[go: up one dir, main page]

US20130136991A1 - High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof - Google Patents

High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof Download PDF

Info

Publication number
US20130136991A1
US20130136991A1 US13/685,567 US201213685567A US2013136991A1 US 20130136991 A1 US20130136991 A1 US 20130136991A1 US 201213685567 A US201213685567 A US 201213685567A US 2013136991 A1 US2013136991 A1 US 2013136991A1
Authority
US
United States
Prior art keywords
nickel
nickel oxide
active film
hydroxide
hydroxide active
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US13/685,567
Inventor
Matthew Merrill
Michael Stadermann
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lawrence Livermore National Security LLC
Original Assignee
Lawrence Livermore National Security LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lawrence Livermore National Security LLC filed Critical Lawrence Livermore National Security LLC
Priority to US13/685,567 priority Critical patent/US20130136991A1/en
Assigned to U.S. DEPARTMENT OF ENERGY reassignment U.S. DEPARTMENT OF ENERGY CONFIRMATORY LICENSE (SEE DOCUMENT FOR DETAILS). Assignors: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
Publication of US20130136991A1 publication Critical patent/US20130136991A1/en
Assigned to LAWRENCE LIVERMORE NATIONAL SECURITY, LLC reassignment LAWRENCE LIVERMORE NATIONAL SECURITY, LLC ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: MERRILL, MATTHEW, STADERMANN, MICHAEL
Priority to US15/043,226 priority patent/US10547046B2/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/04Processes of manufacture in general
    • H01M4/0438Processes of manufacture in general by electrochemical processing
    • H01M4/045Electrochemical coating; Electrochemical impregnation
    • H01M4/0452Electrochemical coating; Electrochemical impregnation from solutions
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/24Alkaline accumulators
    • H01M10/30Nickel accumulators
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/362Composites
    • H01M4/366Composites as layered products
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/38Selection of substances as active materials, active masses, active liquids of elements or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/30Batteries in portable systems, e.g. mobile phone, laptop
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/24Electrodes for alkaline accumulators
    • H01M4/32Nickel oxide or hydroxide electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S977/00Nanotechnology
    • Y10S977/70Nanostructure
    • Y10S977/755Nanosheet or quantum barrier/well, i.e. layer structure having one dimension or thickness of 100 nm or less

