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US20080263983A1 - Flush or near-flush flooring transitions - Google Patents

Flush or near-flush flooring transitions Download PDF

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Publication number
US20080263983A1
US20080263983A1 US11/984,091 US98409107A US2008263983A1 US 20080263983 A1 US20080263983 A1 US 20080263983A1 US 98409107 A US98409107 A US 98409107A US 2008263983 A1 US2008263983 A1 US 2008263983A1
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US
United States
Prior art keywords
assembly
molding
reducer
section
flooring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/984,091
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English (en)
Inventor
Oliver Stanchfield
Sven Kornfalt
William T. Pierce
Patrick George Smith
Sabad La Serna
Roland Larsson
Wayne Robert Johnston
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilin Nordic AB
Original Assignee
Pergo Europe AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pergo Europe AB filed Critical Pergo Europe AB
Priority to US11/984,091 priority Critical patent/US20080263983A1/en
Assigned to PERGO (EUROPE) AB reassignment PERGO (EUROPE) AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: PIERCE, William T., SMITH, Patrick George, STANCHFIELD, OLIVER O., KORNFALT, SVEN, LARSSON, ROLAND
Assigned to PERGO (EUROPE) AB reassignment PERGO (EUROPE) AB ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LA SERNA, SABAD
Publication of US20080263983A1 publication Critical patent/US20080263983A1/en
Abandoned legal-status Critical Current

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/02005—Construction of joints, e.g. dividing strips
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F11/00—Stairways, ramps, or like structures; Balustrades; Handrails
    • E04F11/02—Stairways; Layouts thereof
    • E04F11/104—Treads
    • E04F11/16—Surfaces thereof; Protecting means for edges or corners thereof
    • E04F11/163—Protecting means for edges or corners
    • E04F11/166—Protecting means for edges or corners with means for fixing a separate edging strip
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/06—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
    • E04F19/061—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used to finish off an edge or corner of a wall or floor covering area
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/06—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
    • E04F19/062—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements used between similar elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/06—Borders; Finishing strips, e.g. beadings; Light coves specially designed for securing panels or masking the edges of wall- or floor-covering elements
    • E04F19/065—Finishing profiles with a T-shaped cross-section or the like
    • E04F19/066—Finishing profiles with a T-shaped cross-section or the like fixed onto a base profile by means of a separate connector

Definitions

  • the invention relates to a one-piece structure which can be used to form flush and near-flush flooring transitions such as T-moldings, hard-surface reducers and end moldings, between or adjacent to flooring elements.
  • Hard surface floors such as wood or laminate flooring have become increasingly popular. As such, many different types of this flooring have been developed. Generally, this type of flooring is assembled by providing a plurality of similar panels. The differing types of panels that have developed, of course, may have differing widths and thicknesses. The same is true when a laminate floor (often referred to as a “floating floor”) abuts another hard surface, such as a resilient surface (such as vinyl), tile or another laminate surface, a ceramic surface, or other surface, e.g., natural or engineered wood flooring.
  • a laminate floor often referred to as a “floating floor”
  • a resilient surface such as vinyl
  • tile or another laminate surface such as a ceramic surface, or other surface, e.g., natural or engineered wood flooring.
  • transition moldings are often used to create a transition between the same.
  • a problem is encountered, however, when flooring materials that are dissimilar in shape or texture are used. For example, when a hard floor is placed adjacent a carpet, problems are encountered with conventional edge moldings placed therebetween. Such problems include difficulty in covering the gap that may be formed between the floorings having different height, thickness or texture.
  • the invention also provides a method by which the number of moldings can be reduced while still providing all the functions necessary of different styles of transition moldings.
  • the invention can include a first element to be used in an assembly for covering a gap between edges of adjacent floor elements, such as floor panels of laminate or wood, although it may also be used as a transition between a laminate panel and another type of flooring, e.g., carpet, vinyl, ceramic, and wood.
  • the first element typically includes a body having at least two feet positioned along a longitudinal axis, and a first arm or member extending generally outwardly from the feet.
  • the first element may include a second arm also extending generally perpendicular from the feet.
  • the outward-facing surface of the first element may be formed as a single, unitary, monolithic surface that covers both the first and second arms.
  • This outward-facing surface may be decorated, for example, with a laminate or a paper, such as a monochromatic or patterned décor, optionally impregnated with a resin, in order to increase its aesthetic value, or blend, to match or contrast with the floor panels.
  • the outward facing surface has incorporated therein at least one material to increase its abrasion resistance, such as hard particles of silica, alumina, diamond, silicon nitride, aluminum oxide, silicon carbide and similar hard particles, preferably particles having a Moh's hardness of at least approximately 2, more preferably at least approximately 4, and most preferably at least approximately 6.
