US20080090972A1 - Oligomers and Polymers Containing Sulfinate Groups, and Methods for Producing the Same - Google Patents
Oligomers and Polymers Containing Sulfinate Groups, and Methods for Producing the Same Download PDFInfo
- Publication number
- US20080090972A1 US20080090972A1 US11/869,530 US86953007A US2008090972A1 US 20080090972 A1 US20080090972 A1 US 20080090972A1 US 86953007 A US86953007 A US 86953007A US 2008090972 A1 US2008090972 A1 US 2008090972A1
- Authority
- US
- United States
- Prior art keywords
- polymer
- alkylation
- groups
- necessary
- blend
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 229920000642 polymer Polymers 0.000 title claims abstract description 130
- DOUHZFSGSXMPIE-UHFFFAOYSA-N hydroxidooxidosulfur(.) Chemical group [O]SO DOUHZFSGSXMPIE-UHFFFAOYSA-N 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 20
- 238000005804 alkylation reaction Methods 0.000 claims abstract description 104
- 230000029936 alkylation Effects 0.000 claims abstract description 65
- 210000004379 membrane Anatomy 0.000 claims description 110
- 239000012528 membrane Substances 0.000 claims description 99
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 claims description 68
- -1 pyrazolium ion Chemical class 0.000 claims description 67
- 239000000243 solution Substances 0.000 claims description 67
- 229920002959 polymer blend Polymers 0.000 claims description 56
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 48
- 239000002904 solvent Substances 0.000 claims description 44
- 239000011541 reaction mixture Substances 0.000 claims description 43
- 238000006243 chemical reaction Methods 0.000 claims description 40
- 239000003795 chemical substances by application Substances 0.000 claims description 38
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 36
- 239000011521 glass Substances 0.000 claims description 34
- 229910052736 halogen Inorganic materials 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 31
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 26
- 229920002492 poly(sulfone) Polymers 0.000 claims description 25
- 239000001110 calcium chloride Substances 0.000 claims description 20
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 20
- 150000001875 compounds Chemical class 0.000 claims description 19
- 125000003118 aryl group Chemical group 0.000 claims description 16
- 159000000007 calcium salts Chemical class 0.000 claims description 15
- 239000002243 precursor Substances 0.000 claims description 15
- 150000002367 halogens Chemical class 0.000 claims description 14
- 229910001634 calcium fluoride Inorganic materials 0.000 claims description 13
- 239000003960 organic solvent Substances 0.000 claims description 13
- 238000003756 stirring Methods 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 12
- WUKWITHWXAAZEY-UHFFFAOYSA-L calcium difluoride Chemical compound [F-].[F-].[Ca+2] WUKWITHWXAAZEY-UHFFFAOYSA-L 0.000 claims description 12
- 239000000460 chlorine Substances 0.000 claims description 12
- 229940043430 calcium compound Drugs 0.000 claims description 11
- 150000001674 calcium compounds Chemical class 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 11
- 150000003254 radicals Chemical class 0.000 claims description 11
- 150000008053 sultones Chemical class 0.000 claims description 11
- 125000000524 functional group Chemical group 0.000 claims description 10
- 150000002366 halogen compounds Chemical class 0.000 claims description 10
- 150000002500 ions Chemical class 0.000 claims description 10
- 229910052794 bromium Inorganic materials 0.000 claims description 9
- 229910052801 chlorine Inorganic materials 0.000 claims description 9
- 239000010408 film Substances 0.000 claims description 9
- 229910052740 iodine Inorganic materials 0.000 claims description 8
- 239000004696 Poly ether ether ketone Substances 0.000 claims description 7
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 7
- 239000000920 calcium hydroxide Substances 0.000 claims description 7
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 7
- 238000005341 cation exchange Methods 0.000 claims description 7
- 229920001577 copolymer Polymers 0.000 claims description 7
- 229920002530 polyetherether ketone Polymers 0.000 claims description 7
- 229920004695 VICTREX™ PEEK Polymers 0.000 claims description 6
- 150000001768 cations Chemical class 0.000 claims description 6
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 claims description 5
- PUQLFUHLKNBKQQ-UHFFFAOYSA-L calcium;trifluoromethanesulfonate Chemical compound [Ca+2].[O-]S(=O)(=O)C(F)(F)F.[O-]S(=O)(=O)C(F)(F)F PUQLFUHLKNBKQQ-UHFFFAOYSA-L 0.000 claims description 5
- 125000001072 heteroaryl group Chemical group 0.000 claims description 5
- 229920001643 poly(ether ketone) Polymers 0.000 claims description 5
- 239000000985 reactive dye Substances 0.000 claims description 5
- ATHHXGZTWNVVOU-UHFFFAOYSA-N N-methylformamide Chemical compound CNC=O ATHHXGZTWNVVOU-UHFFFAOYSA-N 0.000 claims description 4
- 238000005349 anion exchange Methods 0.000 claims description 4
- 239000000010 aprotic solvent Substances 0.000 claims description 4
- 229920005601 base polymer Polymers 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 239000010409 thin film Substances 0.000 claims description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 238000006467 substitution reaction Methods 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 2
- 125000003545 alkoxy group Chemical group 0.000 claims description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 2
- NEEHYRZPVYRGPP-IYEMJOQQSA-L calcium gluconate Chemical compound [Ca+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O NEEHYRZPVYRGPP-IYEMJOQQSA-L 0.000 claims description 2
- QXDMQSPYEZFLGF-UHFFFAOYSA-L calcium oxalate Chemical compound [Ca+2].[O-]C(=O)C([O-])=O QXDMQSPYEZFLGF-UHFFFAOYSA-L 0.000 claims description 2
- QAZYYQMPRQKMAC-FDGPNNRMSA-L calcium;(z)-4-oxopent-2-en-2-olate Chemical compound [Ca+2].C\C([O-])=C\C(C)=O.C\C([O-])=C\C(C)=O QAZYYQMPRQKMAC-FDGPNNRMSA-L 0.000 claims description 2
- AFOSIXZFDONLBT-UHFFFAOYSA-N divinyl sulfone Chemical compound C=CS(=O)(=O)C=C AFOSIXZFDONLBT-UHFFFAOYSA-N 0.000 claims description 2
- 239000011630 iodine Substances 0.000 claims description 2
- 229920000767 polyaniline Polymers 0.000 claims description 2
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 claims description 2
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 15
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims 15
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 claims 12
- 239000012266 salt solution Substances 0.000 claims 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims 10
- 239000011261 inert gas Substances 0.000 claims 10
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 claims 10
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims 8
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims 8
- 239000002585 base Substances 0.000 claims 8
- 239000002244 precipitate Substances 0.000 claims 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 claims 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 7
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims 6
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims 6
- 150000001412 amines Chemical class 0.000 claims 6
- 235000011114 ammonium hydroxide Nutrition 0.000 claims 6
- 239000004227 calcium gluconate Substances 0.000 claims 6
- 229960004494 calcium gluconate Drugs 0.000 claims 6
- 235000013927 calcium gluconate Nutrition 0.000 claims 6
- NEEHYRZPVYRGPP-UHFFFAOYSA-L calcium;2,3,4,5,6-pentahydroxyhexanoate Chemical compound [Ca+2].OCC(O)C(O)C(O)C(O)C([O-])=O.OCC(O)C(O)C(O)C(O)C([O-])=O NEEHYRZPVYRGPP-UHFFFAOYSA-L 0.000 claims 6
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 6
- 238000004519 manufacturing process Methods 0.000 claims 6
- 235000010755 mineral Nutrition 0.000 claims 6
- 239000011707 mineral Substances 0.000 claims 6
- 238000005406 washing Methods 0.000 claims 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims 5
- 238000010626 work up procedure Methods 0.000 claims 5
- 239000007832 Na2SO4 Substances 0.000 claims 4
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims 4
- 238000001914 filtration Methods 0.000 claims 4
- 238000002156 mixing Methods 0.000 claims 4
- 229920006393 polyether sulfone Polymers 0.000 claims 4
- 238000001556 precipitation Methods 0.000 claims 4
- 239000000047 product Substances 0.000 claims 4
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims 4
- 239000011780 sodium chloride Substances 0.000 claims 4
- 229910052938 sodium sulfate Inorganic materials 0.000 claims 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 claims 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims 3
- 239000004695 Polyether sulfone Substances 0.000 claims 3
- 150000001336 alkenes Chemical class 0.000 claims 3
- 238000010276 construction Methods 0.000 claims 3
- 238000005868 electrolysis reaction Methods 0.000 claims 3
- 239000000446 fuel Substances 0.000 claims 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 claims 3
- 239000005267 main chain polymer Substances 0.000 claims 3
- 229920001657 poly(etheretherketoneketone) Polymers 0.000 claims 3
- 229920001652 poly(etherketoneketone) Polymers 0.000 claims 3
- 229920005597 polymer membrane Polymers 0.000 claims 3
- QPILZZVXGUNELN-UHFFFAOYSA-M sodium;4-amino-5-hydroxynaphthalene-2,7-disulfonate;hydron Chemical compound [Na+].OS(=O)(=O)C1=CC(O)=C2C(N)=CC(S([O-])(=O)=O)=CC2=C1 QPILZZVXGUNELN-UHFFFAOYSA-M 0.000 claims 3
- 229920000557 Nafion® Polymers 0.000 claims 2
- 229920008285 Poly(ether ketone) PEK Polymers 0.000 claims 2
- 229920000265 Polyparaphenylene Polymers 0.000 claims 2
- 230000008878 coupling Effects 0.000 claims 2
- 238000010168 coupling process Methods 0.000 claims 2
- 238000005859 coupling reaction Methods 0.000 claims 2
- 238000000502 dialysis Methods 0.000 claims 2
- 229920001660 poly(etherketone-etherketoneketone) Polymers 0.000 claims 2
- 239000000725 suspension Substances 0.000 claims 2
- 125000001989 1,3-phenylene group Chemical group [H]C1=C([H])C([*:1])=C([H])C([*:2])=C1[H] 0.000 claims 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 claims 1
- 125000001140 1,4-phenylene group Chemical group [H]C1=C([H])C([*:2])=C([H])C([H])=C1[*:1] 0.000 claims 1
- SPSSDDOTEZKOOV-UHFFFAOYSA-N 2,3-dichloroquinoxaline Chemical compound C1=CC=C2N=C(Cl)C(Cl)=NC2=C1 SPSSDDOTEZKOOV-UHFFFAOYSA-N 0.000 claims 1
- GIKMWFAAEIACRF-UHFFFAOYSA-N 2,4,5-trichloropyrimidine Chemical compound ClC1=NC=C(Cl)C(Cl)=N1 GIKMWFAAEIACRF-UHFFFAOYSA-N 0.000 claims 1
- KPACBFJTZSMBKD-OAQYLSRUSA-N 2-[2-[(4-carbamimidoylphenyl)carbamoyl]-6-methoxypyridin-3-yl]-5-[[(2s)-1-hydroxy-3,3-dimethylbutan-2-yl]carbamoyl]benzoic acid Chemical compound C=1C=C(C(N)=N)C=CC=1NC(=O)C1=NC(OC)=CC=C1C1=CC=C(C(=O)N[C@H](CO)C(C)(C)C)C=C1C(O)=O KPACBFJTZSMBKD-OAQYLSRUSA-N 0.000 claims 1
- IHDBZCJYSHDCKF-UHFFFAOYSA-N 4,6-dichlorotriazine Chemical compound ClC1=CC(Cl)=NN=N1 IHDBZCJYSHDCKF-UHFFFAOYSA-N 0.000 claims 1
- MCLDVUCSDZGNRR-UHFFFAOYSA-N 4,6-difluoropyrimidine Chemical compound FC1=CC(F)=NC=N1 MCLDVUCSDZGNRR-UHFFFAOYSA-N 0.000 claims 1
- XPVPPZLJRZSNTD-UHFFFAOYSA-N 5-fluorotriazine Chemical compound FC1=CN=NN=C1 XPVPPZLJRZSNTD-UHFFFAOYSA-N 0.000 claims 1
- KYARBIJYVGJZLB-UHFFFAOYSA-N 7-amino-4-hydroxy-2-naphthalenesulfonic acid Chemical compound OC1=CC(S(O)(=O)=O)=CC2=CC(N)=CC=C21 KYARBIJYVGJZLB-UHFFFAOYSA-N 0.000 claims 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 claims 1