Definitions

  • the present invention relates to high energy/power density materials, and more particularly to nickel oxide/hydroxide and nickel-cobalt oxide/hydroxide materials and related methods and/or uses.
  • batteries are used to power almost every portable electronic device, such as cell phones, laptop computers, camcorders, portable radios, cameras, etc. Consequently, the demand for compact, high-energy density batteries has been steadily increasing.
  • Nickel (III) oxide/hydroxide (NiOOH) is often used as the positive electrode, e.g. the cathode, in batteries and capacitors. When a battery is discharged, nickel (III) oxide-hydroxide is reduced to nickel (II) hydroxide. When the battery is overcharged, oxygen is produced at the nickel electrode and may recombine with any hydrogen present to form water.
  • the simplified, representative electrochemical reactions at a nickel oxide/hydroxide electrode are as follows:
  • a material includes a nickel oxide/hydroxide active film, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles, and wherein the nickel oxide/hydroxide active film has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • FIG. 1 shows plots of the charge/discharge curves for a nickel-cobalt oxide/hydroxide active film.
  • FIG. 2 shows plots of the capacitance with cycling for a nickel-cobalt oxide/hydroxide active film at 100% depth of discharge and 10% overcharge.
  • FIG. 3 shows plots of the charge efficiency (charge output/charge input) and charge deliverable (charge output delivered/maximum charge output deliverable with respect to the overcharge (charge input/maximum charge output) for a nickel-cobalt oxide/hydroxide active film.
  • FIG. 4 shows a flowchart of a method for forming a high energy/power density material including at least a nickel oxide/hydroxide active film according to one embodiment.
  • FIG. 5 shows plots of the charge stored in a nickel oxide/hydroxide active film formed from three solutions having various nickelous salts and electrolytes.
  • FIG. 6 shows plots of the dependence between charge storage performance and charge/discharge rates for a nickel oxide/hydroxide active film.
  • FIG. 7 shows plots of quantities of nickel deposited in a nickel oxide/hydroxide active film formed from a solution including 0.45 M Ni(NO 3 ) 2 and 0.3 M Ni(AC) 2 .
  • FIGS. 8A and 8B show schematics of cathodic and anodic electrodeposition of nickel oxide/hydroxide, respectively.
  • FIG. 9 shows a schematic of a battery according to one embodiment.
  • the following description discloses several preferred embodiments of high energy/power density nickel oxide/hydroxide and nickel-cobalt oxide/hydroxide materials and/or related systems and methods.
  • a material includes a nickel oxide/hydroxide active film, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles, and wherein the nickel oxide/hydroxide active film has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • Conventional nickel electrodes generally consist of a nickel oxide-hydroxide slurry or paste pressed into a sintered or nonsintered nickel foam current collector.
  • these conventional electrodes are often not compatible with modern current collectors, e.g. carbon-based and other types of current collectors, especially those possessing smaller and smaller pore sizes, as the active nickel material's particles are too large to be mechanically introduced into said pores.
  • conventional nickel electrodes generally exhibit poor charge retention and energy densities.
  • Embodiments of the present invention overcome the aforementioned drawbacks by providing high energy/power density materials with physical characteristics including surprisingly high and improved charge retentions, charge/discharge rates, charge efficiencies, thermal management and cycle lives.
  • the high energy/power density materials may constitute the charge storage material (e.g. the active material) for use in Ni cathodes of various battery formats, including, but not limited to, nickel-zinc, nickel-cadmium, nickel-metal hydride, nickel-H 2 , rechargeable batteries, etc. as well as various supercapacitors and pseudocapacitors.
  • a material e.g. a high energy/power density material, includes a nickel oxide/hydroxide active film.
  • the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles. Stated another way, the nickel oxide/hydroxide film has a physical characteristic of being rechargeable to greater than 80% of an initial charge storage capacity over greater than 500 charge/discharge cycles.
  • a charge/discharge cycle refers to a cycle wherein the battery is fully discharged, i.e. attains an about 100% depth of discharge, and is subsequently charged to attain an about 100% state of charge.
  • the nickel oxide/hydroxide film may have a charge/discharge rate of greater than about 100 C.
  • the rate of attaining a 100% state of charge (or discharge) over a one hour time span corresponds to a rate of 1 C.
  • a nickel oxide/hydroxide film having a charge/discharge rate of about 100 C may be able to attain a 100% state of charge/discharge in about 36 seconds.
  • the nickel oxide/hydroxide film may have a charge/discharge rate of greater than about 1000 C. Therefore, a nickel oxide/hydroxide film having a charge/discharge rate of about 1000 C may be able to attain a 100% state of charge/discharge in about 3.6 seconds.
  • the charge/discharge rate may be in a range between 100 C and 1000 C.
  • the nickel oxide/hydroxide active film may also have a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom. Additionally, it has been surprisingly found that, in various approaches, the nickel oxide/hydroxide active film may have a physical characteristic of storing electrons at equal to or greater than 1.25 electrons per nickel atom.
  • the nickel oxide/hydroxide active film may have a thickness of about 20 to about 200 nm. According to an additional approach, the nickel oxide/hydroxide film may have a thickness of about 40 nm to about 100 nm.
  • the nickel oxide/hydroxide active film may have a physical characteristic of formation from electrodeposition, preferably anodic electrodeposition.
  • the nickel oxide/hydroxide active film may have a deposition thickness that is substantially uniform, such that a deposition thickness, e.g. in a thickness range of about 50 nm to 100 nm, may vary less than about ⁇ 1 nm along substantially all codeposited portions thereof, e.g., along at least 85%, preferably at least 90%, of the codeposited portions.
  • the high energy/power density material may include a porous substrate upon which the nickel oxide/hydroxide active film is deposited, preferably directly, thereupon.
  • the porous substrate may have pore sizes of about 0.1 to 1 ⁇ m.
  • the pores sizes and distances between the pores in the porous substrate may also be uniform in more approaches.
  • the substrate may have other configurations, such as posts, ridges and channels, etc. Void spaces in such alternate embodiments may have similar dimensions as those set forth herein.
  • the substrate may include a porous carbon based structure.
  • the substrate may include highly oriented paralytic graphite.
  • the substrate may include nickel such as metallic nickel, alloys of nickel (e.g. nickel aluminum), etc.
  • the nickel oxide/hydroxide film may include cobalt, resulting in a nickel-cobalt oxide/hydroxide active film.
  • the nickel-cobalt oxide/hydroxide active film may comprise a cobalt (Co) to nickel (Ni) ratio in a range of about 2:1 to about 1:2.
  • the average oxidation state of Co and Ni in the nickel-cobalt oxide/hydroxide active film may be 2 + , 3 + or a combination thereof.
  • the nickel-cobalt oxide/hydroxide active film may have a thickness of about 20 to about 200 nm, about 40 nm to about 100 nm, etc.
  • the nickel-cobalt oxide/hydroxide active film may have a physical characteristic of formation from electrodeposition, preferably anodic electrodeposition.
  • the nickel-cobalt oxide/hydroxide active film may have a deposition thickness that is substantially uniform, meaning that the deposition thickness may vary less than about ⁇ 1 nm along substantially all codeposited portions thereof.
  • the nickel-cobalt oxide/hydroxide active film may have a physical characteristic of storing electrons at equal to or greater than 1.25 electrons per nickel atom.
  • the nickel-cobalt oxide/hydroxide film may have a charge/discharge rate of greater than about 10 C. According to yet another approach, the nickel-cobalt oxide/hydroxide film may have a charge/discharge rate of greater than about 100 C. According to a further approach, the charge/discharge rate of the nickel-cobalt oxide/hydroxide may be in the range of 100 C and 1000 C.
  • the nickel-cobalt oxide/hydroxide active film may be capable of a 100% depth of discharge at any discharge rate. Nonetheless, the material is able to be re-charged after reaching the 100% depth of discharge.
  • the capability of the nickel-cobalt oxide/hydroxide active film to undergo 100% depth of discharge was surprisingly discovered by the inventors and was neither expected nor predictable based on the current literature.
  • the nickel-cobalt oxide/hydroxide active film may be substantially stable.
  • stability is defined as the ability to discharge the same amount of charge through repeated charge/discharge cycles.
  • FIG. 1 depicts a plot 100 of the charge/discharge curves for the nickel-cobalt oxide/hydroxide active film according to another embodiment. As shown in FIG. 1 , the curve/discharge curves for nickel-cobalt oxide/hydroxide are substantially symmetric, which is indicative of the stability of an exemplary nickel-cobalt oxide/hydroxide active film.
  • overcharge corresponds to the percentage of the nominal (or actual) charge capacity of the film being defined as 100% state-of-charge. Charge input above the 100% state-of-charge level is defined as overcharge.
  • the nickel-cobalt oxide/hydroxide may have a physical characteristic of maintaining greater than about 90% charge over greater than about 800 cycles.
  • the nickel-cobalt oxide/hydroxide active film may have a physical characteristic of achieving about 97% charge efficiency (e.g. charge out/charge in) at 10 C.