  • This outward-facing surface may also be covered with other types of coverings, such as foils (such as metal, paper or thermoplastic foils), paints or a variety of other decorative elements, including, but not limited to wood veneer, ceramic, metal, vinyl or other decorative
  • the first element is typically formed from one of a variety of materials, such as a core covered with carpet, laminate, ceramic or wood tile, linoleum, turf, metal, paper, natural wood or veneer, vinyl, wood, ceramic or composite finish, or any type of surface covering, while the core is generally formed from one or more of wood, fiberboard, such as high density fiberboard (HDF) or medium density fiberboard (MDF), plastics, flaxboard, gypsum, high density fiber reinforced plaster, and other structural materials, such as metals or composites, and at least over a portion of the surface thereof may be covered with a foil, a plastic, a paper, a décor or a laminate to match or contrast with the first and second arms.
  • HDF high density fiberboard
  • MDF medium density fiberboard
  • plastics flaxboard
  • gypsum high density fiber reinforced plaster
  • other structural materials such as metals or composites
  • the assembly of the invention typically includes, in addition to the first element, two tracks, into which the feet of the first element are inserted.
  • the tracks usually include a first section, designed to be installed below a flooring element, and a second or exposed section, which includes a groove, sized and shaped to receive at least one foot of the first element.
  • the assembly When installed, the assembly is designed such that the at least two feet of the first element are inserted into corresponding grooves in separate tracks. As a result, an upper portion of the structure of the first element bridges the gap.
  • the size and shape of the first element and the second elements are selected such that when the assembly is installed, the upper surface of the first element is coplanar with the upper surfaces of the adjacent flooring elements.
  • the assembly when the first element is correctly inserted into the grooves of the tracks between adjacent floating floors, the assembly will function to anchor the panels adjacent the assembly together, preventing separation. Effectively, the assembly, it is believed, causes the adjacent panels to “float together,” as if they were physically linked directly to each other, with the track affixed only to the adjacent, or finished flooring, i.e., not to the subfloor.
  • the assembly may additionally be used to cover gaps between tongue-and-groove type panels, such as glued or glueless laminate floor panels, or even other types of flooring which are secured to a subsurface.
  • An adhesive such as a glue, a microballoon adhesive, contact adhesive, or chemically activated adhesive including a water-activated adhesive, may be also positioned on any of the pieces of the assembly to either hold the assembly together or in place.
  • an adhesive is not necessary, but may enhance or supplement the fit and positioning of the assembly over the gap between the floor elements. Additionally, the adhesive may assist in creating a more air-tight or moisture-tight joint.
  • the assembly may be used in other non-coplanar areas, such as the edge between a wall and a floor, or even between the run and rise of stairs.
  • the assembly may include the first and second arms, and feet as described above, but instead of transitioning between two floor elements placed in the same plane, may form the joint between the horizontal and vertical surfaces of a single stair element.
  • the inventive assembly may be used for positioning between adjacent tongue-and-groove panels; in this regard, the assembly functions as a transition molding, which provides a cover for edges of similar or dissimilar surfaces. For example, when installing floors in a home, the assembly could be used to provide an edge between a hallway and a bedroom, between a kitchen and living or bathroom, or any areas where distinct flooring is desired. Additionally, the assembly may be incorporated into differing types of flooring, such as wood, tile, linoleum, carpet, or turf.
  • the invention additionally includes a new an innovative securing means used to install both the inventive moldings as described herein, as well as other moldings, such as those described by U.S. Pat. Nos. 6,517,935, and 6,898,911, and WO0240809 (each of which is herein incorporated by reference in its entirety).
  • This securing means is, most often, a track or clamp which can be glued, or otherwise secured.
  • the first element of the assembly can be substantially smaller, having a less visible width than conventional overlapping transitions, as disclosed by U.S. Pat. No. 6,860,074, herein incorporated by reference in its entirety. Such a smaller visible width makes the flooring transition less noticeable in doorways and increases the aesthetic appeal of the smooth and overall appearance of the finished flooring when the flooring is installed through passageways from one room to another.
  • the track can be affixed to the subfloor, via any method discussed herein.
  • one or both of the tracks can be provided with an element which permits movement in one or more directions to permit a degree of movement between the assembly, while still maintaining the flush or near-flush configuration.
  • both tracks are affixed to the subfloor, without any movement permitted. It is believed that such a configuration will cause a floating floor to “float about” the assembly, rather than have the assembly “float with” the floor.
