, including the variants shown in FIGS. 3A to 5 and described herein, and any combination thereof.
- the fastener-stick dispenser is provided.
- the providing of the fastener-stick dispenser at step 1505 may be in any suitable context, such as a sale or give-away promotion, among others.
- the fastener-stick dispenser provided at step 1605 may include: 1) a body defining a fastener-stick receptacle designed and configured to receive a bundle of fastener sticks; 2) a dispensing port designed, configured, and located for controllably dispending ones of the fastener sticks in the bundle when the bundle is installed into the fastener-stick receptacle; 3) a dispensing-port closure designed and configured to be actuated by a user to alternatingly open and close the dispensing port during a dispensing operation; and 4) a securing device designed and configured for securing the fastener-stick dispenser to the user.
- instructions are provided for using the fastener-stick dispenser.
- the instructions provided at step 1510 may be provided in any suitable manner, such as in print, picture, or video form, or any combination thereof.
- the instructions may include instructions instructing a user how to load fastener sticks into the fastener-stick receptacle of the fastener-stick dispenser and instructions instructing the user how to dispense fastener sticks from the dispenser.
- the instructions for loading fastener sticks into the fastener-stick receptacle will vary depending on a number of factors, including the type of fastener sticks, the nature of the bundling of the fastener sticks (e.g., via prepackaging, such as a box), and the configuration of the body of the dispenser. A number of variations of these factors are described above. As an example, for a top-closure type fastener-stick dispenser designed and configured to receive a prepackaged box of fasteners, such as either of fastener-stick dispensers 600 and 1100 of FIGS.
- the instructions may include instructions on removing, folding, or otherwise moving out of the way a portion of the box of the fastener sticks, opening the fastener-stick receptacle, inserting the box into the fastener-stick receptacle, and closing the fastener-stick receptacle.
- the instructions for instructing a user how to dispense fastener sticks from the fastener-stick dispenser will vary depending on a variety of factors, including the location of the dispensing port, the configuration of the dispensing-port closure, and how, if at all, the body of the dispenser needs to be moved during dispensing and any other operations.
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Abstract
A fastener-stick dispenser for dispensing sticks of fasteners, such as staples, nails, and screws. In some embodiments, the dispenser includes a body defining a fastener-stick receptacle that receives a plurality of the fastener sticks. The dispenser also includes a dispensing port through which fastener sticks are dispensed one or more at a time by a user. The dispenser may also include one or more securing device for securing the dispenser to a user so that the user can carry the dispenser in a hands-free manner. A method of providing a fastener-stick dispenser is also disclosed. The method includes providing a fastener stick dispenser and providing various instructions for its use.
Description
- This application claims the benefit of priority of U.S. patent application Ser. No. 61/740,591, filed on Dec. 21, 2012, and titled “FASTENER STICK DISPENSER FOR FIELD USE”, which is incorporated herein by reference in its entirety.
- The present invention generally relates to the field of hand tools. In particular, the present invention is directed to a fastener-stick dispenser for field use, and method of providing same.
- In contemporary construction, numerous construction components are fastened to support members using staples and nails dispensed from tools that utilize fastener “sticks” composed of a plurality of fasteners lightly glued or otherwise secured together for convenient handling and loading by workers. For example, sheet products such as plastic, house wrap, tar paper, etc., are fastened to support members, for example, sheet members (e.g., plywood, particleboard, etc.) and framing members, such as wood studs. Typically, these products are secured with “slap staplers” that insert a relatively small staple through the sheet and into a supporting member. Fastening sheet products in this manner is a quick and common process. Staples for slap staplers typically come in stick form as noted above, and the sticks are sold in cardboard boxes of multiple sticks. At a construction site, when a worker needs to load a slap stapler, he/she takes a stick from the box and inserts it into the stapler. Very often, these boxes become broken or wet as they undergo the jostling and crushing inherent in construction conditions. Once the boxes have failed, the sticks of staples often become unusable, because they break into tiny sections that are too time consuming to load into the stapler. A result is wasted money.