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 claims 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- RAXXELZNTBOGNW-UHFFFAOYSA-O Imidazolium Chemical compound C1=C[NH+]=CN1 RAXXELZNTBOGNW-UHFFFAOYSA-O 0.000 claims 1
- OHLUUHNLEMFGTQ-UHFFFAOYSA-N N-methylacetamide Chemical compound CNC(C)=O OHLUUHNLEMFGTQ-UHFFFAOYSA-N 0.000 claims 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N Nitrogen dioxide Chemical compound O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 claims 1
- 239000002033 PVDF binder Substances 0.000 claims 1
- 229920012266 Poly(ether sulfone) PES Polymers 0.000 claims 1
- 239000004698 Polyethylene Substances 0.000 claims 1
- 229920002367 Polyisobutene Polymers 0.000 claims 1
- 239000004721 Polyphenylene oxide Substances 0.000 claims 1
- 229920000491 Polyphenylsulfone Polymers 0.000 claims 1
- 239000004743 Polypropylene Substances 0.000 claims 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims 1
- 229920004878 Ultrapek® Polymers 0.000 claims 1
- IFEUBXRSLPUMSI-UHFFFAOYSA-N [ClH]1NN=NC=C1 Chemical compound [ClH]1NN=NC=C1 IFEUBXRSLPUMSI-UHFFFAOYSA-N 0.000 claims 1
- 239000000370 acceptor Substances 0.000 claims 1
- 125000005233 alkylalcohol group Chemical group 0.000 claims 1
- 125000002178 anthracenyl group Chemical group C1(=CC=CC2=CC3=CC=CC=C3C=C12)* 0.000 claims 1
- 229910052786 argon Inorganic materials 0.000 claims 1
- 229960005069 calcium Drugs 0.000 claims 1
- 125000000664 diazo group Chemical group [N-]=[N+]=[*] 0.000 claims 1
- 229960004132 diethyl ether Drugs 0.000 claims 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 claims 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 claims 1
- 125000003700 epoxy group Chemical group 0.000 claims 1
- 239000011737 fluorine Substances 0.000 claims 1
- 150000002460 imidazoles Chemical class 0.000 claims 1
- 150000002576 ketones Chemical class 0.000 claims 1
- 125000001624 naphthyl group Chemical group 0.000 claims 1
- 125000004971 nitroalkyl group Chemical group 0.000 claims 1
- 125000004999 nitroaryl group Chemical group 0.000 claims 1
- 230000000269 nucleophilic effect Effects 0.000 claims 1
- 150000002894 organic compounds Chemical class 0.000 claims 1
- 229920003936 perfluorinated ionomer Polymers 0.000 claims 1
- 229920000636 poly(norbornene) polymer Polymers 0.000 claims 1
- 229920002589 poly(vinylethylene) polymer Polymers 0.000 claims 1
- 229920002577 polybenzoxazole Polymers 0.000 claims 1
- 229920005649 polyetherethersulfone Polymers 0.000 claims 1
- 229920000573 polyethylene Polymers 0.000 claims 1
- 229920001195 polyisoprene Polymers 0.000 claims 1
- 229920000306 polymethylpentene Polymers 0.000 claims 1
- 239000011116 polymethylpentene Substances 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 claims 1
- 229920001955 polyphenylene ether Polymers 0.000 claims 1
- 229920001155 polypropylene Polymers 0.000 claims 1
- 229920002223 polystyrene Polymers 0.000 claims 1
- 229920002981 polyvinylidene fluoride Polymers 0.000 claims 1
- 239000003586 protic polar solvent Substances 0.000 claims 1
- NYUIWKRYVFSBMY-UHFFFAOYSA-N pyridine-3-carboxylic acid;triazine Chemical compound C1=CN=NN=C1.OC(=O)C1=CC=CN=C1 NYUIWKRYVFSBMY-UHFFFAOYSA-N 0.000 claims 1
- JUJWROOIHBZHMG-UHFFFAOYSA-O pyridinium Chemical compound C1=CC=[NH+]C=C1 JUJWROOIHBZHMG-UHFFFAOYSA-O 0.000 claims 1
- 239000012429 reaction media Substances 0.000 claims 1
- 238000000926 separation method Methods 0.000 claims 1
- 239000001117 sulphuric acid Substances 0.000 claims 1
- 235000011149 sulphuric acid Nutrition 0.000 claims 1
- 125000005490 tosylate group Chemical group 0.000 claims 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 claims 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 claims 1
- 229920006037 cross link polymer Polymers 0.000 abstract description 8
- VXSMLOFYKAMCJG-UHFFFAOYSA-N 1,2,3,4,5-pentafluorobenzene;sulfurochloridic acid Chemical compound OS(Cl)(=O)=O.FC1=CC(F)=C(F)C(F)=C1F VXSMLOFYKAMCJG-UHFFFAOYSA-N 0.000 description 27
- 229920000554 ionomer Polymers 0.000 description 19
- 0 *C(O)CO(O)SC.*C1CO1.*S(=O)(=O)CC.*S(C)=O.C.C.C.C.C.C.C.C.C.C.C=C.CC.CC.CC.CC.CC.CC.CCO(O)SC.CCO(O)SC.CCS(C)(=O)=O.CS(C)=O.CSO(C)O.O=[SH](=O)O Chemical compound *C(O)CO(O)SC.*C1CO1.*S(=O)(=O)CC.*S(C)=O.C.C.C.C.C.C.C.C.C.C.C=C.CC.CC.CC.CC.CC.CC.CCO(O)SC.CCO(O)SC.CCS(C)(=O)=O.CS(C)=O.CSO(C)O.O=[SH](=O)O 0.000 description 15
- 229910006069 SO3H Inorganic materials 0.000 description 15
- 238000000265 homogenisation Methods 0.000 description 15
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 description 15
- 238000012512 characterization method Methods 0.000 description 13
- 239000003431 cross linking reagent Substances 0.000 description 11
- 230000015572 biosynthetic process Effects 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 6
- ROUYUBHVBIKMQO-UHFFFAOYSA-N 1,4-diiodobutane Chemical compound ICCCCI ROUYUBHVBIKMQO-UHFFFAOYSA-N 0.000 description 5
- 238000004090 dissolution Methods 0.000 description 5
- 150000002148 esters Chemical class 0.000 description 5
- VYGLVTTUPFVKBJ-UHFFFAOYSA-N fluorobenzene;sulfurochloridic acid Chemical compound OS(Cl)(=O)=O.FC1=CC=CC=C1 VYGLVTTUPFVKBJ-UHFFFAOYSA-N 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 238000001291 vacuum drying Methods 0.000 description 5
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 4
- 239000004971 Cross linker Substances 0.000 description 4
- WWQLXRAKBJVNCC-UHFFFAOYSA-N bis(2,3,4,5,6-pentafluorophenyl)methanone Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1C(=O)C1=C(F)C(F)=C(F)C(F)=C1F WWQLXRAKBJVNCC-UHFFFAOYSA-N 0.000 description 4
- 229940095626 calcium fluoride Drugs 0.000 description 4
- 150000004820 halides Chemical class 0.000 description 4
- RZJGBQAQNMLCTK-UHFFFAOYSA-N sulfurochloridic acid;1,2,3-trifluorobenzene Chemical class OS(Cl)(=O)=O.FC1=CC=CC(F)=C1F RZJGBQAQNMLCTK-UHFFFAOYSA-N 0.000 description 4
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- MYHOHFDYWMPGJY-UHFFFAOYSA-N pentafluorobenzoyl chloride Chemical compound FC1=C(F)C(F)=C(C(Cl)=O)C(F)=C1F MYHOHFDYWMPGJY-UHFFFAOYSA-N 0.000 description 1
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- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D67/00—Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
- B01D67/0081—After-treatment of organic or inorganic membranes
- B01D67/0093—Chemical modification
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D71/00—Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
- B01D71/06—Organic material
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Definitions
- the invention relates to polymers obtained by S-alkylation of sulfinated polymers with alkylation agents, and AB-cross-linked polymers obtained by reacting polymers containing alkylation groups with low-molecular sulfinates, under S-alkylation, or AB-cross-linked polymers obtained by S-alkylation of sulfinated polymers with polymers containing alkylation groups, whereby sulfinated polymers are reacted with alkylation agents (I) wherein R represents alkyl, aryl, or any organic radicals;
- the invention also relates to the polymers obtained by reacting sulfinated polymers with mixtures of various monofunctional alkylation agents. Furthermore, the invention relates to polymers obtained by reacting sulfinated polymers with mixtures of monofunctional and difunctional or oligofunctional alkylation reagents (cross-linking agents), in addition to membranes and other moulded bodies. Disclosed are also the polymers obtained by reacting polymers containing alkylation groups with low-molecular or high-molecular sulfinates, whereby mixtures of various sulfinates can also be used.
- the invention relates to methods for producing said sulfinate-alkylated polymers, and for producing membranes and other moulded bodies from said sulfinate-alkylated polymers.
- low-molecular sulfinates can be S- or O-alkylated 1 .
- alkylation of sulfinates with methyl iodide with formation of a methyl sulfone has been described.
- polymers containing sulfinate groups can be cross-linked using dihalogen or oligohalogen alkanes by sulfinate-S-alkylation 2,3 .
- sulfinate groups can be alkylated via nucleophilic aromatic substitution 4 .
- sulfinate ions are able to do a Michael-typ-addition on olefines carrying electron-attracting groups 5 . 1 T.
- sulfinated polymers can be modified versatile via sulfinate-S-alkylation.
- functional groups can be introduced in polymers, which can not be introduced by other methods.
- a selection of the newly-discovered reactions is shown in FIG. 1 .
- the first set concerns the reaction of sultones with polymeric sulfinates, as shown e.g. in FIG. 2 .
- the selection of the sultones can be any sultone can be used.
- the small ring sultones (4- and 5-rings) are more reactive due to their high ringtension than the big ring-sultones (6-rings and bigger).
- the highest reactivities are shown by the perfluorinated small-ring sultones such as for the perfluorinated sultone in FIG. 2 .
- lactames, lactones and sultames as well as mixed compounds from these components can be reacted with sulfinates.
- the second set of reactions is the surprisingly possible alkylation of polymeric sulfinates with halogen aryl-, halogen alkyl- and halogen benzyl-ammonium- and phosphonium salts, as shown e.g. in FIG. 3 .
- ammonium- or phosphonium salts which carry either long alkyl (longer than propyl)- or phenyl groups on the ammonium or phosphonium group, because such salts are better soluble in these organic solvents, in which also the polymeric sulfinates are soluble (dipolar-aprotic solvents such as N,N-dimethylformamide DMF, N-methylformamide, N,N-dimethylacetamide DMAc, N,N-dimethylpyrrolidinone NMP, dimethylsulfoxide DMSO, sulfolane).
- dipolar-aprotic solvents such as N,N-dimethylformamide DMF, N-methylformamide, N,N-dimethylacetamide DMAc, N,N-dimethylpyrrolidinone NMP, dimethylsulfoxide DMSO, sulfolane).
- crown ethers can be added to the polymer solution such as 18-crown-6,15-crown-5 oder 12-crown-4, which coordinate the cation of the sulfinate group.
- halogen leaving group of halogen alkyl or benzyl compounds the following order of reactivity for the alkylation of the sulfinate group has been observed: I>>Br>Cl>>F.
- halogen leaving group of halogen aryl compounds the following order of reactivity for the alkylation of the sulfinate group has been observed: F>>Cl>Br>I.
- halogen compounds which react with polymeric sulfinates, are halogenated primary, secondary and tertiary aliphatic, aromatic and/or benzylic amines as well as halogen benzyl amines and their hydrohalogenides, some of these are shown in FIG. 4 .
- the amino group can be protected with an amino protection group.
- FIG. 4 a and FIG. 4 b show the introduction of imidazole groups according to the invention possible, as shown in FIG. 4 a and FIG. 4 b .
- FIG. 4 a shows the reaction of fluorinated aryl imidazole derivatives with polymeric sulfinates
- FIG. 4 b is shown the reaction of halogen alkyl imidazoles with polymeric sulfinates.
- a fourth set of reactions concerns the surprisingly possible S-alkylation of sulfinates with halogen alkyl- or halogen aryl- or halogen benzyl-sulfonates, phosphonates, carboxylates, boronates or their non-ionic precursors, some of which are shown in FIG. 5 a.
- non-ionic precursors of sulfonates, phosphonates and carboxylates are preferred because they are better soluble in the organic solvents which are used to dissolve the polymeric sulfinates, and also do not show undesirable interactions with sulfinate groups (such as e.g. formation of ion pairs).
- crown ethers can be added to the sulfinated polymer solutions and the halogen aryl-, halogen alkyl- or halogen benzyl carboxylates, halogen aryl-, halogen alkyl- or halogen benzyl phosphonates or halogen aryl-, halogen alkyl- or halogen benzyl sulfonates or halogen aryl-, halogen alkyl- or halogen benzyl boronates, to complex the cations of the salts.
- inorganic calcium salts calcium halogenides, calcium sulfate, calcium hydrogensulfate, calcium phosphate and -hydrogenphosphates, calcium oxide, calcium hydroxide and other calcium salts.
- a further, fifth set of compounds, which reacts surprisingly via S-alkylation with polymeric sulfinates, are hetaryl halogen compounds, a selection of which is shown in FIG. 6 .
- reactive dyes can be bound to sulfinated polymers.
- FIG. 7 exemplary reactive groups of dyes are shown, which react with sulfinate groups by S-Alkylation.
- the order of affinity of (het)aromatic halogen compounds for the S-Alkylation reaction is F>Cl>Br>I.
- the reactive groups are not limited to halogen radicals, but can be also protected or unprotected vinylsulfone groups or other unsaturated olefine groups. Olefines with electron-attracting groups (e.g. sulfone groups, sulfonate group, sulfonamide group, sulfonimide group, nitro group, halogen group, nitroso group, carbonyl group, carboxyl group) are preferred.
- FIG. 8 exemplary reactive dyes are shown, which react according to the invention.
- a field of application of such polymers coloured with reactive dyes is non-linear optics.
- An advantage of these polymers is, that the dyes are bound permanently by the alkylation reaction according to the invention to the polymer.
- a group of polymeres, which can not be metalated are polyetherketones, because organo metallic compounds as e.g. n-butyllithium would add to the carbonyl function.
- organo metallic compounds as e.g. n-butyllithium would add to the carbonyl function.
- a way is opened to introduce the self-conducting group also into polyetherketones.
- the sulfochloride groups of a polymer containing sulfochloride groups are reduced with e.g. sodiumsulfite to sulfinate groups.
- the sulfinate groups can be alkylated subsequently with a halogen-containing compound, which contains the self-conducting group ( FIG. 10 ).
- alkylation groups can be reacted with low-molecular or high-molecular sulfinates by S-alkylation.
- polymers with alkylation groups according to the invention are in particular halogen methylated polymeres (e.g. chlorine methylated polystyrole, bromine methylated polysulfone).
- halogen methylated polymeres e.g. chlorine methylated polystyrole, bromine methylated polysulfone.
- thin films (membranes) or other bodies from sulfinated polymers can be modified by sulfinate-S-alkylation according to the invention, and this either on the surface or in the bulk: if the membrane is swollen in an organic solvent containing also the alkylation agent all sulfinate groups of the membrane/moulded body can be alkylated; in the non-swollen state the membrane/moulded body is modified only on the surface (this comprises also the inner surface of porous membranes).
- membranes or other moulded bodies containing alkylation agents are swollen in a suitable organic solvent containing low-molecular or high-molecular sulfinate compounds.
- the alkylation takes place either on the surface or in the bulk.
- thin films (membranes) or other moulded bodies if necessary covalently cross-linked can be produced via sulfinate-S-alkylation in one step, by making in a first step the following reaction mixtures:
- reaction mixtures are cast onto a support (glass metal or polymer plate, textile support, nonwoven) using a doctor knife.
- the solvent is evaporated by a temperature increase and/or application of low pressure. During the solvent evaporation the alkylation reactions take place.
- high-molecular or low-molecular compounds containing 2 or more alkylation groups have to be added to the reaction mixture (1).
- An example for a high-molecular cross-linker which can be used according to the invention, is a halogen methylated polymer (chloromethylated polystyrole, bromomethylated polysulfone).
- Examples for low-molecular cross-linker are shown in FIG. 11 .
- the cross-linker may possess besides the functional groups to be reacted with the sulfinate groups also further functional groups, e.g. basic or acidic functional groups ( FIG. 11 ) or their non-ionic precursors.
- post-treatment steps can be left out or the order of the post-treatment steps can be altered.
- fluorinated fluorobenzene sulfochlorides instead of pentafluorobenzene sulfochloride also other fluorinated fluorobenzene sulfochlorides or fluorobenzoylchlorides can be used in equimolar quantities or in excess for the reaction, such as difluorobenzene sulfochlorides, trifluorobenzene sulfochlorides and tetrafluorobenzene sulfochlorides.
- cross-linking agents such as bis(3-nitro-4-fluorophenyl)sulfone, bis(4-fluorophenyl)phenylphosphinoxide or corresponding cross-linking agents with additional sulfohalide groups (bis(3-chlorosulfo-4-fluorophenyl)sulfone.
- dihalogenoalkanes or benzylhalogens is possible.
- a polymeric sulfinate (see table 1) is dissolved in NMP. Then a fluorobenzene sulfochloride or a fluorobenzoylchloride (see table 1) is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- a calcium salt which can be used in the reactions of examples 13 and 14, is calcium trifluorosulfonate (calcium triflate), because this salt is soluble in NMP and other dipolar-aprotic solvents.
- the polymer of the invention has repeat units corresponding to the general formulae (1A), (1B), (1C), (1D), (1E), (1F), (1G), (1H), (1I), (1T), (1K), (1L), (1M), (1N), (1O), (1P), (1Q), (1R), (1S) and/or (1T): —O—R 6 — (1A) —S—R 6 — (1B) —O—R 6 —SO 2 —R 6 — (1C) —O—R 6 —SO 2 —R 6 —O—R 6 — (1D) —O—R 6 —SO 2 —R 6 —O—R 6 —R 6 — (1E) (1F) —O—R 6 —SO 2 —R 6 —R 6 —SO 2 —R 6 — (1G) —O—R 6 —SO 2 —R 6 —R 6 —SO 2 —R 6 —O—R 6—SO 2 —R 6 — (1H) (1
- radicals R 6 which are identical or different, are 1,2-phenylene, 1,3-phenylene, 1,4-phenylene, 4,4′-biphenyl, a divalent radical of a hetero aromatic, a divalent radical of a C 10 aromatic, a divalent radical of a C 14 aromatic and/or a divalent pyrene radical.
- An example of a C 10 aromatic is naphthalene; of a C 14 aromatic, phenanthrene.
- the substitution pattern of the aromatic and/or hetero aromatic is arbitrary, in the case of phenylene, for example, R 6 may be ortho-, meta- and para-phenylene.
- the radicals R 7 , R 8 and R 9 designate monovalent, tetravalent and trivalent aromatic or heteroaromatic groups, respectively, and the radicals U, which are identical within a repeat unit, are an oxygen atom, a sulfur atom or an amino group which carries a hydrogen atom, a group having 1-20 carbon atoms, preferably a branched or unbranched alkyl or alkoxy group, or an aryl group as a further radical.
- the polymers with repeat units of the general formula (1) that are particularly preferred in the context of the present invention include homopolymers and copolymers, examples being random copolymers, such as ®Victrex 720 P and ®Astrel.
- Especially preferred polymers are polyaryl ethers, polyaryl thioethers, polysulfones, polyether ketones, polypyrroles, polythiophenes, polyazoles, phenylenes, polyphenylenevinylenes, polyanilines, polyazulenes, polycarbazoles, polypyrenes, polyindophenines and polyvinylpyridines, especially polyaryl ethers:
- cross-linked polymers with repeat units of the general formula (1A-1), (1B-1), (1C-1), (1I-1), (1G-1), (1E-1), (1H-1), (1I-1), (1F-1), (1J-1), (1K-1), (1L-1), (1M-1) and/or (1N-1).
- n designates the number of repeat units along one macromolecule chain of the cross-linked polymer.
- This number of the repeat units of the general formula (1) along one macromolecule chain of the cross-linked polymer is preferably an integer greater than or equal to 10, in particular greater than or equal to 100.
- the number of repeat units of the general formula (1A), (1B), (1C), (1D), (1E), (1F), (1G), (1H), (1I), (1J), (1K), (1L), (1M), (1N), (1O), (1P), (1Q), (1R), (1S) and/or (1T) along one macromolecule chain of the cross-linked polymer is preferably an integer greater than or equal to 10, in particular greater than or equal to 100.
- the numerical average of the molecular weight of the macromolecular chain is greater than 25.000 g/mol, appropriately greater than 50.000 g/mol, in particular greater than 100.000 g/mol.
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Abstract
The invention relates to polymers obtained by S-alkylation of sulfinated polymers with alkylation agents, and AB-cross-linked polymers obtained by reacting polymers containing alkylation groups with low-molecular sulfinates, under S-alkylation, or AB-cross-linked polymers obtained by S-alkylation of sulfinated polymers with polymers containing alkylation groups.
Description
- The invention relates to polymers obtained by S-alkylation of sulfinated polymers with alkylation agents, and AB-cross-linked polymers obtained by reacting polymers containing alkylation groups with low-molecular sulfinates, under S-alkylation, or AB-cross-linked polymers obtained by S-alkylation of sulfinated polymers with polymers containing alkylation groups, whereby sulfinated polymers are reacted with alkylation agents (I) wherein R represents alkyl, aryl, or any organic radicals;
-
- M represents alkali ions or alkaline-earth ions or any monovalent or bivalent metal cation or ammonium cation; ALK represents any alkylation group or polymer; Poly represents any polymer main chain; Hal represents F, Cl, Br or Iodine; x represents a number between 2 and 20; X represents electron-attracting groups and
- n represents the number of repeat units of the base polymer; and whereby polymers containing alkylation groups are reacted with sulfinated compounds.
- The invention also relates to the polymers obtained by reacting sulfinated polymers with mixtures of various monofunctional alkylation agents. Furthermore, the invention relates to polymers obtained by reacting sulfinated polymers with mixtures of monofunctional and difunctional or oligofunctional alkylation reagents (cross-linking agents), in addition to membranes and other moulded bodies. Disclosed are also the polymers obtained by reacting polymers containing alkylation groups with low-molecular or high-molecular sulfinates, whereby mixtures of various sulfinates can also be used.
- Finally, the invention relates to methods for producing said sulfinate-alkylated polymers, and for producing membranes and other moulded bodies from said sulfinate-alkylated polymers.
- It is known from the literature, that low-molecular sulfinates can be S- or O-alkylated1. Thus the alkylation of sulfinates with methyl iodide with formation of a methyl sulfone has been described. It is known, that polymers containing sulfinate groups can be cross-linked using dihalogen or oligohalogen alkanes by sulfinate-S-alkylation2,3. It is also known, that sulfinate groups can be alkylated via nucleophilic aromatic substitution4. Furthermore it is known, that sulfinate ions are able to do a Michael-typ-addition on olefines carrying electron-attracting groups5.
1 T. Okuyama, Sulfinate ions as nucleophiles, in “The Chemistry of Sulphinic Acids, Esters and their Derivatives (Ed. S. Patai), John Wiley and Sons, 1990, S. 639-664
2 J. Kerres, W. Zhang, W. Cui, J. Polym. Sci.: Part A: Polym. Chem. 36, 1441-1448 (1998)
3 Jochen Kerres, Wei Cui, Martin Junginger, J. Memb. Sci. 139, 227-241 (1998)
4 A. Ulman, E. Urankar, J. Org. Chem. 54, 4691-4692 (1989)
5 S. Oae, N. Kunieda, in Organic Chemistry of Sulfur (Ed. S. Oae), Plenum, New York, 1977, S. 625-637
- The introduction of functional groups according to the invention (especially anion exchange groups, cation exchange groups as well as their non-ionic precursors without cross-linking reactions) in polymeric sulfinates via sulfinate alkylation with halogen compounds or with sultones or other electrophilic groups, which react with sulfinate groups, e.g. olefines with electron-attracting groups, using methods according to the invention has not been described so far to our knowledge in the literature.
- Surprisingly it has been found, that sulfinated polymers can be modified versatile via sulfinate-S-alkylation. By means of this reaction functional groups can be introduced in polymers, which can not be introduced by other methods. A selection of the newly-discovered reactions is shown in
FIG. 1 . - The first set concerns the reaction of sultones with polymeric sulfinates, as shown e.g. in
FIG. 2 . However in principle there is no limitation for the selection of the sultones. Any sultone can be used. The small ring sultones (4- and 5-rings) are more reactive due to their high ringtension than the big ring-sultones (6-rings and bigger). The highest reactivities are shown by the perfluorinated small-ring sultones such as for the perfluorinated sultone inFIG. 2 . Also lactames, lactones and sultames as well as mixed compounds from these components can be reacted with sulfinates. - The second set of reactions is the surprisingly possible alkylation of polymeric sulfinates with halogen aryl-, halogen alkyl- and halogen benzyl-ammonium- and phosphonium salts, as shown e.g. in
FIG. 3 . - There is in principle no limitation to the selection of the respective ammonium- or phosphonium salt, however preferred are such ammonium- or phosphonium salts, which carry either long alkyl (longer than propyl)- or phenyl groups on the ammonium or phosphonium group, because such salts are better soluble in these organic solvents, in which also the polymeric sulfinates are soluble (dipolar-aprotic solvents such as N,N-dimethylformamide DMF, N-methylformamide, N,N-dimethylacetamide DMAc, N,N-dimethylpyrrolidinone NMP, dimethylsulfoxide DMSO, sulfolane). To further improve the compatibility of the solutions of sulfinated polymers with the ammonium-/phosphonium salts crown ethers can be added to the polymer solution such as 18-crown-6,15-crown-5 oder 12-crown-4, which coordinate the cation of the sulfinate group. For the halogen leaving group of halogen alkyl or benzyl compounds the following order of reactivity for the alkylation of the sulfinate group has been observed: I>>Br>Cl>>F. For the halogen leaving group of halogen aryl compounds the following order of reactivity for the alkylation of the sulfinate group has been observed: F>>Cl>Br>I.
- Surprisingly, a further group of halogen compounds, which react with polymeric sulfinates, are halogenated primary, secondary and tertiary aliphatic, aromatic and/or benzylic amines as well as halogen benzyl amines and their hydrohalogenides, some of these are shown in
FIG. 4 . Hereby the amino group can be protected with an amino protection group. Especially surprising is also the introduction of imidazole groups according to the invention possible, as shown inFIG. 4 a andFIG. 4 b.FIG. 4 a shows the reaction of fluorinated aryl imidazole derivatives with polymeric sulfinates, whereas inFIG. 4 b is shown the reaction of halogen alkyl imidazoles with polymeric sulfinates. - A fourth set of reactions concerns the surprisingly possible S-alkylation of sulfinates with halogen alkyl- or halogen aryl- or halogen benzyl-sulfonates, phosphonates, carboxylates, boronates or their non-ionic precursors, some of which are shown in
FIG. 5 a. - Hereby are preferred the non-ionic precursors of sulfonates, phosphonates and carboxylates (acid halides, acid esters, acid amides, acid imides, acid anhydrides), because they are better soluble in the organic solvents which are used to dissolve the polymeric sulfinates, and also do not show undesirable interactions with sulfinate groups (such as e.g. formation of ion pairs). If necessary, crown ethers can be added to the sulfinated polymer solutions and the halogen aryl-, halogen alkyl- or halogen benzyl carboxylates, halogen aryl-, halogen alkyl- or halogen benzyl phosphonates or halogen aryl-, halogen alkyl- or halogen benzyl sulfonates or halogen aryl-, halogen alkyl- or halogen benzyl boronates, to complex the cations of the salts.
- As already mentioned, amongst the aromatic halogens the aromatic fluorine compounds react best with sulfinates via S-alkylation. It has been found surprisingly, that the addition of calcium compounds to the reaction mixture and/or the after-treatment of the polymers, polymer blends, polymer (blend) membranes or other bodies obtained from the reaction products according to the invention with aqueous solutions of calcium compounds favours the sulfinat-S-alkylation reaction. Presumably the fluoride anions liberated during the S-alkylation are precipitated from the reaction equilibrium by formation of very sparingly soluble calcium fluoride:
2Ar—F+2MO2S—R′+Ca2+→2Ar—S(O)2—R′+CaF2 - If the S-alkylation reaction is conducted in organic solvents, calcium compounds are preferred, which are soluble in organic solvents, such as e.g.:
-
- calcium acetylacetonate (Bis-(2,4-pentanedionato)-calcium)
- calcium-bis-(6,6,7,7,8,8,8-heptafluor-2,2-dimethyl-3,5-octandionate)
- calcium-1,1,1,5,5,5-hexafluoracetylacetonate
- calciummethylate
- calciumoxalate
- calcium-D-gluconate
- calcium-(2,2,6,6-tetramethyl-3,5-heptandionate)
- calciumtriflate (Trifluormethanesulfonic acid calcium salt)
- However for some reactions it is sufficient to add to the reaction mixture an in the used solvent sparingly soluble calcium salt, because already small quantities of calcium ions and fluoride ions in the reaction mixture are sufficient to precipitate calcium fluoride. Thus to the reaction mixture can be added inorganic calcium salts: calcium halogenides, calcium sulfate, calcium hydrogensulfate, calcium phosphate and -hydrogenphosphates, calcium oxide, calcium hydroxide and other calcium salts.
- It is also wise to post-treat the reaction products of the S-alkylation of sulfinates with aryl fluor compounds with aqueous solutions of calcium salts, on the one hand to complete the S-alkylation reactions and on the other hand to precipitate the toxic fluoride ions liberated during the reaction with calcium ions as CaF2, which is important for an industrial production process.
- Surprisingly it has been found, that during the reaction of difluorinated and higher fluorinated aromatic sulfonic acid halides with polymeric sulfinates simultaneously cross-linking reactions take place, because the reaction product is no longer soluble in organic solvents. In
FIG. 5B the postulated course of the reaction of a polymeric Li-sulfinate with pentafluorobenzene sulfochloride is shown. The covalently cross-linked ionomer membranes obtained show a surprisingly low ionic resistance at a surprisingly low water up-take (swelling) (see examples). - Surprisingly it has been found, that a mixture of:
-
- low-molecular difluorinated and higher fluorinated aromatic sulfonic acid halides carbonic acid halides or phosphonic acid halides or other non-ionic precursors of corresponding acids (ester, amides, imides)
and - low-molecular perfluorinated aromatic compounds as perfluorodiphenylsulfone, perfluorobenzophenone, perfluorotriphenylphosphinoxide, perfluorodiphenyl, perfluorodiphenylether and other perfluorinated aromatic compounds (
FIG. 5 c)
leads via reaction with polymeric or oligomeric sulfinates to cross-linked ionomer membranes with particularly high chemical stability and low swelling also at high temperatures.
- low-molecular difluorinated and higher fluorinated aromatic sulfonic acid halides carbonic acid halides or phosphonic acid halides or other non-ionic precursors of corresponding acids (ester, amides, imides)
- Surprisingly it has been found, that also mixtures of polymeric or oligomeric sulfinates with the following low-molecular compounds lead to covalently cross-linked ionomer membranes with a particular advantageous profile of properties:
-
- low-molecular perfluorinated or partly fluorinated precursor of aromatic carbonic acids, phosphonic acids or sulfonic acids or their non-ionic precursor (acid halides, acid amides, acid imides, acid ester)
and - dihalogen alkanes Hal(CH2)xHal (x=1-20, Hal=I, Br, Cl)
- low-molecular perfluorinated or partly fluorinated precursor of aromatic carbonic acids, phosphonic acids or sulfonic acids or their non-ionic precursor (acid halides, acid amides, acid imides, acid ester)
- A further, fifth set of compounds, which reacts surprisingly via S-alkylation with polymeric sulfinates, are hetaryl halogen compounds, a selection of which is shown in
FIG. 6 . - In particular it has been found, that by the reaction according to the invention reactive dyes can be bound to sulfinated polymers. In
FIG. 7 exemplary reactive groups of dyes are shown, which react with sulfinate groups by S-Alkylation. The order of affinity of (het)aromatic halogen compounds for the S-Alkylation reaction is F>Cl>Br>I. Thereby the reactive groups are not limited to halogen radicals, but can be also protected or unprotected vinylsulfone groups or other unsaturated olefine groups. Olefines with electron-attracting groups (e.g. sulfone groups, sulfonate group, sulfonamide group, sulfonimide group, nitro group, halogen group, nitroso group, carbonyl group, carboxyl group) are preferred. - In
FIG. 8 exemplary reactive dyes are shown, which react according to the invention. A field of application of such polymers coloured with reactive dyes is non-linear optics. An advantage of these polymers is, that the dyes are bound permanently by the alkylation reaction according to the invention to the polymer. - In addition it has been found surprisingly, that by the method according to the invention functional groups can be introduced in polymers, into which normally these groups can not be introduced. Thus a functional group can be introduced by a metalation reaction into polymers, which can be metalated and are self-conductive (
FIG. 9 )6.
6 Kerres et al., J. Polym. Sci., Part A: Polym. Chem., 39, 2874-2888 (2001)
- Until now it was not possible to introduce this group into polymers, which can not be metalalated. A group of polymeres, which can not be metalated, are polyetherketones, because organo metallic compounds as e.g. n-butyllithium would add to the carbonyl function. By the method according to the invention a way is opened to introduce the self-conducting group also into polyetherketones. Thereto the sulfochloride groups of a polymer containing sulfochloride groups are reduced with e.g. sodiumsulfite to sulfinate groups. The sulfinate groups can be alkylated subsequently with a halogen-containing compound, which contains the self-conducting group (
FIG. 10 ). - Furthermore it has been found surprisingly, that polymers containing alkylation groups can be reacted with low-molecular or high-molecular sulfinates by S-alkylation. Examples for alkylation groups according to the invention are (Hal=F, Cl, Br, I):
-
- halogen alkyl groups Hal-Al (Al=aliphatic radical)
- halogen aryl groups Hal-Ar
- halogen benzyl groups Hal-CH2—Ar
- Examples for polymers with alkylation groups according to the invention are in particular halogen methylated polymeres (e.g. chlorine methylated polystyrole, bromine methylated polysulfone).
- In addition it has been found surprisingly, that also thin films (membranes) or other bodies from sulfinated polymers can be modified by sulfinate-S-alkylation according to the invention, and this either on the surface or in the bulk: if the membrane is swollen in an organic solvent containing also the alkylation agent all sulfinate groups of the membrane/moulded body can be alkylated; in the non-swollen state the membrane/moulded body is modified only on the surface (this comprises also the inner surface of porous membranes).
- Surprisingly it has been found, that also the inverse case is possible: membranes or other moulded bodies containing alkylation agents are swollen in a suitable organic solvent containing low-molecular or high-molecular sulfinate compounds. The alkylation takes place either on the surface or in the bulk.
- Furthermore it has been found surprisingly, that thin films (membranes) or other moulded bodies if necessary covalently cross-linked can be produced via sulfinate-S-alkylation in one step, by making in a first step the following reaction mixtures:
-
- (1) a sulfinated polymer is dissolved in a suitable organic solvent. Then to the solution an alkylation agent or a mixture of various alkylation agents, whereby the alkylation agents may possess also 2 or more alkylation groups (=cross-linker), is added. At the same time the alkylation agent may possess also further functional groups, e.g. cation exchange groups or their non-ionic precursors or anion exchange groups or their non-ionic precursors.
- (2) A polymer containing alkylation groups (e.g. a halogen methylated polymer) is dissolved in a suitable organic solvent. Then to the solution a low-molecular or high-molecular compound(s) containing one or more sulfinate groups is(are) added. At the same time the sulfinates may possess also further functional groups, e.g. cation exchange groups or their non-ionic precursors or anion exchange groups or their non-ionic precursors.
- In a further step the reaction mixtures are cast onto a support (glass metal or polymer plate, textile support, nonwoven) using a doctor knife. Then the solvent is evaporated by a temperature increase and/or application of low pressure. During the solvent evaporation the alkylation reactions take place.
- To covalently cross-link the membranes, high-molecular or low-molecular compounds containing 2 or more alkylation groups have to be added to the reaction mixture (1). An example for a high-molecular cross-linker, which can be used according to the invention, is a halogen methylated polymer (chloromethylated polystyrole, bromomethylated polysulfone). Examples for low-molecular cross-linker are shown in
FIG. 11 . Thereby the cross-linker may possess besides the functional groups to be reacted with the sulfinate groups also further functional groups, e.g. basic or acidic functional groups (FIG. 11 ) or their non-ionic precursors. - Examples of Application
- 1. Reaction of Polysulfone-lithiumsulfinate with (3-bromopropyl)trimethylammonium-bromide
- 10
g 5 wt % PSU-lithiumsulfinate solution (1 sulfinate group per repeat unit) in dimethylsulfoxide DMSO are mixed with 10.179 g of a 5 wt % solution of (3-bromopropyl)trimethylammonumbromide in DMSO under stirring. The mixture is allowed to stand in a closed glass bottle in a drying oven at a temperature of 80° C. for 48 h. Subsequently, the solution is poured into a glass Petri dish, and the solvent is evaporated. Then the film is removed from the Petri dish and post-treated using the following procedure: - 24 h at ambient temperature in 10% aqueous NaOH solution
- 24 h at 60° C. in water
- 2. Reaction of Polysulfone-lithiumsulfinate with (3-bromopropyl)triphenylphosphonium-bromide
- 10
g 5 wt % PSU-lithiumsulfinate solution (1 sulfinate group per repeat unit) in dimethylsulfoxide DMSO are mixed with 18.104 g of a 5 wt % solution of (3-bromopropyl)triphenylphosphoniumbromide in DMSO under stirring. The mixture is allowed to stand in a closed glass bottle in a drying oven at a temperature of 80° C. for 48 h. Subsequently, the solution is poured into a glass Petri dish, and the solvent is evaporated. Then the film is removed from the Petri dish and post-treated using the following procedure: - 24 h at ambient temperature in 10% aqueous NaOH solution
- 24 h at 60° C. in water
- 3. Reaction of Polysulfone-lithiumsulfinate with 2-chloromethylbenzimidazole
- 10
g 5 wt % PSU-lithiumsulfinate solution (1 sulfinate group per repeat unit) in N-methylpyrrolidinone are mixed with 0.325 g 2-chloromethylbenzimidazole in DMSO under stirring. The mixture is allowed to stand in a closed glass bottle in a drying oven at a temperature of 80° C. for 48 h. Subsequently, the solution is poured into a glass Petri dish, and the solvent is evaporated. Then the film is removed from the Petri dish and post-treated using the following procedure: - 24 h at ambient temperature in 10% aqueous NaOH solution
- 24 h at 60° C. in water
- 4. Reaction of Polysulfone-lithiumsulfinate with Cibacron® Brilliantgelb C. I. 18972
- 10
g 5 wt % PSU-lithiumsulfinate solution (1 sulfinate group per repeat unit) in dimethylsulfoxide DMSO are mixed with 1.7 g of Cibacron® Brilliantgelb C. I. 18972 under stirring. The mixture is allowed to stand in a closed glass bottle in a drying oven at a temperature of 80° C. for 48 h. Subsequently, the solution is poured into a glass Petri dish, and the solvent is evaporated. Then the film is removed from the Petri dish and post-treated using the following procedure: - 24 h at 90° C. in 7% aqueous HCl solution
- 24 h at 60° C. in water
- 5. Reaction of Polysulfone-lithiumsulfinate mit Cibacron® Brilliantrot C. I. 18105
- 10
g 5 wt % PSU-lithiumsulfinate solution (1 sulfinate group per repeat unit) in dimethylsulfoxide DMSO are mixed with 3.88 g of Cibacron® Brilliantrot C. I. 18105 under stirring. The mixture is allowed to stand in a closed glass bottle in a drying oven at a temperature of 80° C. for 48 h. Subsequently, the solution is poured into a glass Petri dish, and the solvent is evaporated. Then the film is removed from the Petri dish and post-treated using the following procedure: - 24 h at 90° C. in 7% aqueous HCl solution
- 24 h at 60° C. in water
- 6. Covalently Cross-Linked Anion Exchange Membrane with Quaternary Ammonium Salts
- 11 g 15 wt % PSU(SO2Li)2 solution (2 sulfinate groups per PSU repeat unit) in N-methylpyrrolidinone (NMP) are mixed with 0.51 g (3-bromopropyl)trimethyl-ammoniumbromide and stirred under slight heating until dissolution of the salt. Then 0.38
ml 1,4-diiodobutane (cross-linking agent) is added and further 5 g NMP. The reaction mixture is cast onto a glass plate using a doctor knife and the solvent is evaporated in a vacuum drying oven at 140-150° C. and first 700 mbar, then <10 mbar pressure. During the membrane formation, the alkylation reactions take place. Then the membrane is removed under water and post-treated as follows: - 48 h at ambient temperature up to 90° C. in 1N NaOH
- 48 h at ambient temperature up to 60° C. in water
- 7. Covalently Cross-Linked Anion Exchange Membrane with Quaternary Phosphonium Salts
- 9.94 g 15 wt % PSU(SO2Li)2 solution (2 sulfinate groups per PSU repeat unit) in N-methylpyrrolidinone (NMP) are mixed with 1.026 g (3-bromopropyl)triphenyl-phosphoniumbromide and stirred under slight heating until dissolution of the low-molecular salt. Then 0,34
ml 1,4-diiodobutane (cross-linking agent) is added and further 5 g NMP. The reaction mixture is cast onto a glass plate using a doctor knife and the solvent is evaporated in a vacuum drying oven at 140-150° C. and first 700 mbar, then <10 mbar pressure. During the membrane formation, the alkylation reactions take place. Then the membrane is removed under water and post-treated as follows: - 48 h at ambient temperature up to 90° C. in 1N NaOH
- 48 h at ambient temperature up to 60° C. in water
- 8. Covalently Cross-Linked Cation Exchange Membrane from PSU-sulfinate and (2-bromomethyl)sulfonic Acid Na-salt
- 6.67 g 15 wt % i PSU(SO2Li)2 solution. (2 sulfinate groups per PSU repeat unit) in N-methylpyrrolidinone (NMP) are mixed with 0.38 g (2-bromomethyl)sulfonic acid Na-salt and stirred under slight heating until dissolution of the low-molecular salt. Then 0,05
ml 1,4-diiodobutane (cross-linking agent) is added and further 8 g NMP. The reaction mixture is cast onto a glass plate using a doctor knife and the solvent is evaporated in a vacuum drying oven at 140-150° C. and first 700 mbar, then <10 mbar pressure. During the membrane formation, the alkylation reactions take place. Then the membrane is removed under water and post-treated as follows: - 48 h at ambient temperature up to 90° C. in 10% HCl
- 48 h at ambient temperature up to 60° C. in water
- 9. Covalently Cross-Linked Cation Exchange Membrane from PSU-sulfinate and (2-chloroethane) Sulfonic Acid Halide
- 6.67 g 15 wt % i PSU(SO2Li)2 solution (2 sulfinate groups per PSU repeat unit) in N-methylpyrrolidinone (NMP) are mixed with 0.545 g (2-chloroethane) sulfonic acid halide and stirred under slight heating until dissolution of the low-molecular acid halide. Then 0,05
ml 1,4-diiodobutane (cross-linking agent) is added and further 8 g NMP. The reaction mixture is cast onto a glass plate using a doctor knife and the solvent is evaporated in a vacuum drying oven at 140-150° C. and first 700 mbar, then <10 mbar pressure. During the membrane formation, the alkylation reactions take place. Then the membrane is removed under water and post-treated as follows, during which the acid halide is hydrolysed to the sulfonic acid: - 48 h at ambient temperature up to 90° C. in 10% HCl
- 48 h at ambient temperature up to 60° C. in water
- 10. Covalently Cross-Linked Cation Exchange Membrane from PSU-sulfinate and (2-bromomethane)phosphonic Acid Diethylester
- 6.67 g 15 wt % PSU(SO2Li)2 solution (2 sulfinate groups per PSU repeat unit) in N-methylpyrrolidinone (NMP) are mixed with 0.819 g (2-bromomethane)phosphonic acid diethylester stirred under slight heating until dissolution of the low-molecular ester. Then 0,05
ml 1,4-diiodobutane (cross-linking agent) is added. The reaction mixture is cast onto a glass plate using a doctor knife and the solvent is evaporated in a vacuum drying oven at 140-150° C. and first 700 mbar, then <10 mbar pressure. During the membrane formation, the alkylation reactions take place. Then the membrane is removed under water and post-treated as follows, during which the phosphonic acid ester is hydrolysed to the phosphonic acid: - 48 h at ambient temperature up to 90° C. in 10% NaOH
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 60° C. in water
- 11. Ionomer Membrane with 4-fluorobenzene Sulfochloride and Calciumtriflate
- 3 g RadelR(SO2Li)2 are dissolved in 17 g NMP. Then to the solution is added first 1.184 g calciumtrifluoromethansulfonate (calciumtriflate), then 3.32 g 4-fluorobenzene sulfochloride. It is stirred, until a clear solution is obtained. The start of the nucleophilic aromatic substitution reaction is recognised at the increasing viscosity of the polymer solution. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 24 h at ambient temperature up to 90° C. in 10% NaOH
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- 12. Ionomer Blend Membrane with Pentafluorobenzene Sulfochloride (Membran 1296)
- The following polymers are dissolved in NMP for a 15 wt % solution:
- 2.258 g PSU(SO2Li)2
- 0.828 g Radel R(SO2Li),
- 1.805 g sPEKCl (IEC=3.49 meq SO3H/g after hydrolysis)
- 1.335 g sPEEKCl (IEC=1.8 meq SO3H/g after hydrolysis)
- Then 1.843 g pentafluorobenzene sulfochloride is added to the polymer solution. It is stirred until homogenisation. Then to the solution is added 0.75 g bis(4-fluorophenyl)sulfone and dissolved within. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 24 h at ambient temperature up to 90° C. in 10% NaOH
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Thereby also post-treatment steps can be left out or the order of the post-treatment steps can be altered.
- Instead of pentafluorobenzene sulfochloride also other fluorinated fluorobenzene sulfochlorides or fluorobenzoylchlorides can be used in equimolar quantities or in excess for the reaction, such as difluorobenzene sulfochlorides, trifluorobenzene sulfochlorides and tetrafluorobenzene sulfochlorides. Also further addition of other cross-linking agents is possible, such as bis(3-nitro-4-fluorophenyl)sulfone, bis(4-fluorophenyl)phenylphosphinoxide or corresponding cross-linking agents with additional sulfohalide groups (bis(3-chlorosulfo-4-fluorophenyl)sulfone. Also the addition of dihalogenoalkanes or benzylhalogens is possible.
- Characterisation Results:
IEC (meq SO3H/g): 1.52 Rsp H+, 0.5N HCl (Ω * cm): 13.33 SW 25° C. (%): 108.6 SW 90° C. (%): 190
13. Ionomer Membranes with Different Fluorinated Benzene Sulfochlorides - A polymeric sulfinate (see table 1) is dissolved in NMP. Then a fluorobenzene sulfochloride or a fluorobenzoylchloride (see table 1) is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 24 h at ambient temperature up to 90° C. in 10% NaOH
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Thereby also post-treatment steps can be left out or the order of the post-treatment steps can be altered.
TABLE 1 Data for Example 13 Number SO2Li Quantity Quantity Typ polymeric sulfinate pro RUa sulfinate [g] Typ Acidchloride Acidchloride [g] PSUb-Sulfinat 1.3 3 4-Fluorobenzene sulfochloride 2.85 ″ 1.3 3 2,6-Difluorobenzene sulfochloride 3.06 ″ 1.3 3 2,3,4-Trifluorobenzene sulfochloride 3.32 ″ 1.3 3 2,3,4,5-Tetrafluorobenzene 3.58 sulfochloride ″ 1.3 3 Pentafluorobenzene sulfochloride 3.84 Radel Rc- sulfinate 1 3 Pentafluorobenzene sulfochloride 3.12 PEEK(SO2Li)0.5(SO3Li)0.5 d 0.5 3 Pentafluorobenzene sulfochloride 2.24 PSU- sulfinate 2 3 Pentafluorobenzoylchloride 4.7
aRepeat unit
14. Ionomer Membranes with Fluorinated Pentafluorobenzene Sulfochloride and Additional Cross-Linking Agent - 3 g polymeric sulfinate (see table 2) is dissolved in NMP. Then 1.95 g pentafluorobenzene sulfochloride (see table 2) is added. Then an aromatic cross-linking agent is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 24 h at ambient temperature up to 90° C. in 10% NaOH
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Thereby also post-treatment steps can be left out or the order of the post-treatment steps can be altered.
