US20140144742A1

US20140144742A1 - Torque converter device for a motor vehicle

Info

Publication number: US20140144742A1
Application number: US14/174,757
Authority: US
Inventors: Stefan Sperrfechter; Tobias Haerter; Heinrich Straub; Bernhard Ziegler; Tobias Schuster
Original assignee: Daimler AG
Current assignee: Mercedes Benz Group AG
Priority date: 2011-08-06
Filing date: 2014-02-06
Publication date: 2014-05-29
Anticipated expiration: 2032-07-17
Also published as: WO2013020633A1; EP2739879B1; EP2739879A1; DE102011109702A1; US8991576B2; CN103717942B; CN103717942A

Abstract

In a torque converter device for a motor vehicle having a single-piece housing element which, for drivingly interconnecting a torque converter and an internal combustion engine, wherein the housing element forms a disk carrier accommodating at least one disk of a separating clutch which is provided for mechanically connecting and disconnecting the internal combustion engine to and from the torque converter device, the housing element is provided with at least one actuating piston receptacle forming a pressure chamber with an actuating piston disposed therein for actuating the separating clutch.

Description

This is a Continuation-In-Part application of pending international patent application PCT/2012/002944 filed Jul. 17, 2012 and claiming the priority of German patent application 10 2011 109 702.7 filed Aug. 6, 2011.

BACKGROUND OF THE INVENTION

The invention relates to a torque converter device having a single-piece housing element with a disk carrier including at least one disk of a clutch for connecting the engine to, or disconnecting it from, the torque converter.
A torque converter device for a hybrid motor vehicle having a housing element, which is designed as a single piece and which is provided for connecting a torque converter and an internal combustion engine to one another in a driving manner, is already known from DE 10 2009 042 050 A1. The housing element forms a disk carrier for accommodating a disk of a converter lock-up clutch.
The principal object of the present invention is to provide an inexpensive torque converter device which may be manufactured in a particularly simple manner.