  • FIG. 3 shows a plot 300 of the charge efficiency and charge deliverable (charge output delivered/maximum charge output deliverable) for the nickel-cobalt oxide/hydroxide active film according to one embodiment.
  • a method 400 for forming a high energy/power density material including at least a nickel oxide/hydroxide active film is shown according to yet another embodiment.
  • the present method 400 may be implemented in conjunction with features from any other embodiment listed herein, such as those described with reference to the other FIGS.
  • the present method 400 and others presented herein may be used in various applications and/or in permutations, which may or may not be specifically described in the illustrative embodiments listed herein.
  • more or less operations than those shown in FIG. 4 may be included in method 400 , according to various embodiments.
  • the method 400 includes forming the nickel oxide/hydroxide active film onto a substrate from a solution including a nickelous salt and an electrolyte. See step 402 .
  • the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles.
  • the nickel oxide/hydroxide active film also has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • the nickelous salt may be selected from the group consisting of: nickel acetate (NiAc), Ni(NO 3 ) 2 , NiSO 4 , and NiCl 2 .
  • the nickelous salts may have a concentration in the solution of greater than zero to about 1.2 M in some approaches.
  • the electrolyte may be at least one of NaNO 3 , lithium acetate (LiAc), potassium acetate (KAc), sodium acetate (NaAc), potassium fluoride (KF), sodium fluoride (NaF), Na 2 SO 4 , and LiOH.
  • the electrolyte may have a concentration in solution of about 0.1 M to about 1.2 M.
  • the solution including a nickelous salt and an electrolyte may include 0.45 M NiCl 2 and 0.6 M NaAc. As shown in FIG. 5 , such a solution including 0.45 M NiCl 2 and 0.6 M NaAc may yield the most active nickel oxide/hydroxide active film.
  • the activity of the nickel oxide/hydroxide film refers to charge storage performance (e.g. the film's ability to store charge, the film's capacitance, etc.).
  • the activity of a nickel oxide/hydroxide film may be affected by the film's charge/discharge rates.
  • FIG. 6 illustrates the dependence between charge storage performance and charge/discharge rates for a nickel oxide/hydroxide active film formed from a solution including 0.45 M NiCl 2 and 0.6 M NaAc, according to one approach.
  • a preferred charge and discharge rate of the nickel oxide/hydroxide active film with respect to charge storage performance may about 480 C and about 120 C, respectively.
  • a rate of 980 C also showed excellent performance, inferring a preferred charge/discharge rate for this and other embodiments in a range of between about 120 C and about 880 C.
  • a nickel oxide/hydroxide active film formed from a solution including about 0.45 M NiCl 2 and about 0.6 M LiAc may also exhibit large charge storage.
  • the inclusion of up to 2 M KF (potassium fluoride) in the solution may increase the charge stored by up to 50%.
  • the electrolyte may include an acetate ion (Ac).
  • the acetate ion electrolyte may be used for raising and buffering an OH— concentration to a pH range of between about 7 to about 9, which may represent an upper solubility limit for large concentrations of Ni 2+ ions (e.g. greater than 0.1 M).
  • the quantity of nickel deposited in the nickel oxide/hydroxide active film may be determined by dissolving the nickel oxide/hydroxide active film in nitric acid and then determining the Ni content with inductively coupled plasma mass spectrometry (ICP-MS).
  • ICP-MS inductively coupled plasma mass spectrometry
  • the mass of the nickel deposited in the nickel oxide/hydroxide active film is approximately independent of whether current (galvanostatic) or voltage (potentiostatic) control methods are used to deposit the nickel oxide/hydroxide active film.
  • the mass of the deposited nickel as expected based on a capacitance metric is plotted in FIG. 7 using the assumption that one electron is stored per nickel atom.
  • the mass of the deposited nickel as expected from a simplified deposition mechanism e.g. Ni 2+ (aq) +3 OH ⁇ (aq) ⁇ Ni(OH) 3(s) +e ⁇ , is also plotted in FIG. 7 using the assumption that one nickel atom is deposited for every electron passed during the deposition process.
  • a simplified deposition mechanism e.g. Ni 2+ (aq) +3 OH ⁇ (aq) ⁇ Ni(OH) 3(s) +e ⁇
  • the quantity of nickel deposited in the oxide/hydroxide active film increases linearly with deposition duration so as to facilitate control over a thickness of the nickel oxide/oxide active film.
  • the thickness of the nickel oxide/hydroxide active film may be in a range of about 20 to about 200 nm.
  • the method 400 for forming the high energy/power density material may further comprise depositing the nickel oxide/hydroxide active film on a substrate via electrodeposition.
  • Electrodeposition processes may include cathodic deposition (as shown in FIG. 8A ), anodic deposition (as shown in FIG. 8B ), etc.
  • the method for forming the high energy/power density material may comprise depositing the nickel oxide/hydroxide active film on a substrate via anodic electrodeposition.
  • anodic deposition may include contacting a substrate with an aqueous solution including a nickelous salt (and therefore nickelous Ni 2+ ions) and at least one electrolyte, followed by application of a current/voltage to the substrate in order to deposit the nickel as a nickel oxide/hydroxide active film coating the substrate.
  • the anodic deposition may result in a substantially even distribution of a nickel oxide/hydroxide active film over the substrate or other complex surfaces due, at least in part, to kinetically governed surface-dependent reactions.
  • the anodic deposition may produce a nickel oxide/hydroxide film with controllable and uniform thickness (e.g. the thickness may vary less than about ⁇ 1 nm along all codeposited portions thereof) in some approaches.
  • the stability of a nickel oxide/hydroxide active film formed, e.g. via anodic electrodeposition may be affected by the film's charge and discharge rates.
  • the stability of the nickel oxide/hydroxide film may be defined as the ability to discharge nearly the same amount of charge through repeated charge/discharge cycles.
  • a benchmark for the stability of the nickel oxide/hydroxide active film may comprise maintaining, retaining, etc. greater than about 80% of its charge storage capacity when the nickel oxide/hydroxide active film is charged at preferred C rates, e.g. 480 C, and overcharged by about 30% (e.g. where the amount of charge applied to the nickel oxide/hydroxide active film is about 130% of the storable charge in the material).
  • the method for forming the high energy/power density material comprising a nickel oxide/hydroxide active film may further include modifying the pH of the solution including the nickelous salt and an electrolyte.
  • modifying the pH of this solution may affect the deposition efficiency of the nickel oxide/hydroxide active film on the substrate as well as the charge storage of the nickel oxide/hydroxide active film. Consequently, in some approaches, the nickel oxide/hydroxide active film may be charged/discharged in solutions with a pH range of about 1 to about 6 M KOH. In preferred approaches, the nickel oxide/hydroxide active film may be charged/discharge in about 3 M or about 6 M KOH.
  • the method for forming a high energy/power density material may include forming a nickel-cobalt oxide/hydroxide active film onto a substrate from a solution including a nickelous salt and a cobalt electrolyte.
  • the nickel-cobalt oxide/hydroxide active film may be deposited on a substrate via electrodeposition, preferably anodic electrodeposition.
  • the inclusion of cobalt (Co) in battery materials is thought to persist in the inactive yet conductive 3 + state.
  • the inclusion of 1 Co 2+ :100 Ni 2+ in the solution may result in nickel oxide/hydroxide active film having a cobalt to nickel ratio of about 2:1 in some approaches.
  • the nickel-cobalt oxide hydroxide active film formed from a solution containing a nickelous salt and a cobalt electrolyte may have a cobalt to nickel ratio in a range from about 1:2 to about 2:1.
  • the cobalt oxide/hydroxide may deposit faster than nickel at lower deposition potentials.
  • the nickel-cobalt oxide/hydroxide active film may store greater than about 0.5 electron per metal atom.
  • the solution including a nickelous salt and a cobalt electrolyte may contain also contain a second electrolyte in addition to the cobalt electrolyte, such as LiAc, NaAc, KAc, NaNO 3 , NaF, KF and Na 2 SO 4 .
  • a second electrolyte in addition to the cobalt electrolyte, such as LiAc, NaAc, KAc, NaNO 3 , NaF, KF and Na 2 SO 4 .
  • a battery 900 is shown according to one embodiment.
  • the battery 900 may be implemented in conjunction with features from any other embodiment listed herein, such as those described with reference to the other FIGS.
  • said battery 900 may be used in various applications and/or in permutations, which may or may not be specifically described in the illustrative embodiments listed herein.
  • a battery 900 may include a cathode 902 , an anode 904 , an electrolyte permeable separator 906 between the anode and the cathode, and an electrolyte solution 908 contacting both the anode 904 and the cathode 902 .
  • the battery may include a housing 910 .
  • the anode 904 may include an anode active material comprising zinc or zinc alloy particles.
  • the electrolyte solution 908 may include an aqueous solution of potassium hydroxide, sodium hydroxide, lithium hydroxide, etc.
  • the battery 900 may include a cathode 902 comprising: a substrate having the nickel oxide/hydroxide active film deposited thereon, where the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles and also has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Composite Materials (AREA)
  • Inorganic Chemistry (AREA)
  • Battery Electrode And Active Subsutance (AREA)
  • Secondary Cells (AREA)

Abstract

According to one embodiment, a material includes a nickel oxide/hydroxide active film, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles, and wherein the nickel oxide/hydroxide active film has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.

Description

    RELATED APPLICATIONS
  • This application claims priority to U.S. Provisional Application No. 61/565,444, filed Nov. 30, 2011, the contents of which are herein incorporated by reference.
  • The United States Government has rights in this invention pursuant to Contract No. DE-AC52-07NA27344 between the United States Department of Energy and Lawrence Livermore National Security, LLC for the operation of Lawrence Livermore National Laboratory.
  • FIELD OF THE INVENTION
  • The present invention relates to high energy/power density materials, and more particularly to nickel oxide/hydroxide and nickel-cobalt oxide/hydroxide materials and related methods and/or uses.
  • BACKGROUND
  • Rapid technological developments in the electronics and computer industry have created a large consumer market for a variety of batteries. For example, batteries are used to power almost every portable electronic device, such as cell phones, laptop computers, camcorders, portable radios, cameras, etc. Consequently, the demand for compact, high-energy density batteries has been steadily increasing.
  • Nickel (III) oxide/hydroxide (NiOOH) is often used as the positive electrode, e.g. the cathode, in batteries and capacitors. When a battery is discharged, nickel (III) oxide-hydroxide is reduced to nickel (II) hydroxide. When the battery is overcharged, oxygen is produced at the nickel electrode and may recombine with any hydrogen present to form water. The simplified, representative electrochemical reactions at a nickel oxide/hydroxide electrode are as follows:

  • Discharge:2NiOOH+2H2O+2e→2Ni(OH)2+2OH

  • Charge:2Ni(OH)2+2OH—→2NiOOH+2H2O+2e

  • Overcharge:2OH—→½O2+H2O+2e
  • However, conventional nickel oxide-hydroxide electrodes generally exhibit a serious deficiency with regard to charge retention.
  • SUMMARY
  • According to one embodiment, a material includes a nickel oxide/hydroxide active film, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles, and wherein the nickel oxide/hydroxide active film has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • Other aspects and embodiments of the present invention will become apparent from the following detailed description, which, when taken in conjunction with the drawings, illustrate by way of example the principles of the invention.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • For a fuller understanding of the nature and advantages of the present invention, reference should be made to the following detailed description read in conjunction with the accompanying drawings.
  • FIG. 1 shows plots of the charge/discharge curves for a nickel-cobalt oxide/hydroxide active film.
  • FIG. 2 shows plots of the capacitance with cycling for a nickel-cobalt oxide/hydroxide active film at 100% depth of discharge and 10% overcharge.
  • FIG. 3 shows plots of the charge efficiency (charge output/charge input) and charge deliverable (charge output delivered/maximum charge output deliverable with respect to the overcharge (charge input/maximum charge output) for a nickel-cobalt oxide/hydroxide active film.
  • FIG. 4 shows a flowchart of a method for forming a high energy/power density material including at least a nickel oxide/hydroxide active film according to one embodiment.
  • FIG. 5 shows plots of the charge stored in a nickel oxide/hydroxide active film formed from three solutions having various nickelous salts and electrolytes.
  • FIG. 6 shows plots of the dependence between charge storage performance and charge/discharge rates for a nickel oxide/hydroxide active film.
  • FIG. 7 shows plots of quantities of nickel deposited in a nickel oxide/hydroxide active film formed from a solution including 0.45 M Ni(NO3)2 and 0.3 M Ni(AC)2.
  • FIGS. 8A and 8B show schematics of cathodic and anodic electrodeposition of nickel oxide/hydroxide, respectively.
  • FIG. 9 shows a schematic of a battery according to one embodiment.
  • DETAILED DESCRIPTION
  • The following description is made for the purpose of illustrating the general principles of the present invention and is not meant to limit the inventive concepts claimed herein. Further, particular features described herein can be used in combination with other described features in each of the various possible combinations and permutations.
  • Unless otherwise specifically defined herein, all terms are to be given their broadest possible interpretation including meanings implied from the specification as well as meanings understood by those skilled in the art and/or as defined in dictionaries, treatises, etc.
  • It must also be noted that, as used in the specification and the appended claims, the singular forms “a,” “an” and “the” include plural referents unless otherwise specified.
  • The following description discloses several preferred embodiments of high energy/power density nickel oxide/hydroxide and nickel-cobalt oxide/hydroxide materials and/or related systems and methods.
  • According to one general embodiment, a material includes a nickel oxide/hydroxide active film, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles, and wherein the nickel oxide/hydroxide active film has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • Conventional nickel electrodes generally consist of a nickel oxide-hydroxide slurry or paste pressed into a sintered or nonsintered nickel foam current collector. However these conventional electrodes are often not compatible with modern current collectors, e.g. carbon-based and other types of current collectors, especially those possessing smaller and smaller pore sizes, as the active nickel material's particles are too large to be mechanically introduced into said pores. Furthermore, conventional nickel electrodes generally exhibit poor charge retention and energy densities.
  • Embodiments of the present invention overcome the aforementioned drawbacks by providing high energy/power density materials with physical characteristics including surprisingly high and improved charge retentions, charge/discharge rates, charge efficiencies, thermal management and cycle lives. The high energy/power density materials may constitute the charge storage material (e.g. the active material) for use in Ni cathodes of various battery formats, including, but not limited to, nickel-zinc, nickel-cadmium, nickel-metal hydride, nickel-H2, rechargeable batteries, etc. as well as various supercapacitors and pseudocapacitors.
  • According to one embodiment, a material, e.g. a high energy/power density material, includes a nickel oxide/hydroxide active film. The nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles. Stated another way, the nickel oxide/hydroxide film has a physical characteristic of being rechargeable to greater than 80% of an initial charge storage capacity over greater than 500 charge/discharge cycles. As used herein, a charge/discharge cycle refers to a cycle wherein the battery is fully discharged, i.e. attains an about 100% depth of discharge, and is subsequently charged to attain an about 100% state of charge.
  • In one approach, the nickel oxide/hydroxide film may have a charge/discharge rate of greater than about 100 C. The rate of attaining a 100% state of charge (or discharge) over a one hour time span corresponds to a rate of 1 C. Accordingly, a nickel oxide/hydroxide film having a charge/discharge rate of about 100 C may be able to attain a 100% state of charge/discharge in about 36 seconds. In another approach, the nickel oxide/hydroxide film may have a charge/discharge rate of greater than about 1000 C. Therefore, a nickel oxide/hydroxide film having a charge/discharge rate of about 1000 C may be able to attain a 100% state of charge/discharge in about 3.6 seconds. In other approaches, the charge/discharge rate may be in a range between 100 C and 1000 C.
  • In various embodiments, the nickel oxide/hydroxide active film may also have a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom. Additionally, it has been surprisingly found that, in various approaches, the nickel oxide/hydroxide active film may have a physical characteristic of storing electrons at equal to or greater than 1.25 electrons per nickel atom.
  • In yet another approach, the nickel oxide/hydroxide active film may have a thickness of about 20 to about 200 nm. According to an additional approach, the nickel oxide/hydroxide film may have a thickness of about 40 nm to about 100 nm.
  • In a further approach, the nickel oxide/hydroxide active film may have a physical characteristic of formation from electrodeposition, preferably anodic electrodeposition. For example, the nickel oxide/hydroxide active film may have a deposition thickness that is substantially uniform, such that a deposition thickness, e.g. in a thickness range of about 50 nm to 100 nm, may vary less than about ±1 nm along substantially all codeposited portions thereof, e.g., along at least 85%, preferably at least 90%, of the codeposited portions.
  • In additional approaches, the high energy/power density material may include a porous substrate upon which the nickel oxide/hydroxide active film is deposited, preferably directly, thereupon. In some approaches the porous substrate may have pore sizes of about 0.1 to 1 μm. The pores sizes and distances between the pores in the porous substrate may also be uniform in more approaches. In alternate embodiments, the substrate may have other configurations, such as posts, ridges and channels, etc. Void spaces in such alternate embodiments may have similar dimensions as those set forth herein.
  • Moreover, in more approaches the substrate may include a porous carbon based structure. For example, in one approach, the substrate may include highly oriented paralytic graphite. In yet another approach, the substrate may include nickel such as metallic nickel, alloys of nickel (e.g. nickel aluminum), etc.
  • According to one embodiment, the nickel oxide/hydroxide film may include cobalt, resulting in a nickel-cobalt oxide/hydroxide active film. In one approach, the nickel-cobalt oxide/hydroxide active film may comprise a cobalt (Co) to nickel (Ni) ratio in a range of about 2:1 to about 1:2. In some approaches, the average oxidation state of Co and Ni in the nickel-cobalt oxide/hydroxide active film may be 2+, 3+ or a combination thereof.
  • In another approach, the nickel-cobalt oxide/hydroxide active film may have a thickness of about 20 to about 200 nm, about 40 nm to about 100 nm, etc.
  • In yet another approach, the nickel-cobalt oxide/hydroxide active film may have a physical characteristic of formation from electrodeposition, preferably anodic electrodeposition. For example, in some approaches, the nickel-cobalt oxide/hydroxide active film may have a deposition thickness that is substantially uniform, meaning that the deposition thickness may vary less than about ±1 nm along substantially all codeposited portions thereof.
  • In some approaches, the nickel-cobalt oxide/hydroxide active film may have a physical characteristic of storing electrons at equal to or greater than 1.25 electrons per nickel atom.
  • According to another approach, the nickel-cobalt oxide/hydroxide film may have a charge/discharge rate of greater than about 10 C. According to yet another approach, the nickel-cobalt oxide/hydroxide film may have a charge/discharge rate of greater than about 100 C. According to a further approach, the charge/discharge rate of the nickel-cobalt oxide/hydroxide may be in the range of 100 C and 1000 C.
  • In additional approaches, the nickel-cobalt oxide/hydroxide active film may be capable of a 100% depth of discharge at any discharge rate. Nonetheless, the material is able to be re-charged after reaching the 100% depth of discharge. The capability of the nickel-cobalt oxide/hydroxide active film to undergo 100% depth of discharge was surprisingly discovered by the inventors and was neither expected nor predictable based on the current literature.
  • In yet further approaches, it has been surprising and unexpectedly found that the nickel-cobalt oxide/hydroxide active film may be substantially stable. As used herein, stability is defined as the ability to discharge the same amount of charge through repeated charge/discharge cycles. For example, FIG. 1 depicts a plot 100 of the charge/discharge curves for the nickel-cobalt oxide/hydroxide active film according to another embodiment. As shown in FIG. 1, the curve/discharge curves for nickel-cobalt oxide/hydroxide are substantially symmetric, which is indicative of the stability of an exemplary nickel-cobalt oxide/hydroxide active film.
  • With reference now to FIG. 2, a plot 200 depicting a capacitance (e.g. the ability to store an electrical charge) of a nickel-cobalt oxide/hydroxide active film that remains constant or increases over greater than about 500 cycles at charge/discharge rates of 10 C, an about 100% depth of discharge (at least 95% discharge), and an about 10% overcharge according to one illustrative embodiment. As used herein, overcharge corresponds to the percentage of the nominal (or actual) charge capacity of the film being defined as 100% state-of-charge. Charge input above the 100% state-of-charge level is defined as overcharge.
  • According to an exemplary approach, the nickel-cobalt oxide/hydroxide may have a physical characteristic of maintaining greater than about 90% charge over greater than about 800 cycles.
  • In other illustrative approaches, the nickel-cobalt oxide/hydroxide active film may have a physical characteristic of achieving about 97% charge efficiency (e.g. charge out/charge in) at 10 C. For instance, FIG. 3 shows a plot 300 of the charge efficiency and charge deliverable (charge output delivered/maximum charge output deliverable) for the nickel-cobalt oxide/hydroxide active film according to one embodiment.
