US20080034692A1 - Expansion Joint Assembly - Google Patents
Expansion Joint Assembly Download PDFInfo
- Publication number
- US20080034692A1 US20080034692A1 US11/573,384 US57338405A US2008034692A1 US 20080034692 A1 US20080034692 A1 US 20080034692A1 US 57338405 A US57338405 A US 57338405A US 2008034692 A1 US2008034692 A1 US 2008034692A1
- Authority
- US
- United States
- Prior art keywords
- mortar
- anchor member
- expansion joint
- resin
- joint assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004570 mortar (masonry) Substances 0.000 claims abstract description 134
- 239000000463 material Substances 0.000 claims abstract description 108
- 239000002952 polymeric resin Substances 0.000 claims abstract description 44
- 229920000620 organic polymer Polymers 0.000 claims abstract description 43
- 238000005266 casting Methods 0.000 claims abstract description 25
- 238000007789 sealing Methods 0.000 claims abstract description 25
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 229920005989 resin Polymers 0.000 claims description 62
- 239000011347 resin Substances 0.000 claims description 62
- 238000000034 method Methods 0.000 claims description 49
- -1 acrylic ester Chemical class 0.000 claims description 38
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 32
- 239000003431 cross linking reagent Substances 0.000 claims description 23
- 229920001567 vinyl ester resin Polymers 0.000 claims description 19
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 15
- 125000003636 chemical group Chemical group 0.000 claims description 13
- 150000001875 compounds Chemical class 0.000 claims description 13
- 239000000178 monomer Substances 0.000 claims description 13
- 239000004925 Acrylic resin Substances 0.000 claims description 12
- 229920000178 Acrylic resin Polymers 0.000 claims description 12
- 229920001225 polyester resin Polymers 0.000 claims description 12
- 239000004645 polyester resin Substances 0.000 claims description 12
- 239000003365 glass fiber Substances 0.000 claims description 6
- 239000012779 reinforcing material Substances 0.000 claims description 6
- 238000010382 chemical cross-linking Methods 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 4
- 229920005749 polyurethane resin Polymers 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- 229920000049 Carbon (fiber) Polymers 0.000 claims 2
- 239000004917 carbon fiber Substances 0.000 claims 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 2
- 230000003014 reinforcing effect Effects 0.000 abstract description 9
- 239000000126 substance Substances 0.000 abstract description 8
- 230000007613 environmental effect Effects 0.000 abstract description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical group COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 230000035882 stress Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-M methacrylate group Chemical group C(C(=C)C)(=O)[O-] CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/02—Arrangement or construction of joints; Methods of making joints; Packing for joints
- E01C11/04—Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
- E01C11/12—Packing of metal and plastic or elastic materials
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C11/00—Details of pavings
- E01C11/02—Arrangement or construction of joints; Methods of making joints; Packing for joints
- E01C11/04—Arrangement or construction of joints; Methods of making joints; Packing for joints for cement concrete paving
- E01C11/10—Packing of plastic or elastic materials, e.g. wood, resin
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/06—Arrangement, construction or bridging of expansion joints
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/66—Sealings
- E04B1/68—Sealings of joints, e.g. expansion joints
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00241—Physical properties of the materials not provided for elsewhere in C04B2111/00
- C04B2111/00362—Friction materials, e.g. used as brake linings, anti-skid materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
Definitions
- the present invention relates to an expansion joint assembly for location in a gap defined between first and second structural members, such as sections of a road, bridge structure, car park or a combination thereof or parts of a building or buildings, and methods for forming such a joint.
- Expansion joints are typically disposed between sections of a road or at the end of a bridge structure where it joins the road and must satisfy a number of requirements. For example, they must be suitably robust to withstand the loads generated by passing vehicles whilst being sufficiently flexible to accommodate changes in the gap width between sections resulting from environmental changes such as variations in temperature.
- EMR-RE Extended-Resin Encapsulated
- FIG. 1 there are four basic components to a conventional EMR-RE joint 1 : a pair of extruded steel rails 2 ; steel reinforcing bars 3 bolted or welded to the rails 2 ; pitch or bitumen extended hot applied epoxy resin based mortar 4 , which is used to hold the reinforcing bars 3 and thereby the rails 2 in place; and an elastomeric seal 5 disposed between the rails 2 .
- the rails 2 are laid down; one to each side of an expansion gap 6 , with the reinforcing bars 3 extending away from the centre of the gap 6 .
- Uncured mortar 4 is then poured into cavities defined between the outer surface 7 of each rail 2 and a surface 8 of the road or bridge sections 9 between which the joint 1 is to be formed. Once the mortar 4 has fully cured the elastomeric seal 5 is interposed between the inner surfaces 10 of the rails 2 to complete the joint 1 .
- An example of such an EMR-RE joint is described in GB-A-2060734.
- EMR-RE joints of the kind described above are widely used in the road/bridge construction industry, they suffer from a number of problems. For example, undesirable levels of stress can be induced between components within the joint as a result of employing components made from materials having different physical and chemical properties, such as differing thermal expansion coefficients. Moreover, a joint may lose its structural integrity due to failure of the welds or bolts connecting the reinforcing bars to the rails. Furthermore, corrosion of the rails and/or reinforcing bars due to aging or exposure to water and do-icing salts is known to be a significant factor in joint failure. Additionally, the exposed upper surface of the mortar 4 can be slippery and produce a risk of vehicles skidding as they pass over the joint 1 .
- the current solution to this problem is to cast a skid resistant aggregate into the upper surface of the mortar 4 whilst the mortar 4 is curing.
- the bond between the skid resistant aggregate and the mortar 4 is typically unsatisfactory and often leads to the loss of skid resistance at an early stage in the lifetime of the joint 1 .
- An object of the present invention is to obviate or mitigate the aforementioned problems.
- an expansion joint assembly for location in a gap defined between first and second structural members, the assembly comprising a sealing member and at least one anchor member, said anchor member having a first portion for connection to the sealing member and a second portion for connection to one of said structural members, wherein said first and second portions of the anchor member are integrally formed.
- the anchor member is formed from a material comprising an organic polymer resin.
- the resin is selected from a group consisting of a polyester resin, a vinyl ester resin, a polyurethane resin, an acrylic resin and an epoxy resin.
- the resin preferably contains chemical groups derived from an unsaturated organic monomer compound.
- the resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- the material from which the anchor member is formed preferably incorporates a suitable reinforcing material, e.g. a reinforcing material selected from a group consisting of glass fibre, glass mat, steel, carbon fibre and polyparaphenyleneterephthalamide.
- a suitable reinforcing material e.g. a reinforcing material selected from a group consisting of glass fibre, glass mat, steel, carbon fibre and polyparaphenyleneterephthalamide.
- one of the first portion of the anchor member and the sealing member defines a projection configured for receipt in a complementary slot defined in the other member.
- a layer of skid resistant material may be provided on an exposed upper surface of the first portion of the anchor member.
- the skid resistant material may comprise an organic polymer resin, which is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
- the resin comprised in the skid resistant material preferably contains chemical groups derived from an unsaturated organic monomer compound and more preferably contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester). It is preferred that both the skid resistant material and the material from which the anchor member is formed are organic polymer resins. More preferably both the skid resistant material and the material from which the anchor member is formed are the same organic polymer resin.
- the second portion of the anchor member is adapted to be connected to one of said structural members via mortar cast into the gap defined between the structural members.
- the mortar is preferably an organic polymer resin and is preferably selected from a group consisting of a polyester resin, a vinyl ester resin, a polyurethane resin, an acrylic resin and an epoxy resin.
- the resin preferably contains chemical groups derived from an unsaturated organic monomer compound.
- the resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- both the material from which the anchor member is formed and the mortar are organic polymer resins. More preferably both the material from which the anchor member is formed and the mortar are the same organic polymer resin. Yet more preferably, when a layer of skid resistant material is provided on an exposed upper surface of the first portion of the anchor member, the resins comprised in the anchor member, skid resistant layer and the mortar are organic polymer resins, preferably the same organic polymer resins.
- a layer of skid resistant material may be provided on an exposed upper surface of the mortar cast into the gap defined between the structural members.
- the skid resistant material may comprise an organic polymer resin, which is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
- the resin comprised in the skid resistant material preferably contains chemical groups derived from an unsaturated organic monomer compound and more preferably contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- both the resin comprised in the skid resistant material and the mortar are organic polymer resins. More preferably both the resin comprised in the skid resistant material and the mortar are the same organic polymer resin.
- a layer of skid resistant is material provided on both the exposed upper surface of the mortar and the first portion of the anchor member.
- the layers of skid resistant material provided on the exposed upper surfaces of the mortar and the first portion of the anchor member comprise the same organic polymer material.
- the second portion of the anchor member defines a locking member configured to contact said mortar when said mortar is cast into said gap to lock said anchor member against said mortar.
- the locking member is ideally elongate and at least a section of it may be tapered such that its thickness at a position proximal to the first portion is less than that distal from the first portion.
- a surface of the locking member that is adapted to be in contact with the mortar when the mortar is cast into said gap may be provided with surface texturing.
- said locking member may define at least one aperture for receipt of mortar when said mortar is cast into said gap.
- the aperture may be in the form of an elongate slot.
- the anchor members may be in the form of elongate rails for location in an elongate gap between the structural members.
- the assembly comprises two anchor members, one anchor member having a second portion for connection to the first structural member and the other anchor member having a second portion for connection to the second structural member.
- a method for forming an expansion joint between first and second structural members comprising locating an assembly according to the first aspect of the present invention in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member and connecting the second portion of the anchor member to one of the structural members.
- the method comprises the step of casting a layer of a skid resistant material on an exposed upper surface of the first portion of the anchor member.
- said connecting of the second portion of the anchor member to said one of the first and second members comprises casting mortar into said gap such that said mortar contacts the second portion of the anchor member and said one of the first and second members.
- a layer of a skid resistant material is cast on an exposed upper surface of the mortar cast into the gap defined between the structural members.
- a method for forming an expansion joint between first and second structural members comprising locating an assembly comprised of a sealing member and at least one anchor member having first and second portions in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, placing the anchor member into said gap, and casting mortar into said gap to connect the second portion of the anchor member to one of the structural members, wherein at least a part of at least the second portion of the anchor member chemically bonds to the mortar.
- connection between the anchor member and the structural member via the mortar is significantly stronger and more uniform than that in prior art joints employing steel rails and reinforcing bars.
- the anchor member is preferably formed from a material comprising an organic polymer resin containing crosslinkable moieties.
- the crosslinkable moieties are double bonds between adjacent carbon atoms of the polymer resin.
- the resin may be selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
- the resin preferably contains chemical groups derived from an unsaturated organic monomer compound.
- the resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- said material incorporates a suitable reinforcing material, e.g. a reinforcing material selected from a group consisting of glass fibre, glass mat, steel, carbon fibre and polyparaphenyleneterephthalamide.
- a suitable reinforcing material e.g. a reinforcing material selected from a group consisting of glass fibre, glass mat, steel, carbon fibre and polyparaphenyleneterephthalamide.
- the mortar comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
- the resin is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
- the resin preferably contains chemical groups derived from an unsaturated organic monomer compound.
- the resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- both the material from which the anchor member is formed and the mortar comprise organic polymer resins containing crosslinkable moieties. More preferably both the material from which the anchor member is formed and the mortar comprise the same organic polymer resin containing crosslinkable moieties.
- the crosslinking agent is an unsaturated organic monomer compound.
- the crosslinking agent may be selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- terminal crosslinkable moieties are preferably methacrylate ester moieties.
- said crosslinking agent in the mortar reacts with said crosslinkable moieties in the resin of the anchor member and said terminal crosslinkable moieties in the mortar to provide chemical crosslinking between said part of the second portion of the anchor member and the mortar.
- the method comprises the additional step of casting a layer of a skid resistant material on an exposed upper surface of at least one of the mortar cast into the gap defined between the structural members and the first portion of the anchor member. It is preferred that the layer of skid resistant material is cast on an exposed surface of both the cast mortar and the first portion of the anchor member. The layer of skid resistant material is preferably chemically bonded to said exposed upper surface of at least one of the mortar cast into the gap defined between the structural members and the first portion of the anchor member.
- the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
- the resin is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
- the resin preferably contains chemical groups derived from an unsaturated organic monomer compound.
- the resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- the terminal crosslinkable moieties are preferably methacrylate ester moieties.
- the crosslinking agent in the skid resistant material and/or the crosslinking agent in the mortar reacts with the terminal crosslinkable moieties in the resin of the skid resistant material and the mortar to provide chemical crosslinking between the layer of skid resistant material and the mortar.
- the crosslinking agent in the skid resistant material reacts with the crosslinkable moieties in the resin of the anchor member and the terminal crosslinkable moieties in the resin of the skid resistant material to provide chemical crosslinking between the layer of skid resistant material and the anchor member.
- said first and second portions of the anchor member are integrally formed.
- a fourth aspect of the present invention provides an expansion joint assembly for location in a gap defined between first and second structural members, the assembly comprising a sealing member and at least one anchor member, said anchor member having a first portion for connection to the sealing member and a second portion for connection to one of said structural members, wherein a layer of skid resistant material is provided on an exposed upper surface of the first portion of the anchor member.
- This aspect of the present invention is based on the realisation that the exposed upper surface of the anchor member represents a skidding risk in addition to the risk presented by the exposed upper surface of the mortar.
- providing a layer of skid resistant material on the surface of the anchor member helps to protect the anchor member from wear and tear over the lifetime of the joint.
- the second portion of the anchor member is preferably adapted to be connected to one of said structural members via mortar cast into the gap defined between the structural members. Additionally, a layer of a skid resistant material may be provided on an exposed upper surface of the mortar cast into the gap defined between the structural members. This layer of skid resistant material should help protect the mortar from general wear and tear.
- a fifth aspect of the present invention provides a method for forming an expansion joint between first and second structural members comprising locating an assembly according to the fourth aspect of the present invention in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, connecting the second portion of the anchor member to one of the structural members and providing a layer of skid resistant material on an exposed upper surface of the first portion of the anchor member.
- the layer of skid resistant material is provided on said exposed upper surface of the first portion of the anchor member by casting.
- said connecting of the second portion of the anchor member to said one of the first and second members comprises casting mortar into said gap such that said mortar contacts the second portion of the anchor member and said one of the first and second members.
- a layer of a skid resistant material is cast on an exposed upper surface of the mortar cast into the gap defined between the structural members.
- a sixth aspect of the present invention provides a method for forming an expansion joint between first and second structural members comprising locating an assembly comprised of a sealing member and at least one anchor member having first and second portions in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, placing the anchor member into said gap, casting mortar into said gap to connect at least the second portion of the anchor member to one of the structural members and providing a layer of skid resistant material on an exposed upper surface of the mortar cast into said gap, wherein during provision of said layer of skid resistant material, said layer of skid resistant material chemically bonds to the mortar.
- the layer of skid resistant material is preferably provided on said exposed upper surface of the mortar by casting.
- the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent as hereinbefore described in relation to the third aspect of the present invention.
- the mortar preferably comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent as hereinbefore described in relation to the third aspect of the present invention.
- the anchor member is formed from a material comprising an organic polymer resin containing crosslinkable moieties as hereinbefore described in relation to the third aspect of the present invention.
- the skid resistant material is chemically bonded to the anchor member and, where applicable, the mortar (when a skid resistant layer is provided on the surface of the mortar).
- the chemical bonding is preferably provided by the crosslinking agent in the skid resistant material and/or the crosslinking agent in the mortar chemically reacting with the various crosslinkable moieties in the skid resistant material, anchor member and, where applicable, the mortar in a similar way to that described in relation to the third aspect of the present invention.
- skid resistant material By chemically bonding the layers of skid resistant material to the anchor member and the mortar the skid resistant material is more resistant to being stripped from the surface of the joint, which is a common problem with conventional joints, and the skid resistant layer, anchor and mortar form an effectively homogeneous mass.
- said first and second portions of the anchor member are preferably integrally formed.
- FIG. 1 is a schematic sectioned side view of a prior art EMR-RE joint
- FIG. 2 is a schematic side view of an EMR-RE joint in accordance with an embodiment of the present invention
- FIG. 3 is a schematic plan view of an anchor member forming part of the EMR-RE joint of FIG. 2 ;
- FIG. 4 is a schematic side view of the anchor member of FIG. 3 connected to a structural member such as a road;
- FIG. 5 is a schematic side view of the anchor member of FIG. 4 with a layer of a skid resistant material.
- FIG. 2 shows an expansion joint assembly 11 in accordance with an embodiment of the present invention which may be located in a gap defined between a pair of neighbouring road sections (not shown) to form an EMR-RE expansion joint.
- the assembly 11 comprises an elongate elastomeric seal 12 interposed between a pair of opposed rails 13 that serve to anchor the seal in place.
- the seal 12 is of conventional design and possess a pair of outwardly extending lugs 14 for receipt in complementary grooves 15 defined in an inner surface 16 of each rail 13 , thereby forming a dovetail connection.
- Each rail 13 is of a unitary structure and consists of an inner portion 17 corresponding to the steel rail 2 of the prior art joint 1 shown in FIG. 1 and an integral outer portion 18 which defines an elongate wedge-shaped locking member 19 .
- the taper of the wedge is such that the thickness of the locking member 19 increases in the outwards direction.
- the inner and outer portions 17 , 18 of the rail 13 are integrally formed as a single cast from a pultruded vinyl ester resin composite incorporating glass fibre to provide reinforcement.
- Rectangular slotted apertures 20 are defined in each locking member 19 to accommodate an amount of mortar (not shown) when mortar is cast between the rail 13 and the adjacent road section to increase the strength of the connection between the rail 13 and the road section via the mortar.
- the apertures are elongate and extend in parallel to the longitudinal axis of the rails.
- FIG. 3 illustrates a single rail 13 and shows the inner and outer portions 17 , 18 , and the apertures 20 described above in relation to FIG. 2 .
- FIG. 3 also shows surface texturing 21 which has been applied to the locking member 19 to increase the surface area of the locking member 19 available to contact mortar when mortar is cast between the rail 13 and the adjacent road section.
- the texturing is an optional feature.
- a single rail 13 is connected to an adjacent asphalt road section 21 laid on a concrete bridge deck 22 .
- the rail 13 is connected to the road section 21 via an appropriate amount of vinyl ester resin based mortar 23 which is provided in a space defined between the rear and lower surfaces 24 , 25 of the rail 13 , the road section 21 and the deck 22 .
- FIG. 5 shows the same arrangement as FIG. 4 but with a layer of skid resistant material 26 cast on to exposed upper surfaces 27 , 28 of the mortar 23 and the rail 13 .
- two rails 13 are located in a gap between the road sections 21 .
- the rails 13 are arranged in a face-to-face relationship as shown in FIG. 2 but without the seal 12 in place.
- Mortar 23 is then cast into spaces defined between the rear and lower surfaces 24 , 25 of each rail 13 and the road section 21 and deck 22 to which that rail 23 is to be connected. Whilst the mortar 23 is curing the layer of skid resistant material 26 is cast on exposed upper surfaces 27 , 28 of the mortar 23 and the rail 13 .
- the seal 12 is interposed between the rails 13 and held in place by insertion of the lugs 14 of the seal 12 into the complementary grooves 15 defined in each rail 13 .
- the wedge shape of the locking member 19 , its textured surface and the slotted apertures 20 ensure that it forms an effective key with the mortar 23 .
- Each rail 13 is formed from a vinyl ester resin dissolved in styrene and processed into a composite which incorporates glass fibre reinforcement.
- the resin is not fully saturated (i.e. it contains one or more carbon-carbon double bond) and thus contains crosslinkable moieties.
- the mortar 23 and the skid resistant material 26 comprise a vinyl ester resin dissolved in an excess of methylmethacrylate monomer to provide a vinyl ester resin containing terminal methylmethacrylate groups and unreacted methylmethacrylate monomer as a crosslinking agent.
- the methylmethacrylate monomer reacts with the carbon-carbon double bonds in the vinyl ester resin forming the rails 13 and the terminal methacrylate groups in the vinyl ester resin in the mortar 23 and skid resistant material 26 to provide chemical crosslinking between the resin forming the rails 13 , the resin in the mortar 23 and the resin in the skid resistant material 26 .
- the rails 13 , mortar 23 and skid resistant material 26 in the finished joint form a composite mass of essentially uniform chemical composition.
- the connection between the rails 13 , mortar 23 and skid resistant layer 26 is thereby significantly stronger and more uniform than that in prior art joints. It also provides for greater longevity.
- the present invention provides a joint possessing greatly improved physical and chemical compatibility between the rails 13 , mortar 23 and skid resistant layer 26 . Furthermore, since the rails 13 are formed from an organic polymer resin they offer much greater resistance to moisture and de-icing salt than the steel components used in conventional joints.
- the design and construction of the expansion joint assembly also provides for reduced installation times, reduced component weight and reduced environmental risk by the elimination of toxic materials.
- the assembly of the present invention may take any convenient size and/or shape to suit a particular application.
- the inventive assembly may be used to form an expansion joint assembly between any two structural members and is not limited to use in road or bridge construction.
- the assembly of the present invention may be used to form a joint between structural components using in the construction of buildings or other civil engineering structures.
- the first portion of the rail may take any suitable form to provide a connection with the seal and the second portion of the rail may have any desirable configuration, including any suitable form of surface texturing, as long as it facilitates a satisfactory connection between the rail, the mortar and the adjacent structural member.
- the anchor member whilst being described as a wedge shaped member may take any suitable form that serves to interlock mechanically with the mortar.
- the organic polymer resins forming the rail, mortar and skid resistant layer should be chosen such that their physical and chemical compatibility fall within acceptable limits. It is particularly preferred that the rail, mortar and skid resistant layer are made from materials which incorporate chemical groups which can react to provide chemical bonding between these components to strengthen the connection between the rail, mortar and skid resistant layer, and in turn the neighbouring structural member.
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Abstract
An expansion joint assembly for location in a gap defined between first and second structural members, such as sections of a road and/or bridge structure. Failure of the connection between the rail and reinforcing bars of a conventional joint is overcome by integrally forming these components as a single part. Problems relating to physical and/or chemical incompatibility between components of a conventional joint are surmounted by forming all these components from organic polymer resin based materials, which also bestows the inventive joint with improved resistance to potentially harmful environmental conditions. The joint of the present invention is formed by locating an assembly comprised of an elastomeric sealing member and at least one anchor member in a gap defined between two structural members and casting mortar into said gap. During casting the mortar, a part of the anchor member chemically bonds to the mortar, thereby providing a significantly stronger and more uniform connection than that in prior art joints employing steel rails and reinforcing bars. A layer of a skid resistant material comprising an organic polymer resin may be provided on an exposed upper surface of the anchor and/or cast mortar.
Description
- The present invention relates to an expansion joint assembly for location in a gap defined between first and second structural members, such as sections of a road, bridge structure, car park or a combination thereof or parts of a building or buildings, and methods for forming such a joint.
- Expansion joints are typically disposed between sections of a road or at the end of a bridge structure where it joins the road and must satisfy a number of requirements. For example, they must be suitably robust to withstand the loads generated by passing vehicles whilst being sufficiently flexible to accommodate changes in the gap width between sections resulting from environmental changes such as variations in temperature.
- A particular type of joint defined by the Highways Agency Standard BD33/94 is the
Highways Type 6 bridge expansion joint, which is commonly referred to as an ‘Elastomer in Rail-Resin Encapsulated’ (EMR-RE) expansion joint. Current EMR-RE joints are based on essentially the same design, which is more than 30 years old. An example of an EMR-RE joint is shown inFIG. 1 . - Referring to
FIG. 1 , there are four basic components to a conventional EMR-RE joint 1: a pair of extrudedsteel rails 2;steel reinforcing bars 3 bolted or welded to therails 2; pitch or bitumen extended hot applied epoxy resin basedmortar 4, which is used to hold the reinforcingbars 3 and thereby therails 2 in place; and anelastomeric seal 5 disposed between therails 2. Typically therails 2 are laid down; one to each side of anexpansion gap 6, with thereinforcing bars 3 extending away from the centre of thegap 6.Uncured mortar 4 is then poured into cavities defined between theouter surface 7 of eachrail 2 and asurface 8 of the road or bridge sections 9 between which thejoint 1 is to be formed. Once themortar 4 has fully cured theelastomeric seal 5 is interposed between theinner surfaces 10 of therails 2 to complete thejoint 1. An example of such an EMR-RE joint is described in GB-A-2060734. - Although EMR-RE joints of the kind described above are widely used in the road/bridge construction industry, they suffer from a number of problems. For example, undesirable levels of stress can be induced between components within the joint as a result of employing components made from materials having different physical and chemical properties, such as differing thermal expansion coefficients. Moreover, a joint may lose its structural integrity due to failure of the welds or bolts connecting the reinforcing bars to the rails. Furthermore, corrosion of the rails and/or reinforcing bars due to aging or exposure to water and do-icing salts is known to be a significant factor in joint failure. Additionally, the exposed upper surface of the
mortar 4 can be slippery and produce a risk of vehicles skidding as they pass over thejoint 1. The current solution to this problem is to cast a skid resistant aggregate into the upper surface of themortar 4 whilst themortar 4 is curing. However, the bond between the skid resistant aggregate and themortar 4 is typically unsatisfactory and often leads to the loss of skid resistance at an early stage in the lifetime of thejoint 1. - An object of the present invention is to obviate or mitigate the aforementioned problems.
- According to a first aspect of the present invention there is provided an expansion joint assembly for location in a gap defined between first and second structural members, the assembly comprising a sealing member and at least one anchor member, said anchor member having a first portion for connection to the sealing member and a second portion for connection to one of said structural members, wherein said first and second portions of the anchor member are integrally formed.
- By integrally forming the first and second portions of the anchor member, problems related to the failure of the welds or bolts connecting the reinforcing bars to the rails of a conventional joint are overcome.
- Preferably the anchor member is formed from a material comprising an organic polymer resin. It is preferred that the resin is selected from a group consisting of a polyester resin, a vinyl ester resin, a polyurethane resin, an acrylic resin and an epoxy resin.
- The resin preferably contains chemical groups derived from an unsaturated organic monomer compound. The resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- The material from which the anchor member is formed preferably incorporates a suitable reinforcing material, e.g. a reinforcing material selected from a group consisting of glass fibre, glass mat, steel, carbon fibre and polyparaphenyleneterephthalamide.
- In a preferred embodiment of this aspect of the present invention one of the first portion of the anchor member and the sealing member defines a projection configured for receipt in a complementary slot defined in the other member.
- A layer of skid resistant material may be provided on an exposed upper surface of the first portion of the anchor member. The skid resistant material may comprise an organic polymer resin, which is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin. The resin comprised in the skid resistant material preferably contains chemical groups derived from an unsaturated organic monomer compound and more preferably contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester). It is preferred that both the skid resistant material and the material from which the anchor member is formed are organic polymer resins. More preferably both the skid resistant material and the material from which the anchor member is formed are the same organic polymer resin.
- Preferably the second portion of the anchor member is adapted to be connected to one of said structural members via mortar cast into the gap defined between the structural members. The mortar is preferably an organic polymer resin and is preferably selected from a group consisting of a polyester resin, a vinyl ester resin, a polyurethane resin, an acrylic resin and an epoxy resin.
- The resin preferably contains chemical groups derived from an unsaturated organic monomer compound. The resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- In a preferred embodiment of the first aspect of the present invention both the material from which the anchor member is formed and the mortar are organic polymer resins. More preferably both the material from which the anchor member is formed and the mortar are the same organic polymer resin. Yet more preferably, when a layer of skid resistant material is provided on an exposed upper surface of the first portion of the anchor member, the resins comprised in the anchor member, skid resistant layer and the mortar are organic polymer resins, preferably the same organic polymer resins. Forming the anchor member from a similar material to the mortar (and the skid resistant layer if present) overcomes problems resulting from employing components made from materials having different physical and chemical properties, which might otherwise result in joint failure due to undesirable levels of stress being induced between components within the joint.
- A layer of skid resistant material may be provided on an exposed upper surface of the mortar cast into the gap defined between the structural members. The skid resistant material may comprise an organic polymer resin, which is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin. The resin comprised in the skid resistant material preferably contains chemical groups derived from an unsaturated organic monomer compound and more preferably contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- It is preferred that both the resin comprised in the skid resistant material and the mortar are organic polymer resins. More preferably both the resin comprised in the skid resistant material and the mortar are the same organic polymer resin.
- It is preferred that a layer of skid resistant is material provided on both the exposed upper surface of the mortar and the first portion of the anchor member. Preferably the layers of skid resistant material provided on the exposed upper surfaces of the mortar and the first portion of the anchor member comprise the same organic polymer material.
- It is preferred that the second portion of the anchor member defines a locking member configured to contact said mortar when said mortar is cast into said gap to lock said anchor member against said mortar. The locking member is ideally elongate and at least a section of it may be tapered such that its thickness at a position proximal to the first portion is less than that distal from the first portion. Moreover, a surface of the locking member that is adapted to be in contact with the mortar when the mortar is cast into said gap may be provided with surface texturing. Additionally, said locking member may define at least one aperture for receipt of mortar when said mortar is cast into said gap. The aperture may be in the form of an elongate slot.
- The anchor members may be in the form of elongate rails for location in an elongate gap between the structural members.
- In a preferred embodiment of the invention the assembly comprises two anchor members, one anchor member having a second portion for connection to the first structural member and the other anchor member having a second portion for connection to the second structural member.
- According to a second aspect of the present invention there is provided a method for forming an expansion joint between first and second structural members comprising locating an assembly according to the first aspect of the present invention in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member and connecting the second portion of the anchor member to one of the structural members.
- Preferably the method comprises the step of casting a layer of a skid resistant material on an exposed upper surface of the first portion of the anchor member.
- It is preferred that said connecting of the second portion of the anchor member to said one of the first and second members comprises casting mortar into said gap such that said mortar contacts the second portion of the anchor member and said one of the first and second members. Preferably a layer of a skid resistant material is cast on an exposed upper surface of the mortar cast into the gap defined between the structural members.
- According to a third aspect of the present invention there is provided a method for forming an expansion joint between first and second structural members comprising locating an assembly comprised of a sealing member and at least one anchor member having first and second portions in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, placing the anchor member into said gap, and casting mortar into said gap to connect the second portion of the anchor member to one of the structural members, wherein at least a part of at least the second portion of the anchor member chemically bonds to the mortar.
- In this way, the connection between the anchor member and the structural member via the mortar is significantly stronger and more uniform than that in prior art joints employing steel rails and reinforcing bars.
- The anchor member is preferably formed from a material comprising an organic polymer resin containing crosslinkable moieties. Preferably the crosslinkable moieties are double bonds between adjacent carbon atoms of the polymer resin. The resin may be selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin. The resin preferably contains chemical groups derived from an unsaturated organic monomer compound. The resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- In a preferred embodiment of this aspect of the present invention said material incorporates a suitable reinforcing material, e.g. a reinforcing material selected from a group consisting of glass fibre, glass mat, steel, carbon fibre and polyparaphenyleneterephthalamide.
- Preferably the mortar comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent. The resin is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin. The resin preferably contains chemical groups derived from an unsaturated organic monomer compound. The resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester). In a preferred embodiment of the third aspect of the present invention both the material from which the anchor member is formed and the mortar comprise organic polymer resins containing crosslinkable moieties. More preferably both the material from which the anchor member is formed and the mortar comprise the same organic polymer resin containing crosslinkable moieties.
- It is preferred that the crosslinking agent is an unsaturated organic monomer compound. The crosslinking agent may be selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester).
- Furthermore, the terminal crosslinkable moieties are preferably methacrylate ester moieties.
- In a further preferred embodiment of this aspect of the invention, during casting said mortar into said gap said crosslinking agent in the mortar reacts with said crosslinkable moieties in the resin of the anchor member and said terminal crosslinkable moieties in the mortar to provide chemical crosslinking between said part of the second portion of the anchor member and the mortar.
- In a yet further preferred embodiment of the third aspect of the present invention, the method comprises the additional step of casting a layer of a skid resistant material on an exposed upper surface of at least one of the mortar cast into the gap defined between the structural members and the first portion of the anchor member. It is preferred that the layer of skid resistant material is cast on an exposed surface of both the cast mortar and the first portion of the anchor member. The layer of skid resistant material is preferably chemically bonded to said exposed upper surface of at least one of the mortar cast into the gap defined between the structural members and the first portion of the anchor member.
- Preferably the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent. The resin is preferably selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin. The resin preferably contains chemical groups derived from an unsaturated organic monomer compound. The resin may contain moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester (e.g. methylmethacrylate ester). The terminal crosslinkable moieties are preferably methacrylate ester moieties.
- When the layer of skid resistant material is applied to the exposed upper surface of the mortar it is preferred that during casting said layer of skid resistant material the crosslinking agent in the skid resistant material and/or the crosslinking agent in the mortar reacts with the terminal crosslinkable moieties in the resin of the skid resistant material and the mortar to provide chemical crosslinking between the layer of skid resistant material and the mortar. Moreover, when the layer of skid resistant material is applied to the exposed upper surface of the first portion of the anchor member it is preferred that during casting said layer of skid resistant material the crosslinking agent in the skid resistant material reacts with the crosslinkable moieties in the resin of the anchor member and the terminal crosslinkable moieties in the resin of the skid resistant material to provide chemical crosslinking between the layer of skid resistant material and the anchor member.
- Preferably said first and second portions of the anchor member are integrally formed.
- A fourth aspect of the present invention provides an expansion joint assembly for location in a gap defined between first and second structural members, the assembly comprising a sealing member and at least one anchor member, said anchor member having a first portion for connection to the sealing member and a second portion for connection to one of said structural members, wherein a layer of skid resistant material is provided on an exposed upper surface of the first portion of the anchor member.
- This aspect of the present invention is based on the realisation that the exposed upper surface of the anchor member represents a skidding risk in addition to the risk presented by the exposed upper surface of the mortar. In addition to the benefit in overcoming the risk of skidding, providing a layer of skid resistant material on the surface of the anchor member helps to protect the anchor member from wear and tear over the lifetime of the joint.
- The second portion of the anchor member is preferably adapted to be connected to one of said structural members via mortar cast into the gap defined between the structural members. Additionally, a layer of a skid resistant material may be provided on an exposed upper surface of the mortar cast into the gap defined between the structural members. This layer of skid resistant material should help protect the mortar from general wear and tear.
- A fifth aspect of the present invention provides a method for forming an expansion joint between first and second structural members comprising locating an assembly according to the fourth aspect of the present invention in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, connecting the second portion of the anchor member to one of the structural members and providing a layer of skid resistant material on an exposed upper surface of the first portion of the anchor member.
- Preferably the layer of skid resistant material is provided on said exposed upper surface of the first portion of the anchor member by casting.
- It is preferred that said connecting of the second portion of the anchor member to said one of the first and second members comprises casting mortar into said gap such that said mortar contacts the second portion of the anchor member and said one of the first and second members. Preferably a layer of a skid resistant material is cast on an exposed upper surface of the mortar cast into the gap defined between the structural members.
- A sixth aspect of the present invention provides a method for forming an expansion joint between first and second structural members comprising locating an assembly comprised of a sealing member and at least one anchor member having first and second portions in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, placing the anchor member into said gap, casting mortar into said gap to connect at least the second portion of the anchor member to one of the structural members and providing a layer of skid resistant material on an exposed upper surface of the mortar cast into said gap, wherein during provision of said layer of skid resistant material, said layer of skid resistant material chemically bonds to the mortar.
- The layer of skid resistant material is preferably provided on said exposed upper surface of the mortar by casting.
- Having regard to the fourth, fifth and sixth aspects of the present invention, preferably the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent as hereinbefore described in relation to the third aspect of the present invention. The mortar preferably comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent as hereinbefore described in relation to the third aspect of the present invention. It is preferred that the anchor member is formed from a material comprising an organic polymer resin containing crosslinkable moieties as hereinbefore described in relation to the third aspect of the present invention.
- In preferred embodiments of the fourth, fifth and sixth aspects of the present invention the skid resistant material is chemically bonded to the anchor member and, where applicable, the mortar (when a skid resistant layer is provided on the surface of the mortar). The chemical bonding is preferably provided by the crosslinking agent in the skid resistant material and/or the crosslinking agent in the mortar chemically reacting with the various crosslinkable moieties in the skid resistant material, anchor member and, where applicable, the mortar in a similar way to that described in relation to the third aspect of the present invention. By chemically bonding the layers of skid resistant material to the anchor member and the mortar the skid resistant material is more resistant to being stripped from the surface of the joint, which is a common problem with conventional joints, and the skid resistant layer, anchor and mortar form an effectively homogeneous mass.
- In the fourth, fifth and sixth aspect of the present invention said first and second portions of the anchor member are preferably integrally formed.
- An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings in which:
-
FIG. 1 is a schematic sectioned side view of a prior art EMR-RE joint; -
FIG. 2 is a schematic side view of an EMR-RE joint in accordance with an embodiment of the present invention; -
FIG. 3 is a schematic plan view of an anchor member forming part of the EMR-RE joint ofFIG. 2 ; -
FIG. 4 is a schematic side view of the anchor member ofFIG. 3 connected to a structural member such as a road; and -
FIG. 5 is a schematic side view of the anchor member ofFIG. 4 with a layer of a skid resistant material. -
FIG. 2 shows an expansionjoint assembly 11 in accordance with an embodiment of the present invention which may be located in a gap defined between a pair of neighbouring road sections (not shown) to form an EMR-RE expansion joint. - The
assembly 11 comprises an elongateelastomeric seal 12 interposed between a pair ofopposed rails 13 that serve to anchor the seal in place. Theseal 12 is of conventional design and possess a pair of outwardly extendinglugs 14 for receipt incomplementary grooves 15 defined in aninner surface 16 of eachrail 13, thereby forming a dovetail connection. Eachrail 13 is of a unitary structure and consists of aninner portion 17 corresponding to thesteel rail 2 of the prior art joint 1 shown inFIG. 1 and an integralouter portion 18 which defines an elongate wedge-shaped lockingmember 19. The taper of the wedge is such that the thickness of the lockingmember 19 increases in the outwards direction. The inner and 17, 18 of theouter portions rail 13 are integrally formed as a single cast from a pultruded vinyl ester resin composite incorporating glass fibre to provide reinforcement. - It will be understood by the skilled reader that whilst the rails are shown in the figures to have sharp edges, in practice they are likely to be rounded to avoid the tendency of cracks to form in the resin at those edges and to avoid the entrapment of air in sharp internal angles.
- Rectangular slotted
apertures 20 are defined in each lockingmember 19 to accommodate an amount of mortar (not shown) when mortar is cast between therail 13 and the adjacent road section to increase the strength of the connection between therail 13 and the road section via the mortar. The apertures are elongate and extend in parallel to the longitudinal axis of the rails. -
FIG. 3 illustrates asingle rail 13 and shows the inner and 17, 18, and theouter portions apertures 20 described above in relation toFIG. 2 .FIG. 3 also shows surface texturing 21 which has been applied to the lockingmember 19 to increase the surface area of the lockingmember 19 available to contact mortar when mortar is cast between therail 13 and the adjacent road section. The texturing is an optional feature. - Referring now to
FIG. 4 , asingle rail 13 is connected to an adjacentasphalt road section 21 laid on aconcrete bridge deck 22. Therail 13 is connected to theroad section 21 via an appropriate amount of vinyl ester resin basedmortar 23 which is provided in a space defined between the rear and 24, 25 of thelower surfaces rail 13, theroad section 21 and thedeck 22. -
FIG. 5 shows the same arrangement asFIG. 4 but with a layer of skidresistant material 26 cast on to exposed 27, 28 of theupper surfaces mortar 23 and therail 13. - In order to form a joint between a pair of
road sections 21 supported on aconcrete bridge deck 22, tworails 13 are located in a gap between theroad sections 21. Therails 13 are arranged in a face-to-face relationship as shown inFIG. 2 but without theseal 12 in place.Mortar 23 is then cast into spaces defined between the rear and 24, 25 of eachlower surfaces rail 13 and theroad section 21 anddeck 22 to which thatrail 23 is to be connected. Whilst themortar 23 is curing the layer of skidresistant material 26 is cast on exposed 27, 28 of theupper surfaces mortar 23 and therail 13. Finally, when themortar 23 has cured, theseal 12 is interposed between therails 13 and held in place by insertion of thelugs 14 of theseal 12 into thecomplementary grooves 15 defined in eachrail 13. The wedge shape of the lockingmember 19, its textured surface and the slottedapertures 20 ensure that it forms an effective key with themortar 23. - Each
rail 13 is formed from a vinyl ester resin dissolved in styrene and processed into a composite which incorporates glass fibre reinforcement. The resin is not fully saturated (i.e. it contains one or more carbon-carbon double bond) and thus contains crosslinkable moieties. Themortar 23 and the skidresistant material 26 comprise a vinyl ester resin dissolved in an excess of methylmethacrylate monomer to provide a vinyl ester resin containing terminal methylmethacrylate groups and unreacted methylmethacrylate monomer as a crosslinking agent. - When the
mortar 23 and the skidresistant material 26 are cast, the methylmethacrylate monomer reacts with the carbon-carbon double bonds in the vinyl ester resin forming therails 13 and the terminal methacrylate groups in the vinyl ester resin in themortar 23 and skidresistant material 26 to provide chemical crosslinking between the resin forming therails 13, the resin in themortar 23 and the resin in the skidresistant material 26. In this way, therails 13,mortar 23 and skidresistant material 26 in the finished joint form a composite mass of essentially uniform chemical composition. The connection between therails 13,mortar 23 and skidresistant layer 26 is thereby significantly stronger and more uniform than that in prior art joints. It also provides for greater longevity. Moreover, the present invention provides a joint possessing greatly improved physical and chemical compatibility between therails 13,mortar 23 and skidresistant layer 26. Furthermore, since therails 13 are formed from an organic polymer resin they offer much greater resistance to moisture and de-icing salt than the steel components used in conventional joints. - The design and construction of the expansion joint assembly also provides for reduced installation times, reduced component weight and reduced environmental risk by the elimination of toxic materials.
- While a specific embodiment of the present invention has been described above it will be evident to the skilled person that the assembly of the present invention may take any convenient size and/or shape to suit a particular application. The inventive assembly may be used to form an expansion joint assembly between any two structural members and is not limited to use in road or bridge construction. For example, it is envisaged that the assembly of the present invention may be used to form a joint between structural components using in the construction of buildings or other civil engineering structures. The first portion of the rail may take any suitable form to provide a connection with the seal and the second portion of the rail may have any desirable configuration, including any suitable form of surface texturing, as long as it facilitates a satisfactory connection between the rail, the mortar and the adjacent structural member.
- Moreover, the anchor member whilst being described as a wedge shaped member may take any suitable form that serves to interlock mechanically with the mortar. Furthermore, the organic polymer resins forming the rail, mortar and skid resistant layer should be chosen such that their physical and chemical compatibility fall within acceptable limits. It is particularly preferred that the rail, mortar and skid resistant layer are made from materials which incorporate chemical groups which can react to provide chemical bonding between these components to strengthen the connection between the rail, mortar and skid resistant layer, and in turn the neighbouring structural member.
Claims (79)
1. An expansion joint assembly for location in a gap defined between first and second structural members, the assembly comprising a sealing member and at least one anchor member, said anchor member having a first portion for connection to the sealing member and a second portion for connection to one of said first and second structural members, wherein said first and second portions of the anchor member are integrally formed.
2. An expansion joint assembly according to claim 1 , wherein the anchor member is formed from a material comprising an organic polymer resin.
3. An expansion joint assembly according to claim 2 , wherein the resin is selected from a group consisting of a polyester resin, a vinyl ester resin, a polyurethane resin, an acrylic resin and an epoxy resin.
4. An expansion joint assembly according to claim 2 , wherein the resin contains chemical groups derived from an unsaturated organic monomer compound.
5. An expansion joint assembly according to claim 2 , wherein the resin contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
6. An expansion joint assembly according to claim 2 , wherein said material incorporates a reinforcing material selected from a group consisting of glass fiber, glass mat, steel, carbon fiber, and polyparaphenyleneterephthalamide.
7. An expansion joint assembly according to claim 1 , wherein one of the first portion of the anchor member and the sealing member defines a projection configured for receipt in a complementary slot defined in the other member.
8. An expansion joint assembly according to claim 1 , wherein a layer of skid resistant material is provided on an exposed upper surface of the first portion of the anchor member.
9. An expansion joint assembly according to claim 8 , wherein the skid resistant material comprises an organic polymer resin.
10. An expansion joint assembly according to claim 1 , wherein at least the second portion of the anchor member is connected to one of said structural members via mortar cast into the gap defined between the structural members.
11. An expansion joint assembly according to claim 10 , wherein the mortar comprises an organic polymer resin.
12. An expansion joint assembly according to claim 11 , wherein the mortar resin is selected from a group consisting of a polyester resin, a vinyl ester resin, a polyurethane resin, an acrylic resin and an epoxy resin.
13. An expansion joint assembly according to claim 11 , wherein the mortar resin contains chemical groups derived from an unsaturated organic monomer compound.
14. An expansion joint assembly according to claim 11 , wherein the mortar resin contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
15. An expansion joint assembly according to claim 10 , wherein both the material from which the anchor member is formed and the mortar are organic polymer resins.
16. An expansion joint assembly according to claim 15 , wherein both the material from which the anchor member is formed and the mortar are the same organic polymer resin.
17. An expansion joint assembly according to claim 10 , wherein a layer of a skid resistant material is provided on an exposed upper surface of the mortar cast into the gap defined between the structural members.
18. An expansion joint assembly according to claim 17 , wherein the skid resistant material is an organic polymer resin.
19. An expansion joint assembly according to claim 10 , wherein the second portion of the anchor member defines a locking member configured to contact said mortar when said mortar is cast into said gap to lock said anchor member against said mortar.
20. An expansion joint assembly according to claim 19 , wherein the locking member is elongate.
21. An expansion joint assembly according to claim 19 , wherein at least a section of said locking member is tapered.
22. An expansion joint assembly according to claim 21 , wherein the locking member is tapered such that its thickness at a position proximal to the first portion is less than that distal from the first portion.
23. An expansion joint assembly according to claim 21 , wherein a surface of the locking member adapted to be in contact with the mortar when the mortar is cast into said gap is provided with surface texturing.
24. An expansion joint assembly according to claim 19 , wherein said locking member defines at least one aperture for receipt of mortar when said mortar is cast into said gap.
25. An expansion joint assembly according to claim 1 , wherein the sealing member is elastomeric.
26. An expansion joint assembly according to claim 1 , wherein the anchor member is a unitary structure.
27. An expansion joint assembly according to claim 1 , wherein the anchor member is an elongate rail.
28. An expansion joint assembly according to claim 1 , wherein the assembly comprises two anchor members, one anchor member for connection to the first structural member and the other anchor member for connection to the second structural member and the sealing member disposed between the anchor members.
29. (canceled)
30. A method for forming an expansion joint between first and second structural members comprising locating an assembly according to claim 1 in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member and connecting the second portion of the anchor member to one of the structural members.
31. A method according to claim 30 , wherein the method comprises the step of casting a layer of a skid resistant material on an exposed upper surface of the first portion of the anchor member.
32. A method according to claim 31 , wherein said connecting of the second portion of the anchor member to said one of the first and second members comprises casting mortar into said gap such that said mortar contacts the second portion of the anchor member and said one of the first and second members.
33. A method according to claim 30 , wherein the method comprises the step of casting a layer of a skid resistant material on an exposed upper surface of the mortar cast into the gap defined between the structural members.
34. A method for forming an expansion joint between first and second structural members comprising locating an assembly comprised of a sealing member and at least one anchor member having first and second portions in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, placing the anchor member into said gap, and casting mortar into said gap to connect at least the second portion of the anchor member to one of the structural members, wherein during said casting of the mortar into said gap at least a part of at least the second portion of the anchor member chemically bonds to the mortar.
35. A method according to claim 34 , wherein the anchor member is formed from a material comprising an organic polymer resin containing crosslinkable moieties.
36. A method according to claim 35 , wherein the crosslinkable moieties are double bonds between adjacent carbon atoms of the polymer resin.
37. A method according to claim 35 , wherein the resin is selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
38. A method according to claim 35 , wherein the resin contains chemical groups derived from an unsaturated organic monomer compound.
39. A method according to claim 35 wherein the resin contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
40. A method according to claim 35 , wherein said material incorporates a reinforcing material selected from a group consisting of glass fiber, glass mat, steel, carbon fiber and polyparaphenyleneterephthalamide.
41. A method according to claim 35 , wherein the mortar comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
42. A method according to claim 41 , wherein the resin is selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
43. A method according to claim 41 , wherein the resin contains chemical groups derived from an unsaturated organic monomer compound.
44. A method according to claim 41 , wherein the resin contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
45. A method according to claim 41 , wherein both the material from which the anchor member is formed and the mortar comprise organic polymer resins containing crosslinkable moieties.
46. A method according to claim 41 , wherein the material from which the anchor member is formed and the mortar comprise the same organic polymer resin containing crosslinkable moieties.
47. A method according to claim 41 , wherein the crosslinking agent is selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
48. A method according to claim 41 , wherein the terminal crosslinkable moieties are methacrylate ester moieties.
49. A method according to claim 41 , wherein during casting said mortar into said gap said crosslinking agent in the mortar reacts with said crosslinkable moieties in the resin of the anchor member and said terminal crosslinkable moieties in the mortar to provide chemical crosslinking between said part of the second portion of the anchor member and the mortar.
50. A method according to claim 34 , wherein the method comprises the additional step of casting a layer of a skid resistant material on an exposed upper surface of at least one of the mortar cast into the gap defined between the structural members and the first portion of the anchor member.
51. A method according to claim 50 , wherein the layer of skid resistant material is chemically bonded to said exposed upper surface of at least one of the mortar cast into the gap defined between the structural members and the first portion of the anchor member.
52. A method according to claim 50 , wherein the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
53. A method according to any claim 34 , wherein said first and second portions of the anchor member are integrally formed.
54. An expansion joint assembly for location in a gap defined between first and second structural members, the assembly comprising a sealing member and at least one anchor member, said anchor member having a first portion for connection to the sealing member and a second portion for connection to one of said structural members, wherein a layer of skid resistant material is provided on an exposed upper surface of the first portion of the anchor member.
55. An expansion joint assembly according to claim 54 , wherein the anchor member is formed from a material comprising an organic polymer resin containing crosslinkable moieties.
56. An expansion joint assembly according to claim 54 , wherein the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
57. An expansion joint assembly according to claim 54 , wherein the skid resistant material is chemically bonded to the anchor member.
58. An expansion joint assembly according to claim 54 , wherein the second portion of the anchor member is adapted to be connected to one of said structural members via mortar cast into the gap defined between the structural members.
59. An expansion joint assembly according to claim 58 , wherein the mortar comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
60. An expansion joint assembly according to claim 58 , wherein a layer of a skid resistant material is provided on an exposed upper surface of the mortar cast into the gap defined between the structural members.
61. An expansion joint assembly according to claim 60 , wherein the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
62. An expansion joint assembly according to claim 54 , wherein said first and second portions of the anchor member are integrally formed.
63. (canceled)
64. A method for forming an expansion joint between first and second structural members comprising locating an assembly according to claim 54 in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, connecting the second portion of the anchor member to one of the structural members and providing a layer of skid resistant material on an exposed upper surface of the first portion of the anchor member.
65. A method according to claim 64 , wherein during provision of said layer of skid resistant material said layer of skid resistant material chemically bonds to at least a part of the exposed upper surface of the first portion of the anchor member.
66. A method according to claim 64 , wherein the layer of skid resistant material is provided on said exposed upper surface of the first portion of the anchor member by casting.
67. A method according to claim 64 , wherein said connecting of the second portion of the anchor member to said one of the first and second members comprises casting mortar into said gap such that said mortar contacts the second portion of the anchor member and said one of the first and second members.
68. A method according to claim 67 , wherein a layer of a skid resistant material is provided on an exposed upper surface of the mortar cast into the gap defined between the structural members.
69. A method according to claim 68 , wherein during provision of said layer of skid resistant material said layer of skid resistant material chemically bonds to said mortar.
70. A method according to claim 68 , wherein the layer of skid resistant material is provided on said exposed upper surface of the mortar by casting.
71. A method for forming an expansion joint between first and second structural members comprising locating an assembly comprised of a sealing member and at least one anchor member having first and second portions in a gap defined between said structural members; said locating of the assembly comprising connecting the first portion of the anchor member to the sealing member, placing the anchor member into said gap, casting mortar into said gap to connect at least the second portion of the anchor member to one of the structural members and providing a layer of skid resistant material on an exposed upper surface of the mortar cast into said gap, wherein during provision of said layer of skid resistant material, said layer of skid resistant material chemically bonds to the mortar.
72. A method according to claim 71 , wherein the layer of skid resistant material is provided on said exposed upper surface of the mortar by casting.
73. A method according to claim 71 , wherein the skid resistant material comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
74. An expansion joint assembly according to claim 71 , wherein the mortar comprises an organic polymer resin containing terminal crosslinkable moieties and a crosslinking agent.
75. A method according to claim 73 , wherein said organic polymer resin is selected from a group consisting of a polyester resin, a vinyl ester resin and an acrylic resin.
76. A method according to claim 75 , wherein the resin contains chemical groups derived from an unsaturated organic monomer compound.
77. A method according to claim 75 , wherein the resin contains moieties selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
78. A method according to claim 73 , wherein the terminal crosslinkable moieties are methacrylate ester moieties.
79. A method according to claim 73 , wherein the crosslinking agent is selected from a group consisting of styrene, vinyl toluene, acrylic ester and methacrylate ester.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GB0417660.8 | 2004-08-07 | ||
| GB0417660A GB2416797A (en) | 2004-08-07 | 2004-08-07 | Expansion joint |
| PCT/GB2005/003089 WO2006016131A2 (en) | 2004-08-07 | 2005-08-05 | An expansion joint assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20080034692A1 true US20080034692A1 (en) | 2008-02-14 |
Family
ID=32982723
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/573,384 Abandoned US20080034692A1 (en) | 2004-08-07 | 2005-08-05 | Expansion Joint Assembly |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20080034692A1 (en) |
| EP (1) | EP1778920A2 (en) |
| GB (1) | GB2416797A (en) |
| WO (1) | WO2006016131A2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100281807A1 (en) * | 2010-05-17 | 2010-11-11 | Paul Bradford | Expansion joint system using flexible moment connection and friction springs |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108611970B (en) * | 2018-04-04 | 2019-11-15 | 四川铁创科技有限公司 | Telescopic device with easily-replaced waterproof sealing strip |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3951562A (en) * | 1973-02-08 | 1976-04-20 | Elastometal Limited | Expansion joint |
| US4098047A (en) * | 1977-06-02 | 1978-07-04 | W. R. Grace & Co. | Joint sealing method |
| US4279532A (en) * | 1979-06-29 | 1981-07-21 | Acme Flooring Limited | Roadway nosing unit |
| US4362430A (en) * | 1979-08-13 | 1982-12-07 | Ceintrey M | Wabocrete FMV |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2241217A5 (en) * | 1973-08-14 | 1975-03-14 | Sinmast France | Expansion joint seal assembly - has flexible seal strip anchored at apertured edge zones in mortar lips |
| DE3225304C2 (en) * | 1982-07-07 | 1987-01-15 | Kober Ag, Glarus | Expansion joint covering in roadways |
| FR2590603B1 (en) * | 1985-11-22 | 1988-01-08 | Ceintrey M | NEW JOINT OF EXPANSION OF WORKS OF ART AND ITS FIXING METHOD. |
| EP0373243A1 (en) * | 1988-12-14 | 1990-06-20 | Werner Schlüter | Device for making dilatation joints in floors |
| ATE134599T1 (en) * | 1992-05-20 | 1996-03-15 | Maurer Friedrich Soehne | BRIDGING CONSTRUCTION FOR EXPANSION JOINTS |
-
2004
- 2004-08-07 GB GB0417660A patent/GB2416797A/en active Pending
-
2005
- 2005-08-05 US US11/573,384 patent/US20080034692A1/en not_active Abandoned
- 2005-08-05 EP EP05767927A patent/EP1778920A2/en not_active Withdrawn
- 2005-08-05 WO PCT/GB2005/003089 patent/WO2006016131A2/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3951562A (en) * | 1973-02-08 | 1976-04-20 | Elastometal Limited | Expansion joint |
| US4098047A (en) * | 1977-06-02 | 1978-07-04 | W. R. Grace & Co. | Joint sealing method |
| US4279532A (en) * | 1979-06-29 | 1981-07-21 | Acme Flooring Limited | Roadway nosing unit |
| US4362430A (en) * | 1979-08-13 | 1982-12-07 | Ceintrey M | Wabocrete FMV |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100281807A1 (en) * | 2010-05-17 | 2010-11-11 | Paul Bradford | Expansion joint system using flexible moment connection and friction springs |
| US8919065B2 (en) * | 2010-05-17 | 2014-12-30 | Construction Research & Technology Gmbh | Expansion joint system using flexible moment connection and friction springs |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2006016131A3 (en) | 2006-06-01 |
| GB2416797A (en) | 2006-02-08 |
| GB0417660D0 (en) | 2004-09-08 |
| WO2006016131A2 (en) | 2006-02-16 |
| EP1778920A2 (en) | 2007-05-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: STIRLING LLOYD POLYCHEM LIMITED, UNITED KINGDOM Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:HELLIWELL, DAVID JOHN;HARPER, MICHAEL DAVID;REEL/FRAME:018993/0460;SIGNING DATES FROM 20051209 TO 20051222 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |