US20100258112A1 - Generation of steam from solar energy - Google Patents
Generation of steam from solar energy Download PDFInfo
- Publication number
- US20100258112A1 US20100258112A1 US12/757,100 US75710010A US2010258112A1 US 20100258112 A1 US20100258112 A1 US 20100258112A1 US 75710010 A US75710010 A US 75710010A US 2010258112 A1 US2010258112 A1 US 2010258112A1
- Authority
- US
- United States
- Prior art keywords
- solar energy
- tubes
- steam
- cavity
- energy receiver
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000000203 mixture Substances 0.000 claims abstract description 10
- 238000000576 coating method Methods 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 19
- 238000009413 insulation Methods 0.000 claims description 14
- 239000012530 fluid Substances 0.000 claims description 7
- 239000000919 ceramic Substances 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 3
- 239000011490 mineral wool Substances 0.000 claims description 3
- 239000002210 silicon-based material Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 6
- 239000002184 metal Substances 0.000 claims 2
- 238000001704 evaporation Methods 0.000 abstract description 3
- YBGRCYCEEDOTDH-JYNQXTMKSA-N evap protocol Chemical compound O=C1C=C[C@]2(C)[C@H]3[C@@H](O)C[C@](C)([C@@](CC4)(O)C(=O)CO)[C@@H]4[C@@H]3CCC2=C1.O([C@H]1C[C@@](O)(CC=2C(O)=C3C(=O)C=4C=CC=C(C=4C(=O)C3=C(O)C=21)OC)C(=O)CO)[C@H]1C[C@H](N)[C@H](O)[C@H](C)O1.COC1=C(O)C(OC)=CC([C@@H]2C3=CC=4OCOC=4C=C3C(O[C@H]3[C@@H]([C@@H](O)[C@@H]4O[C@H](C)OC[C@H]4O3)O)[C@@H]3[C@@H]2C(OC3)=O)=C1.C([C@H](C[C@]1(C(=O)OC)C=2C(=C3C([C@]45[C@H]([C@@]([C@H](OC(C)=O)[C@]6(CC)C=CCN([C@H]56)CC4)(O)C(=O)OC)N3C)=CC=2)OC)C[C@@](C2)(O)CC)N2CCC2=C1NC1=CC=CC=C21 YBGRCYCEEDOTDH-JYNQXTMKSA-N 0.000 description 71
- ZAKOWWREFLAJOT-CEFNRUSXSA-N D-alpha-tocopherylacetate Chemical compound CC(=O)OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C ZAKOWWREFLAJOT-CEFNRUSXSA-N 0.000 description 29
- 230000005611 electricity Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 4
- 229920006395 saturated elastomer Polymers 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 239000012528 membrane Substances 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002803 fossil fuel Substances 0.000 description 1
- 239000013529 heat transfer fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000008239 natural water Substances 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000002310 reflectometry Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B35/00—Control systems for steam boilers
- F22B35/02—Control systems for steam boilers for steam boilers with natural convection circulation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B1/00—Methods of steam generation characterised by form of heating method
- F22B1/006—Methods of steam generation characterised by form of heating method using solar heat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S20/00—Solar heat collectors specially adapted for particular uses or environments
- F24S20/20—Solar heat collectors for receiving concentrated solar energy, e.g. receivers for solar power plants
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/70—Arrangements for concentrating solar-rays for solar heat collectors with reflectors
- F24S2023/86—Arrangements for concentrating solar-rays for solar heat collectors with reflectors in the form of reflective coatings
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/46—Conversion of thermal power into mechanical power, e.g. Rankine, Stirling or solar thermal engines
Definitions
- This invention relates to recovering solar energy in the form of steam, which may be used to generate electricity or in industrial processes. More particularly, the invention includes a novel method and apparatus for converting solar energy to high pressure steam; that is, a steam boiler that employs the sun's rays to produce steam.
- the present invention is within the class of solar energy power systems referred to as power towers.
- a power tower uses an array of reflecting mirrors at ground level to focus the sun's rays onto a central receiver mounted on a tall tower.
- the solar energy is absorbed by a heat transfer medium, such as water, liquid sodium, molten salts, and organic liquids.
- Steam can be generated directly, or indirectly using another heat transfer medium, and used to drive a turbine generating electricity or in other uses.
- a means for storing heat may be provided and used to produce steam and electricity.
- the present invention relates to an improved method and apparatus for directly generating high pressure steam at the top of a power tower.
- the present application includes a cavity type receiver which employs natural circulation of water.
- the source of the solar energy may be an array of reflecting mirrors such as described in U.S. Pat. Nos. 6,959,993 and 7,192,146.
- the mirrors direct the sun's rays onto openings in the side of the steam generating apparatus, which is enclosed in a structure that confines the solar energy and limits heat losses from reflected solar radiation.
- the entire steam generating apparatus or steam boiler is completely enclosed. Only the entrance ports for the focused solar energy are open.
- the invention includes a cavity-type solar energy receiver for generating high pressure superheated steam in which panels of tubes are positioned inside an enclosure to receive concentrated solar energy through an opening in the enclosure.
- Water from a steam drum is passed by natural circulation through evaporator tubes exposed to concentrated solar energy to produce steam.
- the steam is separated from the steam/water mixture in the steam drum and then superheated before being supplied to a turbine driven electrical generator or used for other purposes.
- two of the cavity-type solar energy receivers are positioned as mirror images, one facing north and the other south, both receiving concentrated solar energy from mirrors at ground level (a heliostat) reflecting light to the solar energy receivers mounted on a tower.
- a steam drum serving both receivers is mounted between them and within an enclosure for both receivers.
- the panels of tubes form a cavity within which concentrated solar energy is used to generate high pressure steam. Between the cavity formed by panels of tubes and the surrounding enclosure refractory insulation is provided to limit heat losses and to protect the outer enclosure.
- the solar energy receiver(s) has evaporator tubes mounted opposite the solar energy opening and against adjacent side walls.
- Economizer tubes for preheating boiler feed water may be included which, if used, could be positioned on the side walls and/or floor of the receiver adjacent the solar energy opening.
- Superheater tubes are positioned as a roof at the top of the cavity adjacent the evaporator tubes. Auxiliary superheater tubes may be added on the side walls as desired in some embodiments.
- FIG. 1 is a process diagram.
- FIG. 2 is a perspective view of a duplex steam boiler of the invention.
- FIG. 3 is a sectional elevation view of the steam boiler of FIG. 2 .
- the steam quality will have to be maintained as conditions change.
- a solar boiler will be designed to produce a given amount of high pressure steam at a given temperature using solar energy of a given maximum concentration. If the steam is to maintain its design quality (i.e. temperature and pressure) the ground-based mirrors can be adjusted to optimize the amount of the solar energy reaching the solar boiler. To a lesser degree, the steam temperature can be continuously adjusted by injecting boiler feed water into the superheated steam.
- the tubes receiving solar energy will frequently expand and contract as the temperature of the tube walls varies with changes in the concentrated solar energy. It will be appreciated that excessive temperatures can cause tube failures so that adjusting the mirrors and maintaining water and steam flows is important.
- the tubes also must prevent solar energy from overheating the insulation and the external structure.
- the solar receiver tubes may be subject to cyclic fatigue failure. This is a unique problem that results from the frequent heating up and cooling down due to unstable solar energy heat input. The worst operating conditions are expected to be in the superheater tubes, where the tube temperature may become very high, making the tubes more vulnerable to cyclic damage.
- An important feature of this invention is that the superheater tubes are warmed with reflected heat from the evaporator panels, that is, an indirect method, rather than a direct method.
- the maximum heat flux in the reflected sun's rays is substantially less than that from direct rays. This reduces the maximum tube wall temperature and increases the reliability and life of the superheater panels.
- Another important feature of this invention is natural water circulation. That is, water leaving the steam drum flows downward and enters the tubes. In the tubes the water it receives solar energy and a portion of the water becomes steam, rising up to the steam drum. The density difference between the water and the steam/water mixture creates a natural flow or circulation, which does not require the complication and expense of pumping and improves reliability of boiler operation.
- the solar energy receiver of the invention is referred to as a cavity-type solar energy receiver. It is deployed at the top of a “power tower” that receives concentrated solar energy from a heliostat, i.e. a set of ground-based mirrors.
- the solar energy receiver includes an external enclosure that protects the steam boiler and limits energy losses. When viewed from the outside, the steam boiler and other internals are not generally visible.
- a steam drum and its associated tubes are positioned so as to receive concentrated solar energy reflected from fields of ground-based mirrors.
- the steam drum and its associated tubes are generally referred to as a steam boiler.
- the tubes that receive solar energy are backed by insulation, which contains and helps to reflect the solar energy received from the heliostat and also protects the external structure
- a cavity-type solar receiver by definition has an opening sized to receive energy focused on it by minors, which are usually located at ground level.
- the size of the cavity opening will be determined by the arrangement and positioning of the mirrors.
- the intensity of the focused solar energy will be determined by the number and size of the mirrors used and their reflective properties. Consequently, a cavity-type solar receiver would be designed to have a specific opening size and shape and to receive a specified quantity of solar energy.
- two cavity-type receivers are paired with a single steam drum.
- the evaporator tubes receive the focused solar energy directly by being placed opposite the cavity opening. Additional evaporator tube panels may be located on the side walls of the cavity adjacent the main panels, where they receive some reflected solar energy.
- the solar receiver of the invention is not limited by or require such adjacent panels.
- An embodiment that is shown in the drawings places preheat tube panels and superheater tube panels so that they receive solar energy reflected back from the evaporator tube panels opposite the cavity opening. While this arrangement of these panels is considered to provide a useful configuration, the location of such panels may be rearranged if desired. In a preferred embodiment the preheat panels are eliminated.
- the interior of the cavity receiver contains tube panels sized and arranged to receive a specified solar heat flux and to provide the specified amount of heat to water and steam.
- FIG. 1 is a process flow diagram that will assist the reader in understanding the description of the steam boiler which will follow.
- two sets of heat exchange panels forming two cavities are shown, one which typically would face north and the second one typically south, with ground-based mirrors reflecting solar energy into the cavity on each side.
- the position of the panels is also indicated, that is, whether the panels are on the east side, the west side, the roof, or on the floor of the cavity.
- a single cavity-type receiver having only one set of tube panels could be used if positioned at the edge of a field of mirrors. Electricity is generated at ground level by a turbine-generator (not shown) driven by the high pressure steam produced by the solar receivers.
- the steam After leaving the turbine-generator, the steam is condensed and then pumped as hot water up the tower into the steam boiler 10 via the four economizer panels, shown as ECON 1 - 4 .
- this water which has a temperature of about 425° F. and a pressure of about 998 psig, is reheated in the economizer panels ECON 1 - 4 to a temperature just below that of the steam drum 10 , about 502° F.
- the steam drum 10 supplies the hot water via natural circulation to six evaporating panels, shown as EVAP 1 - 6 , which generate steam at about 544° F., which returns to the steam drum 10 .
- the saturated steam from steam drum 10 is then passed through the superheating panels, shown as SH 1 - 4 , where the temperature is raised to about 825° F. for use in the turbine-generator.
- a desuperheater is provided between SH 3 and 4 , to adjust the temperature of the steam as required.
- the temperature also may be adjusted by changes to the position of the ground-based reflecting mirrors (not shown).
- FIG. 2 is a perspective view of a duplex steam boiler of the invention.
- the steam drum 10 is located between the north and south receivers and supplies water by natural circulation to the evaporating tube panels (EVAP 1 - 6 ), which return steam and water to the steam drum 10 . After the saturated steam is separated from water returning to drum 10 , it is superheated before being sent down the tower to be used.
- the heat exchange tube panels are backed by ceramic type insulation, which is adjacent to an outer enclosure (not shown).
- focused solar energy enters the north and south openings and is partially reflected from the back wall to the side walls and the roof of the north and south units where the radiant energy is absorbed by three types of tube panels, which preheat boiler feed water, produce steam, and superheat the steam.
- the location of some of the tube panels are identified in FIG. 2 . It should be understood that, except for superheater panels SH 1 and 2 which are on opposite sides of their respective units, the panels are mirror images.
- the preheater and superheater tube panels operate in series, water or steam passing through tube panels in both of the north and south units.
- the evaporator panels operate in parallel, three sets in each unit.
- ECON 1 - 2 heat boiler feed water pumped from ground level and then send the heated water to ECON 3 - 4 in the south unit for additional heating before passing to the steam drum 10 .
- These economizer tube panels are not required and may be omitted if desired.
- the evaporator tube panels EVAP 3 and 6 (not shown), which face the steam drum and are opposite the solar energy openings, are located where the solar energy is most concentrated, since they are directly exposed to the focused sun's rays.
- Evaporator tube panels EVAP 1 - 2 (north section) and EVAP 4 - 5 (south section) are located on the side walls of their cavities.
- the north unit has the same arrangement of tube panels except for superheater panel SH 2 ; the corresponding superheat panel SH 1 is located on the east side of the south unit.
- hot water from the steam drum 10 is vaporized and a mixture of steam and water is returned to the steam drum.
- the steam passes through superheater tubes SH 1 - 4 before being sent down the tower to the users.
- a desuperheater (not shown in FIG. 2 ) is provided to adjust the steam outlet temperature by spraying water into the superheated steam.
- the steam drum 10 is positioned between the north and south units as seen in FIG. 2 . It receives heated feed water leaving economizer tube panel ECON 4 and entering the steam drum 10 though holes in a pipe extending into the drum (not shown). Water leaves the bottom of the steam drum 10 and enters the lower manifolds 12 N and 12 S, which each serve three evaporator tube panels, two which are seen in the north unit as EVAP 1 and 2 on the east and west walls. Evaporator tube panel EVAP 3 is seen in part in the north unit, where it is exposed to the most direct solar energy. The corresponding evaporator panels are EVAP 4 - 6 are in the south unit.
- the evaporator tube panels discharge into the upper manifolds 14 N and 14 S, which are generally U-shaped. From the upper manifolds multiple return pipes ( 16 N and S in FIG. 2 ), are used to provide uniform recirculation.
- the steam drum internals (not shown) include steam-water separators and demisters to remove water droplets from the saturated steam before leaving the drum and entering the superheat panels SH 1 - 4 .
- Economizer tubes are not required but, when included, may be placed in locations not suited for evaporator or super heater tubes in order to complete the cavity.
- the economizer tubes are positioned inside the solar energy openings (e.g. 18 in the south unit) as tube panels ECON 1 - 2 and ECON 3 - 4 on each side of each of the north and south units respectively.
- Economizer tube panels could be added at the floor of the cavity, although not preferred.
- the tubes in each panel receive boiler feed water from a manifold at one end of the tubes and deliver heated water to an outlet manifold at the other end of the tubes.
- Thehot feed water enters panel ECON 1 in the north unit, then leaves and proceeds to panels ECON 2 - 4 for further heating.
- the tubes enter horizontally with bends to each manifold as shown in FIG. 2 in order to accommodate thermal expansion and contraction, which will occur during operation of the receiver as the concentration of solar energy or electrical load varies.
- the economizer tubes are expected to receive a maximum heat density of about 90,000 BTU/ft 2 per hour. Tubes have an outside diameter of 1.25 inches with a 0.165 inch thick wall (0.120 min) and are made of ASME SA-178A low carbon steel. Membrane bars, which are welded to the tubes to bind them together as a continuous heat transfer surface, are 0.25 inches thick and 0.825 inches wide. The cavity side of the economizer tubes are coated with a high emissivity coating to be discussed below.
- Each of the north and south units has three sets of evaporator tube panels, operating in parallel in connection with the steam drum.
- Two panels EVAP 4 and 5 (south) and EVAP 1 and 2 (north) are located adjacent the wall opposite the solar energy opening. These panels principally receive reflected light, while panels EVAP 3 and 6 are located on the back wall of each section that receives direct exposure to the concentrated solar energy.
- EVAP 3 is shown in part of FIG. 2 , but EVAP 6 is not visible due to the orientation of the two units.
- Each of the evaporator panels consists of a series of tubes receiving hot water by natural circulation from the steam drum through manifolds at the lower end of the tubes ( 12 N and 12 S).
- FIG. 3 is an sectional elevation view of the east wall of the duplex steam solar boiler in FIG. 2 , as viewed from the inside of the cavities.
- the north unit is at the left and the south unit at the right.
- Two of the economizer panels are shown (ECON 1 and 3 and the position of superheater panels (SH 3 and 4 ) atop the two cavities can be seen.
- Solar energy enters the north and south openings as indicated by the arrows.
- the natural circulation of water from the steam drum 10 through evaporator panels EVAP 1 (north side) and 4 (south side) is illustrated by arrows. (The main evaporator tube panels EVAP 3 and 6 are not visible in this sectional view).
- the return pipes have a bend of about 90 degrees, which helps to absorb thermal expansion and contraction during operation.
- the evaporator tubes are expected to receive a maximum heat density of about 100,000 BTU/ft 2 per hour.
- the tubes have an outside diameter of 1.75 inches, with a 0.135 inch thick (0.120 min) wall and are made of ASME SA-178A low carbon steel.
- the tubes are joined by membrane bars, which are 0.25 inches thick and 0.5 inches wide.
- the cavity side of the evaporator tubes is also coated with a high emissivity coating.
- Each of the north and south sections has three sets of superheater tube panels SH 1 - 4 , operating in series.
- the first panels, SH 1 and 2 receive the higher heat density but, since they receive saturated steam leaving the steam drum, operate at a lower temperature.
- Tube panel SH 2 can be seen on the west wall of the north section in FIG. 2 .
- Tube panel SH 1 can be seen on the east wall of the south section in FIG. 3 .
- Superheater tube Panels SH 1 and 2 are positioned adjacent evaporator tube panel EVAP 4 (south) and evaporator panel EVAP 2 (north).
- Superheater panels SH 3 and 4 are located at the top or roof of their respective cavities.
- the first superheater panels SH 1 and 2 are expected to receive a maximum heat density of about 70,000 BTU/ft 2 per hour.
- the tubes are 1.25 inches in outside diameter, with a 0.15 inch thick wall, made of ASME SA-213T22 2 1 ⁇ 4 chrome, 1% molybdenum steel. They do not have membrane bars, but are positioned to abut adjacent tubes to limit passage of solar energy.
- the second superheater tube panels SH 3 and 4 are expected to receive a maximum heat density of about 60,000 BTU/ft 2 per hour.
- the tubes are 1.25 inches in outside diameter, with a 0.165 inch thick (0.165 min) wall and made of ASME SA-213T22 2 1 ⁇ 4% chrome, 1% molybdenum steel.
- the cavity side of the superheater tubes are coated with a high emissivity coating. Each of the superheater tubes will bend at one or both ends to absorb thermal expansion.
- the cavity side of the boiler tubes are coated to both improve heat transfer to the tubes and to reflect solar energy towards the other tubes, Since the heat density is high and steam temperatures reach as high as 825° F., a very durable coating is required.
- the coating is CORR-PAINT CP-40XX Series (AREMCO PRODUCTS, Valley Cottage, NY), which is a silicone-based material resisting temperatures up to 1100° F.
- the coating should absorb between 50 and 99% of the solar energy received and have a reflectivity rating of 1 to 50%.
- the preferred coating is a mixture of 80% white and 20% black paint to produce a gray shade that reflects about 20% of the incident light. The coating used required high temperature curing.
- the tube panels are backed by insulation inside the outer structure.
- the insulation is shielded from direct exposure to solar radiation by the tubes joined by the attached bars that make a continuous surface. Water passing through the tubes also limits the temperature at the surface of the insulation.
- the insulation thickness varies between 1 to 6 inches, depending on the temperature expected at each area of the solar receiver.
- the insulation may be mineral wool on the back of the evaporator or economizer panels and ceramic fiber in back of the superheater panels.
Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Energy (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Sustainable Development (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Engine Equipment That Uses Special Cycles (AREA)
- Other Liquid Machine Or Engine Such As Wave Power Use (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US12/757,100 US20100258112A1 (en) | 2009-04-10 | 2010-04-09 | Generation of steam from solar energy |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US21239009P | 2009-04-10 | 2009-04-10 | |
| US21742509P | 2009-05-29 | 2009-05-29 | |
| US12/757,100 US20100258112A1 (en) | 2009-04-10 | 2010-04-09 | Generation of steam from solar energy |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20100258112A1 true US20100258112A1 (en) | 2010-10-14 |
Family
ID=42933344
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US12/757,100 Abandoned US20100258112A1 (en) | 2009-04-10 | 2010-04-09 | Generation of steam from solar energy |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20100258112A1 (fr) |
| WO (1) | WO2010118276A2 (fr) |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090241939A1 (en) * | 2008-02-22 | 2009-10-01 | Andrew Heap | Solar Receivers with Internal Reflections and Flux-Limiting Patterns of Reflectivity |
| US20100252025A1 (en) * | 2007-07-26 | 2010-10-07 | Israel Kroizer | Solar receiver |
| WO2012052588A1 (fr) * | 2010-10-20 | 2012-04-26 | Abengoa Solar New Technologies, S.A. | Configuration de récepteur de tour pour hautes tensions |
| WO2012089869A1 (fr) * | 2010-12-30 | 2012-07-05 | Abengoa Solar New Technologies, S.A. | Procédé de revêtement in situ de récepteur solaire de tour |
| US20120291772A1 (en) * | 2010-02-05 | 2012-11-22 | Mitsubisi Heavy Industries, Ltd | Solar heat receiver |
| WO2012154438A3 (fr) * | 2011-05-06 | 2013-01-17 | Babcock Power Services, Inc. | Panneaux modulaires de réception d'énergie solaire et chaudières solaires équipées de panneaux modulaires de réception d'énergie solaire |
| WO2013074767A1 (fr) * | 2011-11-16 | 2013-05-23 | Babcock & Wilcox Power Generation Group, Inc. | Système de protection d'un récepteur solaire contre la congélation |
| US20130125875A1 (en) * | 2010-06-02 | 2013-05-23 | Abengoa Solar New Technologies, S.A. | Concave receiver for stirling dish and manufacturing method therefor |
| WO2013079744A1 (fr) * | 2011-11-29 | 2013-06-06 | Abengoa Solar New Technologies, S.A. | Configuration des récepteurs dans des centrales solaires à concentration à tour |
| WO2013028867A3 (fr) * | 2011-08-23 | 2014-02-20 | Chevron Usa Inc. | Système de collecte de rayonnement solaire concentré |
| US20140116361A1 (en) * | 2012-03-20 | 2014-05-01 | Rob Williams | Systems and Methods for Heat Recovery Steam Generation at Dual Pressures |
| US8733340B2 (en) | 2009-02-12 | 2014-05-27 | Babcock Power Services, Inc. | Arrangement of tubing in solar boiler panels |
| US20140215824A1 (en) * | 2011-02-09 | 2014-08-07 | Babcock Power Services, Inc. | Systems and methods for solar boiler construction |
| WO2016057404A1 (fr) * | 2014-10-06 | 2016-04-14 | The Babcock & Wilcox Company | Tours solaires à sel fondu modulaires à accumulateur thermique destinées à un traitement, à une production ou à une production combinée d'électricité |
| US20160123309A1 (en) * | 2014-10-29 | 2016-05-05 | Lai Fan Huang | Solar Water Heater |
| CN106225263A (zh) * | 2016-09-13 | 2016-12-14 | 深圳市爱能森科技有限公司 | 一种盘管蜂窝腔式液体工质太阳能集热器 |
| US20170138588A1 (en) * | 2015-11-18 | 2017-05-18 | Bosal Emission Control Systems Nv | Combined evalporator and mixer |
| WO2017216255A1 (fr) * | 2016-06-15 | 2017-12-21 | General Electric Technology Gmbh | Récepteur solaire à rendement amélioré de champ d'héliostats |
| EP4193099A1 (fr) * | 2020-08-14 | 2023-06-14 | ODQA Renewable Energy Technologies Limited | Récepteur solaire |
| CN120176093A (zh) * | 2025-05-21 | 2025-06-20 | 广西大学 | 一种基于预热的太阳能驱动界面蒸发蒸汽制备系统及方法 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014026703A1 (fr) | 2012-08-17 | 2014-02-20 | Solar Tower Technologies Ag | Récepteur solaire à champ d'héliostats |
Citations (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3927659A (en) * | 1973-09-21 | 1975-12-23 | Martin Marietta Corp | Peak efficiency solar energy powered boiler and superheater |
| US4033118A (en) * | 1974-08-19 | 1977-07-05 | Powell William R | Mass flow solar energy receiver |
| US4089325A (en) * | 1975-07-18 | 1978-05-16 | Entreprise Industrielle De Chaudronnerie | Solar heated boiler |
| US4164123A (en) * | 1976-08-25 | 1979-08-14 | Smith Otto J M | Solar thermal electric power plant |
| US4245618A (en) * | 1978-10-10 | 1981-01-20 | The Babcock & Wilcox Co. | Vapor generator |
| US4289114A (en) * | 1978-09-12 | 1981-09-15 | The Babcock & Wilcox Company | Control system for a solar steam generator |
| US4387574A (en) * | 1980-05-08 | 1983-06-14 | Kraftwerk Union Aktiengesellschaft | Solar power plant including a solar heater on a tower |
| US4485803A (en) * | 1982-10-14 | 1984-12-04 | The Babcock & Wilcox Company | Solar receiver with interspersed panels |
| US4546758A (en) * | 1979-09-17 | 1985-10-15 | Kraftwerk Union Aktiengesellschaft | Solar-tower power station |
| US4789114A (en) * | 1986-12-15 | 1988-12-06 | Sanwa Needle Bearing Co., Ltd. | Composite tape guide of cassette tape for VTR |
| US20040035111A1 (en) * | 2000-09-19 | 2004-02-26 | Ven Livien Domien | Method and device for producing steam by means of solar energy |
| US6857426B2 (en) * | 2002-09-25 | 2005-02-22 | Dirk Besier | Absorber element for solar high-temperature heat generation, and a method for its production |
| US6931851B2 (en) * | 2002-12-13 | 2005-08-23 | The Boeing Company | Solar central receiver with inboard headers |
| US6959993B2 (en) * | 2003-07-10 | 2005-11-01 | Energy Innovations, Inc. | Solar concentrator array with individually adjustable elements |
| US7011068B2 (en) * | 2001-11-07 | 2006-03-14 | Honda Giken Kogyo Kabushiki Kaisha | Accessory mounting structure for internal combustion engine |
| US7186252B2 (en) * | 2003-09-29 | 2007-03-06 | Ethicon Endo-Surgery, Inc. | Endoscopic mucosal resection device and method of use |
| US7192146B2 (en) * | 2003-07-28 | 2007-03-20 | Energy Innovations, Inc. | Solar concentrator array with grouped adjustable elements |
| US20090056646A1 (en) * | 2007-08-31 | 2009-03-05 | Matthews Jr Floyd E | Stationary, Solar-Powered Boiler for Generating Steam |
| US20090199557A1 (en) * | 2008-02-12 | 2009-08-13 | Lawrence Livermore National Security, Llc | Solar Thermal Power System |
| US20090241938A1 (en) * | 2008-03-28 | 2009-10-01 | Porter Arbogast | Solar thermal receiver for medium- and high-temperature applications |
| US20090241939A1 (en) * | 2008-02-22 | 2009-10-01 | Andrew Heap | Solar Receivers with Internal Reflections and Flux-Limiting Patterns of Reflectivity |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19723543C2 (de) * | 1997-06-05 | 2003-04-17 | Deutsch Zentr Luft & Raumfahrt | Energieerzeugungsanlage |
| JP4322902B2 (ja) * | 2006-08-10 | 2009-09-02 | 川崎重工業株式会社 | 太陽熱発電設備および熱媒体供給設備 |
-
2010
- 2010-04-09 WO PCT/US2010/030459 patent/WO2010118276A2/fr not_active Ceased
- 2010-04-09 US US12/757,100 patent/US20100258112A1/en not_active Abandoned
Patent Citations (23)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3927659A (en) * | 1973-09-21 | 1975-12-23 | Martin Marietta Corp | Peak efficiency solar energy powered boiler and superheater |
| US4033118A (en) * | 1974-08-19 | 1977-07-05 | Powell William R | Mass flow solar energy receiver |
| US4089325A (en) * | 1975-07-18 | 1978-05-16 | Entreprise Industrielle De Chaudronnerie | Solar heated boiler |
| US4164123A (en) * | 1976-08-25 | 1979-08-14 | Smith Otto J M | Solar thermal electric power plant |
| US4289114A (en) * | 1978-09-12 | 1981-09-15 | The Babcock & Wilcox Company | Control system for a solar steam generator |
| US4245618A (en) * | 1978-10-10 | 1981-01-20 | The Babcock & Wilcox Co. | Vapor generator |
| US4546758A (en) * | 1979-09-17 | 1985-10-15 | Kraftwerk Union Aktiengesellschaft | Solar-tower power station |
| US4387574A (en) * | 1980-05-08 | 1983-06-14 | Kraftwerk Union Aktiengesellschaft | Solar power plant including a solar heater on a tower |
| US4485803A (en) * | 1982-10-14 | 1984-12-04 | The Babcock & Wilcox Company | Solar receiver with interspersed panels |
| US4789114A (en) * | 1986-12-15 | 1988-12-06 | Sanwa Needle Bearing Co., Ltd. | Composite tape guide of cassette tape for VTR |
| US20040035111A1 (en) * | 2000-09-19 | 2004-02-26 | Ven Livien Domien | Method and device for producing steam by means of solar energy |
| US7011068B2 (en) * | 2001-11-07 | 2006-03-14 | Honda Giken Kogyo Kabushiki Kaisha | Accessory mounting structure for internal combustion engine |
| US6857426B2 (en) * | 2002-09-25 | 2005-02-22 | Dirk Besier | Absorber element for solar high-temperature heat generation, and a method for its production |
| US6931851B2 (en) * | 2002-12-13 | 2005-08-23 | The Boeing Company | Solar central receiver with inboard headers |
| US6959993B2 (en) * | 2003-07-10 | 2005-11-01 | Energy Innovations, Inc. | Solar concentrator array with individually adjustable elements |
| US7192146B2 (en) * | 2003-07-28 | 2007-03-20 | Energy Innovations, Inc. | Solar concentrator array with grouped adjustable elements |
| US7186252B2 (en) * | 2003-09-29 | 2007-03-06 | Ethicon Endo-Surgery, Inc. | Endoscopic mucosal resection device and method of use |
| US20090056646A1 (en) * | 2007-08-31 | 2009-03-05 | Matthews Jr Floyd E | Stationary, Solar-Powered Boiler for Generating Steam |
| US7552727B2 (en) * | 2007-08-31 | 2009-06-30 | Matthews Jr Floyd E | Stationary, solar-powered boiler for generating steam |
| US20090260617A1 (en) * | 2007-08-31 | 2009-10-22 | Matthews Jr Floyd E | Stationary, Solar-Powered Boiler For Generating Steam |
| US20090199557A1 (en) * | 2008-02-12 | 2009-08-13 | Lawrence Livermore National Security, Llc | Solar Thermal Power System |
| US20090241939A1 (en) * | 2008-02-22 | 2009-10-01 | Andrew Heap | Solar Receivers with Internal Reflections and Flux-Limiting Patterns of Reflectivity |
| US20090241938A1 (en) * | 2008-03-28 | 2009-10-01 | Porter Arbogast | Solar thermal receiver for medium- and high-temperature applications |
Cited By (37)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100252025A1 (en) * | 2007-07-26 | 2010-10-07 | Israel Kroizer | Solar receiver |
| US8490618B2 (en) | 2007-07-26 | 2013-07-23 | Brightsource Industries (Israel) Ltd. | Solar receiver |
| US20090241939A1 (en) * | 2008-02-22 | 2009-10-01 | Andrew Heap | Solar Receivers with Internal Reflections and Flux-Limiting Patterns of Reflectivity |
| US8733340B2 (en) | 2009-02-12 | 2014-05-27 | Babcock Power Services, Inc. | Arrangement of tubing in solar boiler panels |
| US8517008B2 (en) | 2009-02-12 | 2013-08-27 | Babcock Power Services, Inc. | Modular solar receiver panels and solar boilers with modular receiver panels |
| US20120291772A1 (en) * | 2010-02-05 | 2012-11-22 | Mitsubisi Heavy Industries, Ltd | Solar heat receiver |
| US20130125875A1 (en) * | 2010-06-02 | 2013-05-23 | Abengoa Solar New Technologies, S.A. | Concave receiver for stirling dish and manufacturing method therefor |
| US9080790B2 (en) * | 2010-06-02 | 2015-07-14 | Abengoa Solar New Technologies, S.A. | Concave receiver for stirling dish and method for manufacturing the same |
| US20140150428A1 (en) * | 2010-10-20 | 2014-06-05 | Jose Maria Mendez Marcos | High-power tower receiver configuration |
| CN103250011A (zh) * | 2010-10-20 | 2013-08-14 | 阿文戈亚太阳能新技术有限公司 | 高功率塔接收器构造 |
| WO2012052588A1 (fr) * | 2010-10-20 | 2012-04-26 | Abengoa Solar New Technologies, S.A. | Configuration de récepteur de tour pour hautes tensions |
| ES2382707A1 (es) * | 2010-10-20 | 2012-06-12 | Abengoa Solar New Technologies S.A. | Configuración de receptor de torre para altas potencias. |
| WO2012089869A1 (fr) * | 2010-12-30 | 2012-07-05 | Abengoa Solar New Technologies, S.A. | Procédé de revêtement in situ de récepteur solaire de tour |
| ES2386051A1 (es) * | 2010-12-30 | 2012-08-07 | Abengoa Solar New Technologies S.A. | Metodo de recubrimiento in situ de receptor solar de torre |
| EP2667114A4 (fr) * | 2010-12-30 | 2016-01-06 | Abengoa Solar New Tech Sa | Procédé de revêtement in situ de récepteur solaire de tour |
| US20140215824A1 (en) * | 2011-02-09 | 2014-08-07 | Babcock Power Services, Inc. | Systems and methods for solar boiler construction |
| WO2012154438A3 (fr) * | 2011-05-06 | 2013-01-17 | Babcock Power Services, Inc. | Panneaux modulaires de réception d'énergie solaire et chaudières solaires équipées de panneaux modulaires de réception d'énergie solaire |
| ES2525197R1 (es) * | 2011-05-06 | 2015-01-22 | Babcock Power Services Inc. | Caldera solar |
| WO2013028867A3 (fr) * | 2011-08-23 | 2014-02-20 | Chevron Usa Inc. | Système de collecte de rayonnement solaire concentré |
| US8863516B2 (en) | 2011-08-23 | 2014-10-21 | Chevron U.S.A. Inc. | System for collecting concentrated solar radiation |
| WO2013074767A1 (fr) * | 2011-11-16 | 2013-05-23 | Babcock & Wilcox Power Generation Group, Inc. | Système de protection d'un récepteur solaire contre la congélation |
| CN103946644A (zh) * | 2011-11-16 | 2014-07-23 | 巴布科克和威尔科克斯能量产生集团公司 | 用于太阳能接收器的凝结保护系统 |
| US9273884B2 (en) | 2011-11-16 | 2016-03-01 | The Babcock & Wilcox Company | Freeze protection system for solar receiver |
| CN104067067A (zh) * | 2011-11-29 | 2014-09-24 | 阿本戈太阳能新技术公司 | 在具有塔的集聚式太阳能电厂中的接收器的配置 |
| ES2411282A1 (es) * | 2011-11-29 | 2013-07-05 | Abengoa Solar New Technologies S.A. | Configuración de los receptores en plantas de concentración solar de torre. |
| WO2013079744A1 (fr) * | 2011-11-29 | 2013-06-06 | Abengoa Solar New Technologies, S.A. | Configuration des récepteurs dans des centrales solaires à concentration à tour |
| US20140116361A1 (en) * | 2012-03-20 | 2014-05-01 | Rob Williams | Systems and Methods for Heat Recovery Steam Generation at Dual Pressures |
| WO2016057404A1 (fr) * | 2014-10-06 | 2016-04-14 | The Babcock & Wilcox Company | Tours solaires à sel fondu modulaires à accumulateur thermique destinées à un traitement, à une production ou à une production combinée d'électricité |
| US20160123309A1 (en) * | 2014-10-29 | 2016-05-05 | Lai Fan Huang | Solar Water Heater |
| US9482209B2 (en) * | 2014-10-29 | 2016-11-01 | Lai Fan Huang | Solar water heater |
| US20170138588A1 (en) * | 2015-11-18 | 2017-05-18 | Bosal Emission Control Systems Nv | Combined evalporator and mixer |
| US10465902B2 (en) * | 2015-11-18 | 2019-11-05 | Bosal Emission Control Systems Nv | Combined evaporator and mixer |
| WO2017216255A1 (fr) * | 2016-06-15 | 2017-12-21 | General Electric Technology Gmbh | Récepteur solaire à rendement amélioré de champ d'héliostats |
| US10539339B2 (en) | 2016-06-15 | 2020-01-21 | General Electric Technology Gmbh | Solar receiver having improved heliostat field performance |
| CN106225263A (zh) * | 2016-09-13 | 2016-12-14 | 深圳市爱能森科技有限公司 | 一种盘管蜂窝腔式液体工质太阳能集热器 |
| EP4193099A1 (fr) * | 2020-08-14 | 2023-06-14 | ODQA Renewable Energy Technologies Limited | Récepteur solaire |
| CN120176093A (zh) * | 2025-05-21 | 2025-06-20 | 广西大学 | 一种基于预热的太阳能驱动界面蒸发蒸汽制备系统及方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2010118276A2 (fr) | 2010-10-14 |
| WO2010118276A3 (fr) | 2011-02-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US20100258112A1 (en) | Generation of steam from solar energy | |
| EP2000669B1 (fr) | Usine de concentration solaire de production de vapeur surchauffée | |
| US7690377B2 (en) | High temperature solar receiver | |
| US20120240577A1 (en) | Thermal generation systems | |
| US8863516B2 (en) | System for collecting concentrated solar radiation | |
| US20120186251A1 (en) | Solar power plant | |
| Roldán Serrano | Concentrating solar thermal technologies | |
| US20090261591A1 (en) | Solar steam generator | |
| US9863664B2 (en) | Solar collector for solar heat boiler, and tower-type solar heat boiler equipped with same | |
| JPH0243961B2 (fr) | ||
| GB2060860A (en) | Solar power installation | |
| US20130139807A1 (en) | Thermal energy generation system | |
| JP2014514525A (ja) | 工業プロセスで用いる蒸気を生成するための方法及び機器 | |
| KR101577489B1 (ko) | 플래그 형상의 열교환기 | |
| Giostri | Transient effects in linear concentrating solar thermal power plant | |
| Munoz et al. | A conceptual design of solar boiler | |
| Donatini et al. | High efficency integration of thermodynamic solar plant with natural gas combined cycle | |
| CN102927546B (zh) | 线性菲涅尔直接产生蒸汽的系统 | |
| EP3055562B1 (fr) | Procédé de chauffage contrôlé d'un fluide de traitement par le biais d'une centrale solaire thermique à concentration et d'un système caloporteur et appareil associé | |
| Romero et al. | Solar thermal power plants: from endangered species to bulk power production in sun-belt regions | |
| EP2410177B1 (fr) | Installation solaire combinée à technologie air-vapeur | |
| Zarza et al. | Solar thermal power plants with parabolic-trough collectors | |
| Chandramohan et al. | Low and Medium Temperature Solar Thermal Collectors | |
| US20140238386A1 (en) | Radiation absorbing metal pipe | |
| Morrison et al. | Solar Thermal Power Systems–Stanwell Power Station Project” |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: VICTORY ENERGY OPERATIONS LLC, OKLAHOMA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:VISKUP, JOHN C., JR.;LIN, BOCHUAN;SIGNING DATES FROM 20100426 TO 20100427;REEL/FRAME:024328/0607 |
|
| AS | Assignment |
Owner name: US BANK NATIONAL ASSOCIATION, AS ADMINISTRATIVE AG Free format text: SECURITY AGREEMENT;ASSIGNOR:VICTORY ENERGY OPERATIONS, L.L.C.;REEL/FRAME:029300/0212 Effective date: 20121114 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO PAY ISSUE FEE |