US20080312116A1 - Multifunctional Lubricant Additive Package - Google Patents
Multifunctional Lubricant Additive Package Download PDFInfo
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- US20080312116A1 US20080312116A1 US11/887,684 US88768405A US2008312116A1 US 20080312116 A1 US20080312116 A1 US 20080312116A1 US 88768405 A US88768405 A US 88768405A US 2008312116 A1 US2008312116 A1 US 2008312116A1
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- lubricant
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- 239000003879 lubricant additive Substances 0.000 title claims abstract description 29
- 239000000314 lubricant Substances 0.000 claims abstract description 79
- 239000000203 mixture Substances 0.000 claims abstract description 61
- 150000001875 compounds Chemical class 0.000 claims abstract description 51
- -1 zinc dithiophosphate compound Chemical group 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 14
- 125000003118 aryl group Chemical group 0.000 claims abstract description 8
- 239000005078 molybdenum compound Substances 0.000 claims abstract description 7
- 150000002752 molybdenum compounds Chemical class 0.000 claims abstract description 7
- 238000002156 mixing Methods 0.000 claims abstract description 3
- 239000003921 oil Substances 0.000 claims description 42
- 125000000217 alkyl group Chemical group 0.000 claims description 30
- 239000000654 additive Substances 0.000 claims description 19
- 230000000996 additive effect Effects 0.000 claims description 11
- 229910052717 sulfur Chemical group 0.000 claims description 10
- 125000004434 sulfur atom Chemical group 0.000 claims description 10
- 229910052757 nitrogen Inorganic materials 0.000 claims description 5
- 125000004433 nitrogen atom Chemical group N* 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 5
- 229910052718 tin Inorganic materials 0.000 claims description 5
- 239000010687 lubricating oil Substances 0.000 claims description 4
- 238000005461 lubrication Methods 0.000 claims description 4
- 239000010705 motor oil Substances 0.000 claims description 4
- 239000012208 gear oil Substances 0.000 claims description 3
- 239000000470 constituent Substances 0.000 claims 3
- 0 CCC.[3*]N([4*])C(=C)S Chemical compound CCC.[3*]N([4*])C(=C)S 0.000 description 26
- 238000009472 formulation Methods 0.000 description 16
- 230000005540 biological transmission Effects 0.000 description 12
- 238000010998 test method Methods 0.000 description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical group [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000002199 base oil Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229920005862 polyol Polymers 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 2
- 150000004996 alkyl benzenes Chemical class 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000006731 degradation reaction Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229920001515 polyalkylene glycol Polymers 0.000 description 2
- 229920013639 polyalphaolefin Polymers 0.000 description 2
- 230000001141 propulsive effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- MECFLMNXIXDIOF-UHFFFAOYSA-L zinc;dibutoxy-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].CCCCOP([S-])(=S)OCCCC.CCCCOP([S-])(=S)OCCCC MECFLMNXIXDIOF-UHFFFAOYSA-L 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 239000007866 anti-wear additive Substances 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 235000006708 antioxidants Nutrition 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005255 carburizing Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- XPRULOZMJZDZEF-UHFFFAOYSA-N dibutoxy-sulfanyl-sulfanylidene-$l^{5}-phosphane Chemical compound CCCCOP(S)(=S)OCCCC XPRULOZMJZDZEF-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M129/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen
- C10M129/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing oxygen having a carbon chain of less than 30 atoms
- C10M129/68—Esters
- C10M129/76—Esters containing free hydroxy or carboxyl groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M137/00—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus
- C10M137/02—Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing phosphorus having no phosphorus-to-carbon bond
- C10M137/04—Phosphate esters
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/08—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic sulfur-, selenium- or tellurium-containing compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M141/00—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential
- C10M141/10—Lubricating compositions characterised by the additive being a mixture of two or more compounds covered by more than one of the main groups C10M125/00 - C10M139/00, each of these compounds being essential at least one of them being an organic phosphorus-containing compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/287—Partial esters
- C10M2207/289—Partial esters containing free hydroxy groups
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2219/00—Organic non-macromolecular compounds containing sulfur, selenium or tellurium as ingredients in lubricant compositions
- C10M2219/06—Thio-acids; Thiocyanates; Derivatives thereof
- C10M2219/062—Thio-acids; Thiocyanates; Derivatives thereof having carbon-to-sulfur double bonds
- C10M2219/066—Thiocarbamic type compounds
- C10M2219/068—Thiocarbamate metal salts
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/041—Triaryl phosphates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/04—Phosphate esters
- C10M2223/045—Metal containing thio derivatives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2223/00—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions
- C10M2223/02—Organic non-macromolecular compounds containing phosphorus as ingredients in lubricant compositions having no phosphorus-to-carbon bonds
- C10M2223/049—Phosphite
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/02—Bearings
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/04—Oil-bath; Gear-boxes; Automatic transmissions; Traction drives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/12—Gas-turbines
- C10N2040/13—Aircraft turbines
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/25—Internal-combustion engines
Definitions
- the present invention relates to a multifunctional lubricant additive composition or package for improving the performance characteristics of a lubricant. More particularly, the present invention relates to a multifunctional lubricant additive composition or package for providing a lubricant with superior performance characteristics such as improved load-carrying ability, anti-scuffing (anti-scoring) capacity, friction reduction, and improved surface-fatigue life.
- Mechanical systems such as manual or automatic transmissions; single and multi-speed aviation transmissions, including but not limited to those used to propel rotorcraft and those used to alter the rotational speed of the sections within gas turbine engines; push-belt type continuous variable transmissions; and traction drive continuous variable transmissions, have large surface areas of contact portions or zones. These contact portions or zones, such as drive rolling surfaces, and gear and ball-and roller bearings, are known to be susceptible to high surface pressures.
- internal combustion engines and other propulsion devices especially those that are common for high-performance and racing applications, are subject to taxing demands in the form of inertial loading, high sliding and/or rolling speeds, and marginal lubrication.
- the need for reducing friction, resistance, and fatigue within larger contact zones of mechanical systems is increased by many recently developed transmission systems that are designed to be miniaturized or weight-reduced to maximize transmission throughput capacity.
- lubricants especially those containing specific additives, play a critical role in protecting and minimizing the wear and scuffing (scoring) of surfaces.
- the lubricants generally reduce principal damage accumulation mechanisms of lubricated components caused by surface fatigue and overloading.
- the present invention provides lubricant additives for improving the performance characteristics, such as load carrying capacity of mechanical systems.
- the present invention provides a lubricant additive comprising elements or components that are intended to enhance the performance characteristics of a lubricant base stock or fully formulated lubricant, including anti-wear (AW), extreme pressure (EP), friction modifying (FM) and surface fatigue life (SFL) modifying compositions.
- AW anti-wear
- EP extreme pressure
- FM friction modifying
- SFL surface fatigue life
- this invention provides a multifunctional lubricant additive composition for improving the performance characteristics of a natural or synthetic lubricant for use in transmission fluid products that meet both civil and military specifications.
- the present invention provides a multifunctional composition for use in improving performance of metals and alloys of power transmission components, including gears, bearings, splines, shafts, and springs.
- this invention provides a multifunctional lubricant additive composition for improving the performance characteristics of engines and related propulsive devices used to power automobiles, both stock (production) and specialty (e.g. racing and other high performance) varieties, and heavy on- and off-road equipment, such as farm implements and construction equipment.
- the present invention provides a multifunctional lubricant additive composition capable of being combined with lubricant stocks and other additives to produce a fully formulated lubricant that beneficially reduces friction and scuffing (scoring), and increases resistance to surface degradation, including but not limited to, fatigue including micro and macro pitting and wear.
- the present invention provides a multifunctional lubricant additive composition for improving the performance characteristics of a lubricant, which includes one or more of the following components:
- R 3 and R 4 are each independently a C n H 2n+1 alkyl group, wherein n is an integer of about 2 ⁇ n ⁇ 10, and m is an integer of about 0 ⁇ m ⁇ 4;
- R 3 , R 4 , R 5 , and R 6 are each a C h H 2h+1 secondary alkyl group represented by the formula:
- h is an integer of about 3 ⁇ h ⁇ 11, wherein R 7 and R 8 are each a C i H 2i+1 alkyl group, and i is an integer of about 1 ⁇ i ⁇ 5;
- R 9 , R 10 , R 11 , R 12 , R 13 and R 14 are each a C j H 2j+1 alkyl group, and j is an integer of about 1 ⁇ j ⁇ 20, wherein the alkyl groups exhibit tertiary structures, and;
- R 15 , R 16 , R 17 , and R 18 are each a C k H 2k+1 alkyl group, k is an integer of about 1 ⁇ k ⁇ 30, and R 15 , R 16 , R 17 , and R 18 optionally form a ring structure with the nitrogen atom to which they are bonded; wherein (A) is a chain of sulfur atoms, S n , or S—(CH 2 ) m —S, n is an integer of about 1 ⁇ n ⁇ 10, and m is an integer of about 1 ⁇ m ⁇ 6; wherein the total amount of compounds (a) to (d) is equal to or less than about 15% by mole, based on the total amount of lubricant.
- the FIGURE shows the relationship between the average traction (friction) coefficient and average load stage for various lubricants.
- the vertical arrows 11, 21, 31 indicate the average scuffing (scoring) failure load stage (load carrying capacity) of Hatco HXL-7944 Oil 10, Exxon-Mobil Jet Oil II 20; and Formulation #4 30, respectively.
- a higher scuffing (scoring) failure load stage indicates greater load-carrying capacity of the lubricant.
- the present invention provides a multifunctional lubricant additive composition for improving the performance characteristics of a lubricant base stock or fully formulated lubricant.
- the composition includes the following components set forth below: (I) about 0.1% to about 6% by mole concentration of a molybdenum compound (a), based on the total amount of lubricant; (II) about 0.1% to about 6% by mole concentration of a secondary zinc dialkyl dithiophosphate compound (b), based on the total amount of lubricant; (III) about 0.1% to about 6% by mole concentration of an aryl or alkyl phosphite compound (c), based on the total amount of lubricant; and (IV) about 0.1% to about 6% by mole concentration of an alkylthiocarbamoyl compound (d), based on the total amount of lubricant, wherein the total concentration of the four additives in the composition will not exceed about 15% by mole based on the total amount of the lubricant.
- the multifunctional lubricant additive composition is prepared from the following components:
- X 1 is an oxygen or sulfur atom and R 3 and R 4 are each independently a C n H 2n+1 alkyl group, wherein n is an integer of about 2 ⁇ n ⁇ 10, preferably about 4 ⁇ n ⁇ 6, and m is an integer of about 0 ⁇ m ⁇ 4.
- R 3 , R 4 , R 5 , and R 6 are each a C h H 2h+1 secondary alkyl group represented by the formula:
- h is an integer of about 3 ⁇ h ⁇ 11, preferably about 4 ⁇ h ⁇ 6; wherein R 7 and R 8 are each C i H 2i+1 alkyl groups, and i is an integer of about 1 ⁇ i ⁇ 5, preferably about 1 ⁇ l ⁇ 3;
- R 9 , R 10 , R 11 , R 12 , R 13 , and R 14 are each a C j H 2j+1 alkyl group, and j is an integer of about 1 ⁇ j ⁇ 20, preferably about 4 ⁇ j ⁇ 8, wherein the alkyl groups exhibit tertiary structures, and;
- R 15 , R 16 , R 17 , and R 18 are each a C k H 2k+1 alkyl group, and k is an integer of about 1 ⁇ k ⁇ 30, preferably about 4 ⁇ k ⁇ 8, and R 15 , R 16 , R 17 , and R 18 optionally form a ring structure with the nitrogen atom to which they are bonded;
- (A) is a chain of sulfur atoms, S n , or S—(CH 2 ) m —S, and n is an integer of about 1 ⁇ n ⁇ 10, preferably about 1 ⁇ n ⁇ 6, and m is an integer of about 1 ⁇ m ⁇ 6, preferably about 1 ⁇ m ⁇ 3; wherein the total amount of compounds (a) to (d) is equal to or less than about 15% by mole, based on the total amount of lubricant.
- Compound (a) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole, based on the total amount of lubricant. In a preferred embodiment, compound (a) is present in an amount from about 0.1% to about 3% by mole, based on the total amount of lubricant.
- Compound (b) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole, based on the total amount of lubricant. In a preferred embodiment, compound (b) is present in an amount from about 0.1% to about 3% by mole, based on the total amount of lubricant.
- Compound (c) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole, based on the total amount of lubricant. In a preferred embodiment, compound (c) is present in an amount from about 0.1% to about 3% by mole, based on the total amount of lubricant.