- For the purpose of illustrating the invention, the drawings show aspects of one or more embodiments of the invention. However, it should be understood that the present invention is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:
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FIG. 1 is a high-level block diagram of a fastener-stick dispenser made in accordance with the present invention; -
FIG. 2 is an isometric view of a prepackaged box of fastener sticks, here staple sticks, suitable for use with a fastener-stick dispenser made in accordance with the present invention; -
FIG. 3A is an isometric view of a fastener-stick dispenser illustrating an exemplary location of a dispensing port of a fastener-stick dispenser made in accordance with the present invention, showing fastener sticks all contained in the fastener-stick receptacle; -
FIG. 3B is an enlarged cross-sectional view taken alongline 3B-3B ofFIG. 3A ; -
FIG. 4A is an exploded isometric view of a top-loading fastener-stick dispenser having a top dispensing port and a top dispensing-port closure; -
FIG. 4B is an isometric view of a bottom-loading fastener-stick dispenser having a top dispensing port and a bottom dispensing-port closure; -
FIG. 4C is an exploded isometric view of a side-loading fastener-stick dispenser having a top dispensing port and side dispensing-port closure; -
FIG. 4D is an exploded isometric view of a split-body fastener-stick dispenser having a top dispensing port and a two-part housing; -
FIG. 5 is a side elevational view of a fastener-stick dispenser having a pivotable securing device that allows the body of the dispenser to be pivoting during use; -
FIG. 6 is a top perspective view of components of a particular instantiation of a fastener-stick dispenser along with a box of staple sticks; -
FIG. 7 is a top perspective view of the fastener-stick dispenser ofFIG. 6 , showing the box of staples inserted into the main housing of the dispenser; -
FIG. 8 is a top perspective view of the fastener-stick dispenser ofFIG. 6 , showing the dispensing-port closure in an open position; -
FIG. 9 is a top perspective view of the fastener-stick dispenser ofFIG. 6 , showing the dispensing-port closure in a closed position; -
FIG. 10 is a side view of the fastener-stick dispenser ofFIG. 6 , showing the belt receiver; -
FIG. 11 is a perspective view of another instantiation of a fastener-stick dispenser, showing a box of fasteners being loaded into the fastener-stick receptacle; -
FIG. 12 is a front elevational view of the fastener-stick dispenser ofFIG. 11 , showing the body of the dispenser in an inverted orientation; -
FIG. 13 is front/side perspective view of the fastener-stick dispenser ofFIG. 11 , showing the body of the dispenser in a dispensing orientation and a fastener stick being dispensed; -
FIG. 14 is a front perspective view of the fastener-stick dispenser ofFIG. 11 , showing the dispensing-port closure in a closed position; and -
FIG. 15 is a flow diagram illustrating a method of providing a fastener-stick dispenser in accordance with an aspect of the present invention. - In one aspect, the present disclosure is directed to a dispenser for dispensing sticks of fasteners, such as staples or nails.
FIG. 1 depicts a fastener-stick dispenser 100 made in accordance with the present invention from a functional perspective. In other words, fastener-stick dispenser 100 ofFIG. 1 should not be interpreted as depicting any particular physical form of a fastener-stick dispenser. In contrast, the followingFIGS. 6-14 depict several physical instantiations of fastener-stick dispensers made in accordance with the present invention and including the functionalities depicted inFIG. 1 . - Referring now to the drawings in detail, as seen in
FIG. 1 , fastener-stick dispenser 100 includes abody 104 defining a fastener-stick receptacle 108 for receiving abundle 112 of fastener sticks (not individually depicted inFIG. 1 ). In the context of this disclosure and the claims appended hereto, “bundle” should not be taken to require that the sticks be tied or otherwise held together in forming the bundle, though in some cases, this may be the case. Rather, “bundle” should be construed as a discrete grouping of a plurality of individual fastener sticks. In some embodiments, fastener-stick receptacle 108 is designed and configured to receive a prepackaged box of fastener sticks,FIG. 2 illustrates aprepackaged box 200 of fastener sticks, in this case,sticks 204 ofstaples 208, such as staples for a slap stapler (e.g., of the sort used for installing roofing felt, building wrap, etc.) or staple gun. It is noted that only a couple ofsticks 204 and a couple ofstaples 208 are labeled for convenience. In this example,fastener sticks 204 are bundled and held by a prepackagingbox 212 having a pair of 216 and 220. In this connection, a “prepackaging box,” such as prepackagingopposing end portions box 212 is a container in which fastener sticks, such asfastener sticks 204, are shipped and sold. - In one example of using
