US20120172658A1

US20120172658A1 - Medical implant system

Info

Publication number: US20120172658A1
Application number: US13/371,763
Authority: US
Inventors: Goran Bjorn; Marcus ANDERSSON
Original assignee: Cochlear Ltd
Current assignee: Cochlear Ltd
Priority date: 2009-08-13
Filing date: 2012-02-13
Publication date: 2012-07-05
Also published as: US11166752B2; EP3000441B1; WO2011017733A1; EP2464312B1; US9271092B2; EP3000441A1; US20220061889A1; EP2464312A4; EP2464312A1; US20160242814A1

Abstract

An implant including a bone fixture configured to anchor to bone of a recipient, and a structural component configured to be connected to the bone fixture and connect a functional component of the implant to the bone fixture, wherein at least one of the bone fixture or the structural component includes a deformable element configured to deform to form an anti-microbial seal between the bone fixture and the structural component, and the at least one deformable element and the respective at least one bone fixture or structural component form a monolithic structure.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

The present application is a continuation application of International Patent Application No. PCT/AU2010/000401, filed on Apr. 9, 2010, designating Goran Bjorn of Sweden and Dr. Marcus Andersson, also of Sweden, as inventors, which claims priority to Australian Provisional Patent Application No. 2009903789 entitled “Implant Device” filed on 13 Aug. 2009, and Australian Provisional Patent Application No. 2009905020 entitled “Implant Device” filed on 14 Oct. 2009, the entire content of each of these applications being hereby incorporated by reference herein in their entirety.

BACKGROUND

1. Field of the Invention
The present invention relates generally to bone conduction devices, and more particularly, to infection prevention measures associated with percutaneous bone conduction devices.
2. Related Art
Bone-anchored medical implant systems are used to connect or fixate hearing devices to a recipient, directly to the bone or skull of the recipient. Some applications include hearing implants such as bone conduction devices marketed by Cochlear Bone Anchored Solutions AB in Sweden. Such bone conduction devices sometimes comprise, in the case of percutaneous bone conductions devices and passive transcutaneous bone conduction devices, an external, removable unit which transforms sound into mechanical vibrations. Percutaneous bone conductions devices conduct those mechanical vibrations via an abutment and a bone fixture of the implant, into the bone of the skull. Passive transcutaneous bone conduction devices conduct those mechanical vibrations through skin of the recipient to an implantable component which includes a bone fixture. The vibrations are transmitted mechanically via the skull bone and thereafter to the inner ear of a person with impaired hearing and allows for the hearing organ to register the sound. A hearing device of the bone conduction device type typically includes an anchoring element or fixture, in the form of, for example, an implanted titanium screw, corresponding to the bone fixture, installed in the bone behind the external ear and the sound is transmitted via the skull bone to the cochlea (inner ear), irrespective of any disease, injury or other dysfunction of the middle ear. In percutaneous bone conduction or anchoring arrangements, the skin is penetrated, which makes the vibratory transmission very efficient. This arrangement can also be used in connection with facial prostheses, such as, for example, some of those marketed by Cochlear Limited, Australia.
The implants which are used with percutaneous bone conduction devices are sometimes provided in two pieces. One piece comprises the screw-shaped anchoring element (fixture or anchor) and the other piece comprises the abutment, which penetrates the skin. This two-piece design, in many exemplary embodiments, allows the surgical implantation to be carried out as a two-step procedure. In the first step of implanting such a two-pieced design, the fixture is inserted and maintained unloaded during a healing period of some months or so. After this healing period the second step of the surgical procedure, i.e. the connection of the abutment by means of an abutment screw, is executed. The two-part design may allow for the implants to be up-graded, if desirable, without removing the fixture or anchor. Furthermore, if the abutment is damaged, it can then be replaced without need of removal of the bone anchored screw or fixture.
A situation sometimes experienced with bone conduction devices in general, and percutaneous implant devices in particular, is the risk of infections and inflammation. This exists sometimes at the tissue-implant interface. The infections are a result of bacterial colonization at the area around the interface between the bone fixture and the abutment. This problem can be persistent and cause infections. Cleaning of the interface has utility, but even regular cleaning and disinfection is not always entirely successful. The risk of infections may also exist at the interface between separate components of totally implantable prostheses.
With respect to a percutaneous bone conduction device, the bacteria may enter the implant-tissue interface by two different routes—an external route on the external surface of the abutment, and an internal route which starts at the top of the abutment and travels via internal parts (screw connection) of the implant system and may exit at the abutment-fixture-soft tissue junction or interface. The external route is the most open route, but the bacteria may also reach the implant-tissue interface from the internal route, known as the internal micro-leakage pathway.

