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US20120006644A1 - Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch - Google Patents

Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch Download PDF

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Publication number
US20120006644A1
US20120006644A1 US13/177,304 US201113177304A US2012006644A1 US 20120006644 A1 US20120006644 A1 US 20120006644A1 US 201113177304 A US201113177304 A US 201113177304A US 2012006644 A1 US2012006644 A1 US 2012006644A1
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United States
Prior art keywords
friction
blocks
friction blocks
stator
coupler
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Abandoned
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US13/177,304
Inventor
Michel Chabrut
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Individual
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Individual
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Priority to US13/177,304 priority Critical patent/US20120006644A1/en
Publication of US20120006644A1 publication Critical patent/US20120006644A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D43/00Automatic clutches
    • F16D43/02Automatic clutches actuated entirely mechanically
    • F16D43/04Automatic clutches actuated entirely mechanically controlled by angular speed
    • F16D43/14Automatic clutches actuated entirely mechanically controlled by angular speed with centrifugal masses actuating the clutching members directly in a direction which has at least a radial component; with centrifugal masses themselves being the clutching members
    • F16D43/18Automatic clutches actuated entirely mechanically controlled by angular speed with centrifugal masses actuating the clutching members directly in a direction which has at least a radial component; with centrifugal masses themselves being the clutching members with friction clutching members
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D43/00Automatic clutches
    • F16D43/02Automatic clutches actuated entirely mechanically
    • F16D43/04Automatic clutches actuated entirely mechanically controlled by angular speed
    • F16D43/14Automatic clutches actuated entirely mechanically controlled by angular speed with centrifugal masses actuating the clutching members directly in a direction which has at least a radial component; with centrifugal masses themselves being the clutching members
    • F16D2043/145Automatic clutches actuated entirely mechanically controlled by angular speed with centrifugal masses actuating the clutching members directly in a direction which has at least a radial component; with centrifugal masses themselves being the clutching members the centrifugal masses being pivoting

Definitions

  • This invention relates to a coupler between the rotary engine output shaft of a cutter, such as a brush cutter, and a rotary cutting member such as a blade, as well as a cutter equipped with such a coupler.
  • Cutters such as portable rotary cutters, especially brush cutters, are especially dangerous when they are equipped with a rigid cutting member, such as a blade, disk, or the like.
  • a rigid cutting member such as a blade, disk, or the like.
  • the torque transmitted by the engine element of said brush cutter to the cutting member becomes less than the resistant torque applied to the cutting member, in particular when it encounters an obstacle such as a rock, a violent reaction of the entire brush cutter is immediately produced. If the operator is not paying attention, this reaction can injure him.
  • This reaction can be manifested by uncontrolled and sudden movements of the brush cutter, by breaking of the cutting member, or by breaking of all or some of the components of the engine that are unable to react to sudden stoppage of rotation of the cutting element.
  • a coupler was proposed with a design that makes it possible to improve the dissipation of heat and to eliminate shock in the operation of the coupler, in particular by obtaining the torque to be transmitted by the radial force between the stator and rotor.
  • the stator bears the pads made in the form of spring-loaded pivoting pins to be applied to the friction lining that is arranged at the rotor level. Causing the stator to turn via its pads kept in permanent contact against the friction lining of the rotor generates a centrifugal force applied to the pads.
  • This centrifugal force is added to the spring force to obtain driving at the same speed between the stator and rotor and is cancelled under the action of accidental blocking of the stator to momentarily neutralize the driving between the rotor and stator by the shoes' sliding on the surface of the friction lining of the rotor.
  • This coupler has a large number of advantages relative to existing systems. In fact, it allows limitation of wear of parts and minimization of heating. This coupler, during the phase of starting the turning of the engine, makes it possible in particular to obtain significant reactivity of the stator and in particular high speed driving to increased rpm of the stator due to the presence of a compression spring that permanently applies a radial force to the pad and tends to keep it in constant contact with the friction lining of the rotor.
  • One objective of this invention is thus to suggest a coupler with a design that makes it possible to optionally vary the friction surface between the friction pad and the friction lining of the rotor so as to minimize heating in the decelerated or immobilized state of the stator, without adversely affecting the re-engagement time required for passage from the disengaged position into the engaged position of said pad.
  • Another objective of this invention is to suggest a coupler designed to enable optional variation of the re-engagement time of said coupler corresponding to the passage from the disengaged position into the engaged position of the latter.
  • Another objective of this invention is to suggest a coupler whose design makes it possible to have an engagement-disengagement time of roughly 2 seconds, this time corresponding to the stages of clearance of the cutting blade from the obstacle and of restoration of contact of a cutting blade that was driven into rotation with the object to be cut.
  • Another objective of the invention is to suggest a coupler whose design makes it possible essentially to limit vibrations to which the user of a machine equipped with this device is exposed.
  • the object of the invention is a coupler between the rotary engine output shaft of a cutter such as a brush cutter, and a rotary cutting member such as a blade, this coupler being composed, on the one hand, of a rotor that can be made integral with the engine shaft, appearing at least in the form of a cylindrical body, such as a bell, of which at least some of the internal walls form a friction lining and, on the other hand, of a stator that can carry the cutting member, this stator being able to be driven by the rotor via friction pads carried by said stator, each pad mounted on the pad-holder plate of the stator free to pivot around an axis that is parallel to the axis of rotation of the stator, being exposed continuously to the action of at least one generally radially-acting compression spring to be applied to the friction lining of the rotor and to cause the stator to rotate, this pivoting pad being, moreover, mounted with play on said plate to be able to move angularly, especially by sliding, between
  • the object of the invention is likewise a cutter, especially portable, with rotary cutting, such as a brush cutter, this cutter having, between the rotary engine output shaft and a cutting member, a coupler, characterized in that the coupler is of the aforementioned type.
  • FIG. 1 shows a partial diagrammatic cutaway view of a coupler according to the invention
  • FIG. 2 shows a top view of the stator equipping such a coupler
  • FIGS. 3 and 4 show a detailed view of the pad in the engaged position ( FIG. 3 ) and in the disengaged position ( FIG. 4 );
  • FIG. 5 shows a detailed view of the pad in another position relative to the springs to increase the re-engagement time
  • FIG. 6 shows a partial cutaway view of the pad-holder plate of the stator alone
  • FIG. 7 shows a partial cutaway view of the pad-holder plate, the pads having been removed.
  • the coupler 1 that is the object of the invention is more especially designed to couple the rotary engine output shaft of a cutter, especially a portable cutter with rotary cutting, such as a brush cutter, and a rotating cutting member 2 such as a blade, a disk or a rotating plate of any shape.
  • the coupler 1 that is intended to be located between the rotary engine output shaft of the cutter and the rigid rotating cutting member 2 is composed of, on the one hand, a rotor 3 that can be made integral with the engine shaft, and, on the other hand, a stator 5 that can carry the cutting member 2 .
  • the rotor 3 has at least the shape of a cylindrical body, such as a bell, which can have any shape. At least some of the internal walls form a friction lining 4 .
  • This friction lining 4 is a circular lining with which the pads equipping the stator are kept in permanent contact.
  • the stator 5 that can bear the cutting member 2 can be driven by the rotor 3 via the friction pads 6 that are carried by said stator 5 .
  • rotor is defined as a rotating engine drive element and stator is defined as a rotating driven element, the rotor and stator being driven into rotation around the same axis represented by the axis XX′ in FIG. 1 .
  • the friction pads 6 are mounted on the pad-holder plate of the stator 5 , free to pivot around an axis parallel to the axis of rotation of stator 5 . They are equally continuously exposed to the action of at least one first compression spring 12 to be applied to the friction lining 4 of the rotor 3 and to drive the stator 5 into rotation.
  • causing the stator to rotate generates a centrifugal force applied to the pads 6 .
  • This centrifugal force is added to the force of the springs 12 to obtain driving at the same speed between the stator and rotor and is cancelled under the action of accidental blocking of the stator to momentarily neutralize the driving between the rotor and stator by the pads' sliding on the surface of the friction lining 4 of the rotor.
  • Each pivoting pad 6 is, moreover, mounted with play on said plate.
  • This pad 6 in the decelerated or immobilized state of the stator, is moved by relative displacement with respect to the stator and can be angularly displaced, in particular by sliding, by the rotor in a direction that causes a reduction of the friction surface between the pad and the cylindrical body.
  • each pad passes from an engaged position, in which the friction surface between the pads 6 and the friction lining of the cylindrical body is significant, to a disengaged position, in which the friction surface between the pads 6 and the cylindrical body is reduced and facilitates sliding of the pad 6 on the surface of the friction lining 4 .
  • This disengaged position thus allows continuation of the rotation of the rotor, whereas the stator is decelerated or immobilized due to the cutting member 2 encountering an obstacle.
  • the passage from the engaged position to the disengaged position of the pad takes place while the stator is slowing down by relative displacement of the pad and of the stator as the second spring 13 is compressed. This second spring 13 tends to return the pad 6 from the disengaged angular position to the engaged angular position.
  • the pad is permanently subjected to the action of the two springs, a first spring that tends to move the pad against the friction lining 4 of the rotor generally by application of a radial force, and a second spring 13 that tends to return the pad from the angular disengaged position to the angular engaged position.
  • the first spring makes it possible, at the instant of starting, to facilitate immediate adhesion of the pad to the friction lining 4 .
  • the second spring makes it possible to adapt the re-engagement time corresponding to the time necessary for passage from the disengaged position to the engaged position.
  • Each pad 6 mounted with play on the pad-holder plate is designed to move in a plane perpendicular to the axis of rotation of the stator 5 during passage from the engaged position into the disengaged position or vice versa, following a direction that forms an angle ⁇ in the range [60 -85°] with the radius of the stator 5 passing through the pivoting axis 14 of said pad 6 .
  • This displacement of the pad is shown especially in FIGS. 3 and 4 that illustrate the passage from an engaged position into a disengaged position of said pad.
  • the pivoting axis 14 and the receiving bearings 15 of the pivoting axis 14 that allow a freely-pivoting mounting of the pad 6 on the pad-holder plate are carried: one by the pad 6 and the other by the support plate of the pads, and they have noncomplementary shapes to allow relative angular displacement between the pads 6 and the support plate of the pads under the action of the rotor in the decelerated or immobilized state of the stator.
  • the bearings 15 of the pivoting axis 14 have the form of an oblong hole made in the pad 6 . These oblong holes are crossed by a shaft mounted stationary on the pad-holder plate.
  • This shaft that is parallel to the axis of rotation of the stator 5 comprises the pivoting axis 14 of said pad 6 .
  • the longitudinal axis of each hole that comprises a guide path forms an angle in the range [60-85°] with the radius of the stator passing through the pivoting axis 14 of the corresponding pad 6 .
  • the pad-holder plate is provided with a plurality of housings 11 A, 11 B for receiving the same spring 12 to optionally modify the relative position, especially the distance, between the springs 12 , 13 acting on the same pad 6 .
  • the first and second springs 12 , 13 acting on the same pad are compression springs, preferably helicoidal, with axes intersecting at the support point of the pad on the friction lining of the cylindrical body in the disengaged position of said pad 6 .
  • the stator is composed of a shaft bearing a pad-holder plate in the vicinity of one end, and, on the other end, a cutting member-holder plate.
  • a ball bearing is generally inserted between said plates.
  • This pad-holder plate is composed of two circular flanges 7 , 8 interconnected by a hub 9 to define a circular peripheral internal groove 16 within which the pads with the shape of pins pivoting around an axis parallel to the axis of the hub and the springs 12 , 13 are accommodated at the same time.
  • the flanges 7 , 8 for each pad 6 are equipped with at least two series of grooves 10 , 11 opposite, each serving to define the guide track of one spring.
  • the first series of grooves 11 extending radially between the bottom of the groove 16 and the section of the flanges 7 , 8 is used to receive the first radially-acting compression spring 12 located between the bottom of the groove 16 and the surface of the pad 6 opposite the one designed to make contact with the friction surface of the lining 4 of the rotor 3 .
  • the second series of grooves 10 designed to receive the second spring 13 that acts on the angular position of the pad 6 , originates on the section of the flanges 7 , 8 and extends in the direction of the bottom of the groove 16 as it passes through the pivoting axis 14 of the pad 6 .
  • These grooves 10 of the second series of grooves form, with the radius of the flanges 7 , 8 passing through the pivoting axis of said pivot 14 , an angle ⁇ that is preferably in the range [60-85°].
  • the pad-holder plate is equipped with at least three pads 6 and six springs 12 , 13 , of which three are located in the housings 11 A or 11 B.
  • Each pad 6 has the shape of a curved pin provided on each of its ends with a bulge shown at 6 A and 6 C in the figures.
  • One of the bulges, 6 C is exposed to the action of the first compression spring 12 located between the pad-holder plate and the pin surface opposite the contact surface with the friction lining
  • this radially-acting compression spring 12 the pad is kept in permanent frictional contact with the friction lining
  • the other bulge 6 A comprises openings crossed by the pivoting axis 14 .
  • the second compression spring 13 that allows the pad to be returned to the engaged position extends between this bulge 6 A and the pad-holder plate.
  • the support zone of the spring 13 on the bulge 6 A is implemented in the form of a circular portion to facilitate interchangeability of the spring 12 .
  • This second spring 13 is compressed during angular displacement of said pad, corresponding to its passage from the disengaged position to the engaged position.
  • the opening that is used to receive the pivoting axis 14 of the pad and the grooves for accommodating the second spring 13 in the flanges of the plates form an aligned combination that comprises an angle preferably near 20° with the tangent to the rotor taken to the right of the pivoting axis of said pad.
  • a recess 6 B extends between the bulges 6 A and 6 C of the pad. This recess 6 B is used to house the second spring 13 .
  • the adhesion between the pads of the stator and the friction lining of the rotor is such that the resisting torque applied to the cutting member becomes greater than the pre-established nominal torque as a function of the dimension and mass of the pad, such that the cutting member stops.
  • the pad-holder plate connected to the cutting tool likewise stops.
  • the cylindrical friction body that is integral with the engine shaft continues to turn and the kinetic energy causes angular displacement of the pads as the rotation of the rotor continues. This relative displacement of the pad with respect to the stator causes compression of the second compression spring 13 .
  • the pad that is sliding over a length corresponding more to the length of the oblong hole is moved away as it disengages from the friction lining of the cylindrical body of the rotor, thus causing a reduction of the friction surface between the pad and friction lining
  • the contact surface is essentially reduced to zero and corresponds to a line of contact. For this reason, the rotor can continue to turn and slide on the pads without producing either significant heating or significant wear.
  • This pad is kept in continuous compressive contact against the friction lining via the first spring 12 to allow the rotor to drive the stator in the clutch mode to restart.
  • the centrifugal force is added to the effect of said springs to enhance the contact of the pads against the friction lining of the rotor.

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  • General Engineering & Computer Science (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • One-Way And Automatic Clutches, And Combinations Of Different Clutches (AREA)
  • Mechanical Operated Clutches (AREA)
  • Harvester Elements (AREA)
  • Sawing (AREA)
  • Braking Arrangements (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Turning (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Threshing Machine Elements (AREA)

Abstract

A clutch between the rotary output drive shaft of a cutting device and a rotary cutter includes a rotor which is connected to the drive shaft and whose at least one part of the internal walls forms a friction track and a stator which bears the cutter and is driven by the rotor by pivotable friction shoes. The shoes are spring-loaded and supported by the stator, each pivotable shoe being also mounted with clearance on the plate in such a way that it is angularly displaceable between two end positions, i.e. of the clutch engaging and disengaging positions. The clutch is characterized in that the transition from the engaging position to the disengaging position is carried out during the stator deceleration by relative displacement of the shoe and the stator for compressing a second spring which brings back the shoe from the angular disengaging position to the angular engaging position.

Description

    CROSS REFERENCE TO RELATED APPLICATIONS
  • This application is a continuation of application Ser. No. 11/596,200 filed on Jan. 5, 2007; which is the 35 U.S.C. 371 national stage of International application PCT/FR05/01176 filed on May 11, 2005; which claimed priority to French application 0405269 filed May 14, 2004. The entire contents of each of the above-identified applications are hereby incorporated by reference.
  • BACKGROUND OF THE INVENTION
  • This invention relates to a coupler between the rotary engine output shaft of a cutter, such as a brush cutter, and a rotary cutting member such as a blade, as well as a cutter equipped with such a coupler.
  • Cutters, such as portable rotary cutters, especially brush cutters, are especially dangerous when they are equipped with a rigid cutting member, such as a blade, disk, or the like. Actually, when the torque transmitted by the engine element of said brush cutter to the cutting member becomes less than the resistant torque applied to the cutting member, in particular when it encounters an obstacle such as a rock, a violent reaction of the entire brush cutter is immediately produced. If the operator is not paying attention, this reaction can injure him. This reaction can be manifested by uncontrolled and sudden movements of the brush cutter, by breaking of the cutting member, or by breaking of all or some of the components of the engine that are unable to react to sudden stoppage of rotation of the cutting element.
  • To solve this problem, incorporating a torque limiter between the engine shaft and the cutting member has been suggested. For a long time, these torque limiters had been designed based on spring-loaded balls, these balls coming into compressive contact against a suitable race. In such devices, the observed drawbacks include rapid wear of the balls, damage to the race and, overall, poor service life of the torque limiter. Moreover, it turns out that torque control is difficult. Finally, poor heat dissipation is noted.
  • Other torque limiters using the action of two springs are known. This is the case of patents FR 1222861 and U.S. Pat. No. 3,810,533 that both describe a torque limiting device adapted to a machine comprising a rotor, driven into rotation by an engine, and a cutting device, driven by a stator, this limiting device making it possible to limit the torque transmitted to the stator at high rpm of the rotor. In these documents, the stator is driven by friction pads mounted integrally with the rotor; this entails said pads being constantly subjected to the centrifugal force induced by rotation of the rotor. Thus, when the stator stops suddenly, when the cutting device encounters an obstacle, for example, the pads continue to be applied to the stator with a very high contact pressure at the risk of continuing the driving of the stator. In this device, the centrifugal force is not cancelled when the stator stops, and major heating or damage to the machine in which such a device is installed may result.
  • More recently, in particular in French Patent Application FR-A-2 829 902, a coupler was proposed with a design that makes it possible to improve the dissipation of heat and to eliminate shock in the operation of the coupler, in particular by obtaining the torque to be transmitted by the radial force between the stator and rotor. In this coupler, the stator bears the pads made in the form of spring-loaded pivoting pins to be applied to the friction lining that is arranged at the rotor level. Causing the stator to turn via its pads kept in permanent contact against the friction lining of the rotor generates a centrifugal force applied to the pads. This centrifugal force is added to the spring force to obtain driving at the same speed between the stator and rotor and is cancelled under the action of accidental blocking of the stator to momentarily neutralize the driving between the rotor and stator by the shoes' sliding on the surface of the friction lining of the rotor. This coupler has a large number of advantages relative to existing systems. In fact, it allows limitation of wear of parts and minimization of heating. This coupler, during the phase of starting the turning of the engine, makes it possible in particular to obtain significant reactivity of the stator and in particular high speed driving to increased rpm of the stator due to the presence of a compression spring that permanently applies a radial force to the pad and tends to keep it in constant contact with the friction lining of the rotor.
  • So that this starting phase and subsequent operating phases proceed optimally, it is necessary for the friction surface between the pads and the friction lining of the rotor to be of a relatively significant size to avoid any slipping. In the version described in the aforementioned French patent, this surface remains unchanged regardless of the operating phases of the stator. Thus, whether the stator is immobilized due to the presence of an obstacle or not, the friction surface between the pads and rotor remains identical. For this reason, significant heating and faster wear of the pad during the slipping phases corresponding to the phases of deceleration or blockage of the stator can again be observed.
  • Moreover, all of the above-described devices generate major vibrations because in each of the preceding cases, the shaft bearing the pads and allowing their movement to enable driving of the stator is fixed. The transmission of vibrations through this shaft is therefore damped very little. As a result, the user of a machine equipped with such a device is exposed to major vibrations that can entail muscle-skeletal problems in the arm-hand system or at the level of the spinal column
  • Therefore, approaches are being sought at present that would allow the coupler, at the level of the starting phase, to have the same advantages as those mentioned above, while reducing the problems of heating during slipping phases and vibration problems during operation.
  • One objective of this invention is thus to suggest a coupler with a design that makes it possible to optionally vary the friction surface between the friction pad and the friction lining of the rotor so as to minimize heating in the decelerated or immobilized state of the stator, without adversely affecting the re-engagement time required for passage from the disengaged position into the engaged position of said pad.
  • Another objective of this invention is to suggest a coupler designed to enable optional variation of the re-engagement time of said coupler corresponding to the passage from the disengaged position into the engaged position of the latter.
  • Another objective of this invention is to suggest a coupler whose design makes it possible to have an engagement-disengagement time of roughly 2 seconds, this time corresponding to the stages of clearance of the cutting blade from the obstacle and of restoration of contact of a cutting blade that was driven into rotation with the object to be cut.
  • Another objective of the invention is to suggest a coupler whose design makes it possible essentially to limit vibrations to which the user of a machine equipped with this device is exposed.
  • For this purpose, the object of the invention is a coupler between the rotary engine output shaft of a cutter such as a brush cutter, and a rotary cutting member such as a blade, this coupler being composed, on the one hand, of a rotor that can be made integral with the engine shaft, appearing at least in the form of a cylindrical body, such as a bell, of which at least some of the internal walls form a friction lining and, on the other hand, of a stator that can carry the cutting member, this stator being able to be driven by the rotor via friction pads carried by said stator, each pad mounted on the pad-holder plate of the stator free to pivot around an axis that is parallel to the axis of rotation of the stator, being exposed continuously to the action of at least one generally radially-acting compression spring to be applied to the friction lining of the rotor and to cause the stator to rotate, this pivoting pad being, moreover, mounted with play on said plate to be able to move angularly, especially by sliding, between two end positions, one engagement position in which the friction surface between the pad and the cylindrical body is maximum, the other of disengagement in which the friction surface between the pad and the cylindrical body is minimum, and facilitates sliding of the pad on the surface of the friction lining of the rotor, characterized in that passage from the engaged position into the disengaged position is carried out, when the stator is slowing down, by relative displacement of the pad and the stator as a second spring is compressed, this second spring tending to return the pad from the angular disengaged position to the angular engaged position in order to allow re-engagement, enabling optimum operation of said coupler, within a short time.
  • Due to the presence of two springs, one acting radially, the other following a direction close to the direction tangential to the stator, it is possible to perfectly manage the disengagement and re-engagement time of the coupler and to be able to perform these operations in less than 3 seconds to allow these operations to be carried out while other operations are underway. Actually, by acting on the stiffness of the second compression spring, with action that follows an essentially tangential direction, it is possible to vary the re-engagement time corresponding to the time necessary for passage of the pad from a disengaged position, corresponding to a position in which the contact surface between the pad and the friction lining of the rotor is minimum, to an engaged position that corresponds to a maximum contact surface between these same two elements. Likewise, the closer the first and second springs to one another, the shorter the re-engagement time due to the shape of the pad. Thus, it is possible to influence the characteristics and the relative position of the first and second springs to optionally vary the re-engagement time and consequently the disengagement time.
  • The object of the invention is likewise a cutter, especially portable, with rotary cutting, such as a brush cutter, this cutter having, between the rotary engine output shaft and a cutting member, a coupler, characterized in that the coupler is of the aforementioned type.
  • The invention will become clear from reading the following description of embodiments, with reference to the attached drawings, in which:
  • FIG. 1 shows a partial diagrammatic cutaway view of a coupler according to the invention;
  • FIG. 2 shows a top view of the stator equipping such a coupler;
  • FIGS. 3 and 4 show a detailed view of the pad in the engaged position (FIG. 3) and in the disengaged position (FIG. 4);
  • FIG. 5 shows a detailed view of the pad in another position relative to the springs to increase the re-engagement time;
  • FIG. 6 shows a partial cutaway view of the pad-holder plate of the stator alone and
  • FIG. 7 shows a partial cutaway view of the pad-holder plate, the pads having been removed.
  • As mentioned above, the coupler 1 that is the object of the invention is more especially designed to couple the rotary engine output shaft of a cutter, especially a portable cutter with rotary cutting, such as a brush cutter, and a rotating cutting member 2 such as a blade, a disk or a rotating plate of any shape.
  • Current brush cutters known to date thus include, in a manner known in the art, a tubular body or rod, provided with a rotary engine shaft for driving a cutting member. This rod can have a large number of shapes. It is generally provided, in the vicinity of one of its ends, with a handlebar or handle to make it easier for the operator to hold. The engine shaft is generally coupled to a heat engine or electric motor and on its output end includes a bevel gear composed of two spiral helicoidal gears. The second gear is lengthened by a shaft that can be connected on its end directly to the coupler. This coupler can thus be accommodated in the head of the brush cutter, this head essentially taking the form of a bell that is integral with the end of the tube opposite the one provided with the holding member. A detail of this engine shaft will not be provided because it is well known to those skilled in this art. This coupler can be equally well accommodated between the engine clutch and the transmission shaft.
  • The coupler 1 that is intended to be located between the rotary engine output shaft of the cutter and the rigid rotating cutting member 2 is composed of, on the one hand, a rotor 3 that can be made integral with the engine shaft, and, on the other hand, a stator 5 that can carry the cutting member 2. The rotor 3 has at least the shape of a cylindrical body, such as a bell, which can have any shape. At least some of the internal walls form a friction lining 4. This friction lining 4 is a circular lining with which the pads equipping the stator are kept in permanent contact. Actually, the stator 5 that can bear the cutting member 2 can be driven by the rotor 3 via the friction pads 6 that are carried by said stator 5. It should be remarked that rotor is defined as a rotating engine drive element and stator is defined as a rotating driven element, the rotor and stator being driven into rotation around the same axis represented by the axis XX′ in FIG. 1.
  • The friction pads 6 are mounted on the pad-holder plate of the stator 5, free to pivot around an axis parallel to the axis of rotation of stator 5. They are equally continuously exposed to the action of at least one first compression spring 12 to be applied to the friction lining 4 of the rotor 3 and to drive the stator 5 into rotation. Thus, causing the stator to rotate generates a centrifugal force applied to the pads 6. This centrifugal force is added to the force of the springs 12 to obtain driving at the same speed between the stator and rotor and is cancelled under the action of accidental blocking of the stator to momentarily neutralize the driving between the rotor and stator by the pads' sliding on the surface of the friction lining 4 of the rotor. Each pivoting pad 6 is, moreover, mounted with play on said plate. This pad 6, in the decelerated or immobilized state of the stator, is moved by relative displacement with respect to the stator and can be angularly displaced, in particular by sliding, by the rotor in a direction that causes a reduction of the friction surface between the pad and the cylindrical body. Thus, each pad passes from an engaged position, in which the friction surface between the pads 6 and the friction lining of the cylindrical body is significant, to a disengaged position, in which the friction surface between the pads 6 and the cylindrical body is reduced and facilitates sliding of the pad 6 on the surface of the friction lining 4. This disengaged position thus allows continuation of the rotation of the rotor, whereas the stator is decelerated or immobilized due to the cutting member 2 encountering an obstacle. The passage from the engaged position to the disengaged position of the pad takes place while the stator is slowing down by relative displacement of the pad and of the stator as the second spring 13 is compressed. This second spring 13 tends to return the pad 6 from the disengaged angular position to the engaged angular position. Thus, the pad is permanently subjected to the action of the two springs, a first spring that tends to move the pad against the friction lining 4 of the rotor generally by application of a radial force, and a second spring 13 that tends to return the pad from the angular disengaged position to the angular engaged position. The first spring makes it possible, at the instant of starting, to facilitate immediate adhesion of the pad to the friction lining 4. The second spring makes it possible to adapt the re-engagement time corresponding to the time necessary for passage from the disengaged position to the engaged position.
  • Each pad 6 mounted with play on the pad-holder plate is designed to move in a plane perpendicular to the axis of rotation of the stator 5 during passage from the engaged position into the disengaged position or vice versa, following a direction that forms an angle α in the range [60 -85°] with the radius of the stator 5 passing through the pivoting axis 14 of said pad 6. This displacement of the pad is shown especially in FIGS. 3 and 4 that illustrate the passage from an engaged position into a disengaged position of said pad. The pivoting axis 14 and the receiving bearings 15 of the pivoting axis 14 that allow a freely-pivoting mounting of the pad 6 on the pad-holder plate are carried: one by the pad 6 and the other by the support plate of the pads, and they have noncomplementary shapes to allow relative angular displacement between the pads 6 and the support plate of the pads under the action of the rotor in the decelerated or immobilized state of the stator. Thus, the bearings 15 of the pivoting axis 14 have the form of an oblong hole made in the pad 6. These oblong holes are crossed by a shaft mounted stationary on the pad-holder plate. This shaft that is parallel to the axis of rotation of the stator 5 comprises the pivoting axis 14 of said pad 6. The longitudinal axis of each hole that comprises a guide path forms an angle in the range [60-85°] with the radius of the stator passing through the pivoting axis 14 of the corresponding pad 6.
  • To allow the re-engagement time to be optionally varied by acting on the relative position of the aforementioned springs 12 and 13, the pad-holder plate is provided with a plurality of housings 11A, 11B for receiving the same spring 12 to optionally modify the relative position, especially the distance, between the springs 12, 13 acting on the same pad 6. In the examples shown, the first and second springs 12, 13 acting on the same pad are compression springs, preferably helicoidal, with axes intersecting at the support point of the pad on the friction lining of the cylindrical body in the disengaged position of said pad 6.
  • In detail, the stator is composed of a shaft bearing a pad-holder plate in the vicinity of one end, and, on the other end, a cutting member-holder plate. A ball bearing is generally inserted between said plates. This pad-holder plate is composed of two circular flanges 7, 8 interconnected by a hub 9 to define a circular peripheral internal groove 16 within which the pads with the shape of pins pivoting around an axis parallel to the axis of the hub and the springs 12, 13 are accommodated at the same time. The flanges 7, 8 for each pad 6 are equipped with at least two series of grooves 10, 11 opposite, each serving to define the guide track of one spring. The first series of grooves 11 extending radially between the bottom of the groove 16 and the section of the flanges 7, 8 is used to receive the first radially-acting compression spring 12 located between the bottom of the groove 16 and the surface of the pad 6 opposite the one designed to make contact with the friction surface of the lining 4 of the rotor 3. The second series of grooves 10, designed to receive the second spring 13 that acts on the angular position of the pad 6, originates on the section of the flanges 7, 8 and extends in the direction of the bottom of the groove 16 as it passes through the pivoting axis 14 of the pad 6. These grooves 10 of the second series of grooves form, with the radius of the flanges 7, 8 passing through the pivoting axis of said pivot 14, an angle α that is preferably in the range [60-85°].
  • In the examples shown, the pad-holder plate is equipped with at least three pads 6 and six springs 12, 13, of which three are located in the housings 11A or 11B. Each pad 6 has the shape of a curved pin provided on each of its ends with a bulge shown at 6A and 6C in the figures. One of the bulges, 6C, is exposed to the action of the first compression spring 12 located between the pad-holder plate and the pin surface opposite the contact surface with the friction lining Thus, under the action of this radially-acting compression spring 12, the pad is kept in permanent frictional contact with the friction lining
  • The other bulge 6A comprises openings crossed by the pivoting axis 14. The second compression spring 13 that allows the pad to be returned to the engaged position extends between this bulge 6A and the pad-holder plate. The support zone of the spring 13 on the bulge 6A is implemented in the form of a circular portion to facilitate interchangeability of the spring 12. This second spring 13 is compressed during angular displacement of said pad, corresponding to its passage from the disengaged position to the engaged position. The opening that is used to receive the pivoting axis 14 of the pad and the grooves for accommodating the second spring 13 in the flanges of the plates form an aligned combination that comprises an angle preferably near 20° with the tangent to the rotor taken to the right of the pivoting axis of said pad.
  • A recess 6B extends between the bulges 6A and 6C of the pad. This recess 6B is used to house the second spring 13.
  • The operation of such a coupler is as follows. Upon starting, the friction pads carried by the stator are permanently subjected to the action of the first compression springs 12 to be applied to the friction lining 4 of the rotor and to drive the stator into rotation. Thus, the pad occupies a position corresponding to that shown in FIG. 3 in which the friction surface between the pad and friction lining is maximum. Causing the stator to rotate generates a centrifugal force applied to the pad. This centrifugal force is added to the force of the first spring 12 to obtain driving at the same speed between the stator and rotor. When the cutting member encounters an obstacle, the cutting member strikes said obstacle; therefore, the rotary speed drops and the centrifugal force tends to diminish, or is even cancelled. As a result, the adhesion between the pads of the stator and the friction lining of the rotor is such that the resisting torque applied to the cutting member becomes greater than the pre-established nominal torque as a function of the dimension and mass of the pad, such that the cutting member stops. The pad-holder plate connected to the cutting tool likewise stops. The cylindrical friction body that is integral with the engine shaft continues to turn and the kinetic energy causes angular displacement of the pads as the rotation of the rotor continues. This relative displacement of the pad with respect to the stator causes compression of the second compression spring 13. During this displacement, the pad that is sliding over a length corresponding more to the length of the oblong hole is moved away as it disengages from the friction lining of the cylindrical body of the rotor, thus causing a reduction of the friction surface between the pad and friction lining The contact surface is essentially reduced to zero and corresponds to a line of contact. For this reason, the rotor can continue to turn and slide on the pads without producing either significant heating or significant wear. When the cutting tool that is integral with the transmission shaft is freed from the obstacle and when the resisting torque that is applied to the cutting member becomes less than the engine torque, the pad is returned by the action of the spring 13 to an angular position corresponding to a position in which the friction surface between the friction lining and pad is maximum. This pad is kept in continuous compressive contact against the friction lining via the first spring 12 to allow the rotor to drive the stator in the clutch mode to restart. The centrifugal force is added to the effect of said springs to enhance the contact of the pads against the friction lining of the rotor. As mentioned above, depending on the characteristics of the two springs and their relative position, it is possible to cause the disengagement and re-engagement times of such a coupler to vary.

Claims (17)

1. A coupler (1) between a rotary output drive shaft of a cutting device and a rotary cutting unit (2), said coupler (1) comprising:
a rotor (3) which can be rendered integral with a drive shaft, the rotor having a form of a cylindrical body or a bell, the rotor having at least some internal walls of which form a friction track (4); and
a stator (5) which can support the cutting unit (2), the stator (5) being configured to be driven by the rotor (3) via friction blocks (6) which are supported by the stator (5), each friction block (6) being fitted on a block-holder plate of the stator (5), and is free to pivot around an axis which is parallel to an axis of rotation of the stator (5), being subjected permanently to an action of at least a first compression spring (12) with generally radial force, in order to be applied to the friction track (4) of the rotor (3) and to rotate the stator (5), the blocks (6) also being fitted with play on said plate in order to be able to be displaced angularly between two extreme positions, a first position being of engagement in which a friction surface between the blocks (6) and the cylindrical body or bell is maximal, and a second position being of disengagement in which the friction surface between the blocks (6) and the cylindrical body or bell is minimal, and facilitates sliding of the blocks (6) on a surface of the friction track (4) of the rotor (3) and, during slowing down or stoppage of the stator (5), the blocks (6) and the stator (5) are driven under an action of the rotor (3) by relative displacement, for a purpose of passage from the engaged position to the disengaged position, this displacement giving rise to compression of a second spring (13), this second spring (13) tending to return the blocks (6) from an angular disengaged position to an angular engaged position,
wherein the block-holder plate comprises two circular flanges (7, 8) which are connected to one another by a hub (9), in order to delimit an inner peripheral circular groove, within which both the blocks (6) and the springs are accommodated, the blocks (6) having a shape of fingers pivoting around an axis parallel to an axis of the hub, and the springs (12, 13) have axes intersecting at a support point of the block.
2. The coupler (1) according to claim 1, wherein each friction block (6) mounted with play on the block-holder plate is designed to move in a plane perpendicular to the axis of rotation of the stator (5) during passage from the engaged position into the disengaged position or vice versa, following a direction that forms an angle (a) in a range of [60-85°] with a radius of the stator (5) passing through a pivoting axis (14) of said friction blocks (6).
3. The coupler (1) according to claim 1, wherein a pivoting axis (14) and receiving bearings (15) of the pivoting axis (14), which allow freely-pivoting mounting of the friction blocks (6) on the block-holder plate, are carried: one by the friction blocks (6) and the other by a support plate of the friction blocks (6) and have noncomplementary shapes to allow relative angular displacement between the friction blocks (6) and the support plate of the friction blocks (6).
4. The coupler (1) according to claim 3, wherein the bearings (15) of the pivoting axis (14) each have a form of an oblong hole made in the friction blocks (6), said oblong holes being crossed by a shaft mounted stationary on the block-holder plate, the shaft mounted stationary on the block-holder plate being parallel to the axis of rotation of the stator (5) comprising the pivoting axis (14) of said friction blocks (6).
5. The coupler (1) according to claim 4, wherein the longitudinal axis of each hole that comprises a guide path forms an angle in a range of [60-85] with a radius of the stator passing through the pivoting axis (14) of the friction blocks (6).
6. The coupler according to claim 1, wherein the block-holder plate is provided with a plurality of housings (11A, 11B) for receiving the spring (12) to modify a relative position between the springs (12, 13) acting on the same friction blocks (6) so as to vary a re-engagement time corresponding to passage from the disengaged position to the engaged position of said friction blocks (6).
7. The coupler (1) according to claim 1, wherein the springs (12, 13) acting on the friction blocks (6) are helicoidal compression springs, with axes intersecting at a support point of the friction blocks (6) on the friction lining of the cylindrical body in the disengaged position of said friction blocks (6).
8. The coupler (1) according to claim 1, wherein the friction blocks include at least three friction blocks (6) and the springs include at least six springs (12, 13), each friction block (6) having a shape of a curved pin provided on its ends with bulges (6A, 6C), a recess arranged between said bulges used to receive one of the bulges (6A, 6C).
9. The coupler (1) according to claim 2, wherein the pivoting axis (14) and receiving bearings (15) of the pivoting axis (14), which allow freely-pivoting mounting of friction blocks (6) on the block holder plate, are carried: one by the friction blocks (6) and an other by the block holder plate and have noncomplementary shapes to allow relative angular displacement between the friction blocks (6) and the block holder plate.
10. The coupler according to claim 2, wherein the block-holder plate is provided with a plurality of housings (11A, 11B) for receiving the spring (12) to modify a relative position between the springs (12, 13) acting on the friction blocks (6) so as to vary a re-engagement time corresponding to passage from the disengaged position to the engaged position of said friction blocks (6).
11. The coupler according to claim 3, wherein the block-holder plate is provided with a plurality of housings (11A, 11B) for receiving the spring (12) to modify a relative position between the springs (12, 13) acting on the friction blocks (6) so as to vary a re-engagement time corresponding to passage from the disengaged position to the engaged position of said friction blocks (6).
12. The coupler according to claim 4, wherein the block-holder plate is provided with a plurality of housings (11A, 11B) for receiving the spring (12) to modify a relative position between the springs (12, 13) acting on the friction blocks (6) so as to vary a re-engagement time corresponding to passage from the disengaged position to the engaged position of said friction blocks (6).
13. The coupler according to claim 5, wherein the block-holder plate is provided with a plurality of housings (11A, 11B) for receiving the spring (12) to modify a relative position between the springs (12, 13) acting on the friction blocks (6) so as to vary a re-engagement time corresponding to passage from the disengaged position to the engaged position of said friction blocks (6).
14. The coupler (1) according to claim 2, wherein the springs (12, 13) acting on the friction blocks (6) are helicoidal compression springs with axes intersecting at a support point of the friction blocks (6) on the friction lining of the cylindrical body in the disengaged position of said friction blocks (6).
15. The coupler (1) according to claim 3, wherein the springs (12, 13) acting on the friction blocks (6) are helicoidal compression springs with axes intersecting at a support point of the friction blocks (6) on the friction lining of the cylindrical body in the disengaged position of said friction blocks (6).
16. The coupler (1) according to claim 4, wherein the springs (12, 13) acting on the friction blocks (6) are helicoidal compression springs with axes intersecting at a support point of the friction blocks (6) on the friction lining of the cylindrical body in the disengaged position of said friction blocks (6).
17. The coupler (1) according to claim 5, wherein the springs (12, 13) acting on the friction blocks (6) are helicoidal compression springs with axes intersecting at a support point of the friction blocks (6) on the friction lining of the cylindrical body in the disengaged position of said friction blocks (6).
US13/177,304 2004-05-14 2011-07-06 Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch Abandoned US20120006644A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US13/177,304 US20120006644A1 (en) 2004-05-14 2011-07-06 Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
FR0405269 2004-05-14
FR0405269A FR2870304B1 (en) 2004-05-14 2004-05-14 COUPLER BETWEEN A ROTARY OUTPUT MOTOR SHAFT OF A CUTTING DEVICE AND A ROTARY CUTTING MEMBER AND CUTTING DEVICE EQUIPPED WITH SUCH A COUPLER
PCT/FR2005/001176 WO2005116475A1 (en) 2004-05-14 2005-05-11 Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch
US59620007A 2007-01-05 2007-01-05
US13/177,304 US20120006644A1 (en) 2004-05-14 2011-07-06 Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
PCT/FR2005/001176 Continuation WO2005116475A1 (en) 2004-05-14 2005-05-11 Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch
US59620007A Continuation 2004-05-14 2007-01-05

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US20120006644A1 true US20120006644A1 (en) 2012-01-12

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US13/177,304 Abandoned US20120006644A1 (en) 2004-05-14 2011-07-06 Clutch between a rotary output drive shaft for a cutting device, a rotary cutter and cutting device provided with said clutch

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US (2) US8002091B2 (en)
EP (1) EP1751445B9 (en)
CN (1) CN100554714C (en)
AT (1) ATE408765T1 (en)
BR (1) BRPI0511101A (en)
DE (1) DE602005009822D1 (en)
ES (1) ES2318515T3 (en)
FR (1) FR2870304B1 (en)
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US11346407B2 (en) 2018-01-15 2022-05-31 Kabushiki Kaisha F.C.C. Centrifugal clutch

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FR2870304B1 (en) * 2004-05-14 2007-03-09 Michel Chabrut COUPLER BETWEEN A ROTARY OUTPUT MOTOR SHAFT OF A CUTTING DEVICE AND A ROTARY CUTTING MEMBER AND CUTTING DEVICE EQUIPPED WITH SUCH A COUPLER
FR2927680A1 (en) * 2008-02-18 2009-08-21 Michel Chabrut Rotary drive output shaft and rotary cutting unit i.e. blade, coupler for scrub cutter, has stops axially maintaining or limiting displacement of stator in rotor along direction parallel to axis of rotor, and placed on both sides of shoes
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JPWO2011048697A1 (en) * 2009-10-23 2013-03-07 ハスクバーナ・ゼノア株式会社 Vibration absorbing mechanism and working machine equipped with the same
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CN108093809A (en) * 2016-11-24 2018-06-01 苏州宝时得电动工具有限公司 Cutting assembly and grass-mowing machine
JP6510159B1 (en) * 2018-01-15 2019-05-08 株式会社エフ・シー・シー Centrifugal clutch
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Also Published As

Publication number Publication date
ES2318515T3 (en) 2009-05-01
US8002091B2 (en) 2011-08-23
US20070170021A1 (en) 2007-07-26
CN1973146A (en) 2007-05-30
EP1751445B9 (en) 2009-09-16
EP1751445B1 (en) 2008-09-17
BRPI0511101A (en) 2007-11-27
FR2870304A1 (en) 2005-11-18
ATE408765T1 (en) 2008-10-15
FR2870304B1 (en) 2007-03-09
CN100554714C (en) 2009-10-28
WO2005116475A1 (en) 2005-12-08
DE602005009822D1 (en) 2008-10-30
EP1751445A1 (en) 2007-02-14

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