SUMMARY OF THE INVENTION

In a torque converter device for a motor vehicle having a single-piece housing element which, for drivingly interconnecting a torque converter and an internal combustion engine, wherein the housing element forms a disk carrier accommodating at least one disk of a separating clutch which is provided for mechanically connecting and disconnecting the internal combustion engine to and from the torque converter device, the housing element is provided with at least one actuating piston receptacle forming a pressure chamber with an actuating piston disposed therein for actuating the separating clutch.
The housing element forms at least one disk carrier structure for accommodating at least one disk of a converter lock-up clutch. A fully integrated disk carrier may thus be provided, so that the torque converter device may be simplified. As a result, at least one connecting point may easily be dispensed with, so that it is possible to reduce the complexity of the torque converter device, simplify assembly, and/or save on costs, weight, and required installation space. The inertia of components of the torque converter device is also reduced in a particularly simple manner, so that the efficiency of the torque converter device is increased. An inexpensive torque converter device may thus be provided which is particularly easy to manufacture. The term “in one piece” is understood in particular to mean a design as a single component and/or formed in a single piece. A “housing element” is understood in particular to mean a component which includes at least one component of the torque converter device and/or which at least essentially defines an outer periphery and/or an axial extent of the torque converter device. A “disk carrier” is understood in particular to mean a component that is provided for supporting at least one disk of a friction clutch in a rotationally fixed and axially displaceable manner. The torque converter device is preferably provided for a hybrid motor vehicle. A “converter lock-up clutch” is understood in particular to mean a clutch that is provided for directly mechanically connecting an electric motor and/or the internal combustion engine to a transmission input shaft in at least one operating state. In the present context, the term “directly mechanically” is understood in particular to mean that a torque is mechanically transmitted from the electric motor and/or from the internal combustion engine to the transmission input shaft, thereby preventing hydrodynamic transmission by the torque converter and thus bypassing the torque converter. The term “provided” is understood in particular to mean specially designed, equipped, and/or situated.
The disk carrier is in the form of an outer disk carrier for accommodating at least one disk of the converter lock-up clutch. Assembly may be further simplified in this way.
In one embodiment according to the invention, the disk carrier is provided for accommodating a disk package. A particularly effective converter lock-up clutch may be provided in this way. A “disk package” is understood in particular to mean a unit which includes at least two disks and advantageously at least three disks.
It is further proposed according to the invention that the housing element forms at least one actuating piston receptacle which is provided for forming, at least together with an actuating piston, a pressure chamber for actuating the converter lock-up clutch. As a result, at least one further connecting point may be omitted, thus further simplifying the manufacture of the torque converter device and further reducing inertia. A “pressure chamber” is understood in particular to mean a chamber which may be acted on hydraulically and/or pneumatically, and which includes at least one stationary wall and at least one movable wall. An “actuating piston” is understood in particular to mean a component which is provided for axially displacing at least one disk of a clutch in the disk carrier, preferably via an axial movement. The actuating piston receptacle is preferably provided for guiding the actuating piston.
In particular, it is advantageous for the housing element to form at least one disk carrier for accommodating at least one disk of a separating clutch which is provided for mechanically decoupling an electric motor and the internal combustion engine from one another in at least one operating state. As a result of providing the disk carrier of the separating clutch and the disk carrier of the converter lock-up clutch via the one-piece housing element, a particularly advantageous fully integrated disk carrier may be provided, so that the torque converter device may be further simplified. The one-piece housing element preferably forms the disk carrier for the converter lock-up clutch and the disk carrier for the separating clutch. The disk carrier for the converter lock-up clutch and the disk carrier for the separating clutch are advantageously formed by the same housing element, and in particular are connected to one another in a manner that is free of connecting points. The disk carrier is preferably designed as an outer disk carrier for accommodating at least one disk of the separating clutch. The disk carrier of the separating clutch which is formed by the housing element is advantageously provided for accommodating a disk package.
It is also advantageous for the housing element to form at least one actuating piston receptacle which is designed to form, together with an actuating piston, a pressure chamber for actuating the separating clutch. As a result, at least one further connecting point may be omitted, thus further simplifying the manufacture of the torque converter device and further reducing inertia. The one-piece housing element preferably forms the actuating piston receptacle for the converter lock-up clutch and the actuating piston receptacle for the separating clutch. The actuating piston receptacle for the converter lock-up clutch and the actuating piston receptacle for the separating clutch are advantageously formed by the same housing element.
It is further proposed that the torque converter device includes at least one torque converter having a pump impeller and at least one positive-fit connection which is provided for connecting the pump impeller and the housing element to one another in a positive-fit manner. A particularly advantageous torque converter device may be provided in this way.
It is further proposed that the positive-fit connection has at least one screw element and/or one rivet element. The pump impeller and the housing element may thus be connected to one another in a particularly simple manner.
In one advantageous embodiment, the torque converter device has a rotor support, and a plug-in connection which connects the housing element and the rotor support to one another in a torque-transmitting manner. A particularly advantageous torque converter device may be provided in this way. In addition, the electric motor may thus be centered in a particularly simple manner. A “rotor support” is understood in particular to mean a component which is permanently connected to a rotor of the electric motor in a rotationally fixed manner, and which thus has the same rotational speed as the rotor.
It is further proposed that the housing element is designed as a cast and/or sintered component. The housing element may thus be manufactured as a one-piece component in a particularly simple manner, in particular in one work step, so that manufacture of the torque converter device is further simplified. A “cast component” is understood in particular to mean a solid component that is produced by means of casting. The shape of the solid cast component is preferably determined at least essentially by a casting process, whereby the shape of the solid cast component may be adapted by machining, for example by drilling, milling, turning, grinding, and/or a similar process. A “sintered component” is understood in particular to mean a solid component that is produced by sintering The shape of the solid sintered component is preferably determined at least essentially by a sintering process, whereby the shape of the solid sintered component may be adapted by machining, for example by drilling, milling, turning, grinding, and/or a similar process. The solid cast component and/or the solid sintered component may advantageously form a solid material from which the housing element is produced, in particular by machining. The shape of the solid cast component and of the solid sintered component is preferably determined by means of a process that is different from a forming process. The cast component and/or sintered component in particular is/are not metal components, in particular not shaped sheet metal components.
It is further proposed that the housing element is formed at least essentially from a light alloy. The weight of the torque converter device may thus be reduced in a particularly simple manner. The term “formed from a light alloy” is understood in particular to mean that the housing element is cast and/or sintered from a light alloy. The term “at least essentially” is understood in particular to mean that the housing element is formed either completely or essentially from a light alloy. The term “essentially” is understood in particular to mean that the housing element is formed from at least 80%, advantageously at least 90% and particularly advantageously at least 95%, light alloy.
In one particularly advantageous embodiment, the housing element contains aluminum and/or magnesium. A particularly advantageous material may thus be used for forming the housing element. In the present context, the term “contain” is understood in particular to mean that the housing element is formed from aluminum or from magnesium, or from an alloy of aluminum and magnesium.
The invention will become more readily apparent from the following description with reference to the accompanying drawings. Six exemplary embodiments of the invention are illustrated in the drawings. The drawings, the description, and the claims contain numerous features in combination which may be considered individually or in meaningful combinations.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 schematically shows a torque converter device for a hybrid motor vehicle,

FIG. 2 shows an alternative design of a torque converter device for a hybrid motor vehicle in a schematic illustration,

FIG. 3 shows a third exemplary embodiment of a torque converter device for a hybrid motor vehicle,

FIG. 4 shows a fourth exemplary embodiment of a torque converter device for a hybrid motor vehicle,

FIG. 5 shows a fifth exemplary embodiment of a torque converter device for a motor vehicle, and

FIG. 6 shows a sixth exemplary embodiment of a torque converter device for a motor vehicle.

DESCRIPTION OF EXEMPLARY EMBODIMENTS

FIG. 1 schematically shows a torque converter device of a motor vehicle. The torque converter device is a hydrodynamic torque converter device. For providing a drive torque, the motor vehicle has an electric motor 13 a and an internal combustion engine, not illustrated in greater detail, which either individually or in combination drive the drive wheels of the motor vehicle. The electric motor 13 a and the internal combustion engine are situated upstream from the torque converter device with respect to a power flow. The electric motor 13 a has a rotor 18 a, and the internal combustion engine has an internal combustion engine output shaft 28 a, for connection to the torque converter device. For providing multiple transmission gears, the torque converter device has a transmission, not illustrated in greater detail, which is situated in the power flow downstream from the torque converter device. The transmission has a transmission input shaft 16 a for connection to the torque converter device. The internal combustion engine output shaft 28 a is a crankshaft of the internal combustion engine. The motor vehicle is designed as a hybrid motor vehicle.
The torque converter device also has a hydrodynamic torque converter 23 a. The torque converter 23 a is designed as a start-up element, and has a pump impeller 24 a, a turbine wheel 29 a, and a stator 30 a. The impeller 24 a is permanently connected to the rotor 18 a of the electric motor 13 a, and is connectable to the internal combustion engine output shaft 28 a. The turbine wheel 29 a is permanently connected to the transmission input shaft 16 a via a vibration damper 31 a.
The torque converter device also has a separating clutch 12 a which is provided for mechanically decoupling the electric motor 13 a and the internal combustion engine from one another in one operating state, and for mechanically coupling the electric motor 13 a and the internal combustion engine to one another in another operating state. The separating clutch 12 a is provided for mechanically connecting and mechanically disconnecting the internal combustion engine to/from the torque converter device. For the mechanical coupling, the separating clutch 12 a, the clutch 12 a is provided for mechanically connecting the internal combustion engine output shaft 28 a to the rotor 18 a, and, for the mechanical decoupling, the clutch 12 a is provided for mechanically disconnecting the internal combustion engine output shaft 28 a from the rotor 18 a. The separating clutch 12 a is a multi-disk clutch, and has two disk packages for connecting the internal combustion engine output shaft 28 a to the rotor 18 a. Each disk package includes multiple disks situated next to one another. The two disk packages partially engage with one another. One disk package is connected to the rotor 18 a for rotation therewith, and the other disk package is connected to the internal combustion engine output shaft 28 a for rotation therewith. The disk package which is connected for rotation with the rotor 18 a is designed as an outer disk package. The disk package which is connected for rotation with the internal combustion engine output shaft 28 a is an inner disk package. In principle, the separating clutch 12 a may also have only one disk.
For the direct mechanical connection of the electric motor 13 a and/or of the internal combustion engine to the transmission input shaft 16 a, the torque converter device has a converter lock-up clutch 15 a. In another operating state the converter lock-up clutch 15 a is provided for connecting the electric motor 13 a and/or the internal combustion engine to the transmission input shaft 16 a via the torque converter 23 a. The converter lock-up clutch 15 a is provided for bypassing the torque converter 23 a. The converter lock-up clutch 15 a is provided for bridging the torque converter 23 a in economically inefficient operating periods. The converter lock-up clutch 15 a is provided for mechanically connecting the electric motor 13 a and/or the internal combustion engine to the transmission input shaft 16 a, i.e., via the vibration damper 31 a, and for hydraulically connecting the electric motor 13 a and/or the internal combustion engine to the transmission input shaft 16 a, i.e., via the torque converter 23 a, The converter lock-up clutch 15 a is provided for mechanically connecting the rotor 18 a to the transmission input shaft 16 a via the vibration damper 31 a, and for hydraulically connecting rotor 18 a to the transmission input shaft 16 a via the torque converter 23 a. The converter lock-up clutch 15 a is a multi-disk clutch, and has two disk packages for connecting the rotor 18 a to the vibration damper 31 a. Each disk package includes multiple disks situated next to one another. The two disk packages partially engage with one another. One disk package is connected to the rotor 18 a for rotation therewith, and the other disk package is connected to an input of the vibration damper 31 a for rotation therewith. The disk package which is connected for rotation with the rotor 18 a is an outer disk package. The disk package which is connected for rotation with the input of the vibration damper is an inner disk package. In principle, the converter lock-up clutch 15 a may also have only one disk.
For supporting the disk packages of the separating clutch 12 a, the torque converter device has a disk carrier 11 a and a disk carrier 35 a. The disk carrier 11 a, which is provided for accommodating the disks of the separating clutch 12 a, is in the form of an outer disk carrier. The disk carrier 35 a is an inner disk carrier. The disk carrier 11 a supports the disks of the disk package of the separating clutch 12 a, which disks are connected to the rotor 18 a for rotation therewith They are axially movable outer disks of the separating clutch 12 a. The disk carrier 35 a supports the disks of the disk package of the separating clutch 12 a, which are connected to the internal combustion engine output shaft 28 a for rotation therewith and which are axially movable inner disks of the separating clutch 12 a.
For supporting the disk packages of the converter lock-up clutch 15 a, the torque converter device has a disk carrier 14 a and a disk carrier 36 a. The disk carrier 14 a, which is provided for accommodating the disks of the converter lock-up clutch 15 a, is an outer disk carrier. The disk carrier 36 a is an inner disk carrier. The disk carrier 14 a supports the disks of the disk package of the converter lock-up clutch 15 a, which are connected to the rotor 18 a for rotation therewith, in an axially movable manner, and supports outer disks of the converter lock-up clutch 15 a. The disk carrier 36 a supports the disks of the disk package of the converter lock-up clutch 15 a, which are connected to the input of the vibration damper 31 a for rotation therewith and are axially movably supported.
The torque converter device includes a one-piece housing element 10 a formed together with the disk carrier 11 a for the separating clutch 12 a and the disk carrier 14 a for the converter lock-up clutch 15 a. The housing element 10 a connects the torque converter 23 a and the internal combustion engine to one another in a driving manner. The housing element 10 a forms the disk carrier 11 a and the disk carrier 14 a. The disk carriers 11 a, 14 a are formed in one piece via the housing element 10 a. The clutches 12 a and 15 a are situated within the housing element 10 a which forms the disk carriers 11 a, 14 a.
The one-piece housing element 10 a forms the disk carrier 11 a, which is provided for accommodating the outer disk package of the separating clutch 12 a, and forms the disk carrier 14 a, which is provided for accommodating the outer disk package of the converter lock-up clutch 15 a. The housing element 10 a movably accommodates the disk packages of the separating clutch 12 a and of the converter lock-up clutch 15 a in an axially movable manner, i.e., along a rotational axis 32 a of the torque converter device, which is connected to the rotor 18 a of the electric motor 13 a in a rotationally fixed manner. The one-piece housing element 10 a forms an outer disk carrier of the separating clutch 12 a, and forms an outer disk carrier of the converter lock-up clutch 15 a, The outer disk package of the separating clutch 12 a and the outer disk package of the converter lock-up clutch 15 a are situated on the shared housing element 10 a in a rotationally fixed manner. In principle, the disk carrier 11 a and/or the disk carrier 14 a may be provided solely for accommodating a disk.
The torque converter device has a rotor support 17 a for accommodating the rotor 18 a. The rotor support 17 a supports the rotor 18 a of the electric motor 13 a. The torque converter device has a plug-in connection for connecting the housing element 10 a and the rotor support 17 a in a torque-transmitting manner. The one-piece housing element 10 a and the rotor support 17 a are permanently connected to one another in a rotationally fixed manner by means of the plug-in connection. The disk carriers 11 a, 14 a are thus permanently connected to the rotor 18 a in a rotationally fixed manner by means of the plug-in connection. The rotor support 17 a is made of steel. In principle, however, the housing element 10 a may also form the rotor support 17 a, at least partially, whereby the rotor support 17 a and the housing element 10 a may be formed in one piece.
The torque converter device has an actuating piston receptacle 20 a for actuating the converter lock-up clutch 15 a. The one-piece housing element 10 a forms the actuating piston receptacle 20 a for actuating the converter lock-up clutch 15 a. The actuating piston receptacle 20 a formed by the housing element 10 a forms a hydraulic pressure chamber for actuating the converter lock-up clutch 15 a via an actuating piston 22 a of the torque converter device. The housing element 10 a thus forms an actuating piston guide. The actuating piston receptacle 20 a has a partition wall. The partition wall of the actuating piston receptacle 20 a is designed in one piece with the housing element 10 a. The housing element 10 a thus forms the partition wall of the actuating piston receptacle 20 a in addition to the disk carriers 11 a, 14 a. The disk carriers 11 a, 14 a and the partition wall of the actuating piston receptacle 20 a are formed in one piece via the housing element 10 a. The partition wall of the actuating piston receptacle 20 a is designed as a stationary wall of the pressure chamber formed by the actuating piston receptacle 20 a and the actuating piston 22 a. The actuating piston 22 a forms a movable wall of the pressure chamber formed by the actuating piston receptacle 20 a and the actuating piston 22 a. The action of an operating material on the pressure chamber formed by the actuating piston receptacle 20 a and the actuating piston 22 a results in an axial actuating force which moves the actuating piston 22 a in an axial actuating direction 34 a, as the result of which the actuating piston 22 a axially moves a disk of the outer disk package of the converter lock-up clutch 15 a in the actuating direction 34 a, and presses together the disks of the two disk packages of the converter lock-up clutch 15 a. As a result, the converter lock-up clutch 15 a is closed and the torque converter 23 a is bypassed. The operating material is provided as oil.
The torque converter device has an actuating piston receptacle 19 a for actuating the separating clutch 12 a. The rotor support 17 a forms the actuating piston receptacle 19 a far actuating the separating clutch 12 a The actuating piston receptacle 19 a forms a hydraulic pressure chamber for actuating the separating clutch 12 a by means of an actuating piston 21 a of the torque converter device. The actuating piston receptacle 19 a has a partition wall. The partition wall of the actuating piston receptacle 19 a is designed in one piece with the rotor support 17 a, The rotor support 17 a thus forms the partition wall of the actuating piston receptacle 19 a. The partition wall of the actuating piston receptacle 19 a is designed as a stationary wall of the pressure chamber formed by the actuating piston receptacle 19 a and the actuating piston 21 a. The actuating piston 21 a forms a movable wall of the pressure chamber formed by the actuating piston receptacle 19 a and the actuating piston 21 a, The action of an operating material on the pressure chamber formed by the actuating piston receptacle 19 a and the actuating piston 21 a results in an axial actuating force which moves the actuating piston 21 a in an axial actuating direction 33 a, as the result of which the actuating piston 21 a axially moves a disk of the outer disk package of the separating clutch 12 a in the actuating direction 33 a, and presses together the disks of the two disk packages of the separating clutch 12 a. As a result, the separating clutch 12 a is closed and the internal combustion engine output shaft 28 a is connected to the rotor 18 a.
The actuating piston receptacle 19 a provides the axial actuating direction 33 a in which the actuating piston 21 a is moved for engaging the separating clutch 12 a. The actuating piston receptacle 20 a provides the axial actuating direction 34 a in which the actuating piston 22 a is moved for engaging the converter lock-up clutch 15 a. In this exemplary embodiment, the actuating directions 33 a, 34 a have the same orientation, and point in the same direction with a mutually parallel orientation. The two actuating directions 33 a, 34 a each point in the direction of the torque converter 23 a. Thus, the actuating pistons 21 a, 22 a each face the torque converter 23 a, the actuating piston 21 a facing the actuating piston 22 a and the actuating piston 22 a facing away from the actuating piston 21 a.
The actuating piston receptacle 19 a is situated in front of the separating clutch 12 a along the rotational axis 32 a. The actuating piston receptacle 20 a is situated behind the separating clutch 12 a and in front of the converter lock-up clutch 15 a along the rotational axis 32 a. The actuating piston receptacle 20 a is situated along the rotational axis 32 a, between the separating clutch 12 a and the converter lock-up clutch 15 a.
The housing element 10 a thus forms the disk carriers 11 a, 14 a and the actuating piston receptacle 20 a. The disk carriers 11 a, 14 a and the actuating piston receptacle 20 a are designed as one piece and are free of connecting points, i.e., connected to one another without a connecting point. The partition wall of the actuating piston receptacle 19 a and the partition wall of the actuating piston receptacle 20 a are separate from one another, and situated at a distance from one another. The partition wall of the actuating piston receptacle 20 a is situated along the rotational axis 32 a, between the separating clutch 12 a and the converter lock-up clutch 15 a.
For permanently connecting the housing element 10 a and thus the rotor 18 a to the pump impeller 24 a, the torque converter device has a single positive-fit connection 25 a which connects the pump impeller 24 a and the housing element 10 a to one another in a positive-fit manner. The positive-fit connection 25 a thus connects the pump impeller 24 a to the disk carrier 11 a, to the disk carrier 14 a, to the actuating piston receptacle 19 a, to the actuating piston receptacle 20 a, and to the rotor support 17 a in a positive-fit manner. For connecting the two disk carriers 11 a, 14 a, the two actuating piston receptacles 19 a, 20 a, and the rotor support 17 a to the pump impeller 24 a, the torque converter device has only one connecting point, designed as the positive-fit connection 25 a, and one connecting point designed as the plug-in connection. For connecting the two disk carriers 11 a, 14 a and the actuating piston receptacle 20 a to the pump impeller 24 a, the torque converter device has only a single connecting point, designed as the positive-fit connection 25 a. The housing element 10 a and the pump impeller 24 a are connected to one another in a positive-fit manner. The positive-fit connection 25 a has a screw element 26 a for the positive-fit connection of the housing element 10 a and the pump impeller 24 a. The housing element 10 a and the pump impeller 24 a are thus connected to one another in a positive-fit manner by means of the screw element 26 a, and are screwed together.
For the one-piece design, the housing element 10 a is designed as a cast component. The housing element is cast in one piece. The two disk carriers 11 a, 14 a and the actuating piston receptacle 20 a or the partition wall of the actuating piston receptacle 20 a are formed by the cast component in a casting process. In principle, the housing element 10 a may also be designed as a sintered component.
The housing element 10 a is made of a light alloy in order to reduce weight. The disk carriers 11 a, 14 a and the actuating piston receptacle 20 a or the partition wall of the actuating piston receptacle 20 a are made of a light alloy. In this exemplary embodiment, the housing element 10 a and thus the disk carriers 11 a, 14 a and the actuating piston receptacle 20 a contain aluminum. The housing element 10 a is cast from aluminum. The housing element 10 a is designed as a cast aluminum part. Thus, the disk carriers 11 a, 14 a and the actuating piston receptacle 20 a are cast from aluminum and thus formed as the same cast aluminum part. In principle, the housing element 10 a may alternatively or additionally contain magnesium. The housing element may in principle be designed as a cast magnesium part or as a cast aluminum-magnesium part.
FIGS. 2 through 6 show five further exemplary embodiments of the invention. The following description is limited essentially to the differences between the exemplary embodiments, whereby reference may be made to the description of the other exemplary embodiment, in particular in FIG. 1, with regard to components, features, and functions which remain the same. To distinguish the exemplary embodiments, the letter “a” in the reference numerals of the exemplary embodiment in FIG. 1 is replaced by the letters “b,” “c,” “d” “e” and “f” in the reference numerals of the exemplary embodiments in FIGS. 2 through 6, respectively. With regard to components which are referred to in the same way, in particular with regard to components having the same reference numeral, reference may basically be made to the drawing and/or the description of the exemplary embodiment in FIG. 1.
FIG. 2 shows an alternative design of a torque converter device of a motor vehicle, having at least one one-piece housing element 10 b which forms a disk carrier 11 b for accommodating multiple disks of a separating clutch 12 b, a disk carrier 14 b for accommodating multiple disks of a converter lock-up clutch 15 b, and an actuating piston receptacle 20 b for accommodating an actuating piston 22 b. In addition, the torque converter device has a rotor support 17 b for accommodating a rotor 18 b of an electric motor 13 b, and a torque converter 23 b whose pump impeller 24 b is connected to the housing element 10 b by means of a positive-fit connection 25 b, and whose turbine wheel 29 b is connected to a transmission input shaft 16 b.
In contrast to the preceding exemplary embodiment, the positive-fit connection 25 b has a rivet element 27 b for the positive-fit connection of the pump impeller 24 b to the housing element 10 b. The housing element 10 b and the pump impeller 24 b are thus connected to one another in a positive-fit manner by means of the rivet element 27 b, whereby, in addition to the positive-fit connection, a force-fit connection is also established via the rivet element 27 b. The housing element and the pump impeller are riveted together. The rivet element 27 b is additionally welded. The housing element 10 b and the pump impeller 24 b are thus connected to one another in a positive-fit manner by means of a welded rivet.
In addition, in contrast to the preceding exemplary embodiment, the housing element 10 b forms the actuating piston receptacle 20 b for accommodating the actuating piston 22 b, and forms an actuating piston receptacle 19 b for accommodating an actuating piston 21 b. The actuating piston receptacle 19 b and the actuating piston receptacle 20 b have a shared partition wall. The shared partition wall of the actuating piston receptacles 19 b, 20 b is situated along a rotational axis 32 b, between the separating clutch 12 b and the converter lock-up clutch 15 b. The partition wall is designed as a stationary wall of a pressure chamber formed by the actuating piston receptacle 19 b and the actuating piston 21 b, and as a stationary wall of a pressure chamber formed by the actuating piston receptacle 20 b and the actuating piston 22 b.
In this exemplary embodiment, the actuating piston receptacles 19 b, 20 b provide actuating directions 33 b, 34 b, respectively, which have opposite orientations. The actuating directions point in opposite directions and are oriented in parallel to one another. The two actuating directions 33 b, 34 b face away from one another. The actuating direction 33 b of the actuating piston receptacle 19 b points away from the torque converter 23 b and faces away from same. The actuating direction 34 b of the actuating piston receptacle 20 b points in the direction of the torque converter 23 b and faces same. Thus, the actuating piston 21 b faces away from the torque converter 23 b, and the actuating piston 22 b faces the torque converter 23 b. The actuating pistons 21 b, 22 b face away from one another. Both of the actuating piston receptacles 19 b, 20 b are situated along the rotational axis 32 b, between the separating clutch 12 b and the converter lock-up clutch 15 b.
In contrast to the preceding exemplary embodiment, for the one-piece design the housing element 10 b is designed as a sintered component. The housing element 10 b is sintered in one piece, and is sintered for the manufacture. The two disk carriers 11 b, 14 b and the two actuating piston receptacles 19 b, 20 b, and thus the partition walls, are formed by the sintered component, and are formed by a sintering process. In principle, the housing element 10 b may also be designed as a cast component.
In contrast to the preceding exemplary embodiment, the housing element 10 b and thus the disk carriers 11 b, 14 b and the actuating piston receptacles 19 b. 20 b contain magnesium. The housing element 10 b is sintered from magnesium The housing element 10 b is designed as a sintered magnesium part. Thus, the disk carriers 11 b, 14 b and the actuating piston receptacles 19 b, 20 b are sintered from magnesium and thus as the same sintered magnesium part. In principle, the housing element 10 b may alternatively or additionally contain aluminum. The housing element may in principle be designed as a sintered aluminum part or as a sintered aluminum-magnesium part.
FIG. 3 illustrates a third exemplary embodiment of a torque converter device of a motor vehicle according to the invention. In contrast to the preceding exemplary embodiments, an internal combustion engine and an electric motor 13 c are permanently mechanically coupled to one another. An internal combustion engine output shaft 28 c of the internal combustion engine and a rotor support 17 c of the electric motor 13 c are permanently mechanically connected to one another. The torque converter device has no separating clutch.
The torque converter device has a one-piece housing element 10 c which is provided for connecting a torque converter 23 c and the internal combustion engine to one another in a driving manner. The housing element 10 c forms a disk carder 14 c, designed as an outer disk carrier, for accommodating multiple disks of a converter lock-up clutch 15 c. The disk carrier 14 c accommodates a disk package. The housing element 10 c also forms an actuating piston receptacle 20 c which together with an actuating piston 22 c forms a pressure chamber for actuating the converter lock-up clutch 15 c. The housing element 10 c is designed as a cast component formed from a light alloy, and contains aluminum and/or magnesium. In principle, the housing element 10 c may also be designed as a sintered component.
For the mechanical connection of the internal combustion engine output shaft 28 c to the rotor support 17 c, the torque converter device has a plug-in connection and a flexible plate connection. The plug-in connection connects the housing element 10 c and the rotor support 17 c to one another in a torque-transmitting manner. The plug-in connection mechanically connects the housing element 10 c and the rotor support 17 c to one another. The flexible plate connection connects the housing element 10 c and the internal combustion engine output shaft 28 c to one another in a torque-transmitting manner. The flexible plate connection mechanically connects the housing element 10 c and the internal combustion engine output shaft 28 c to one another. The flexible plate connection has a flexible plate 37 c. For the positive-fit connection of the flexible plate 37 c to the internal combustion engine output shaft 28 c, the flexible plate connection has a positive-fit connection 38 c, and for the positive-fit connection of the flexible plate 37 c to the housing element 10 c has a positive-fit connection 39 c. The positive- fit connections 38 c, 39 c each have at least one screw element which connects the housing element 10 c to the internal combustion engine output shaft 28 c in a positive-fit manner. In principle, the positive- fit connections 38 c, 39 c may additionally or alternatively have at least one rivet element.
For the positive-fit connection of the housing element 10 c to the flexible plate 37 c and thus to the internal combustion engine output shaft 28 c, the housing element 10 c forms a flexible plate connecting element 40 c. The flexible plate connecting element 40 c and the housing element 10 c have a one-piece design. The housing element 10 c forms the flexible plate connecting element 40 c. The positive-fit connection 39 c connects the flexible plate connecting element 40 c to the flexible plate 37 c in a positive-fit manner. The flexible plate connecting element 40 c has a two-part progression. A first portion of the flexible plate connecting element 40 c extends radially outwardly with respect to a rotational axis 32 c, i.e., in a direction facing away from the rotational axis 32 c, before a subsequent, second portion of the flexible plate connecting element 40 c bends and extends partially axially in the direction of the internal combustion engine and partially radially outwardly with respect to the rotational axis 32 c. Of course, the flexible plate connecting element 40 c and the housing element 10 c may also be separate from one another, being permanently mechanically connected to one another by means of at least one screw element, for example.
FIG. 4 illustrates a fourth exemplary embodiment of a torque converter device of a motor vehicle according to the invention. The torque converter device has a one-piece housing element 10 d which is provided for connecting a torque converter 23 d and the internal combustion engine to one another in a driving manner. The housing element 10 d forms a disk carrier 14 d, designed as an outer disk carrier, for accommodating multiple disks of a converter lock-up clutch 15 d The disk carrier 14 d accommodates a disk package. The housing element 10 d also forms an actuating piston receptacle 20 d which together with an actuating piston 22 d forms a pressure chamber for actuating the converter lock-up clutch 15 d. The torque converter device has an electric motor 13 d together with a rotor support 17 d for providing an electric drive torque. The housing element 10 d is designed as a cast component formed from a light alloy. The housing element contains aluminum and/or magnesium. In principle, the housing element 10 c may also be designed as a sintered component. In contrast to the preceding exemplary embodiment according to FIG. 3, the torque converter device has a radial bearing 41 d for permanently mechanically connecting the housing element 10 d to the internal combustion engine, and thus to an internal combustion engine output shaft 28 d.
In principle, the housing element 10 d may additionally or alternatively be permanently mechanically connected to an internal combustion engine, and thus to the internal combustion engine output shaft 28 d, via a flywheel. The flywheel is situated between the internal combustion engine and the housing element 10 d with respect to a power flow. The flywheel connects the internal combustion engine output shaft 28 d of the internal combustion engine to the housing element 10 d. The flywheel is designed as a dual mass flywheel. The flywheel has a primary flywheel mass which is fixedly connected to the internal combustion engine output shaft 28 d, and a secondary flywheel mass which is fixedly connected to the housing element 10 d. The two flywheel masses are connected to one another by means of a torsional damper. In principle, the housing element 10 d may form the secondary flywheel mass of the flywheel, as a result of which the housing element 10 d and the flywheel have a one-piece design in part.
FIG. 5 illustrates a fifth exemplary embodiment of a torque converter device of a motor vehicle according to the invention. In contrast to the preceding exemplary embodiments, the motor vehicle is designed as a motor vehicle operated solely by the internal combustion engine. The motor vehicle has only an internal combustion engine for providing a drive torque. The motor vehicle has no electric motor provided for the drive of drive wheels of the motor vehicle.
The torque converter device has a one-piece housing element 10 e which is provided for connecting a torque converter 23 e and the internal combustion engine to one another in a driving manner. The housing element 10 e forms a disk carrier 14 e, designed as an outer disk carrier, for accommodating multiple disks of a converter lock-up clutch 15 e. The disk carrier 14 e accommodates a disk package. The housing element 10 e also forms an actuating piston receptacle 20 e which together with an actuating piston 22 e forms a pressure chamber for actuating the converter lock-up clutch 15 e. The housing element 10 e is designed as a cast component formed from a light alloy. The housing element contains aluminum and/or magnesium. In principle, the housing element 10 e may also be designed as a sintered component.
The torque converter device has a flexible plate connection to the mechanical connection of an internal combustion engine output shaft 28 e of the internal combustion engine to the housing element 10 e. The flexible plate connection connects the housing element 10 e and the internal combustion engine output shaft 28 e to one another in a torque-transmitting manner. The flexible plate connection has a flexible plate 37 e. The flexible plate connection has a positive-fit connection 38 e for the positive-fit connection of the flexible plate 37 e to the internal combustion engine output shaft 28 e, and has a positive-fit connection 39 e for the positive-fit connection of the flexible plate 37 e to the housing element 10 e. The positive- fit connections 38 e, 39 e each have at least one screw element which connects the housing element 10 e to the internal combustion engine output shaft 28 e in a positive-fit manner. In principle, the positive- fit connections 38 e, 39 e may additionally or alternatively have at least one rivet element.
For the positive-fit connection of the housing element 10 e to the flexible plate 37 e and thus to the internal combustion engine output shaft 28 e, the housing element 10 e forms a flexible plate connecting element 40 e. The flexible plate connecting element 40 e and the housing element 10 e have a one-piece design. The positive-fit connection 39 e connects the flexible plate connecting element 40 e to the flexible plate 37 e in a positive-fit manner. The flexible plate connecting element 40 e has a two-part progression. A first portion of the flexible plate connecting element 40 e extends radially outwardly with respect to a rotational axis 32 e, i.e., in a direction facing away from the rotational axis 32 e, before a subsequent, second portion of the flexible plate connecting element 40 e bends and extends partially axially in the direction of the internal combustion engine and partially radially outwardly with respect to the rotational axis 32 e.
FIG. 6 illustrates a sixth exemplary embodiment of a torque converter device of a motor vehicle according to the invention. The torque converter device has a one-piece housing element 10 f which is provided for connecting a torque converter 23 f and an internal combustion engine to one another in a driving manner. The housing element 10 f forms a disk carrier 14 f, designed as an outer disk carrier, for accommodating multiple disks of a converter lock-up clutch 15 f. The disk carrier 14 f accommodates a disk package. The housing element 10 f also forms an actuating piston receptacle 20 f which together with an actuating piston 22 f forms a pressure chamber for actuating the converter lock-up clutch 15 f. The housing element 10 f is designed as a cast component formed from a light alloy, and contains aluminum and/or magnesium. In principle, the housing element 10 e may also be designed as a sintered component. In contrast to the preceding exemplary embodiment according to FIG. 5, the torque converter device has a radial bearing 41 d for permanently mechanically connecting the housing element 10 f to the internal combustion engine.

Claims

What is claimed is:

1. A torque converter device for a motor vehicle, comprising a housing element (10 a; 10 b; 10 c; 10 d; 10 e; 10 f) in the form of a single piece for drivingly interconnecting a torque converter (23 a; 23 b; 23 c; 23 d; 23 e; 23 f) and an internal combustion engine,

the housing element (10 a; 10 b) forming at least one disk carrier (11 a; 11 b) accommodating at least one disk of a separating clutch (12 a; 12 b) which is provided for mechanically connecting the internal combustion engine to, and disconnecting it from, the torque converter device,

the housing element (10 a; 10 b; 10 c; 10 d; 10 e; 10 f) including at least one actuating piston receptacle (20 a; 20 b; 20 c; 20 d; 20 e; 20 f) which is provided for forming, together with an actuating piston (22 a; 22 b; 22 c; 22 d; 22 e; 22 f), a pressure chamber for actuating a converter lock-up clutch (15 a; 15 b; 15 c, 15 d; 15 e; 15 f).

2. The torque converter device according to claim 1, wherein, for actuating the converter lock-up clutch (15 a; 15 b), the actuating piston receptacle (20 a; 20 b) has a partition wall which is formed in one piece with the housing element (10 a; 10 b), the partition wall being situated along a rotational axis (32 a), between the separating clutch (12 a; 12 b) and the converter lock-up clutch (15 a; 15 b).

3. The torque converter device according to claim 1, wherein the housing element (10 a; 10 b) forms an actuating piston receptacle (19 a; 19 b) defining, together with an actuating piston (21 a; 21 b), a pressure chamber for actuating the separating clutch (12 a; 12 b).

4. The torque converter device according to claim 1, comprising further a rotor support (17 a; 17 b; 17 c; 17 d), and a plug-in connection which connects the housing element (10 a; 10 b; 10 c; 10 d) and the rotor support (17 a; 17 b; 17 c; 17 d) to one another in a torque-transmitting manner.

5. The torque converter device according to claim 1, wherein the housing element (10 a; 10 b; 10 c; 10 d; 10 e; 10 f) is in the form of one of a cast and a sintered component.

6. The torque converter device according to claim 1, wherein the housing element (10 a; 10 b; 10 c; 10 d; 10 e; 10 f) consists essentially of a light alloy.

7. The torque converter device according to claim 1,wherein the housing element (10 a; 10 b; 10 c; 10 d; 10 e; 10 f) contains at least one of aluminum and magnesium.

8. The torque converter device according to claim 1, wherein the converter lock-up clutch (15 a; 15 b; 15 c; 15 d; 15 e; 15 f) has an inner disk carrier (36 a) which is connected to an input of a vibration damper (31 a) in a rotationally fixed manner.

9. The torque converter device according to claim 3, wherein, for actuating the separating clutch (12 a; 12 b), the actuating piston receptacle (19 a; 19 b) has a partition wall which is formed integrally with the housing element (10 a; 10 b).