SUMMARY

Some aspects of the present invention are generally directed to an implant including a bone fixture configured to anchor to bone of a recipient, and a structural component configured to be connected to the bone fixture and connect a functional component of the implant to the bone fixture, wherein at least one of the bone fixture or the structural component includes a deformable element configured to deform to form an anti-microbial seal between the bone fixture and the structural component, and the at least one deformable element and the respective at least one bone fixture or structural component form a monolithic structure.
Some other aspects of the present invention are generally directed to an implant, comprising a bone fixture configured to anchor to bone of a recipient, a structural component configured to be connected to the bone fixture and connect a functional component of the implant to the bone fixture, and a screw configured to bolt the structural component to the bone fixture, wherein the implant includes an anti-microbial seal between the structural component and the screw.
Some other aspects of the present invention are generally directed to an implant, comprising, a bone fixture configured to anchor to bone of a recipient, and a structural component configured to be connected to the bone fixture and connect a functional component of the implant to the bone fixture, wherein at least one of the bone fixture or the structural component includes a deformable element configured to plastically deform to form an anti-microbial seal between the bone fixture and the structural component.
Some other aspects of the present invention are generally directed to a method of attaching an abutment to an implanted bone fixture to form a percutaneous implant, comprising positioning the abutment in contact with the implanted bone fixture, and applying a torque of about 15 Ncm or more to a component of the percutaneous implant threadably engaged with the implanted bone fixture, thereby driving the abutment towards the bone fixture via reaction against the implanted bone fixture, wherein the applied torque is sufficient to at least one of deform material of at least one of the bone fixture and the abutment to form an anti-microbial seal between the bone fixture and the abutment, or deform material of at least one of an abutment screw and the abutment to form an anti-microbial seal between the abutment screw and the abutment.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the present invention are described below with reference to the attached drawings, in which:

FIG. 1—shows an example of a medical implant system to which various aspects of the present disclosure may be applied;

FIG. 2—shows a cross section of the medical implant system of FIG. 1;

FIG. 3—shows a perspective view of the medical implant system of FIG. 1;

FIG. 4—shows a cross section exploded view of the components of the medical implant system of FIG. 1;

FIG. 5 a—shows one embodiment of an abutment screw of one aspect of the disclosure;

FIG. 5 b—shows a cross section of the abutment screw of FIG. 5A;

FIG. 5 c—shows a close up view of the deformable element of FIG. 5B;

FIG. 6—shows a cross section of the abutment screw of FIG. 5A in an abutment;

FIG. 7—shows a close-up cross section view of a seal provided between the abutment screw of FIG. 5A and the abutment;

FIG. 8—shows a cross section of an alternative embodiment of the abutment screw of FIG. 5A;

FIG. 9 a—shows a cross section of yet a further alternative of the abutment screw of FIG. 5A;

FIG. 9 b—shows a perspective view of the abutment screw of FIG. 9A;

FIG. 10—shows a close-up cross section view of a seal provided between the abutment screw of FIG. 9 a and the abutment;

FIG. 11—shows a perspective view of one embodiment of an abutment;

FIG. 12—shows a cross section of the abutment of FIG. 11;

FIG. 13—shows a close-up view of a seal provided between the abutment screw and the abutment of FIG. 11;

FIG. 14—shows a cross section of one embodiment of a fixture;

FIG. 15—shows a perspective view of one embodiment of an abutment for use with the fixture of FIG. 14;

FIG. 16—shows a perspective view of another embodiment of an abutment for use with the fixture of FIG. 14;

FIG. 17—shows a perspective view of yet another embodiment of an abutment for use with the fixture of FIG. 14;

FIG. 18—shows the abutment of any one of FIGS. 15 to 17 in place in the fixture of FIG. 14;

FIG. 19—shows a close-up view of the seal provided by the arrangement of FIG. 18;

FIG. 20—shows a different embodiment of an abutment;

FIG. 21—shows the abutment of FIG. 20 engaging with a fixture;

FIG. 22—shows a close-up of a seal provided by the arrangement of FIG. 21;

FIG. 23—shows an embodiment of a medical implant system with a seal provided between the abutment and the abutment screw;

FIG. 24—shows another embodiment of a medical implant system with a seal provided between the abutment and the fixture;

FIG. 25—shows another embodiment of a medical implant system with a seal provided between the abutment and the abutment screw as well as between the abutment and the fixture;

FIG. 26 a—shows a flow chart of a method of implanting a medical implant system;

FIG. 26 b—shows a specific example of the method of FIG. 26 a;

FIG. 27 a—shows a cross section of the arrangement of the first step of the method of FIG. 26 b;

FIG. 27 b—shows a cross section of the arrangement of the second step of the method of FIG. 26 b; and

