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US20080295853A1 - Filtered Smoking Article - Google Patents

Filtered Smoking Article Download PDF

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Publication number
US20080295853A1
US20080295853A1 US11/756,031 US75603107A US2008295853A1 US 20080295853 A1 US20080295853 A1 US 20080295853A1 US 75603107 A US75603107 A US 75603107A US 2008295853 A1 US2008295853 A1 US 2008295853A1
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United States
Prior art keywords
filter element
filter
cigarette
tobacco
citric acid
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Abandoned
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US11/756,031
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English (en)
Inventor
Elbert Curtis Jones
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RJ Reynolds Tobacco Co
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RJ Reynolds Tobacco Co
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Publication date
Application filed by RJ Reynolds Tobacco Co filed Critical RJ Reynolds Tobacco Co
Priority to US11/756,031 priority Critical patent/US20080295853A1/en
Assigned to R. J. REYNOLDS TOBACCO COMPANY reassignment R. J. REYNOLDS TOBACCO COMPANY ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: Jones, Elbert Curtis
Priority to PCT/US2008/064954 priority patent/WO2008150787A2/fr
Publication of US20080295853A1 publication Critical patent/US20080295853A1/en
Abandoned legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06—Use of materials for tobacco smoke filters
    • A24D3/14—Use of materials for tobacco smoke filters of organic materials as additive
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/06—Use of materials for tobacco smoke filters
    • A24D3/16—Use of materials for tobacco smoke filters of inorganic materials
    • A24D3/163—Carbon

Definitions

  • the present invention relates to tobacco products, such as smoking articles (e.g., cigarettes), and in particular, to filtered cigarettes.
  • smoking articles e.g., cigarettes
  • filtered cigarettes e.g., cigarettes
  • Popular smoking articles such as cigarettes, have a substantially cylindrical rod shaped structure and include a charge, roll or column of smokable material, such as shredded tobacco (e.g., in cut filler form), surrounded by a paper wrapper, thereby forming a so-called “smokable rod” or “tobacco rod.”
  • a cigarette has a cylindrical filter element aligned in an end-to-end relationship with the tobacco rod.
  • a filter element comprises plasticized cellulose acetate tow circumscribed by a paper material known as “plug wrap.”
  • Triacetin is a known plasticizer for use as an additive in cellulose acetate tow. See, for example, U.S. Pat. Nos.
  • Certain filter elements can incorporate polyhydric alcohols. See, for example, UK Pat. Spec. 755,475.
  • the filter element is attached to one end of the tobacco rod using a circumscribing wrapping material known as “tipping paper.” It also has become desirable to perforate the tipping material and plug wrap, in order to provide dilution of drawn mainstream smoke with ambient air.
  • tipping paper a circumscribing wrapping material
  • Descriptions of cigarettes and the various components thereof are set forth in Tobacco Production, Chemistry and Technology , Davis et al. (Eds.) (1999).
  • a cigarette is employed by a smoker by lighting one end thereof and burning the tobacco rod. The smoker then receives mainstream smoke into his/her mouth by drawing on the opposite end (e.g., the filter end) of the cigarette.
  • Certain cigarettes incorporate filter elements incorporating activated carbon or charcoal materials.
  • an exemplary cigarette filter can possess multiple segments, and at least one of those segments can comprise particles of high carbon-content materials.
  • filters incorporating charcoal particles or activated carbon types of materials are set forth in U.S. Pat. Nos.
  • a cigarette possessing a filter element incorporating a carbonaceous material, such as particles of activated carbon, wherein the filter element (i) incorporates a filter material and other filter component materials, (ii) possesses the ability to efficiently remove effective amounts of various gas phase components of mainstream tobacco smoke passing through that filter element, and (iii) exhibits an acceptable level of storage stability as defined, in part, by maintaining consistent and desirable sensory characteristics upon use by a smoker after six months or more of storage.
  • a carbonaceous material such as particles of activated carbon
  • the present invention relates to filter elements for a smoking article, and in particular, a rod shaped smoking article (e.g., a cigarette).
  • the smoking article includes a lighting end (i.e., an upstream end) and a mouth end (i.e., a downstream end).
  • a mouth end piece is located at the extreme mouth end of the smoking article, and the mouth end piece allows the smoking article to be placed in the mouth of the smoker to be drawn upon.
  • the mouth end piece has the form of a filter element.
  • the filter element incorporates an effective amount of a carbonaceous material or other adsorbent, such as a charcoal or activated carbon type of material.
  • the amount of carbonaceous material within the filter element is sufficient to alter gas phase components (e.g., reduce the levels of certain gas phase components) in the mainstream smoke passing through the filter element.
  • the filter element also includes at least one section of plasticized fibrous tow, wherein the plasticizer is an ester of citric acid.
  • the plasticizer is an ester of citric acid.
  • the invention provides a filter element suitable for use as a cigarette filter, comprising at least one section of fibrous tow comprising at least one plasticizer, the plasticizer including a citric acid ester present in an amount of no more than about 15 weight percent based on the total weight of the filter material, and an adsorbent material.
  • Preferred citric acid esters have ester groups comprising C1-C10 alkyl groups, such as triethyl citrate.
  • the fibrous tow is preferably a cellulose acetate tow.
  • One preferred adsorbent is a granular carbonaceous material.
  • the adsorbent material can be a granular carbonaceous material having a particle size between about 10 Mesh and about 400 Mesh, and the carbonaceous material can be present in an amount of between about 20 mg and about 500 mg.
  • the filter element suitable comprises two or more sections of fibrous tow comprising at least one plasticizer, the plasticizer including a citric acid ester present in an amount of no more than about 15 weight percent based on the total weight of the filter material, and a granular carbonaceous material dispersed within at least one section of fibrous tow.
  • the filter element comprises two or more sections of cellulose acetate tow comprising triethyl citrate in an amount of no more than about 12 weight percent based on the total weight of the filter material, and a granular carbonaceous material dispersed within at least one section of cellulose acetate tow, wherein the granular carbonaceous material has a particle size between about 10 Mesh and about 400 Mesh, and wherein the carbonaceous material is present in an amount of between about 20 mg and about 500 mg.
  • a cigarette comprising a tobacco rod having a smokable filler material contained within a circumscribing wrapping material, and the filter element according to the invention connected to one end of the tobacco rod.
  • the filter element of the invention exhibit improved storage stability as compared to conventional adsorbent-containing filter elements comprising triacetin-plasticized fibrous tow.
  • filter elements of the invention can exhibit acceptable sensory characteristics after six months or more of storage.
  • the invention also provides a method of improving storage stability of a plasticized, adsorbent-containing filter element, and smoking articles made therewith, by utilizing a citric acid ester as a plasticizer.
  • FIG. 1 is a cross-sectional view of a smoking article having the form of a cigarette, showing the smokable material, the wrapping material components, and the filter element of the cigarette.
  • the cigarette 10 includes a generally cylindrical rod 15 of a charge or roll of smokable filler material 16 contained in a circumscribing wrapping material 20 .
  • the rod 15 is conventionally referred to as a “tobacco rod.”
  • the ends of the tobacco rod 15 are open to expose the smokable filler material.
  • the cigarette 10 is shown as having one optional band 25 (e.g., a printed coating including a film-forming agent, such as starch, ethylcellulose, or sodium alginate) applied to the wrapping material 20 , and that band circumscribes the cigarette rod in a direction transverse to the longitudinal axis of the cigarette. That is, the band 25 provides a cross-directional region relative to the longitudinal axis of the cigarette.
  • the band 25 can be printed on the inner surface of the wrapping material (i.e., facing the smokable filler material), or less preferably, on the outer surface of the wrapping material.
  • the cigarette can possess a wrapping material having one optional band, the cigarette also can possess wrapping material having further optional spaced bands numbering two, three, or more.
  • the wrapping material 20 of the tobacco rod 15 can have a wide range of compositions and properties. The selection of a particular wrapping material will be readily apparent to those skilled in the art of cigarette design and manufacture. Tobacco rods can have one layer of wrapping material; or tobacco rods can have more than one layer of circumscribing wrapping material, such as is the case for the so-called “double wrap” tobacco rods. Exemplary types of wrapping materials, wrapping material components and treated wrapping materials are described in U.S. Pat. No. 5,220,930 to Gentry; US Pat. Appl. Pub. No. 2004/0129281 to Hancock et al.; US Pat. Appl. Pub. No. 2005/0039764 to Barnes et al.; PCT WO2004/057986 to Hancock et al.; and PCT WO2004/047572 to Ashcraft et al., which are incorporated herein by reference.
  • At one end of the tobacco rod 15 is the lighting end 28 , and at the other end is positioned a filter element 30 .
  • the filter element 30 positioned adjacent one end of the tobacco rod 15 such that the filter element and tobacco rod are axially aligned in an end-to-end relationship, preferably abutting one another.
  • Filter element 30 may have a generally cylindrical shape, and the diameter thereof may be essentially equal to the diameter of the tobacco rod. The ends of the filter element 30 permit the passage of air and smoke therethrough.
  • the filter element 30 possesses a first filter segment 32 positioned adjacent one end of the tobacco rod 15 .
  • the first filter segment 32 includes a fibrous tow filter material 40 comprising a citric acid ester as a plasticizer that is over-wrapped along the longitudinally extending surface thereof with circumscribing plug wrap material 45 .
  • Within the filter material 40 of the first segment is dispersed a plurality of particles of carbonaceous material 50 .
  • at least a portion of the carbonaceous material 50 is in intimate contact with a section of plasticized fibrous tow.
  • the filter element 30 possesses a second filter segment 55 longitudinally disposed relative to the first segment 32 and positioned at the extreme mouth end of the cigarette 10 .
  • the second filter segment 55 includes a fibrous tow filter material 60 comprising a citric acid ester as a plasticizer that is over-wrapped along the longitudinally extending surface thereof with circumscribing plug wrap material 65 .
  • the filter element 30 is circumscribed along its outer circumference or longitudinal periphery by a layer of outer plug wrap 75 .
  • the outer plug wrap 75 overlies each of the first filter segment 32 and the second filter segment 55 , so as to provide a combined, two segment filter element.
  • the production of filter rods, filter segments and filter elements, and the manufacture of cigarettes from those filter rods, filter segments and filter elements can be carried out using the types of rod-forming units that have been employed to provide cigarette filters, multi-segment cigarette filters and filtered cigarettes.
  • Multi-segment cigarette filter rods can be manufactured using a cigarette filter rod making device available under the brand name Mulfi from Hauni-Werke Korber & Co. KG of Hamburg, Germany.
  • Other representative types of commercially available filter rod making equipment that can suitably modified for use include the KDF-2 unit available from Hauni-Werke Korber & Co. KG and the Decoufle unit available from Decoufle of France.
  • the filter element 30 is attached to the tobacco rod 15 using tipping material 88 (e.g., essentially air impermeable tipping paper), that circumscribes both the entire length of the filter element 30 and an adjacent region of the tobacco rod 15 .
  • tipping material 88 e.g., essentially air impermeable tipping paper
  • the inner surface of the tipping material 88 is fixedly secured to the outer surface of the plug wrap 75 and the outer surface of the wrapping material 20 of the tobacco rod using a suitable adhesive; and hence, the filter element and the tobacco rod are connected to one another.
  • a ventilated or air diluted smoking article can be provided with an optional air dilution means, such as a series of perforations 92 , each of which extend through the tipping material and plug wrap.
  • the optional perforations 92 can be made by various techniques known to those of ordinary skill in the art, such as laser perforation techniques.
  • so-called off-line air dilution techniques can be used (e.g., through the use of porous paper plug wrap and pre-perforated tipping paper).
  • a representative cigarette 10 can vary.
  • Preferred cigarettes are rod shaped, and can have diameters of about 7.5 mm (e.g., circumferences of about 17 mm to about 27 mm, often about 22.5 mm to about 25 mm), and can have total lengths of about 70 mm to about 120 mm, often about 80 mm to about 100 mm.
  • the length of the filter element 30 can vary. Typical filter elements can have lengths of about 15 mm to about 40 mm, often about 20 mm to about 35 mm.
  • One filter material that can provide a suitable filter rod is cellulose acetate tow having 3 denier per filament and 40,000 total denier.
  • cellulose acetate tow having 3 denier per filament and 35,000 total denier can provide a suitable filter rod.
  • cellulose acetate tow having 8 denier per filament and 40,000 total denier can provide a suitable filter rod.
  • Triacetin is the conventional plasticizer used in cigarette filter element manufacturing. However, in certain filter designs, such as filter configurations comprising a carbonaceous material, it is possible for triacetin to degrade during extended periods of storage.
  • Acetic acid which is a possible degradation product of triacetin, is a highly volatile liquid at room temperature that exhibits a vinegary smell.
  • the presence of an adsorbent material (particularly a carbonaceous adsorbent material) in intimate contact with a triacetin-plasticized fibrous tow can accelerate the rate of degradation of triacetin. Degradation of triacetin can impart undesirable sensory characteristics to the mainstream smoke produced during use of the cigarette. It would be advantageous to replace a plasticizer that can degrade to form a volatile degradation product associated with undesirable sensory characteristics with a plasticizer that, under normal usage and storage conditions, does not produce volatile degradation products that can adversely affect the sensory profile of mainstream smoke produced by the cigarette.
  • the present invention is based, in part, on the discovery that citric acid esters can be used advantageously as plasticizers in replacement of triacetin for adsorbent-containing filter elements.
  • esters of citric acid can produce citric acid over time, which is a solid at room temperature and, thus, far less volatile and migratory than acetic acid.
  • Citric acid does not have an objectionable odor, at least when present in a filter element under conditions of normal use.
  • the combination of a citric acid ester plasticizer with an adsorbent material produces a filter element that exhibits enhanced storage stability as compared to a conventional triacetin-plasticized, adsorbent-containing filter element in terms of sensory characteristics.
  • the citric acid ester used in the present invention can vary. Each ester portion of the citric acid ester will typically include a C1-C10 alkyl group (i.e., carbon lengths of 1, 2, 3, 4, 5, 6, 7, 8, 9, or 10 carbon atoms), more preferably a C2-C5 alkyl group.
  • “Alkyl” refers to a hydrocarbon chain, including cyclic hydrocarbon chains, which are preferably but not necessarily saturated, and which may be branched or straight chain.
  • a particularly preferred citric acid ester is triethyl citrate, which is commercially available from Morflex, Inc. of Greensboro, N.C.
  • the amount of citric acid ester utilized in the present invention can vary.
  • the filter element of the invention will include no more than about 15 weight percent of the citric acid ester, more preferably no more than about 12 weight percent, and most preferably no more than about 10 weight percent.
  • the filter element will typically include at least about 3 weight percent, more preferably at least about 4 weight percent, and most preferably at least about 5 weight percent of the citric acid ester.
  • the citric acid ester is present in an amount of about 3 to about 15 weight percent (e.g., about 3, about 4, about 5, about 6 about 7, about 8, about 9, about 10, about 11, about 12, about 13, about 14, or about 15 weight percent), more preferably about 4 to about 12 weight percent, and most preferably about 5 to about 10 weight percent.
  • the weight percentage of the citric acid ester is based on the total weight of the filter material.
  • All sections of plasticized filter material in the filter elements of the invention preferably comprise an amount of citric acid ester as a plasticizer, although in certain embodiments, some sections of plasticized filter material may not include the citric acid ester.
  • the citric acid ester can be used as a plasticizer in only those filter segments in closest contact with the carbonaceous material, such as a filter segment having a carbonaceous material dispersed therein.
  • each section of filter material in a filter element of the invention can contain different amounts of the citric acid ester plasticizer, and could contain a mixture of plasticizers, such as a mixture of a citric acid ester with triacetin or other conventional plasticizers.
  • the less preferred plasticizer i.e., the plasticizer other than citric acid esters
  • the less preferred plasticizer would be used in amounts of less than about 2 weight percent.
  • the smoker lights the lighting end 28 of the cigarette 10 using a match or cigarette lighter.
  • the smokable material 16 begins to burn.
  • the mouth end of the cigarette 10 is placed in the lips of the smoker.
  • Thermal decomposition products e.g., components of tobacco smoke
  • Thermal decomposition products generated by the burning smokable material 16 are drawn through the cigarette 10 , through the filter element 30 , and into the mouth of the smoker.
  • certain amount of certain gaseous components of the mainstream smoke are removed from the mainstream smoke by the particles of carbonaceous material 50 within the filter element 30 .
  • Carbonaceous filter components such as activated charcoal particles, have the capability of capturing a wide range of mainstream tobacco smoke vapor phase components.
  • filter elements e.g., plasticizers such as triacetin
  • plasticizers such as triacetin
  • the use of a citric acid ester as a plasticizer in the filter elements of the invention minimizes, and most preferably avoids, the adverse effects imparted by components such as triacetin, including adverse effects on the sensory characteristics of the cigarette.
  • Smokable materials and other associated materials useful for carrying out certain aspects of the present invention can vary.
  • Smokable materials are materials that can be incorporated into the smokable segment or rod, and provide mass and bulk to some region within that smokable segment. Smokable materials undergo some type of destruction during conditions of normal use of the smoking article into which they are incorporated. Destruction of the smokable material, due at least in part to thermal decomposition of at least some component of that smokable material, results in the formation of an aerosol having the form normally characterized as “smoke.” For example, smokable materials incorporating tobacco materials are intended to burn, or otherwise undergo thermal decomposition, to yield tobacco smoke.