  • the assembly of the invention can be adjusted for various flooring heights and thicknesses. This feature allows for the reduction of multiple SKU's (shop-keeper units), reducing inventory, and increasing the efficient use of materials.
  • FIG. 1 is perspective view of a first embodiment of a T-molding of the invention
  • FIG. 2 is an exploded view of the first embodiment of the invention, showing a preferred installation method
  • FIG. 3A is a perspective view of the T-molding to be used in the present invention.
  • FIG. 3B is a perspective view of tracks to be used in the present invention.
  • FIGS. 4 and 5 are views tracks to be used in accordance with the present invention.
  • FIGS. 6 and 7 are views of T-moldings to be used in the present invention.
  • FIG. 8 is a perspective view of an alternative embodiment of the invention.
  • FIG. 9 is a side view of a hard surface reducer to be used in accordance with the invention.
  • FIG. 10 is a side view of an carpet reducer/end molding to be used in accordance with the invention.
  • FIG. 11 shows a reversible shim to be used in accordance with the invention
  • FIG. 12 depicts a carpet reducer/end molding to be used in accordance with the invention.
  • FIG. 13A shows a hard surface reducer in accordance with the invention
  • FIG. 13B shows a hard surface reducer/carpet reducer in accordance with the invention
  • FIG. 14 shows a first hard surface reducer assembly in accordance with one embodiment of the invention
  • FIG. 15 depicts a first carpet reducer/end molding assembly in accordance with one embodiment of the invention.
  • FIG. 16 represents a second carpet reducer/end molding assembly of the invention
  • FIG. 17 illustrates a second hard surface reducer assembly of the invention
  • FIG. 18 shows a third hard surface reducer assembly of the invention
  • FIG. 19 portrays a third carpet reducer/end molding assembly in accordance with the invention.
  • FIG. 20 illustrates a fourth carpet reducer/end molding assembly in accordance with the invention
  • FIG. 21 shows a fourth hard surface reducer in accordance with the invention.
  • FIG. 22 represents a stair nose assembly in accordance with the invention.
  • FIG. 23 illustrates a second stair nose assembly in accordance with the invention
  • FIG. 24 depicts a third stair nose assembly in accordance with the invention.
  • FIG. 25 shows a third stair nose assembly in accordance with the invention.
  • FIGS. 26 and 27 show an alternative track to be used with the present invention.
  • the invention is to be used above a subfloor 1 , typically an underlayment 2 , and between adjacent finished flooring elements 3 .
  • Underlayment 2 can be any type of conventional underlayment, e.g., foam, or film laid upon the subfloor or alternatively such underlayment may be affixed to flooring elements 3 .
  • flooring elements 3 can, independently, be laminate panels, tiles (e.g., wood or ceramic), resilient flooring (e.g., vinyl), or carpet.
  • Two tracks, 4 , 5 are preferably installed between subfloor 1 and one flooring element 3 to hold a T-molding in place.
  • Tracks 4 and 5 can be attached to finished flooring 3 , at horizontal surfaces thereof. It is additionally considered with the scope of the invention to attach track 4 to vertical edges of flooring elements 3 . If finished flooring 3 has underlayment 2 affixed thereto, a portion of underlayment 2 is preferably removed, by, for example, being cut away, peeled back or shaved away, for direct contact between underside of finished flooring 3 and the respective track 4 , 5 .
  • the contact is preferably maintained by adhesive 8 (which can be pre-applied, such as an adhesive tape/strip, applied at the time of manufacture of either flooring elements 3 or tracks 4 , 5 , added during installation as a peel-and-stick adhesive, or an activatable adhesive, e.g., micro-balloon or macro-balloon adhesive, other encapsulated glues (as described by U.S. application Ser. No. 10/725,932 and No. 10/270,163, each of which is herein incorporated by reference in its entirety), adhesive tape, fresh adhesive or can have a mechanical or magnetic attachment (as described by U.S. application Ser. No.
  • track 4 and track 5 need not be identical mirror images of each other.
  • the present invention allows for one leg of the two-legged T-molding and one groove of one of the two tracks to match, as described below.
  • the one smooth leg of the T-molding set into the one smooth groove of one track will allow lateral movement of the finished floors, while the other ‘notched leg and notched groove’ can lock the T-molding vertically and hold the finished flooring together horizontally while still allowing the two finished floating floors to expand and contract easily in any direction.
  • Tracks 4 , 5 are typically provided with grooves 4 a , 5 a , defined by spaced upstanding sections 5 B, extending generally perpendicularly from a straight section 5 C.
  • a first T-molding 6 can join tracks 4 and 5 .
  • Legs 6 a of track 6 are sized and shaped to be inserted into grooves 4 a and 5 a to join tracks 4 and 5 .
  • Legs 6 a are joined by an upper section 6 b of T-molding 6 .
  • T-molding 6 need not be fully or evenly inserted into both grooves 4 A, 5 A.
  • upper section 6 b forms a “speed bump” where it overlaps adjacent flooring elements 3 . Because upper section 6 b is typically provided with rounded lateral edges 6 C, the transition between the flooring element 3 and the T-molding 6 is can be gradual transition. As such, this embodiment is a “near-flush” molding assembly.
  • T-molding is formed from a metal or plastic or fiberboard, such as high-density fiberboard (HDF) or medium-density fiberboard (MDF), flaxboard, plastic, brass, aluminum, steel, copper, composites, gypsum, high-density fiber reinforced plaster, or other natural or synthetic material such as cork, or any additional material, such as described in U.S. Pat. No. 6,860,074, herein incorporated by reference in its entirety.
  • Preferred plastics include extrudable and/or moldable thermosetting and thermoplastic resins, the latter including high density olefins and polyvinylchloride.
  • T-molding 6 is shown as being a single unitary structure without any joints or connections therein, it is considered within the scope of the invention to form T-molding 6 by joining two or more separate elements. Such separate structures need not be of the same material(s), and may be joined by, for example, by friction joints, tongue-and-groove joints, compression joints, glue, or any combination thereof. Although the figures show T-molding 6 as being solid, it is additionally considered within the scope of the invention to utilize a hollow structure, optionally with one or more supports or reinforcements provided in the interior thereof.
  • FIG. 3 shows an alternate T-molding 7 , which can be used to eliminate the “speed bump” of the embodiments of FIGS. 1 and 2 to form a flush molding assembly.
  • This embodiment is similar to that of FIGS. 1 and 2 , with straight lateral edges 7 C, which permits the upper surface 7 B of T-molding 7 to be co-planar with upper surfaces of adjacent flooring elements 3 (See, e.g., FIG. 18 ).
  • Upstanding sections 4 B of track 4 can be smooth on both the interior and exterior surfaces thereof ( FIGS. 4 and 5 ).
  • Straight section 4 C is, in one embodiment, provided with one or more joining element 4 D, which can take the shape of a tongue or groove, having, for example, a dove-tail shape, in order to mate with corresponding structures as will be later described.
  • Gripping structures 4 E can be located on interior portions of upstanding sections 4 B. Such gripping structures can take the form of notches, bendable barbs or glues, sealants or adhesives (e.g., pre-applied, fresh, activated) as described herein, to hold T-molding 6 , 7 in place after assembly.
  • Track 4 may additionally have a matching tongue or groove 4 F (not shown) for finished flooring 3 that has tongues/grooves, or standard or locking-types.
  • tongue/groove 4 F can be sized and shaped to mate with a corresponding tongue/groove of finished flooring 3 and also allow lateral movement.
  • FIGS. 6 and 7 An alternate embodiment of T-moldings 6 and 7 are shown in FIGS. 6 and 7 , respectively. This embodiment is similar to that which is shown in FIGS. 1 and 2 , wherein one leg 6 A is provided with barbs or other gripping elements similar to gripping structures 4 E of track 4 .
  • Upper surface 6 C of T-molding 6 can have a variety of finishes, such as paints, varnishes, polyurethane, hard surfaces (optionally containing hard particles, to increase the durability, e.g., abrasion and scratch resistance, of the surface materials), such as laminates (such as taught by U.S. application Ser. No.
  • upper surface 6 C includes is a laminate formed from a thermosetting resin, having a décor sheet, optionally an overlay sheet (with or without cellulosic fibers atop or therein) and hard particles therein in order to impart an abrasion resistance thereto, which is affixed or joined to the remainder of T-molding 6 in a high-pressure laminate process step.
  • a laminate formed from a thermosetting resin, having a décor sheet, optionally an overlay sheet (with or without cellulosic fibers atop or therein) and hard particles therein in order to impart an abrasion resistance thereto, which is affixed or joined to the remainder of T-molding 6 in a high-pressure laminate process step.
  • Such laminate may be affixed as described by U.S. Pat. No. 6,805,951, herein incorporated by reference in its entirety.
  • Upper surface 6 C can be other finishing materials such as thermoplastic containing laminates, wood veneers, thermosetting polymers, such as melamine or phenolic resins, thermoplastic polymers such as olefins, foils (such as thermosetting, thermoplastic, paper or metal foils), optionally impregnated with or without hard particles, polyesters, vinyls, solid metals, metal sheets or strips), or combinations thereof.
  • thermoplastic containing laminates wood veneers
  • thermosetting polymers such as melamine or phenolic resins
  • thermoplastic polymers such as olefins
  • foils such as thermosetting, thermoplastic, paper or metal foils
  • optionally impregnated with or without hard particles polyesters, vinyls, solid metals, metal sheets or strips
  • upper surface 6 C can include multiple elements, as described herein. It is additionally considered within the scope of the invention to affix upper surface 6 C during a direct lamination step, as is known in the art.
  • upper surface 6 C is provided with a patterned paper sheet therein, wherein the pattern resembles a natural or synthetic object, such as wood, ceramic, stone (including marble and granite), or fantasy patterns (i.e., those not found in nature), including a monochromatic or random field.
  • the specific décor can be selected to enhance the appearance of the surfaces which will be adjacent to T-molding 6 when installed. Such enhancement can be accomplished by matching exactly the visual pattern of upper surface 6 C to that of the adjacent surface, or by contrasting the patterns, for example, such that when installed, a visual pattern extends from a flooring element onto and possible completely across the molding, as described by U.S. application Ser. No. 09/964,838, filed Sep. 28, 2001, herein incorporated by reference in its entirety.
  • Typical products can have an abrasion resistance rating of anywhere from AC1 to AC5.
  • Typical abrasion resistances are >300 cycles, >400 cycles, >500 cycles, at least 900 cycles (AC1), at least 1800 cycles (AC2), at least 2500 cycles (AC3), at least 4000 cycles (AC4) and at least 6500 cycles (AC5), as measured by European Standard EN 13329 (Annex E).
  • Typical products according to the invention can also have impact resistance ratings of IC1, IC2 or IC3, as measured by European Standard EN 13329.
  • Such texturing can be created to be “in register” with, offset from, or to contrast with the image of the paper sheet.
  • Such texturing may be created by physical pressing, e.g., embossing (as taught by U.S. application Ser. No. 10/440,317 (filed May 19, 2003), U.S. Pat. No. 7,003,364, and WO9731775 and WO9731776, each of which is herein incorporated by reference in its entirety) or chemically created (as taught by U.S. Pat. No. 6,991,830, herein incorporated by reference in its entirety).
  • the texture can be selected by the installer to enhance (e.g., match or contrast with) any texture of adjacent surfaces.
  • the texture may also be provided on upper surface 6 C such that features of the texture extend from a flooring element onto and possible completely across the molding, which texture may, or may not coincide with the underlying décor.
  • T-molding 7 when installed, has its upper surface 7 C co-planar with upper surfaces of the adjacent flooring elements 3 , forming the flush molding of the invention ( FIG. 8 ).
  • the length of upper section 7 A correspond to the total distance between flooring elements 3 . This can be accomplished by manufacturing upper surface 7 C to have a length corresponding exactly to the total of ((the width of upstanding section 5 B) ⁇ 4)+((the width of groove 5 A) ⁇ 2), i.e., the total distance between adjacent flooring elements 3 (See FIG. 8 ).
  • tracks 4 and 5 are to be directly abutting, such that there is no space therebetween.
  • Such an installation allows for a perfect fit without the need to calculate and measure distances of flooring elements 3 .
  • the installation method can be different.
  • a spacer 7 E (not shown) can be utilized between tracks 4 and 5 , to be positioned between tracks 4 and 5 to have a known total distance between adjacent flooring elements.
  • the width of upper surface 7 A should be the total of ((the width of upstanding section 5 B) ⁇ 4)+((the width of groove 5 A) ⁇ 2)+(the width of spacer 7 E).
  • T-molding 7 can be packaged and sold along with the correct spacer 7 E, such that the installer receives the correct parts without having to measure and calculate.
  • the widths of each of the upstanding sections 5 B need not be the same, and in such embodiments, the resulting calculations would need to incorporate the actual widths.
  • a wider T-molding 7 can also be used without the need for any spacer.
  • T-molding 7 is installed when a new floor is laid.
  • T-molding 7 it is within the scope of the invention to install T-molding 7 as a replacement for an existing molding, or adjacent a previously installed floor. In such a situation, it will often be necessary to measure the gap between adjacent flooring, such that T-molding 7 can be correctly installed.
  • a hard surface reducer (HSR) 9 ( FIG. 9 ) is often utilized to gradually transition the different heights.
  • a flooring and the end of the floor such as at a wall, appliance, fireplace hearth, doors (e.g., sliding glass doors), tub and shower basins, marble sills/thresholds or other typically vertical structure
  • a carpet reducer/end molding 10 (CR/EM) ( FIG. 10 ) is often used.
  • Such CR/EM 10 can also be used against surfaces which cannot accommodate a traditional wall trim molding such as a quarter-round molding, shoe molding or wall base.
  • a traditional wall trim molding such as a quarter-round molding, shoe molding or wall base.
  • the features, installation and construction of HSR 9 and CR/EM 10 can be substantially similar, thus, in the interests of simplicity, the features, installation and construction of HSR 9 and CR/EM 10 will be presented with reference to HSR 9 only, however, unless specifically identified each feature, installation and construction is also applicable to CR/EM 10 .
  • the same can be said of the embodiment of stair nose 20 shown in FIGS. 23 and 24 .
  • HSR 9 has an outer surface 9 A which can be provided with a variety of surfaces, such as those which may be used for upper surface 7 C.
  • typical surfaces include paint, varnish, polyurethane, hard surfaces (optionally containing hard particles that increase durability, e.g., scratch and abrasion resistance) such as laminates or foils, veneers, vinyl, metal, composites, plastics, cork and other conventional flooring materials, or any combination thereof.
  • the interior 9 B of HSR 9 can be made of a variety of materials, such as fiber board (typically high density or medium density fiber board), strandboard, particle board, plywood, hardwoods, metals (e.g., brass, copper or aluminum), stone, plastics, (thermosetting or thermoplastic, such as melamines or PVC, respectively) or composites.
  • Interior 9 B can be formed by shaping a block of the material of interior 9 B by cutting, sanding, sawing, milling, shaving, planing, chipping, chiseling, notching, grinding, or drilling, which shaping can be mechanized or involve hand-and-arm pressure alone. It is also possible to form interior 9 B through an extrusion process, which can eliminate any need for further shaping.
  • HSR 9 preferably includes upper surface 9 A as a distinct element, typically having different properties than interior 9 B, it is within the scope of the invention, to have upper surface 9 A as merely the upper surface of interior 9 B, having the same properties, i.e., not being a distinct element.
  • HSR 9 also typically has joining elements on an underside thereof. As shown in FIG. 9 , a tongue 9 C and a groove 9 D can be provided to form a joint with shim 11 ( FIG. 11 ). Such joining elements can be shaped to form dove-tail, half dove-tail, friction, interference, pre-stressed, positive or non-positive connections with shim 11 . Although shown with one tongue 9 C and one groove 9 D in particular locations, should be understood that such illustration is merely for exemplary purposes, and the number and locations of the joining elements can vary. Additionally, the joining elements can take the form of an adhesive, such as a pre-applied or activated adhesive as discussed herein. However, it is possible to eliminate mechanical joining elements to form CR/EM 12 and HSR 13 ( FIGS. 12 and 13A , respectively).
  • HSR/CR 13 ′ is a combined hard surface reducer/carpet reducer 13 ′ (HSR/CR), as shown in FIG. 13B .
  • This HSR/CR 13 ′ is a combination profile of a hard surface reducer with a blunt end 13 A that can also serve as a carpet reducer when the carpet is finished against the blunt end 13 A.
  • a graduated curve 13 B above the blunt end 13 A can serve as a hard surface reducer.
  • Shim 11 can be a reversible element to adjust the height of HSR 9 .
  • shim 11 can be provided with one or more removable sections 11 A-C, which sections are designed to mate with corresponding joining elements on HSR 9 , with or without an adhesive as described herein.
  • HSR 9 can be used to accommodate flooring of varying different heights (See FIGS. 14 and 15 ).
  • removable sections 11 A-C snap-fit with corresponding tongues/grooves on HSR 9 .
  • Such construction can permit removal of shim 11 from HSR 9 without damaging either element.
  • shim 11 is designed to accommodate a relatively thick flooring element, but without any space between HSR 9 and the flooring element therebelow.
  • the proximal section i.e., section closest to finished flooring 3
  • the distal section of HSR 9 i.e., section furthest from finished flooring 3 .
  • the lower surface of HSR 9 will not be parallel to the subfloor, allowing for upper surface 9 A to extend completely from finished flooring 3 to the subfloor.
  • CR/EM 12 and HSR 13 can be used with track 4 , having no joining elements on either structure.
  • the connections can be maintained in such configurations by adhesives or glues as disclosed herein, with or without forces provided by the structures.
  • CR/EM 12 and HSR 13 are preferably used without a structure similar to shim 11 .
  • T-molding 17 an alternate T-molding, i.e., T-molding 17 , is used, having a tongue 17 A.
  • T-molding 16 has a distal section 20 similar to HSR 13 and a proximal section 21 similar to T-molding 6 , which sections can be joined, by for example, an adhesive (shown as a stair nose 20 ; FIG. 25 ).
  • a groove 16 C is positioned on an underside of an upper section of CR 16 , sized, shaped and positioned to mate with tongue 17 A.
  • Such tongue-groove joint can be a dove-tail, half dove-tail, friction, interference, pre-stressed, positive or non-positive joint, and it should be understood that the particular locations of the tongue/groove are exemplary only (just as all tongues-grooves of this application are), and that any position, number or configuration may be used.
  • T-molding 17 is formed from a resilient material, (such as natural or synthetic rubber, plastic, or metal) without any need for a decorative upper surface.
  • T-molding 17 can be formed by adding the tongue 17 A to T-molding 6 with an adhesive.
  • FIG. 21 A HSR 18 , similar to the embodiment shown in FIG. 20 , is illustrated in FIG. 21 , while a similar stair nose 19 is depicted in FIG. 19 .
  • Track 22 can have additional structures ( FIGS. 26 and 27 ).
  • Track 22 can have smooth surfaces on interior and exterior portions of legs 23 A.
  • Track 22 may also have on one or both legs 22 A, dove-tail grooves or tongues (not shown) that can form a snap fit or act has a holding groove or tongue that are attached to one or both legs.
  • a groove 22 B may also be provided in a horizontal section of track 22 where mechanical fasteners (screws, nails, tacks, etc.) may be placed.
  • Track 22 When such a fastener is inserted through groove 22 B, track 22 is permitted to shift along an axis of groove 22 B, when pushed or pulled by the adjacent flooring elements, without stressing any adhesive or other component of the installation.
  • Track 22 may also include a magnetic strip 22 D, which can be adhered to the subfloor (or underlayment). Magnetic strip 22 D allows track 22 to move 360°, but as long as track 22 does not move beyond the magnetic field of a similar magnet 24 affixed to the subfloor (not shown), track 22 would remain affixed to the subfloor.
  • a single magnetic strip 22 D can be used in combination with a thin metallic strip 22 E (not shown).
  • the magnetic strip 22 D can be adhered to the subfloor and the thin metallic strip 22 E can be fastened to the underside of the tracks 22 or visa versa, the magnetic strip 22 D can be attached to the underside of the track 22 and the thin metallic strip 22 E can be attached to the subfloor.
  • the track 22 is made of a magnetic metal, it can be held by magnetic attraction without the need for the metallic strip 22 E.
  • magnetic materials e.g., small pieces of magnets iron or other magnetic materials
  • magnet 24 in the form of an electromagnet, i.e., a magnet that achieves its magnetic properties when provided with an electric current, it is possible to lay the invention in place, and when it is in the correct location, electrify magnet 24 , resulting in magnet 24 becoming joined to magnet 22 D of track 22 . In order to disassemble the molding of the invention, it is possible to de-energize magnet 24 , allowing for simple and easy removal.
  • the structures of the invention as described above, are typically used in the construction of a floor or at a joint between disparate floors.
  • Such floors are often found in residential structures (e.g., single and multi-family houses, condominiums, townhomes, co-operatives, apartments, and lobbies of such buildings), commercial structures (e.g., retail stores, strip malls, shopping malls, office buildings, hotels, restaurants, supermarkets, banks, churches, airports and other transit stations), public structures (e.g., stadiums and arenas, schools, museums, theaters, post offices, hospitals, courthouses and other government buildings), as well as industrial structures (e.g., manufacturing plants, mills, and warehouses).
  • residential structures e.g., single and multi-family houses, condominiums, townhomes, co-operatives, apartments, and lobbies of such buildings
  • commercial structures e.g., retail stores, strip malls, shopping malls, office buildings, hotels, restaurants, supermarkets, banks, churches, airports and other transit stations
  • public structures

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Floor Finish (AREA)
US11/984,091 2006-11-13 2007-11-13 Flush or near-flush flooring transitions Abandoned US20080263983A1 (en)

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US85833506P 2006-11-13 2006-11-13
US11/984,091 US20080263983A1 (en) 2006-11-13 2007-11-13 Flush or near-flush flooring transitions

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US20100242393A1 (en) * 2009-03-27 2010-09-30 Sven Kornfalt Joint cover assembly and kit comprising this joint cover assembly as well as installation method thereof
US20110146168A1 (en) * 2009-12-18 2011-06-23 Van Genderen Bas Paper Laminated Stair Tread and Methods of Making and Using Same
US20120222374A1 (en) * 2008-06-20 2012-09-06 Larry Bucheger Wall system
US8484919B2 (en) 2006-10-18 2013-07-16 Pergo (Europe) Ab Transitions having disparate surfaces
US8539731B2 (en) 2005-05-23 2013-09-24 Pergo (Europe) Ab Transition molding and installation methods therefor
US8793954B2 (en) 2001-11-08 2014-08-05 Pergo (Europe) Ab Transition molding
US20140242342A1 (en) * 2011-10-03 2014-08-28 Unilin, Bvba Panel and Method for Manufacturing Panels
US10030381B2 (en) * 2011-04-11 2018-07-24 Easytrim Reveals Inc. Wall panel trim reveal system and method
USD855836S1 (en) * 2018-05-23 2019-08-06 Chelsea Building Products, Inc. Trim extrusion set
USD872884S1 (en) * 2017-11-15 2020-01-14 Glamagard Pty Ltd Extrusion
USD882122S1 (en) * 2017-12-04 2020-04-21 Inpro Corporation Extruded member
USD924438S1 (en) * 2019-05-08 2021-07-06 Mark Zabala Cove system
US20220010548A1 (en) * 2020-06-26 2022-01-13 Schluter Systems L.P. Expansion Joint Profile System
US11365549B2 (en) * 2018-01-26 2022-06-21 Flooring Industries Limited, Sarl Finishing profile and finishing set for a floor covering, and cutting tool for cutting said finishing profile
US12180987B2 (en) 2021-02-01 2024-12-31 Schluter Systems L.P. Profile system for intersecting joints
US12276119B2 (en) * 2021-12-13 2025-04-15 Paul-André Labonté Transition moulding

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CN101476382B (zh) * 2009-01-21 2010-07-28 中建五局第三建设有限公司 大面积混凝土地坪角钢护角分格缝的施工方法
CN105133816B (zh) * 2015-09-02 2017-10-24 蔡詠诗 一种用于地板砖的拼接装置及其安装方法
BE1024819B1 (nl) * 2016-12-12 2018-07-13 Unilin Bvba Expansieprofiel voor het afdekken van een uitzettingsvoeg

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US8793954B2 (en) 2001-11-08 2014-08-05 Pergo (Europe) Ab Transition molding
US8539731B2 (en) 2005-05-23 2013-09-24 Pergo (Europe) Ab Transition molding and installation methods therefor
US8484919B2 (en) 2006-10-18 2013-07-16 Pergo (Europe) Ab Transitions having disparate surfaces
US20120222374A1 (en) * 2008-06-20 2012-09-06 Larry Bucheger Wall system
US8601759B2 (en) * 2008-06-20 2013-12-10 Larry Bucheger Wall system
US20100242393A1 (en) * 2009-03-27 2010-09-30 Sven Kornfalt Joint cover assembly and kit comprising this joint cover assembly as well as installation method thereof
US8528285B2 (en) * 2009-03-27 2013-09-10 Pergo (Europe) Ab Joint cover assembly and kit comprising this joint cover assembly as well as installation method thereof
US20110146168A1 (en) * 2009-12-18 2011-06-23 Van Genderen Bas Paper Laminated Stair Tread and Methods of Making and Using Same
US10030381B2 (en) * 2011-04-11 2018-07-24 Easytrim Reveals Inc. Wall panel trim reveal system and method
US9695600B2 (en) * 2011-10-03 2017-07-04 Unilin Bvba Panel and method for manufacturing panels
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USD872884S1 (en) * 2017-11-15 2020-01-14 Glamagard Pty Ltd Extrusion
USD882122S1 (en) * 2017-12-04 2020-04-21 Inpro Corporation Extruded member
US11365549B2 (en) * 2018-01-26 2022-06-21 Flooring Industries Limited, Sarl Finishing profile and finishing set for a floor covering, and cutting tool for cutting said finishing profile
USD855836S1 (en) * 2018-05-23 2019-08-06 Chelsea Building Products, Inc. Trim extrusion set
USD924438S1 (en) * 2019-05-08 2021-07-06 Mark Zabala Cove system
US20220010548A1 (en) * 2020-06-26 2022-01-13 Schluter Systems L.P. Expansion Joint Profile System
US12098541B2 (en) * 2020-06-26 2024-09-24 Schluter Systems L.P. Expansion joint profile system
US12180987B2 (en) 2021-02-01 2024-12-31 Schluter Systems L.P. Profile system for intersecting joints
US12276119B2 (en) * 2021-12-13 2025-04-15 Paul-André Labonté Transition moulding

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WO2008063449A3 (fr) 2008-07-17
EP2082104A2 (fr) 2009-07-29
WO2008063449A2 (fr) 2008-05-29
EP2082104A4 (fr) 2010-12-22

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