  • Referring now to FIG. 4, a method 400 for forming a high energy/power density material including at least a nickel oxide/hydroxide active film, is shown according to yet another embodiment. As an option, the present method 400 may be implemented in conjunction with features from any other embodiment listed herein, such as those described with reference to the other FIGS. Of course, however, such method 400 and others presented herein may be used in various applications and/or in permutations, which may or may not be specifically described in the illustrative embodiments listed herein. Moreover, more or less operations than those shown in FIG. 4 may be included in method 400, according to various embodiments.
  • As show in FIG. 4, the method 400 includes forming the nickel oxide/hydroxide active film onto a substrate from a solution including a nickelous salt and an electrolyte. See step 402. The nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles. In addition, the nickel oxide/hydroxide active film also has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • According to one approach, the nickelous salt may be selected from the group consisting of: nickel acetate (NiAc), Ni(NO3)2, NiSO4, and NiCl2. The nickelous salts may have a concentration in the solution of greater than zero to about 1.2 M in some approaches.
  • According to another approach, the electrolyte may be at least one of NaNO3, lithium acetate (LiAc), potassium acetate (KAc), sodium acetate (NaAc), potassium fluoride (KF), sodium fluoride (NaF), Na2SO4, and LiOH. In some approaches, the electrolyte may have a concentration in solution of about 0.1 M to about 1.2 M.
  • Referring now to FIG. 5, a plot 500 of the charge stored in a nickel oxide/hydroxide active film formed from three different solutions including a nickelous salts and an electrolyte is shown according to various illustrative embodiments. In a preferred embodiment, the solution including a nickelous salt and an electrolyte may include 0.45 M NiCl2 and 0.6 M NaAc. As shown in FIG. 5, such a solution including 0.45 M NiCl2 and 0.6 M NaAc may yield the most active nickel oxide/hydroxide active film. As used herein, the activity of the nickel oxide/hydroxide film refers to charge storage performance (e.g. the film's ability to store charge, the film's capacitance, etc.).
  • In numerous embodiments, the activity of a nickel oxide/hydroxide film may be affected by the film's charge/discharge rates. For example, FIG. 6 illustrates the dependence between charge storage performance and charge/discharge rates for a nickel oxide/hydroxide active film formed from a solution including 0.45 M NiCl2 and 0.6 M NaAc, according to one approach. As shown in FIG. 6, a preferred charge and discharge rate of the nickel oxide/hydroxide active film with respect to charge storage performance may about 480 C and about 120 C, respectively. A rate of 980 C also showed excellent performance, inferring a preferred charge/discharge rate for this and other embodiments in a range of between about 120 C and about 880 C.
  • Additionally, in some approaches, a nickel oxide/hydroxide active film formed from a solution including about 0.45 M NiCl2 and about 0.6 M LiAc may also exhibit large charge storage. Furthermore, in other approaches, the inclusion of up to 2 M KF (potassium fluoride) in the solution may increase the charge stored by up to 50%.
  • In a preferred embodiment, the electrolyte may include an acetate ion (Ac). In some approaches, the acetate ion electrolyte may be used for raising and buffering an OH— concentration to a pH range of between about 7 to about 9, which may represent an upper solubility limit for large concentrations of Ni2+ ions (e.g. greater than 0.1 M).
  • Referring now to the chart 700 of FIG. 7, a quantity of nickel deposited in a nickel oxide/hydroxide active film formed from a solution including 0.45 M Ni(NO3)2 (a nickelous salt) and 0.3 M Ni(AC)2 (an electrolyte) is shown according to another illustrative embodiment. In some approaches, the quantity of nickel deposited in the nickel oxide/hydroxide active film may be determined by dissolving the nickel oxide/hydroxide active film in nitric acid and then determining the Ni content with inductively coupled plasma mass spectrometry (ICP-MS).
  • As shown in FIG. 7, the mass of the nickel deposited in the nickel oxide/hydroxide active film is approximately independent of whether current (galvanostatic) or voltage (potentiostatic) control methods are used to deposit the nickel oxide/hydroxide active film. In addition, the mass of the deposited nickel as expected based on a capacitance metric is plotted in FIG. 7 using the assumption that one electron is stored per nickel atom. Further, the mass of the deposited nickel as expected from a simplified deposition mechanism, e.g. Ni2+ (aq)+3 OH (aq)→Ni(OH)3(s)+e, is also plotted in FIG. 7 using the assumption that one nickel atom is deposited for every electron passed during the deposition process. Not wishing to be bound by any particular theory, it is presently believed that the majority of the nickel initially deposited may have formed in the Ni2+ state because there may be more Ni than could have been deposited according to the above described deposition mechanism.
  • Preferably, the quantity of nickel deposited in the oxide/hydroxide active film increases linearly with deposition duration so as to facilitate control over a thickness of the nickel oxide/oxide active film. In some approaches, the thickness of the nickel oxide/hydroxide active film may be in a range of about 20 to about 200 nm.
  • Additionally, the method 400 for forming the high energy/power density material may further comprise depositing the nickel oxide/hydroxide active film on a substrate via electrodeposition. Electrodeposition processes may include cathodic deposition (as shown in FIG. 8A), anodic deposition (as shown in FIG. 8B), etc.
  • In preferred embodiments, the method for forming the high energy/power density material may comprise depositing the nickel oxide/hydroxide active film on a substrate via anodic electrodeposition. In various approaches, anodic deposition may include contacting a substrate with an aqueous solution including a nickelous salt (and therefore nickelous Ni2+ ions) and at least one electrolyte, followed by application of a current/voltage to the substrate in order to deposit the nickel as a nickel oxide/hydroxide active film coating the substrate. Preferably, the anodic deposition may result in a substantially even distribution of a nickel oxide/hydroxide active film over the substrate or other complex surfaces due, at least in part, to kinetically governed surface-dependent reactions. For example, the anodic deposition may produce a nickel oxide/hydroxide film with controllable and uniform thickness (e.g. the thickness may vary less than about ±1 nm along all codeposited portions thereof) in some approaches.
  • In various approaches, the stability of a nickel oxide/hydroxide active film formed, e.g. via anodic electrodeposition, may be affected by the film's charge and discharge rates. As noted above, the stability of the nickel oxide/hydroxide film may be defined as the ability to discharge nearly the same amount of charge through repeated charge/discharge cycles. In some approaches, a benchmark for the stability of the nickel oxide/hydroxide active film may comprise maintaining, retaining, etc. greater than about 80% of its charge storage capacity when the nickel oxide/hydroxide active film is charged at preferred C rates, e.g. 480 C, and overcharged by about 30% (e.g. where the amount of charge applied to the nickel oxide/hydroxide active film is about 130% of the storable charge in the material).
  • In further approaches, the method for forming the high energy/power density material comprising a nickel oxide/hydroxide active film may further include modifying the pH of the solution including the nickelous salt and an electrolyte. In some instances, modifying the pH of this solution may affect the deposition efficiency of the nickel oxide/hydroxide active film on the substrate as well as the charge storage of the nickel oxide/hydroxide active film. Consequently, in some approaches, the nickel oxide/hydroxide active film may be charged/discharged in solutions with a pH range of about 1 to about 6 M KOH. In preferred approaches, the nickel oxide/hydroxide active film may be charged/discharge in about 3 M or about 6 M KOH.
  • Further, in yet another embodiment, the method for forming a high energy/power density material may include forming a nickel-cobalt oxide/hydroxide active film onto a substrate from a solution including a nickelous salt and a cobalt electrolyte.
  • In one approach, the nickel-cobalt oxide/hydroxide active film may be deposited on a substrate via electrodeposition, preferably anodic electrodeposition.
  • In conventional use, the inclusion of cobalt (Co) in battery materials is thought to persist in the inactive yet conductive 3+ state. However, the inclusion of 1 Co2+:100 Ni2+ in the solution, e.g. the anodic electrodeposition solution, may result in nickel oxide/hydroxide active film having a cobalt to nickel ratio of about 2:1 in some approaches. In other approaches, the nickel-cobalt oxide hydroxide active film formed from a solution containing a nickelous salt and a cobalt electrolyte may have a cobalt to nickel ratio in a range from about 1:2 to about 2:1.
  • In another approach, the cobalt oxide/hydroxide may deposit faster than nickel at lower deposition potentials.
  • In yet another approach, the nickel-cobalt oxide/hydroxide active film may store greater than about 0.5 electron per metal atom.
  • In further approaches, the solution including a nickelous salt and a cobalt electrolyte may contain also contain a second electrolyte in addition to the cobalt electrolyte, such as LiAc, NaAc, KAc, NaNO3, NaF, KF and Na2SO4.
  • Referring now to FIG. 9, a battery 900 is shown according to one embodiment. As an option, the battery 900 may be implemented in conjunction with features from any other embodiment listed herein, such as those described with reference to the other FIGS. Of course, however, said battery 900 may be used in various applications and/or in permutations, which may or may not be specifically described in the illustrative embodiments listed herein.
  • As shown in FIG. 9, a battery 900 may include a cathode 902, an anode 904, an electrolyte permeable separator 906 between the anode and the cathode, and an electrolyte solution 908 contacting both the anode 904 and the cathode 902. In addition, the battery may include a housing 910.
  • In some approaches, the anode 904 may include an anode active material comprising zinc or zinc alloy particles. In other approaches, the electrolyte solution 908 may include an aqueous solution of potassium hydroxide, sodium hydroxide, lithium hydroxide, etc.
  • In one embodiment, the battery 900 may include a cathode 902 comprising: a substrate having the nickel oxide/hydroxide active film deposited thereon, where the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles and also has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
  • While various embodiments have been described above, it should be understood that they have been presented by way of example only, and not limitation. For example, any one embodiment may be implemented in conjunction with features from any other embodiment listed herein, such as those described with reference to the other FIGS. Further, the embodiments may be used in various applications, devices, systems, methods, etc. and/or in various permutations, which may or may not be specifically described in the illustrative embodiments listed herein. Thus, the breadth and scope of the embodiments should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents.