  • the selection of tobacco types and tobacco blends can determine the chemical composition of, and the sensory and organoleptic characteristics of, that aerosol produced when that tobacco material or blend of tobacco materials is burned.
  • smokable materials of the smokable segment incorporate tobacco of some form.
  • Preferred smokable materials are composed predominantly of tobacco of some form, based on the dry weights of those materials. That is, the majority of the dry weight of those materials, and the majority of the weight of a mixture incorporating those materials (including a blend of materials, or materials having additives applied thereto or otherwise incorporated therein) can be provided by tobacco of some form.
  • those materials can be processed tobaccos that incorporate minor amounts non-tobacco filler materials (e.g., calcium carbonate particles, carbonaceous materials, grains or wood pulp) and/or binding agents (e.g., guar gum, sodium alginate or ammonium alginate); and/or a blend of those materials can incorporate tobacco substitutes or extenders.
  • non-tobacco filler materials e.g., calcium carbonate particles, carbonaceous materials, grains or wood pulp
  • binding agents e.g., guar gum, sodium alginate or ammonium alginate
  • a blend of those materials can incorporate tobacco substitutes or extenders.
  • Those materials, and blends incorporating those materials frequently are composed of greater than about 70 percent tobacco, often are greater than about 80 percent tobacco, and generally are greater than about 90 percent tobacco, on a dry weight basis, based on the combined weights of the tobacco, non-tobacco filler material, and non-tobacco substitute or extender.
  • Those materials also can be composed of virtually all tobacco material
  • the smokable material can be treated with tobacco additives of the type that are traditionally used for the manufacture of cigarettes, such as casing and/or top dressing components. See, for example, U.S. Pat. Nos. 3,419,015 to Wochnowski; 4,054,145 to Berndt et al.; 4,887,619 to Burcham, Jr. et al.; 5,022,416 to Watson; 5,103,842 to Strang et al.; and 5,711,320 to Martin.
  • Typical casing materials include water, sugars, and syrups (e.g., sucrose, glucose and high fructose corn syrup), humectants (e.g., glycerin or propylene glycol), and flavoring agents (e.g., cocoa and licorice).
  • Those added components also include top dressing materials (e.g., flavoring materials such as menthol). See, for example, U.S. Pat. No. 4,449,541 to Mays et al. Additives also can be added to the smokable materials using the types of equipment described in U.S. Pat. No. 4,995,405 to Lettau, or that are available as Menthol Application System MAS from Kohl Maschinenbau GmbH.
  • Smokable materials typically are used in forms, and in manners, that are traditional for the manufacture of smoking articles, such as cigarettes.
  • Those materials can incorporate shredded pieces of tobacco (e.g., as lamina and/or stem), and/or those materials can be tobacco materials that are in processed forms.
  • those materials normally are used in cut filler form (e.g., shreds or strands of tobacco filler cut into widths of about 1/10 inch to about 1/60 inch, preferably about 1/20 inch to about 1/35 inch, and in lengths of about 1 ⁇ 8 inch to about 3 inches, usually about 1 ⁇ 4 inch to about 1 inch).
  • cut filler form e.g., shreds or strands of tobacco filler cut into widths of about 1/10 inch to about 1/60 inch, preferably about 1/20 inch to about 1/35 inch, and in lengths of about 1 ⁇ 8 inch to about 3 inches, usually about 1 ⁇ 4 inch to about 1 inch.
  • those materials, such as processed tobacco materials can be employed as longitudinally extending strands or as sheets
  • Tobacco materials can include, or can be derived from, various types of tobaccos, such as flue-cured tobacco, burley tobacco, Oriental tobacco, Maryland tobacco, dark tobacco, dark-fired tobacco, and Rustica tobaccos, as well as other rare or specialty tobaccos, or blends thereof. Descriptions of various types of tobaccos, growing practices, harvesting practices and curing practices are set for in Tobacco Production, Chemistry and Technology , Davis et al. (Eds.) (1999). See also US Pat. Appl. Pub. No. 2004/0084056 to Lawson et al. Most preferably, the tobacco materials are those that have been appropriately cured and aged.
  • tobacco materials are used in a so-called “blended” form.
  • certain popular tobacco blends commonly referred to as “American blends,” comprise mixtures of flue-cured tobacco, burley tobacco and Oriental tobacco.
  • Such blends in many cases, contain tobacco materials that have processed forms, such as processed tobacco stems (e.g., cut-rolled stems, cut-rolled-expanded stems or cut-puffed stems), volume expanded tobacco (e.g., puffed tobacco, such as dry ice expanded tobacco (DIET), preferably in cut filler form).
  • Tobacco materials also can have the form of reconstituted tobaccos (e.g., reconstituted tobaccos manufactured using paper-making type or cast sheet type processes).
  • Tobacco reconstitution processes traditionally convert portions of tobacco that normally might be wasted into commercially useful forms.
  • tobacco stems, recyclable pieces of tobacco and tobacco dust can be used to manufacture processed reconstituted tobaccos of fairly uniform consistency.
  • the precise amount of each type of tobacco within a tobacco blend used for the manufacture of a particular cigarette brand can vary and is a manner of design choice, depending upon factors such as the sensory characteristics desired. See, for example, Tobacco Encyclopedia , Voges (Ed.) p. 44-45 (1984), Browne, The Design of Cigarettes, 3 rd Ed., p. 43 (1990) and Tobacco Production, Chemistry and Technology , Davis et al. (Eds.) p. 346 (1999).
  • the wrapping materials can vary.
  • the tobacco rod can possess one layer of wrapping material or more than one layer of circumscribing wrapping material, such as is the case for the so-called “double wrap” tobacco rods.
  • Exemplary types of wrapping materials, wrapping material components and treated wrapping materials are described in U.S. Pat. Nos. 5,105,838 to White et al.; 5,271,419 to Arzonico et al.; 5,220,930 to Gentry and 6,874,508 to Shafer et al.; PCT WO 01/08514 to Fournier et al.; PCT WO 03/043450 to Hajaligol et al.; US Pat. Appl. Pub. Nos.
  • Colored wrapping materials e.g., brown colored papers
  • Reconstituted tobacco materials also can be used, particularly as inner wrapping materials (e.g., in regions that are overwrapped with at least one further layer of wrapping material), and representative reconstituted tobacco materials useful as wrapping materials for smokable rods are set forth in U.S. Pat. No.
  • the filter element of the invention incorporates a carbonaceous material.
  • carbonaceous material refers to a material that is composed primarily of carbon, and preferred carbonaceous materials are composed of virtually all carbon. Typically carbonaceous materials comprise carbon in amounts of more than about 85 percent, generally more than about 90 percent, often more than about 95 percent, and frequently more than about 98 percent, by weight.
  • the carbonaceous material can have the form of charcoal, but most preferably is an activated carbon material. Activated carbon materials are high surface area materials.
  • Exemplary activated carbon materials have surface areas of more than about 200 m 2 /g, often more than about 1000 m 2 /g, and frequently more than about 1500 m 2 /g, as determined using the Brunaver, Emmet and Teller (BET) method described in J. Amer. Chem. Soc ., Vol. 60(2), pp. 309-319 (1938).
  • BET Brunaver, Emmet and Teller
  • the carbonaceous materials can be derived from synthetic or natural sources. Materials such as rayon or nylon can be carbonized, followed by treatment with oxygen to provide activated carbonaceous materials. Materials such as wood and coconut shells can be carbonized, followed by treatment with oxygen to provide activated carbonaceous materials.
  • the level of activity of the carbon may vary. Typically, the carbon has an activity of about 60 to about 150 Carbon Tetrachloride Activity (i.e., weight percent pickup of carbon tetrachloride).
  • Preferred carbonaceous materials are provided by carbonizing or pyrolyzing bituminous coal, tobacco material, softwood pulp, hardwood pulp, coconut shells, almond shells, grape seeds, walnut shells, macadamia shells, kapok fibers, cotton fibers, cotton linters, and the like.
  • Exemplary carbonaceous materials are coconut shell types of activated carbons available from sources such as Calgon Carbon Corporation, Gowrishankar Chemicals, Carbon Activated Corp. and General Carbon Corp. See, also, for example, Activated Carbon Compendium , Marsh (Ed.) (2001), which is incorporated herein by reference.
  • suitable carbonaceous materials are activated coconut hull based carbons available from Calgon Corp. as PCB and GRC-11 or from PICA as G277, coal-based carbons available from Calgon Corp. as S-Sorb, Sorbite, BPL, CRC-11F, FCA and SGL, wood-based carbons available from Westvaco as WV-B, SA-20 and BSA-20, carbonaceous materials available from Calgon Corp. as HMC, ASC/GR-1 and SC II, Witco Carbon No. 637, and AMBERSORB 572 or AMBERSORB 563 resins available from Rohm and Haas.
  • Other carbonaceous materials are described in U.S. Pat. Nos. 4,771,795 to White et al. and 5,027,837 to Clearman et al.; and European Patent Application Nos. 419,733 and 419,981.
  • Certain carbonaceous materials can be impregnated with substances, such as transition metals (e.g., silver, gold, copper, platinum, and palladium), potassium bicarbonate, tobacco extracts, polyethyleneimine, manganese dioxide, eugenol, and 4-ketononanoic acid.
  • the carbon composition may also include one or more fillers, such as semolina. Grape seed extracts may also be incorporated into the filter element 30 as a free radical scavenger.
  • the filter element of the invention preferably incorporates an effective amount of a carbonaceous material, and particularly an effective amount of activated carbon.
  • the effective amount is an amount that, when incorporated into the filter element, provides some desired degree of alteration of the mainstream smoke of a cigarette incorporating that filter element.
  • a cigarette filter element incorporating activated carbon particles or granules can act to lower the yield of certain gas phase components of the mainstream smoke passing through that filter element.
  • the amount of carbonaceous material within the filter element is at least about 20 mg, often at least about 30 mg, and frequently at least about 40 mg, on a dry weight basis.
  • the amount of carbonaceous material within the filter element does not exceed about 500 mg, generally does not exceed about 400 mg, often does not exceed about 300 mg, and frequently does not exceed about 200 mg, on a dry weight basis.
  • the carbonaceous material of the filter element is employed in a suitable form.
  • the carbonaceous material can have a form that can be characterized as powdered, granular, particulate, or the like. Typical particle sizes are greater than about 10 Mesh, often greater than about 20 Mesh, and frequently greater than about 30 Mesh. Typical particle sizes are less than about 400 Mesh, often less than about 300 Mesh, and frequently less than about 200 Mesh.
  • the terms “granular” and “particulate” are intended to encompass both non-spherical shaped particles and spherical particles, such as so-called “beaded carbon” described in PCT WO03/059096 A1, which is incorporated by reference herein.
  • the moisture content of the carbonaceous material can vary. Typically, the moisture content of the carbonaceous material within the filter element, prior to use of the cigarette incorporating that filter element, is less than about 30 percent, often less than about 25 percent, and frequently less than about 20 percent, based on the combined weight of the carbonaceous material and moisture. Typically, the moisture content of the carbonaceous material within the filter element, prior to use of the cigarette incorporating that filter element, is greater than about 3 percent, often greater than about 5 percent, and frequently greater than about 8 percent, based on the combined weight of the carbonaceous material and moisture.
  • the carbonaceous material can be incorporated within a filter element by incorporating that carbonaceous material within paper or other sheet-like material (e.g., as a longitudinally disposed segment of gathered, shredded, or otherwise configured paper-like material), within a segment of a cavity filter (e.g., a particles or granules within the central cavity region of a three segment or stage filter element), or dispersed within a filter material (e.g., as particles or granules dispersed throughout a filter tow or gathered non-woven web material) as a segment of a longitudinally multi-segmented filter element.
  • the carbonaceous material can be dispersed in the wrapping materials enwrapping the filter element or the carbonaceous material can be used in the form of carbon filaments inserted or woven into a section of filter material.
  • a typical cigarette filter element of the present invention possesses carbonaceous material within at least one component or segment of the filter element in a manner such that components of at least a portion of the filter element (e.g., filter additives such as a citric acid ester) comes into contact with the carbonaceous material within the filter element.
  • filter additives such as a citric acid ester
  • the filter element does not exhibit the adverse storage characteristics associated with conventional adsorbent-containing filter elements plasticized with triacetin.
  • carbonaceous materials are described throughout the specification as the adsorbent material of choice.
  • the carbonaceous material could be replaced with any adsorbent material having a relatively high surface area capable of adsorbing smoke constituents without a high degree of specificity, or replaced with any adsorbent material that adsorbs certain compounds with a greater degree of specificity, such as an ion exchange resin.
  • exemplary alternative types of adsorbent 50 include molecular sieves (e.g., zeolites and carbon molecular sieves), clays, ion exchange resins, activated aluminas, silica gels, meerschaum, and mixtures thereof. Any adsorbent material, or mixture of materials, that has the ability to alter the character or nature of mainstream smoke passing through the filter element could be used without departing from the invention.
  • filter element segments can vary. Representative filter element segments can incorporate the types of filter element components, designs and formats set forth in Browne, The Design of Cigarettes, 3 rd Ed. (1990); Tobacco Production, Chemistry and Technology , Davis et al. (Eds.) 1999; U.S. Pat. Nos. 4,508,525 to Berger; 4,807,809 to Pryor et al.; 4,903,714 to Barnes et al.; 4,920,990 to Lawrence et al.; 5,012,829 to Thesing et al.; 5,025,814 to Raker; 5,074,320 to Jones, Jr.
  • filter materials can be manufactured from tow materials (e.g., cellulose acetate or polypropylene tow) or gathered web materials (e.g., gathered webs of paper, reconstituted tobacco, cellulose acetate, polypropylene or polyester). While the filter element of the invention includes one or more sections of plasticized fibrous tow material, additional filter segments comprising other filtration materials can also be present without departing from the invention.
  • the number of filter segments within the filter element of the invention can vary.
  • the filter element can include 2-5 sections of plasticized filter material.
  • a third section of plasticized filter material can be placed on the tobacco side of the filter segment containing the adsorbent material.
  • the plug wrap can vary. See, for example, U.S. Pat. No. 4,174,719 to Martin.
  • the plug wrap is a porous or non-porous paper material.
  • Plug wrap materials are commercially available.
  • Exemplary porous plug wrap papers are available from Schweitzer-Maudit International as Porowrap Plug Wrap 17-M1, 33-M1, 45-M1, 65-M9,95-M9, 150-M4, 260-M4 and 260-M4T.
  • Non-porous plug wraps exhibit porosities of less than about 10 CORESTA units, and preferably less than about 5 CORESTA units.
  • Exemplary non-porous plug wrap papers are available as Ref. No.
  • Plug wrap paper can be coated, particularly on the surface that faces the filter material, with a layer of a film-forming material.
  • a suitable polymeric film-forming agent e.g., ethylcellulose, ethylcellulose mixed with calcium carbonate, or a so-called lip release coating composition of the type commonly employed for cigarette manufacture.
  • a plastic film e.g., a polypropylene film
  • non-porous polypropylene materials that are available as ZNA-20 and ZNA-25 from Treofan Germany GmbH & Co. KG can be employed as plug wrap materials.
  • the amount or degree of air dilution or ventilation can vary. Frequently, the amount of air dilution for an air diluted cigarette is greater than about 10 percent, generally greater than about 20 percent, often greater than about 30 percent, and sometimes greater than about 40 percent. Typically, the upper level for air dilution for an air diluted cigarette is less than about 80 percent, and often is less than about 70 percent.
  • air dilution is the ratio (expressed as a percentage) of the volume of air drawn through the air dilution means to the total volume and air and aerosol drawn through the cigarette and exiting the extreme mouth end portion of the cigarette. Higher air dilution levels can act to reduce the transfer efficiency of aerosol forming material into mainstream aerosol.
  • Preferred cigarettes of the present invention exhibit desirable resistance to draw.
  • an exemplary cigarette exhibits a pressure drop of between about 50 and about 200 mm water pressure drop at 17.5 cc/sec. air flow.
  • Preferred cigarettes exhibit pressure drop values of between about 60 mm and about 180, more preferably between about 70 mm to about 150 mm, water pressure drop at 17.5 cc/sec. air flow.
  • pressure drop values of cigarettes are measured using a Filtrona Cigarette Test Station (CTS Series) available form Filtrona Instruments and Automation Ltd.
  • Cigarettes of the present invention when smoked, yield an acceptable number of puffs. Such cigarettes normally provide more than about 6 puffs, and generally more than about 8 puffs, per cigarette, when machine smoked under FTC smoking conditions. Such cigarettes normally provide less than about 15 puffs, and generally less than about 12 puffs, per cigarette, when smoked under FTC smoking conditions.
  • FTC smoking conditions consist of 35 ml puffs of 2 second duration separated by 58 seconds of smolder.
  • Cigarettes of the present invention when smoked, yield mainstream aerosol.
  • the amount of mainstream aerosol that is yielded per cigarette can vary.
  • an exemplary cigarette When smoked under FTC smoking conditions, an exemplary cigarette yields an amount of FTC “tar” that normally is at least about 1 mg, often is at least about 3 mg, and frequently is at least about 5 mg.
  • an exemplary cigarette When smoked under FTC smoking conditions, an exemplary cigarette yields an amount of FTC “tar” that normally does not exceed about 20 mg, often does not exceed about 15 mg, and frequently does not exceed about 12 mg.
  • Filter elements of the present invention can be incorporated within the types of cigarettes set forth in U.S. Pat. Nos. 4,756,318 to Clearman et al.; 4,714,082 to Banerjee et al.; 4,771,795 to White et al.; 4,793,365 to Sensabaugh et al.; 4,989,619 to Clearman et al.; 4,917,128 to Clearman et al.; 4,961,438 to Korte; 4,966,171 to Serrano et al.; 4,969,476 to Bale et al.; 4,991,606 to Serrano et al.; 5,020,548 to Farrier et al.; 5,027,836 to Shannon et al.; 5,033,483 to Clearman et al.; 5,040,551 to Schlatter et al.; 5,050,621 to Creighton et al.; 5,052,413 to Baker e
  • filter elements of the present invention can be incorporated within the types of cigarettes that have been commercially marketed under the brand names “Premier” and “Eclipse” by R. J. Reynolds Tobacco Company. See, for example, those types of cigarettes described in Chemical and Biological Studies on New Cigarette Prototypes that Heat Instead of Burn Tobacco , R. J. Reynolds Tobacco Company Monograph (1988) and Inhalation Toxicology, 12:5, p. 1-58 (2000); which are incorporated herein by reference.
  • Cigarette rods typically are manufactured using a cigarette making machine, such as a conventional automated cigarette rod making machine.
  • exemplary cigarette rod making machines are of the type commercially available from Molins PLC or Hauni-Werke Korber & Co. KG.
  • cigarette rod making machines of the type known as MkX (commercially available from Molins PLC) or PROTOS (commercially available from Hauni-Werke Korber & Co. KG) can be employed.
  • MkX commercially available from Molins PLC
  • PROTOS commercially available from Hauni-Werke Korber & Co. KG
  • a description of a PROTOS cigarette making machine is provided in U.S. Pat. No. 4,474,190 to Brand, at col. 5, line 48 through col. 8, line 3, which is incorporated herein by reference. Types of equipment suitable for the manufacture of cigarettes also are set forth in U.S.
  • Filter element components or segments for filter elements for multi-segment filtered cigarettes typically are provided from filter rods that are produced using traditional types of rod-forming units, such as those available as KDF-2 and KDF-3E from Hauni-Werke Korber & Co. KG.
  • filter material such as filter tow
  • An exemplary tow processing unit has been commercially available as E-60 supplied by Arjay Equipment Corp., Winston-Salem, N.C.
  • Other exemplary tow processing units have been commercially available as AF-2, AF-3, and AF-4 from Hauni-Werke Korber & Co. KG.
  • Multi-segment filter rods can be employed for the production of filtered cigarettes possessing multi-segment filter elements.
  • An example of a two-segment filter element, as shown in FIG. 1 is a filter element possessing a first cylindrical segment incorporating activated charcoal particles dispersed within or throughout cellulose acetate tow (e.g., a “dalmation” type of filter segment) at one end, and a second cylindrical segment that is produced from a filter rod produced essentially of plasticized cellulose acetate tow filter material at the other end.
  • Filter elements also can have the form of so-called “patch filters” and possess segments incorporating carbonaceous materials.
  • Multi-segment filter elements typically are provided from so-called “six-up” filter rods, “four-up” filter rods and “two-up” filter rods that are of the general format and configuration conventionally used for the manufacture of filtered cigarettes can be handled using conventional-type or suitably modified cigarette rod handling devices, such as tipping devices available as Lab MAX, MAX, MAX S or MAX 80 from Hauni-Werke Korber & Co. KG. See, for example, the types of devices set forth in U.S. Pat. Nos. 3,308,600 to Erdmann et al.; 4,281,670 to Heitmann et al.; 4,280,187 to Reuland et al.; 4,850,301 to Greene, Jr.
  • the plasticizer component of the filter elements of the invention can be incorporated into a fibrous tow using methods and equipment known to one skilled in the art.
  • techniques and apparatus for plasticizer addition to fibrous tow are described in U.S. application Ser. No. 11/461,941 to Nelson et al., filed Aug. 2, 2006, and in U.S. Pat. Nos. 4,472,224 to Pryor; 4,525,385 to Pryor; 5,106,357 to Kampen; and 5,387,285 to Rivers, which are incorporated by reference.
  • citric acid esters as a plasticizer in fibrous tow materials, such as cellulose acetate tow, can also be advantageous in applications other than cigarette filters.