FIG. 27 c—shows a cross section of the arrangement of the third step of the method of FIG. 26B;

FIG. 28—shows a close-up cross section view of a seal provided between the abutment screw of FIG. 5 a and the abutment in an alternate embodiment;

FIG. 29—shows a close-up cross section view of a seal provided between the abutment screw of FIG. 9 a and the abutment in an alternate embodiment;

FIG. 30 a—shows a close-up view of a seal provided between the abutment screw and the abutment of FIG. 11 in an alternate embodiment;

FIG. 30 b—shows a close-up view of the seal provided by the arrangement of FIG. 18 in an alternate embodiment;

FIG. 31—shows an alternate embodiment of a medical implant system with a seal provided between the abutment and the abutment screw;

FIG. 32—shows another embodiment of a medical implant system with a seal provided between the abutment and the fixture; and

FIG. 33—shows another embodiment of a medical implant system with a seal provided between the abutment and the abutment screw as well as between the abutment and the fixture.

DETAILED DESCRIPTION

FIG. 1 shows a side view of a medical implant system 100. The implant system has an abutment 10 that enables a hearing device to be coupled through a percutaneous connection to a bone anchoring device in the form of fixture 20. Abutment 10 is connected to fixture 20. Fixture 20 has a base collar 21 and screw threads 22. In use, screw threads 22 is screwed into bone of the recipient (sometimes herein also referred to as the user) to fixate and retain fixture 20 to the user's skull.
As can be seen in FIG. 2, which shows a cross section view along the line A-A′ of FIG. 1, abutment 10 is connected to and retained to fixture 20 by abutment screw 30. Abutment screw 30 has head 31, a well 32 within the head 31 to receive an insertion tool or the like, and an apical outer screw threaded section 34 on an elongate main body 33. In some examples, abutment screw 30 may be an M 1.8 titanium screw and the well 32 in head 31 may be a tubular hex configuration for receiving and cooperating with the insertion tool (not shown). The apical outer screw threaded section 34 engages with inner screw thread 23 of the fixture 20 upon turning of the insertion tool.
FIG. 3 shows a perspective view of the medical implant system 100. In this view, the abutment interior 13 is visible, showing the abutment interior base 14. Also visible in this view is abutment screw 30 with head 31 and hexagonal well 32. The fixture 20 with base collar 21 and outer screw thread 22 is also visible.
FIG. 4 shows a cross section view of three constituent parts of the medical implant system 100, with those parts separated from one another for clarity. There shown are abutment screw 30, abutment 10 and fixture 20.
FIG. 5A shows an exemplary embodiment of abutment screw 30. In particular, abutment screw head includes a base 35 which includes a deformable element in the form of a flange 36, which is angled downwards and outwards away from the head at a flange angle of about 10 degrees (in one example), as is more clearly seen in FIG. 5C. FIGS. 5B and 5C show a cross section view of the abutment screw 30 of FIG. 5A. In these views, the deformable element in the form of the flange 36 is more clearly visible.
In one embodiment, the outer portion of the flange 36, corresponding to at least part of the deformable element of the abutment screw 30, has a flat portion 37 (see FIG. 5C) which, in use, rests on a corresponding contact surface, in this case, the abutment interior base 14 as shown in FIG. 6. The deformable element is able to deform to form a seal. In one example, when the abutment screw 30 is screwed down into the inner screw thread 23 of fixture 20, flat portion 37 comes into contact with the corresponding contact surface or abutment interior base 14. When the abutment screw 30 is screwed further downwards, the deformable element corresponding to flange 36 with flat portion 37 is pressed downwards (which may cause the edge to move outwards) against the corresponding contact surface or abutment interior base 14 and thereby deform to provide a seal between the abutment screw 30 and the corresponding contact surface, in this case abutment interior base 14. In other words, the deformable element deforms a sufficient amount to provide a seal between the abutment screw 30 and the abutment 10, upon tightening of the abutment screw 30.
In other examples, the deformable element may deform upon application of downward pressure on the implant system or on a part thereof, such as on the screw head 31.
In the various examples detailed herein and/or variations thereof, the type of deformation may be plastic, elastic or a combination of both.
FIG. 7 shows a close up view of this engagement between the abutment screw 30 and the abutment 10, and in particular, shows how the deformation of the deformable element as flange 36 and the flat portion 37 is deformed and pressed into the surface of the abutment interior base 14, to provide a seal. In some cases, the corresponding contact surface, in this case the abutment interior base 14, may itself also deform slightly to further increase the seal formed therebetween. In the same vein, FIG. 28 shows a close up view of engagement between the abutment screw 30 and the abutment 10 in an alternate embodiment, which depicts the flange 36 being pressed into the surface of the abutment interior base 14, to provide a seal. As will be understood from FIG. 28, in this alternate embodiment, the corresponding contact surface, in this case the abutment interior base 14, may itself deform slightly to further increase the seal formed therebetween. The degree of resulting deformation of the abutment screw and/or the abutment may vary between embodiments. In some embodiments, all or substantially all of the overall deformation may occur in the abutment screw 30, while in some embodiments, all or substantially all of the deformation may occur in the abutment 10, while in some embodiments, the amount of deformation may be more evenly distributed between these two components.
As the contact surface increases by the deformation of the flange 36 and/or the abutment interior base 14, surface imperfections between the contacting surfaces might be compensated for, which reduces any gaps or holes for microbes (including fungi and bacteria) to pass through from the outside into the inside of the abutment.
This thereby provides a seal at the abutment and abutment screw interface, to reduce the risk of bacterial infection via the micro leakage pathway.