TABLE 2 Data for Example 14 Number Quantity Typ polymeric SO2Li cross-linking sulfinate per RUa Typ cross-linking agent agent [g] PSUb-sulfinate 1.3 Bis(3-nitro-4- 0.935 fluorophenyl)sulfone ″ 1.3 Bis(3-sulfochloro- 1.22 4-fluorophenyl)sulfone ″ 1.3 Bis(4-fluorophenyl)phenyl- 0.85 phosphinoxide ″ 1.3 Bis(4-fluorophenyl)sulfone 0.69
bPolysulfon Udel (producer BP Amoco)
cPolyphenylsulfon Radel R (producer BP Amoco)
dPoly(etheretherketon) (producer Victrex)
aWiederholungseinheit
bPolysulfon Udel (Hersteller BP Amoco)
- Surprisingly it has been found, that the further addition of a calcium salt to the reaction mixture in equimolar amounts related to sulfinate groups further accelerates the reaction, presumably by removal of the fluoride ions which form during the nucleophilic substitution reaction as precipitated calcium fluoride. If calciumfluoride is formed, it would remain in side the membrane matrix which leads to a higher thermal resistance and mechanical stability of the membranes. A calcium salt, which can be used in the reactions of examples 13 and 14, is calcium trifluorosulfonate (calcium triflate), because this salt is soluble in NMP and other dipolar-aprotic solvents.
- 15. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1289)
- 3 g PSU(SO2Li)2 is dissolved in NMP. Then 2.5 g pentafluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
IEC (meq SO3H/g): 0.89 Rsp H+, 0.5N HCl (Ω * cm): 38.05 SW 25° C. (%): 24.6 SW 90° C. (%): 32.6
16. Ionomer Membrane with 2,6-difluorobenzene Sulfochloride (Membran 1297) - 3 g PSU(SO2Li)1.3 is dissolved in NMP. Then 3.06
g 2,6-difluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows: - 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
IEC (meq SO3H/g): 0.29 Rsp H+, 0.5N HCl (Ω * cm): 67.8 SW 25° C. (%): 13.8 SW 90° C. (%): 25.5
17. Ionomer Membrane with 2,3,4-trifluorobenzene Sulfochloride (Membran 1298) - 3 g PSU(SO2Li)1.3 is dissolved in NMP. Then 3.32
2,3,4-trifluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:g - 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
IEC (meq SO3H/g): 0.10 Rsp H+, 0.5N HCl (Ω * cm): 21.8 SW 25° C. (%): 14.8 SW 90° C. (%): 45.6
18. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1299) - 3 g PSU(SO2Li)1.3 is dissolved in NMP. Then 1.92 g pentafluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in Wasser
- Characterisation Results:
IEC (meq SO3H/g): 0.99 Rsp H+, 0.5N HCl (Ω * cm): 26.1 SW 25° C. (%): 14.8 SW 90° C. (%): 44
19. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1300) - 3 g PSU(SO2Li)1.3 is dissolved in NMP. Then 1.92 g pentafluorobenzene sulfochloride is added followed by 1.184 g calciumtrifluorsulfonate. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in Wasser
- Characterisation Results:
IEC (meq SO3H/g): 1.01 Rsp H+, 0.5N HCl (Ω * cm): 12.2 SW 25° C. (%): 27 SW 90° C. (%): 69.6
20. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1301) - 3 g PSU(SO2Li)1.3 is dissolved in NMP. Then 3.84 g pentafluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
IEC (meq SO3H/g): 1.25 Rsp H+, 0.5N HCl (Ω * cm): 8.3 SW 25° C. (%): 41.4 SW 90° C. (%): 136
21. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1302) - 2.693 g PSU(SO2Li)1.3 is dissolved in NMP. Then 3.45 g pentafluorobenzene sulfochloride is added followed by 0.5 g bis(3-nitro-4-fluorphenyl)sulfone. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
IEC (meq SO3H/g): 1.16 Rsp H+, 0.5N HCl (Ω * cm): 7.5 SW 25° C. (%): 30.8 SW 90° C. (%): 207.8
22. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1307) - 2.822 g RadelR(SO2Li)1 is dissolved in NMP. Then 1.79 g pentafluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
IEC (meq SO3H/g): Rsp H+, 0.5N HCl (Ω * cm): 36.8 SW 25° C. (%): SW 90° C. (%):
23. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1309) - 3 g RadelR(SO2Li)2 is dissolved in NMP. Then 2 ml pentafluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
- IEC (meq SO3H/g):
- Rsp H+, 0.5N HCl (Ω*cm):
- SW 25° C. (%):
- SW 90° C. (%):
- 24. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1310)
- 3 g PEEK(SO2Li)0.5(SO3Li)0.5 is dissolved in NMP. Then 0.5 ml pentafluorobenzene sulfochloride is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
- IEC (meq SO3H/g):
- Rsp H+, 0.5N HCl (Ω*cm):
- SW 25° C. (%):
- SW 90° C. (%):
- 25. Ionomer Membrane with Pentafluorobenzene Sulfochloride (Membran 1312)
- 4 g RadelR(SO2Li)2 is dissolved in NMP. Then 2.2 g pentafluorobenzene sulfochloride is added followed by 1.337 g decafluorobenzophenone. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h at ambient temperature up to 90° C. in 10% CaCl2
- 48 h at ambient temperature up to 90° C. in 1N HCl
- 48 h at ambient temperature up to 90° C. in water
- Characterisation Results:
- IEC (meq SO3H/g):
- Rsp H+, 0.5N HCl (Ω*cm):
- SW 25° C. (%):
- SW 90° C. (%):
- 26. Ionomer Membrane with Decafluorobenzophenone (Membran 1313)
- 4.486 g PEEK(SO2Li)0.5(SO3Li)0.5 is dissolved in NMP. Then 0.235 g decafluorobenzophenone is added. It is stirred until homogenisation. The solution is cast onto a glass plate using a doctor knife and the solvent is evaporated at 130-140° C. and 700 mbar to 1 mbar. Then the membrane is removed under water and post-treated as follows:
- 24 h bei RT-90° C. in 110% CaCl2
- 48 h bei RT-90° C. in 1N HCl
- 48 h bei RT-90° C. in Wasser
- Characterisation Results:
- IEC (meq SO3H/g):
- Rsp H+, 0.5N HCl (Ω*cm):
- SW 25° C. (%):
- SW 90° C. (%):
- The polymer of the invention has repeat units corresponding to the general formulae (1A), (1B), (1C), (1D), (1E), (1F), (1G), (1H), (1I), (1T), (1K), (1L), (1M), (1N), (1O), (1P), (1Q), (1R), (1S) and/or (1T):
—O—R6— (1A) —S—R6— (1B) —O—R6—SO2—R6— (1C) —O—R6—SO2—R6—O—R6— (1D) —O—R6—SO2—R6—O—R6—R6— (1E) (1F) —O—R6—SO2—R6—R6—SO2—R6— (1G) —O—R6—SO2—R6—R6—SO2—R6—O—R6—SO 2—R6— (1H) (1I)
with 0<X, Y<100% -
- Independently of one another here the radicals R6 which are identical or different, are 1,2-phenylene, 1,3-phenylene, 1,4-phenylene, 4,4′-biphenyl, a divalent radical of a hetero aromatic, a divalent radical of a C10 aromatic, a divalent radical of a C14 aromatic and/or a divalent pyrene radical. An example of a C10 aromatic is naphthalene; of a C14 aromatic, phenanthrene. The substitution pattern of the aromatic and/or hetero aromatic is arbitrary, in the case of phenylene, for example, R6 may be ortho-, meta- and para-phenylene.
- The radicals R7, R8 and R9 designate monovalent, tetravalent and trivalent aromatic or heteroaromatic groups, respectively, and the radicals U, which are identical within a repeat unit, are an oxygen atom, a sulfur atom or an amino group which carries a hydrogen atom, a group having 1-20 carbon atoms, preferably a branched or unbranched alkyl or alkoxy group, or an aryl group as a further radical.
- The polymers with repeat units of the general formula (1) that are particularly preferred in the context of the present invention include homopolymers and copolymers, examples being random copolymers, such as ®Victrex 720 P and ®Astrel. Especially preferred polymers are polyaryl ethers, polyaryl thioethers, polysulfones, polyether ketones, polypyrroles, polythiophenes, polyazoles, phenylenes, polyphenylenevinylenes, polyanilines, polyazulenes, polycarbazoles, polypyrenes, polyindophenines and polyvinylpyridines, especially polyaryl ethers:
- Especially preferred in accordance with the invention are cross-linked polymers with repeat units of the general formula (1A-1), (1B-1), (1C-1), (1I-1), (1G-1), (1E-1), (1H-1), (1I-1), (1F-1), (1J-1), (1K-1), (1L-1), (1M-1) and/or (1N-1).
- In the context of the present invention, n designates the number of repeat units along one macromolecule chain of the cross-linked polymer. This number of the repeat units of the general formula (1) along one macromolecule chain of the cross-linked polymer is preferably an integer greater than or equal to 10, in particular greater than or equal to 100. The number of repeat units of the general formula (1A), (1B), (1C), (1D), (1E), (1F), (1G), (1H), (1I), (1J), (1K), (1L), (1M), (1N), (1O), (1P), (1Q), (1R), (1S) and/or (1T) along one macromolecule chain of the cross-linked polymer is preferably an integer greater than or equal to 10, in particular greater than or equal to 100.
- In one particularly preferred embodiment of the present invention, the numerical average of the molecular weight of the macromolecular chain is greater than 25.000 g/mol, appropriately greater than 50.000 g/mol, in particular greater than 100.000 g/mol.
Claims (32)
1. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies, characterized in that a polymer containing at least sulfinate groups SO2M, a polymer blend containing at least sulfinate groups SO2M, a polymer(blend)membrane containing at least sulfinate groups SO2M or other moulded bodies containing at least sulfinate groups SO2M (M represents 1-, 2- or 3-valent metal cation or ammonium ion NR4 + (R represents H and/or alkyl and/or Aryl or imidazolium ion or pyrazolium ion or pyridinium ion) are subjected to S-alkylation reactions of the sulfinate group, wherein ALK represents any alkylation agent or mixture of different alkylation agents, that react by S-Alkylation either by substitution or by addition (with olefins with electron-attracting groups) with the sulfinate group:
thereby the alkylation agent shows 1 or 2 or >2 alkylation groups.
2. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies, characterized in that a polymer containing at least alkylation groups, a polymer blend containing at least alkylation groups, a polymer(blend)membrane containing at least alkylation groups or other moulded bodies containing at least alkylation groups ALK reacts with a low-molecular or high-molecular sulfinate compound R—SO2M (R=any organic radical resp. polymer repeat unit) by S-alkylation of the sulfinate groups, wherein ALK represents any alkylation agent or mixture of different alkylation agents, that react by S-Alkylation either by substitution or by addition (with olefins with electronen-attracting groups) with the sulfinate group:
3. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 1 and 2 characterized in that M represents alkali ions (Li+, Na+, K+, Rb+, Cs+) or other monovalent cations such as Cu+ or Ag+, that 0.1 to 8 alkylation groups resp. sulfinate groups per polymer repeat unit are present, and that the alkylation agent or mixture of alkylation agents shows 1 or 2 groups, which can be alkylated.
4. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 1 and 2 characterized in that as alkylation agents
high-molecular or low-molecular halogen compounds (Hal)n-Al or (Hal)n-Ar or (Hal-CH2)n—Ar or (Hal-Ar)n-Al, n represents a number between 1 and 1000
or
sultones
or
epoxy groups containing high-molecular or low-molecular compounds
or
alkoxy groups containing high-molecular or low-molecular compounds
or
tosylate groups containing high-molecular or low-molecular compounds
or
other nucleophilic leaving groups
or
olefin groups with electron-attracting groups containing high-molecular or low-molecular compounds
containing organic compounds are used (R=alkyl, aryl, hetaryl, any organic radicals, M represents alkali ions or alkaline-earth ions or any monovalent or bivalent metal cation or ammonium cation, polymer represents any polymer main chain, Hal represents F, Cl, Br, I, x represents a number between 2 and 20, X represents electron-attracting-groups, n represents the number of repeat units (RU) of the base polymer):
6. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 4 and 5 characterized in that as sultone 4- or 5-ring-(benz)sultones are preferred.
8. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 7 characterized in that m represents a number between 1 and 10, R1 represents CnH2n-1 with n represents a number between 1 and 12 and/or phenyl and Hal represents Cl, Br or I and Ar represents 1,4-phenylen.
14. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 4 characterized in that as halogen compounds arylhalogen compounds or hetarylhalogen compounds are used.
16. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 14 characterized in that as halogen compounds, reactive dyes are preferred containing the following reactive groups: dichlorotriazine, difluoropyrimidine, monofluorotriazine, dichlorochinoxaline, monochlortriazine, trichloropyrimidine, mononicotinic acid triazine, Michael-acceptors such as vinylsulfone or their sulphuric acid ester
17. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 15 characterized in that the reactive dyes may contain the following chromophores:
Azo with arylpyrazol-5-one as coupling component
Azo with I-acid as coupling component (CC)
Azo with H-acid as CC
Azo-copper complex with H-acid as CC
Coppercomplex-formazane
Phtalocyanine
Anthrachinone
Triphendioxazine
Disazo with H-acid as CC
Azo-Coppercomplex with 1-aryl-pyrazol-5-on as CC
18. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 17 characterized in that as base polymers of the modified polymers, polymer blends, polymer (blend) membranes are preferred:
polyolefines such as polyethylene, polypropylene, polyisobutylene, polynorbornene, polymethylpentene, polyisoprene, poly(1,4-butadiene), poly(1,2-butadiene)
styrol(co)polymers such as polystyrol, poly(methylstyrol), poly(α,β,β-trifluorstyrol), poly(pentafluorostyrol)
perfluorinated ionomers such as Nafion® or the SO2Hal-precursor or the SO2M-precursor of Nafion® (Hal represents F, Cl, Br, I), Dow®-membrane, GoreSelect®-membrane
sulfonated PVDF and/or the SO2Hal-precursor, in which Hal represents fluorine, chlorine, bromine or iodine
(het)aryl mainchain polymers such as:
polyetherketones such as polyetherketone PEK Victrex®, polyetheretherketone PEEK Victrex®, polyetheretherketonketone PEEKK, polyetherketonether-ketonketone PEKEKK Ultrapek®, polyetheretherketonketone PEEKK, polyetherketonketone PEKK
polyethersulfone such as polysulfone Udel®, polyphenylsulfone Radel R®, polyetherethersulfone Radel A®, polyethersulfone PES Victrex® polyethersulfone Ultrason®
poly(benz)imidazole such as PBI Celazol® and other oligomers and polymers containing the (benz)imidazol-unit, in which the (benz)imidazol group can be present in the main chain or in the side chain
polyphenylenether such as poly(2,6-dimethyloxyphenylen), poly(2,6-diphenyloxyphenylen)
polyphenylensulfide and copolymers
poly(1,4-phenylene) or poly(1,3-phenylene), which can be modified in the side chain with benzoyl-, napthoyl- or o-phenyloxy-1,4-benzoyl groups, m-phenyloxy-,1,4-benzoyl groups or p-phenyloxy-1,4-benzoyl groups,
poly(benzoxazole) and copolymers
poly(benzthiazole) and copolymers
poly(phtalazinone) and copolymers
polyaniline and copolymers
19. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 18 characterized in that as base polymers (Het)aryl main chain polymers are preferred, which consist of the following construction units (R represents construction units, BrG represents bridging groups between construction units (n represents the number of polymer repeat units (RE)
(—(R—BrG)n-):
20. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 19 characterized in that as polymer rests the following types of aryl main chain polymers are preferred:
polyethersulfones such as PSU Udel®, PES Victrex®, PPhSU Radel R®, PEES Radel A®, Ultrason®;
polyphenylene such as poly-p-phenylene, poly-m-Phenylene and poly-p-stat-m-phenylene;
polyphenyleneether such as poly(2,6-dimethylphenyleneether) and poly(2,6-diphenylphenyleneether);
polyphenylensulfide
polyetherketone such as polyetheretherketone PEEK, Polyetherketone PEK, polyetheretherketoneketone PEEKK, polyetherketoneketone PEKK, polyetherketonetherketoneketone PEKEKK
21. Modified polymers or polymer blends or polymer (blend) membranes or polymer moulded bodies according to claim 20 characterized in that the polymers can carry in addition the following functional groups in any position: NO2, Hal, R2, N(R2)2, SO2R2, NO, SO2Hal, SO2N(R2)2, R9═Cn(CnH2n-1)2n-1, R9═Cn(Hal)2n-1, R9═Cn(Cn(Hal)2n-1)2n-1, (n=1-20), H, Hal (Hal=F, Cl, Br, I), R9, OR9 mit R9═CnH2n-1, R9═Cn(CnH2n-1)2n-1, R9═Cn(Hal)2n-1, R9═Cn(Cn(Hal)2n-1)2n-1 (n=1-20), phenyl, naphtyl, anthracenyl, aryl, hetaryl, N(R3)2, N3, NO2, ONO, nitroalkyl, nitroaryl, COOR9.
22. Process for the production of modified polymers according to claim 21 characterized in that the polymer containing sulfinate groups are reacted if necessary together with other polymers in a reaction vessel if necessary under inert gas and if necessary dissolved or suspended in a solvent suitable for the respective alkylation reaction with the organic alkylation agents according to the invention or mixtures of alkylation agents and if necessary with in the reaction mixture soluble or sparingly soluble calcium compounds at temperatures between 0° C. to +200° C. if necessary under inert gas with stirring, the reaction mixture is stirred at temperatures between 0° C. and +200° C., until the reaction is finished and then the work-up of the reaction mixture is carried out as follows:
(a) water-soluble products:
1) (optionally) addition of a 2 to 10-fold excess of water, aqueous calcium salt solution such as calcium chloride solution or calcium gluconate solution and/or aqueous base solution (1-30% NaOH, KOH, LiOH, Ca(OH)2, 1-30% ammonia solution or amine solution), based on the molar mass of alkylation agent, under stirring to the reaction mixture to deactivate alkylation agent in excess and if necessary precipitate the fluoride ions liberated during the reaction as CaF2;
2) -precipitation resp. suspension of the reaction mixture in a 2 to 20-fold excess (based on the volume of the reaction mixture or the modified polymer) of an alcohol (methanol, ethanol, i-propanol, n-propanol) or of water or an aqueous mineral salt solution (NaCl, NaHCO3, Na2SO4, CaCl2, etc.) or other common precipitation agents (acetone, methylethylketone etc.) and filtration;
3) washing of the precipitate until the wash water is free of ions;
4) drying at higher temperatures and if necessary reduced pressure;
5) (optionally) redissolution of the modified polymer in a suitable solvent and work-up as above (from 2)).
(b) water-soluble products:
1) mixing of the reaction mixture with a 2 to 10-fold excess of water, aqueous calcium salt solution such as calcium chloride solution or calcium gluconate solution and/or aqueous base solution (1-30% NaOH, KOH, LiOH, Ca(OH)2, 1-30% ammonia solution or amine solution), based on the molar mass of alkylation agent, under stirring to the reaction mixture to deactivate alkylation agent in excess and if necessary precipitate the fluoride ions liberated during the reaction as CaF2;
2) mixing of the reaction mixture with a 5 to 20-fold excess of water and dialysis until all low-molecular substances are removed;
3) filtration of all water-insoluble parts of the dialysate;
4) drying at higher temperatures and if necessary reduced pressure.
23. Process for the production of polymer (blend) membranes according to claim 21 characterized in that the polymers containing sulfinate groups are mixed if necessary together with other polymers in a reaction vessel if necessary under inert gas and if necessary dissolved or suspended in a for the respective alkylation reaction suitable dipolar-aprotic solvent or protic solvent or ether solvent with the organic alkylation agents according to the invention or mixtures of alkylation agents and if necessary with in the reaction mixture soluble or sparingly soluble calcium compounds at temperatures between 0° C. to +200° C. if necessary under inert gas with stirring, the reaction mixture is stirred at temperatures between 0° C. and +200° C., until the reaction has started or is finished and then direct from the reaction mixture a thin film is cast with a doctor knife on a support (e.g. glass plate or metal plate or textile support or nonwoven), the solvent is removed from the film by a temperature increase and if necessary a pressure reduction and then the polymer(blend)film is posttreated as follows, in which the number and order of the posttreatment steps can be varied:
(1) if necessary 1-50% aqueous calcium salt solution at temperature between 0° C. and 90° C. for 1 to 48 hours
(2) 1-50% aqueous base at temperature between 0° C. and 90° C. for 1 to 48 hours
(3) 1-20% aqueous mineral acid at temperature between 0° C. and 90° C. for 1 to 48 hours
(4) water at a temperature between 0° C. and 100° C. for 1 to 48 hours
24. Process for the production of either on the surface or in the bulk modified polymer (blend) membranes or other polymer moulded bodies according to claim 21 characterized in that the polymermembranes or polymer moulded bodies containing sulfinate groups, which are if necessary in an organic solvent, are alkylated in a reaction vessel with an alkylation agent or a mixture of different alkylation agents if necessary under inert gas and if necessary with addition of in the reaction mixture soluble or sparingly soluble calcium compounds at temperatures between 0° C. to +200° C. either on the surface or in the bulk until the end of the alkylation reaction, and are then post-treated as follows:
1) addition of a 2 to 10-fold excess of water, aqueous calcium salt solution such as calcium chloride solution or calcium gluconate solution and/or aqueous base solution (1-30% NaOH, KOH, LiOH, Ca(OH)2, 1-30% ammonia solution or amine solution), based on the molar mass of alkylation agent, to the polymer moulded body to deactivate alkylation agent in excess and if necessary precipitate the fluoride ions liberated during the reaction as CaF2;
2) washing of the polymer moulded body in a 2 to 20-fold excess (based on the volume of the reaction mixture or the modified polymer) of an alcohol (methanol, ethanol, i-propanol, n-propanol) or of water or an aqueous mineral salt solution (NaCl, NaHCO3, Na2SO4, CaCl2, etc.) or other common organic solvents (acetone, methylethylketon etc.);
3) washing with water until the wash water is free of ions;
4) drying at higher temperatures and if necessary reduced pressure.
25. Process for the production of modified polymers according to claim 21 characterized in that the polymers containing alkylation groups are reacted if necessary together with other polymers in a reaction vessel if necessary under inert gas and if necessary dissolved or suspended in a for the respective alkylation reaction suitable solvent with the low-molecular or high-molecular sulfinates according to the invention or mixtures of sulfinates and if necessary with in the reaction mixture soluble or sparingly soluble calcium compounds at temperatures between 0° C. to +200° C. if necessary under inert gas with stirring, the reaction mixture is stirred at temperatures between 0° C. and +200° C., until the reaction is finished and then the work-up of the reaction mixture is carried out as follows:
(a) water-soluble products:
1) (optionally) addition of a 2 to 10-fold excess of water, aqueous calcium salt solution such as calcium chloride solution or calcium gluconate solution and/or aqueous base solution (1-30% NaOH, KOH, LiOH, Ca(OH)2, 1-30% ammonia solution or amine solution), based on the molar mass of alkylation agent, under stirring to the reaction mixture to deactivate alkylation agent in excess and if necessary precipitate the fluoride ions liberated during the reaction as CaF2;
2) -precipitation resp. suspension of the reaction mixture in a 2 to 20-fold excess (based on the volume of the reaction mixture or the modified polymer) of an alcohol (methanol, ethanol, i-propanol, n-propanol) or of water or an aqueous mineral salt solution (NaCl, NaHCO3, Na2SO4, CaCl2, etc.) or other common precipitation agents (acetone, methylethylketon etc.) and filtration;
3) washing of the precipitate until the wash water is free of ions;
4) drying at higher temperatures and if necessary reduced pressure;
5) (optionally) redissolution of the modified polymer in a suitable solvent and work-up as above (from 2)).
(b) water-soluble products:
1) mixing of the reaction mixture with a 2 to 10-fold excess of water, aqueous calcium salt solution such as calcium chloride solution or calcium gluconate solution and/or aqueous base solution (1-30% NaOH, KOH, LiOH, Ca(OH)2, 1-30% ammonia solution or amine solution), based on the molar mass of alkylation agent, under stirring to the reaction mixture to deactivate alkylation agent in excess and if necessary precipitate the fluoride ions liberated during the reaction as CaF2;
2) mixing of the reaction mixture with a 5 to 20-fold excess of water and dialysis until all low-molecular substances are removed;
3) filtration of all water-insoluble parts of the dialysate;
4) drying at higher temperatures and if necessary reduced pressure.
26. Process for the production of polymer(blend) membranes according to claim 21 characterized in that the polymers containing alkylation groups are mixed if necessary together with other polymers in a reaction vessel if necessary under inert gas and if necessary dissolved or suspended in a for the respective alkylation reaction suitable solvent with the low-molecular or high-molecular sulfinates according to the invention or mixtures of sulfinates and if necessary with in the reaction mixture soluble or sparingly soluble calcium compounds at temperatures between 0° C. to +200° C. if necessary under inert gas with stirring, the reaction mixture is stirred at temperatures between 0° C. and +200° C., until the reaction has started or is finished and then direct from the reaction mixture a thin film is cast with a doctor knife on a support (e.g. glass plate or metal plate or textile support or nonwoven), the solvent is removed from the film by a temperature increase and if necessary a pressure reduction and then the polymer(blend)film is posttreated as follows, in which the number and order of the posttreatment steps can be varied:
(1) if necessary 1-50% aqueous calcium salt solution at temperature between 0° C. and 90° C. for 1 to 48 hours
(2) 1-50% aqueous base at temperature between 0° C. and 90° C. for 1 to 48 hours
(3) 1-20% aqueous mineral acid at temperature between 0° C. and 90° C. for 1 to 48 hours
(4) water at a temperature between 0° C. and 100° C. for 1 to 48 hours
27. Process for the production of either on the surface or in the bulk modified polymer (blend) membranes or other polymer moulded bodies according to claim 21 characterized in that the alkylation groups containing polymermembranes or polymer moulded bodies, which are if necessary in an organic solvent, are alkylated in a reaction vessel if necessary under inert gas and if necessary with in the reaction mixture soluble or sparingly soluble calcium compounds at temperatures between 0° C. to +200° C. either on the surface or in the bulk with the low-molecular or high-molecular sulfinates according to the invention or mixtures of sulfinates until the alkylation reaction has finished and then the work-up of the reaction mixture is carried out as follows:
1) addition of a 2 to 10-fold excess of water, aqueous calcium salt solution such as calcium chloride solution or calcium gluconate solution and/or aqueous base solution (1-30% NaOH, KOH, LiOH, Ca(OH)2, 1-30% ammonia solution or amine solution), based on the molar mass of alkylation agent, to the polymer moulded body to deactivate alkylation agent in excess and if necessary precipitate the fluoride ions liberated during the reaction as CaF2;
2) washing of the polymer moulded body in a 2 to 20-fold excess (based on the volume of the reaction mixture or the modified polymer) of an alcohol (methanol, ethanol, i-propanol, n-propanol) or of water or an aqueous mineral salt solution (NaCl, NaHCO3, Na2SO4, CaCl2, etc.) or other common organic solvents (acetone, methylethylketon etc.);
3) washing with water until the wash water is free of ions;
4) drying at higher temperatures and if necessary reduced pressure.
28. Process according to the claim 27 characterized in that are used either in pure form or as a mixture as reaction medium or as solvent for the alkylation reaction:
dipolar-aprotic solvents such as dimethylsulfoxide, sulfolane, N-methylpyrrolidinone, N,N-dimethylacetamide, N,N-dimethylformamide, N-methylformamide, N-methylacetamide, acetonitrile, dimethylcarbonate, diethylcarbonate or mixtures of these solvents with each other;
an ether solvent such as diethylether, tetrahydrofurane, glyme, diglyme, triglyme, dioxane or mixtures of these solvents with each other;
an alkylalcohol such as methanol, ethanol, n-propanol, i-propanol or mixtures of these solvents with each other;
a ketone such as methylethylketon or acetone or mixtures of these solvents with each other
water or its mixtures with the above solvents
Any mixtures of above solvents.
29. Process according to claim 28 characterized in that as soluble or sparingly-soluble calcium compounds in the reaction mixture the following calcium compounds are preferred:
calciumacetylacetonate (Bis-(2,4-pentandionato)-calcium)
calcium-bis-(6,6,7,7,8,8,8-heptafluor-2,2-dimethyl-3,5-octandionate)
calcium-1,1,1,5,5,5-hexafluoracetylacetonate
calciummethylate
calciumoxalate
calcium-D-gluconate
calcium-(2,2,6,6-tetramethyl-3,5-heptandionate)
calciumtriflate (calcium salt of trifluoromethansulfonic acid)
30. Forming of modified polymers produced according to claim 29 to membranes for use in membran processes or if necessary membrane fuel cells, membran electrolysis.
31. Use of modified polymers produced according to claim 29 as a blend component for proton conducting blend membranes for membrane fuel cells or membran electrolysis, in which the blend membranes if necessary can be cross-linked physically and/or covalently.
32. Use of modified polymer membranes produced according to claim 29 in membrane separation processes, membrane fuel cells or membrane electrolysis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/869,530 US20080090972A1 (en) | 2002-02-28 | 2007-10-09 | Oligomers and Polymers Containing Sulfinate Groups, and Methods for Producing the Same |
Applications Claiming Priority (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10209786.0 | 2002-02-28 | ||
| DE10208679 | 2002-02-28 | ||
| DE10208679.6 | 2002-02-28 | ||
| DE10209786 | 2002-02-28 | ||
| DE10261784A DE10261784A1 (en) | 2002-02-28 | 2002-12-23 | Alkylation of the sulfinate groups of sulfinated polymers |
| DE10261784.8 | 2002-12-23 | ||
| PCT/DE2003/000733 WO2003072641A1 (en) | 2002-02-28 | 2003-02-28 | Oligomers and polymers containing sulfinate groups, and methods for producing the same |
| US10/929,991 US7288599B2 (en) | 2002-02-28 | 2004-08-30 | Oligomers and polymers containing sulfinate groups, and method for producing the same |
| US11/869,530 US20080090972A1 (en) | 2002-02-28 | 2007-10-09 | Oligomers and Polymers Containing Sulfinate Groups, and Methods for Producing the Same |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/929,991 Continuation US7288599B2 (en) | 2002-02-28 | 2004-08-30 | Oligomers and polymers containing sulfinate groups, and method for producing the same |
Publications (1)
| Publication Number | Publication Date |
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| US20080090972A1 true US20080090972A1 (en) | 2008-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/929,991 Expired - Lifetime US7288599B2 (en) | 2002-02-28 | 2004-08-30 | Oligomers and polymers containing sulfinate groups, and method for producing the same |
| US11/869,530 Abandoned US20080090972A1 (en) | 2002-02-28 | 2007-10-09 | Oligomers and Polymers Containing Sulfinate Groups, and Methods for Producing the Same |
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| Application Number | Title | Priority Date | Filing Date |
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| US10/929,991 Expired - Lifetime US7288599B2 (en) | 2002-02-28 | 2004-08-30 | Oligomers and polymers containing sulfinate groups, and method for producing the same |
Country Status (6)
| Country | Link |
|---|---|
| US (2) | US7288599B2 (en) |
| EP (1) | EP1587859A1 (en) |
| CN (1) | CN1649943B (en) |
| AU (1) | AU2003229264A1 (en) |
| DE (1) | DE10390721D2 (en) |
| WO (1) | WO2003072641A1 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090163692A1 (en) * | 2007-12-21 | 2009-06-25 | General Electric Company | Aromatic polyethers |
| US20150144569A1 (en) * | 2013-11-26 | 2015-05-28 | King Fahd University Of Petroleum And Minerals | Poly(zwitterion-alt-sulfur dioxide) copolymer |
| WO2020205789A1 (en) * | 2019-03-31 | 2020-10-08 | Massachusetts Institute Of Technology | Small molecule and polymeric anions for lithium-solvate complexes: synthesis and battery applications |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10209784A1 (en) * | 2001-09-01 | 2003-12-04 | Univ Stuttgart Inst Fuer Chemi | Oligomers and polymers containing sulfinate groups and process for their preparation |
| EP1786544A2 (en) * | 2004-08-20 | 2007-05-23 | Häring, Thomas | Ionomers with ionogenic groups in the sidechain |
| US20070077478A1 (en) * | 2005-10-03 | 2007-04-05 | The Board Of Management Of Saigon Hi-Tech Park | Electrolyte membrane for fuel cell utilizing nano composite |
| GB0714361D0 (en) * | 2007-07-24 | 2007-09-05 | 3M Innovative Properties Co | Cation conductive membranes comprising polysulfonic acid polymers and metal salts having an F-containing anion |
| CN104004115B (en) * | 2014-04-29 | 2015-08-05 | 江苏瑞和新材料股份有限公司 | Chlorosulphonation polyisoprene and preparation method |
| CN104130433B (en) * | 2014-07-12 | 2016-11-23 | 太原理工大学 | A kind of preparation method of cross-linking type polyphenylene oxide compound proton exchange membrane |
| CN104607074B (en) * | 2015-01-13 | 2017-03-15 | 广东工业大学 | A kind of preparation method containing azobenzene polyamide reverse osmosis composite film |
| CN106883153B (en) * | 2017-04-11 | 2018-11-13 | 河南工业大学 | A kind of preparation method of two amphyls of 2- sulfonyls -1,4- |
| CN108380064B (en) * | 2018-03-10 | 2020-07-17 | 义乌市诠铈新材料有限公司 | A kind of preparation method of composite ultrafiltration membrane |
| CN109395616B (en) * | 2018-12-10 | 2021-03-09 | 天津工业大学 | Preparation method of nucleoporin grafted homogeneous pore polycarbonate bionic protein transport membrane |
| CN110527087A (en) * | 2019-05-28 | 2019-12-03 | 大连理工大学 | Monocyclic ammonium ion polybenzimidazole and anion exchange membrane as well as preparation method and application thereof |
| CN110380091A (en) * | 2019-08-20 | 2019-10-25 | 上海纳米技术及应用国家工程研究中心有限公司 | The preparation method of tricalcium phosphate modified phosphate doping polybenzimidazoles type proton exchange membrane |
| US12370495B2 (en) * | 2021-06-17 | 2025-07-29 | Ut-Battelle, Llc | Fluorinated nanoporous molecular sieve membranes for efficient gas separation |
| DE102022105790A1 (en) * | 2022-03-11 | 2023-09-14 | Forschungszentrum Jülich GmbH | Substance, process for producing a substance, membrane and use of a membrane |
| KR102837987B1 (en) * | 2022-10-28 | 2025-07-24 | 한국화학연구원 | Ferromagnetic film and manufacturing method thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2628193A (en) * | 1949-09-24 | 1953-02-10 | Koppers Co Inc | Ion-exchange resins |
| DE19622337C1 (en) * | 1996-06-04 | 1998-03-12 | Dlr Deutsche Forschungsanstalt | Networking of modified engineering thermoplastics |
| CN1075520C (en) * | 1997-12-18 | 2001-11-28 | 中国科学院生态环境研究中心 | Polystyrene-based thiosulfosalt resin, its preparing method and use |
| DE10054233A1 (en) * | 2000-05-19 | 2002-05-08 | Univ Stuttgart Lehrstuhl Und I | Covalently cross-linked composite membranes |
| DE10209784A1 (en) * | 2001-09-01 | 2003-12-04 | Univ Stuttgart Inst Fuer Chemi | Oligomers and polymers containing sulfinate groups and process for their preparation |
-
2003
- 2003-02-28 EP EP03724825A patent/EP1587859A1/en not_active Withdrawn
- 2003-02-28 DE DE10390721T patent/DE10390721D2/en not_active Expired - Lifetime
- 2003-02-28 WO PCT/DE2003/000733 patent/WO2003072641A1/en not_active Ceased
- 2003-02-28 CN CN038095246A patent/CN1649943B/en not_active Expired - Fee Related
- 2003-02-28 AU AU2003229264A patent/AU2003229264A1/en not_active Abandoned
-
2004
- 2004-08-30 US US10/929,991 patent/US7288599B2/en not_active Expired - Lifetime
-
2007
- 2007-10-09 US US11/869,530 patent/US20080090972A1/en not_active Abandoned
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090163692A1 (en) * | 2007-12-21 | 2009-06-25 | General Electric Company | Aromatic polyethers |
| US20150144569A1 (en) * | 2013-11-26 | 2015-05-28 | King Fahd University Of Petroleum And Minerals | Poly(zwitterion-alt-sulfur dioxide) copolymer |
| US9481590B2 (en) * | 2013-11-26 | 2016-11-01 | King Fahd University Of Petroleum And Minerals | Poly(zwitterion-alt-sulfur dioxide) copolymer |
| WO2020205789A1 (en) * | 2019-03-31 | 2020-10-08 | Massachusetts Institute Of Technology | Small molecule and polymeric anions for lithium-solvate complexes: synthesis and battery applications |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1587859A1 (en) | 2005-10-26 |
| DE10390721D2 (en) | 2005-02-10 |
| CN1649943B (en) | 2011-03-02 |
| US20050165172A1 (en) | 2005-07-28 |
| US7288599B2 (en) | 2007-10-30 |
| WO2003072641A1 (en) | 2003-09-04 |
| CN1649943A (en) | 2005-08-03 |
| AU2003229264A1 (en) | 2003-09-09 |
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