  • fibrous tow materials used in industrial filtration media and ink pens could benefit from the use of citric acid esters as plasticizers.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Cigarettes, Filters, And Manufacturing Of Filters (AREA)
US11/756,031 2007-05-31 2007-05-31 Filtered Smoking Article Abandoned US20080295853A1 (en)

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WO2011140430A1 (fr) 2010-05-07 2011-11-10 R. J. Reynolds Tobacco Company Cigarette à filtre avec caractéristiques sensorielles modifiables
WO2012016051A2 (fr) 2010-07-30 2012-02-02 R. J. Reynolds Tobacco Company Élément filtre comprenant un matériau fibreux multifonction altérant la fumée
WO2013043806A2 (fr) 2011-09-23 2013-03-28 R. J. Reynolds Tobacco Company Produit à fibres mixtes pour l'utilisation dans la fabrication d'éléments de filtre de cigarette, et procédés, systèmes et appareils associés
CN103126074A (zh) * 2013-03-05 2013-06-05 湖南中烟工业有限责任公司 一种可降低卷烟主流烟气中酚类化合物的纸质滤棒滤芯基材添加剂及应用
CN103126075A (zh) * 2013-03-05 2013-06-05 湖南中烟工业有限责任公司 一种可降低卷烟主流烟气中酚类化合物的滤棒纤维基材添加剂及应用
WO2014018446A1 (fr) * 2012-07-25 2014-01-30 Celanese Acetate Llc Filière comprenant des trous à trois arcs et filaments à trois arcs produits à partir de celle-ci
US8790556B2 (en) 2012-07-25 2014-07-29 Celanese Acetate Llc Process of making tri-arc filaments
WO2015055567A1 (fr) * 2013-10-14 2015-04-23 Philip Morris Products S.A. Articles chauffés générant un aérosol comprenant des tiges améliorées
RU2602357C2 (ru) * 2011-03-07 2016-11-20 Филип Моррис Продактс С.А. Курительное изделие с двумя или более сегментами фильтра
US20180199616A1 (en) * 2011-05-31 2018-07-19 Philip Morris Products S.A. Rods for use in smoking articles
US20190281888A1 (en) * 2016-04-25 2019-09-19 Optifilter Research Zrt. New cigarette filter containing alginite
US20210244086A1 (en) * 2018-07-06 2021-08-12 Kt&G Corporation Smoke component-reducing cigarette filter, cigarette, and manufacturing method therefor
US11219244B2 (en) 2014-12-22 2022-01-11 R.J. Reynolds Tobacco Company Tobacco-derived carbon material
US11957163B2 (en) 2011-04-08 2024-04-16 R.J. Reynolds Tobacco Company Multi-segment filter element including smoke-altering flavorant

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WO2011140430A1 (fr) 2010-05-07 2011-11-10 R. J. Reynolds Tobacco Company Cigarette à filtre avec caractéristiques sensorielles modifiables
US8720450B2 (en) 2010-07-30 2014-05-13 R.J. Reynolds Tobacco Company Filter element comprising multifunctional fibrous smoke-altering material
WO2012016051A2 (fr) 2010-07-30 2012-02-02 R. J. Reynolds Tobacco Company Élément filtre comprenant un matériau fibreux multifonction altérant la fumée
US9119420B2 (en) 2010-07-30 2015-09-01 R.J. Reynolds Tobacco Company Filter element comprising multifunctional fibrous smoke-altering material
RU2602357C2 (ru) * 2011-03-07 2016-11-20 Филип Моррис Продактс С.А. Курительное изделие с двумя или более сегментами фильтра
US11957163B2 (en) 2011-04-08 2024-04-16 R.J. Reynolds Tobacco Company Multi-segment filter element including smoke-altering flavorant
US12256774B2 (en) 2011-05-31 2025-03-25 Philip Morris Products S.A. Rods for use in smoking articles
US10624385B2 (en) * 2011-05-31 2020-04-21 Philip Morris Products S.A. Rods for use in smoking articles
US20180199616A1 (en) * 2011-05-31 2018-07-19 Philip Morris Products S.A. Rods for use in smoking articles
US11272732B2 (en) 2011-05-31 2022-03-15 Philip Morris Products S.A. Rods for use in smoking articles
WO2013043806A2 (fr) 2011-09-23 2013-03-28 R. J. Reynolds Tobacco Company Produit à fibres mixtes pour l'utilisation dans la fabrication d'éléments de filtre de cigarette, et procédés, systèmes et appareils associés
EP3456212A1 (fr) 2011-09-23 2019-03-20 R. J. Reynolds Tobacco Company Produit à fibres mixtes à utiliser dans la fabrication d'éléments de filtre de cigarette et procédés, systèmes et appareils connexes
US8790556B2 (en) 2012-07-25 2014-07-29 Celanese Acetate Llc Process of making tri-arc filaments
WO2014018446A1 (fr) * 2012-07-25 2014-01-30 Celanese Acetate Llc Filière comprenant des trous à trois arcs et filaments à trois arcs produits à partir de celle-ci
CN103126075A (zh) * 2013-03-05 2013-06-05 湖南中烟工业有限责任公司 一种可降低卷烟主流烟气中酚类化合物的滤棒纤维基材添加剂及应用
CN103126074A (zh) * 2013-03-05 2013-06-05 湖南中烟工业有限责任公司 一种可降低卷烟主流烟气中酚类化合物的纸质滤棒滤芯基材添加剂及应用
RU2672029C2 (ru) * 2013-10-14 2018-11-08 Филип Моррис Продактс С.А. Нагреваемые генерирующие аэрозоль изделия, содержащие усовершенствованные стержни
US10660364B2 (en) 2013-10-14 2020-05-26 Philip Morris Products S.A. Heated aerosol-generating articles comprising improved rods
TWI645789B (zh) * 2013-10-14 2019-01-01 菲利浦莫里斯製品股份有限公司 包含經改良之桿的受熱型氣溶膠產生物品及該桿之用途
WO2015055567A1 (fr) * 2013-10-14 2015-04-23 Philip Morris Products S.A. Articles chauffés générant un aérosol comprenant des tiges améliorées
US11219244B2 (en) 2014-12-22 2022-01-11 R.J. Reynolds Tobacco Company Tobacco-derived carbon material
US20210315269A1 (en) * 2016-04-25 2021-10-14 Optifilter Research Zrt. Cigarette filter containing alginite
US20190281888A1 (en) * 2016-04-25 2019-09-19 Optifilter Research Zrt. New cigarette filter containing alginite
US11730189B2 (en) * 2016-04-25 2023-08-22 Optifilter Research Zrt. Cigarette filter containing alginite
US20210244086A1 (en) * 2018-07-06 2021-08-12 Kt&G Corporation Smoke component-reducing cigarette filter, cigarette, and manufacturing method therefor
US12185751B2 (en) * 2018-07-06 2025-01-07 Kt&G Corporation Smoke component-reducing cigarette filter, cigarette, and manufacturing method therefor

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