While the screw head 31 of abutment screw 30 may in some embodiments, have a well 32 as shown in FIGS. 5A, 5B, 5C and 6, which may assist in providing the deformable element as flange 36, in other embodiments, head 31 need not have a well. Further, the deformable element may be provided by any suitable structure, and may include the provision of an annular relief 38 above flange 36 to enhance the deformation, as shown in FIG. 8.
The screw head 31 of abutment screw 30 may in some embodiments, have a screw thread which may assist in providing the deformable element as flange 36 (not shown).
In another embodiment, as shown in a cross section view in FIG. 9A, the deformable element may be provided on the base of the head 31 by way of an annular ring 39 extending about the outer edge of the abutment screw head base 35. FIG. 9B shows a perspective view of this arrangement. As in the previous example, when abutment screw 30 is tightened into position, the deformable element in the form of annular ring 39, is deformed so as to form a seal between the abutment screw 30 and the abutment 10. FIG. 10 shows a close up view of this seal formed by the deformation of the deformable element. Again, in some cases, the abutment interior base 14 may also be slightly deformed. In the same vein, FIG. 29 shows an alternate embodiment where the deformable element is located again on the interior 14 abutment 10, and element 39 presses into the abutment 10, thereby forming a seal. in another embodiment, the deformable element in the form of the annular ring may be provided on the abutment itself. As may be seen from FIG. 10 the deformable element may be a protrusion having a triangular cross-section or semi-circular cross section extending from a generally planar surface of a component of the medical implant.
FIG. 11 shows a perspective view of abutment 10 showing abutment interior 13 providing an abutment receiving well for receiving the abutment 10, and abutment interior base 14. Without abutment screw 30, the through bore 16, into which abutment screw 30 is inserted in use, is visible. In this embodiment, the deformable element is provided by an annular ring 17 surrounding the through bore 16. FIG. 12 shows a cross section view of abutment 10 with annular ring 17 surrounding through bore 16. Again, as abutment screw 30 is inserted into through bore 16 and tightened, the base 35 (in this case providing the corresponding contact surface) of head 31 will be compressed over deformable element, in this case, annular ring 17, so as to deform it to provide a seal between abutment screw 30 and abutment 10. This again provides a barrier to bacteria entry into the micro leakage path and reduces risk of infection. In this case, the base 35 of head 31 may be planar rather than angled as in a previous example.
FIG. 13 shows a close up view of the seal so formed, showing the deformation of deformable element, in this case, annular ring 17. FIG. 30 a shows an alternate embodiment where the deformable element is located on the abutment screw 30 and element 17 presses into the screw 30, thereby forming a seal.
In one example, the height of annular ring 17 is about 0 05 mm and the width of annular ring 17 is about 0.05 mm (prior to deformation). Of course, any other suitable dimensions may be used, including but not limited to about 0.01 mm to about 0.1 mm, about 0.04 mm, about 0.06 mm, about 0.03 mm and about 0.07 mm or any combination thereof.
The above embodiments have provided examples of forming the seal between the abutment screw 30 and the abutment 10. In other embodiments and aspects, the seal may alternatively, or also, be formed between the fixture 20 and the abutment 10, as will now be detailed.
In one embodiment of this aspect, as shown by way of example in FIG. 14, fixture 20 is provided with an annular corner 26 on lip 25 of the abutment receiving well, which defines the fixture interior 24. The abutment base 12 of abutment 10 is received in fixture interior 24 to be retained by tightening the abutment screw 30 as previously described. FIGS. 15, 16 and 17 show various examples of abutment 10 configurations that may be used in this aspect.
In some exemplary embodiments of this aspect of the present invention, the fixture interior 24 of the fixture 20 has a bottom geometrical configuration, for instance a lobe shaped geometrical configuration 27, and the protruding bottom part of the abutment 10 has a corresponding geometrical configuration 18 as illustrated in FIGS. 15, 16 and 17, to prevent otherwise resist against rotation between these two parts when coupled together.
The abutment 10 may have a substantially curved, conical outer surface with the upper edge having the wider diameter and the bottom, fixture-connecting part having a smaller diameter, as illustrated. A feature in these particular embodiments for the three different examples of abutments 10 illustrated in FIGS. 15, 16 and 17 may be that the bottom tapered outer surface 12 which cooperates with the annular corner 26 of the fixture 20 when the two parts are coupled together as shown in FIG. 18. This provides a concave outer contour of the connection between the abutment and the fixture.
In this example, the deformable element is provided by the annular corner 26. When the abutment 10 is placed in the fixture 20 and the abutment screw 30 is tightened as previously described, the abutment base 12, (in this case acting as the corresponding contact surface) is pressed down onto annular corner 26, which deforms to provide a seal between abutment 10 and fixture 20. FIG. 19 shows a close up view of the seal formed therebetween.
The deformable element may also deform upon application of other force, such as by downward pressure on abutment 10, rather than, or in conjunction with, tightening of the abutment screw 30.
In some embodiments, the outer surface of the abutment 10 and/or the fixture 20 might be modified in order to improve the skin tissue integration. Different types of structured or coated surfaces might be used, for instance hydroxyapatite (HA) coated surfaces. In this case it should be understood that the coating might be applied on the fixture and the abutment separately, or applied on a pre mounted implant device.
In a further embodiment of this aspect, the deformable element may be provided on the abutment 10 as shown in FIG. 30 b, which corresponds to the view of FIG. 19, and, in some embodiments, the deformable element may be in the form of an annular ring, as depicted in FIGS. 20 and 21. In the embodiment of FIG. 20, the deformable element is provided by abutment annular corner 19 on the abutment base 12. In this embodiment, the lip 25 of fixture 20 may be a more conventional rounded shape, which provides the corresponding contact surface for the deformable element, in this case, abutment annular corner 19. As in the previous example, abutment 10 is placed in the fixture 20 and when abutment screw 30 is tightened, abutment 10 is pressed down onto fixture 20. In this arrangement, deformable element (abutment annular corner 19) will be deformed against the lip 25 to form a seal between the abutment 10 and the fixture 20.