- Compound (d) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant. In a preferred embodiment, compound (d) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
- Lubricants that the present invention can improve include but are not limited to gear oil, bearing oil, sliding surface lubrication oil, chain lubricating oil, and engine oil.
- various types of lubricants, greases, especially synthetic polyol ester (POE) based lubricants, can be used as lubricant bases.
- the present invention is useful as an additive composition for natural and synthetic aviation (aerospace) and automotive lubricants. Moreover, a combination of the multifunctional additive composition with the above-described lubricants improves transmission power throughput and system power density.
- multifunctional additive composition include turbine engine and transmission oils designed to meet government civil (FAA) and military (DoD) specification and requirements. Additional uses of the multifunctional additive composition include the demonstrated ability to improve scuffing (scoring) performance of metals and alloys that are commonly used for power transmission components, including but not limited to gears, bearings, splines, shafts, and springs. As such, these improvements decrease the incidence of component and system failure and rejection during customer acceptance test protocols (ATPs).
- ATPs customer acceptance test protocols
- the additive composition also improves pitting (surface) fatigue life and reduces the rate of component and system degradation due to wear and other phenomena.
- the present invention provides a method of improving the performance characteristics of a lubricant.
- the method comprises the step of:
- a lubricant with a multifunctional lubricant additive composition that includes at least one of the compounds (a) to (d) of the above-described multifunctional lubricant additive composition thereby producing a fully formulated lubricant.
- the molar concentration of compounds (a) to (d) may be varied to achieve a desired effect, provided however, that the total amount of the four additives is about 15% or less by mole based on the total amount of lubricant.
- Hatco HXL-7994 oil was specially prepared by Hatco to replicate Exxon-Mobil Jet Oil II, but without Exxon-Mobil Jet Oil II's anti-wear additive tricresyl phosphate (TCP).
- Hatco HXL-7994 oil contains an anti-oxidant package and a yellow metal corrosion inhibitor and uses a 5 cSt polyol ester base stock, HXL-1570, having the typical properties noted in Table A below.
- This multifunctional additive package of Formulation #4 increased the load-carrying capacity of the Hatco HXL-7994 oil by about 3.94 times, which is superior to conventional oils such as Exxon-Mobil Jet Oil II (a standard version of MIL-PRF-23699, a 5 cSt gas turbine engine oil), which typically has excellent lubricant performance as compared to other brands and versions of MIL-PRF-23699 oil.
- Exxon-Mobil Jet Oil II a standard version of MIL-PRF-23699, a 5 cSt gas turbine engine oil
- the Hatco HXL-7994 oil 10 had an average scuffing (scoring) failure load stage of about 5.7 (arrow 11)
- the Exxon-Mobil Jet Oil II 20 had an average scuffing (scoring) failure load stage of about 19.2 (arrow 21)
- Formulation #4 30 had an average scuffing (scoring) failure load stage of about 22.5 (arrow 31), which indicates that Formulation #4 has a load carrying capacity about 3.94 times greater than that of the Hatco HXL-7994 oil.
- WAM Load Capacity Test Method (“WAM Test”).
- WAM Test is designed to evaluate the loading capacity of lubricants and load bearing surfaces by evaluating the wear, tear, and scuffing (scoring) thereof over a large temperature range.
- Table B shows a summary of the WAM Test conditions that were utilized to test various lubricants of this invention.
- WAM Test For a detailed description of the WAM Test, see WAM High Speed Load Capacity Test Method , SAE Aerospace AIR4978, Revision B, 2002, and U.S. Pat. No. 5,679,883 to Wedeven, both of which are hereby incorporated in full by reference.
- test suspension High load-carrying oils frequently result in test suspension at load stage 30 without a scuffing (scoring) event.
- tests can be run with a modified test protocol.
- the modified test protocol operates at a lower entraining velocity than the standard test protocol, which reduces the EHD film thickness and increases the test severity by causing greater asperity interaction.
- the test essentially operates at a reduced film thickness to surface roughness (h/ ⁇ ) ratio.
- the modified test protocol was developed for high load-carrying oils used for aviation gearboxes. These oils include the DOD-PRF-85734 oils for the U.S. Navy and the Def Stan 91-100 oils for the U.K. Ministry of Defense. With the modified test protocol, the highest load-carrying oils currently used in military aircraft experience scuffing (scoring) failures at load stages that range from approximately 19 to 28.
- Formulation #4, the Hatco HXL-7944 oil, and the Exxon-Mobil Jet Oil II were comparatively evaluated for scuffing (scoring) resistance using a load capacity test method developed for the US Navy.
- the test method used ball and disc specimens.
- the ball specimens were 13/16-inch diameter, and the disc specimens were 4 inches in diameter and 1 ⁇ 2 inch thick. Material composition, hardness and surface finish were closely controlled.
- the specimens were fabricated from AISI 9310 steel, a surface-carburizing alloy that is very common for gear applications.
- AISI 9310 balls, or “Hard Ground” balls were heat-treated and ground in a ball manufacturing process.
- the balls were fabricated through the hard grinding stage.
- the surface finish following this operational stage was between about 10-12 microinch Ra.
- composition, hardness and surface finish of the specimens are given below:
- the load carrying capacity is indicated by an average scuffing (scoring) failure stage (load stage). Increased performance is observed with higher load stages.
- Table C our experimental results show that the average scuffing (scoring) failure stage of Formulation #4 is about 22.5. This scuffing (scoring) load is 3.94 times greater than that of the Hatco HXL-7944 oil, which delivered an average scuffing (scoring) failure stage of 5.7.
- the load carrying capacity of Formulation #4 is also superior to that of Exxon-Mobil Jet Oil II, which delivered an average scuffing (scoring) failure stage of 19.2.
- compositions apply equally to other lubricant stock compositions including, but not limited to, lubricants comprising grease, mineral (hydrocarbon-based), polyalkylene glycol (PAG), aromatic naphthalene (AN), alkyl benzenes (AB) and polyalphaolefin (PAO) types.
- PEO polyol ester
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Abstract
The present invention provides a multifunctional lubricant additive package or composition for improving load-carrying capacity, scuffing (scoring) resistance, and other performance characteristics of a lubricant. The composition includes a molybdenum compound, a secondary zinc dithiophosphate compound, an aryl or alkyl phosphite compound, and a compound having an alkylthiocarbamoyl group. The present invention further provides a method for improving the performance characteristics of a lubricant. The method includes mixing a lubricant base stock or a fully-formulated lubricant with the above-described multifunctional lubricant additive composition.
