US20130263549A1 - Safety screen system for steel erection work - Google Patents
Safety screen system for steel erection work Download PDFInfo
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- US20130263549A1 US20130263549A1 US13/804,735 US201313804735A US2013263549A1 US 20130263549 A1 US20130263549 A1 US 20130263549A1 US 201313804735 A US201313804735 A US 201313804735A US 2013263549 A1 US2013263549 A1 US 2013263549A1
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- safety screen
- vertical rail
- self
- adjustment mechanism
- screen assembly
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- 229910000831 Steel Inorganic materials 0.000 title description 2
- 239000010959 steel Substances 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 55
- 230000004888 barrier function Effects 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 16
- 230000008878 coupling Effects 0.000 claims abstract description 13
- 238000010168 coupling process Methods 0.000 claims abstract description 13
- 238000005859 coupling reaction Methods 0.000 claims abstract description 13
- 238000010276 construction Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 description 13
- 238000000429 assembly Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 8
- 230000008901 benefit Effects 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/32—Safety or protective measures for persons during the construction of buildings
- E04G21/3204—Safety or protective measures for persons during the construction of buildings against falling down
- E04G21/3223—Means supported by building floors or flat roofs, e.g. safety railings
- E04G21/3233—Means supported by building floors or flat roofs, e.g. safety railings without permanent provision in the floor or roof
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/32—Safety or protective measures for persons during the construction of buildings
- E04G21/3204—Safety or protective measures for persons during the construction of buildings against falling down
- E04G21/3247—Storey high safety barrier hung from the facade and sliding up from level to level as work progresses
Definitions
- the following description relates generally to safety barrier systems used in the construction of high-rise structures, and more particularly to a self-climbing, self-adjustable safety screen system and method in which a safety screen is movable up and down a high-rise structure using a built-in adjustment mechanism.
- barrier systems typically include a screen or fence that is erected around the work area, such as the perimeter edge of a floor slab. The weight of the screen is supported by one or more support members anchored to the structure.
- Some barrier systems are designed to be moved up or down the structure using a crane. Using a crane to lift the whole system reduces the need for dismantling and moving the system component-by-component. Nevertheless, the reliance on a crane presents other drawbacks. In the event that a crane is not available, the barrier system cannot be moved, and construction of new floors cannot proceed. Even when a crane is available, the crane must be taken off of other important tasks to move the safety barrier system, causing project delays.
- Still another drawback of conventional barrier systems is the weight of the safety barrier.
- the weight of the barrier and its support structure is too great to be moved unless it is moved by a crane. If a crane is not available, a less powerful hoist mechanism can be used to lift the barrier system in sections. Moving the barrier system in sections using a hoist can take a long time, particularly with very large systems made up of hundreds of barrier sections.
- the system also includes an adjustment mechanism that is operable to translate the safety screen assembly relative to the structure when the safety screen assembly is detached from the structure.
- the adjustment mechanism is also operable to translate the at least one vertical rail relative to the structure when the at least one vertical rail is detached from the structure.
- the adjustment mechanism may be structurally integrated into the system.
- the adjustment mechanism may include a hydraulic cylinder.
- the at least one vertical rail may be detachably connected to the structure by a clamp that connects around an exterior member of the structure.
- the safety screen assembly may be detachably connected to the structure by a detachable connection to the at least one vertical rail.
- the safety screen assembly may include a plurality of vertical screen panels and a horizontal member, each vertical screen panel anchored to the horizontal member.
- the horizontal member may be a truss that structurally supports the plurality of screen panels.
- a portion of the adjustment mechanism may be detachably connected to the at least one vertical rail with a pin connection.
- the adjustment mechanism may include a roller assembly attached to the safety screen assembly.
- the roller assembly may slidably engage the at least one vertical rail.
- the safety screen assembly may include a plurality of transfer frames. At least one of the transfer frames may be connected to the structure by a clamp that detachably connects around an exterior member of the structure. At least one of the transfer frames may be detachably connected to the at least one vertical rail by a pin.
- the at least one vertical rail may include a pair of vertical rails.
- the adjustment mechanism may include an actuated or mechanized lifting device.
- the adjustment mechanism may include a hoist.
- a method for moving a self-climbing safety screen system up a high-rise structure under construction may include the steps of:
- FIG. 1 is a plan view of a safety screen system in accordance with one exemplary embodiment of the invention, installed on a high-rise structure;
- FIG. 2A is a partial plan view of the safety screen system of FIG. 1 , showing components of the system in more detail;
- FIG. 2B is a magnified partial plan view of the safety screen system of FIG. 1 , showing components of a corner section in more detail;
- FIG. 3 is an elevation view of selected components of the safety screen system of FIG. 1 ;
- FIG. 4 is another elevation view of selected components of the safety screen system of FIG. 1 ;
- FIG. 5A is an enlarged partial plan view of selected components of the safety screen system of FIG. 1 , shown at one column of a structure;
- FIG. 5B is an enlarged partial plan view of selected components of the safety screen system of FIG. 1 , shown at another one column of a structure;
- FIG. 6A is an elevation view of a column clamp component in accordance with the invention.
- FIG. 6B is a plan view of a column clamp component in accordance with the invention.
- FIG. 7 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a first step of operation;
- FIG. 8 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a second step of operation;
- FIG. 9 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a third step of operation;
- FIG. 10 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a fourth step of operation;
- FIG. 11 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a fifth step of operation;
- FIG. 12 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a sixth step of operation;
- FIG. 13 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a seventh step of operation;
- FIG. 14 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a eighth step of operation;
- FIG. 15 is an elevation view of selected components of the safety screen system of FIG. 1 , showing the system during a ninth step of operation;
- FIG. 16 is an elevation view of components of an adjustment mechanism for the safety screen system of FIG. 1 ;
- FIG. 17 is a plan view of components of the adjustment mechanism of FIG. 16 ;
- FIG. 18 is a cross section view of components of the adjustment mechanism of FIG. 16 , taken through line 18 - 18 of FIG. 16 ;
- FIG. 19 is another cross section view of components of the adjustment mechanism of FIG. 16 , taken through line 19 - 19 of FIG. 16 .
- vertical means an up/down direction that is parallel or substantially parallel to the columns of a structure.
- horizontal means a direction that is parallel or substantially parallel to floors of the structure.
- up refers to a direction toward the highest point or top of the structure.
- down refers to a direction toward the lowest point of the structure, i.e. the opposite of “up”.
- a safety screen system for use during construction of a high-rise structure includes a movable safety screen that forms a barrier around the perimeter of the structure.
- the barrier surrounds one or more floors or levels under construction to protect construction workers from accidental falls.
- the safety screen system is movable up the structure as new floors or levels are erected.
- the safety screen system is also movable down the structure.
- the system includes at least one vertical rail detachably connected to a structure, and at least one horizontal member detachably connected to the structure.
- the system includes an integrated adjustment mechanism for moving the safety screen system up and down the structure.
- the integrated adjustment system is built into the safety screen system and moves with other components of the system. No external hoisting mechanisms, such as hoist lines or cranes, are needed to raise and lower the safety screen system.
- the system includes a single horizontal member that supports a safety screen across an entire side of the structure.
- the horizontal member is a truss that provides a rigid but very light weight support mechanism capable of supporting one or more safety screen sections that span the entire side of the structure. Because of its light weight, the horizontal member can be lifted to raise safety screens spanning an entire side of a structure in a single lift, shortening the process of moving the safety screen system.
- the safety screen system attaches to the structure solely by mechanisms that clamp around beams or columns of the structure.
- the clamping mechanisms allow the system to be mounted to steel structures that have no concrete members in place to anchor the system.
- the vertical rail or rails of the system may attach to the structure with mechanisms that clamp around exterior members, such as exterior columns or exterior beams on the structure.
- the system is supported entirely on structural members at the outer perimeter of the structure. This avoids the need for long support braces and brackets that extend into the interior of the structure.
- the safety screen system and its supports are only used on or adjacent to the exterior façade of the structure being erected, so that the system is easily moved up and down the side of the structure.
- a horizontal member supports a screen assembly that extends above the horizontal member.
- An adjustment mechanism is detachably connected to the vertical rail. The adjustment mechanism is operable to move the horizontal member upwardly or downwardly relative to the structure when the horizontal member is detached from the structure. The adjustment mechanism is also operable to move the vertical rail upwardly or downwardly relative to the structure when the vertical rail is detached from the structure.
- a safety screen system in another preferred embodiment, includes a screen assembly, a vertical rail and an adjustment mechanism.
- the screen assembly When the screen assembly is coupled to the structure, the screen assembly provides a support mount for the adjustment mechanism to raise and lower the vertical rail.
- the vertical rail When the vertical rail is coupled to the structure, the vertical rail provides a support mount for the adjustment mechanism to raise and lower the screen assembly.
- the screen assembly and the vertical rail alternate to serve as support mounts for one another.
- a self-climbing safety screen system in accordance with the invention may be moved up and down a high-rise structure using a series of steps in which different components of the system are directly or indirectly attached and detached to and from the façade of the structure at different times, in a step-wise manner.
- a vertical rail is detachably coupled to the structure in a first position.
- a safety screen assembly is detachably coupled to the structure in a second position.
- An adjustment mechanism is detachably coupled to the vertical rail to raise or lower the safety screen assembly.
- the vertical rail is detached from the structure.
- the adjustment mechanism is then actuated to raise the vertical rail upwardly relative to the structure until the vertical rail is in a third position that is higher than the first position.
- the vertical rail is then detachably coupled to the structure in the third position.
- the safety screen assembly is then detached from the structure, and the adjustment mechanism is actuated to move the safety screen assembly upwardly relative to the structure until the safety screen assembly is in a fourth position higher than the second position.
- the safety screen assembly is then detachably coupled to the structure in the fourth position.
- the step of raising the vertical rail, and subsequently raising the safety screen can be repeated multiple times until the safety screen is located at a desired vertical elevation on the structure.
- Safety screen systems in accordance with the invention may include one or more safety screen assemblies on a side of a structure. Preferred systems in accordance with the invention have one and only one safety screen assembly per side of the structure, with each safety screen assembly spanning an entire side of the structure. Safety screen systems in accordance with the invention may be modular systems. Safety screen systems in accordance with the invention may also include one or more vertical rails per side of the structure, and one or more adjustment mechanisms per side of the structure. The number of vertical rails and adjustment mechanisms on each side of the structure can depend on a number of variables, including but not limited to the size and weight of the safety screen assembly on each side of the structure.
- System 100 is constructed around the perimeter of a high-rise structure S under construction.
- Structure S is generally rectangular in shape with four sides.
- System 100 includes a plurality of vertical rails 110 detachably connected to structure S on each of the four sides.
- System 100 also includes four separate screen assemblies 120 , with each safety screen assembly spanning one side of structure S.
- Safety screen assemblies 120 are detachably connected to the vertical rails 110 .
- Each safety screen assembly 120 includes a series of vertical screen panels 122 that are arranged side by side.
- Each safety screen assembly 120 also includes a horizontal member 130 .
- Each horizontal member 130 includes a truss 132 that spans one side of structure S, extending generally parallel to the perimeter of structure S.
- Screen panels 122 are anchored to horizontal member 130 , so that the horizontal member commonly supports all of the screen panels on its respective side of the structure.
- screen assemblies in accordance with the invention can be connected to vertical rails and structures using a number of different connection mechanisms.
- screen assemblies 120 include one or more modular transfer frames 150 .
- Transfer frames 150 interconnect each safety screen assembly 120 with structure S.
- Some transfer frames 150 also slidably engage the vertical rails 110 .
- Those transfer frames 150 that slidably engage a vertical rail 110 connect with the vertical rail via a roller assembly 152 .
- Each roller assembly 152 engages a vertical flange on one of the vertical rails 110 .
- the two vertical rails 110 form a track 112 on which the safety screen assembly 120 and transfer frames 150 move up and down structure S to different vertical elevations.
- Track 112 itself is also movable up and down structure S to different vertical elevations. Track 112 anchors the system 100 while screen assemblies 120 are moved, and the screen assemblies anchor the system while the track is moved. This alternating support arrangement allows the system to be self-climbing and self-adjustable.
- Each safety screen assembly 120 has an adjustment mechanism 140 that is operable to raise and lower the safety screen assembly relative to structure S.
- Each adjustment mechanism 140 is also operable to raise and lower vertical rails 110 relative to structure S when the vertical rails are detached from the structure.
- Systems in accordance with the invention may include any number and combination of mechanisms for raising and lowering a safety screen assembly and vertical rail.
- systems in accordance with the invention may include actuated or mechanized lifting devices, including but not limited to lifting devices with hoist lines that are built into the system, and move with the system.
- each adjustment mechanism 140 includes two pairs of hydraulic cylinders 142 spaced horizontally from one another along the side of structure S.
- Each hydraulic cylinder 142 has a first or lower end 144 and a second or upper end 146 .
- First end 144 is configured to be detachably connected to different points along a vertical rail 110 .
- Second end 146 is fixed to a point on a transfer frame 150 adjacent the same vertical rail 110 .
- safety screen assembly 120 is connected to transfer frame 150 , which in turn, is connected to the second end 146 of each hydraulic cylinder 142 .
- Hydraulic cylinders 142 are structurally integrated into system 100 and move with the system as the system components are raised and lowered on structure S.
- each safety screen assembly 120 has its own built-in, self-contained hydraulic lift that is transported with the safety screen assembly as the safety screen assembly is raised and lowered relative to structure S.
- Hydraulic cylinders in accordance with the invention may be detachably coupled to vertical rails using a number of coupling mechanisms. Hydraulic cylinders 142 , for example, are attached to and detached from vertical rails 110 with pin connections 180 .
- a pair of hydraulic cylinders 142 are mounted in slidable engagement with a vertical rail 110 .
- Each hydraulic cylinder 142 has a first end 144 that includes a jacking beam 145 .
- Jacking beam 145 defines a hole 147 .
- Hole 147 is axially aligned with a hole 116 on vertical rail 110 .
- a pin 182 is inserted through holes 116 and 147 to detachably couple the first end 144 of hydraulic cylinder 142 to vertical rail 110 .
- the second end 146 of each hydraulic cylinder 142 is fixedly connected to transfer frame 150 . In this arrangement, the second end 146 of each hydraulic cylinder 142 is fixedly attached to transfer frame 150 , so that the upper end of the hydraulic cylinder moves in unison with the transfer frame when the safety screen assembly 120 is raised or lowered on structure S.
- each hydraulic cylinder 142 is connected to transfer frame 150 at two sections.
- a first section 148 of hydraulic cylinder 142 is fixedly attached to a first horizontal beam 154 on transfer frame 150 .
- a second section 149 of hydraulic cylinder 142 is fixedly attached to a second horizontal beam 156 on transfer frame 150 .
- Roller assemblies 152 connect transfer frame 150 to vertical rail 110 in a slidable arrangement, as described previously.
- This slidable arrangement allows for raising and lowering of the safety screen assembly 120 along the exterior of structure S, and also allows for raising and lowering of vertical rails 110 along the exterior of the structure.
- two roller assemblies 152 are shown mounted on first horizontal beam 154 of transfer frame 150 .
- Two roller assemblies 152 are also shown mounted on second horizontal beam 156 of transfer frame 150 .
- Each roller assembly 152 slidably engages a flange on vertical rail 110 .
- transfer frame 150 and upper ends 146 of hydraulic cylinders 142 can travel up and down vertical rail 110 when safety screen assembly 120 is raised and lowered, respectively, on structure S.
- Screen assemblies in accordance with the invention preferably span the entire side of a structure, or substantially all of the side, as a single panel.
- the length of the safety screen assembly depends on the length of that side of the structure, which in turn may vary depending the particular floor level.
- Structure S for example, has floors that gradually decrease in square footage as one proceeds from lower floor levels to higher floor levels. As such, some lower floor levels have a larger footprint, and consequently longer sides, than some of the higher floor levels. Therefore, some of the lower floor levels of structure S require longer screen assemblies than some of the higher floor levels.
- the length of the safety screen assembly can influence the number of vertical rails 110 and transfer frames 150 used on that side of the system.
- one safety screen assembly 120 is installed on structure S in proximity to six exterior columns labeled C- 1 to C- 6 .
- a total of two vertical rails 110 are used.
- One vertical rail 110 is detachably connected to column C- 2 using a column clamp 160
- another vertical rail is detachably connected to column C- 5 with another column clamp.
- Transfer frames 150 at columns C- 1 , C- 3 , C- 4 and C- 6 are detachably connected to the columns using column clamps 160 .
- Transfer frames 150 at columns C- 2 and C- 5 are detachably connected to the vertical rails 110 with support pins 183 .
- An example of a support pin 183 is shown in FIG. 16 .
- FIGS. 6A and 6B One example of a clamp 160 is shown in FIGS. 6A and 6B .
- Each clamp 160 is configured to connect around a column C on structure S.
- Clamps 160 are detachably connected to the columns C, and can be easily detached or disengaged from the column.
- Some clamps 160 may be configured to support only horizontal loads, while other clamps may be configured to support both horizontal and vertical loads.
- FIG. 5A shows an example of a clamp 160 which detachably connects one of the vertical rails 110 to one of the columns C of structure S. In this configuration, clamp 160 temporarily fixes the position of vertical rail 110 on structure S, allowing safety screen 120 to be raised or lowered, as will be explained.
- FIG. 5A shows an example of a clamp 160 which detachably connects one of the vertical rails 110 to one of the columns C of structure S. In this configuration, clamp 160 temporarily fixes the position of vertical rail 110 on structure S, allowing safety screen 120 to be raised or lowered, as will be explained.
- FIG. 5B shows an example of another clamp 160 which detachably connects a transfer frame 150 to another column C on structure S.
- clamp 160 temporarily fixes the transfer frame 150 on structure S, allowing the vertical rails 110 to be raised or lowered, as will be explained.
- Each safety screen assembly 120 preferably includes one or more tilt-up platforms 126 .
- Each platform 126 is pivotable to a down position, as shown in FIG. 3 , to provide a temporary scaffold.
- Each platform 126 is also pivotable to an up position, as shown in FIG. 8 , to allow the safety screen assembly 120 to be more easily raised or lowered relative to structure S.
- safety screen system 100 All components of safety screen system 100 are installed and operate on the façade of structure S, with only the clamps 160 attaching directly to exterior members of the structure. As such, system 100 can be easily raised and lowered along the exterior of structure S, without disconnecting any part of the system from an interior part of the structure, and with little or no disruption of the construction project.
- FIGS. 7-15 a sequence of steps for raising a safety screen system will now be described in accordance with one possible method of the invention.
- the sequence of steps will be described with reference to structure S and the components of system 100 , described above. For clarity, some components of system 100 are omitted. Only one vertical rail 110 , one hydraulic cylinder 142 , and one transfer frame 150 are shown in the illustrated sequence, with the understanding that system 100 includes more than one of these components on each side of structure S, all operating in the same manner as described.
- Vertical rail 110 is detachably coupled to structure S in a first position, using column clamps 160 (e.g. FIG. 7 ).
- a safety screen assembly 120 is detachably coupled to structure S in a second position, also using column clamps 160 .
- Safety screen assembly 120 is also connected to a transfer frame 150 as shown.
- a lower end 144 of hydraulic cylinder 142 is detachably coupled to vertical rail 110 at a first point 111 on the rail.
- An upper end 146 of hydraulic cylinder 142 is fixedly connected to a point 151 on transfer frame 150 .
- FIG. 7 shows a stage just prior to raising the safety screen 120 .
- vertical rail 110 To raise the safety screen 120 , vertical rail 110 must first be raised. To raise vertical rail 110 , the column clamps 160 securing the vertical rail to columns C are removed, and platforms 126 are folded up against safety screen assembly 120 (e.g. FIG. 8 ). Any support pin 183 inserted into vertical rail 110 is also removed to detach the vertical rail from transfer frame 150 . Although column clamps 160 and support pins 183 are removed, vertical rail 110 is still attached to system 100 by virtue of pin 182 that detachably connects the vertical rail to hydraulic cylinder 142 at first point 111 . Hydraulic cylinder 142 is then retracted to hoist vertical rail 110 upwardly relative to structure S (e.g. FIG. 9 ).
- some of the steps for raising vertical rail 110 may need to be repeated until the vertical rail is raised to the desired position.
- the process of raising vertical rail 110 is repeated by removing pin 182 from the vertical rail and moving lower end 144 of hydraulic cylinder 142 to a second point 113 on the rail that is lower than first point 111 , and further away from upper end 146 (e.g. FIG. 10 ). Lower end 144 is then pinned to vertical rail 110 at second point 113 . Hydraulic cylinder 142 is then retracted again to hoist vertical rail 110 upwardly relative to structure S to a higher position (e.g. FIG. 11 ).
- the process of extending and retracting hydraulic cylinders can be repeated one or more times to raise the rails 110 from one floor level to the next. Repeating the process multiple times may be needed where the stroke length of the hydraulic cylinders 142 is less than the distance between one floor and the next.
- Safety screen assembly 120 can be raised to a higher position relative to structure S by detaching the safety screen assembly from the structure and actuating hydraulic cylinder 142 .
- vertical rail 110 Prior to actuating hydraulic cylinder 142 , vertical rail 110 must be secured to structure S, if not already secured.
- lower end 144 of hydraulic cylinder 142 is detachably coupled to the vertical rail with a pin 182 .
- vertical rail 110 is detachably coupled to structure S with column clamps 160 .
- Upper end 146 of hydraulic cylinder 142 is fixedly connected to a point 151 on transfer frame 150 . Hydraulic cylinder 142 is pressurized to move safety screen assembly 120 upwardly relative to structure S until the safety screen assembly is in a higher position relative to the structure (e.g.
- FIG. 12 Lower end 144 of hydraulic cylinder 142 is then detached from second point 113 on vertical rail 110 , retracted, and reattached to first point 111 on the vertical rail (e.g. FIG. 13 ). Hydraulic cylinder 142 is pressurized again to move safety screen assembly 120 upwardly until the safety screen assembly is in a higher position relative to structure S (e.g. FIG. 14 ). The process of detaching hydraulic cylinder 142 from vertical rail 110 , retracting the hydraulic cylinder, reattaching the hydraulic cylinder to a higher point on the vertical rail, and reactivating the hydraulic cylinder is repeated until safety screen assembly 120 is raised to the desired position adjacent the new work area.
- Safety screen assembly 120 is then secured in position by coupling transfer frame 150 to vertical rail 110 using support pin 183 (e.g. FIGS. 15 ).
- Other transfer frames 150 along safety screen assembly 120 that are not in proximity to a vertical rail are detachably connected to an exterior member using a clamp 160 .
- platforms 126 can be lowered to provide a temporary scaffold in the new work area.
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Abstract
A system for providing a safety barrier around a work area on a high-rise structure includes at least one vertical rail detachably connected to the structure. The system also includes a safety screen assembly detachably connected to the structure. The system further includes an adjustment mechanism operable to translate the vertical rail(s) and safety screen assembly relative to the structure at appropriate times. A method for moving a safety screen system on a high-rise structure includes detachably coupling at least one vertical rail and safety screen assembly to the structure, and actuating an adjustment mechanism at appropriate times to move the rail(s) and safety screen system upwardly relative to the structure.
Description
- This application claims the benefit of priority of U.S. Provisional Patent Application Ser. No. 61/620,105, filed Apr. 4, 2012, the content of which is incorporated by reference herein in its entirety for all purposes.
- The following description relates generally to safety barrier systems used in the construction of high-rise structures, and more particularly to a self-climbing, self-adjustable safety screen system and method in which a safety screen is movable up and down a high-rise structure using a built-in adjustment mechanism.
- Workers who are engaged in constructing high-rise buildings face many safety risks, particularly when they work on unfinished floors that are located several stories above ground level. To combat the risk of falls, safety fences and other barrier systems have been developed. These barrier systems typically include a screen or fence that is erected around the work area, such as the perimeter edge of a floor slab. The weight of the screen is supported by one or more support members anchored to the structure.
- Conventional safety barrier systems that are used on high-rise structures have many drawbacks. As an initial matter, conventional barrier systems cannot be easily moved after they are installed. This is problematic when the floors containing the safety barrier are completed, and a safety barrier is needed for new floors to be constructed above the completed floors. Many barrier systems must be dismantled, moved up the structure, and reassembled before workers can begin erecting and building the new floors. The process of dismantling and reassembling barrier systems requires a work crew to dismantle and reassemble the barrier. The process of dismantling and reassembling a safety barrier system can take a very long time, particularly when the system must be dismantled and moved up the structure component-by-component.
- Some barrier systems are designed to be moved up or down the structure using a crane. Using a crane to lift the whole system reduces the need for dismantling and moving the system component-by-component. Nevertheless, the reliance on a crane presents other drawbacks. In the event that a crane is not available, the barrier system cannot be moved, and construction of new floors cannot proceed. Even when a crane is available, the crane must be taken off of other important tasks to move the safety barrier system, causing project delays.
- Many conventional safety barrier systems also suffer from the drawback of long support beams. In these systems, the weight of the safety barrier is supported by long support beams that extend into the interior of the building. The support beams are typically anchored to a floor slab in the structure using brackets or other mounting means. This approach is not a viable option in high-rise structures that do not yet have floor slabs constructed. In addition, the long support beams that extend into the building make it very difficult to move the barrier system up or down the structure. To lift the barrier system using a crane, the support beams must be disconnected from the floor slab and either folded up in some manner, or disconnected from the rest of the barrier system. The process of disconnecting or folding up the support beams requires a crew of workers, and adds significant time and labor requirements to the project.
- Still another drawback of conventional barrier systems is the weight of the safety barrier. In some systems, the weight of the barrier and its support structure is too great to be moved unless it is moved by a crane. If a crane is not available, a less powerful hoist mechanism can be used to lift the barrier system in sections. Moving the barrier system in sections using a hoist can take a long time, particularly with very large systems made up of hundreds of barrier sections.
- The foregoing drawbacks are just some of the problems encountered with conventional safety barrier systems.
- Drawbacks of conventional barrier systems are resolved in many respects by self-climbing safety screen systems in accordance with the invention. In one aspect of the invention, a self-climbing safety screen system for providing a safety barrier around the perimeter of a high-rise structure includes at least one vertical rail detachably connected to the structure and a safety screen assembly detachably connected to the structure. The system also includes an adjustment mechanism that is operable to translate the safety screen assembly relative to the structure when the safety screen assembly is detached from the structure. The adjustment mechanism is also operable to translate the at least one vertical rail relative to the structure when the at least one vertical rail is detached from the structure.
- In another aspect of the invention, the adjustment mechanism may be structurally integrated into the system.
- In another aspect of the invention, the adjustment mechanism may include a hydraulic cylinder.
- In another aspect of the invention, the at least one vertical rail may be detachably connected to the structure by a clamp that connects around an exterior member of the structure.
- In another aspect of the invention, the safety screen assembly may be detachably connected to the structure by a detachable connection to the at least one vertical rail.
- In another aspect of the invention, the safety screen assembly may include a plurality of vertical screen panels and a horizontal member, each vertical screen panel anchored to the horizontal member.
- In another aspect of the invention, the horizontal member may be a truss that structurally supports the plurality of screen panels.
- In another aspect of the invention, a portion of the adjustment mechanism may be detachably connected to the at least one vertical rail with a pin connection.
- In another aspect of the invention, the adjustment mechanism may include a roller assembly attached to the safety screen assembly. The roller assembly may slidably engage the at least one vertical rail.
- In another aspect of the invention, the safety screen assembly may include a plurality of transfer frames. At least one of the transfer frames may be connected to the structure by a clamp that detachably connects around an exterior member of the structure. At least one of the transfer frames may be detachably connected to the at least one vertical rail by a pin.
- In another aspect of the invention, the at least one vertical rail may include a pair of vertical rails.
- In another aspect of the invention, the adjustment mechanism may include an actuated or mechanized lifting device.
- In another aspect of the invention, the adjustment mechanism may include a hoist.
- In another aspect of the invention, a method for moving a self-climbing safety screen system up a high-rise structure under construction may include the steps of:
-
- detachably coupling a vertical rail to the structure in a first position;
- detachably coupling a safety screen assembly to the structure in a second position;
- detachably coupling an adjustment mechanism to the vertical rail;
- detaching the vertical rail from the structure;
- actuating the adjustment mechanism to move the vertical rail upwardly relative to the structure until the vertical rail is in a third position;
- detachably coupling the vertical rail to the structure in the third position;
- detaching the safety screen assembly from the structure;
- actuating the adjustment mechanism to move the safety screen assembly upwardly relative to the structure until the safety screen assembly is in a fourth position; and
- detachably coupling the safety screen assembly to the structure in the fourth position.
- The summary and the detailed description sections will be better understood in conjunction with the following drawing figures, which are not intended to be to scale, and which illustrate non-limiting examples:
-
FIG. 1 is a plan view of a safety screen system in accordance with one exemplary embodiment of the invention, installed on a high-rise structure; -
FIG. 2A is a partial plan view of the safety screen system ofFIG. 1 , showing components of the system in more detail; -
FIG. 2B is a magnified partial plan view of the safety screen system ofFIG. 1 , showing components of a corner section in more detail; -
FIG. 3 is an elevation view of selected components of the safety screen system ofFIG. 1 ; -
FIG. 4 is another elevation view of selected components of the safety screen system ofFIG. 1 ; -
FIG. 5A is an enlarged partial plan view of selected components of the safety screen system ofFIG. 1 , shown at one column of a structure; -
FIG. 5B is an enlarged partial plan view of selected components of the safety screen system ofFIG. 1 , shown at another one column of a structure; -
FIG. 6A is an elevation view of a column clamp component in accordance with the invention; -
FIG. 6B is a plan view of a column clamp component in accordance with the invention; -
FIG. 7 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a first step of operation; -
FIG. 8 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a second step of operation; -
FIG. 9 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a third step of operation; -
FIG. 10 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a fourth step of operation; -
FIG. 11 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a fifth step of operation; -
FIG. 12 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a sixth step of operation; -
FIG. 13 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a seventh step of operation; -
FIG. 14 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a eighth step of operation; -
FIG. 15 is an elevation view of selected components of the safety screen system ofFIG. 1 , showing the system during a ninth step of operation; -
FIG. 16 is an elevation view of components of an adjustment mechanism for the safety screen system ofFIG. 1 ; -
FIG. 17 is a plan view of components of the adjustment mechanism ofFIG. 16 ; -
FIG. 18 is a cross section view of components of the adjustment mechanism ofFIG. 16 , taken through line 18-18 ofFIG. 16 ; and -
FIG. 19 is another cross section view of components of the adjustment mechanism ofFIG. 16 , taken through line 19-19 ofFIG. 16 . - The term “vertical”, as defined herein, means an up/down direction that is parallel or substantially parallel to the columns of a structure. The term “horizontal”, as defined herein, means a direction that is parallel or substantially parallel to floors of the structure. The term “up”, as defined herein, refers to a direction toward the highest point or top of the structure. The term “down”, as defined herein, refers to a direction toward the lowest point of the structure, i.e. the opposite of “up”.
- A safety screen system for use during construction of a high-rise structure includes a movable safety screen that forms a barrier around the perimeter of the structure. The barrier surrounds one or more floors or levels under construction to protect construction workers from accidental falls. The safety screen system is movable up the structure as new floors or levels are erected. The safety screen system is also movable down the structure.
- In one preferred embodiment, the system includes at least one vertical rail detachably connected to a structure, and at least one horizontal member detachably connected to the structure.
- In another preferred embodiment, the system includes an integrated adjustment mechanism for moving the safety screen system up and down the structure. The integrated adjustment system is built into the safety screen system and moves with other components of the system. No external hoisting mechanisms, such as hoist lines or cranes, are needed to raise and lower the safety screen system.
- In another preferred embodiment, the system includes a single horizontal member that supports a safety screen across an entire side of the structure. The horizontal member is a truss that provides a rigid but very light weight support mechanism capable of supporting one or more safety screen sections that span the entire side of the structure. Because of its light weight, the horizontal member can be lifted to raise safety screens spanning an entire side of a structure in a single lift, shortening the process of moving the safety screen system.
- In another preferred embodiment, the safety screen system attaches to the structure solely by mechanisms that clamp around beams or columns of the structure. The clamping mechanisms allow the system to be mounted to steel structures that have no concrete members in place to anchor the system. For example, the vertical rail or rails of the system may attach to the structure with mechanisms that clamp around exterior members, such as exterior columns or exterior beams on the structure. The system is supported entirely on structural members at the outer perimeter of the structure. This avoids the need for long support braces and brackets that extend into the interior of the structure. The safety screen system and its supports are only used on or adjacent to the exterior façade of the structure being erected, so that the system is easily moved up and down the side of the structure.
- In another preferred embodiment, a horizontal member supports a screen assembly that extends above the horizontal member. An adjustment mechanism is detachably connected to the vertical rail. The adjustment mechanism is operable to move the horizontal member upwardly or downwardly relative to the structure when the horizontal member is detached from the structure. The adjustment mechanism is also operable to move the vertical rail upwardly or downwardly relative to the structure when the vertical rail is detached from the structure.
- In another preferred embodiment, a safety screen system includes a screen assembly, a vertical rail and an adjustment mechanism. When the screen assembly is coupled to the structure, the screen assembly provides a support mount for the adjustment mechanism to raise and lower the vertical rail. When the vertical rail is coupled to the structure, the vertical rail provides a support mount for the adjustment mechanism to raise and lower the screen assembly. As such, the screen assembly and the vertical rail alternate to serve as support mounts for one another.
- A self-climbing safety screen system in accordance with the invention may be moved up and down a high-rise structure using a series of steps in which different components of the system are directly or indirectly attached and detached to and from the façade of the structure at different times, in a step-wise manner. In one possible method of operation, a vertical rail is detachably coupled to the structure in a first position. A safety screen assembly is detachably coupled to the structure in a second position. An adjustment mechanism is detachably coupled to the vertical rail to raise or lower the safety screen assembly.
- To raise the safety screen assembly from the second position to a higher vertical elevation on the structure, the vertical rail is detached from the structure. The adjustment mechanism is then actuated to raise the vertical rail upwardly relative to the structure until the vertical rail is in a third position that is higher than the first position. The vertical rail is then detachably coupled to the structure in the third position. The safety screen assembly is then detached from the structure, and the adjustment mechanism is actuated to move the safety screen assembly upwardly relative to the structure until the safety screen assembly is in a fourth position higher than the second position. The safety screen assembly is then detachably coupled to the structure in the fourth position. The step of raising the vertical rail, and subsequently raising the safety screen, can be repeated multiple times until the safety screen is located at a desired vertical elevation on the structure.
- Safety screen systems in accordance with the invention may include one or more safety screen assemblies on a side of a structure. Preferred systems in accordance with the invention have one and only one safety screen assembly per side of the structure, with each safety screen assembly spanning an entire side of the structure. Safety screen systems in accordance with the invention may be modular systems. Safety screen systems in accordance with the invention may also include one or more vertical rails per side of the structure, and one or more adjustment mechanisms per side of the structure. The number of vertical rails and adjustment mechanisms on each side of the structure can depend on a number of variables, including but not limited to the size and weight of the safety screen assembly on each side of the structure.
- Referring to
FIGS. 1-4 , one example of a self-climbingsafety screen system 100 is shown in accordance with the invention.System 100 is constructed around the perimeter of a high-rise structure S under construction. Structure S is generally rectangular in shape with four sides.System 100 includes a plurality ofvertical rails 110 detachably connected to structure S on each of the four sides.System 100 also includes fourseparate screen assemblies 120, with each safety screen assembly spanning one side of structure S. -
Safety screen assemblies 120 are detachably connected to thevertical rails 110. Eachsafety screen assembly 120 includes a series ofvertical screen panels 122 that are arranged side by side. Eachsafety screen assembly 120 also includes ahorizontal member 130. Eachhorizontal member 130 includes atruss 132 that spans one side of structure S, extending generally parallel to the perimeter of structureS. Screen panels 122 are anchored tohorizontal member 130, so that the horizontal member commonly supports all of the screen panels on its respective side of the structure. - Screen assemblies in accordance with the invention can be connected to vertical rails and structures using a number of different connection mechanisms. In
system 100, for example,screen assemblies 120 include one or more modular transfer frames 150. Transfer frames 150 interconnect eachsafety screen assembly 120 with structure S. Some transfer frames 150 also slidably engage thevertical rails 110. Those transfer frames 150 that slidably engage avertical rail 110 connect with the vertical rail via aroller assembly 152. Eachroller assembly 152 engages a vertical flange on one of thevertical rails 110. Insystem 100, there are twovertical rails 110 that engageroller assemblies 152 on each side of structure S. The twovertical rails 110 form atrack 112 on which thesafety screen assembly 120 and transferframes 150 move up and down structure S to different vertical elevations.Track 112 itself is also movable up and down structure S to different vertical elevations.Track 112 anchors thesystem 100 whilescreen assemblies 120 are moved, and the screen assemblies anchor the system while the track is moved. This alternating support arrangement allows the system to be self-climbing and self-adjustable. - Each
safety screen assembly 120 has anadjustment mechanism 140 that is operable to raise and lower the safety screen assembly relative to structure S. Eachadjustment mechanism 140 is also operable to raise and lowervertical rails 110 relative to structure S when the vertical rails are detached from the structure. Systems in accordance with the invention may include any number and combination of mechanisms for raising and lowering a safety screen assembly and vertical rail. For example, systems in accordance with the invention may include actuated or mechanized lifting devices, including but not limited to lifting devices with hoist lines that are built into the system, and move with the system. - In
system 100, eachadjustment mechanism 140 includes two pairs ofhydraulic cylinders 142 spaced horizontally from one another along the side of structure S. Eachhydraulic cylinder 142 has a first orlower end 144 and a second orupper end 146.First end 144 is configured to be detachably connected to different points along avertical rail 110.Second end 146 is fixed to a point on atransfer frame 150 adjacent the samevertical rail 110. In this arrangement,safety screen assembly 120 is connected to transferframe 150, which in turn, is connected to thesecond end 146 of eachhydraulic cylinder 142. -
Hydraulic cylinders 142 are structurally integrated intosystem 100 and move with the system as the system components are raised and lowered on structure S. In this arrangement, eachsafety screen assembly 120 has its own built-in, self-contained hydraulic lift that is transported with the safety screen assembly as the safety screen assembly is raised and lowered relative to structure S. Hydraulic cylinders in accordance with the invention may be detachably coupled to vertical rails using a number of coupling mechanisms.Hydraulic cylinders 142, for example, are attached to and detached fromvertical rails 110 withpin connections 180. - Referring to
FIGS. 16 and 17 , one example of anadjustment mechanism 140 will be described in more detail. A pair ofhydraulic cylinders 142 are mounted in slidable engagement with avertical rail 110. Eachhydraulic cylinder 142 has afirst end 144 that includes a jackingbeam 145. Jackingbeam 145 defines a hole 147. Hole 147 is axially aligned with a hole 116 onvertical rail 110. Apin 182 is inserted through holes 116 and 147 to detachably couple thefirst end 144 ofhydraulic cylinder 142 tovertical rail 110. Thesecond end 146 of eachhydraulic cylinder 142 is fixedly connected to transferframe 150. In this arrangement, thesecond end 146 of eachhydraulic cylinder 142 is fixedly attached to transferframe 150, so that the upper end of the hydraulic cylinder moves in unison with the transfer frame when thesafety screen assembly 120 is raised or lowered on structure S. - Referring now to
FIG. 18 , the connection between eachhydraulic cylinder 142 andtransfer frame 150 is shown. Eachhydraulic cylinder 142 is connected to transferframe 150 at two sections. Afirst section 148 ofhydraulic cylinder 142 is fixedly attached to a firsthorizontal beam 154 ontransfer frame 150. Asecond section 149 ofhydraulic cylinder 142 is fixedly attached to a secondhorizontal beam 156 ontransfer frame 150. -
Roller assemblies 152connect transfer frame 150 tovertical rail 110 in a slidable arrangement, as described previously. This slidable arrangement allows for raising and lowering of thesafety screen assembly 120 along the exterior of structure S, and also allows for raising and lowering ofvertical rails 110 along the exterior of the structure. Referring now toFIGS. 16 and 19 , tworoller assemblies 152 are shown mounted on firsthorizontal beam 154 oftransfer frame 150. Tworoller assemblies 152 are also shown mounted on secondhorizontal beam 156 oftransfer frame 150. Eachroller assembly 152 slidably engages a flange onvertical rail 110. In this arrangement,transfer frame 150 andupper ends 146 ofhydraulic cylinders 142 can travel up and downvertical rail 110 whensafety screen assembly 120 is raised and lowered, respectively, on structure S. - Screen assemblies in accordance with the invention preferably span the entire side of a structure, or substantially all of the side, as a single panel. The length of the safety screen assembly depends on the length of that side of the structure, which in turn may vary depending the particular floor level. Structure S, for example, has floors that gradually decrease in square footage as one proceeds from lower floor levels to higher floor levels. As such, some lower floor levels have a larger footprint, and consequently longer sides, than some of the higher floor levels. Therefore, some of the lower floor levels of structure S require longer screen assemblies than some of the higher floor levels. The length of the safety screen assembly can influence the number of
vertical rails 110 and transferframes 150 used on that side of the system. - Referring to
FIG. 2A , onesafety screen assembly 120 is installed on structure S in proximity to six exterior columns labeled C-1 to C-6. For this particularsafety screen assembly 120, a total of twovertical rails 110 are used. Onevertical rail 110 is detachably connected to column C-2 using acolumn clamp 160, and another vertical rail is detachably connected to column C-5 with another column clamp. There are also sixtransfer frames 150 that connectsafety screen assembly 120 to structure S, one transfer frame for each column. Transfer frames 150 at columns C-1, C-3, C-4 and C-6 are detachably connected to the columns using column clamps 160. Transfer frames 150 at columns C-2 and C-5 are detachably connected to thevertical rails 110 with support pins 183. An example of asupport pin 183 is shown inFIG. 16 . -
Vertical rails 110 and transferframes 150 are detachably connected to structure S byclamps 160, as noted above. One example of aclamp 160 is shown inFIGS. 6A and 6B . Eachclamp 160 is configured to connect around a column C onstructure S. Clamps 160 are detachably connected to the columns C, and can be easily detached or disengaged from the column. Some clamps 160 may be configured to support only horizontal loads, while other clamps may be configured to support both horizontal and vertical loads.FIG. 5A shows an example of aclamp 160 which detachably connects one of thevertical rails 110 to one of the columns C of structure S. In this configuration, clamp 160 temporarily fixes the position ofvertical rail 110 on structure S, allowingsafety screen 120 to be raised or lowered, as will be explained.FIG. 5B shows an example of anotherclamp 160 which detachably connects atransfer frame 150 to another column C on structure S. In this configuration, clamp 160 temporarily fixes thetransfer frame 150 on structure S, allowing thevertical rails 110 to be raised or lowered, as will be explained. - Each
safety screen assembly 120 preferably includes one or more tilt-upplatforms 126. Eachplatform 126 is pivotable to a down position, as shown inFIG. 3 , to provide a temporary scaffold. Eachplatform 126 is also pivotable to an up position, as shown inFIG. 8 , to allow thesafety screen assembly 120 to be more easily raised or lowered relative to structure S. - All components of
safety screen system 100 are installed and operate on the façade of structure S, with only theclamps 160 attaching directly to exterior members of the structure. As such,system 100 can be easily raised and lowered along the exterior of structure S, without disconnecting any part of the system from an interior part of the structure, and with little or no disruption of the construction project. - Referring to
FIGS. 7-15 , a sequence of steps for raising a safety screen system will now be described in accordance with one possible method of the invention. The sequence of steps will be described with reference to structure S and the components ofsystem 100, described above. For clarity, some components ofsystem 100 are omitted. Only onevertical rail 110, onehydraulic cylinder 142, and onetransfer frame 150 are shown in the illustrated sequence, with the understanding thatsystem 100 includes more than one of these components on each side of structure S, all operating in the same manner as described. -
Vertical rail 110 is detachably coupled to structure S in a first position, using column clamps 160 (e.g.FIG. 7 ). Asafety screen assembly 120 is detachably coupled to structure S in a second position, also using column clamps 160.Safety screen assembly 120 is also connected to atransfer frame 150 as shown. Alower end 144 ofhydraulic cylinder 142 is detachably coupled tovertical rail 110 at afirst point 111 on the rail. Anupper end 146 ofhydraulic cylinder 142 is fixedly connected to apoint 151 ontransfer frame 150. -
FIG. 7 shows a stage just prior to raising thesafety screen 120. To raise thesafety screen 120,vertical rail 110 must first be raised. To raisevertical rail 110, the column clamps 160 securing the vertical rail to columns C are removed, andplatforms 126 are folded up against safety screen assembly 120 (e.g.FIG. 8 ). Anysupport pin 183 inserted intovertical rail 110 is also removed to detach the vertical rail fromtransfer frame 150. Although column clamps 160 and support pins 183 are removed,vertical rail 110 is still attached tosystem 100 by virtue ofpin 182 that detachably connects the vertical rail tohydraulic cylinder 142 atfirst point 111.Hydraulic cylinder 142 is then retracted to hoistvertical rail 110 upwardly relative to structure S (e.g.FIG. 9 ). - Depending on the stroke length of the
hydraulic cylinder 142, some of the steps for raisingvertical rail 110 may need to be repeated until the vertical rail is raised to the desired position. In the current example, the process of raisingvertical rail 110 is repeated by removingpin 182 from the vertical rail and movinglower end 144 ofhydraulic cylinder 142 to asecond point 113 on the rail that is lower thanfirst point 111, and further away from upper end 146 (e.g.FIG. 10 ).Lower end 144 is then pinned tovertical rail 110 atsecond point 113.Hydraulic cylinder 142 is then retracted again to hoistvertical rail 110 upwardly relative to structure S to a higher position (e.g.FIG. 11 ). - The process of extending and retracting hydraulic cylinders can be repeated one or more times to raise the
rails 110 from one floor level to the next. Repeating the process multiple times may be needed where the stroke length of thehydraulic cylinders 142 is less than the distance between one floor and the next. Once eachvertical rail 110 is raised to the desired position, eachvertical rail 110 is detachably coupled to structure S by reconnecting the vertical rail to column C using column clamps 160. -