FIG. 22 is a close up view of the seal formed between the abutment 10 and the fixture 20 of FIG. 21.
FIG. 23 shows an example of another embodiment of a medical implant system 100, comprising abutment 10, fixture 20 and abutment screw 30. In this example, the system is designed so as to provide a seal between the abutment 10 and the abutment screw 30. In this case, this seal is provided by an arrangement similar and/or the same as that described earlier with reference to FIGS. 5A, 5B, 5C, 6 and 7. With respect to the embodiment of FIG. 23, the deformable element is provided on the abutment screw 30 in the form of an angled flange that upon tightening of abutment screw 30 (or application of other force), deforms against the corresponding contact surface (in this case abutment interior base 14) to form the seal. FIG. 31 depicts an alternate embodiment where engagement between the abutment screw 30 and the abutment 10 is depicted, and the abutment interior base 14 of abutment 10 deforms. Specifically, flange 36 is pressed into the surface of the abutment interior base 14, to provide a seal. As will be understood from FIG. 31, in this alternate embodiment, the corresponding contact surface, in this case the abutment interior base 14, may itself deform slightly to further increase the seal formed therebetween. The degree of resulting deformation of the abutment screw and/or the abutment may vary between embodiments. In some embodiments, all or substantially all of the overall deformation may occur in the abutment screw 30, while in some embodiments, all or substantially all of the deformation may occur in the abutment 10, while in some embodiments, the amount of deformation may be more evenly distributed between these two components.
FIG. 24 shows another embodiment of a medical implant system 100 comprising abutment 10, fixture 20 and abutment screw 30. In this example, the system is designed to provide a seal between abutment 10 and fixture 20. In this case, the seal is provided by the same arrangement as described earlier with reference to FIGS. 14 to 19. That is, that the deformable element is provided on the fixture 20 in the form of an annular corner 26 provided on the lip 25 of fixture 20, that upon tightening of abutment screw 30 9or application of other force), deforms against the corresponding contact surface (in this case abutment base 12) to form the seal. FIG. 32 depicts an alternate embodiment where engagement between the bone fixture 20 and the abutment 10 is depicted. The depicted deformation of the abutment 10 is a result of the annular corner 26 of lip 25 of the fixture 20 being pressed into the surface of the abutment 10, to provide a seal. As will be understood from FIG. 32, in this alternate embodiment, the corresponding contact surface, in this case the annular corner 26, may itself deform slightly to further increase the seal formed therebetween. The degree of resulting deformation of the fixture 20 and/or the abutment 10 may vary between embodiments. In some embodiments, all or substantially all of the overall deformation may occur in the abutment 10, while in some embodiments, all or substantially all of the deformation may occur in the bone fixture 20, while in some embodiments, the amount of deformation may be more evenly distributed between these two components.
FIG. 25 shows yet another embodiment of a medical implant system 100 comprising abutment 10, fixture 20 and abutment screw 30. In this example, the system is designed to provide a seal between the abutment 10 and the abutment screw 30 as well as between the abutment 10 and fixture 20. In this case, the first seal is provided by the same arrangement as described above with reference to FIG. 23. That is, that the deformable element is provided on the abutment screw 30 in the form of an angled flange that upon tightening of abutment screw 30 (or application of other force), deforms against the corresponding contact surface (in this case abutment interior base 14) to form the seal. The second seal is provided by the arrangement described above with reference to FIG. 24. That is, that the deformable element is provided on the fixture 20 in the form of an annular corner 26 provided on the lip 25 of fixture 20, that upon tightening of abutment screw 30 9or application of other force), deforms against the corresponding contact surface (in this case abutment base 12) to form the seal. Accordingly, the arrangement of FIG. 25 is a combination of both the arrangements of FIGS. 23 and 24.
In yet further embodiments, any combination of any two or more of the seals previously described may be used, including two different seals provided between the abutment 10 and the abutment screw 30 as shown in FIGS. 5 to 10 as well as FIGS. 11 to 13. By way of example, FIG. 33 depicts yet another embodiment of a medical implant system 100 comprising abutment 10, fixture 20 and abutment screw 30. In this example, the system is designed to provide a seal between the abutment 10 and the abutment screw 30 as well as between the abutment 10 and fixture 20. In this case, the first seal is provided by the alternate arrangement as described above with reference to FIG. 23 and FIG. 31. That is, that the deformable element is provided on the abutment 10 (in this case (in this case, abutment interior base 14) such that that upon tightening of abutment screw 30 (or application of other force), the abutment 10 deforms against the corresponding contact surface of the abutment screw 30 to form the seal. The second seal is provided by the arrangement described above with reference to the alternate arrangement described above with reference to FIG. 24 and FIG. 32. That is, that the deformable element is again provided on the abutment 10 (in this case, abutment base 12) such that upon tightening of abutment screw 30 (or application of other force), the abutment 10 deforms against the corresponding contact surface (annular corner 26 provided on the lip 25 of fixture 20) to form the seal. Accordingly, the arrangement of FIG. 25 is a combination of both the alternate arrangements of FIGS. 23 and 24 described above.
It will be appreciated that the various deformable elements described may be provided by any suitable means, including by turning, during or after the usual component production process.
The provision of the deformable element(s) in the various components of the medical implant system 100 provide for a unique method of implanting the medical implant system.
The steps of one possible method of implanting the medical implant system 100 are shown in FIG. 26 a. At step 200, the abutment 10 is located in the abutment receiving well of fixture interior 24 of the already implanted fixture. At step 201, the abutment screw 30 is inserted in the through bore 16 of the abutment 10 and into the fixture 20. In step 202, force is applied to the implant system until the deformable element(s) deforms to provide the seal(s) between the various components of the medical implant system, thereby reducing the risk of infection in the user or patient. In one example, the force may be applied by way of pressure on the abutment.
In another example, as shown in FIG. 26 b, the same steps 200 and 201 may be used, however, in step 202′, the force may be applied by way of tightening the abutment screw 30. In one example, the abutment screw is tightened using a torque of greater than about 15 Ncm, and including about 15 Ncm to about 20 Ncm, and about 20 Ncm to about 30 Ncm. In one particular example, the torque used is about 25 Ncm.
In some embodiments, the, or part of, the surfaces of one or more of the components, such as the abutment screw 30 may be coated with a friction-reducing material such as diamond like carbon (DLC). In these embodiments, the required torque or other force will be reduced.
FIGS. 27 a, 27 b and 27 c illustrate these steps 200, 201 and 202′. In FIG. 27 a, the abutment 10 is located inside fixture 20. In this example, fixture 20 has already been implanted and anchored in the bone 50 of the patient's skull, in a previous procedure and allowed to heal. This example method therefore begins with the location of the abutment 10 in fixture 20. This is done through an opening created in the tissue 5 of the patient.
In FIG. 27 b, the abutment screw 30 is inserted into the abutment 10 and the fixture 20 and in FIG. 27 c, the abutment screw 30 is tightened using an insertion tool 40. This tightening causes any deformable elements in the system to deform and form seals to reduce the risk of bacteria entering into the micro leakage path and thus reducing risk of infection.
The seals may be provided as previously described, between the abutment screw 30 and the abutment 10, the abutment 10 and the fixture 20, or both, with the locations of these discernible from the dotted lines superimposed on FIG. 27 c.
Embodiments utilizing multiple deformable elements may use different types of deformable elements/deformable elements of different geometries as detailed herein and/or variations thereof.
In view of the above, it can be seen that in at least one aspect of the invention, there is a medical implant system for attaching a hearing device to a user is provided. In one form, the medical implant system comprises a fixture, an abutment and an abutment screw for connecting the abutment to the fixture. In this aspect, there is provided on one or more of these components, a deformable element that deforms to form a seal between the one or more components of the medical implant system.
In view of the above, it can be seen that in at least one other aspect of the invention, there is an abutment for use in a medical implant system comprising a fixture, the abutment and an abutment screw. In one form, the abutment comprises a through bore for receiving the abutment screw and a deformable element that is deformed against the abutment screw when the abutment screw is inserted in the through bore and tightened.
In view of the above, it can be seen that in at least one other aspect of the invention, there is an abutment screw that comprises a head, an elongate main body and a deformable element that may be deformed between the abutment screw and an abutment to provide a seal upon inserting the abutment screw through the through bore of the abutment and tightening the abutment screw.
In view of the above, it can be seen that in at least one other aspect of the invention, there is a fixture for use in a medical implant system. The fixture comprises a main body, an abutment receiving well and a screw thread for anchoring the fixture into bone. In one form, a deformable element is provided as an annular corner of the abutment receiving well.
In view of the above, it can be seen that in at least one other aspect of the invention, there is a method of implanting a medical implant system into a user. The medical implant system comprises a fixture, an abutment and an abutment screw. The method involves locating the abutment in an abutment receiving well of the fixture, inserting the abutment screw in a through bore of the abutment and into the fixture, and applying a force to the implant. In one form, this force is provided by tightening the abutment screw until a deformable element deforms to provide a seal between one or more of the components of the implant system.
In some embodiments, the seals formed by the embodiments detailed herein and/or variations thereof may form a hermetic seal. In some embodiments, the seal is an air tight seal.
Throughout the specification and the claims that follow, unless the context requires otherwise, the words “comprise” and “include” and variations such as “comprising” and “including” will be understood to imply the inclusion of a stated integer or group of integers, but not the exclusion of any other integer or group of integers.
It will be understood that the invention disclosed and defined in this specification extends to all alternative combinations of two or more of the individual features mentioned or evident from the text or drawings. All of these different combinations constitute various alternative aspects of the invention.
While various embodiments of the present technology have been described above, it should be understood that they have been presented by way of example only, and not limitation. It will be apparent to persons skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the technology. For instance, features described as part of one implementation can be used on another implementation to yield a still further implementation. Thus, the breadth and scope of the present technology should not be limited by any of the above-described exemplary embodiments, but should be defined only in accordance with the following claims and their equivalents. All patents and publications discussed herein are hereby incorporated in their entirety by reference thereto.

Claims

1. An implant, comprising:

a bone fixture configured to anchor to bone of a recipient; and

a structural component configured to be connected to the bone fixture and connect a functional component of the implant to the bone fixture, wherein

at least one of the bone fixture or the structural component includes a deformable element configured to deform to form an anti-microbial seal between the bone fixture and the structural component, and

the at least one deformable element and the respective at least one bone fixture or structural component form a monolithic structure.

2. The implant of claim 1, wherein:

the structural component is a skin-penetrating abutment of a percutaneous bone conduction device.

3. The implant of claim 1, wherein:

the deformable element is part of the bone fixture.

4. The implant of claim 3, wherein:

the deformable element is configured to deform against a contact surface of the structural component, and

the deformable element includes an annular corner configured such that the corner deforms against the contact surface when the contact surface is pressed against the corner while the contact surface is at an oblique angle relative to the corner.

5. The implant of claim 1, wherein:

the deformable element is part of the structural component.

6. The implant of claim 5, wherein:

the deformable element is configured to deform against a contact surface of the bone fixture, and

7. The implant of claim 1, wherein the implant is configured such that the structural component is configured to be bolted to the bone fixture, and wherein the deformable element deforms to form the seal upon tightening when the structural component is bolted to the bone fixture.

8. The implant of claim 1, wherein the at least one deformable element is configured to plastically deform to form the anti-microbial seal.

9. The implant of claim 1, wherein:

the at least one deformable element of the bone fixture or the structural component is configured to deform against a contact surface of the other of the bone fixture or the structural component; and

the deformation element deforms to compensate for surface imperfections of the contact surface to form the anti-microbial seal.

10. The implant of claim 1, wherein the at least one deformable element of the bone fixture or the structural component is configured to deform against a contact surface of the other of the bone fixture or the structural component, thereby reducing at least one of gaps or holes between the deformable element and the contact surface otherwise passable therethrough by microbes to form the anti-microbial seal.

11. The implant of claim 1, wherein the seal is air tight.

12. The implant of claim 1, further comprising:

a screw configured to bolt the structural component to the bone fixture, wherein

the implant includes an anti-microbial seal between the structural component and the screw.

13. An implant, comprising:

a bone fixture configured to anchor to bone of a recipient;

a structural component configured to be connected to the bone fixture and connect a functional component of the implant to the bone fixture; and

14. The implant of claim 13, wherein:

the screw comprises a head atop an elongate main body, the head having a base, wherein the seal is located between the base of the head and a corresponding surface of the structural component.

15. The implant of claim 13, wherein:

the seal includes at least one deformable element that, together with one of the screw or the structural component, forms a monolithic structure.

16. The implant of claim 13, wherein:

the structural component is a skin-penetrating abutment of a percutaneous bone conduction device; and

the screw is an abutment screw of a percutaneous bone conduction device.

17. The implant of claim 13, wherein:

the seal includes at least one plastically deformable element.

18. The implant of claim 13, wherein:

the screw includes a screw head configured to react against the structural component when the screw is screwed into the bone fixture, thereby driving the abutment to the bone fixture; and

the seal is formed by a deformable flange located at a base-structural component interface, the flange including a tapered surface that extends away from a plane normal to a longitudinal axis of the screw at a flange angle, the deformable flange deforming upon tightening of the screw, thereby forming the seal.

19. The implant of claim 18, wherein:

the deformable flange is part of the screw head.

20. The implant of claim 18, wherein:

the flange angle is about 10 degrees.

21. The implant of claim 16, further comprising:

an annular relief proximate the flange configured to enhance deformation thereof.

22. The implant of claim 13, wherein:

the seal includes at least one deformable element in the form of an annular ring configured to deform against a contact surface of the respective screw or structural component.

23. The implant of claim 22, wherein:

the annular ring has at least one of a semi-circular or a triangular cross-section.

24. The implant of claim 13, wherein:

the screw includes a friction-reducing coating.

25. The implant of claim 24, wherein:

the coating is diamond like carbon (DLC).

26. The implant of claim 13, wherein:

the screw includes an annular angled ring extending outward and downward from a screw head thereof; and

the annular angled ring is configured to deform against a contact surface of the structural component, thereby forming the seal.

27. The implant of claim 13, wherein:

at least one of the bone fixture or the structural component includes a deformable element configured to deform to form an anti-microbial seal between the bone fixture and the structural component.

28. The implant of claim 13, wherein at least one of:

the at least one deformable element and the respective at least one bone fixture or structural component form a monolithic structure; or

the deformable element plastically deforms.

29. An implant, comprising:

a bone fixture configured to anchor to bone of a recipient; and

at least one of the bone fixture or the structural component includes a deformable element configured to plastically deform to form an anti-microbial seal between the bone fixture and the structural component.

30. The implant of claim 29, wherein:

31. The implant of claim 29, wherein:

both the bone fixture and the structural component include respective deformable elements configured to plastically deform to form an anti-microbial seal between the bone fixture and the structural component.

32. The implant of claim 29, further comprising:

33. The implant of claim 32, wherein:

the seal between the structural component and the screw is a second deformable element configured to plastically deform to form the seal.

34. A method of attaching an abutment to an implanted bone fixture to form a percutaneous implant, comprising:

positioning the abutment in contact with the implanted bone fixture; and

applying a torque of about 15 Ncm or more to a component of the percutaneous implant threadably engaged with the implanted bone fixture, thereby driving the abutment towards the bone fixture via reaction against the implanted bone fixture, wherein

the applied torque is sufficient to at least one of:

deform material of at least one of the bone fixture and the abutment to form an anti-microbial seal between the bone fixture and the abutment; or

deform material of at least one of an abutment screw and the abutment to form an anti-microbial seal between the abutment screw and the abutment.

35. The method of claim 34, wherein:

the anti-microbial seal is gas tight.

36. The method of claim 34, wherein:

the action of applying the torque includes applying the torque to the abutment screw, wherein the abutment screw is the component threadably engaged with the implanted bone fixture.

37. The method of claim 34, wherein the applied torque is about 25 Ncm or more.