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US20100126647A1 - Pneumatic tire - Google Patents

Pneumatic tire Download PDF

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Publication number
US20100126647A1
US20100126647A1 US12/439,763 US43976307A US2010126647A1 US 20100126647 A1 US20100126647 A1 US 20100126647A1 US 43976307 A US43976307 A US 43976307A US 2010126647 A1 US2010126647 A1 US 2010126647A1
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US
United States
Prior art keywords
ribbon
shaped
film
elastomer
ply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/439,763
Inventor
Yoshiaki Hashimura
Takahiko Sawada
Tomohiko Kogure
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
Original Assignee
Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yokohama Rubber Co Ltd filed Critical Yokohama Rubber Co Ltd
Assigned to THE YOKOHAMA RUBBER CO., LTD. reassignment THE YOKOHAMA RUBBER CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HASHIMURA, YOSHIAKI, KOGURE, TOMOHIKO, SAWADA, TAKAHIKO
Publication of US20100126647A1 publication Critical patent/US20100126647A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/12Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim
    • B60C5/14Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0681Parts of pneumatic tyres; accessories, auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • B60C1/0008Compositions of the inner liner
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/0681Parts of pneumatic tyres; accessories, auxiliary operations
    • B29D2030/0682Inner liners
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/12Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim
    • B60C5/14Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre
    • B60C2005/145Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre made of laminated layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C5/00Inflatable pneumatic tyres or inner tubes
    • B60C5/12Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim
    • B60C5/14Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre
    • B60C2005/147Inflatable pneumatic tyres or inner tubes without separate inflatable inserts, e.g. tubeless tyres with transverse section open to the rim with impervious liner or coating on the inner wall of the tyre characterised by the joint or splice

Definitions

  • the present invention relates to a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer, and more particularly, to a pneumatic tire which can prevent separation of the film and improve an inner appearance of the tire.
  • the opposite ends of the film in the circumferential direction of the tire are spliced to each other in an overlapping manner to form the above air impermeable layer.
  • the film having the thermoplastic resin as a main component has a low adhesion. Therefore, even if the opposite ends of the film are spliced by pressing, the spliced opposite ends of the film are separated from each other during building of a green tire, which creates a problem of a mold release agent, applied to the inner surface of the tire, which comes in between the opposite ends of the film from the separated place of the film during curing of the green tire. If the mold release agent comes in between the opposite ends of the film as described above, adhesion of the film between the opposite ends is lowered, whereby the film is opened between the opposite ends during running, and the opened part becomes a starting point of tire trouble.
  • the above film is subject to blemish because it is soft under high temperatures. Therefore, when the curing bladder is folded in order to remove a tire from a tire curing press after curing, the film receives a blemish if the curing bladder comes into contact with the film on the inner side of the tire and is rubbed against the surface of the film, which produces a problem of deteriorating an inner appearance of a brand-new tire.
  • Patent Document 1 Japanese Patent Application Kokai Publication HEI 10-35232
  • An object of the present invention is to provide a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer, capable of preventing separation of the film and of improving an inner appearance of the tire.
  • the present invention provides a pneumatic tire having an air impermeable layer disposed on an inner side of the tire, the air impermeable layer being formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer, wherein: the film is formed from a ribbon-shaped film; the air impermeable layer is formed from a laminated body comprising the ribbon-shaped film and at least two ribbon-shaped elastomer plies laminated on opposite sides thereof, the laminated body being wound in a circumferential direction of the tire in such a partially overlapping manner that it is displaced at prescribed intervals; the wound laminated body has partially overlapping wound portions; and each pair of adjacent wound portions of the laminated body are spliced to each other in a partially overlapping manner in a state where the ribbon-shaped film is disengaged from itself.
  • a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer
  • the air impermeable layer is formed from a laminated body comprising a ribbon-shaped film and ribbon-shaped elastomer plies laminated on opposite sides thereof, and each pair of adjacent wound portions are spliced to each other in a state where the ribbon-shaped film is disengaged from itself. Therefore, the spliced parts of the adjacent wound portions can be prevented from easily separating from each other during building of a green tire. Accordingly, a mold release agent applied to the inner surface of the green tire does not come inside during curing of the green tire.
  • the ribbon-shaped elastomer plies are laminated on the film, the ribbon-shaped film is not exposed in the inner surface of the tire but one of the ribbon-shaped elastomer plies which are not easily subjected to blemishes is exposed. Therefore, occurrence of blemishes in the inner surface of the tire is avoided after curing, enabling an inner appearance of the tire to be improved.
  • FIG. 1 is a partial cross-sectional view showing an embodiment of a pneumatic tire according to the present invention.
  • FIG. 2 is a partial enlarged cross-sectional view of an air impermeable layer in FIG. 1 .
  • FIG. 3 is a partial enlarged cross-sectional view of another example of the air impermeable layer.
  • FIG. 4 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • FIG. 5 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • FIG. 6 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • FIG. 7 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • reference numeral 1 denotes a tread surface
  • reference numeral 2 a sidewall portion
  • reference numeral 3 a bead portion
  • a carcass ply 4 extends between the right and left bead portions 3 , the carcass ply having a rubber layer and reinforcing cords embedded therein, the reinforcing cords extending in the radial direction of the tire being arranged at prescribed intervals in the circumferential direction of the tire.
  • the carcass ply has opposite ends, which are turned up around bead cores 3 embedded in the bead portions 3 from the inner side in the axial direction of the tire toward the outer side in the axial direction of the tire so as to sandwich bead fillers 6 .
  • a plurality of belt plies 7 are provided radially outwardly of the carcass ply 4 in the tread portion 1 , the belt plies having rubber layers and reinforcing cords such as steel cords embedded therein, the reinforcing cords being arranged in an inclined manner with respect to the circumferential direction of the tire.
  • the tread portion 1 has a tread surface 1 A, which has circumferential grooves 8 extending in the circumferential direction of the tire.
  • An air impermeable layer 10 for preventing permeation of air in the cavity 9 of the tire is placed inward of the carcass ply 4 .
  • the air impermeable layer 10 that is disposed on the inner side of the tire beside the cavity 9 of the tire, is, as shown in FIG. 2 , formed from a laminated body 14 having a three-layer structure comprising a ribbon-shaped narrow film 11 of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer and two ribbon-shaped narrow elastomer plies 12 and 13 laminated on the opposite sides of the film.
  • the laminated body 14 is continuously and spirally wound in the circumferential direction of the tire in such a partially overlapping manner that it is displaced at prescribed intervals in the radial direction of the tire in the sidewall portions 2 and in the widthwise direction of the tire in the tread portion 1 .
  • the wound laminated body 14 has partially overlapping wound portions 14 A.
  • the ribbon-shaped film 11 includes opposite ends comprising one end 11 x on one side of the laminated boy 14 in the widthwise direction thereof and the other end 11 y on the other side of the laminated boy 14 in the widthwise direction thereof.
  • One ribbon-shaped elastomer ply 12 also includes opposite ends comprising one end 12 x on the one side of the laminated boy 14 in the widthwise direction thereof and the other end 12 y on the other side of the laminated boy 14 in the widthwise direction thereof.
  • the other ribbon-shaped elastomer ply 13 also includes opposite ends comprising one end 13 x on the one side of the laminated boy 14 in the widthwise direction thereof and the other end 13 y on the other side of the laminated boy 14 in the widthwise direction thereof.
  • the one ribbon-shaped elastomer ply 12 of the two ribbon-shaped elastomer plies 12 and 13 is less in width than the ribbon-shaped film 11 , and the other ribbon-shaped elastomer ply 13 has the same width as the ribbon-shaped film 11 .
  • the ribbon-shaped film 11 is laminated on the outer surface 13 a of the other ribbon-shaped elastomer ply 13 in an entirely overlapping manner.
  • the one ribbon-shaped elastomer ply 12 is laminated on the outer surface 11 a of the laminated ribbon-shaped film 11 in such an entirely overlapping manner that the one end 12 x thereof is offset inward in the widthwise direction of the laminated body 14 relative to the one end 11 x of the ribbon-shaped film 11 .
  • the other ribbon-shaped elastomer ply 13 is disposed inward of the ribbon-shaped film 11 , and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 are partially overlapped with each other in a state where the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11 .
  • thermoplastic resin used for the ribbon-shaped film 11 conventionally known ones (see Japanese Patent Application Kokai Publication HEI 10-35232, for example) can be used; examples of the thermoplastic resin may include polyamide resins, polyester resins and ethylene-vinylalcohol copolymer resins, and examples of the elastomer blended with the thermoplastic resin may include diene rubbers and olefin rubbers.
  • an adhesive layer may be provided on each surface of the ribbon-shaped film 11 .
  • any elastomer may be used if it has a good adhesion to the rubber of the carcass ply 4 and the film 11 .
  • the elastomer preferably include diene rubbers and olefin rubbers.
  • the adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 constituting the air impermeable layer 10 are arranged such that the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in an overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are not spliced to each other, the spliced ends 11 x and 13 y of the ribbon-shaped film 11 and ribbon-shaped elastomer ply 13 are not easily separated during building of a green tire. Therefore, a mold release agent applied to the inner surface of the green tire can be prevented from coming inside when the green tire is cured.
  • the inner surface 11 b of the ribbon-shaped film 11 is not exposed in the inner surface of the tire but the ribbon-shaped elastomer ply 13 , that is not easily subjected to blemishes, is exposed. Therefore, occurrence of blemishes in the inner surface of the tire is avoided after curing, enabling an inner appearance of the tire to be improved.
  • the laminated body 14 may be arranged such that the other ribbon-shaped elastomer ply 13 is less in width than the ribbon-shaped film 11 , the one ribbon-shaped elastomer ply 12 has the same width as the ribbon-shaped film 11 , and the one end of the one ribbon-shaped elastomer ply 12 and the other end of the ribbon-shaped film 11 are spliced to each other in a directly overlapping manner (structure up side down in FIG. 2 ).
  • one ribbon-shaped elastomer ply 12 and the other ribbon-shaped elastomer ply 13 are less in width than the ribbon-shaped film 11 .
  • the one ribbon-shaped elastomer ply 12 has the same width as the other ribbon-shaped elastomer ply 13 .
  • the ribbon-shaped film 11 is laminated on the other ribbon-shaped elastomer ply 13 in such a manner that the one end 11 x of the ribbon-shaped film 11 is located on the one end 13 x of the other ribbon-shaped elastomer ply 13 .
  • the other end 13 y of the other ribbon-shaped elastomer ply 13 is offset inward in the widthwise direction of the laminated body 14 relative to the other end 11 y of the ribbon-shaped film 11 .
  • the one ribbon-shaped elastomer ply 12 is laminated on the outer surface 11 a of the laminated ribbon-shaped film 11 in such an entirely overlapping manner that the other end 12 y is located on the other end 11 y of the ribbon-shaped film 11 and the one end 12 x is offset inward in the widthwise direction of the laminated body 14 relative to the one end 11 x of the ribbon-shaped film 11 .
  • the other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11 , and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 are partially overlapped with each other in a state where the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 , and the one end 12 x of the one ribbon-shaped elastomer ply 12 and the other end 11 y of the ribbon-shaped film 11 are spliced to each other in a directly overlapping manner, respectively, and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • the ribbon-shaped film 11 When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11 .
  • This structure also can provide the same effects as the above.
  • FIGS. 4 to 7 there are shown still another examples of the air impermeable layer described above.
  • These air impermeable layers 10 B, 10 C, 10 D and 10 E are each arranged such that the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other and at least the one end of either of the two ribbon-shaped elastomer plies 12 and 13 and the other end of either of the two ribbon-shaped elastomer plies 12 and 13 are spliced to each other in an overlapping manner.
  • the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 have the same width as the ribbon-shaped film 11 , and the ribbon-shaped film 11 and the ribbon-shaped elastomer plies 12 and 13 are laminated in an entirely overlapping manner without offset to form a laminated body 14 .
  • the other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11 , and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 are partially overlapped with each other in a state where the one end 12 x of the one ribbon-shaped elastomer ply 12 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11 .
  • the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 are greater in width than the ribbon-shaped film 11 .
  • One ribbon-shaped elastomer ply 12 is offset toward the other side of the laminated body 14 in the widthwise direction thereof with respect to the ribbon-shaped film 11 in such a manner that the one end 12 x of the one ribbon-shaped elastomer ply 12 is overlapped with the one end 11 x of the ribbon-shaped film 11 and the other end 12 y of the one ribbon-shaped elastomer ply 12 projects outward of the other end 11 y of the ribbon-shaped film 11 .
  • the other ribbon-shaped elastomer ply 13 is offset toward the one side of the laminated body 14 in the widthwise direction thereof with respect to the ribbon-shaped film 11 in such a manner that the other end 13 y of the other ribbon-shaped elastomer ply 13 is overlapped with the other end 11 y of the ribbon-shaped film 11 and the one end 13 x of the other ribbon-shaped elastomer ply 13 projects outward of the one end 11 x of the ribbon-shaped film 11 .
  • the other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11 , and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 are partially overlapped with each other in a state where the one end 12 x and the other end 12 y of the one ribbon-shaped elastomer ply 12 are spliced to each other in a directly overlapping manner, the one end 13 x and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 have the same width as the ribbon-shaped film 11 .
  • the laminated body 14 is formed by laminating the ribbon-shaped film 11 on the other ribbon-shaped elastomer ply 13 in an entirely overlapping manner without offset and by laminating the one ribbon-shaped elastomer ply 12 on the laminated ribbon-shaped film 11 with offset toward the other side of the laminated body 14 in the widthwise direction thereof.
  • the other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11 , and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 are partially overlapped with each other in a state where the one end 12 x and the other end 12 y of the one ribbon-shaped elastomer ply 12 are spliced to each other in a directly overlapping manner, the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • the ribbon-shaped film 11 When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11 .
  • the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 have the same width as the ribbon-shaped film 11 .
  • the laminated body 14 is formed such that the one ribbon-shaped elastomer ply 12 and the ribbon-shaped film 11 are laminated with each other in an entirely overlapping manner and the other ribbon-shaped elastomer ply 13 is offset toward the one side of the laminated body 14 in the widthwise direction thereof with respect to the ribbon-shaped film 11 .
  • the other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11 , and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14 A 1 and 14 A 2 of the laminated body 14 are partially overlapped with each other in a state where the one end 13 x and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner, the one end 12 x of the one ribbon-shaped elastomer ply 12 and the other end 11 y of the ribbon-shaped film 11 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • the ribbon-shaped film 11 When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11 .
  • the air impermeable layers structured as shown in FIGS. 4 to 7 also can provide the same effects as the above.
  • the air impermeable layers 10 C, 10 D and 10 E shown in FIGS. 5 to 7 are better than the air impermeable layer 10 B shown in FIG. 4 in terms of thickness of the spliced portion.
  • the air impermeable layers 10 C and 10 E shown in FIGS. 5 and 7 are more preferable because opposite edges 11 z of the ribbon-shaped film 11 are not exposed to the cavity 9 of the tire, either.
  • the offset amount S 1 between the one end 11 x of the ribbon-shaped film 11 and the one end 12 x of the one ribbon-shaped elastomer ply 12 is preferably at least 2 mm. If the offset amount S 1 is less than 2 mm, it is not preferable because the overlapping length of the ribbon-shaped film 11 and the other ribbon-shaped elastomer ply 13 is so little that a possibility of invasion of the mold release agent inside increases.
  • the offset amount S 2 between the other end 11 y of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 can be the same as the offset amount S 1 for the same reason.
  • the offset amount S 1 , S 2 becomes greater, the overlapping length is greater, and a possibility of invasion of the mold release agent inside decreases; however, as more materials constituting the laminated body 14 are used, waste of the materials is greater. However, if the offset amount S 1 , S 2 becomes greater, the overlapping length is greater, and there is also an advantage of obtaining a tire from which air is not easily leak. Accordingly, considering these, the upper limit of the offset amount S 1 , S 2 can be properly selected as necessary. From the viewpoint of reducing waste of the materials of the overlapping portions, the upper limit of the offset amount S 1 , S 2 is preferably equal to or less than 0.5 times the width W of the ribbon-shaped film 11 .
  • the offset amount S 3 of the one ribbon-shaped elastomer ply 12 and the offset amount S 4 of the other ribbon-shaped elastomer ply 13 can be the same as the offset amount S 1 for the same reason.
  • the width W of the ribbon-shaped film 11 is preferably in the range of 5 mm to 70 mm. If the width W is less than 5 mm, the laminated body 14 is apt to undergo elongation, which makes it difficult to wind the laminated body 14 when a tire is produced. If the width W of the ribbon-shaped film 11 is beyond 70 mm, the laminated body 14 also has a width beyond 70 mm. Therefore, it is not preferable from the viewpoint of uniformity around the circumference because the laminated body has portions greatly protruding from a winding area required in a winding-starting region and a winding-finishing region of the laminated body 14 .
  • the air impermeable layer 10 be formed by winding one laminated body 14 as described above.
  • the above-described air impermeable layer 10 may be formed using a plurality of laminated bodies 14 .
  • the laminated body 14 having a three-layer structure is exemplified.
  • the number of the elastomer layers may increase as necessary. It is sufficient for the laminated body 14 to have a structure of laminating at least two ribbon-shaped elastomer layers on the opposite sides of the ribbon-shaped film 11 .
  • the present invention having the aforementioned excellent effects is preferably applied to a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tires In General (AREA)

Abstract

A pneumatic tire using as an air permeation prevention layer a film consisting of thermoplastic resin or thermoplastic elastomer composition obtained by blending thermoplastic resin with elastomer, wherein the film is prevented form being peeled off to prevent entry of a release agent into the interior and the internal view of the tire is improved. An air permeation prevention layer (10) disposed on the inner side of the tire is constituted of a laminate (14) obtained by layering ribbon-form elastomer layers (12, 13) on the opposite sides of a ribbon-form film (11). The laminate (14) is wound in the tire circumferential direction while being overlapped partially and deviated at specified intervals. Respective adjoining winding portions (14A1, 14A2) of the laminate (14) are joined by being overlapped partially with ribbon-form films (11) kept separated from each other.

Description

    TECHNICAL FIELD
  • The present invention relates to a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer, and more particularly, to a pneumatic tire which can prevent separation of the film and improve an inner appearance of the tire.
  • TECHNICAL BACKGROUND
  • There have conventionally been known a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer (inner liner) disposed on the inner side of the tire (see a patent document 1, for example).
  • The opposite ends of the film in the circumferential direction of the tire are spliced to each other in an overlapping manner to form the above air impermeable layer. However, the film having the thermoplastic resin as a main component has a low adhesion. Therefore, even if the opposite ends of the film are spliced by pressing, the spliced opposite ends of the film are separated from each other during building of a green tire, which creates a problem of a mold release agent, applied to the inner surface of the tire, which comes in between the opposite ends of the film from the separated place of the film during curing of the green tire. If the mold release agent comes in between the opposite ends of the film as described above, adhesion of the film between the opposite ends is lowered, whereby the film is opened between the opposite ends during running, and the opened part becomes a starting point of tire trouble.
  • Further, the above film is subject to blemish because it is soft under high temperatures. Therefore, when the curing bladder is folded in order to remove a tire from a tire curing press after curing, the film receives a blemish if the curing bladder comes into contact with the film on the inner side of the tire and is rubbed against the surface of the film, which produces a problem of deteriorating an inner appearance of a brand-new tire.
  • Patent Document 1: Japanese Patent Application Kokai Publication HEI 10-35232
  • DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention
  • An object of the present invention is to provide a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer, capable of preventing separation of the film and of improving an inner appearance of the tire.
  • Means for Solving the Problems
  • In order to achieve the above object, the present invention provides a pneumatic tire having an air impermeable layer disposed on an inner side of the tire, the air impermeable layer being formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer, wherein: the film is formed from a ribbon-shaped film; the air impermeable layer is formed from a laminated body comprising the ribbon-shaped film and at least two ribbon-shaped elastomer plies laminated on opposite sides thereof, the laminated body being wound in a circumferential direction of the tire in such a partially overlapping manner that it is displaced at prescribed intervals; the wound laminated body has partially overlapping wound portions; and each pair of adjacent wound portions of the laminated body are spliced to each other in a partially overlapping manner in a state where the ribbon-shaped film is disengaged from itself.
  • EFFECTS OF THE INVENTION
  • According to the present invention described above, the air impermeable layer is formed from a laminated body comprising a ribbon-shaped film and ribbon-shaped elastomer plies laminated on opposite sides thereof, and each pair of adjacent wound portions are spliced to each other in a state where the ribbon-shaped film is disengaged from itself. Therefore, the spliced parts of the adjacent wound portions can be prevented from easily separating from each other during building of a green tire. Accordingly, a mold release agent applied to the inner surface of the green tire does not come inside during curing of the green tire.
  • Since the ribbon-shaped elastomer plies are laminated on the film, the ribbon-shaped film is not exposed in the inner surface of the tire but one of the ribbon-shaped elastomer plies which are not easily subjected to blemishes is exposed. Therefore, occurrence of blemishes in the inner surface of the tire is avoided after curing, enabling an inner appearance of the tire to be improved.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a partial cross-sectional view showing an embodiment of a pneumatic tire according to the present invention.
  • FIG. 2 is a partial enlarged cross-sectional view of an air impermeable layer in FIG. 1.
  • FIG. 3 is a partial enlarged cross-sectional view of another example of the air impermeable layer.
  • FIG. 4 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • FIG. 5 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • FIG. 6 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • FIG. 7 is a partial enlarged cross-sectional view of still another example of the air impermeable layer.
  • DESCRIPTION OF THE SYMBOLS
      • 1 tread portion
      • 2 sidewall portion
      • 3 bead portion
      • 10, 10A to 10E air impermeable layer
      • 11 ribbon-shaped film
      • 11 x one end
      • 11 y the other end
      • 12, 13 ribbon-shaped elastomer ply
      • 12 x, 13 x one end
      • 12 y, 13 y the other end
      • 14 laminated body
      • 14A, 14A1, 14A2 wound portion
    BEST MODES FOR CARRYING OUT THE INVENTION
  • Embodiments of the present invention will be described in detail below with reference to the attached drawings.
  • Referring to FIG. 1, there is shown an embodiment of a pneumatic tire according to the present invention; reference numeral 1 denotes a tread surface, reference numeral 2 a sidewall portion, and reference numeral 3 a bead portion.
  • A carcass ply 4 extends between the right and left bead portions 3, the carcass ply having a rubber layer and reinforcing cords embedded therein, the reinforcing cords extending in the radial direction of the tire being arranged at prescribed intervals in the circumferential direction of the tire. The carcass ply has opposite ends, which are turned up around bead cores 3 embedded in the bead portions 3 from the inner side in the axial direction of the tire toward the outer side in the axial direction of the tire so as to sandwich bead fillers 6. A plurality of belt plies 7 are provided radially outwardly of the carcass ply 4 in the tread portion 1, the belt plies having rubber layers and reinforcing cords such as steel cords embedded therein, the reinforcing cords being arranged in an inclined manner with respect to the circumferential direction of the tire. The tread portion 1 has a tread surface 1A, which has circumferential grooves 8 extending in the circumferential direction of the tire. An air impermeable layer 10 for preventing permeation of air in the cavity 9 of the tire is placed inward of the carcass ply 4.
  • The air impermeable layer 10, that is disposed on the inner side of the tire beside the cavity 9 of the tire, is, as shown in FIG. 2, formed from a laminated body 14 having a three-layer structure comprising a ribbon-shaped narrow film 11 of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer and two ribbon-shaped narrow elastomer plies 12 and 13 laminated on the opposite sides of the film. The laminated body 14 is continuously and spirally wound in the circumferential direction of the tire in such a partially overlapping manner that it is displaced at prescribed intervals in the radial direction of the tire in the sidewall portions 2 and in the widthwise direction of the tire in the tread portion 1. The wound laminated body 14 has partially overlapping wound portions 14A.
  • The ribbon-shaped film 11 includes opposite ends comprising one end 11 x on one side of the laminated boy 14 in the widthwise direction thereof and the other end 11 y on the other side of the laminated boy 14 in the widthwise direction thereof. One ribbon-shaped elastomer ply 12 also includes opposite ends comprising one end 12 x on the one side of the laminated boy 14 in the widthwise direction thereof and the other end 12 y on the other side of the laminated boy 14 in the widthwise direction thereof. The other ribbon-shaped elastomer ply 13 also includes opposite ends comprising one end 13 x on the one side of the laminated boy 14 in the widthwise direction thereof and the other end 13 y on the other side of the laminated boy 14 in the widthwise direction thereof.
  • The one ribbon-shaped elastomer ply 12 of the two ribbon- shaped elastomer plies 12 and 13 is less in width than the ribbon-shaped film 11, and the other ribbon-shaped elastomer ply 13 has the same width as the ribbon-shaped film 11. The ribbon-shaped film 11 is laminated on the outer surface 13 a of the other ribbon-shaped elastomer ply 13 in an entirely overlapping manner. The one ribbon-shaped elastomer ply 12 is laminated on the outer surface 11 a of the laminated ribbon-shaped film 11 in such an entirely overlapping manner that the one end 12 x thereof is offset inward in the widthwise direction of the laminated body 14 relative to the one end 11 x of the ribbon-shaped film 11. The other ribbon-shaped elastomer ply 13 is disposed inward of the ribbon-shaped film 11, and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14A1 and 14A2 of the laminated body 14 are partially overlapped with each other in a state where the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other. When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11.
  • For the thermoplastic resin used for the ribbon-shaped film 11, conventionally known ones (see Japanese Patent Application Kokai Publication HEI 10-35232, for example) can be used; examples of the thermoplastic resin may include polyamide resins, polyester resins and ethylene-vinylalcohol copolymer resins, and examples of the elastomer blended with the thermoplastic resin may include diene rubbers and olefin rubbers. In order to enhance adhesion to the ribbon- shaped elastomer plies 12 and 13, an adhesive layer may be provided on each surface of the ribbon-shaped film 11.
  • For an elastomer used for the ribbon- shaped elastomer plies 12 and 13, any elastomer may be used if it has a good adhesion to the rubber of the carcass ply 4 and the film 11. Examples of the elastomer preferably include diene rubbers and olefin rubbers.
  • According to the present invention described above, since the adjacent wound portions 14A1 and 14A2 of the laminated body 14 constituting the air impermeable layer 10 are arranged such that the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in an overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are not spliced to each other, the spliced ends 11 x and 13 y of the ribbon-shaped film 11 and ribbon-shaped elastomer ply 13 are not easily separated during building of a green tire. Therefore, a mold release agent applied to the inner surface of the green tire can be prevented from coming inside when the green tire is cured.
  • Since the ribbon-shaped elastomer plies 12 and 13 are laminated on the opposite sides of the ribbon-shaped film 11, the inner surface 11 b of the ribbon-shaped film 11 is not exposed in the inner surface of the tire but the ribbon-shaped elastomer ply 13, that is not easily subjected to blemishes, is exposed. Therefore, occurrence of blemishes in the inner surface of the tire is avoided after curing, enabling an inner appearance of the tire to be improved.
  • In the alternative of the structure shown in FIG. 2, the laminated body 14 may be arranged such that the other ribbon-shaped elastomer ply 13 is less in width than the ribbon-shaped film 11, the one ribbon-shaped elastomer ply 12 has the same width as the ribbon-shaped film 11, and the one end of the one ribbon-shaped elastomer ply 12 and the other end of the ribbon-shaped film 11 are spliced to each other in a directly overlapping manner (structure up side down in FIG. 2).
  • Referring to FIG. 3, there is shown another example of the air impermeable layer described above. In the laminated body 14 constituting this air impermeable layer 10A, one ribbon-shaped elastomer ply 12 and the other ribbon-shaped elastomer ply 13 are less in width than the ribbon-shaped film 11. The one ribbon-shaped elastomer ply 12 has the same width as the other ribbon-shaped elastomer ply 13.
  • The ribbon-shaped film 11 is laminated on the other ribbon-shaped elastomer ply 13 in such a manner that the one end 11 x of the ribbon-shaped film 11 is located on the one end 13 x of the other ribbon-shaped elastomer ply 13. The other end 13 y of the other ribbon-shaped elastomer ply 13 is offset inward in the widthwise direction of the laminated body 14 relative to the other end 11 y of the ribbon-shaped film 11. The one ribbon-shaped elastomer ply 12 is laminated on the outer surface 11 a of the laminated ribbon-shaped film 11 in such an entirely overlapping manner that the other end 12 y is located on the other end 11 y of the ribbon-shaped film 11 and the one end 12 x is offset inward in the widthwise direction of the laminated body 14 relative to the one end 11 x of the ribbon-shaped film 11. The other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11, and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14A1 and 14A2 of the laminated body 14 are partially overlapped with each other in a state where the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13, and the one end 12 x of the one ribbon-shaped elastomer ply 12 and the other end 11 y of the ribbon-shaped film 11 are spliced to each other in a directly overlapping manner, respectively, and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other. When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11. This structure also can provide the same effects as the above.
  • Referring to FIGS. 4 to 7, there are shown still another examples of the air impermeable layer described above. These air impermeable layers 10B, 10C, 10D and 10E are each arranged such that the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other and at least the one end of either of the two ribbon-shaped elastomer plies 12 and 13 and the other end of either of the two ribbon-shaped elastomer plies 12 and 13 are spliced to each other in an overlapping manner.
  • In the air impermeable layer 10B of FIG. 4, the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 have the same width as the ribbon-shaped film 11, and the ribbon-shaped film 11 and the ribbon-shaped elastomer plies 12 and 13 are laminated in an entirely overlapping manner without offset to form a laminated body 14. The other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11, and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14A1 and 14A2 of the laminated body 14 are partially overlapped with each other in a state where the one end 12 x of the one ribbon-shaped elastomer ply 12 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other. When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11.
  • In the air impermeable layer 10C of FIG. 5, the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 are greater in width than the ribbon-shaped film 11. One ribbon-shaped elastomer ply 12 is offset toward the other side of the laminated body 14 in the widthwise direction thereof with respect to the ribbon-shaped film 11 in such a manner that the one end 12 x of the one ribbon-shaped elastomer ply 12 is overlapped with the one end 11 x of the ribbon-shaped film 11 and the other end 12 y of the one ribbon-shaped elastomer ply 12 projects outward of the other end 11 y of the ribbon-shaped film 11.
  • The other ribbon-shaped elastomer ply 13 is offset toward the one side of the laminated body 14 in the widthwise direction thereof with respect to the ribbon-shaped film 11 in such a manner that the other end 13 y of the other ribbon-shaped elastomer ply 13 is overlapped with the other end 11 y of the ribbon-shaped film 11 and the one end 13 x of the other ribbon-shaped elastomer ply 13 projects outward of the one end 11 x of the ribbon-shaped film 11. The other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11, and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14A1 and 14A2 of the laminated body 14 are partially overlapped with each other in a state where the one end 12 x and the other end 12 y of the one ribbon-shaped elastomer ply 12 are spliced to each other in a directly overlapping manner, the one end 13 x and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other.
  • In the air impermeable layer 10D of FIG. 6, the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 have the same width as the ribbon-shaped film 11. The laminated body 14 is formed by laminating the ribbon-shaped film 11 on the other ribbon-shaped elastomer ply 13 in an entirely overlapping manner without offset and by laminating the one ribbon-shaped elastomer ply 12 on the laminated ribbon-shaped film 11 with offset toward the other side of the laminated body 14 in the widthwise direction thereof. The other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11, and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14A1 and 14A2 of the laminated body 14 are partially overlapped with each other in a state where the one end 12 x and the other end 12 y of the one ribbon-shaped elastomer ply 12 are spliced to each other in a directly overlapping manner, the one end 11 x of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other. When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11.
  • In the air impermeable layer 10E of FIG. 7, the ribbon-shaped elastomer plies 12 and 13 laminated on the opposite sides of the ribbon-shaped film 11 have the same width as the ribbon-shaped film 11. The laminated body 14 is formed such that the one ribbon-shaped elastomer ply 12 and the ribbon-shaped film 11 are laminated with each other in an entirely overlapping manner and the other ribbon-shaped elastomer ply 13 is offset toward the one side of the laminated body 14 in the widthwise direction thereof with respect to the ribbon-shaped film 11. The other ribbon-shaped elastomer ply 13 is located inward of the ribbon-shaped film 11, and faces the cavity 9 of the tire.
  • Each pair of adjacent wound portions 14A1 and 14A2 of the laminated body 14 are partially overlapped with each other in a state where the one end 13 x and the other end 13 y of the other ribbon-shaped elastomer ply 13 are spliced to each other in a directly overlapping manner, the one end 12 x of the one ribbon-shaped elastomer ply 12 and the other end 11 y of the ribbon-shaped film 11 are spliced to each other in a directly overlapping manner and the one end 11 x and the other end 11 y of the ribbon-shaped film 11 are disengaged from each other. When viewed from the tire inner side, the ribbon-shaped film 11 is placed such that the one end 11 x and the other end 11 y disengaged from each other are overlapped with each other, whereby air is not easily permeated between the ends 11 x and 11 y of the ribbon-shaped film 11.
  • The air impermeable layers structured as shown in FIGS. 4 to 7 also can provide the same effects as the above.
  • The air impermeable layers 10C, 10D and 10E shown in FIGS. 5 to 7 are better than the air impermeable layer 10B shown in FIG. 4 in terms of thickness of the spliced portion. The air impermeable layers 10C and 10E shown in FIGS. 5 and 7 are more preferable because opposite edges 11 z of the ribbon-shaped film 11 are not exposed to the cavity 9 of the tire, either.
  • In the embodiments shown in FIGS. 2 and 3 of the present invention, the offset amount S1 between the one end 11 x of the ribbon-shaped film 11 and the one end 12 x of the one ribbon-shaped elastomer ply 12 is preferably at least 2 mm. If the offset amount S1 is less than 2 mm, it is not preferable because the overlapping length of the ribbon-shaped film 11 and the other ribbon-shaped elastomer ply 13 is so little that a possibility of invasion of the mold release agent inside increases. The offset amount S2 between the other end 11 y of the ribbon-shaped film 11 and the other end 13 y of the other ribbon-shaped elastomer ply 13 can be the same as the offset amount S1 for the same reason.
  • If the offset amount S1, S2 becomes greater, the overlapping length is greater, and a possibility of invasion of the mold release agent inside decreases; however, as more materials constituting the laminated body 14 are used, waste of the materials is greater. However, if the offset amount S1, S2 becomes greater, the overlapping length is greater, and there is also an advantage of obtaining a tire from which air is not easily leak. Accordingly, considering these, the upper limit of the offset amount S1, S2 can be properly selected as necessary. From the viewpoint of reducing waste of the materials of the overlapping portions, the upper limit of the offset amount S1, S2 is preferably equal to or less than 0.5 times the width W of the ribbon-shaped film 11.
  • In the embodiments shown in FIGS. 5 to 7, the offset amount S3 of the one ribbon-shaped elastomer ply 12 and the offset amount S4 of the other ribbon-shaped elastomer ply 13 can be the same as the offset amount S1 for the same reason.
  • The width W of the ribbon-shaped film 11 is preferably in the range of 5 mm to 70 mm. If the width W is less than 5 mm, the laminated body 14 is apt to undergo elongation, which makes it difficult to wind the laminated body 14 when a tire is produced. If the width W of the ribbon-shaped film 11 is beyond 70 mm, the laminated body 14 also has a width beyond 70 mm. Therefore, it is not preferable from the viewpoint of uniformity around the circumference because the laminated body has portions greatly protruding from a winding area required in a winding-starting region and a winding-finishing region of the laminated body 14.
  • It is preferable in terms of fabrication that the air impermeable layer 10 be formed by winding one laminated body 14 as described above. However, the above-described air impermeable layer 10 may be formed using a plurality of laminated bodies 14. The laminated body 14 having a three-layer structure is exemplified. However, the number of the elastomer layers may increase as necessary. It is sufficient for the laminated body 14 to have a structure of laminating at least two ribbon-shaped elastomer layers on the opposite sides of the ribbon-shaped film 11.
  • INDUSTRIAL APPLICABILITY
  • The present invention having the aforementioned excellent effects is preferably applied to a pneumatic tire in which a film formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer is used for an air impermeable layer.

Claims (15)

1. A pneumatic tire having an air impermeable layer disposed on an inner side of the tire, the air impermeable layer being formed of a thermoplastic resin or thermoplastic elastomer composition comprising a blend of a thermoplastic resin and an elastomer, wherein:
the film is formed from a ribbon-shaped film;
the air impermeable layer is formed from a laminated body comprising the ribbon-shaped film and at least two ribbon-shaped elastomer plies laminated on opposite sides thereof, the laminated body being wound in a circumferential direction of the tire in such a partially overlapping manner that it is displaced at prescribed intervals;
the wound laminated body has partially overlapping wound portions; and
each pair of adjacent wound portions of the laminated body are spliced to each other in a partially overlapping manner in a state where the ribbon-shaped film is disengaged from itself.
2. The pneumatic tire according to claim 1, wherein;
the ribbon-shaped film and the at least two ribbon-shaped elastomer plies each have opposite ends comprising one end on one side of the laminated boy in a widthwise direction thereof and the other end on the other side of the laminated boy in the widthwise direction thereof; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end of the ribbon-shaped film and the other end of any one of the at least two ribbon-shaped elastomer plies are spliced to each other in an overlapping manner.
3. The pneumatic tire according to claim 1, wherein;
one ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is less in width than the ribbon-shaped film;
the laminated body is arranged such that the one end of the ribbon-shaped film and the one end of the one ribbon-shaped elastomer ply are offset from each other in the widthwise direction of the laminated body; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end of the ribbon-shaped film and the other end of the other ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies are spliced to each other in an overlapping manner.
4. The pneumatic tire according to claim 3, wherein;
the other ribbon-shaped elastomer ply is less in width than the ribbon-shaped film;
the laminated body is arranged such that the other end of the ribbon-shaped film and the other end of the other ribbon-shaped elastomer ply are offset from each other in the widthwise direction of the laminated body; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end of the one ribbon-shaped elastomer ply and the other end of the ribbon-shaped film are spliced to each other in an overlapping manner.
5. The pneumatic tire according to claim 4, wherein an offset amount between the one end of the ribbon-shaped film and the one end of the one ribbon-shaped elastomer ply, and an offset amount between the other end of the ribbon-shaped film and the other end of the other ribbon-shaped elastomer ply are at least 2 mm, respectively.
6. The pneumatic tire according to claim 1, wherein;
the ribbon-shaped film and the at least two ribbon-shaped elastomer plies each have opposite ends comprising one end on one side of the laminated boy in a widthwise direction thereof and the other end on the other side of the laminated boy in the widthwise direction thereof; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end of any one of the at least two ribbon-shaped elastomer plies and the other end of any one of the at least two ribbon-shaped elastomer plies are spliced to each other in an overlapping manner.
7. The pneumatic tire according to claim 6, wherein;
the at least two ribbon-shaped elastomer plies are greater in width than the ribbon-shaped film;
one ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is laminated on the ribbon-shaped film so as to be offset toward the other side of the laminated body in the widthwise direction thereof with respect to the ribbon-shaped film;
the other ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is laminated on the ribbon-shaped film so as to be offset toward the one side of the laminated body in the widthwise direction thereof with respect to the ribbon-shaped film; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end and the other end of the one ribbon-shaped elastomer ply are spliced to each other in a directly overlapping manner, and where the one end and the other end of the other ribbon-shaped elastomer ply are spliced to each other in a directly overlapping manner.
8. The pneumatic tire according to claim 6, wherein;
the at least two ribbon-shaped elastomer plies have same widths as the ribbon-shaped film;
one ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is laminated on the ribbon-shaped film so as to be offset toward the other side of the laminated body in the widthwise direction thereof with respect to the ribbon-shaped film;
the other ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is laminated on the ribbon-shaped film in an entirely overlapping manner; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end of the ribbon-shaped film and the other end of the other ribbon-shaped elastomer ply are spliced to each other in a directly overlapping manner, and where the one end and the other end of the one ribbon-shaped elastomer ply are spliced to each other in a directly overlapping manner.
9. The pneumatic tire according to claim 6, wherein;
the at least two ribbon-shaped elastomer plies have same widths as the ribbon-shaped film;
one ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is laminated on the ribbon-shaped film in an entirely overlapping manner;
the other ribbon-shaped elastomer ply of the at least two ribbon-shaped elastomer plies is laminated on the ribbon-shaped film so as to be offset toward the one side of the laminated body in the widthwise direction thereof with respect to the ribbon-shaped film; and
each pair of adjacent wound portions of the laminated body are partially overlapped with each other in a state where the one end of the one ribbon-shaped elastomer ply and the other end of the ribbon-shaped film are spliced to each other in a directly overlapping manner, and where the one end and the other end of the other ribbon-shaped elastomer ply are spliced to each other in a directly overlapping manner.
10. The pneumatic tire according to claim 7, wherein an offset amount of the one ribbon-shaped elastomer ply is at least 2 mm.
11. The pneumatic tire according to claim 7, wherein an offset amount of the other ribbon-shaped elastomer ply is at least 2 mm.
12. The pneumatic tire according to claim 3, wherein the other ribbon-shaped elastomer ply is disposed inward of the ribbon-shaped film.
13. The pneumatic tire according to claim 1, wherein the ribbon-shaped film has a width of 5 mm to 70 mm.
14. The pneumatic tire according to claim 8, wherein an offset amount of the one ribbon-shaped elastomer ply is at least 2 mm.
15. The pneumatic tire according to claim 9, wherein an offset amount of the other ribbon-shaped elastomer ply is at least 2 mm.
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US9919562B2 (en) 2018-03-20

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