prepackaged box 200 with fastener-stick dispenser 100 ofFIG. 1 , a user would simply open one end of the box, such asend portion 216, or suitable portion thereof, prior to inserting the box into the fastener-stick receptacle. In some cases, the user may leave one edge ofend portion 216 attached to a side ofprepackaging box 212, such asedge 224 attached toside 228, and fold the end portion over to that side. In other cases, the user may completely remove the entire end portion, such asend portion 216. In yet other cases, the end portion may include two or more flaps, and the user may fold and/or remove one or more of the flaps to allow fastener-stick dispenser to function properly, as described below. Referring again toFIG. 1 , configuring fastener-stick receptacle 108 to receive an entire box of fastener sticks has an advantage of not requiring the user to handle the sticks during loading of the fastener-stick receptacle. In other embodiments, however, fastener-stick receptacle 108 can, for example, be designed and configured to receive the contents of a full box of sticks without the box, to receive only a portion of the contents of a full box of sticks, or to receive the contents of multiple boxes of sticks. In each case, the grouping of such fastener sticks within fastener-stick receptacle, despite the absence of a box or other holding device or structure, are considered to be bundled together for the purpose of this disclosure and set of appended claims. - With continuing reference to
FIG. 1 ,body 104 of fastener-stick dispenser 100 includes adispensing port 116 for allowing one or more of the fastener sticks to be dispensed from fastener-stick receptacle 108 along a dispensingdirection 120 that is parallel to the longitudinal axes of the individual fastener sticks, one suchlongitudinal axis 124 being shown inFIG. 1 . As depicted inFIG. 3A , fastener-stick receptacle 108 may have a rectangular transverse cross-section shaped to receive a corresponding prepackaged box of fastener sticks and/or a generally rectangular bundle of fastener sticks, here staple sticks in nested pairs 300(1) to 300(9), dispensingport 116 may be located at oneend 304 of fastener-stick receptacle 108 and at one of the corners, here,corner 308 of the rectangular shape. During dispensing and as described in more detail below,corner 308 having dispensing port 116 (or, “dispensing corner”) is generally located at the lowest point during the dispensing operation, and, therefore, the fastener sticks settle so that any of the sticks remaining in fastener-stick receptacle 108 tend to settle in that corner so as to be available at the dispensing port for dispensing. Generally, dispensingport 116 is made to be slightly larger than a fastener stick or, as shown inFIG. 3A in the case of each pair 300(1) to 300(9) of nested staple sticks, a pair of the nested fastener sticks, so that any adjacent fastener sticks (or pairs) adjacent to the stick(s) being dispensed are retained in fastener-stick receptacle 108. - As illustrated particularly in
FIG. 3B , typically oneedge 312 of dispensingport 116 is flush or nearly flush with dispensingcorner 308 of fastener-stick receptacle 108 so that the sticks or pairs, here, pairs 300(1) to 300(9) being dispensed through the dispensing port have little or no interference to sliding along the dispensing corner through the dispensing port. Depending on the configuration of fastener-stick dispenser 100, dispensingport 116 can be located, for example, in anend wall 316 that is continuous with thesidewalls 320 or otherwise fixedly secured thereto (e.g., when the dispenser is a “bottom-loading” dispenser, a “side-loading” dispenser, or a “pull-apart” dispenser) or in a closure that is removably attached to, and therefore separate from,sidewall 320, as illustrated by optional separation line 324 (e.g., when the dispenser is a “top-loading” dispenser). While the terms “bottom loading” and “top loading” should be self-evident, an example of a “pull-apart” dispenser is a dispenser having two parts, a “bottom” part receiving a box of fastener sticks such that the upper half of the box extends out of the half, and a “top” part covering the upper half of the box and securable to the bottom part.FIGS. 4A to 4C illustrate various configurations ofbody 104 to suit various ways of loading fastener sticks into fastener-stick receptacle 108. - Referring to
FIG. 4A , in this embodiment fastener-stick dispenser 100 has a two-part body 104 that includes a five-sidedmain housing 400 substantially defining fastener-stick receptacle 108.Main housing 400 has atop opening 404, and atop closure 408 is secured to the main housing to close the top opening.Top closure 408 is (re)movably secured tomain housing 400 to allow for easy loading of fastener-stick receptacle 108 along dispensingdirection 120.Top closure 408 may be completely removable frommain housing 400 for fastener-stick loading and unloading operations, for example, in the manner of a removable cap as shown, or may be movable relative to the main housing but remain attached thereto at all times, such as by a hinge (not shown) or sliding engagement, among others. In this example, dispensingport 116 is part oftop closure 408, but it could be at the opposite end ofdispenser 100. -
