US20080098653A1 - Downdraft gasifier with internal cyclonic combustion chamber - Google Patents
Downdraft gasifier with internal cyclonic combustion chamber Download PDFInfo
- Publication number
- US20080098653A1 US20080098653A1 US11/773,617 US77361707A US2008098653A1 US 20080098653 A1 US20080098653 A1 US 20080098653A1 US 77361707 A US77361707 A US 77361707A US 2008098653 A1 US2008098653 A1 US 2008098653A1
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- Prior art keywords
- biomass
- chamber
- tar cracking
- combustion chamber
- char gasification
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- 239000002028 Biomass Substances 0.000 claims abstract description 106
- 238000002309 gasification Methods 0.000 claims abstract description 74
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- 238000005336 cracking Methods 0.000 claims abstract description 55
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- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 14
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- 229910002091 carbon monoxide Inorganic materials 0.000 description 7
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Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/027—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment pyrolising or gasifying stage
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
- C10J3/22—Arrangements or dispositions of valves or flues
- C10J3/24—Arrangements or dispositions of valves or flues to permit flow of gases or vapours other than upwardly through the fuel bed
- C10J3/26—Arrangements or dispositions of valves or flues to permit flow of gases or vapours other than upwardly through the fuel bed downwardly
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
- C10J3/32—Devices for distributing fuel evenly over the bed or for stirring up the fuel bed
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/02—Fixed-bed gasification of lump fuel
- C10J3/20—Apparatus; Plants
- C10J3/34—Grates; Mechanical ash-removing devices
- C10J3/36—Fixed grates
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10K—PURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
- C10K1/00—Purifying combustible gases containing carbon monoxide
- C10K1/02—Dust removal
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2200/00—Details of gasification apparatus
- C10J2200/15—Details of feeding means
- C10J2200/158—Screws
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
- F23G2201/303—Burning pyrogases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/40—Gasification
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/14—Waste feed arrangements using hopper or bin
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2205/00—Waste feed arrangements
- F23G2205/18—Waste feed arrangements using airlock systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50002—Burning with downwards directed draft through the waste mass
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
Definitions
- This disclosure relates to gasification of biomass materials in general and, more specifically, to gasification by downdraft gasifiers.
- Biomass may be converted into useful gas products such as carbon monoxide (CO), carbon dioxide (CO 2 ), hydrogen (H 2 ), and others.
- useful gas products such as carbon monoxide (CO), carbon dioxide (CO 2 ), hydrogen (H 2 ), and others.
- CO carbon monoxide
- CO 2 carbon dioxide
- H 2 hydrogen
- the raw biomass materials may be gasified. These include pyrolysis, tar cracking, and char gasification. Heating the biomass material under the proper circumstances such that the desired gases are released without being oxidized or otherwise consumed is one commonality among certain of the various gasification methods.
- the gasification process In order to obtain useful quantities of gases from raw biomass material the gasification process must be implemented in such as way as to operate in a steady state.
- the desirable gases, or production gases should more or less be output a steady rate. Improper handling and processing of the biomass can result in a suboptimal amount of the raw biomass being gasified. Unacceptably high levels of undesirables can also be produced and taint the output gasses if the production process is not controlled.
- the invention disclosed and claimed herein, in one aspect therof, comprises a downdraft gasifier.
- the gasifier has a biomass feeding unit, a combustion chamber, and a separator unit.
- the biomass feeding unit accepts raw biomass materials and selectively feeds the materials into the combustion chamber.
- the combustion chamber provides means to induce pyrolysis, tar cracking, and char gasification of the raw biomass materials to produce gases and ash.
- the separator unit accepts the gases and ash from the combustion chamber and separates the gases from the ash.
- the means to induce pyrolysis, tar cracking, and char gasification may comprise a biomass chamber, a tar cracking chamber, and a char gasification chamber.
- the tar cracking chamber further may comprise substantially cylindrical inner and outer walls.
- the inner wall may have a plurality of perforations therein. The perforations may be selectively closable.
- the means to induce pyrolysis, tar cracking, and char gasification may further comprises a stirrer operable to stir biomass in the combustion chamber through at least the biomass chamber and a portion of the tar cracking section.
- a heat source may also be included.
- the separation unit may include a cyclonic separator.
- FIG. 1 is a schematic diagram illustrating one embodiment of a gasification system according to aspects of the present disclosure.
- FIG. 2 is a schematic diagram illustrating one embodiment of a gasification combustion chamber for use with the gasification system of FIG. 1 .
- FIG. 3 illustrates an exemplary temperature profile of a downdraft gasifier constructed according to aspects of the present disclosure.
- FIG. 4 illustrates the pressure over time of various output gases from a gasifier constructed according to aspects of the present disclosure.
- FIG. 5 is a flow diagram illustrating an embodiment of a gasification process according to the present disclosure.
- the gasifier system 100 comprises three primary components: a biomass feeding unit 102 ; a combustion chamber 104 ; and a separator 106 . These primary components may further comprise a number of subcomponents, which will be described in detail below.
- the system 100 is operable to accept biomass as an input product and provide useful gases as an output product.
- the producer gas may be a mixture of carbon monoxide (CO), carbon dioxide (CO 2 ), hydrogen (H 2 ), and possibly other gases.
- the gasification system 100 operates to convert biomass material into the desired gases by means of pyrolysis and tar cracking. This result may be achieved by creating high temperatures within the combustion chamber 104 . This causes the biomass material to break down into a number of materials, including ash and gases.
- the biomass feeding unit 102 comprises a hopper 108 and an agitator 110 with an agitator drive unit 112 .
- the dimensions and specific shape of the hopper 108 may vary in accordance with the needs of the end user.
- the hopper 108 has a tapered cylindrical shape.
- the agitator 110 may be a bladed or impellor type agitator or another type of agitator suitable for the biomass used with the gasification system 100 . It is also understood that stirrers, conveyors, or other implements could be used to ensure ready delivery of biomass material into the gasifier 100 .
- the agitator drive unit 112 may be selected according to the duty cycle and torque requirements necessary to agitate the chosen biomass material. Some embodiments will provide a variable speed agitator.
- the agitator may be selectively operable such that it operates only when needed to insure proper feeding of the biomass.
- a screw drive 114 serves to move biomass from the hopper 108 to an airlock 118 .
- a screw drive 114 is powered by a screw drive powering unit 116 .
- the screw drive powering unit 116 may be pneumatic, electrical, or powered by another source.
- the screw drive may be selectively operable and/or of variable speed so that feeding of the biomass may be properly controlled.
- the screw drive 114 may be replaced with other conveyance means, such as conveyor belt, a slip stick movement device, or another suitable conveyance.
- the air lock 118 serves to control the intake of biomass from the hopper 108 to the rest of the gasification system 100 .
- the air lock 118 also serves to prevent unwanted gases (e.g., air) from entering the combustion chamber 104 . Uncontrolled intake of ambient gasses may alter the desired chemical processes within the combustion chamber 104 .
- the airlock 118 may be electrically or mechanically powered.
- the screw drive 120 is powered by another screw drive power unit 122 . These may be similar to the screw drive 114 and screw drive powering unit 116 . As before, in embodiments other than the one shown in FIG. 1 , the screw drive 120 , as well as the screw drive powering unit 122 , could be replaced with other conveyance means. In some embodiments the airlock 118 , agitator 110 , and the screw drives 114 , 120 will operate in concert to ensure proper delivery of biomass to the combustion chamber 104 .
- a biomass section 124 may be provided near the top of the combustion chamber 104 .
- the biomass section 124 serves to guide or direct the entering biomass material into the remainder of the combustion chamber 104 .
- the biomass section 124 may also be where the gasification process begins. High temperatures in the biomass section 124 may start an outgasing from the biomass material that will continue though the rest of the combustion chamber.
- a stirrer 128 may be provided starting at the biomass section 124 .
- the stirrer may proceed further into the depths of combustion chamber 104 .
- the stirrer 126 may be made from a suitably heat resistant material able to withstand high temperatures necessary in the combustion chamber 104 . Blades or other agitating means may be provided on the stirrer 126 .
- the stirrer 126 is powered by a stirrer drive unit 128 .
- the stirrer drive unit may once again be electrical, pneumatic, mechanical or powered by another source.
- the biomass section 124 may be cylindrical, conical, or may have another shape. In one embodiment, the shape of the biomass section 124 serves to feed biomass material at the appropriate speed and volume down into a tar cracking section 130 .
- the tar cracking section 130 may be generally cylindrical in shape and may provide an inner chamber 135 , defined by an inner cylindrical wall 132 .
- the inner wall 132 and an outer wall 134 may define an annular outer chamber 133 .
- the inner wall 132 may also feature perforations 134 that aid in the heating of the biomass material. As solid biomass in the inner chamber 135 is gasified, the gasses may escape the inner chamber 135 through the perforations 134 in the inner wall 132 into the annular chamber 133 .
- stirrer 126 proceeds at least part of the way through the inner chamber 135 .
- stirring or agitation is provided starting at the biomass section and proceeding through at least a portion of the tar cracking section 130 . This reduces and/or eliminates hot spots that would prevent efficient pyrolysis and tar cracking within the combustion chamber 104 .
- the combustion chamber 104 is heated in part by the combustion of propane.
- propane heating may only be necessary to start off the gasification process and may also serve to heat the biomass section 124 .
- propane enters through the fuel inlet 136 into the combustion chamber 104 where it may be ignited to produce heat.
- propane is used in the present example, it is understood that other fuel sources may be utilized, including but not limited to, natural gas, refined fuels, and other petroleum products.
- An air inlet 138 is provided for oxygenating the environment of the combustion chamber 104 .
- An additional function of the air inlet 138 may be to provide heated air for furthering the gasification processes of the system 100 .
- Some embodiments will provide a heater 140 for preheating the air entering the combustion chamber 104 .
- the heater 140 may be gas or electrical powered or, in some embodiments, may be based off of the waste heat generated by another outside process. In some embodiments, the heater 140 will preheat the air to up to 300° C. or greater.
- a compressor 142 may also be provided for delivering the air into the combustion chamber 104 at the appropriate pressure.
- the compressor 142 can be electrical, pneumatic, or powered by another source.
- the heater 140 follows the compressor 142 resulting in higher efficiencies resultant from the heater 140 operating on compressed, and therefore hotter, air.
- the air inlet 138 may be insulted.
- all or a portion of the combustion chamber 104 may be insulated.
- a ceramic wool blanket insulation (not shown) of about 25 mm thickness will be utilized.
- different materials that are suitably heat resilient may be utilized.
- the thickness of any insulation used may be varied based upon a number of factors including the desired reaction temperature, the ambient air temperature, efficiency concerns, and others.
- a char gasification section 144 Below the tar cracking section 130 is a char gasification section 144 .
- the char gasification section 144 is separated from the tar cracking section by an annulus 146 . This component may be optional depending upon the nature of the biomass material being utilized.
- the annulus 146 serves to guide the partially gasified biomass into the char gasification section 144 .
- the biomass material in the char gasification section 144 falls down onto a grating 148 .
- the grating 148 serves as a separation step to separate the solid material from the gases created in the combustion chamber 104 . It can be seen that the raw gases and ash are allowed to escape via a conduit 152 and travel to the separator 106 . The remaining solid biomass material will remain trapped by the grating 148 where additional char gasification will occur. As the biomass further gasifies, the ash and gasses produced will pass through the grating and out the conduit 152 .
- the biomass section 124 , the tar cracking section 130 , and the char gasification section 144 may be arranged in a generally vertical fashion.
- the present embodiment provides the tar cracking section 130 in between the biomass section 124 and the char gasification section 130 .
- gravity may serve to feed the biomass through the combustion chamber resulting in down draft type gasification process.
- the combustion and gasification in the combustion chamber 104 may serve to create swirls, vortices, and other cyclonic gas flows. These may be controlled and/or aided by the stirrer 126 and perforations 133 in the inner chamber wall 132 of the tar cracking section 130 . This serves prevent cold spots in the combustion chamber 104 , particularly as the size of the process is scaled up.
- the configuration of the combustion chamber 104 also helps to ensure substantially complete transformation of the biomass material into gases and ash.
- the gasses will include producer gas and possibly waste gas.
- the ashes will contain substantially no inorganic material. Nevertheless, as a practical consideration, means may be provided for clearing any solid material captured on the grating 148 that is not consumed by char gasification. In one embodiment, this may be an access portal 150 located near the grating 148 on the char gasification section 144 of the combustion chamber 104 .
- the access portal 150 may also allow for servicing, inspection, and/or replacement of the grating 148 and other components on the interior of the combustion chamber 104 .
- the separation section 106 provides a separator 154 for separating the production gas from the ash in the raw gas stream coming from the conduit 152 .
- the separator 154 is a cyclonic separator, but other separators may be utilized.
- the separator may be mechanical and may be electrically, pneumatically, or otherwise powered.
- the separated production gas is removed by the outlet 156 .
- the present embodiment illustrates a burner 158 that consumes the production gas coming from the outlet 156 .
- heat and other power may be provided for another process.
- the production gas may be stored, utilized in a different manner, or further refined downstream of the gasification system 100 .
- a storage chamber 160 is provided for catching and/or holding the ash from the separator 154 .
- an access portal 162 is provided for periodically removing the ash from the storage chamber 160 . It is understood, however, that other means may be utilized, such as conveyor belts or screw drives.
- FIG. 2 a schematic diagram illustrating one embodiment of a gasification combustion chamber for use with the gasification system of FIG. 1 is shown.
- FIG. 2 provides a more detailed view of another embodiment of the combustion chamber 104 for use with the gasification system shown in FIG. 1 . It can be seen that the combustion chambers 200 and 104 are similar. Once again, a three-section embodiment is shown.
- the sections or chambers include the biomass section 124 , the tar cracking section 130 , and the char gasification section 144 .
- a stirrer 126 is provided, driven by a stirrer drive unit 128 .
- the fuel inlet 136 is shown, along with the air inlet 138 .
- a grating 148 is provided near the bottom end of the char gasification section 144 . Gases and ash escape through the gas conduit 152 . It will be appreciated that the combustion chamber 200 may be utilized in the gasification system 100 of FIG. 1 , directly replacing the combustion chamber 104 illustrated in FIG. 1 .
- biomass is provided to the combustion chamber 200 through a biomass feeding unit.
- Biomass enters the combustion chamber 200 through an inlet 202 .
- a biomass column 204 is illustrated to show one possible route for the biomass material through the combustion chamber 200 .
- the stirrer 126 may serve to stir the biomass 204 .
- propane gas is introduced through the inlet 136 .
- the propane is supplied near the top of the tar cracking section 130 , and is used only for initial firing at start up of the process.
- the tar cracking section 130 is once again formed by inner cylindrical walls 132 and an outer cylindrical wall 134 .
- An inner chamber 135 is bounded by the inner wall 132 and an annular chamber 136 is formed between the inner wall 132 and outer wall 134 .
- the entirety of the inner chamber 132 is provided with perforations 134 .
- Various degrees of perforation of the inner chamber 132 may be utilized depending upon the raw biomass material being utilized. Some embodiments may provide for an adjustment of the degree of perforation using a sleeve or other means, for example.
- tar loaded pyrolysis gases are allowed to escape from the biomass 204 column through the perforations 134 where they are mixed with preheated air from the air inlet 138 .
- the pressurized gas entering the tar cracking section 130 provides high temperature turbulence and swirling combustion flows, allowing tar cracking to occur.
- the high temperature combustion products being produced in the tar cracking section 130 feed through the annulus 146 into the char gasification section 144 .
- the char gasification section 144 provides for additional biomass decomposition by char gasification reactions. In some embodiments, temperatures of up to 1200 degrees Celsius are attained in the char gasification section 144 .
- biomass entering the combustion chamber 200 will undergo a continuous process whereby the gasification process begins as early as the biomass section 124 .
- the biomass As the biomass is consumed, it is allowed to fall with the aid of the stirrer 126 into the tar cracking section where a majority of the pyrolysis of the process may occur.
- the partially consumed biomass exits the tar cracking section 130 , it is allowed to fall downward into the gasification chamber 144 where it may land on the grating 148 .
- the reaction of remaining biomass in the column 204 continues on the grating 148 .
- Gases and heat escaping downward through the combustion chamber 104 and out through the conduit 152 provide energy for the char gasification process on the grating 148 .
- a substantially complete reduction process will occur such that gases and essentially inorganic material, or ash, are allowed to flow freely through the conduit 152 .
- Table 1 shows the characteristics of pine wood pellets that may be used as a feedstock (biomass) for operation of the gasification system of the present disclosure.
- Table 2 illustrates a summary of a number of gasification tests conducted utilizing a system constructed in accordance with FIG. 1 .
- the table includes the temperatures reached by various locations within the system 100 , as well as the gases produced in percentage by volume thereof. It can be seen that in some of the tests, tar content and particulates were measured. Efficiency and mass balance percentages are also shown. The mass balance percentages may not add up to exactly 100 due to measurement limitations and rounding errors in equipment.
- Test 2 Test 3 Test 4 Equivalence ratio 0.18 0.21 0.23 0.17 Fuel feed rate, kg/h 17.0 14.8 13.0 18.1 Input air temperature, C. 216 ⁇ 4 205 ⁇ 3 216 ⁇ 17 219 ⁇ 4 Tar cracking zone (TCZ) 854 ⁇ 43 896 ⁇ 38 866 ⁇ 48 800 ⁇ 48 temperature, (Ave.), C. TCZ temp. (Max.), C. 966 1001.7 1002 975 Char gasification (CG) 706 ⁇ 38 770 ⁇ 22 556 ⁇ 208 708 ⁇ 50 chamber top, Ave., C. CG chamber top, (Max), C. 793 819 786 844 CG chamber mid, (Ave.) C.
- TCZ Tar cracking zone
- FIG. 3 an illustration of an exemplary temperature profile of a downdraft gasifier constructed according to aspects of the present disclosure is shown.
- the measurements of FIG. 3 were taken with a gasifier built according to the present disclosure.
- FIG. 4 the pressure over time of various output gases from the gasifier is shown. With reference to FIGS. 3 and 4 , it can be seen that within 60 minutes from system start time, the gasifier system operation was stabilized.
- FIG. 4 reveals that throughout the test period of three hours, concentration levels of all gases were stable.
- the present embodiment produces gases with a heating value in the range of 1277 to 1423 kilocalories per cubic meter.
- volumetric CO, H 2 , and CO 2 concentrations are in the range of 21-23%, 11-13%, and 13-13.5% percent, respectively.
- Tar cracking zone temperatures were maintained close to 1000 degrees Celsius, Hot gas efficiency ranged from 63 to 81 percent.
- Average producer gas flame temperatures were approximately 780 degrees Celsius.
- Tar and particulate contents in the raw producer gas were in the range of 5 to 12 grams per cubic meter and 0.4 to 0.45 grams per meter cubed, respectively. It can be seen that the results corresponding to the performance of a gasifier constructed according to the present disclosure are comparable to the performance of a conventional throat type downdraft gasifier. This relationship is illustrated for reference in Table 3.
- FIG. 5 a flow diagram illustrating one method of a gasification process according to the present disclosure is shown.
- FIG. 5 illustrates a simplified version of one gasification method that may be accomplished by the systems of the present disclosure.
- biomass is input to the system.
- the biomass will be stirred and heated. Stirring could be done in a biomass chamber, for example. Heating could be accomplished by a propane flame and/or heated air, or by other means.
- Pyrolysis begins at step 506 . However, it is understood that stirring and heating may continue to even as pyrolysis occurs.
- tar cracking occurs.
- pyrolysis may still be occurring when tar cracking has begun.
- Stirring and heating of the biomass as shown at step 504 may also still be occurring.
- FIG. 1 it can be seen in the combustion chamber 104 of the system 100 that stirring and heating at 504 , pyrolysis at step 506 , and tar cracking at step 508 may be simultaneously and/or continuously occurring.
- Char gasification begins at step 510 .
- char gasification is illustrated as the last of the actual gasification steps, referring again to FIG. 1 , it will be clear that the char gasification at step 510 can occur simultaneously with stirring and heating at step 504 , pyrolysis at step 506 , and/or tar cracking at step 508 .
- the raw gases will be separated from the ash contained therein at step 512 .
- the gas may be output at step 514 .
- the output gas may have a number of uses, such as immediate consumption, storage, and/or further refining.
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Abstract
A downdraft gasifier is disclosed. The gasifier has a biomass feeding unit, a combustion chamber, and a separator unit. The biomass feeding unit accepts raw biomass materials and selectively feeds the materials into the combustion chamber. The combustion chamber provides means to induce pyrolysis, tar cracking, and char gasification of the raw biomass materials to produce gases and ash. The separator unit accepts the gases and ash from the combustion chamber and separates the gases from the ash.
Description
- This application claims the benefit of U.S. Provisional Application No. 60/818,925 filed on Jul. 6, 2006, titled “Downdraft Gasifier with Internal Cyclonic Combustion Chamber,” which is incorporated herein by reference.
- This invention was made with government support under contracts 2000-52104-9662, 2003-34447-13162, and 2004-34447-14487 awarded by United States Department of Agriculture—Cooperative State Research, Education, and Extension Service. The government has certain rights in the invention.
- This disclosure relates to gasification of biomass materials in general and, more specifically, to gasification by downdraft gasifiers.
- Biomass may be converted into useful gas products such as carbon monoxide (CO), carbon dioxide (CO2), hydrogen (H2), and others. There are multiple processes by which the raw biomass materials may be gasified. These include pyrolysis, tar cracking, and char gasification. Heating the biomass material under the proper circumstances such that the desired gases are released without being oxidized or otherwise consumed is one commonality among certain of the various gasification methods.
- In order to obtain useful quantities of gases from raw biomass material the gasification process must be implemented in such as way as to operate in a steady state. The desirable gases, or production gases, should more or less be output a steady rate. Improper handling and processing of the biomass can result in a suboptimal amount of the raw biomass being gasified. Unacceptably high levels of undesirables can also be produced and taint the output gasses if the production process is not controlled.
- The invention disclosed and claimed herein, in one aspect therof, comprises a downdraft gasifier. The gasifier has a biomass feeding unit, a combustion chamber, and a separator unit. The biomass feeding unit accepts raw biomass materials and selectively feeds the materials into the combustion chamber. The combustion chamber provides means to induce pyrolysis, tar cracking, and char gasification of the raw biomass materials to produce gases and ash. The separator unit accepts the gases and ash from the combustion chamber and separates the gases from the ash.
- The means to induce pyrolysis, tar cracking, and char gasification may comprise a biomass chamber, a tar cracking chamber, and a char gasification chamber. The tar cracking chamber further may comprise substantially cylindrical inner and outer walls. The inner wall may have a plurality of perforations therein. The perforations may be selectively closable.
- The means to induce pyrolysis, tar cracking, and char gasification may further comprises a stirrer operable to stir biomass in the combustion chamber through at least the biomass chamber and a portion of the tar cracking section. A heat source may also be included. The separation unit may include a cyclonic separator.
-
FIG. 1 is a schematic diagram illustrating one embodiment of a gasification system according to aspects of the present disclosure. -
FIG. 2 is a schematic diagram illustrating one embodiment of a gasification combustion chamber for use with the gasification system ofFIG. 1 . -
FIG. 3 illustrates an exemplary temperature profile of a downdraft gasifier constructed according to aspects of the present disclosure. -
FIG. 4 illustrates the pressure over time of various output gases from a gasifier constructed according to aspects of the present disclosure. -
FIG. 5 is a flow diagram illustrating an embodiment of a gasification process according to the present disclosure. - Referring now to
FIG. 1 , a schematic diagram illustrating one embodiment of a gasification system according to aspects of the present disclosure is shown. Thegasifier system 100 comprises three primary components: abiomass feeding unit 102; acombustion chamber 104; and aseparator 106. These primary components may further comprise a number of subcomponents, which will be described in detail below. Thesystem 100 is operable to accept biomass as an input product and provide useful gases as an output product. The producer gas may be a mixture of carbon monoxide (CO), carbon dioxide (CO2), hydrogen (H2), and possibly other gases. In one embodiment, thegasification system 100 operates to convert biomass material into the desired gases by means of pyrolysis and tar cracking. This result may be achieved by creating high temperatures within thecombustion chamber 104. This causes the biomass material to break down into a number of materials, including ash and gases. - The
biomass feeding unit 102 accepts the biomass intake product for processing by thesystem 100. Biomass materials suitable for use with thesystem 100 may include, but are not limited to, woodchips, sewage or sludge, and refuse from the processing of plant matter. The gasification system may also operate using input biomass from plants grown with the specific purpose of being fed into thegasification system 100. - The
biomass feeding unit 102 comprises ahopper 108 and anagitator 110 with anagitator drive unit 112. The dimensions and specific shape of thehopper 108 may vary in accordance with the needs of the end user. In the present embodiment, thehopper 108 has a tapered cylindrical shape. Theagitator 110 may be a bladed or impellor type agitator or another type of agitator suitable for the biomass used with thegasification system 100. It is also understood that stirrers, conveyors, or other implements could be used to ensure ready delivery of biomass material into thegasifier 100. In the present embodiment where theagitator 110 is a rotational, theagitator drive unit 112 may be selected according to the duty cycle and torque requirements necessary to agitate the chosen biomass material. Some embodiments will provide a variable speed agitator. The agitator may be selectively operable such that it operates only when needed to insure proper feeding of the biomass. - In the present embodiment, a
screw drive 114 serves to move biomass from thehopper 108 to anairlock 118. In the present embodiment, ascrew drive 114 is powered by a screwdrive powering unit 116. The screwdrive powering unit 116 may be pneumatic, electrical, or powered by another source. The screw drive may be selectively operable and/or of variable speed so that feeding of the biomass may be properly controlled. In other embodiments, thescrew drive 114 may be replaced with other conveyance means, such as conveyor belt, a slip stick movement device, or another suitable conveyance. - The
air lock 118 serves to control the intake of biomass from thehopper 108 to the rest of thegasification system 100. Theair lock 118 also serves to prevent unwanted gases (e.g., air) from entering thecombustion chamber 104. Uncontrolled intake of ambient gasses may alter the desired chemical processes within thecombustion chamber 104. Theairlock 118 may be electrically or mechanically powered. Theairlock 118 or otherwise and may be remotely controllable, such as with an electronic relay, for example. - Beyond the
air lock 118 is anotherscrew drive 120. Thescrew drive 120 is powered by another screwdrive power unit 122. These may be similar to thescrew drive 114 and screwdrive powering unit 116. As before, in embodiments other than the one shown inFIG. 1 , thescrew drive 120, as well as the screwdrive powering unit 122, could be replaced with other conveyance means. In some embodiments theairlock 118,agitator 110, and the screw drives 114, 120 will operate in concert to ensure proper delivery of biomass to thecombustion chamber 104. - When the biomass material leaves the
biomass feeding unit 102 it is fed into thecombustion chamber 104. Thecombustion chamber 104 provides a number of additional steps in the gasification process, which will be described in more detail below. Abiomass section 124 may be provided near the top of thecombustion chamber 104. In one embodiment, thebiomass section 124 serves to guide or direct the entering biomass material into the remainder of thecombustion chamber 104. Thebiomass section 124 may also be where the gasification process begins. High temperatures in thebiomass section 124 may start an outgasing from the biomass material that will continue though the rest of the combustion chamber. - A
stirrer 128 may be provided starting at thebiomass section 124. The stirrer may proceed further into the depths ofcombustion chamber 104. Thestirrer 126 may be made from a suitably heat resistant material able to withstand high temperatures necessary in thecombustion chamber 104. Blades or other agitating means may be provided on thestirrer 126. Thestirrer 126 is powered by astirrer drive unit 128. The stirrer drive unit may once again be electrical, pneumatic, mechanical or powered by another source. Thebiomass section 124 may be cylindrical, conical, or may have another shape. In one embodiment, the shape of thebiomass section 124 serves to feed biomass material at the appropriate speed and volume down into atar cracking section 130. - The
tar cracking section 130 may be generally cylindrical in shape and may provide aninner chamber 135, defined by an innercylindrical wall 132. Theinner wall 132 and anouter wall 134 may define an annularouter chamber 133. It can be seen that theinner wall 132 may also featureperforations 134 that aid in the heating of the biomass material. As solid biomass in theinner chamber 135 is gasified, the gasses may escape theinner chamber 135 through theperforations 134 in theinner wall 132 into theannular chamber 133. - It can be seen that in the embodiment shown the
stirrer 126 proceeds at least part of the way through theinner chamber 135. In this way, stirring or agitation is provided starting at the biomass section and proceeding through at least a portion of thetar cracking section 130. This reduces and/or eliminates hot spots that would prevent efficient pyrolysis and tar cracking within thecombustion chamber 104. - In the present embodiment, the
combustion chamber 104 is heated in part by the combustion of propane. The propane heating may only be necessary to start off the gasification process and may also serve to heat thebiomass section 124. In the present embodiment, propane enters through thefuel inlet 136 into thecombustion chamber 104 where it may be ignited to produce heat. Although propane is used in the present example, it is understood that other fuel sources may be utilized, including but not limited to, natural gas, refined fuels, and other petroleum products. - It may important to carefully control oxygen content within the
combustion chamber 104. Anair inlet 138 is provided for oxygenating the environment of thecombustion chamber 104. An additional function of theair inlet 138 may be to provide heated air for furthering the gasification processes of thesystem 100. Some embodiments will provide aheater 140 for preheating the air entering thecombustion chamber 104. Theheater 140 may be gas or electrical powered or, in some embodiments, may be based off of the waste heat generated by another outside process. In some embodiments, theheater 140 will preheat the air to up to 300° C. or greater. Acompressor 142 may also be provided for delivering the air into thecombustion chamber 104 at the appropriate pressure. Pressurizing the ambient air will also heat the air to a certain degree, which may be useful in the gasification process. Thecompressor 142 can be electrical, pneumatic, or powered by another source. In the present embodiment, theheater 140 follows thecompressor 142 resulting in higher efficiencies resultant from theheater 140 operating on compressed, and therefore hotter, air. - Various components of the
system 100, may be insulated for increased efficiency or productivity. For example, theair inlet 138 may be insulted. Similarly, all or a portion of thecombustion chamber 104 may be insulated. In one embodiment, a ceramic wool blanket insulation (not shown) of about 25 mm thickness will be utilized. In other embodiment, different materials that are suitably heat resilient may be utilized. Additionally, the thickness of any insulation used may be varied based upon a number of factors including the desired reaction temperature, the ambient air temperature, efficiency concerns, and others. - Below the
tar cracking section 130 is achar gasification section 144. In the present embodiment, thechar gasification section 144 is separated from the tar cracking section by anannulus 146. This component may be optional depending upon the nature of the biomass material being utilized. In the present embodiment, theannulus 146 serves to guide the partially gasified biomass into thechar gasification section 144. - The biomass material in the
char gasification section 144 falls down onto agrating 148. The grating 148 serves as a separation step to separate the solid material from the gases created in thecombustion chamber 104. It can be seen that the raw gases and ash are allowed to escape via aconduit 152 and travel to theseparator 106. The remaining solid biomass material will remain trapped by the grating 148 where additional char gasification will occur. As the biomass further gasifies, the ash and gasses produced will pass through the grating and out theconduit 152. - It can be seen in
FIG. 1 that thebiomass section 124, thetar cracking section 130, and thechar gasification section 144 may be arranged in a generally vertical fashion. The present embodiment provides thetar cracking section 130 in between thebiomass section 124 and thechar gasification section 130. In this configuration, gravity may serve to feed the biomass through the combustion chamber resulting in down draft type gasification process. The combustion and gasification in thecombustion chamber 104 may serve to create swirls, vortices, and other cyclonic gas flows. These may be controlled and/or aided by thestirrer 126 andperforations 133 in theinner chamber wall 132 of thetar cracking section 130. This serves prevent cold spots in thecombustion chamber 104, particularly as the size of the process is scaled up. - The configuration of the
combustion chamber 104 also helps to ensure substantially complete transformation of the biomass material into gases and ash. The gasses will include producer gas and possibly waste gas. The ashes will contain substantially no inorganic material. Nevertheless, as a practical consideration, means may be provided for clearing any solid material captured on the grating 148 that is not consumed by char gasification. In one embodiment, this may be anaccess portal 150 located near the grating 148 on thechar gasification section 144 of thecombustion chamber 104. Theaccess portal 150 may also allow for servicing, inspection, and/or replacement of the grating 148 and other components on the interior of thecombustion chamber 104. - The
separation section 106 provides a separator 154 for separating the production gas from the ash in the raw gas stream coming from theconduit 152. In one embodiment, the separator 154 is a cyclonic separator, but other separators may be utilized. The separator may be mechanical and may be electrically, pneumatically, or otherwise powered. The separated production gas is removed by theoutlet 156. The present embodiment illustrates aburner 158 that consumes the production gas coming from theoutlet 156. Thus, heat and other power may be provided for another process. However, it is understood that the production gas may be stored, utilized in a different manner, or further refined downstream of thegasification system 100. Astorage chamber 160 is provided for catching and/or holding the ash from the separator 154. The ash may be useful in other processes and can therefore be retained until needed. In the present embodiment, anaccess portal 162 is provided for periodically removing the ash from thestorage chamber 160. It is understood, however, that other means may be utilized, such as conveyor belts or screw drives. - Referring now to
FIG. 2 , a schematic diagram illustrating one embodiment of a gasification combustion chamber for use with the gasification system ofFIG. 1 is shown.FIG. 2 provides a more detailed view of another embodiment of thecombustion chamber 104 for use with the gasification system shown inFIG. 1 . It can be seen that the 200 and 104 are similar. Once again, a three-section embodiment is shown. The sections or chambers include thecombustion chambers biomass section 124, thetar cracking section 130, and thechar gasification section 144. Astirrer 126 is provided, driven by astirrer drive unit 128. Thefuel inlet 136 is shown, along with theair inlet 138. A grating 148 is provided near the bottom end of thechar gasification section 144. Gases and ash escape through thegas conduit 152. It will be appreciated that thecombustion chamber 200 may be utilized in thegasification system 100 ofFIG. 1 , directly replacing thecombustion chamber 104 illustrated inFIG. 1 . - As has been described, in one embodiment biomass is provided to the
combustion chamber 200 through a biomass feeding unit. Biomass enters thecombustion chamber 200 through aninlet 202. InFIG. 2 , abiomass column 204 is illustrated to show one possible route for the biomass material through thecombustion chamber 200. It can be seen that thestirrer 126 may serve to stir thebiomass 204. As before, propane gas is introduced through theinlet 136. In the present embodiment, the propane is supplied near the top of thetar cracking section 130, and is used only for initial firing at start up of the process. - The
tar cracking section 130 is once again formed by innercylindrical walls 132 and an outercylindrical wall 134. Aninner chamber 135 is bounded by theinner wall 132 and anannular chamber 136 is formed between theinner wall 132 andouter wall 134. In the present embodiment, the entirety of theinner chamber 132 is provided withperforations 134. Various degrees of perforation of theinner chamber 132 may be utilized depending upon the raw biomass material being utilized. Some embodiments may provide for an adjustment of the degree of perforation using a sleeve or other means, for example. In the present embodiment, tar loaded pyrolysis gases are allowed to escape from thebiomass 204 column through theperforations 134 where they are mixed with preheated air from theair inlet 138. The pressurized gas entering thetar cracking section 130 provides high temperature turbulence and swirling combustion flows, allowing tar cracking to occur. - The high temperature combustion products being produced in the
tar cracking section 130 feed through theannulus 146 into thechar gasification section 144. In the present embodiment, thechar gasification section 144 provides for additional biomass decomposition by char gasification reactions. In some embodiments, temperatures of up to 1200 degrees Celsius are attained in thechar gasification section 144. - It can thus be appreciated that biomass entering the
combustion chamber 200 will undergo a continuous process whereby the gasification process begins as early as thebiomass section 124. As the biomass is consumed, it is allowed to fall with the aid of thestirrer 126 into the tar cracking section where a majority of the pyrolysis of the process may occur. As the partially consumed biomass exits thetar cracking section 130, it is allowed to fall downward into thegasification chamber 144 where it may land on thegrating 148. In some embodiments, the reaction of remaining biomass in thecolumn 204 continues on thegrating 148. Gases and heat escaping downward through thecombustion chamber 104 and out through theconduit 152 provide energy for the char gasification process on thegrating 148. Thus, a substantially complete reduction process will occur such that gases and essentially inorganic material, or ash, are allowed to flow freely through theconduit 152. - Table 1 shows the characteristics of pine wood pellets that may be used as a feedstock (biomass) for operation of the gasification system of the present disclosure. Table 2 illustrates a summary of a number of gasification tests conducted utilizing a system constructed in accordance with
FIG. 1 . The table includes the temperatures reached by various locations within thesystem 100, as well as the gases produced in percentage by volume thereof. It can be seen that in some of the tests, tar content and particulates were measured. Efficiency and mass balance percentages are also shown. The mass balance percentages may not add up to exactly 100 due to measurement limitations and rounding errors in equipment. -
TABLE 1 Wood pellet characteristics Proximate, (weight %, dry basis) Moisture content 7.5 ± 0.1 Volatile matter 82.2 ± 0.6 Fixed carbon 17.6 Ash 0.2 ± 0.03 Higher heating value, kcal/kga 5075 Ultimatea (weight %, dry basis) Carbon C 52.13 ± 1.7 Hydrogen H 6.36 ± 0.3 Oxygen O ±41.23 Nitrogen N 0.07 ± 0.03 Sulphur S 0.01 Diameter (mm) 6.0 Length (mm) 10-35 Bulk density (kg/m3) 660 aBIOBIB. 1992. A database for biofuels. Available at: www.vt.tuwien.ac.at/Biobib/biobib.html. Accessed 8 May 2006. -
TABLE 2 Summary of typical gasification operation Test 1 Test 2 Test 3 Test 4 Equivalence ratio 0.18 0.21 0.23 0.17 Fuel feed rate, kg/h 17.0 14.8 13.0 18.1 Input air temperature, C. 216 ± 4 205 ± 3 216 ± 17 219 ± 4 Tar cracking zone (TCZ) 854 ± 43 896 ± 38 866 ± 48 800 ± 48 temperature, (Ave.), C. TCZ temp. (Max.), C. 966 1001.7 1002 975 Char gasification (CG) 706 ± 38 770 ± 22 556 ± 208 708 ± 50 chamber top, Ave., C. CG chamber top, (Max), C. 793 819 786 844 CG chamber mid, (Ave.) C. 742 ± 27 790 ± 26 607 ± 181 731 ± 25 CG chamber mid, (Max.) C. 789 827.7 768 769 Gas temperature after cyclone 352 ± 4 383 350 ± 7 356 ± 26 separator, C. Flame temp. (Ave.), C. 770 ± 25 780 ± 31 777 ± 30 777 ± 24 Flame temp. (Max.), C. 813 843.4 829 829 Pressure drop across 11.0 ± 0.6 12.0 ± 0.4 10.4 ± 0.4 10.4 ± 0.3 gasifier, Inch of water Gas composition, % vol. CO 22.7 ± 0.9 21 ± 0.9 21.2 ± 2.1 21.6 ± 1.3 H2 10.9 ± 1.6 11.9 ± 2.3 11.6 ± 1.7 12.4 ± 2.2 CH4 3.4 ± 0.7 3 ± 0.7 3.1 ± 0.8 3.6 ± 1.1 CO2 13.4 ± 0.9 13.3 ± 1.1 13.4 ± 0.6 13.1 ± 1.0 N2 48.8 ± 1.7 50.3 ± 1.8 50 ± 2.1 48.3 ± 3.5 C2H2 ND* 0.1 ± 0.2 ND* 0.2 ± 0.4 C2H4 0.5 ± 0.1 0.4 ± 0.2 0.5 ± 0.1 0.7 ± 0.3 C2H6 0.2 ± 0.3 0.1 ± 0.1 0.1 ± 0.3 0.1 ± 0.1 LHV gas (kcal/Nm3) 1369 1277 1293 1423 Dry gas yield (Nm3/kg) 1.69 1.88 2.16 1.60 Tar content, g/Nm3 Not 7.5 5 12 measured Particulates, g/Nm3 Not 0.45 0.4 0.4 measured Hot gas efficiency, % 63.2 71.6 80.7 60.5 Cold gas efficiency, % 56.3 63 71.9 54 Mass balance, % 98 101 105 94 *Not detected. - Referring now to
FIG. 3 , an illustration of an exemplary temperature profile of a downdraft gasifier constructed according to aspects of the present disclosure is shown. The measurements ofFIG. 3 were taken with a gasifier built according to the present disclosure. Referring also toFIG. 4 , the pressure over time of various output gases from the gasifier is shown. With reference toFIGS. 3 and 4 , it can be seen that within 60 minutes from system start time, the gasifier system operation was stabilized.FIG. 4 reveals that throughout the test period of three hours, concentration levels of all gases were stable. The present embodiment produces gases with a heating value in the range of 1277 to 1423 kilocalories per cubic meter. Volumetric CO, H2, and CO2 concentrations are in the range of 21-23%, 11-13%, and 13-13.5% percent, respectively. Tar cracking zone temperatures were maintained close to 1000 degrees Celsius, Hot gas efficiency ranged from 63 to 81 percent. Average producer gas flame temperatures were approximately 780 degrees Celsius. Tar and particulate contents in the raw producer gas were in the range of 5 to 12 grams per cubic meter and 0.4 to 0.45 grams per meter cubed, respectively. It can be seen that the results corresponding to the performance of a gasifier constructed according to the present disclosure are comparable to the performance of a conventional throat type downdraft gasifier. This relationship is illustrated for reference in Table 3. -
TABLE 3 Gasifier performance comparison with other published data on conventional downdraft gasification systems Air-to-fuel ratio, Tar cracking % Volume Feedstock Nm3/kg Temp, ° C. CO H2 Tar, g/Nm3 Hazelnut 1.46 1050 21 13.1 3.0 shells Sewage 2.3 1077 10.6 10.9 6.26 sludge Wood chips Equivalence 1000 24 14 No data ratio of 0.38 Pine wood Equivalence 1000 21 12 5.0 pellets (this ratio of 0.23 study) - Referring now to
FIG. 5 , a flow diagram illustrating one method of a gasification process according to the present disclosure is shown.FIG. 5 illustrates a simplified version of one gasification method that may be accomplished by the systems of the present disclosure. Atstep 502, biomass is input to the system. Atstep 504, the biomass will be stirred and heated. Stirring could be done in a biomass chamber, for example. Heating could be accomplished by a propane flame and/or heated air, or by other means. Pyrolysis begins atstep 506. However, it is understood that stirring and heating may continue to even as pyrolysis occurs. - At
step 508 tar cracking occurs. As before, it is understood that pyrolysis may still be occurring when tar cracking has begun. Stirring and heating of the biomass as shown atstep 504 may also still be occurring. With reference back now toFIG. 1 , it can be seen in thecombustion chamber 104 of thesystem 100 that stirring and heating at 504, pyrolysis atstep 506, and tar cracking atstep 508 may be simultaneously and/or continuously occurring. - Char gasification begins at
step 510. Although char gasification is illustrated as the last of the actual gasification steps, referring again toFIG. 1 , it will be clear that the char gasification atstep 510 can occur simultaneously with stirring and heating atstep 504, pyrolysis atstep 506, and/or tar cracking atstep 508. - Following the reduction of substantially all of the biomass through pyrolysis, tar cracking, and/or char gasification, the raw gases will be separated from the ash contained therein at
step 512. Following removal of the ash atstep 512, the gas may be output atstep 514. As previously described, the output gas may have a number of uses, such as immediate consumption, storage, and/or further refining. - Thus, the present invention is well adapted to carry out the objectives and attain the ends and advantages mentioned above as well as those inherent therein. While presently preferred embodiments have been described for purposes of this disclosure, numerous changes and modifications will be apparent to those of ordinary skill in the art. Such changes and modifications are encompassed within the spirit of this invention as defined by the claims.
Claims (20)
1. A downdraft gasifier comprising:
a biomass feeding unit;
a combustion chamber; and
a separator unit;
wherein the biomass feeding unit accepts raw biomass materials and selectively feeds the materials into the combustion chamber, the combustion chamber providing means to induce pyrolysis, tar cracking, and char gasification of the raw biomass materials to produce gases and ash, the separator unit accepting the gases and ash from the combustion chamber and separating the gases from the ash.
2. The device of claim 1 , wherein the means to induce pyrolysis, tar cracking, and char gasification comprises a biomass chamber, a tar cracking chamber, and a char gasification chamber.
3. The device of claim 2 , wherein the tar cracking chamber further comprises substantially cylindrical inner and outer walls.
4. The device of claim 3 , wherein the inner wall defines a plurality of perforations on at least a portion thereof.
5. The device of claim 4 , further comprising means for selectively closing the perforations.
6. The device of claim 2 , wherein the means to induce pyrolysis, tar cracking, and char gasification further comprises a stirrer operable to stir biomass in the combustion chamber through at least the biomass chamber and a portion of the tar cracking section.
7. The device of claim 2 , wherein the means to induce pyrolysis, tar cracking, and char gasification further comprises a heat source.
8. The device of claim 1 , wherein the separator unit comprises a cyclonic separator.
9. A cyclonic combustion chamber comprising:
a biomass chamber with a stirrer that accepts biomass material and stirs it;
a tar cracking chamber feeding from the biomass chamber, the tar cracking chamber gasifying the biomass material by pyrolysis and tar cracking of the biomass material through application of heat; and
a char gasification chamber having a grating for trapping remaining biomass material from the tar cracking chamber and holding the same during a period of char gasification.
10. The cyclonic combustion chamber of claim 9 , wherein the biomass chamber is above the tar cracking chamber, which is above the char gasification chamber, such that the biomass material is gravity fed through the combustion chamber.
11. The cyclonic combustion chamber of claim 9 further comprising an outlet conduit for removing the gasified biomass material and ash from the combustion chamber.
12. The cyclonic combustion chamber of claim 9 , wherein the tar cracking chamber further comprises inner and outer walls, the inner wall defining a plurality of perforations therein.
13. The cyclonic combustion chamber of claim 12 , wherein the plurality of perforations are selectively closable.
14. A method of producing gases from biomass, the method comprising:
heating biomass materials to induce pyrolysis;
feeding the biomass materials into a tar cracking chamber to induce tar cracking; and
feeding the biomass materials into a char gasification chamber for char gasification.
15. The method of claim 14 , wherein heating further comprises heating with fuel combustion.
16. The method of claim 14 , wherein heating further comprises heating with heated air.
17. The method of claim 14 , further comprising:
collecting gases and ash resultant from the pyrolysis, tar cracking, and char gasification through a single conduit; and
separating the collected gases and ash.
18. The method of claim 14 , further comprising stirring the biomass through at least a portion of the pyrolysis and the tar cracking.
19. The method of claim 14 , wherein feeding the biomass materials into a tar cracking chamber and feeding the biomass materials into a char gasification chamber are accomplished via a gravity feed.
20. The method of claim 14 , wherein feeding the biomass materials into a tar cracking chamber to induce tar cracking further comprises feeding the biomass materials into a double-walled tar cracking chamber, the inner and outer wall being substantially cylindrical, and the inner wall defining a plurality of perforations sized to allow gasses to flow therethough.
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/773,617 US20080098653A1 (en) | 2006-07-06 | 2007-07-05 | Downdraft gasifier with internal cyclonic combustion chamber |
| PCT/US2007/072913 WO2008006049A2 (en) | 2006-07-06 | 2007-07-06 | Downdraft gasifier with internal cyclonic combustion chamber |
| US12/493,988 US8657892B2 (en) | 2007-07-05 | 2009-06-29 | Downdraft gasifier with internal cyclonic combustion chamber |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US81892506P | 2006-07-06 | 2006-07-06 | |
| US11/773,617 US20080098653A1 (en) | 2006-07-06 | 2007-07-05 | Downdraft gasifier with internal cyclonic combustion chamber |
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| US12/493,988 Continuation-In-Part US8657892B2 (en) | 2007-07-05 | 2009-06-29 | Downdraft gasifier with internal cyclonic combustion chamber |
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| US20080098653A1 true US20080098653A1 (en) | 2008-05-01 |
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| US11/773,617 Abandoned US20080098653A1 (en) | 2006-07-06 | 2007-07-05 | Downdraft gasifier with internal cyclonic combustion chamber |
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| WO (1) | WO2008006049A2 (en) |
Cited By (8)
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| US20120005959A1 (en) * | 2010-07-06 | 2012-01-12 | General Electric Company | Gasifier cooling system |
| US9296962B2 (en) | 2010-09-01 | 2016-03-29 | Starlight Energy Holdings LLC | System and process for gasifying biomass products |
| US20170275543A1 (en) * | 2014-12-08 | 2017-09-28 | Entrade Energiesysteme Ag | Downdraft Fixed-Bed Gasifier for Producing a Product Gas from Pourable Biomass Particles |
| CN107964427A (en) * | 2017-10-25 | 2018-04-27 | 浙江科技学院 | A kind of device and technique of biomass production high-grade synthesis gas |
| US10059882B2 (en) | 2012-08-30 | 2018-08-28 | Earth Systems Consulting Pty Ltd | Efficient drying and pyrolysis of carbon-containing material |
| CN108865274A (en) * | 2018-04-14 | 2018-11-23 | 周勇 | A kind of down-draft type gasifying furnace |
| WO2019227162A1 (en) | 2018-05-30 | 2019-12-05 | Royal Melbourne Institute Of Technology | A pyrolysis reaction system and method of pyrolysing an organic feed |
| DE102015210826B4 (en) * | 2015-06-12 | 2025-07-17 | Rosmarin Holdings Limited | Heat exchanger component, heat exchanger system comprising a plurality of such heat exchanger components and device for generating a combustible product gas from carbonaceous feedstocks with such a heat exchanger system |
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| DE202016101023U1 (en) | 2016-02-26 | 2017-05-29 | Entrade Engergiesysteme Ag | Tubular carburetor component and DC fixed-bed gasifier for producing a product gas from flowable biomass particles with such a carburetor component |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20120005959A1 (en) * | 2010-07-06 | 2012-01-12 | General Electric Company | Gasifier cooling system |
| US8888872B2 (en) * | 2010-07-06 | 2014-11-18 | General Electric Company | Gasifier cooling system |
| US9296962B2 (en) | 2010-09-01 | 2016-03-29 | Starlight Energy Holdings LLC | System and process for gasifying biomass products |
| US10059882B2 (en) | 2012-08-30 | 2018-08-28 | Earth Systems Consulting Pty Ltd | Efficient drying and pyrolysis of carbon-containing material |
| US20170275543A1 (en) * | 2014-12-08 | 2017-09-28 | Entrade Energiesysteme Ag | Downdraft Fixed-Bed Gasifier for Producing a Product Gas from Pourable Biomass Particles |
| DE102015210826B4 (en) * | 2015-06-12 | 2025-07-17 | Rosmarin Holdings Limited | Heat exchanger component, heat exchanger system comprising a plurality of such heat exchanger components and device for generating a combustible product gas from carbonaceous feedstocks with such a heat exchanger system |
| CN107964427A (en) * | 2017-10-25 | 2018-04-27 | 浙江科技学院 | A kind of device and technique of biomass production high-grade synthesis gas |
| CN108865274A (en) * | 2018-04-14 | 2018-11-23 | 周勇 | A kind of down-draft type gasifying furnace |
| WO2019227162A1 (en) | 2018-05-30 | 2019-12-05 | Royal Melbourne Institute Of Technology | A pyrolysis reaction system and method of pyrolysing an organic feed |
| CN112513225A (en) * | 2018-05-30 | 2021-03-16 | 皇家墨尔本理工大学 | Pyrolysis reaction system and method for pyrolyzing organic feed |
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| US11851617B2 (en) | 2018-05-30 | 2023-12-26 | Royal Melbourne Institute Of Technology | Pyrolysis reaction system and method of pyrolysing an organic feed |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2008006049A3 (en) | 2008-03-06 |
| WO2008006049A2 (en) | 2008-01-10 |
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Owner name: THE BOARD OF REGENTS FOR OKLAHOMA STATE UNIVERSITY Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PATIL, KRUSHNA N.;HUHNKE, RAYMOND L.;BELLMER, DANIELLE D.;REEL/FRAME:019774/0149 Effective date: 20070817 |
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| STCB | Information on status: application discontinuation |
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