US20120052456A1

US20120052456A1 - Burner of Gas Device

Info

Publication number: US20120052456A1
Application number: US13/178,627
Authority: US
Inventors: Arlo Lin; Wei-Long Chen
Original assignee: Individual
Current assignee: Pro Iroda Industries Inc
Priority date: 2010-09-01
Filing date: 2011-07-08
Publication date: 2012-03-01
Also published as: TW201211463A; TWI414729B

Abstract

A burner of a gas device includes a first plate, a second plate engaged with the first plate, and a chamber formed by the first and second plates. The chamber includes first and second distal ends disposed at two opposite ends, and first and second lateral sides disposed at two opposite sides. The chamber further includes a gas inlet hole and an air inlet hole, which are disposed at the first distal end. Furthermore, the chamber includes a first channel connecting with the gas inlet hole and the air inlet hole and includes a first compartment connecting with the first channel. Moreover, the chamber includes a first plurality of flame exit pores and a second plurality of flame exit pores disposed at the first and second lateral sides respectively. The first and second plurality of flame exit pores connect with the first compartment.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention
The present invention relates to a burner of a gas device.
2. Description of the Related Art
A conventional burner generally includes a plurality of air inlet holes and a plurality of flame exit pores. Generally, each air inlet hole is of the same size with each flame exit pore.
Taiwan Pat. No. 1306498 discloses a burner for a gas device. The burner includes an inlet port, a passage, a plurality of air inlet holes, and a plurality of flame exit pores. Gas is to be directed into the burner through the inlet port and flows in the passage thereafter. Air is to be introduced into the burner through each air inlet hole for mixing with the gas in the passage. A flame, which is provided by combustion of a mixture of the gas and the air in the passage, can exit each flame exit pore. Each air inlet hole is designed to have a greater size than each flame exit pore. Therefore, air is introduced into the burner through each air inlet hole due to negative pressure effect. In contrast to the conventional burner that includes each air inlet hole having the same size with each flame exit pore, each air inlet hole and each flame exit hole of I306498 are different in size. Specifically, the air inlet hole is intended to be bigger for allowing a greater amount of air to be introduced into the burner, thereby alleviating a common incomplete combustion problem. However, the gas near the inlet port is still not mixed with the air thoroughly, thereby creating red flames in a region near the inlet port and resulting in an incomplete combustion in that region. Another problem is that the density of gas near a region far away from the inlet port is low as compared to that near the inlet port, thereby resulting in weak frames in that region.
The present invention is, therefore, intended to obviate or at least alleviate the problems encountered in the prior art.

SUMMARY OF THE INVENTION

According to the present invention, a burner of a gas device includes a first plate, a second plate engaged with and disposed opposite to the first plate, and a chamber formed by the first and second plates and partially delimited in the first plate and partially delimited in the second plate. The chamber includes first and second distal ends disposed at two opposite ends, and first and second lateral sides disposed at two opposite sides. The chamber further includes a gas inlet hole for allowing gas to enter into the chamber, which is disposed at the first distal end and includes an air inlet hole for allowing air to enter into the chamber, which is disposed at the first distal end. Furthermore, the chamber includes a first channel defined therein and connecting with the gas inlet hole and the air inlet hole, and a first compartment defined therein and connecting with the first channel. Moreover, the chamber includes a first plurality of flame exit pores and a second plurality of flame exit pores disposed at the first and second lateral sides respectively. The first and second plurality of flame exit pores connect with the first compartment.
It is an object of the present invention to provide a burner that avoids the problem of an incomplete combustion.
It is also an object of the present invention to provide a burner having a chamber that has a configuration that enables gas and air introduced therein to mix together thoroughly.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of a burner of a gas device in accordance with the present invention.

FIG. 2 is an exploded perspective view of the burner of FIG. 1.

FIG. 3 is an exploded perspective view similar to FIG. 2, except taken from a different angle of view.

FIG. 4 illustrates how gas and air are introduced in the burner of FIG. 1 and how they mix and flow and flame produced.

FIG. 5 is a top view of the burner of FIG. 1.

FIG. 6 is a cross-sectional view taken along line 6-6 of FIG. 5.

FIG. 7 is a cross-sectional view taken along line 7-7 of FIG. 5.

FIG. 8 is a cross-sectional view taken along line 8-8 of FIG. 5.

FIG. 9 is a cross-sectional view taken along line 9-9 of FIG. 5.

FIG. 10 is a perspective view of a gas device including the burner of FIG. 1, with the gas device being a stove.

FIG. 11 is an exploded perspective view of FIG. 10, with the burner disengaged from the gas device.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIGS. 1 through 9 show a burner 1 of a gas device in accordance with the present invention. The burner 1 includes first and second plates 10 and 20 overlapped together. The second plate 20 is engaged with and is disposed opposite to the first plate 10. The first and second plates 10 and 20 are of substantially the same cross-sectional size. A chamber 30 is formed by the first and second plates 10 and 20 and is partially delimited in the first plate 10 and partially delimited in the second plate 20.
The chamber includes a first distal end 301, a second distal end 302, a first lateral side 303, and a second lateral side 304. The first and second ends 301 and 302 are disposed at two opposite ends of the chamber 30. The first and second lateral sides 303 and 304 are disposed at two opposite sides of the chamber 30. The chamber 30 includes a gas inlet hole 31 for allowing gas to enter into the chamber 30, which is disposed at the first distal end 301. The gas inlet hole 31 includes a circumferential edge partially delimited in the first plate 10 and partially delimited in the second plate 20. The chamber 30 further includes an air inlet hole 32 for allowing air to enter into the chamber, which is disposed at the first distal end 302. The air inlet hole 32 is defined in one of the first and second plates 10 and 20 and extends therethrough. In the embodiment, the air inlet hole is defined in the first plate 10. The gas inlet hole 31 and the air inlet hole 32 are oriented in different directions. Preferably, the gas inlet hole 31 has a first orientation and the air inlet hole 32 has a second orientation perpendicular to the first orientation. Further, a first channel 33 is defined in the chamber 30 and connects with the gas inlet hole 31 and the air inlet hole 32, and a first compartment 34 is defined in the chamber 30 and connects with the first channel 33.
Furthermore, the chamber 30 includes a first plurality of flame exit pores 38 and a second plurality of flame exit pores 39 disposed at the first and second lateral sides 303 and 304 respectively, and the first and second plurality of flame exit pores 38 and 39 connect with the first compartment 34. Each of the first and second pluralities of flame exit pores 38 and 39 includes a peripheral wall partially delimited in the first plate 10 and partially delimited in the second plate 20 and forms an opening that allows a flame produced by combustion of a mixture of gas and air in the chamber 30 to exit from the burner 1. The openings of the first pluralities of flame exit pores 38 collectively form a first corrugated configuration 101 and a first planar configuration 201. The first corrugated configuration 101 is formed on one of the first and second plates 10 and 20, and the first planar configuration 102 is formed on the other of the first and second plates 10 and 20. In this embodiment, the first corrugated configuration 101 is formed on the first plate 10, and the first planar configuration 201 is formed on the second plate 20. The openings of the second pluralities of flame exit pores 39 collectively form a second corrugated configuration 102 and a second planar configuration 202. The second corrugated configuration 202 is formed on one of the first and second plates 10 and 20, and the second planar configuration 202 is formed on the other of the first and second plates 10 and 20. In this embodiment, the second corrugated configuration 102 is formed on the first plate 10, and the second planar configuration 202 is formed on the second plate 20.
Furthermore, the chamber 30 includes projections disposed therein that direct the mixture of gas and air in a manner that causes the gas and the air to mix together thoroughly, and each of the projections includes a first portion extending from the first plate 10 and a second portion extending from the second plate 20.
Furthermore, the chamber 30 includes the first channel 33 and first compartment 34 in which the mixture of gas and air is guided and travel, and the mixture of gas and air is guided and enters the first compartment 34 through the first channel 33. The first channel 33 includes a first end 331 defined adjacent to the first distal end 301 and a second end 332 defined adjacent to an entry of the first compartment 34. The first channel 33 includes an increased width and a first width at the first end and a second width at the second end, with the first width smaller than the second width. The first compartment 34 includes a first section 341 and one of two second sections 342 disposed along the first plurality flame exit pores 38 and the other second section disposed along the second plurality flame exit pores 39. The projections include a wall disposed between the first channel 33 and the one of the two second sections 342 of the first compartment and preventing the mixture of gas and air flowing directly from the first channel 33 to the one of the two second sections 342 of the first compartment 34. The projections include a wall disposed between the first channel 33 and the other second section 342 of the first compartment 34 and preventing the mixture of gas and air flowing directly from the first channel 33 to the other second section 342 of the first compartment 34. Additionally, the projections in the chamber 30 include a blocking portion 343 disposed in the first compartment 34 and causing the gas and the air to mix together thoroughly in the first compartment 34 and facilitating the mixture of gas and air to flow into the two second sections 342.
Furthermore, each of the two second sections 342 of the first compartment 34 includes a reduced width and includes a narrower width end 345 and a wider width end 346. The narrower width end 345 is disposed adjacent to the first distal end 301 of the chamber 30, and the wider width end 346 is disposed adjacent to the first section 341 of the first compartment 34.
Moreover, the chamber 30 includes a second channel 35, and second and third compartments 36 and 37 in which the mixture of gas and air is guided and travel. The second channel 35, the second compartment 36 and the third compartment 37 are disposed one after the other and connect with each other. The mixture of gas and air is guided and enters the second channel 35, the second compartment 36, and the third compartment 37 successively. The second channel 35 is disposed adjacent to and connects with the first compartment 34. The mixture of gas and air is speeded up after passing the second channel 35. The second channel 35 includes a passage 351, two first path portions 352 and two second path portions 353. The passage 351 is disposed between the two first path sections 352, and a relatively small amount of the mixture of gas and air flow pass the passage 351. The projections including a wall disposed between the passage 351 and each first path section 352 and preventing the mixture of gas and air in the passage 351 from flowing laterally to each first path section 352. The two first path sections 352 are disposed between the two second path sections 353. One of the two second path sections 353 is disposed along the first plurality of flame exit pores 38, and the other second path section 353 is disposed along the second plurality of flame exit pores 39. One of the two first path sections 352 laterally connects with one of the two second path sections 353, and the other first path section 352 laterally connects with the other second path section 353. Furthermore, each first path section 352 has a first depth D1 and each second path section has a second depth D2, respectively. The first depth D1 is different than the second depth D2. Preferably, the first depth D1 is smaller than the second depth D2. The second compartment 36 is delimited by two walls of the projections, and the two walls extend divergently away from each other in a horizontal plane.
Furthermore, the projections in the chamber 30 include an obstruction 354 disposed on each first path section 352 and diverting the mixture of gas and air.
Furthermore, the projections in the chamber 30 include two guiding walls 344 disposed between the first section 341 of the first compartment 34 and an entry of the second channel 35. The two guiding walls 344 extend convergently towards each other in a horizontal plane.
Furthermore, the projections in the chamber 30 include a wall disposed in the third compartment 37 and having a configuration that causes the third compartment 37 to form a looped conduit for the mixture of gas and air. The wall disposed in the third compartment 37 includes a front distal end disposed adjacent to the second compartment 36 and a rear distal end disposed adjacent to the second distal end 302 of the burner 1. The front distal end defines a guiding end 371. The looped conduit includes two lateral conduits 372 and a transverse conduit 373. The guiding end 371 diverts the mixture of gas and air into the two lateral conduits 372. The two lateral conduits 372 are separated by the wall defined in the third compartment 37 and one of the two lateral conduit 372 is disposed along the first plurality of flame exit pores 38 and the other lateral conduit 372 is disposed along the second plurality of flame exit pores 39. The wall defined in the third compartment 37 prevents the mixture of gas and air in one of the two lateral conduits 372 from flowing laterally to the other lateral conduit 372. Each lateral conduit 372 includes a reduced width and has a greater width end disposed adjacent to the second compartment 36 and a smaller width end disposed adjacent to the transverse conduit 373. The transverse conduit 373 is disposed adjacent to the between the rear end of the wall defined in the third compartment 37 and the second distal end 302 of the burner 1 and interconnecting the two lateral conduits 372.
FIGS. 10 and 11 show the burner 1 installed on a gas device 2. The chamber 30 includes the gas inlet hole 31 fluidally receiving a fuel can 3. An igniter 21 of the gas device 2 is disposed adjacent to the second distal end 302 of the burner 1. Additionally, the igniter is disposed adjacent to the first plurality of flame exit pores 38. The gas and the air introduced in the chamber 30 of the burner 1 are mixed thoroughly in the chamber 30.
In view of the forgoing, the burner 1 is in a configuration that causes gas and air in the chamber 30 to mix thoroughly to avoid incomplete combustion. The chamber 30 includes the projections disposed therein that direct gas and air in a manner that causes gas and air to mix together thoroughly.
While the specific embodiment has been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of invention, and the scope of invention is only limited by the scope of the accompanying claims.