Claims (20)

What is claimed is:
1. A material, comprising:
a nickel oxide/hydroxide active film, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 80% charge over greater than 500 charge/discharge cycles, and wherein the nickel oxide/hydroxide active film has a physical characteristic of storing electrons at greater than about 0.5 electron per nickel atom.
2. The material of claim 1, wherein the nickel oxide/hydroxide active film has a thickness of about 20 to about 200 nm.
3. The material of claim 1, wherein the nickel oxide/hydroxide active film has a deposition thickness that varies less than about ±1 nm along all codeposited portions thereof, wherein the thickness of the nickel oxide/hydroxide active film is in a range of about 50 to about 100 nm.
4. The material of claim 1, wherein the nickel oxide/hydroxide film has a charge rate of greater than about 100 C per hour.
5. The material of claim 1, wherein the nickel oxide/hydroxide film includes cobalt.
6. The material of claim 5, wherein the nickel oxide/hydroxide active film has a physical characteristic of maintaining greater than about 90% charge over greater than about 800 cycles.
7. The material of claim 5, wherein the nickel oxide/hydroxide active film comprises a cobalt (Co) to nickel (Ni) ratio of about 2:1 to about 1:2.
8. The material of claim 5, wherein the nickel oxide/hydroxide active film is capable of a 100% depth of discharge at varying discharge rates.
9. The material of claim 1, further comprising a substrate upon which the nickel oxide/hydroxide active film is deposited, wherein the substrate is porous.
10. The material of claim 1, further comprising a substrate upon which the nickel oxide/hydroxide active film is deposited, wherein the substrate includes highly oriented paralytic graphite.
11. The material of claim 1, further comprising a substrate upon which the nickel oxide/hydroxide active film is deposited, wherein the substrate includes nickel.
12. A method for forming the material of claim 1, the method comprising: forming the nickel oxide/hydroxide active film onto a substrate from a solution including a nickelous salt and an electrolyte.
13. The method of claim 12, wherein the nickelous salt is selected from a group consisting of: nickel acetate (NiAc), Ni(NO3)2, NiSO4, and NiCl2.
14. The method of claim 12, wherein the electrolyte is at least one of potassium acetate (KAc) and sodium acetate (NaAc).
15. The method of claim 12, wherein the electrolyte is at least one of potassium fluoride (KF) and sodium fluoride (NaF).
16. The method of claim 12, wherein the electrolyte is selected from a group consisting of: LiAc, NaAc, KAc, NaNO3, NaF, KF and Na2SO4.
17. The method of claim 12, further comprising depositing the nickel oxide/hydroxide active film on a substrate via anodic electrodeposition.
18. The method of claim 12, wherein the solution has a pH less than about 6.
19. A battery, comprising:
a cathode, comprising: a substrate having the nickel oxide/hydroxide active film of claim 1 deposited thereon.
20. The battery of claim 19, further comprising an anode and an electrolyte solution.
US13/685,567 2011-11-30 2012-11-26 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof Abandoned US20130136991A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
US13/685,567 US20130136991A1 (en) 2011-11-30 2012-11-26 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof
US15/043,226 US10547046B2 (en) 2011-11-30 2016-02-12 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201161565444P 2011-11-30 2011-11-30
US13/685,567 US20130136991A1 (en) 2011-11-30 2012-11-26 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US15/043,226 Division US10547046B2 (en) 2011-11-30 2016-02-12 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Publications (1)

Publication Number Publication Date
US20130136991A1 true US20130136991A1 (en) 2013-05-30

Family

ID=48467163

Family Applications (2)

Application Number Title Priority Date Filing Date
US13/685,567 Abandoned US20130136991A1 (en) 2011-11-30 2012-11-26 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof
US15/043,226 Active 2032-12-04 US10547046B2 (en) 2011-11-30 2016-02-12 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Family Applications After (1)

Application Number Title Priority Date Filing Date
US15/043,226 Active 2032-12-04 US10547046B2 (en) 2011-11-30 2016-02-12 High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Country Status (1)

Country Link
US (2) US20130136991A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10547046B2 (en) 2011-11-30 2020-01-28 Lawrence Livermore National Security, Llc High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114582636B (en) * 2022-04-12 2023-12-12 桂林电子科技大学 Sea urchin-shaped microsphere cobalt-nickel-based electrode material and preparation method and application thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4603094A (en) * 1983-07-05 1986-07-29 Japan Storage Battery Company Limited Alkaline storage battery
US5783334A (en) * 1996-04-01 1998-07-21 Japan Storage Battery Co., Ltd. Method for producing lithium nickelate positive electrode and lithium battery using the same
US20090272949A1 (en) * 2008-03-20 2009-11-05 The Blue Sky Group Method for Producing Metal Oxide Nanoparticles Encapsulated with Conducting Polymers
US20100068623A1 (en) * 2007-04-09 2010-03-18 Braun Paul V Porous battery electrode for a rechargeable battery and method of making the electrode

Family Cites Families (48)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3873368A (en) 1973-06-29 1975-03-25 Us Air Force Production of cadmium electrodes
JPS5673866A (en) 1979-11-19 1981-06-18 Matsushita Electric Ind Co Ltd Alkaline battery
JPS56126266A (en) 1980-03-07 1981-10-03 Fuji Elelctrochem Co Ltd Sealed-type alkaline battery
JPS577064A (en) 1980-06-13 1982-01-14 Matsushita Electric Ind Co Ltd Manufacture of pasted negative plate for nickel-cadmium storage battery
JPS579068A (en) 1980-06-17 1982-01-18 Matsushita Electric Ind Co Ltd Button-type alkaline battery
JPS5769677A (en) 1980-10-16 1982-04-28 Toyota Central Res & Dev Lab Inc Alkaline zinc storage battery
JPS57191958A (en) 1981-05-19 1982-11-25 Matsushita Electric Ind Co Ltd Alkaline battery
JPS58152372A (en) 1982-03-05 1983-09-09 Japan Storage Battery Co Ltd Manufacturing method for positive plate of alkaline battery
US4460543A (en) 1982-04-10 1984-07-17 Grillo-Werke Ag Process for preparation of zinc powder for alkaline batteries by amalgamation of zinc powder
JPS5916271A (en) 1982-07-16 1984-01-27 Japan Storage Battery Co Ltd Manufacture of positive active material for alkaline battery
EP0114884A4 (en) 1982-07-27 1985-02-28 Gould Inc Sealed nickel-zinc battery.
JPS5942780A (en) 1982-08-31 1984-03-09 Toshiba Battery Co Ltd Alkaline battery manufacturing method
JPS5942779A (en) 1982-08-31 1984-03-09 Toshiba Battery Co Ltd Alkaline battery manufacturing method
JPS59103278A (en) 1982-12-03 1984-06-14 Matsushita Electric Ind Co Ltd alkaline battery
JPS59205155A (en) 1983-05-06 1984-11-20 Matsushita Electric Ind Co Ltd Alkaline battery
US4552821A (en) 1983-06-30 1985-11-12 Duracell Inc. Sealed nickel-zinc battery
JPS60249245A (en) 1984-05-24 1985-12-09 Shin Kobe Electric Mach Co Ltd Manufacturing method for cathode plates for nickel-cadmium storage batteries
DE3519051A1 (en) 1985-05-28 1986-12-04 Varta Batterie Ag, 3000 Hannover METHOD FOR PRODUCING NEGATIVE CADMIUM ELECTRODES FOR GAS-TIGHTLY SEALED ALKALINE ACCUMULATOR CELLS
JPS63124378A (en) 1986-11-12 1988-05-27 Matsushita Electric Ind Co Ltd Sealed alkaline storage battery
JPH0724218B2 (en) 1988-04-11 1995-03-15 株式会社ユアサコーポレーション Nickel electrode for alkaline battery and battery using the same
US5393616A (en) 1990-10-29 1995-02-28 Yuasa Corporation Metal hydride electrode
JPH10158017A (en) * 1996-11-29 1998-06-16 Sharp Corp Lithium-nickel-multiple oxide, its production and its use
FR2760567B1 (en) * 1997-03-06 1999-04-16 Alsthom Cge Alcatel POSITIVE ACTIVE MATERIAL FOR NICKEL ELECTRODE OF ALKALINE ELECTROLYTE BATTERY
FR2760897B1 (en) 1997-03-13 1999-04-16 Alsthom Cge Alcatel INDUSTRIAL-TYPE ALKALINE ELECTROLYTE ACCUMULATOR OPEN WITHOUT MAINTENANCE
US5863676A (en) 1997-03-27 1999-01-26 Energy Research Corporation Calcium-zincate electrode for alkaline batteries and method for making same
US6074785A (en) 1997-04-14 2000-06-13 Matsushita Electric Industrial Co., Ltd. Nickel/metal hydride storage battery
JP3449176B2 (en) 1997-07-01 2003-09-22 松下電器産業株式会社 Method for producing positive electrode active material for alkaline secondary battery
JP3923157B2 (en) 1997-12-11 2007-05-30 松下電器産業株式会社 Alkaline storage battery
JP2001040597A (en) 1999-07-22 2001-02-13 Toray Ind Inc Hydrophilic nonwoven fabric, battery separator and battery
US20010026891A1 (en) 2000-03-28 2001-10-04 Yoshitaka Dansui Nickel positive electrode active material and nickel metal hydride storage battery
EP1176649A1 (en) 2000-07-24 2002-01-30 Sociedad Espanola Del Acumulador Tudor, S.A. An alkaline secondary battery with an improved positive nickel electrode and procedure for its activation
US6780539B2 (en) 2002-02-21 2004-08-24 The Gillette Company Alkaline battery with flat housing
JP4203262B2 (en) 2002-05-22 2008-12-24 三菱製紙株式会社 Nonwoven fabric for separators for alkaline batteries
JP4739691B2 (en) 2004-05-13 2011-08-03 パナソニック株式会社 Alkaline battery
KR100693306B1 (en) 2005-05-16 2007-03-13 가부시키가이샤 피코 사이언스 Self-regenerated alkaline battery and manufacturing method thereof
CN1967906A (en) 2005-11-14 2007-05-23 天津科技大学 Method for preparing gelatin membrane by radiation grafting method
CN100389069C (en) 2006-06-29 2008-05-21 个旧圣比和实业有限公司 Ni-Mn-Co oxide with secondary sphere structure and process for preparing same
US7972726B2 (en) * 2006-07-10 2011-07-05 The Gillette Company Primary alkaline battery containing bismuth metal oxide
JP4611426B2 (en) 2006-12-20 2011-01-12 株式会社クラレ Alkaline battery separator, method for producing the same, and battery
CN101083338A (en) 2007-07-12 2007-12-05 南开大学 Flexible nickle/metal hydrides secondary batteries
JP4260217B1 (en) 2007-12-28 2009-04-30 パナソニック株式会社 Alkaline battery
CN101694893A (en) 2009-10-22 2010-04-14 浙江大学 Air batteries using magnesium-based metal hydrides as anode materials
CN101728576A (en) 2009-11-27 2010-06-09 河南新太行电源有限公司 Electrolyte of hydrogen-nickel low temperature battery
CN101752629B (en) 2010-01-21 2012-01-04 浙江大学 Rechargeable metal hydride air battery with auxiliary electrode
CN101752628B (en) 2010-01-21 2011-11-02 浙江大学 Rechargeable metal hydride air cell
CN101794913A (en) 2010-03-23 2010-08-04 欧阳宁 Maintenance-free nickel/metal hydride (MH-Ni) battery and manufacturing method thereof
CN102306764A (en) 2011-08-15 2012-01-04 青岛乾运高科新材料有限公司 Layered LiNiMnCoO composite oxide cathode material and preparation method thereof
US20130136991A1 (en) 2011-11-30 2013-05-30 Lawrence Livermore National Security, Llc High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4603094A (en) * 1983-07-05 1986-07-29 Japan Storage Battery Company Limited Alkaline storage battery
US5783334A (en) * 1996-04-01 1998-07-21 Japan Storage Battery Co., Ltd. Method for producing lithium nickelate positive electrode and lithium battery using the same
US20100068623A1 (en) * 2007-04-09 2010-03-18 Braun Paul V Porous battery electrode for a rechargeable battery and method of making the electrode
US20090272949A1 (en) * 2008-03-20 2009-11-05 The Blue Sky Group Method for Producing Metal Oxide Nanoparticles Encapsulated with Conducting Polymers