Safety screen assembly 120 can be raised to a higher position relative to structure S by detaching the safety screen assembly from the structure and actuatinghydraulic cylinder 142. Prior to actuatinghydraulic cylinder 142,vertical rail 110 must be secured to structure S, if not already secured. To securevertical rail 110,lower end 144 ofhydraulic cylinder 142 is detachably coupled to the vertical rail with apin 182. In addition,vertical rail 110 is detachably coupled to structure S with column clamps 160.Upper end 146 ofhydraulic cylinder 142 is fixedly connected to apoint 151 ontransfer frame 150.Hydraulic cylinder 142 is pressurized to movesafety screen assembly 120 upwardly relative to structure S until the safety screen assembly is in a higher position relative to the structure (e.g.FIG. 12 ).Lower end 144 ofhydraulic cylinder 142 is then detached fromsecond point 113 onvertical rail 110, retracted, and reattached tofirst point 111 on the vertical rail (e.g.FIG. 13 ).Hydraulic cylinder 142 is pressurized again to movesafety screen assembly 120 upwardly until the safety screen assembly is in a higher position relative to structure S (e.g.FIG. 14 ). The process of detachinghydraulic cylinder 142 fromvertical rail 110, retracting the hydraulic cylinder, reattaching the hydraulic cylinder to a higher point on the vertical rail, and reactivating the hydraulic cylinder is repeated untilsafety screen assembly 120 is raised to the desired position adjacent the new work area.Safety screen assembly 120 is then secured in position by couplingtransfer frame 150 tovertical rail 110 using support pin 183 (e.g.FIGS. 15 ). Other transfer frames 150 alongsafety screen assembly 120 that are not in proximity to a vertical rail are detachably connected to an exterior member using aclamp 160. At this stage,platforms 126 can be lowered to provide a temporary scaffold in the new work area. - Although the present invention has been described in connection with specific embodiments, it should be understood that the invention as claimed should not be limited to the specific embodiments. The specific embodiments described herein are provided as examples. Various modifications, variations and combinations of the devices, components and methods described herein will be apparent to those of ordinary skill in the art, and are intended to be within the scope of this disclosure.
Claims (16)
1. A self-climbing safety screen system for providing a safety barrier around the perimeter of a high-rise structure under construction, the safety screen system comprising:
at least one vertical rail detachably connected to the structure;
a safety screen assembly detachably connected to the structure; and
an adjustment mechanism, the adjustment mechanism operable to translate the safety screen assembly relative to the structure when the safety screen assembly is detached from the structure, the adjustment mechanism also operable to translate the at least one vertical rail relative to the structure when the at least one vertical rail is detached from the structure.
2. The self-climbing safety screen system of claim 1 , wherein the adjustment mechanism is structurally integrated into the system.
3. The self-climbing safety screen system of claim 1 , wherein the adjustment mechanism comprises a hydraulic cylinder.
4. The self-climbing safety screen system of claim 1 , wherein the at least one vertical rail is detachably connected to the structure by a clamp that connects around an exterior member of the structure.
5. The self-climbing safety screen system of claim 1 , wherein the safety screen assembly is detachably connected to the structure by a detachable connection to the at least one vertical rail.
6. The self-climbing safety screen system of claim 1 , wherein the safety screen assembly comprises a plurality of vertical screen panels and a horizontal member, each vertical screen panel anchored to the horizontal member.
7. The self-climbing safety screen system of claim 6 , wherein the horizontal member is a truss that structurally supports the plurality of screen panels.
8. The self-climbing safety screen system of claim 1 , wherein a portion of the adjustment mechanism is detachably connected to the at least one vertical rail with a pin connection.
9. The self-climbing safety screen system of claim 1 , wherein the adjustment mechanism comprises a roller assembly attached to the safety screen assembly, the roller assembly in slidable engagement with the at least one vertical rail.
10. The self-climbing safety screen system of claim 1 , wherein the safety screen assembly comprises a plurality of transfer frames.
11. The self-climbing safety screen system of claim 10 , wherein at least one of the transfer frames is connected to the structure by a clamp that detachably connects around an exterior member of the structure.
12. The self-climbing safety screen system of claim 10 , wherein at least one of the transfer frames is detachably connected to the at least one vertical rail by a pin.
13. The self-climbing safety screen system of claim 1 , wherein the at least one vertical rail comprises a pair of vertical rails.
14. The self-climbing safety screen system of claim 1 , wherein the adjustment mechanism comprises an actuated or mechanized lifting device.
15. The self-climbing safety screen system of claim 1 , wherein the adjustment mechanism comprises a hoist.
16. A method for moving a self-climbing safety screen system up a high-rise structure under construction, the method comprising the steps of:
detachably coupling a vertical rail to the structure in a first position;
detachably coupling a safety screen assembly to the structure in a second position;
detachably coupling an adjustment mechanism to the vertical rail;
detaching the vertical rail from the structure;
actuating the adjustment mechanism to move the vertical rail upwardly relative to the structure until the vertical rail is in a third position;
detachably coupling the vertical rail to the structure in the third position;
detaching the safety screen assembly from the structure;
actuating the adjustment mechanism to move the safety screen assembly upwardly relative to the structure until the safety screen assembly is in a fourth position; and
detachably coupling the safety screen assembly to the structure in the fourth position.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13/804,735 US20130263549A1 (en) | 2012-04-04 | 2013-03-14 | Safety screen system for steel erection work |
| CA 2810883 CA2810883A1 (en) | 2012-04-04 | 2013-04-02 | Safety screen system for steel erection work |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261620105P | 2012-04-04 | 2012-04-04 | |
| US13/804,735 US20130263549A1 (en) | 2012-04-04 | 2013-03-14 | Safety screen system for steel erection work |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20130263549A1 true US20130263549A1 (en) | 2013-10-10 |
Family
ID=49291214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US13/804,735 Abandoned US20130263549A1 (en) | 2012-04-04 | 2013-03-14 | Safety screen system for steel erection work |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20130263549A1 (en) |
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| JP2017179766A (en) * | 2016-03-29 | 2017-10-05 | 五洋建設株式会社 | Temporary enclosure device for multi-layer building and method for dismantling multi-layer building |
| JP2017210796A (en) * | 2016-05-26 | 2017-11-30 | 大成建設株式会社 | Steel frame erection method of building |
| US20190169865A1 (en) * | 2016-05-19 | 2019-06-06 | Form 700 Pty Ltd | Perimeter safety screen assembly |
| CN114876239A (en) * | 2022-05-11 | 2022-08-09 | 北京市第三建筑工程有限公司 | Closed protection dismantling system for high-altitude cantilever structure and construction method thereof |
| CN116517321A (en) * | 2023-05-16 | 2023-08-01 | 四川省交通建设集团有限责任公司 | Double-column type self-walking anti-falling device for high pier |
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