Claims

What is claimed is:

1. A burner of a gas device comprising:

a first plate;

a second plate engaged with and disposed opposite to the first plate;

a chamber formed by the first and second plates and partially delimited in the first plate and partially delimited in the second plate, with the chamber including a first distal end, a second distal end, a first lateral side, and a second lateral side, with the first and second ends disposed at two opposite ends of the chamber, with the first and second lateral sides disposed at two opposite sides of the chamber, with the chamber including a gas inlet hole for allowing gas to enter into the chamber, which is disposed at the first distal end, with the chamber including an air inlet hole for allowing air to enter into the chamber, which is disposed at the first distal end, with the chamber including a first channel defined therein and connecting with the gas inlet hole and the air inlet hole, and a first compartment connecting with the first channel, with the chamber including a first plurality of flame exit pores and a second plurality of flame exit pores disposed at the first and second lateral sides respectively, and with the first and second plurality of flame exit pores connecting with the first compartment.

2. The burner as claimed in claim 1, wherein the chamber includes projections disposed therein that direct a mixture of gas and air in a manner that causes gas and air to mix together thoroughly, with each of the projections including a first portion extending from the first plate and a second portion extending from the second plate.

3. The burner as claimed in claim 2, wherein the chamber includes the first channel and first compartment in which the mixture of gas and air is guided and travel, with the mixture of gas and air guided and entering the first compartment through the first channel, with the first channel including a first end defined adjacent to the first distal end and a second end defined adjacent to an entry of the first compartment, with the first compartment including a first section and one of two second sections disposed along the first plurality flame exit pores and the other second section disposed along the second plurality flame exit pores, with the projections including a wall disposed between the first channel and the one of the two second sections of the first compartment and preventing the mixture of gas and air flowing directly from the first channel to the one of the two second sections of the first compartment, with the projections including a wall disposed between the first channel and the other second section of the first compartment and preventing the mixture of gas and air flowing directly from the first channel to the other second section of the first compartment.

4. The burner as claimed in claim 3, wherein the first channel includes an increased width and a first width at the first end and a second width at the second end, with the first width smaller than the second width.

5. The burner as claimed in claim 3, wherein the projections in the chamber include a blocking portion disposed in the first compartment and causing gas and air to mix together thoroughly in the first compartment and facilitating the mixture of gas and air to flow into the two second sections.

6. The burner as claimed in claim 3, wherein each of the two second sections of the first compartment includes a reduced width and includes a narrower width end and a wider width end, with the narrower width end disposed adjacent to the first distal end of the chamber, with the wider width end disposed adjacent to the first section of the first compartment.

7. The burner as claimed in claim 3, wherein the chamber includes a second channel, and second and third compartments in which the mixture of gas and air is guided and travel, with the second channel, the second compartment and the third compartment disposed one after the other and connecting with each other, with the mixture of gas and air guided and entering the second channel, the second compartment, and the third compartment successively, with the second channel disposed adjacent to and connecting with the first compartment, with the mixture of gas and air speeded up after passing the second channel, with the second channel including a passage, two first path portions and two second path portions, with the passage disposed between the two first path sections, with a relatively small amount of the mixture of gas and air flowing pass the passage, with the projections including a wall disposed between the passage and each first path section and preventing the mixture of gas and air in the passage from flowing laterally to each first path section, with the two first path sections disposed between the two second path sections, with one of the two second path sections disposed along the first plurality of flame exit pores, with the other second path section disposed along the second plurality of flame exit pores, with one of the two first path sections laterally connecting with one of the two second path sections, with the other first path section laterally connecting with the other second path section, with each first path section having a first depth and each second path section having a second depth, with the first depth different than the second depth.

8. The burner as claimed in claim 7, wherein the first depth is smaller than the second depth.

9. The burner as claimed in claim 7, wherein the projections in the chamber include an obstruction disposed on each first path section and diverting the mixture of gas and air.

10. The burner as claimed in claim 7, wherein the projections in the chamber include two guiding walls disposed between the first section of the first compartment and an entry of the second channel, with the two guiding walls extending convergently towards each other in a horizontal plane.

11. The burner as claimed in claim 7, wherein the second compartment is delimited by two walls of the projections, with the two walls extending divergently away from each other in a horizontal plane.

12. The burner as claimed in claim 7, wherein the projections in the chamber include a wall disposed in the third compartment and having a configuration that causes the third compartment to form a looped conduit for the mixture of gas and air, with the wall disposed in the third compartment including a front distal end disposed adjacent to the second compartment and a rear distal end disposed adjacent to the second distal end of the burner, with the front distal end defining a guiding end, with the looped conduit including two lateral conduits and a transverse conduit, with the guiding end diverting the mixture of gas and air into the two lateral conduits, with the two lateral conduits separated by the wall defined in the third compartment and one of the two lateral conduit disposed along the first plurality of flame exit pores and the other lateral conduit disposed along the second plurality of flame exit pores, with the wall defined in the third compartment preventing the mixture of gas and air in one of the two lateral conduits from flowing laterally to the other lateral conduit, with the transverse conduit disposed adjacent to the between the rear distal end of the wall defined in the third compartment and the second distal end of the burner and interconnecting the two lateral conduits.

13. The burner as claimed in claim 1, wherein the gas inlet hole includes a circumferential edge partially delimited in the first plate and partially delimited in the second plate.

14. The burner as claimed in claim 1, wherein the air inlet hole is defined in one of the first and second plates and extends therethrough.

15. The burner as claimed in claim 1, wherein the gas inlet hole and the air inlet hole are oriented in different directions.

16. The burner as claimed in claim 15, wherein the gas inlet hole has a first orientation and the air inlet hole has a second orientation perpendicular to the first orientation.

17. The burner as claimed in claim 1, wherein each of the first and second pluralities of flame exit pores includes a peripheral wall partially delimited in the first plate and partially delimited in the second plate and forms an opening that allows a flame produced by combustion of the mixture of gas and air in the chamber to exit from the burner, with the openings of the first pluralities of flame exit pores collectively form a first corrugated configuration and a first planar configuration, with the first corrugated configuration formed on one of the first and second plates, with the openings of the second pluralities of flame exit pores collectively form a second corrugated configuration and a second planar configuration, with the second corrugated configuration formed on one of the first and second plates.

18. The burner as claimed in claim 1, wherein the first and second plates are of substantially the same cross-sectional size.

19. The burner as claimed in claim 12, wherein each lateral conduit includes a reduced width and has a greater width end disposed adjacent to the second compartment and a smaller width end disposed adjacent to the transverse conduit.