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
C. Nethravathi, "Nanocomposites of alpha-hydroxides of nickel and cobalt by delamination and co-stacking: Enhanced stability of alpha-motifs in alkaline medium and electrochemical behaviour", Journal of Power Sources, Volume 172, Issue 2, 25 October 2007, Pages 970-974, ISSN 0378-7753, http://dx.doi.org/10.1 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10547046B2 (en) 2011-11-30 2020-01-28 Lawrence Livermore National Security, Llc High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof

Also Published As

Publication number Publication date
US20160164072A1 (en) 2016-06-09
US10547046B2 (en) 2020-01-28

Similar Documents

Publication Publication Date Title
US11482701B2 (en) Cycling protocol for alkaline batteries
CN110291666B (en) Lithium metal negative electrode, method of preparing the same, and lithium secondary battery comprising the same
AU2013255091B2 (en) Battery electrode materials
KR101120804B1 (en) Lithium secondary battery
KR20140039022A (en) Battery
US11043702B2 (en) Zinc ion secondary battery including aqueous electrolyte
CN116470003A (en) Pre-lithiated negative electrode piece and lithium ion battery
EP3800709A1 (en) Anode active material for lithium secondary battery and secondary battery comprising same
US10547046B2 (en) High energy/power density nickel oxide/hydroxide materials and nickel cobalt oxide/hydroxide materials and production thereof
JP7727942B2 (en) Secondary battery charging method and charging system
WO2007086264A1 (en) Nonaqueous electrolyte secondary battery
KR20130016629A (en) Metal-air cell, preparing method of the same, and cell module containing the same
CN113823840A (en) Electrolyte for lithium metal cathode
CN1176508C (en) Alkaline storage battery and positive electrode for alkaline storage battery
US12469848B2 (en) Negative electrode for use in fluoride ion secondary battery and fluoride ion secondary battery including same
US20220384856A1 (en) Mitigating the zincate effect in energy dense manganese dioxide electrodes
JP2011018493A (en) Nickel hydrogen secondary battery
Deysher et al. An Anode-Free Sodium All-Solid-State Battery
KR101692549B1 (en) NEGATIVE ELECTRODE CURRENT COLLECTOR FOR Ni-Zn FLOW BATTERY AND Ni-Zn FLOW BATTERY INCLUDING THE SAME
KR102726270B1 (en) Acrylamide-phosphonic acid based polymer, preparation method thereof and aqueous secondary battery comprising metal electrode coated with the same
RU2743576C1 (en) Anode of lithium-ion battery for operation at lower temperatures and method for producing it
Deng et al. Structure and electrochemical performance of nanosized Li 1.1 (Ni 0.35 Co 0.35 Mn 0.30) O 2 powders for lithium-ion battery
Xiao et al. Unique Li Composite Anode with LiF on the Surface and Li‐Sn Alloy Inside for Next Generation Li Metal Batteries
JP2007281287A (en) Electrical storage device
KR20250008519A (en) Sodium iron(II)-hexacyanoferrate(II) substance

Legal Events

Date Code Title Description
AS Assignment

Owner name: U.S. DEPARTMENT OF ENERGY, DISTRICT OF COLUMBIA

Free format text: CONFIRMATORY LICENSE;ASSIGNOR:LAWRENCE LIVERMORE NATIONAL SECURITY, LLC;REEL/FRAME:029826/0529

Effective date: 20130201

AS Assignment

Owner name: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC, CALIFOR

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MERRILL, MATTHEW;STADERMANN, MICHAEL;SIGNING DATES FROM 20130129 TO 20130619;REEL/FRAME:030997/0455

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION