US20100084315A1 - Process for treating elemental sulphur for smell improvement - Google Patents
Process for treating elemental sulphur for smell improvement Download PDFInfo
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- US20100084315A1 US20100084315A1 US12/444,223 US44422307A US2010084315A1 US 20100084315 A1 US20100084315 A1 US 20100084315A1 US 44422307 A US44422307 A US 44422307A US 2010084315 A1 US2010084315 A1 US 2010084315A1
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- United States
- Prior art keywords
- sulphur
- unsaturated compound
- elemental sulphur
- process according
- stream
- Prior art date
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- Abandoned
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 title claims abstract description 204
- 239000005864 Sulphur Substances 0.000 title claims abstract description 195
- 238000000034 method Methods 0.000 title claims abstract description 56
- 230000008569 process Effects 0.000 title claims abstract description 56
- 230000006872 improvement Effects 0.000 title claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims abstract description 61
- 229920001021 polysulfide Polymers 0.000 claims abstract description 41
- 150000003573 thiols Chemical class 0.000 claims abstract description 35
- 239000007788 liquid Substances 0.000 claims abstract description 19
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 36
- XMGQYMWWDOXHJM-UHFFFAOYSA-N limonene Chemical compound CC(=C)C1CCC(C)=CC1 XMGQYMWWDOXHJM-UHFFFAOYSA-N 0.000 claims description 30
- 238000007254 oxidation reaction Methods 0.000 claims description 28
- 230000003647 oxidation Effects 0.000 claims description 27
- 239000004568 cement Substances 0.000 claims description 26
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 24
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 24
- 239000003054 catalyst Substances 0.000 claims description 22
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 claims description 20
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 claims description 20
- 238000006243 chemical reaction Methods 0.000 claims description 19
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 claims description 18
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 18
- 239000007789 gas Substances 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 12
- 239000003607 modifier Substances 0.000 claims description 12
- 239000000945 filler Substances 0.000 claims description 11
- 229940069096 dodecene Drugs 0.000 claims description 10
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 claims description 8
- 239000004215 Carbon black (E152) Substances 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 8
- 150000002430 hydrocarbons Chemical class 0.000 claims description 8
- 229940087305 limonene Drugs 0.000 claims description 8
- 235000001510 limonene Nutrition 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 5
- 229910001882 dioxygen Inorganic materials 0.000 claims description 5
- 229960003903 oxygen Drugs 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 3
- 238000001816 cooling Methods 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 239000002245 particle Substances 0.000 description 13
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- 239000011230 binding agent Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 6
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 6
- SNRUBQQJIBEYMU-UHFFFAOYSA-N dodecane Chemical compound CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 6
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 229910052757 nitrogen Inorganic materials 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 4
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 4
- 239000010426 asphalt Substances 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 239000004570 mortar (masonry) Substances 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 150000001721 carbon Chemical group 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000004014 plasticizer Substances 0.000 description 3
- JWZQBEUBJXSDPP-UHFFFAOYSA-N 5-cyclohexyl-6-methylpyrimidine-2,4-diamine Chemical compound CC1=NC(N)=NC(N)=C1C1CCCCC1 JWZQBEUBJXSDPP-UHFFFAOYSA-N 0.000 description 2
- 101100072002 Arabidopsis thaliana ICME gene Proteins 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- -1 alkyl radical Chemical class 0.000 description 2
- 150000001491 aromatic compounds Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000000921 elemental analysis Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000004438 BET method Methods 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- PLKYGPRDCKGEJH-UHFFFAOYSA-N azane;2-hydroxypropane-1,2,3-tricarboxylic acid;iron Chemical compound N.[Fe].OC(=O)CC(O)(C(O)=O)CC(O)=O PLKYGPRDCKGEJH-UHFFFAOYSA-N 0.000 description 1
- XDLDASNSMGOEMX-UHFFFAOYSA-N benzene benzene Chemical compound C1=CC=CC=C1.C1=CC=CC=C1 XDLDASNSMGOEMX-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000011067 equilibration Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 125000005842 heteroatom Chemical group 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 239000011147 inorganic material Substances 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/36—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing sulfur, sulfides or selenium
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
- C01B17/0232—Purification, e.g. degassing
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
- C01B17/0243—Other after-treatment of sulfur
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B17/00—Sulfur; Compounds thereof
- C01B17/69—Sulfur trioxide; Sulfuric acid
- C01B17/90—Separation; Purification
- C01B17/905—Removal of organic impurities
Definitions
- the invention provides a process for treating a stream of elemental sulphur comprising an organic polysulphide and/or a thiol for smell improvement.
- Elemental sulphur is a by-product of oil and gas refining processes. It is known that elemental sulphur obtained as a by-product of oil and gas refining may be used as raw material for sulphuric acid or as a binder in sulphur cement or in other sulphur cement products, for example sulphur cement-aggregate composites like sulphur mortar, sulphur concrete or sulphur-extended asphalt.
- sulphur compounds in liquid hydrocarbonaceous streams are typically converted by reaction with hydrogen into hydrogen sulphide.
- a gaseous stream comprising hydrogen sulphide and hydrogen is obtained.
- the hydrogen sulphide separated from this gaseous stream or hydrogen sulphide separated from natural gas is typically converted into elemental sulphur.
- Claus process A well-known example of such process is the so-called Claus process.
- An alternative for the Claus process is selective oxidation of hydrogen sulphide comprised in a hydrocarbonaceous gas stream.
- Selective oxidation processes are disclosed in for example U.S. Pat. No. 4,886,649, U.S. Pat. No. 4,311,683, U.S. Pat. No. 6,207,127 and WO2005/030638.
- selective oxidation has several advantages. An advantage is that a high conversion of hydrogen sulphide can be obtained in a single process stage. Another advantage is that the oxidation is selective for hydrogen sulphide, thus avoiding the need for separation of hydrogen sulphide from the other gas components.
- WO2005/030638 is disclosed a process for the selective oxidation of hydrogen sulphide by contacting a hydrogen sulphide containing feed gas and molecular-oxygen containing gas with a particulate oxidation catalyst in the presence of liquid elemental sulphur.
- the liquid elemental sulphur acts as an inert liquid medium that absorbs the heat generated by the exothermic oxidation reaction and thus prevents sulphur polymerisation and clogging of the catalyst or reactor due to an increase in sulphur viscosity.
- a stream of liquid elemental sulphur, optionally containing catalyst particles, might be discharged from the selective oxidation reactor.
- elemental sulphur could for example be used as a binder in sulphur cement or in other sulphur cement products.
- the hydrogen sulphide containing feed gas comprises thiols
- the elemental sulphur that might be discharged from the selective oxidation reactor has an obnoxious smell. This smell is believed to be due to the presence of organic polysulphides that are formed from the thiols during the oxidation process. Also unconverted thiols remaining in the elemental sulphur might contribute to this smell. This smell disadvantageously limits the applicability of elemental sulphur obtainable from the selective oxidation process as described in WO2005/030638.
- the invention provides a process for treating a stream of elemental sulphur comprising an organic polysulphide and/or a thiol for smell improvement, the process comprising the following steps:
- a liquid unsaturated compound is admixed with a molten stream of elemental sulphur that contains an organic polysulphide and/or a thiol at a temperature in the range of from 120 to 160° C.
- the organic polysulphide and/or thiol is allowed to react with the unsaturated compound in order to remove the sulphide smell caused by the presence of the organic polysulphide and/or thiol.
- references herein to an organic polysulphide is to a compound comprising a chain of sulphur atoms with an organic radical covalently-bound with an carbon atom to each end of the chain.
- Such compounds have the general molecular formula X—S n —X′, wherein n is an integer with a value of at least 2, and X and X′ are, independently, an organic radical that is bound with a carbon atom to the sulphur chain S n .
- X and X′ each are an alkyl radical.
- a thiol is to a compound of the general molecular formula R—SH, wherein R is an organic radial, typically an alkyl radical such as methyl, ethyl, propyl, isopropyl or butyl, that is bound with a carbon atom to the sulphur atom.
- R is an organic radial, typically an alkyl radical such as methyl, ethyl, propyl, isopropyl or butyl, that is bound with a carbon atom to the sulphur atom.
- references herein to an unsaturated compound is to a compound having an aromatic or an olefinic group.
- the compound may have both an aromatic and an olefinic group, such as for example styrene.
- Cycloalkanes without a double bond, such as for examples cyclohexane, are not considered an unsaturated compounds in this respect.
- Reference herein to a liquid unsaturated compound is to an unsaturated compound that is liquid at the conditions at which the compound is admixed with the molten elemental sulphur in step (b).
- step (a) of the process according to the invention a molten stream of elemental sulphur comprising an organic polysulphide and/or a thiol is provided at a temperature in the range of from 120 to 160° C.
- step (b) of the process according to the invention a liquid unsaturated compound is admixed with the molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt % based on the weight of sulphur to allow the organic polysulphide and/or thiol to react with the unsaturated compound.
- the stream of elemental sulphur is provided at a temperature in the range of from 120 to 160° C. in order to have a good miscibility with the liquid unsaturated compound. At temperatures below 120° C., elemental sulphur is in its solid state. At temperatures above 160° C. the sulphur viscosity increases due to polymerisation reactions, therewith importantly reducing the miscibility.
- the admixing in step (b) may be carried out at any suitable pressure.
- the pressure applied will mainly depend on the boiling point of the compound that is admixed with the elemental sulphur. If that compound has a boiling point below the temperature of the molten elemental sulphur, an elevated pressure will be applied in step (b) in order to maintain the compound in the liquid phase.
- the unsaturated compound may be any compound that reacts with polysulphides and thiols at a temperature in the range of from 120 to 160° C.
- the unsaturated compound is a hydrocarbon, i.e. a compound consisting of carbon and hydrogen atoms without heteroatoms like sulphur, oxygen or nitrogen.
- the unsaturated compound has at most 20 carbon atoms, more preferably in the range of from 4 to 14 carbon atoms.
- Olefinic compounds that are known to be suitable as modifier or plasticizer for elemental sulphur appear to be particularly suitable compounds for the process according to the invention.
- Examples of such compounds are styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, 1-dodecene, 1-decene, dipentene, limonene.
- An advantage of using such compounds is that the resulting treated elemental sulphur may be used as binder in sulphur cement or a sulphur cement-aggregate composites. As a result less or no additional sulphur modifiers (also referred to a sulphur plasticizers) need to be added to the sulphur binder.
- aromatic compounds without an olefinic functionality are suitable compounds for the process according to the invention.
- aromatic compounds are benzene, ethyl benzene, toluene and naphthalene.
- the unsaturated compound may be admixed with the molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt %, preferably of from 0.05 to 5.0 wt %, more preferably in the range of from 0.1 to 4.0 wt % based on the weight of sulphur.
- the time period during which the organic polsulphide(s) and/or the thiol(s) present in the molten elemental sulphur are allowed to react with the unsaturated compound in step (b) is preferably at least 5 minutes, more preferably 30 minutes. It will be appreciated that the admixing time in step (b) needs to be sufficient for the organic polsulphide(s) and/or the thiol(s) to be removed in order to achieve sufficient smell improvement. The optimum admixing time will depend on the concentration of the organic polysulphide and thiol in the elemental sulphur and the reactivity of the unsaturated compound used.
- the elemental sulphur comprising an organic polysulphide and/or a thiol may be obtained from any source.
- a particularly suitable example of elemental sulphur that comprises organic polysulphides is the stream of elemental sulphur that may be withdrawn from a process of selective oxidation of hydrogen sulphide as is described in WO2005/030638. If the feed gas for the selective oxidation process comprises one or more thiols and the selective oxidation process is carried out in a liquid elemental sulphur phase, then the elemental sulphur that is discharged from the process comprises organic polysulphides, typically alkylpolysulphides, formed from the reaction of alkanethiols with elemental sulphur.
- the process according to the invention preferably further comprises the following steps:
- step (c) wherein the stream of elemental sulphur discharged from the reaction zone in step (c) is treated according to steps (a) and (b).
- An alternative way to obtain a stream of elemental sulphur comprising an organic polysulphide and/or a thiol is by contacting a thiol-loaded purge gas from a thiol absorber with liquid elemental sulphur at a temperature in the range of from 120 to 160° C. Under these conditions, at least part of the thiols is converted into organic polysulphides. The conversion is preferably carried out in the presence of molecular oxygen and a particulate oxidation catalyst.
- the stream of elemental sulphur thus obtained comprises organic polysulphide and typically also unconverted thiol and may suitably be used in the process according to the invention.
- the treated elemental sulphur obtained with steps (a) and (b) may be used for any known application of elemental sulphur.
- a particularly suitable application for the treated elemental sulphur is its use as binder in sulphur cement or a sulphur cement-aggregate composite. It is an advantage that the presence of carbon-containing compounds, such as the reaction product of the organic polysulphides or thiols with the unsaturated compound, is allowed in this application.
- Sulphur used as binder may be modified or plasticised in order to prevent allotropic transformation of the solid sulphur.
- Modified sulphur is typically prepared by reacting a portion of the sulphur with a sulphur modifier, also referred to as sulphur plasticiser.
- Modifiers are typically added in an amount in the range of from 0.05 to 25 wt % based on the weight of sulphur, usually in the range of from 0.1 to 10 wt %.
- a well-known category of sulphur modifiers are olefinic compounds that co-polymerise with sulphur. Known examples of such olefinic sulphur modifiers are dicyclopentadiene, limonene, styrene.
- Sulphur cement is known in the art and at least comprises sulphur, usually in an amount of at least 50 wt %, and a filler.
- Usual sulphur cement fillers are particulate inorganic materials with an average particle size in the range of from 0.1 ⁇ m to 0.1 mm. Examples of such sulphur cement fillers are fly ash, limestone, quartz, iron oxide, alumina, titania, graphite, gypsum, talc, mica or combinations thereof.
- the filler content of sulphur cement may vary widely, but is typically in the range of from 5 to 50 wt %, based on the total weight of the cement.
- a sulphur cement-aggregate composite is a composite comprising both sulphur cement and aggregate.
- sulphur cement-aggregate composites are sulphur mortar, sulphur concrete and sulphur-extended asphalt.
- Mortar comprises fine aggregate, typically with particles having an average diameter between 0.1 and 5 mm, for example sand.
- Concrete comprises coarse aggregate, typically with particles having an average diameter between 5 and 40 mm, for example gravel or rock.
- Sulphur-extended asphalt is asphalt, i.e. aggregate with a binder containing filler and a residual hydrocarbon fraction, wherein part of the binder has been replaced by sulphur.
- the process according to the invention preferably further comprises the following steps:
- step (e) modified sulphur is obtained. If a sulphur cement filler and, optionally, a sulphur modifier is admixed, sulphur cement is obtained. If both a sulphur cement filler and aggregate are admixed, optionally together with a sulphur modifier, sulphur mortar or sulphur concrete are obtained.
- the heat-treated elemental sulphur is admixed in step (e) with at least a sulphur cement filler and sulphur cement or a sulphur cement-aggregate composite is obtained in step (f).
- the stream of elemental sulphur that is treated in steps (a) and (b) is a stream of elemental sulphur that is discharged from a reaction zone for selective oxidation step (c) and the treated elemental sulphur obtained after steps (a) and (b) is converted into modified sulphur, sulphur cement or a sulphur cement-aggregate composite according to steps (e) and (f).
- the stream of elemental sulphur that is discharged from the reaction zone for selective oxidation step (c) comprises at least part of the particulate oxidation catalyst. The catalyst-comprising elemental sulphur is then treated in steps (a) and (b).
- a treated catalyst-comprising elemental sulphur is obtained that is converted into sulphur cement or a sulphur cement-aggregate composite according to steps (e) and (f).
- An advantage of this embodiment is that there is no need to separate elemental sulphur from the catalyst particles after selective oxidation step (c). As a consequence, very small catalyst particles may be used in selective oxidation step (c).
- a 500 mL autoclave was loaded with 300 grams of elemental sulphur and 20 grams of small particles (average particle diameter is 10 ⁇ m) of iron oxide catalyst.
- the iron oxide catalyst was prepared as follows. Silica extrudates having a surface area of 358 m 2 /g as measured by nitrogen adsorption (according to the BET method) and a pore volume of 1.34 ml/g as measured by mercury intrusion were provided with hydrated iron oxide. 100 grams of the silica extrudates were impregnated with 134 ml of a solution prepared from 28.6 grams of ammonium iron citrate (containing 17.5 wt % iron) and de-ionized water. The impregnated material was rotated for 90 minutes to allow equilibration. The material was subsequently dried at 60° C. for 2 hours, followed by drying at 120° C. for 2 hours and calcinations in air at 500° C.
- the initial colour of the catalyst was black, but turned into rusty brown due to hydration of iron oxide.
- the resulting catalyst had a surface area of 328 m 2 /g, a pore volume of 1.1 ml/g and an iron content of 4.7 wt % based on the total catalyst weight.
- the autoclave was then pressurised with nitrogen to a pressure of 40 bar (absolute) and the temperature was raised to 140° C.
- a stream of nitrogen containing 650 ppmV of methanethiol was bubbled through the autoclave at a flow rate of 33 Nl/kg sulphur/hr during 150 hours.
- a stream of pentane comprising 1.0 wt % butanethiol was supplied at a feed rate of 1.5 ml/hr whilst nitrogen bubbled through the autoclave at a flow rate of 39 Nl/kg sulphur/hr during 100 hours.
- the autoclave was then depressurised and the catalyst particles separated from the elemental sulphur by filtration.
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Abstract
A process for treating a stream of elemental sulphur comprising an organic polysulphide and/or a thiol for smell improvement, the process comprising the following steps: (a) providing a molten stream of elemental sulphur comprising an organic polysulphide and/or a thiol at a temperature in the range of from 120 to 160° C.; (b) admixing a liquid unsaturated compound with the stream of molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt % based on the weight of sulphur to allow the organic polysulphide and/or thiol to react with the unsaturated compound.
Description
- The invention provides a process for treating a stream of elemental sulphur comprising an organic polysulphide and/or a thiol for smell improvement.
- Elemental sulphur is a by-product of oil and gas refining processes. It is known that elemental sulphur obtained as a by-product of oil and gas refining may be used as raw material for sulphuric acid or as a binder in sulphur cement or in other sulphur cement products, for example sulphur cement-aggregate composites like sulphur mortar, sulphur concrete or sulphur-extended asphalt.
- In refineries, sulphur compounds in liquid hydrocarbonaceous streams are typically converted by reaction with hydrogen into hydrogen sulphide. Thus, a gaseous stream comprising hydrogen sulphide and hydrogen is obtained. The hydrogen sulphide separated from this gaseous stream or hydrogen sulphide separated from natural gas is typically converted into elemental sulphur. A well-known example of such process is the so-called Claus process.
- Conversion of hydrogen sulphide into elemental sulphur using the Claus process has certain disadvantages. The oxidation step in the Claus process is not selective for hydrogen sulphide, therefore separation of the hydrogen sulphide from the remainder of the gas stream is necessary. In view of thermodynamic limitations, no complete conversion of hydrogen sulphide in a single process stage can be obtained.
- An alternative for the Claus process is selective oxidation of hydrogen sulphide comprised in a hydrocarbonaceous gas stream. Selective oxidation processes are disclosed in for example U.S. Pat. No. 4,886,649, U.S. Pat. No. 4,311,683, U.S. Pat. No. 6,207,127 and WO2005/030638. Compared to the Claus process, selective oxidation has several advantages. An advantage is that a high conversion of hydrogen sulphide can be obtained in a single process stage. Another advantage is that the oxidation is selective for hydrogen sulphide, thus avoiding the need for separation of hydrogen sulphide from the other gas components.
- In WO2005/030638 is disclosed a process for the selective oxidation of hydrogen sulphide by contacting a hydrogen sulphide containing feed gas and molecular-oxygen containing gas with a particulate oxidation catalyst in the presence of liquid elemental sulphur. The liquid elemental sulphur acts as an inert liquid medium that absorbs the heat generated by the exothermic oxidation reaction and thus prevents sulphur polymerisation and clogging of the catalyst or reactor due to an increase in sulphur viscosity.
- In the selective oxidation process as described in WO2005/030638, a stream of liquid elemental sulphur, optionally containing catalyst particles, might be discharged from the selective oxidation reactor. Such elemental sulphur could for example be used as a binder in sulphur cement or in other sulphur cement products. It has, however, been found that in case the hydrogen sulphide containing feed gas comprises thiols, the elemental sulphur that might be discharged from the selective oxidation reactor has an obnoxious smell. This smell is believed to be due to the presence of organic polysulphides that are formed from the thiols during the oxidation process. Also unconverted thiols remaining in the elemental sulphur might contribute to this smell. This smell disadvantageously limits the applicability of elemental sulphur obtainable from the selective oxidation process as described in WO2005/030638.
- It has now been found that the obnoxious smell of elemental sulphur that contains organic polysulphides and/or thiols can be removed or diminished to an acceptable level by adding a small amount of an unsaturated compound to the elemental sulphur whilst the elemental sulphur is kept at a temperature in the range of from 120 to 160° C.
- Accordingly, the invention provides a process for treating a stream of elemental sulphur comprising an organic polysulphide and/or a thiol for smell improvement, the process comprising the following steps:
- (a) providing a molten stream of elemental sulphur comprising an organic polysulphide and/or a thiol at a temperature in the range of from 120 to 160° C.;
- (b) admixing a liquid unsaturated compound with the molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt % based on the weight of sulphur to allow the organic polysulphide and/or thiol to react with the unsaturated compound.
- In the process according to the invention, a liquid unsaturated compound is admixed with a molten stream of elemental sulphur that contains an organic polysulphide and/or a thiol at a temperature in the range of from 120 to 160° C. Thus, the organic polysulphide and/or thiol is allowed to react with the unsaturated compound in order to remove the sulphide smell caused by the presence of the organic polysulphide and/or thiol.
- Reference herein to an organic polysulphide is to a compound comprising a chain of sulphur atoms with an organic radical covalently-bound with an carbon atom to each end of the chain. Such compounds have the general molecular formula X—Sn—X′, wherein n is an integer with a value of at least 2, and X and X′ are, independently, an organic radical that is bound with a carbon atom to the sulphur chain Sn. Typically, X and X′ each are an alkyl radical.
- Reference herein to a thiol is to a compound of the general molecular formula R—SH, wherein R is an organic radial, typically an alkyl radical such as methyl, ethyl, propyl, isopropyl or butyl, that is bound with a carbon atom to the sulphur atom.
- Reference herein to an unsaturated compound is to a compound having an aromatic or an olefinic group. The compound may have both an aromatic and an olefinic group, such as for example styrene. Cycloalkanes without a double bond, such as for examples cyclohexane, are not considered an unsaturated compounds in this respect.
- Reference herein to a liquid unsaturated compound is to an unsaturated compound that is liquid at the conditions at which the compound is admixed with the molten elemental sulphur in step (b).
- In step (a) of the process according to the invention, a molten stream of elemental sulphur comprising an organic polysulphide and/or a thiol is provided at a temperature in the range of from 120 to 160° C. In step (b) of the process according to the invention, a liquid unsaturated compound is admixed with the molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt % based on the weight of sulphur to allow the organic polysulphide and/or thiol to react with the unsaturated compound.
- The stream of elemental sulphur is provided at a temperature in the range of from 120 to 160° C. in order to have a good miscibility with the liquid unsaturated compound. At temperatures below 120° C., elemental sulphur is in its solid state. At temperatures above 160° C. the sulphur viscosity increases due to polymerisation reactions, therewith importantly reducing the miscibility.
- The admixing in step (b) may be carried out at any suitable pressure. The pressure applied will mainly depend on the boiling point of the compound that is admixed with the elemental sulphur. If that compound has a boiling point below the temperature of the molten elemental sulphur, an elevated pressure will be applied in step (b) in order to maintain the compound in the liquid phase.
- The unsaturated compound may be any compound that reacts with polysulphides and thiols at a temperature in the range of from 120 to 160° C. Preferably, the unsaturated compound is a hydrocarbon, i.e. a compound consisting of carbon and hydrogen atoms without heteroatoms like sulphur, oxygen or nitrogen. Preferably, the unsaturated compound has at most 20 carbon atoms, more preferably in the range of from 4 to 14 carbon atoms.
- Olefinic compounds that are known to be suitable as modifier or plasticizer for elemental sulphur appear to be particularly suitable compounds for the process according to the invention. Examples of such compounds are styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, 1-dodecene, 1-decene, dipentene, limonene. An advantage of using such compounds is that the resulting treated elemental sulphur may be used as binder in sulphur cement or a sulphur cement-aggregate composites. As a result less or no additional sulphur modifiers (also referred to a sulphur plasticizers) need to be added to the sulphur binder.
- Also aromatic compounds without an olefinic functionality are suitable compounds for the process according to the invention. Examples of particularly suitable aromatic compounds are benzene, ethyl benzene, toluene and naphthalene.
- The unsaturated compound may be admixed with the molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt %, preferably of from 0.05 to 5.0 wt %, more preferably in the range of from 0.1 to 4.0 wt % based on the weight of sulphur.
- The time period during which the organic polsulphide(s) and/or the thiol(s) present in the molten elemental sulphur are allowed to react with the unsaturated compound in step (b) is preferably at least 5 minutes, more preferably 30 minutes. It will be appreciated that the admixing time in step (b) needs to be sufficient for the organic polsulphide(s) and/or the thiol(s) to be removed in order to achieve sufficient smell improvement. The optimum admixing time will depend on the concentration of the organic polysulphide and thiol in the elemental sulphur and the reactivity of the unsaturated compound used.
- The elemental sulphur comprising an organic polysulphide and/or a thiol may be obtained from any source. A particularly suitable example of elemental sulphur that comprises organic polysulphides is the stream of elemental sulphur that may be withdrawn from a process of selective oxidation of hydrogen sulphide as is described in WO2005/030638. If the feed gas for the selective oxidation process comprises one or more thiols and the selective oxidation process is carried out in a liquid elemental sulphur phase, then the elemental sulphur that is discharged from the process comprises organic polysulphides, typically alkylpolysulphides, formed from the reaction of alkanethiols with elemental sulphur.
- Therefore, the process according to the invention preferably further comprises the following steps:
- (c) supplying a gaseous feed stream comprising hydrogen sulphide and a thiol and a molecular-oxygen containing gas to a reaction zone comprising liquid elemental sulphur and particulate oxidation catalyst at a temperature in the range of from 120 to 160° C. to selectively oxidise hydrogen sulphide to elemental sulphur; and
- (d) discharging a stream of elemental sulphur comprising polysulphides from the reaction zone,
- wherein the stream of elemental sulphur discharged from the reaction zone in step (c) is treated according to steps (a) and (b).
- Process conditions and oxidation catalysts suitable for selective oxidation step (c) are described in more detail in WO2005/030638.
- An alternative way to obtain a stream of elemental sulphur comprising an organic polysulphide and/or a thiol is by contacting a thiol-loaded purge gas from a thiol absorber with liquid elemental sulphur at a temperature in the range of from 120 to 160° C. Under these conditions, at least part of the thiols is converted into organic polysulphides. The conversion is preferably carried out in the presence of molecular oxygen and a particulate oxidation catalyst. The stream of elemental sulphur thus obtained comprises organic polysulphide and typically also unconverted thiol and may suitably be used in the process according to the invention.
- The treated elemental sulphur obtained with steps (a) and (b) may be used for any known application of elemental sulphur. A particularly suitable application for the treated elemental sulphur is its use as binder in sulphur cement or a sulphur cement-aggregate composite. It is an advantage that the presence of carbon-containing compounds, such as the reaction product of the organic polysulphides or thiols with the unsaturated compound, is allowed in this application.
- Sulphur used as binder may be modified or plasticised in order to prevent allotropic transformation of the solid sulphur. Modified sulphur is typically prepared by reacting a portion of the sulphur with a sulphur modifier, also referred to as sulphur plasticiser. Modifiers are typically added in an amount in the range of from 0.05 to 25 wt % based on the weight of sulphur, usually in the range of from 0.1 to 10 wt %. A well-known category of sulphur modifiers, are olefinic compounds that co-polymerise with sulphur. Known examples of such olefinic sulphur modifiers are dicyclopentadiene, limonene, styrene.
- Sulphur cement is known in the art and at least comprises sulphur, usually in an amount of at least 50 wt %, and a filler. Usual sulphur cement fillers are particulate inorganic materials with an average particle size in the range of from 0.1 μm to 0.1 mm. Examples of such sulphur cement fillers are fly ash, limestone, quartz, iron oxide, alumina, titania, graphite, gypsum, talc, mica or combinations thereof. The filler content of sulphur cement may vary widely, but is typically in the range of from 5 to 50 wt %, based on the total weight of the cement.
- A sulphur cement-aggregate composite is a composite comprising both sulphur cement and aggregate. Examples of sulphur cement-aggregate composites are sulphur mortar, sulphur concrete and sulphur-extended asphalt. Mortar comprises fine aggregate, typically with particles having an average diameter between 0.1 and 5 mm, for example sand. Concrete comprises coarse aggregate, typically with particles having an average diameter between 5 and 40 mm, for example gravel or rock. Sulphur-extended asphalt is asphalt, i.e. aggregate with a binder containing filler and a residual hydrocarbon fraction, wherein part of the binder has been replaced by sulphur.
- Accordingly, the process according to the invention preferably further comprises the following steps:
- (e) admixing the elemental sulphur treated according to steps (a) and (b) with at least any one of a sulphur cement filler, a sulphur modifier, or aggregate at a temperature at which sulphur is molten; and
- (f) solidifying the mixture obtained by cooling the mixture to a temperature below the melting temperature of sulphur to obtain modified sulphur, sulphur cement or a sulphur cement-aggregate composite.
- If only a sulphur modifier is admixed with the treated sulphur in step (e), modified sulphur is obtained. If a sulphur cement filler and, optionally, a sulphur modifier is admixed, sulphur cement is obtained. If both a sulphur cement filler and aggregate are admixed, optionally together with a sulphur modifier, sulphur mortar or sulphur concrete are obtained. Preferably, the heat-treated elemental sulphur is admixed in step (e) with at least a sulphur cement filler and sulphur cement or a sulphur cement-aggregate composite is obtained in step (f).
- In a preferred embodiment of the process according to the invention, the stream of elemental sulphur that is treated in steps (a) and (b) is a stream of elemental sulphur that is discharged from a reaction zone for selective oxidation step (c) and the treated elemental sulphur obtained after steps (a) and (b) is converted into modified sulphur, sulphur cement or a sulphur cement-aggregate composite according to steps (e) and (f). In a particularly preferred embodiment, the stream of elemental sulphur that is discharged from the reaction zone for selective oxidation step (c) comprises at least part of the particulate oxidation catalyst. The catalyst-comprising elemental sulphur is then treated in steps (a) and (b). Thus, a treated catalyst-comprising elemental sulphur is obtained that is converted into sulphur cement or a sulphur cement-aggregate composite according to steps (e) and (f). An advantage of this embodiment is that there is no need to separate elemental sulphur from the catalyst particles after selective oxidation step (c). As a consequence, very small catalyst particles may be used in selective oxidation step (c).
- The invention is further illustrated by means of the following non-limiting examples. Throughout the examples, flow rates of gaseous streams are expressed in Nl/hr, which stands for normal litres per hour. Normal litres are litres at conditions of standard temperature and pressure, i.e. 0° C. and 1 bar (absolute).
- Elemental sulphur comprising organic polysulphides was obtained as follows:
- A 500 mL autoclave was loaded with 300 grams of elemental sulphur and 20 grams of small particles (average particle diameter is 10 μm) of iron oxide catalyst.
- The iron oxide catalyst was prepared as follows. Silica extrudates having a surface area of 358 m2/g as measured by nitrogen adsorption (according to the BET method) and a pore volume of 1.34 ml/g as measured by mercury intrusion were provided with hydrated iron oxide. 100 grams of the silica extrudates were impregnated with 134 ml of a solution prepared from 28.6 grams of ammonium iron citrate (containing 17.5 wt % iron) and de-ionized water. The impregnated material was rotated for 90 minutes to allow equilibration. The material was subsequently dried at 60° C. for 2 hours, followed by drying at 120° C. for 2 hours and calcinations in air at 500° C. for 1 hour. The initial colour of the catalyst was black, but turned into rusty brown due to hydration of iron oxide. The resulting catalyst had a surface area of 328 m2/g, a pore volume of 1.1 ml/g and an iron content of 4.7 wt % based on the total catalyst weight.
- The autoclave was then pressurised with nitrogen to a pressure of 40 bar (absolute) and the temperature was raised to 140° C. A stream of nitrogen containing 650 ppmV of methanethiol was bubbled through the autoclave at a flow rate of 33 Nl/kg sulphur/hr during 150 hours. Then, a stream of pentane comprising 1.0 wt % butanethiol was supplied at a feed rate of 1.5 ml/hr whilst nitrogen bubbled through the autoclave at a flow rate of 39 Nl/kg sulphur/hr during 100 hours. The autoclave was then depressurised and the catalyst particles separated from the elemental sulphur by filtration.
- Gas chromatography analysis of the gaseous effluent and Pyrolysis Combustion Mass spectrometric Elemental analysis (PCME analysis) of the elemental sulphur showed that 98 wt % of the butanethiol and 70 wt % of the methanethiol were converted into organic polysulphides. The organic alkylpolysulphide content of the elemental sulphur was calculated to be 0.1 wt %. The elemental sulphur had a very strong sulphide smell.
- Thirty grams of the polysulphide-comprising elemental sulphur prepared as described above was loaded in an autoclave. The autoclave was pressurised to 5 bar (absolute) and heated to 135° C. A quantity of 100 μL styrene was added to the sulphur under continuous stirring. The autoclave was kept at this temperature and pressure for 1.5 hours under continuous stirring. The autoclave was then cooled and de-pressurised and the smell of a sample of the elemental sulphur was assessed. Then, the autoclave was closed again, pressurised to 5 bar (absolute) and heated to 135° C. and a further 100 μL of styrene was added and the conditions maintained for another 1.5 hours. The autoclave was then cooled and de-pressurised and the smell of a sample of the elemental sulphur was assessed. This was repeated until a total amount of 1000 μL of styrene was added.
- Ten grams of polysulphide-comprising elemental sulphur prepared as described in EXAMPLE 1 was loaded in an autoclave. The autoclave was pressurised to 5 bar (absolute) and heated to 135° C. A quantity of 300 μL of a 50/50 mixture of 1-decene and 1-dodecene was added to the sulphur under continuous stirring. The autoclave was kept at this temperature and pressure for 1.5 hours under continuous stirring. The autoclave was then cooled and de-pressurised and the smell of a sample of the elemental sulphur was assessed.
- Elemental sulphur comprising organic polysulphides was obtained as follows:
- In a slurry bubble column were loaded 25 grams of elemental sulphur and 2.20 grams of small particles (average particle diameter is 10 μm) of iron oxide catalyst. The catalyst particles were prepared as described in EXAMPLE 1. The column was heated to 130° C. and pressurised to 20 bar (absolute). Nitrogen was bubbled through the column at a flow rate of 15.6 Nl/hr and 1 wt % butanethiol in pentane was added at a flow rate of 0.025 ml/min for 100 hours. After 100 hours, a small quantity of oxygen (4 vol % oxygen in helium) was supplied to the column in order to remove the hydrogen sulphide that was formed in the conversion of butanethiol (by selectively oxidising the hydrogen sulphide into elemental sulphur). Then, the column was cooled to room temperature, depressurised to 1 bar (absolute) and the catalyst and the treated sulphur were unloaded. The catalyst particles were separated from the elemental sulphur by filtration. The butanethiol content of the elemental sulphur was determined by Pyrolysis Combustion Mass spectrometric Elemental analysis (PCME analysis). This analysis showed that 99 wt % of the butanethiol supplied to the reactor was converted into organic polysulphides. The alkylpolysulphide content of the elemental sulphur was calculated to be 0.4 wt %. The elemental sulphur had a pronounced sulphide smell.
- Fifteen grams of polysulphide-comprising elemental sulphur prepared as described above was loaded in an autoclave. The autoclave was pressurised to 5 bar (absolute) and heated to 135° C. A quantity of 120 μL ethyl benzene was added to the sulphur under continuous stirring. The autoclave was kept at this temperature and pressure for 1.5 hours under continuous stirring. The autoclave was then cooled and de-pressurised and the smell of a sample of the elemental sulphur was assessed.
- Fifteen grams of polysulphide-comprising elemental sulphur prepared as described above was loaded in an autoclave. The autoclave was pressurised to 5 bar (absolute) and heated to 135° C. A quantity of 145 μL benzene was added to the sulphur under continuous stirring. The autoclave was kept at this temperature and pressure for 1.5 hours under continuous stirring. The autoclave was then cooled and de-pressurised and the smell of a sample of the elemental sulphur was assessed.
- Fifteen grams of polysulphide-comprising elemental sulphur prepared as described above was loaded in an autoclave. The autoclave was pressurised to 5 bar (absolute) and heated to 135° C. A quantity of 160 μL dodecane was added to the sulphur under continuous stirring. The autoclave was kept at this temperature and pressure for 1.5 hours under continuous stirring. The autoclave was then cooled and de-pressurised and the smell of a sample of the elemental sulphur was assessed.
- The smell of the treated elemental sulphur of EXAMPLES 1 to 5 is given in the Table.
-
TABLE Effect of addition of an unsaturated compound on sulphide smell Sulphide Concentration smell of added treated Compound compound on elemental added Amount sulphur (wt %) sulphur none 0 0 very strong styrene 0.1 mla 0.3 weak styrene 0.23 mla 0.7 very weak styrene 0.7 mla 2.1 very weak styrene 1.0 mla 3.0 negligible 1-decene/ 0.3 mlb 2.3 negligible 1-dodecene mixture ethyl 0.12 mlc 0.7 weak benzene benzene 0.145 mlc 0.8 weak dodecane 0.16 mlc 0.9 very strong (comparison) ato 30 grams of polysulphide containing elemental sulphur bto 10 grams of polysulphide containing elemental sulphur cto 15 grams of polysulphide containing elemental sulphur
Claims (20)
1. A process for treating a stream of elemental sulphur comprising an organic polysulphide for smell improvement, the process comprising the following steps:
(a) providing a molten stream of elemental sulphur comprising an organic polysulphide at a temperature in the range of from 120 to 160° C.;
(b) admixing a liquid unsaturated compound with the stream of molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt % based on the weight of sulphur to allow the organic polysulphide to react with the unsaturated compound; and further comprising the following steps
(c) supplying a gaseous feed stream comprising hydrogen sulphide and a thiol and a molecular-oxygen containing gas to a reaction zone comprising liquid elemental sulphur and particulate oxidation catalyst at a temperature in the range of from 120 to 160° C. to selectively oxidise hydrogen sulphide to elemental sulphur; and
(d) discharging a stream of elemental sulphur comprising an organic polysulphide from the reaction zone; wherein the stream of elemental sulphur discharged from the reaction zone in step (d) is treated according to steps (a) and (b).
2. A process according to claim 1 , wherein the unsaturated compound is a hydrocarbon.
3. A process according to claim 1 , wherein the unsaturated compound has at most 20 carbon atoms.
4. A process according to claim 2 , wherein the unsaturated compound is a hydrocarbon selected from styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, ethyl benzene, 1-dodecene, 1-decene, dipentene, limonene, benzene, or toluene.
5. A process according to claim 1 , wherein the unsaturated compound is a sulphur modifier.
6. A process according to claim 1 , wherein the unsaturated compound is admixed with the molten elemental sulphur in an amount in the range from 0.05 to 5.0 wt % based on the weight of sulphur.
7. A process according to claim 1 , wherein the organic polysulphide is allowed to react with the unsaturated compound for at least 5 minutes.
8. A process according to claim 1 , further comprising the following steps:
(e) admixing the elemental sulphur treated according to steps (a) and (b) with at least any one of a sulphur cement filler, a sulphur cement modifier, or aggregate at a temperature at which sulphur is molten; and
(f) solidifying the mixture obtained by cooling the mixture to a temperature below the melting temperature of sulphur to obtain modified sulphur, sulphur cement or a sulphur cement-aggregate composite.
9. A process according to claim 8 , wherein the treated elemental sulphur is admixed in step (e) with at least a sulphur cement filler and sulphur cement or a sulphur cement-aggregate composite is obtained in step (f).
10. A process according to claim 7 , wherein the stream of elemental sulphur discharged from the reaction zone in step (d) and treated according to steps (a) and (b) comprises particulate oxidation catalyst.
11. A process for treating a stream of elemental sulphur comprising an organic polysulphide and a thiol, for smell improvement, the process comprising the following steps:
(a) providing a molten stream of elemental sulphur comprising an organic polysulphide and a thiol, at a temperature in the range of from 120 to 160° C.;
(g) admixing a liquid unsaturated compound with the stream of molten elemental sulphur in an amount in the range of from 0.01 to 10.0 wt % based on the weight of sulphur to allow the organic polysulphide and the thiol, to react with the unsaturated compound; and further comprising the following steps
(h) supplying a gaseous feed stream comprising hydrogen sulphide and a thiol and a molecular-oxygen containing gas to a reaction zone comprising liquid elemental sulphur and particulate oxidation catalyst at a temperature in the range of from 120 to 160° C. to selectively oxidise hydrogen sulphide to elemental sulphur; and
(i) discharging a stream of elemental sulphur comprising an organic polysulphide from the reaction zone; wherein the stream of elemental sulphur discharged from the reaction zone in step (d) is treated according to steps (a) and (b).
12. A process according to claim 2 , wherein the unsaturated compound has at most 20 carbon atoms.
13. A process according to claim 1 , wherein the unsaturated compound has in the range of from 4 to 14 carbon atoms.
14. A process according to claim 2 , wherein the unsaturated compound has in the range of from 4 to 14 carbon atoms.
15. A process according to claim 3 , wherein the unsaturated compound is a hydrocarbon selected from styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, ethyl benzene, 1-dodecene, 1-decene, dipentene, limonene, benzene, or toluene.
16. A process according to claim 12 , wherein the unsaturated compound is a hydrocarbon selected from styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, ethyl benzene, 1-dodecene, 1-decene, dipentene, limonene, benzene, or toluene.
17. A process according to claim 13 , wherein the unsaturated compound is a hydrocarbon selected from styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, ethyl benzene, 1-dodecene, 1-decene, dipentene, limonene, benzene, or toluene.
18. A process according to claim 14 , wherein the unsaturated compound is a hydrocarbon selected from styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, ethyl benzene, 1-dodecene, 1-decene, dipentene, limonene, benzene, or toluene.
19. A process according to claim 1 , wherein the unsaturated compound is styrene, dicyclopentadiene, 5-ethylidene-2-norbordene, 5-vinyl-2-norbordene, 1-dodecene, 1-decene, dipentene, or limonene.
20. A process according to claim 1 , wherein the unsaturated compound is admixed with the molten elemental sulphur in an amount in the range of from 0.1 to 4.0 wt % based on the weight of sulphur.
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| EP06121785.7 | 2006-10-05 | ||
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| PCT/EP2007/060490 WO2008040750A1 (en) | 2006-10-05 | 2007-10-03 | A process for treating elemental sulphur for smell improvement |
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| US20150118140A1 (en) * | 2012-06-01 | 2015-04-30 | Arkema France | Low-viscosity liquid sulfur |
| CN105540552A (en) * | 2016-01-22 | 2016-05-04 | 上海京海(安徽)化工有限公司 | Preparation method of pressure-resisting sulphur with high bonding strength |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US8663596B2 (en) | 2010-01-25 | 2014-03-04 | Fluor Enterprises, Inc. | Reactor, a structure packing, and a method for improving oxidation of hydrogen sulfide or polysulfides in liquid sulfur |
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| US3823019A (en) * | 1972-09-06 | 1974-07-09 | Us Interior | Mine wall coating |
| US4039725A (en) * | 1974-10-29 | 1977-08-02 | Chevron Research Company | Plasticized sulfur as an adhesive and laminated conduit made therefrom |
| US20050100504A1 (en) * | 2003-09-29 | 2005-05-12 | Geus John W. | Process for the selective oxidation of hydrogen sulfhide |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR72408E (en) * | 1957-10-23 | 1960-04-13 | Fr D Oxycatalyse Oxy France So | Process for the desulfurization of gases and the recovery of elemental sulfur contained in the sulfur compounds they contain |
| GB1117702A (en) * | 1964-11-21 | 1968-06-19 | Dunlop Co Ltd | Compositions comprising sulphur and certain polymeric organic sulphides |
| US4036942A (en) * | 1971-07-28 | 1977-07-19 | Rhodia, Inc. | Process for the removal of hydrogen sulfide and mercaptans from liquid and gaseous streams |
| US6656445B2 (en) * | 2000-10-13 | 2003-12-02 | Baker Hughes Incorporated | Hydrogen sulfide abatement in molten sulfur |
-
2007
- 2007-10-03 US US12/444,223 patent/US20100084315A1/en not_active Abandoned
- 2007-10-03 CA CA002665291A patent/CA2665291A1/en not_active Abandoned
- 2007-10-03 WO PCT/EP2007/060490 patent/WO2008040750A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3823019A (en) * | 1972-09-06 | 1974-07-09 | Us Interior | Mine wall coating |
| US4039725A (en) * | 1974-10-29 | 1977-08-02 | Chevron Research Company | Plasticized sulfur as an adhesive and laminated conduit made therefrom |
| US20050100504A1 (en) * | 2003-09-29 | 2005-05-12 | Geus John W. | Process for the selective oxidation of hydrogen sulfhide |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150118140A1 (en) * | 2012-06-01 | 2015-04-30 | Arkema France | Low-viscosity liquid sulfur |
| US9334165B2 (en) * | 2012-06-01 | 2016-05-10 | Arkema France | Low-viscosity liquid sulfur |
| CN105540552A (en) * | 2016-01-22 | 2016-05-04 | 上海京海(安徽)化工有限公司 | Preparation method of pressure-resisting sulphur with high bonding strength |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2665291A1 (en) | 2008-04-10 |
| WO2008040750A1 (en) | 2008-04-10 |
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| AS | Assignment |
Owner name: SHELL OIL COMPANY,TEXAS Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MESTERS, CAROLUS MATTHIAS ANNA MARIA;SCHOONEBEEK, RONALD JAN;VAN TRIER, RONALD JAN;AND OTHERS;REEL/FRAME:022976/0175 Effective date: 20071001 |
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| STCB | Information on status: application discontinuation |
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