FIG. 4B also illustrates an embodiment of fastener-stick dispenser 100 having a two-part body 104 that includes a five-sidedmain housing 420 like the embodiment ofFIG. 4A . However, instead of having atop opening 404 and atop closure 408, the embodiment ofFIG. 4B has abottom opening 424 and abottom closure 428 that allow for the installation of fastener sticks into fastener-stick receptacle 108. In the embodiment ofFIG. 4B , dispensingport 116 and dispensing-port closure 128 are in atop endwall 432 ofmain housing 420. All other aspects of the embodiment ofFIG. 4B can be the same as or similar to the embodiment ofFIG. 4A . As shown inFIG. 4B , bottom closure 426 is movably attached tomain housing 420 via ahinge 436. -
FIG. 4C illustrates an embodiment of fastener-stick dispenser 100 that also has a two-part body 104 that includes a five-sidedmain housing 440 and aside closure 444 that allows for loading of fastener sticks, such asbundle 112, into fastener-stick receptacle 108 in a direction perpendicular to dispensingdirection 120. It is noted thatside closure 444 can be located on any side ofmain housing 440, including the side that includes securing device(s) 132. As with other embodiments, fastener-stick dispensing port 116 is located on anend 448 ofdispenser 100.Side closure 444 may be completely removable frommain housing 440 for fastener-stick loading and unloading operations, for example, in the manner of a removable cap, or may be movable relative to the main housing but remain attached thereto at all times, such as by a hinge (not shown) or sliding engagement (not shown), among others. -
FIG. 4D illustrates an embodiment of fastener-stick dispenser 100 having a twopart body 104, but instead of there being a “main” housing as in the embodiments ofFIGS. 4A to 4C , in the embodiment ofFIG. 4D the body is split into two generally similar parts, here anupper part 460 and alower part 464. When coupled together, upper and 460, 464 define fastener-lower parts stick receptacle 108. One or the other, or perhaps even both, of upper and 460, 464 can be provided with a corresponding dispensinglower parts port 116. Similar to other embodiments described herein, upper and 460, 464 can be completely separable or secured together in a manner, such as via a hinge (not shown), that allows a user to load fastener sticks into fastener-lower parts stick receptacle 108. Those skilled in the art will readily appreciate that the embodiments shown inFIGS. 4A to 4D are merely exemplary and that other configurations ofbody 104 are possible. - Referring again to
FIG. 1 , fastener-stick dispenser 100 further includes a dispensing-port closure 128 that allows a user to open and close dispensingport 116 for dispensing fastener sticks contained in fastener-stick receptacle 108. Dispensingport closure 128 can be of any suitable type, such as a hinged closure that pivots toward and away from the dispensing port in a direction generally parallel to dispensingdirection 120 or a sliding closure (e.g., pivoting or linear) that a user moves in a direction perpendicular to the dispensing direction to open and close the dispensing port, among others. In some embodiments, the dispensing-port closure 128 is provided with one or more features (e.g., fixed knob(s), handle(s), tab(s), overhang(s), etc.) and/or mechanism (e.g., lever, dial, knurled wheel, etc.) that makes it easy for a user wearing construction gloves to readily open and close the dispensing-port closure. Some exemplary physical instantiations of dispensing-port closure 128 are illustrated in the embodiments shown inFIGS. 6 to 14 . However, those skilled in the art will readily understand the wide variety of closures and/or appurtenances thereto that can be used for and/or with dispensing-port closure 128. - Referring still to
FIG. 1 , fastener-stick dispenser 100 may also include one ormore securing devices 132 for securing the dispenser to a user or an article of clothing or accessory worn by the user. Examples of securing devices include, but are not limited to, belt loops, belt hooks, belts, straps, lanyards, and hooks, among others. Depending on securing device(s) 132 used,body 104 can be made to be pivotable or swivelable relative to the user so as to allow the user to pivot fastener-stick dispenser 100 as needed to alternatingly into and out of a dispensing position. For example, in some embodiments, fastener-stick dispenser 100 may have an upright stowed position in which dispensingport 116 is located generally at the highest part of the dispenser. Correspondingly,fastener dispenser 100 may also have a dispensing position in which dispensingport 116 is located generally at the lowest part of the dispenser. If securingdevice 132 includes, for example, a belt loop or other structure that secures fastener-stick dispenser 100 to a belt (not shown) of the user such that the belt loop stays fixed,body 104 may be pivotable relative to the belt and belt loop so as to allow the body to pivot relative to the belt loop so that the user can pivot the dispenser between the stowed and dispensing positions. This is illustrated inFIG. 5 that illustrates a version of fastener-stick dispenser 100 in which securing device 132 (which is on the back side of the dispenser inFIG. 5 ) is configured to allow the user (not shown) to pivotbody 104 from a non-dispensing position, such as theupright position 500 shown, to adispensing position 504, here with a dispensingcorner 508 being angled downward and with dispensingport 116 generally at the lowest point of the dispenser. In this example, securingdevice 132 includes abelt loop 512 that receives awork belt 516 worn by a user, not shown. In this disclosure and in the present claims, a “work belt” is any belt worn by a user while using a fastener-stick dispenser according to the present invention, including, but not limited, to a trouser belt, tool belt, and a safety-harness belt. Those skilled in the art will readily understand the wide variety of structures that can be used to impart pivotability tobody 104 relative to a user wearing fastener-stick dispenser 100, such as various hub and axle arrangements, ball-in-socket arrangements (such as a swivelable arrangement), among many others. - Each securing
device 132 may optionally include one or more quick-connect features 136 that allow a user to disengagebody 104 from at least the portion of each securing device that attaches to the user, to an article of clothing of the user, or to an accessory worn by the user. Such quick-connect feature(s) 136 allow(s) the user to keep the portion(s) of the securing-device(s) 132 secured to the user, tool-belt, or other article on the user while takingbody 104 off, for example, for reloading, replacement, or swapping out for another receptacle portion containing different size and/or type fastener sticks. Examples of quick-connect features suitable for any of quick-connect feature 136 include, but are not limited to, spring-and-pin arrangements, latch arrangements, sliding interlock arrangements, snap-fit arrangements, and other mechanical interlock arrangements. Those skilled in the art will readily understand the wide variety of quick-connect features that can be used for each quick-connect feature 136, such that an exhaustive list need not be provided to enable the present invention to a broad scope. - The foregoing and other features can be combined with one another in various combinations to suit a particular embodiment and desired application. Benefits of a fastener-stick dispenser of the present disclosure include, but are not limited to, the fact that the dispenser can be made in a manner that keeps the fastener sticks safe, intact, and dry. A dispenser of the present disclosure can be made of any one or more suitable materials, such as plastic, metal, composite, etc. Following are several detailed examples of fastener-stick dispensers that include various features, including the features described above.
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FIGS. 6-10 illustrate a first exemplary instantiation of a fastener-stick dispenser 600 of the present disclosure.Dispenser 600 includes a fastener-stick receptacle 604 for receiving, in this example, a prepackaged box of fastener sticks, here abox 608 of staple sticks 612 (only a few labeled for convenience) of which one end has been removed to expose the staple sticks and to prepare the box for use with the dispenser.Dispenser 600 may be referred to as a “top-loading” dispenser because each fastener-stick box is loaded intoreceptacle 604closed end 616 first. As described above, other embodiments can be of another loading type, such as a bottom-loading type in which a box is inserted into the receptacle with its open end (see open end 620) first or a side-loading type in which a box is inserted into the receptacle in a lateral direction.Dispenser 600 includes an end-closure 624 that closesreceptacle 604, for example, afterbox 608 has been loaded therein.FIG. 6 illustrates end-closure 624 removed from amain housing 628 ofdispenser 600 that containsreceptacle 604. A securing device, here areceiver 632 for receiving a belt, for securingdispenser 600 to a user. See alsoFIG. 10 for more detailed views ofreceiver 632. - Referring still to
FIG. 6 , and also toFIGS. 7 and 8 , in this example end-closure 624 snap-fits tomain housing 628. In other embodiments, end-closure 624 can be engaged withmain housing 628 in any other suitable manner (not shown), such as via a hinge or sliding-groove engagement, among many others. Depending on how end-closure 624 is engaged withmain housing 628, a latch or other securing means may be needed to hold the end-closure in a closed position. Because this embodiment ofdispenser 600 is of the top-loading type, end-closure 624 includes a dispensingport 636 through which staple sticks 612 are dispensed during dispensing operations. As noted above, the dimensions of dispensingport 636 are customized to the size of the fastener sticks being dispensed, here staple sticks 612, so that only a set amount of sticks are dispensed at a time. Here, because staple sticks 612 are boxed in a partially nested manner, nested pairs of sticks easily slide along adjacent nested pairs of sticks such that a nested pair of sticks dispense together. As can be readily seen, dispensingport 636 is located in onecorner 640 of end-closure 624 anddispenser 600. During dispensing,dispenser 600 is typically oriented so thatcorner 640 is at or near the lowest point of the dispenser so that with gentle shaking of the dispenser, any remaining staple sticks 612 (or nested stick pairs) in fastener stick receptacle 604 (FIG. 6 ) tend to settle into that corner. This ensures that staple sticks 612 are available for dispensing through dispensingport 636. - In this embodiment, end-