Description
- The present application claims the benefit of U.S. Provisional Application No. 60/625,416 filed Nov. 4, 2004, and is related to the following co-pending and commonly-owned applications which were filed herewith and are hereby incorporated by reference in full: “Lubricant Additive Packages for Improving Load-Carrying Capacity and Surface Fatigue Life” (Attorney Docket No. 0002290WOU, EH-11605), U.S. patent application Ser. No. ______; “Lubricants Containing Multifunctional Additive Packages Therein for Improving Load-Carrying Capacity, Increasing Surface Fatigue Life and Reducing Friction” (Attorney Docket No. 0002294WOU, EH-11697), U.S. patent application Ser. No. ______; and “Multifunctional Lubricant Additive Package for a Rough Mechanical Component Surface” (Attorney Docket No. 0002295WOU, EH-11698), U.S. patent application Ser. No. ______.
- The invention was made by or under contract with the National Institute of Standards and Technology of the United States Government under contract number: 70NANB0H3048.
- 1. Field of the Invention
- The present invention relates to a multifunctional lubricant additive composition or package for improving the performance characteristics of a lubricant. More particularly, the present invention relates to a multifunctional lubricant additive composition or package for providing a lubricant with superior performance characteristics such as improved load-carrying ability, anti-scuffing (anti-scoring) capacity, friction reduction, and improved surface-fatigue life.
- 2. Description of Related Art
- Mechanical systems such as manual or automatic transmissions; single and multi-speed aviation transmissions, including but not limited to those used to propel rotorcraft and those used to alter the rotational speed of the sections within gas turbine engines; push-belt type continuous variable transmissions; and traction drive continuous variable transmissions, have large surface areas of contact portions or zones. These contact portions or zones, such as drive rolling surfaces, and gear and ball-and roller bearings, are known to be susceptible to high surface pressures. In addition, internal combustion engines and other propulsion devices, especially those that are common for high-performance and racing applications, are subject to taxing demands in the form of inertial loading, high sliding and/or rolling speeds, and marginal lubrication. Moreover, the need for reducing friction, resistance, and fatigue within larger contact zones of mechanical systems is increased by many recently developed transmission systems that are designed to be miniaturized or weight-reduced to maximize transmission throughput capacity.
- To address these severe application demands, lubricants, especially those containing specific additives, play a critical role in protecting and minimizing the wear and scuffing (scoring) of surfaces. The lubricants generally reduce principal damage accumulation mechanisms of lubricated components caused by surface fatigue and overloading.
- Examples of known lubricants are discussed in the following publications, which are hereby incorporated in full by reference: Phillips, W. D., Ashless phosphorus-containing lubricating oil additives; Lubricant Additives Chemistry and Application 45-111 (L. R. Rudick, Marcel Dekker, Inc. 2003); and Kenbeck, D. and T. F. Buenemann, Organic Modifiers; Lubricant Additives Chemistry and Application 203-222 (L. R. Rudick, Marcel Dekker, Inc. 2003).
- Recently developed system-optimization approaches for increasing overall power throughput of mechanical systems, underscore the need for new and better performing lubricant additives. By reducing friction, wear, pressure, and improving scoring (scuffing) resistance, these additives prolong surface fatigue life for lubricated contacts within transmission systems and propulsive devices.
- The present invention provides lubricant additives for improving the performance characteristics, such as load carrying capacity of mechanical systems. Combining the additive composition provided by this invention with lubricant stocks, and optionally other additives, results in a fully formulated lubricant with many performance advantages such as reduction in friction, wear and scuffing (scoring).
- The present invention provides a lubricant additive comprising elements or components that are intended to enhance the performance characteristics of a lubricant base stock or fully formulated lubricant, including anti-wear (AW), extreme pressure (EP), friction modifying (FM) and surface fatigue life (SFL) modifying compositions.
- In a preferred embodiment, this invention provides a multifunctional lubricant additive composition for improving the performance characteristics of a natural or synthetic lubricant for use in transmission fluid products that meet both civil and military specifications.
- In another embodiment, the present invention provides a multifunctional composition for use in improving performance of metals and alloys of power transmission components, including gears, bearings, splines, shafts, and springs.
- In another embodiment, this invention provides a multifunctional lubricant additive composition for improving the performance characteristics of engines and related propulsive devices used to power automobiles, both stock (production) and specialty (e.g. racing and other high performance) varieties, and heavy on- and off-road equipment, such as farm implements and construction equipment.
- In another embodiment the present invention provides a multifunctional lubricant additive composition capable of being combined with lubricant stocks and other additives to produce a fully formulated lubricant that beneficially reduces friction and scuffing (scoring), and increases resistance to surface degradation, including but not limited to, fatigue including micro and macro pitting and wear.
- In yet another embodiment, the present invention provides a multifunctional lubricant additive composition for improving the performance characteristics of a lubricant, which includes one or more of the following components:
- (a) a molybdenum compound represented by the general formula:
- wherein X1 is an oxygen or sulfur atom and R3 and R4 are each independently a CnH2n+1 alkyl group, wherein n is an integer of about 2≦n≦10, and m is an integer of about 0≦m≦4;
- (b) a secondary zinc dithiophosphate compound represented by the general formula:
- wherein R3, R4, R5, and R6 are each a ChH2h+1 secondary alkyl group represented by the formula:
- wherein h is an integer of about 3≦h≦11, wherein R7 and R8 are each a CiH2i+1 alkyl group, and i is an integer of about 1≦i≦5;
- (c) an aryl or alkyl phosphite compound represented by the general formula:
- wherein R9, R10, R11, R12, R13 and R14 are each a CjH2j+1 alkyl group, and j is an integer of about 1≦j≦20, wherein the alkyl groups exhibit tertiary structures, and;
- (d) a compound having at least one alkylthiocarbamoyl group represented by the general formula:
- wherein R15, R16, R17, and R18 are each a CkH2k+1 alkyl group, k is an integer of about 1≦k≦30, and R15, R16, R17, and R18 optionally form a ring structure with the nitrogen atom to which they are bonded; wherein (A) is a chain of sulfur atoms, Sn, or S—(CH2)m—S, n is an integer of about 1≦n≦10, and m is an integer of about 1≦m≦6; wherein the total amount of compounds (a) to (d) is equal to or less than about 15% by mole, based on the total amount of lubricant.
- The FIGURE shows the relationship between the average traction (friction) coefficient and average load stage for various lubricants. The
11, 21, 31 indicate the average scuffing (scoring) failure load stage (load carrying capacity) of Hatco HXL-7944 Oil 10, Exxon-Mobil Jet Oil II 20; and Formulation #4 30, respectively. A higher scuffing (scoring) failure load stage indicates greater load-carrying capacity of the lubricant.vertical arrows - The present invention provides a multifunctional lubricant additive composition for improving the performance characteristics of a lubricant base stock or fully formulated lubricant. Preferably the composition includes the following components set forth below: (I) about 0.1% to about 6% by mole concentration of a molybdenum compound (a), based on the total amount of lubricant; (II) about 0.1% to about 6% by mole concentration of a secondary zinc dialkyl dithiophosphate compound (b), based on the total amount of lubricant; (III) about 0.1% to about 6% by mole concentration of an aryl or alkyl phosphite compound (c), based on the total amount of lubricant; and (IV) about 0.1% to about 6% by mole concentration of an alkylthiocarbamoyl compound (d), based on the total amount of lubricant, wherein the total concentration of the four additives in the composition will not exceed about 15% by mole based on the total amount of the lubricant.
- The multifunctional lubricant additive composition is prepared from the following components:
- (a) a molybdenum compound represented by the general formula:
- wherein X1 is an oxygen or sulfur atom and R3 and R4 are each independently a CnH2n+1 alkyl group, wherein n is an integer of about 2≦n≦10, preferably about 4≦n≦6, and m is an integer of about 0≦m≦4.
- (b) a secondary zinc dithiophosphate compound (or zinc dialkyl dithiophosphate compound) represented by the general formula:
- wherein R3, R4, R5, and R6 are each a ChH2h+1 secondary alkyl group represented by the formula:
- wherein h is an integer of about 3≦h≦11, preferably about 4≦h≦6; wherein R7 and R8 are each CiH2i+1 alkyl groups, and i is an integer of about 1≦i≦5, preferably about 1≦l≦3;
- (c) an aryl or alkyl phosphite compound represented by the general formula:
- wherein R9, R10, R11, R12, R13, and R14 are each a CjH2j+1 alkyl group, and j is an integer of about 1≦j≦20, preferably about 4≦j≦8, wherein the alkyl groups exhibit tertiary structures, and;
- (d) a compound having at least one alkylthiocarbamoyl group represented by the general formula:
- wherein R15, R16, R17, and R18 are each a CkH2k+1 alkyl group, and k is an integer of about 1≦k≦30, preferably about 4≦k≦8, and R15, R16, R17, and R18 optionally form a ring structure with the nitrogen atom to which they are bonded; wherein (A) is a chain of sulfur atoms, Sn, or S—(CH2)m—S, and n is an integer of about 1≦n≦10, preferably about 1≦n≦6, and m is an integer of about 1≦m≦6, preferably about 1≦m≦3; wherein the total amount of compounds (a) to (d) is equal to or less than about 15% by mole, based on the total amount of lubricant.
- Compound (a) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole, based on the total amount of lubricant. In a preferred embodiment, compound (a) is present in an amount from about 0.1% to about 3% by mole, based on the total amount of lubricant.
- Compound (b) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole, based on the total amount of lubricant. In a preferred embodiment, compound (b) is present in an amount from about 0.1% to about 3% by mole, based on the total amount of lubricant.
- Compound (c) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole, based on the total amount of lubricant. In a preferred embodiment, compound (c) is present in an amount from about 0.1% to about 3% by mole, based on the total amount of lubricant.
- Compound (d) of the multifunctional lubricant additive composition is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant. In a preferred embodiment, compound (d) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
- Lubricants that the present invention can improve include but are not limited to gear oil, bearing oil, sliding surface lubrication oil, chain lubricating oil, and engine oil. In a preferred embodiment, various types of lubricants, greases, especially synthetic polyol ester (POE) based lubricants, can be used as lubricant bases.
- The present invention is useful as an additive composition for natural and synthetic aviation (aerospace) and automotive lubricants. Moreover, a combination of the multifunctional additive composition with the above-described lubricants improves transmission power throughput and system power density.
- Specific uses also include turbine engine and transmission oils designed to meet government civil (FAA) and military (DoD) specification and requirements. Additional uses of the multifunctional additive composition include the demonstrated ability to improve scuffing (scoring) performance of metals and alloys that are commonly used for power transmission components, including but not limited to gears, bearings, splines, shafts, and springs. As such, these improvements decrease the incidence of component and system failure and rejection during customer acceptance test protocols (ATPs). The additive composition also improves pitting (surface) fatigue life and reduces the rate of component and system degradation due to wear and other phenomena.
- In another embodiment, the present invention provides a method of improving the performance characteristics of a lubricant. The method comprises the step of:
- mixing a lubricant with a multifunctional lubricant additive composition that includes at least one of the compounds (a) to (d) of the above-described multifunctional lubricant additive composition thereby producing a fully formulated lubricant. For this embodiment, the molar concentration of compounds (a) to (d) may be varied to achieve a desired effect, provided however, that the total amount of the four additives is about 15% or less by mole based on the total amount of lubricant.
- The following formulations and experimental results illustrate some non-limiting embodiments of the multifunctional additive compositions of this invention.
- In this embodiment, a multifunctional additive package was added to Hatco HXL-7994 oil to create Formulation #4. Hatco HXL-7994 oil was specially prepared by Hatco to replicate Exxon-Mobil Jet Oil II, but without Exxon-Mobil Jet Oil II's anti-wear additive tricresyl phosphate (TCP). Hatco HXL-7994 oil contains an anti-oxidant package and a yellow metal corrosion inhibitor and uses a 5 cSt polyol ester base stock, HXL-1570, having the typical properties noted in Table A below.
-
TABLE A Properties of HXL-1570 PROPERTY TYPICAL VALUES Viscosity, cSt @ 100° C. 4.95 Viscosity, cSt @ 40° C. 24 Viscosity, cSt @ −40° C. 7500 Viscosity Index 133 Specific Gravity 25/25° C.0.985 Appearance Clear yellow liquid Hydroxyl, mg KOH/g 2 Density, lbs/usg 15.5° C. 8.25 Fire Point 2.82 Evaporation Loss % (6.5 h @ 204° C.) 4 Avg. Molecular Weight 570
Formulation #4 contained the following additives: -
Product Additive Mole % CAS# Formula Supplier Name Compound Molybdenum, bis(ditridecyl- 0.5 71342-89-7 C54H108Mo2N2O2S6 R T MolyVan (a) carbamodithioato) di-u- Vanderbilt 822/# oxodioxo-di-sulfurized 29150 Compound Zinc O,O- 0.5 6990-43-8 C16H36O4P2S4Zn Flexsys Vocol (b) dibutylphosphorodithioate ZBPD Compound Tris-(2,4-di-tertiary-butyl- 0.5 31570-04-4 C42H63O3P Strem 15-7720 (c) phenyl) Phosphite Chemicals Compound Tetra-n-butylthluram 0.4 1634-02-2 C18H36N2S4 R T 40850 (d) Vanderbilt - This multifunctional additive package of Formulation #4 increased the load-carrying capacity of the Hatco HXL-7994 oil by about 3.94 times, which is superior to conventional oils such as Exxon-Mobil Jet Oil II (a standard version of MIL-PRF-23699, a 5 cSt gas turbine engine oil), which typically has excellent lubricant performance as compared to other brands and versions of MIL-PRF-23699 oil. As can be seen in the FIGURE, the Hatco HXL-7994
oil 10 had an average scuffing (scoring) failure load stage of about 5.7 (arrow 11), the Exxon-MobilJet Oil II 20 had an average scuffing (scoring) failure load stage of about 19.2 (arrow 21), and Formulation #4 30 had an average scuffing (scoring) failure load stage of about 22.5 (arrow 31), which indicates that Formulation #4 has a load carrying capacity about 3.94 times greater than that of the Hatco HXL-7994 oil. - The experimental results for Formulation #4 of this invention and the two reference oils (Hatco HXL-7994 oil and Exxon-Mobil Jet Oil II) were obtained using a generally accepted modified variation of the Wedeven Associates, Inc. WAM Load Capacity Test Method (“WAM Test”). The WAM Test is designed to evaluate the loading capacity of lubricants and load bearing surfaces by evaluating the wear, tear, and scuffing (scoring) thereof over a large temperature range.
- Table B below shows a summary of the WAM Test conditions that were utilized to test various lubricants of this invention.
-
TABLE B Ball: AISI 9310; Ra: 10-12 μin Rolling Velocity: 158 in/sec Disc: AISI 9310; Ra: 6 μin Sliding Velocity: 345 in/sec Ball Velocity: 234 in/sec Entraining Velocity: 158 in/sec Disc Velocity: 234 in/sec Velocity Vector Angle (Z): 95° Disc Hardness: 62.5-63.5 HRC Temperature: Ambient (~22° C.) Ball Hardness: 62.5-63.5 HRC - For a detailed description of the WAM Test, see WAM High Speed Load Capacity Test Method, SAE Aerospace AIR4978, Revision B, 2002, and U.S. Pat. No. 5,679,883 to Wedeven, both of which are hereby incorporated in full by reference.
- High load-carrying oils frequently result in test suspension at
load stage 30 without a scuffing (scoring) event. To differentiate candidate formulations that reach test suspension, tests can be run with a modified test protocol. The modified test protocol operates at a lower entraining velocity than the standard test protocol, which reduces the EHD film thickness and increases the test severity by causing greater asperity interaction. The test essentially operates at a reduced film thickness to surface roughness (h/σ) ratio. - The modified test protocol was developed for high load-carrying oils used for aviation gearboxes. These oils include the DOD-PRF-85734 oils for the U.S. Navy and the Def Stan 91-100 oils for the U.K. Ministry of Defense. With the modified test protocol, the highest load-carrying oils currently used in military aircraft experience scuffing (scoring) failures at load stages that range from approximately 19 to 28.
- Formulation #4, the Hatco HXL-7944 oil, and the Exxon-Mobil Jet Oil II were comparatively evaluated for scuffing (scoring) resistance using a load capacity test method developed for the US Navy. The test method used ball and disc specimens. The ball specimens were 13/16-inch diameter, and the disc specimens were 4 inches in diameter and ½ inch thick. Material composition, hardness and surface finish were closely controlled. The specimens were fabricated from AISI 9310 steel, a surface-carburizing alloy that is very common for gear applications.
- AISI 9310 balls, or “Hard Ground” balls were heat-treated and ground in a ball manufacturing process. The balls were fabricated through the hard grinding stage. The surface finish following this operational stage was between about 10-12 microinch Ra.
- The composition, hardness and surface finish of the specimens are given below:
-
Disc Specimens Hardness (HRC) Surface Finish (μin. Ra) AISI 9310 63 6 Pyrowear 63 60-61 6 Pyrowear 53 60-61 1-2 superfinished - The scuffing (scoring) results of Formulation #4, the Hatco HXL-7944 oil, and the reference oil Exxon-Mobil Jet Oil II) are summarized in Table C and shown in the FIGURE.
-
TABLE C Average Micro- Macro- Scuffing scuff scuff (Scoring) (score) (score) Failure Test Lubricant Ball Disc/t.d. Stage Stage Stage UTLCC6 HXL-7944 UTLCC6-9a 9-10a/3.2 4 16 (Base Oil) UTLCC7 HXL-7944 UTLCC6-9b 9-10a/3.1 6 20 (Base Oil) UTLCc8 HXL-7944 UTLCC5-9b 9-10a/3.0 7.16 17 5.7 (Base Oil) UTLCC16 Formulation #4 UTLCC16-9a 9-10b/2.9 24 UTLCC17 Formulation #4 UTLCC16-9b 9-10b/2.8 21 22.5 UTLCC1 Exxon-Mobil SBAD12-9a 9-10a/3.7 25 Jet Oil II UTLCC2 Exxon-Mobil SBAD12-9b 9-10a/3.6 15 Jet Oil II UTLCC3 Exxon-Mobil UTLCC3-9a 9-10a/3.5 24 Jet Oil II UTLCC4 Exxon-Mobil UTLCC3-9b 9-10a/3.4 25 Jet Oil II UTLCC5 Exxon-Mobil UTLCC5-9a 9-10a/3.3 7 15 19.2 Jet Oil II - The load carrying capacity is indicated by an average scuffing (scoring) failure stage (load stage). Increased performance is observed with higher load stages. As shown in Table C, our experimental results show that the average scuffing (scoring) failure stage of Formulation #4 is about 22.5. This scuffing (scoring) load is 3.94 times greater than that of the Hatco HXL-7944 oil, which delivered an average scuffing (scoring) failure stage of 5.7. The load carrying capacity of Formulation #4 is also superior to that of Exxon-Mobil Jet Oil II, which delivered an average scuffing (scoring) failure stage of 19.2.
- While the embodiments described above are directed to lubricants of the polyol ester (POE) type, a skilled artisan would recognize that the compositions apply equally to other lubricant stock compositions including, but not limited to, lubricants comprising grease, mineral (hydrocarbon-based), polyalkylene glycol (PAG), aromatic naphthalene (AN), alkyl benzenes (AB) and polyalphaolefin (PAO) types.
- It should therefore be understood that the foregoing description is only illustrative of the present invention. A skilled artisan, without departing from the present invention, can devise various alternatives and modifications. Accordingly, the present invention is intended to embrace all such alternatives, modifications and variations that fall within the scope of the appended claims.
Claims (24)
1. A multifunctional lubricant additive composition comprising:
(a) a molybdenum compound of the general formula:
wherein X1 is an oxygen or sulfur atom and R3 and R4 are each independently a CnH2n+1 alkyl group, wherein n is an integer of about 2≦n≦10, and m is an integer of about 0≦m≦4;
(b) a secondary zinc dithiophosphate compound of the general formula:
wherein h is an integer of about 3≦h≦11, wherein R7 and R8 are each a CiH2i+1 alkyl group, and i is an integer of about 1≦i≦5;
(c) an aryl or alkyl phosphite compound of the general formula:
wherein R9, R10, R11, R12, R13, and R14 are each a CjH2j+1 alkyl group, and j is an integer of about 1≦j≦20, wherein the alkyl groups exhibit tertiary structures, and;
(d) a compound having at least one alkylthiocarbamoyl group of the general formula:
wherein R15, R16, R17, and R18 are each CkH2k+1 alkyl groups, and k is an integer of about 1≦k≦30, and R15, R16, R17, and R18 optionally form a ring structure with the nitrogen atom to which they are bonded; wherein (A) is a chain of sulfur atoms, Sn, or S—(CH2)m—S, and n is an integer of about 1≦n≦10, and m is an integer of about 1≦m≦6; wherein the total amount of compounds (a) to (d) is about 15% or less by mole, based on the total amount of lubricant.
2. A composition according to claim 1 , wherein compound (a) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
3. A composition according to claim 1 , wherein compound (a) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
4. A composition according to claim 1 , wherein compound (b) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
5. A composition according to claim 1 , wherein compound (b) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
6. A composition according to claim 1 , wherein compound (c) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
7. A composition according to claim 1 , wherein compound (c) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
8. A composition according to claim 1 , wherein compound (d) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
9. A composition according to claim 1 , wherein compound (d) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
10. A composition according to claim 1 , wherein the lubricant is selected from a group consisting of: gear oil, bearing oil, sliding surface lubrication oil, chain lubricating oil, and engine oil.
11. A method of improving the performance characteristics of a lubricant, comprising the step of:
mixing a lubricant with a multifunctional lubricant additive composition comprising:
a) a compound represented by the general formula:
wherein X1 is an oxygen or sulfur atom and R3 and R4 are each a CnH2n+1 alkyl group, wherein n is an integer of about 2≦n≦10, and m is an integer of about 0≦m≦4;
(b) a compound represented by the general formula:
wherein h is an integer of about 3≦h≦11; wherein R7 and R8 are each a CiH2i+1 alkyl group, and i is an integer of about 1≦i≦5;
(c) a compound represented by the general formula:
wherein R9, R10, R11, R12, R13, and R14 are each a CjH2j+1 alkyl group, and j is an integer of about 1≦j≦20, wherein the alkyl groups exhibit tertiary structures, and;
(d) a compound represented by the general formula:
wherein R15, R16, R17, and R18 are each a CkH2k+1 alkyl group, and k is an integer of about 1≦k≦30, and R15, R16, R17, and R18 optionally form a ring structure with the nitrogen atom to which they are bonded; wherein (A) is a chain of sulfur atoms, Sn, or S—(CH2)m—S, and n is an integer of about 1≦n≦10, and m is an integer of about 1≦m≦6; wherein the total amount of compounds (a) to (d) is equal to or less than about 15% by mole, based on the total amount of lubricant.
12. A method according to claim 11 , wherein compound (a) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
13. A method according to claim 11 , wherein compound (a) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
14. A method according to claim 11 , wherein compound (b) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
15. A method according to claim 11 , wherein compound (b) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
16. A method according to claim 11 , wherein compound (c) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
17. A method according to claim 11 , wherein compound (c) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
18. A method according to claim 11 , wherein compound (d) is present in an amount from about 0.1% to about 6% by mole based on the total amount of lubricant.
19. A method according to claim 11 , wherein compound (d) is present in an amount from about 0.1% to about 3% by mole based on the total amount of lubricant.
20. A method according to claim 11 , wherein the lubricant is selected from a group consisting of: gear oil, bearing oil, sliding surface lubrication oil, chain lubricating oil, and engine oil.
21. A multi-functional lubricant comprising:
a base lubricant; and
at least one additive selected from the group consisting of: a molybdenum compound, a secondary zinc dithiophosphate compound, an aryl or alkyl phosphite compound, and a compound having at least one alkylthiocarbamoyl group, wherein
(a) the molybdenum compound has the general formula:
wherein X1 is an oxygen or sulfur atom and R3 and R4 are each independently a CnH2n+1 alkyl group, wherein n is an integer of about 2≦n≦10, and m is an integer of about 0≦m≦4;
(b) the secondary zinc dithiophosphate compound has the general formula:
wherein h is an integer of about 3≦h≦11, wherein R7 and R8 are each a CiH2i+1 alkyl group, and i is an integer of about 1≦i≦5;
(c) the aryl or alkyl phosphite compound has the general formula:
wherein R9, R10, R11, R12, R13 and R14 are each a CjH2j+1 alkyl group, and j is an integer of about 1≦j≦20, wherein the alkyl groups exhibit tertiary structures, and;
(d) the compound having at least one alkylthiocarbamoyl group has the general formula:
wherein R15, R16, R17, and R18 are each CkH2k+1 alkyl groups, and k is an integer of about 1≦k≦30, and R15, R16, R17, and R18 optionally form a ring structure with the nitrogen atom to which they are bonded; wherein (A) is a chain of sulfur atoms, Sn, or S—(CH2)m—S, and n is an integer of about 1≦n≦10, and m is an integer of about 1≦m≦6; wherein the total amount of compounds (a) to (d) is about 15% or less by mole, based on the total amount of lubricant.
22. The multifunctional lubricant additive composition of claim 1 , wherein the molar ratio of constituent compounds (a), (b), (c) and (d) is about 1:1:1:1.
23. The multifunctional lubricant additive composition of claim 1 , wherein the molar ratio of constituent compounds (a) and (b) is about 1:1.
24. The multifunctional lubricant additive composition of claim 1 , wherein the molar ratio of constituent compounds (a), (b), (c) and (d) is about 10:10:5:1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/887,684 US20080312116A1 (en) | 2004-11-04 | 2005-11-04 | Multifunctional Lubricant Additive Package |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US62541604P | 2004-11-04 | 2004-11-04 | |
| PCT/US2005/039766 WO2007001445A2 (en) | 2004-11-04 | 2005-11-04 | Multifunctional lubricant additive package |
| US11/887,684 US20080312116A1 (en) | 2004-11-04 | 2005-11-04 | Multifunctional Lubricant Additive Package |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20080312116A1 true US20080312116A1 (en) | 2008-12-18 |
Family
ID=37433747
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/887,683 Abandoned US20090082236A1 (en) | 2004-11-04 | 2005-11-04 | Multifunctional Lubricant Additive Package for a Rough Mechanical Component Surface |
| US11/887,684 Abandoned US20080312116A1 (en) | 2004-11-04 | 2005-11-04 | Multifunctional Lubricant Additive Package |
| US11/887,680 Abandoned US20090137436A1 (en) | 2004-11-04 | 2005-11-04 | Lubricant Additive Packages for Improving Load-Carrying Capacity and Surface Fatigue Life |
| US11/887,699 Abandoned US20090011964A1 (en) | 2004-11-04 | 2005-11-04 | Lubricants Containing Multifunctional Additive Packages Therein for Improving Load-Carrying Capacity, Increasing Surface Fatigue Life and Reducing Friction |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/887,683 Abandoned US20090082236A1 (en) | 2004-11-04 | 2005-11-04 | Multifunctional Lubricant Additive Package for a Rough Mechanical Component Surface |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/887,680 Abandoned US20090137436A1 (en) | 2004-11-04 | 2005-11-04 | Lubricant Additive Packages for Improving Load-Carrying Capacity and Surface Fatigue Life |
| US11/887,699 Abandoned US20090011964A1 (en) | 2004-11-04 | 2005-11-04 | Lubricants Containing Multifunctional Additive Packages Therein for Improving Load-Carrying Capacity, Increasing Surface Fatigue Life and Reducing Friction |
Country Status (4)
| Country | Link |
|---|---|
| US (4) | US20090082236A1 (en) |
| EP (4) | EP1828358A2 (en) |
| JP (4) | JP2008519126A (en) |
| WO (4) | WO2007001443A2 (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2112338B1 (en) * | 2008-04-25 | 2010-11-03 | Perkins Engines Company Limited | Lubrication system |
| JP5692874B2 (en) * | 2009-08-18 | 2015-04-01 | ザ ルブリゾル コーポレイションThe Lubrizol Corporation | Anti-wear composition and method for lubricating drive train apparatus |
| RU2597263C2 (en) | 2010-06-25 | 2016-09-10 | Кастрол Лимитед | Applications and compositions |
| CN103314084B (en) | 2010-10-26 | 2015-11-25 | 卡斯特罗尔有限公司 | Nonaqueous lubricant and fuel compositions containing fatty acid esters of hydroxycarboxylic acids and uses thereof |
| CN103649390A (en) | 2011-06-03 | 2014-03-19 | Vegro有限责任公司 | Insecticidal polyethylene fiber, yarn or textile products with improved migration profiles and washing resistance |
| CN104160146A (en) | 2011-10-28 | 2014-11-19 | 雷姆技术公司 | Wind turbine gearbox lubrication system |
| FR2986801B1 (en) * | 2012-02-15 | 2014-09-05 | Total Raffinage Marketing | LUBRICATING COMPOSITIONS FOR TRANSMISSIONS |
| WO2015020245A1 (en) * | 2013-08-07 | 2015-02-12 | 영동대학교 산학협력단 | Metal surface modifier |
| US20150170688A1 (en) * | 2013-12-18 | 2015-06-18 | Western Digital Technologies, Inc. | Grease composition additive for pivot bearing assemblies |
| WO2016137882A1 (en) * | 2015-02-26 | 2016-09-01 | Dow Global Technologies Llc | Lubricant formulations with enhanced anti-wear and extreme pressure performance |
| US11448128B2 (en) | 2020-02-10 | 2022-09-20 | Raytheon Technologies Corporation | Fluid additive system |
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Also Published As
| Publication number | Publication date |
|---|---|
| US20090011964A1 (en) | 2009-01-08 |
| US20090137436A1 (en) | 2009-05-28 |
| WO2007001443A2 (en) | 2007-01-04 |
| EP1828357A2 (en) | 2007-09-05 |
| WO2007001445A3 (en) | 2007-03-22 |
| WO2007001445A2 (en) | 2007-01-04 |
| WO2007001443A3 (en) | 2007-03-22 |
| WO2006137928A2 (en) | 2006-12-28 |
| EP1814968A2 (en) | 2007-08-08 |
| EP1828358A2 (en) | 2007-09-05 |
| JP2008519125A (en) | 2008-06-05 |
| EP1814969A2 (en) | 2007-08-08 |
| WO2006137928A3 (en) | 2007-03-22 |
| WO2007001444A2 (en) | 2007-01-04 |
| JP2008519124A (en) | 2008-06-05 |
| JP2008519127A (en) | 2008-06-05 |
| US20090082236A1 (en) | 2009-03-26 |
| JP2008519126A (en) | 2008-06-05 |
| JP5362990B2 (en) | 2013-12-11 |
| WO2007001444A3 (en) | 2007-03-22 |
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