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US20090176050A1 - Ventilating type carpet - Google Patents

Ventilating type carpet Download PDF

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Publication number
US20090176050A1
US20090176050A1 US12/007,061 US706108A US2009176050A1 US 20090176050 A1 US20090176050 A1 US 20090176050A1 US 706108 A US706108 A US 706108A US 2009176050 A1 US2009176050 A1 US 2009176050A1
Authority
US
United States
Prior art keywords
carpet
bottom layer
felt
ventilation holes
layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US12/007,061
Inventor
Hui-Li Wang
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US12/007,061 priority Critical patent/US20090176050A1/en
Publication of US20090176050A1 publication Critical patent/US20090176050A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/12Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/266Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/022Non-woven fabric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/714Inert, i.e. inert to chemical degradation, corrosion
    • B32B2307/7145Rot proof, resistant to bacteria, mildew, mould, fungi
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/726Permeability to liquids, absorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/728Hydrophilic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • B32B2471/02Carpets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/23907Pile or nap type surface or component
    • Y10T428/23979Particular backing structure or composition

Definitions

  • the invention is related to a kind of ventilating type carpet, especially to a kind of ventilating type carpet which has ventilation holes to quickly and effectively release water vapors.
  • the conventional carpet is used to absorb water stains under feet or shoes of walker and to remove the mud and sand of walker, thereby to keep the bottom of feet and shoes of walker dry without smearing around indoors by water stains, mud and sand under feet.
  • the conventional carpet is mainly constituted by a bottom plastic mat, a layer of weaved carpet is pasted thereon for attaching water stains, mud and sand under feet of walker, thereof it is often seen that the carpet is usually used as a door mat 90 laying at a doorway; further, as shown in FIGS. 5 ⁇ 6 , there is a sectional mat 91 (as shown in FIG. 7 ) which is cut to several floor mats for assembly to be put on the indoor floor, or a single large area carpet to be put on the walkway. Thereof, no matter what kinds of use, the conventional carpet structure generates a lot of problems.
  • the conventional carpets are easy to breed a large amount of mildews with bad smells due to long time soaking of water stains and dirtiness.
  • the first purpose of the invention besides solving the above said problem is to disclose a ventilating type carpet which is constituted by a bottom layer and a felt carpet layer, whereof the said bottom layer is punched with a plurality of ventilation holes to quickly and effectively disperse the moistures soaked inside the carpet in order to avoid water stains damps the floor along with footprints.
  • the second purpose of the invention is through that the bottom layer and felt carpet are punched with a plurality of ventilation holes whereof each ventilating hole is pierced through the said bottom layer and felt carpet respectively to more quickly disperse water vapors, thereby the problems of breeding mildews can be avoided while carpet water absorption function can be maintained.
  • the third purpose of the invention is that the installed felt carpet is not molting after punching ventilation holes, while the manufacturing process is simple and the carpet is more durable as a whole.
  • the invention discloses a ventilating type carpet, in which the bottom of the carpet has a bottom layer which are made of either plastic or rubber, and the said bottom layer is punched with a plurality of ventilation holes, while one side of the said bottom layer is bonded with a layer of felt carpet.
  • FIG. 1 is a 3D schematic view of the first embodying example of the invention.
  • FIG. 2 is a sectional schematic view of the first embodying example of the invention.
  • FIG. 3 is a 3D schematic view of the second embodying example of the invention.
  • FIG. 4 is a sectional schematic view of the second embodying example of the invention.
  • FIG. 5 is a 3D schematic view of a conventional carpet.
  • FIG. 6 is the 6 - 6 sectional schematic view of FIG. 5 .
  • FIG. 7 is a schematic view showing a conventional sectional carpet.
  • FIGS. 1 ⁇ 4 The preferred embodiments of the invention are shown in FIGS. 1 ⁇ 4 , whereas the disclosed embodiments are only selected by the invention for description purposes, the said structures shall not be used to limit the scope of the patent claims.
  • the embodying example disclose a ventilating type carpet, in which the bottom of the carpet 1 has a bottom layer 11 which are made of either plastic or rubber, and the said bottom layer 11 is punched with a plurality of ventilation holes 111 , whereby one side the said bottom layer 11 is defined to be the bonding face 112 which is firmly installed with a layer of felt carpet 12 , and a needle punching carpet is used as an example herein.
  • the said structure can be installed into many ways such as door-mats, sectional floor mats and carpets for placing at door ways, indoor floors and walkways, etc. with wide applications.
  • FIGS. 3 ⁇ 4 the second embodying example of the invention is further shown in FIGS. 3 ⁇ 4 .
  • the bottom of carpet 3 has a bottom layer 31 which is made of either plastic or rubber, whereof one side of the said bottom layer 31 is bonded with a layer of felt carpet 32 for soaking moistures, wherein the said bottom layer 31 and felt carpet 32 are punched with a plurality of ventilation holes 33 , whereof each ventilation hole 33 is pierced through the said bottom layer 31 and felt carpet 32 respectively for passing water vapors.
  • the installed felt carpet is not molting after punching ventilation holes which makes the carpet to be more durable as a whole.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Carpets (AREA)

Abstract

A ventilating type carpet, in which the bottom of the carpet has a bottom layer which is punched with a plurality of ventilation holes in regulated arrangements for passing water vapors, while one side of the said bottom layer is firmly installed with a layer of felt carpet for soaking moistures, therefore water stains at the carpet can be quickly and effectively dispersed through the ventilation holes to avoid problems of breeding mildews.

Description

    BACKGROUND OF THE INVENTION
  • (a) Field of the Invention
  • The invention is related to a kind of ventilating type carpet, especially to a kind of ventilating type carpet which has ventilation holes to quickly and effectively release water vapors.
  • (b) Description of the Prior Art
  • The conventional carpet is used to absorb water stains under feet or shoes of walker and to remove the mud and sand of walker, thereby to keep the bottom of feet and shoes of walker dry without smearing around indoors by water stains, mud and sand under feet.
  • The conventional carpet is mainly constituted by a bottom plastic mat, a layer of weaved carpet is pasted thereon for attaching water stains, mud and sand under feet of walker, thereof it is often seen that the carpet is usually used as a door mat 90 laying at a doorway; further, as shown in FIGS. 5˜6, there is a sectional mat 91 (as shown in FIG. 7) which is cut to several floor mats for assembly to be put on the indoor floor, or a single large area carpet to be put on the walkway. Thereof, no matter what kinds of use, the conventional carpet structure generates a lot of problems.
  • The aforesaid structure if used as a single carpet or as an assembly of several sectional carpets, water stains are easy to penetrate from the border of the single carpet or the interface between carpets into the bottom of carpet and cause the water to accumulate underside the carpet without evaporation as shown in FIG. 6. Thereof, once the carpet reaches saturation in absorbing water stains of walker, the carpet is no longer able to ventilate and evaporate water and loose its water absorption function completely, thereby no more water can be absorbed when next walker steps on it, hence the indoor floor is wetted along with the water stains underside shoes of walkers.
  • Furthermore, as the carpet can not ventilate and is hard to dry, water stains usually accumulate between the plastic mat and the floor, therefore, the conventional carpets are easy to breed a large amount of mildews with bad smells due to long time soaking of water stains and dirtiness.
  • SUMMARY OF THE INVENTION
  • The first purpose of the invention, besides solving the above said problem is to disclose a ventilating type carpet which is constituted by a bottom layer and a felt carpet layer, whereof the said bottom layer is punched with a plurality of ventilation holes to quickly and effectively disperse the moistures soaked inside the carpet in order to avoid water stains damps the floor along with footprints.
  • The second purpose of the invention is through that the bottom layer and felt carpet are punched with a plurality of ventilation holes whereof each ventilating hole is pierced through the said bottom layer and felt carpet respectively to more quickly disperse water vapors, thereby the problems of breeding mildews can be avoided while carpet water absorption function can be maintained.
  • The third purpose of the invention is that the installed felt carpet is not molting after punching ventilation holes, while the manufacturing process is simple and the carpet is more durable as a whole.
  • To achieve the above said purpose, the invention discloses a ventilating type carpet, in which the bottom of the carpet has a bottom layer which are made of either plastic or rubber, and the said bottom layer is punched with a plurality of ventilation holes, while one side of the said bottom layer is bonded with a layer of felt carpet.
  • BRIEF DESCRIPTION OF DRAWINGS
  • FIG. 1 is a 3D schematic view of the first embodying example of the invention.
  • FIG. 2 is a sectional schematic view of the first embodying example of the invention.
  • FIG. 3 is a 3D schematic view of the second embodying example of the invention.
  • FIG. 4 is a sectional schematic view of the second embodying example of the invention
  • FIG. 5 is a 3D schematic view of a conventional carpet.
  • FIG. 6 is the 6-6 sectional schematic view of FIG. 5.
  • FIG. 7 is a schematic view showing a conventional sectional carpet.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • The preferred embodiments of the invention are shown in FIGS. 1˜4, whereas the disclosed embodiments are only selected by the invention for description purposes, the said structures shall not be used to limit the scope of the patent claims.
  • The embodying example disclose a ventilating type carpet, in which the bottom of the carpet 1 has a bottom layer 11 which are made of either plastic or rubber, and the said bottom layer 11 is punched with a plurality of ventilation holes 111, whereby one side the said bottom layer 11 is defined to be the bonding face 112 which is firmly installed with a layer of felt carpet 12, and a needle punching carpet is used as an example herein.
  • Therefore, the said structure can be installed into many ways such as door-mats, sectional floor mats and carpets for placing at door ways, indoor floors and walkways, etc. with wide applications.
  • The aforesaid carpet structure after soaking water stains in use as shown in FIG. 2, in which water stains are attached in the said felt carpet 12, wherein at normal conditions, the air is through the ventilation holes 111 and further through the felt carpet 12 to disperse outward gradually for evaporation, thereby to dry the felt carpet 12.
  • As excess water stains are discharged through the ventilation holes 111 to the floor, hence part of water stains are absorbed by the floor and the felt carpet 12 is easier to be dry again due to no excess accumulation of water stains. In addition, as the water stains accumulated between the floor and the bottom layer 12 is discharged through the ventilation holes 111 along with the gradual drying of the felt carpet, it is dry again after a while without the chance to cause mildew breeding.
  • As said above, Water stains can be quickly and effectively removed by the plurality of ventilation holes installed at the bottom layer, and due to the rapid water vapor discharge by the ventilation holes, the felt carpet and the floor can be kept dry without causing problems of breeding mildews.
  • Of course, the aforesaid description only disclosed one ventilating type carpet structure, the second embodying example of the invention is further shown in FIGS. 3˜4.
  • In which the bottom of carpet 3 has a bottom layer 31 which is made of either plastic or rubber, whereof one side of the said bottom layer 31 is bonded with a layer of felt carpet 32 for soaking moistures, wherein the said bottom layer 31 and felt carpet 32 are punched with a plurality of ventilation holes 33, whereof each ventilation hole 33 is pierced through the said bottom layer 31 and felt carpet 32 respectively for passing water vapors.
  • Therefore, by installing the ventilation holes which is pierced through the bottom layer and the felt carpet in a straight line, not only that all the aforesaid effectiveness can be achieved, but also the ventilation effect is even better by quickly evaporating the water stains which is penetrated inside the bottom of the bottom layer through ventilation holes.
  • Further, the installed felt carpet is not molting after punching ventilation holes which makes the carpet to be more durable as a whole.

Claims (2)

1. A ventilating type carpet, in which the bottom of the carpet has a bottom layer which are made of either plastic or rubber, and the said bottom layer is punched with a plurality of ventilation holes, while one side of the said bottom layer is bonded with a layer of felt carpet.
2. A ventilating type carpet, in which the bottom of the carpet has a bottom layer which are made of either plastic or rubber, whereof one side of the said bottom layer is bonded with a layer of felt carpe, and the said bottom layer and felt carpet is punched with a plurality of ventilation holes which pierce through the said bottom layer and felt carpet.
US12/007,061 2008-01-07 2008-01-07 Ventilating type carpet Abandoned US20090176050A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US12/007,061 US20090176050A1 (en) 2008-01-07 2008-01-07 Ventilating type carpet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US12/007,061 US20090176050A1 (en) 2008-01-07 2008-01-07 Ventilating type carpet

Publications (1)

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US20090176050A1 true US20090176050A1 (en) 2009-07-09

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US12/007,061 Abandoned US20090176050A1 (en) 2008-01-07 2008-01-07 Ventilating type carpet

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110249252A1 (en) * 2010-03-11 2011-10-13 Cleveland Electric Laboratories Fiber optic security mat system
US20160083072A1 (en) * 2014-09-23 2016-03-24 The Boeing Company Aircraft cabin pressure regulating subfloor
US10596944B2 (en) * 2017-01-11 2020-03-24 Toyota Boshoku Kabushiki Kaisha Floor carpet for vehicles and method for producing same
EP3653491A1 (en) * 2018-11-15 2020-05-20 C Series Aircraft Limited Partnership Aircraft floor structure
CN114451768A (en) * 2022-02-24 2022-05-10 扬州新科展纺织制品有限公司 Carpet base cloth capable of preventing mildew and manufacturing equipment thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3669779A (en) * 1970-12-30 1972-06-13 Deering Milliken Res Corp Production of pile fabrics
US4112161A (en) * 1977-04-25 1978-09-05 Burlington Industries, Inc. Tufted pile fabric and method of making and installing the same
US4589316A (en) * 1985-01-28 1986-05-20 Clean-Tex A/S Machine to produce mat with valves therein
US4653363A (en) * 1985-03-18 1987-03-31 Clean-Tex A/S Valve perforation arrangement
US4702133A (en) * 1985-01-28 1987-10-27 Clean-Tex A/S Method of producing mat with valves therein
US20050022928A1 (en) * 2003-04-11 2005-02-03 Kohei Yamada Process and system for making noise absorber carpet
US20080223654A1 (en) * 2007-03-14 2008-09-18 Futuris Automotive Interiors (Us), Inc. Low mass acoustically enhanced floor carpet system

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3669779A (en) * 1970-12-30 1972-06-13 Deering Milliken Res Corp Production of pile fabrics
US4112161A (en) * 1977-04-25 1978-09-05 Burlington Industries, Inc. Tufted pile fabric and method of making and installing the same
US4589316A (en) * 1985-01-28 1986-05-20 Clean-Tex A/S Machine to produce mat with valves therein
US4653366A (en) * 1985-01-28 1987-03-31 Milliken Research Corporation Machine to produce mat with valves therein
US4702133A (en) * 1985-01-28 1987-10-27 Clean-Tex A/S Method of producing mat with valves therein
US4653363A (en) * 1985-03-18 1987-03-31 Clean-Tex A/S Valve perforation arrangement
US20050022928A1 (en) * 2003-04-11 2005-02-03 Kohei Yamada Process and system for making noise absorber carpet
US20080223654A1 (en) * 2007-03-14 2008-09-18 Futuris Automotive Interiors (Us), Inc. Low mass acoustically enhanced floor carpet system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110249252A1 (en) * 2010-03-11 2011-10-13 Cleveland Electric Laboratories Fiber optic security mat system
US20160083072A1 (en) * 2014-09-23 2016-03-24 The Boeing Company Aircraft cabin pressure regulating subfloor
US10160533B2 (en) * 2014-09-23 2018-12-25 The Boeing Company Aircraft cabin pressure regulating subfloor
US10596944B2 (en) * 2017-01-11 2020-03-24 Toyota Boshoku Kabushiki Kaisha Floor carpet for vehicles and method for producing same
EP3653491A1 (en) * 2018-11-15 2020-05-20 C Series Aircraft Limited Partnership Aircraft floor structure
CN114451768A (en) * 2022-02-24 2022-05-10 扬州新科展纺织制品有限公司 Carpet base cloth capable of preventing mildew and manufacturing equipment thereof

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