closure 624 also includes a dispensing-port closure 644 that a user uses to open and close dispensingport 620. In the example shown, dispensing-port closure 644 is a laterally rotatable closure that a user pivots in one direction to open dispensingport 636 and in the other direction to close the dispensing port.FIG. 9 shows dispensing-port closure 644 in a closed position. Dispensingport closure 644 include aknob 648 that allows the user to more readily move it between its closed and open positions. As mentioned above, dispensing-port closure 644 can be of another type, such as a hinged type that swings toward and away from dispensingport 636 or a longitudinally sliding closure, among others. In addition, inother embodiments knob 648 can be replaced with any other suitable structure(s), such as a finger-catch, dial, tab, etc., for helping the user move dispensing-port closure 644 between its open and closed positions, especially with gloved hands. -
FIGS. 11-14 illustrate another top-loading fastener-stick dispenser 1100 that, likedispenser 600 ofFIG. 6 , is designed and configured to receive a prepackaged box 1104 (FIG. 11 ) of staple sticks 1108 (FIGS. 14 and 15 ).Dispenser 1100 ofFIGS. 11-15 is largely the same asdispenser 600 ofFIGS. 6-11 , except that end-closure 1112 and dispensing-port closure 1116 ofdispenser 1100 are different. Indispenser 1100, end-closure 1112 is pivotably attached to abody portion 1120 of the dispenser via ahinge 1124 that allows a user to open and close fastener-stick receptacle 1128 for inserting and removing a box of staple sticks, such asbox 1104. In this example, end-closure 1112 has a snap fit withbody portion 1120 such that no other securing means are needed. In the embodiment shown, dispensing-port closure 1116 is pivotably attached end-closure 1112 via a hinge (not shown) that allows it to be pivoted relative to the end-closure in a plane that is oriented 90° relative to the plane in which the dispensing-port closure is pivotable. As those skilled in the art will readily appreciate, when end-closure 1112 is pivoted, since dispensing-port closure 1116 is secured to the end-closure, the dispensing-port closure pivots therewith. Dispensing port (barely seen inFIG. 11 at 1132) is in essentially the same overall location relative todispenser 1100 as dispensingport 636 relative to dispenser 600 ofFIGS. 6-11 . - While
dispenser 1100 is shown inFIGS. 11-14 with a fixed receiver 1136 (securing device), in other embodiments the dispenser can be pivotably mounted, for example, to a securing device. This would allow a user to pivotdispenser 1100 between an upright position, for example, for ease of loading, and a dispensing position in whichcorner 1140 is moved to a low point to facilitate dispensing by sliding of a staple stick pair in that corner through dispensingport 1132. With such pivoting capability, dispenser can be used as follows. A worker can mountdispenser 1100 on his/her work-belt in any chosen location. The worker can pivotdispenser 1100 on its bracket so that hinged end-closure 1112 is at the top. The, the worker opens hinged end-closure 1112 and inserts, into fastener-stick receptacle 1128, an industrystandard cardboard box 1104 of staple sticks 1108 having all or a relevant portion of its top cut removed to expose the ends of at least the staple sticks that will be located at dispensingport 1132. The worker can then close hinged end-closure 1112 andpivot dispenser 1100 to any desired orientation. When ready for dispensing, the worker can pivotdispenser 1100 into whatever attitude he/she chooses so that dispensingport 1132 is pointing, for example, about 45° downward and frontward.Dispenser 1100 is now ready for dispensing. The worker can weardispenser 1100 whether it is being used or not. When the worker needs a staple stick, he/she can lift dispensing-port closure 1116 and allow a pair of staple sticks to drop into his/her hand. This is a one-handed maneuver that may require only a very small bit of practice to master. Once the worker has the needed staple sticks in hand, he can either close dispensing-port closure 1116 or allow the closure to close on its own, for example, if it is spring-loaded or otherwise is biased toward its closed position. In either of these manners, the closing of dispensing-port closure 1116 will push any other sticks back intodispenser 1100 for later dispensing. -
FIG. 15 illustrates amethod 1500 of providing a fastener-stick dispenser, such as fastener-dispenser 100 ofFIG. 1 , fastener-stick dispenser 600 ofFIG. 6 , or fastener-stick dispenser 1100 ofFIG. 11 , and any variant thereof, including the variants shown inFIGS. 3A to 5 and described herein, and any combination thereof. Atstep 1505, the fastener-stick dispenser is provided. The providing of the fastener-stick dispenser atstep 1505 may be in any suitable context, such as a sale or give-away promotion, among others. The fastener-stick dispenser provided at step 1605 may include: 1) a body defining a fastener-stick receptacle designed and configured to receive a bundle of fastener sticks; 2) a dispensing port designed, configured, and located for controllably dispending ones of the fastener sticks in the bundle when the bundle is installed into the fastener-stick receptacle; 3) a dispensing-port closure designed and configured to be actuated by a user to alternatingly open and close the dispensing port during a dispensing operation; and 4) a securing device designed and configured for securing the fastener-stick dispenser to the user. - At
step 1510, instructions are provided for using the fastener-stick dispenser. The instructions provided atstep 1510 may be provided in any suitable manner, such as in print, picture, or video form, or any combination thereof. The instructions may include instructions instructing a user how to load fastener sticks into the fastener-stick receptacle of the fastener-stick dispenser and instructions instructing the user how to dispense fastener sticks from the dispenser. As those skilled in the art will readily appreciate, the instructions for loading fastener sticks into the fastener-stick receptacle will vary depending on a number of factors, including the type of fastener sticks, the nature of the bundling of the fastener sticks (e.g., via prepackaging, such as a box), and the configuration of the body of the dispenser. A number of variations of these factors are described above. As an example, for a top-closure type fastener-stick dispenser designed and configured to receive a prepackaged box of fasteners, such as either of fastener- 600 and 1100 ofstick dispensers FIGS. 6 and 11 , respectively, the instructions may include instructions on removing, folding, or otherwise moving out of the way a portion of the box of the fastener sticks, opening the fastener-stick receptacle, inserting the box into the fastener-stick receptacle, and closing the fastener-stick receptacle. Similarly, those skilled in the art will readily appreciate that the instructions for instructing a user how to dispense fastener sticks from the fastener-stick dispenser will vary depending on a variety of factors, including the location of the dispensing port, the configuration of the dispensing-port closure, and how, if at all, the body of the dispenser needs to be moved during dispensing and any other operations. - Exemplary embodiments have been disclosed above and illustrated in the accompanying drawings. It will be understood by those skilled in the art that various changes, omissions and additions may be made to that which is specifically disclosed herein without departing from the spirit and scope of the present invention.
Claims (20)
1. A fastener-stick dispenser for dispensing fastener sticks, comprising:
a body defining a fastener-stick receptacle designed and configured to receive a plurality of fastener sticks;
a dispensing port designed, configured, and located for controllably dispensing ones of the plurality fastener sticks when the when the plurality of fastener sticks are installed into said fastener-stick receptacle;
a dispensing-port closure designed and configured to be actuated by a user so as to alternatingly open and close said dispensing port during a dispensing operation; and
a securing device designed and configured for securing the fastener-stick dispenser to the user.
2. A fastener-stick dispenser according to claim 1 , wherein the plurality of fastener sticks are bundled in a prepackaged container and said fastener-stick receptacle is designed and configured to receive the prepackaged container.
3. A fastener-stick dispenser according to claim 2 , wherein said body includes a receptacle closure designed and configured to provide access to said fastener-stick receptacle to allow loading the prepackaged container into said fastener-stick receptacle.
4. A fastener-stick dispenser according to claim 3 , wherein said dispensing-port closure is located in said receptacle closure.
5. A fastener-stick dispenser according to claim 3 , further including a dispensing direction, wherein said receptacle closure allows the plurality of fastener sticks to be loaded in a direction along said dispensing direction.
6. A fastener-stick dispenser according to claim 3 , further including a dispensing direction, wherein said receptacle closure allows the plurality of fastener sticks to be loaded in a direction perpendicular to said dispensing direction.
7. A fastener-stick dispenser according to claim 1 , wherein said body includes a receptacle closure designed and configured to provide access to said fastener-stick receptacle to allow loading the plurality of fastener sticks to said fastener-stick receptacle.
8. A fastener-stick dispenser according to claim 3 , wherein said dispensing-port closure is located in said receptacle closure.
9. A fastener-stick dispenser according to claim 3 , further including a dispensing direction, wherein said receptacle closure allows the plurality of fastener sticks to be loaded in a direction along said dispensing direction.
10. A fastener-stick dispenser according to claim 3 , wherein said body has a dispensing direction and said receptacle closure allows the plurality of fastener sticks to be loaded in a direction perpendicular to said dispensing direction.
11. A fastener-stick dispenser according to claim 1 , further including a dispensing direction, wherein said fastener-stick receptacle has first and second ends spaced apart along said dispensing direction, wherein said first end has a corner and said dispensing port is located substantially at said corner.
12. A fastener-stick dispenser according to claim 1 , wherein said securing device includes a belt-engaging member designed and configured to engage a work belt.
13. A fastener-stick dispenser according to claim 1 , wherein said securing device comprises:
a first component designed and configured to engage a work belt;
a second component attached to said body; and
a quick-connect coupling designed and configured to couple said first and second components with one another.
14. A fastener-stick dispenser according to claim 1 , wherein said securing device is designed and configured to allow, when the user is wearing the fastener-stick dispenser, to reversibly pivot the body between a non-dispensing position and a dispensing position.
15. An assembly, comprising:
a bundle of fastener sticks; and
a fastener-stick dispenser that includes:
a body defining a fastener-stick receptacle conformally receiving said bundle of fastener sticks;
a dispensing port designed, configured, and located for controllably dispensing ones of the fastener sticks in said bundle fastener sticks;
a dispensing-port closure designed and configured to be actuated by a user so as to alternatingly open and close said dispensing port during a dispensing operation; and
a securing device designed and configured for securing the fastener-stick dispenser to the user.
16. An assembly according to claim 15 , wherein said bundle of fastener sticks is contained in a portion of prepackaged packaging in which said bundle was sold.
17. A fastener-stick dispenser according to claim 15 , wherein said body has a dispensing direction and said fastener-stick receptacle has first and second ends spaced apart along said dispensing direction, wherein said first end has a corner and said dispensing port is located substantially at said corner.
18. A method of providing a fastener-stick dispenser for dispensing fastener sticks, comprising:
providing the fastener-stick dispenser, wherein the fastener-stick dispenser includes:
a body defining a fastener-stick receptacle designed and configured to receive a bundle of the fastener sticks;
a dispensing port designed, configured, and located for controllably dispensing ones of the bundle of fastener sticks when the when the bundle of fastener sticks is installed into the fastener-stick receptacle;
a dispensing-port closure designed and configured to be actuated by a user so as to alternatingly open and close the dispensing port during a dispensing operation; and
a securing device designed and configured for securing the fastener-stick dispenser to the user; and
providing a set of instructions for using the fastener-stick dispenser, wherein the set of instructions includes:
instructions instructing the user to insert the bundle of fastener sticks into the fastener-stick receptacle; and
instruction instructing the user to dispense ones of the fastener sticks through the dispensing port.
19. A method according to claim 18 , wherein the instructions instructing the user to insert the bundle of fastener sticks into the fastener-stick receptacle includes instructions instructing the user to remove an end of a prepackaging box containing the fastener sticks and then to install the prepackaging box and the fastener sticks into the fastener-stick receptacle.
20. A method according to claim 18 , wherein said providing a set of instructions further includes providing instructions instructing the user to secure the fastener-stick dispenser to a work belt using the securing device.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US14/137,035 US20140175114A1 (en) | 2012-12-21 | 2013-12-20 | Fastener-Stick Dispenser For Field Use, and Method of Providing Same |
| US14/801,502 US9861185B2 (en) | 2012-12-21 | 2015-07-16 | Fastener-stick dispensers for field use |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261740591P | 2012-12-21 | 2012-12-21 | |
| US14/137,035 US20140175114A1 (en) | 2012-12-21 | 2013-12-20 | Fastener-Stick Dispenser For Field Use, and Method of Providing Same |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/801,502 Continuation-In-Part US9861185B2 (en) | 2012-12-21 | 2015-07-16 | Fastener-stick dispensers for field use |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20140175114A1 true US20140175114A1 (en) | 2014-06-26 |
Family
ID=50973488
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/137,035 Abandoned US20140175114A1 (en) | 2012-12-21 | 2013-12-20 | Fastener-Stick Dispenser For Field Use, and Method of Providing Same |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20140175114A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9089384B1 (en) * | 2013-05-21 | 2015-07-28 | Austin H. Sampson | Dental pin system |
| US9861185B2 (en) | 2012-12-21 | 2018-01-09 | John Paul Southgate | Fastener-stick dispensers for field use |
| US10105751B2 (en) | 2015-12-10 | 2018-10-23 | Honeywell Federal Manufacturing & Technologies, Llc | Rivet dispenser and method for loading rivets into handheld rivet gun |
-
2013
- 2013-12-20 US US14/137,035 patent/US20140175114A1/en not_active Abandoned
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9861185B2 (en) | 2012-12-21 | 2018-01-09 | John Paul Southgate | Fastener-stick dispensers for field use |
| US9089384B1 (en) * | 2013-05-21 | 2015-07-28 | Austin H. Sampson | Dental pin system |
| US10105751B2 (en) | 2015-12-10 | 2018-10-23 | Honeywell Federal Manufacturing & Technologies, Llc | Rivet dispenser and method for loading rivets into handheld rivet gun |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |