US20060219390A1 - Self-pumping heat-pipe fuser roll - Google Patents
Self-pumping heat-pipe fuser roll Download PDFInfo
- Publication number
- US20060219390A1 US20060219390A1 US11/094,441 US9444105A US2006219390A1 US 20060219390 A1 US20060219390 A1 US 20060219390A1 US 9444105 A US9444105 A US 9444105A US 2006219390 A1 US2006219390 A1 US 2006219390A1
- Authority
- US
- United States
- Prior art keywords
- heat pipe
- transfer device
- energy transfer
- spiral
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000005086 pumping Methods 0.000 title claims description 9
- 239000007788 liquid Substances 0.000 claims abstract description 34
- 238000012546 transfer Methods 0.000 claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 claims abstract description 5
- 238000001125 extrusion Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 10
- 230000001939 inductive effect Effects 0.000 claims 2
- 238000010438 heat treatment Methods 0.000 claims 1
- 230000006698 induction Effects 0.000 claims 1
- 108091008695 photoreceptors Proteins 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 13
- 230000007423 decrease Effects 0.000 description 4
- 230000003247 decreasing effect Effects 0.000 description 4
- 239000012530 fluid Substances 0.000 description 2
- 230000004907 flux Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/40—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only inside the tubular element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D15/00—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
- F28D15/02—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
- F28D15/04—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure
- F28D15/046—Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes with tubes having a capillary structure characterised by the material or the construction of the capillary structure
Definitions
- inductively heated heat pipe fuser may require larger amounts of working fluids to operate at various angles of tilt. Larger amounts of working fluid are required to prevent dry-out at the heated end when the heated end is at a higher elevation that the portion of the heat pipe fuser roll delivering heat to the paper.
- various exemplary embodiments of devices and methods may provide an energy transfer device that includes a heat pipe and at least one spiral feature on an interior surface along at least a portion of the heat pipe, wherein a pitch of the at least one spiral feature is such that a liquid is pumped in the heat pipe during rotation of the heat pipe when liquid is present in the energy transfer device, and a pumping rate of the liquid is increased while vapor flow impedance is decreased, and thermal mass is decreased by about 50 %.
- the heat pipe is a heat pipe fuser roll.
- various exemplary implementations may provide a manufacturing method of an energy transfer device that includes providing a heat pipe, and providing at least one spiral feature via rotating extrusion on an interior surface along at least a portion of the heat pipe, wherein a pitch of the at least one spiral feature is such that a liquid is pumped in the heat pipe during rotation of the heat pipe when liquid is present in the energy transfer device, and a pumping rate of the liquid is increased while vapor flow impedance decreases, and thermal mass is decreased by about 50%.
- the heat pipe is a heat pipe fuser roll.
- various exemplary implementations provide a xerographic system that includes a heat pipe including at least one spiral feature on an interior surface along at least a portion of the heat pipe, and a controller that controls an operation of the heat pipe in the xerographic system, wherein a pitch of the at least one spiral feature is such that a liquid is pumped in the heat pipe during operation of the heat pipe by the controller, and a pumping rate of the liquid is increased while vapor flow impedance decreases, and thermal mass is decreased by about 50%.
- the heat pipe is a heat pipe fuser roll.
- FIG. 1 is an illustration of an exemplary internal structure of a heat pipe fuser roll
- FIG. 2 is an illustration of the flow of liquid water through the fins of the exemplary heat pipe fuser roll
- FIG. 3 is a: curve illustrating the flow of the volume of liquid water with respect to the number of revolutions of the exemplary heat pipe fuser roll;
- FIG. 4 is a flow chart illustrating an exemplary method of manufacturing a heat pipe fuser roll.
- FIG. 1 is an illustration of an exemplary internal structure of a heat pipe fuser roll.
- the heat pipe fuser roll 100 may be produced by a rotating die extrusion method, or may be produced with separately wound spirals 110 .
- separately wound spring-like spirals 110 may allow pre-stressing the springs in compression before joining to the cylinder, thus increasing the load carrying capacity and stiffening the structure of the heat pipe fuser roll 100 .
- FIG. 1 illustrates three spiral fins 110 each with a pitch of about 3 times the diameter of the heat pipe fuser roll, which produces troughs for a roughly horizontal fuser which are approximately one diameter wide.
- the trough volume is about 1.39 cc. In one revolution three troughs may be passing any axial point. If the structure is 100% efficient, about 4.17 cc/rev of liquid would be pumped, and the rotation speed would have to be about 0.12 rev/sec, or 7.2 rpm.
- FIG. 2 is an illustration of the flow of liquid water through the fins of the exemplary heat pipe fuser roll 200 .
- a full 3 d , time transient model has a heat pipe fuser roll with an inner diameter of about 31.5 mm, fitted with a single fin 3 mm high with a pitch of 100 mm. An angular speed of 140 rpm, which is typical of the various fusers, is applied.
- quiescent liquid water is assumed within the trough defined by the fin height, which amounts to an initial volume of about 3.22 cc, or about 4.3% of the total interior volume of the fuser roll 200 .
- the fin may push the liquid water towards the evaporator end as shown in the successive (quarter-revolution) frames 210 , 220 , 230 , 240 and 250 in FIG. 2 , which are the equivalent of snapshots of the flow of water through the fuser roll.
- the flow of the volume of water through the fuser roll 200 is quantified by monitoring the liquid water volume within the heat pipe fuser roll, as shown in FIG. 3 . It should be noted that most of the liquid is forced towards the end of each turn when the trough created by the fins approaches the evaporator end of the pipe.
- the exemplary fuser roll 200 should easily deliver the required pumping rate for a desired performance. Since an ordinary heat pipe fuser roll requires approximately 10% volume to be water, the effects of the above-discussed self-pumping may result in an estimated 50% overall decrease in thermal mass of the fuser.
- the fuser roll according to various exemplary implementations is not always 100% efficient, and the entire liquid volume is generally not pumped in a single turn because part of the liquid generally overflows to the other side of the fin, as indicated in frames see frames 230 to 250 of FIG. 2 .
- This overflow issue may be remedied by having more fins and/or increasing the fin height.
- the device efficiency may decrease as the operating angular speed increases because, at higher angular speeds, the liquid may begin to behave as a rigid body attaching itself to the inner walls of the heat pipe fuser roll.
- FIG. 4 is a flowchart illustrating an exemplary manufacturing method of a heat pipe fuser roll.
- the method starts in step S 100 , and continues to step S 110 .
- a heat pipe fuser roll may be provided.
- the control continues to step S 120 , during which interior ribs may be provided to various portions of the heat pipe fuser roll.
- the interior ribs may be either interior spiral grooves or interior spiral fins.
- the interior ribs may have a pitch of up to three times the diameter of the heat pipe fuser roll, and be configured so as to provide maximum liquid pumping and minimum vapor flow impedance and minimum thermal mass.
- control continues to step S 130 , where the heat pipe fuser roll is evacuated.
- control continues to step S 140 , where the heat pipe fuser roll is filled with water and sealed on both ends.
- control continues to step S 150 , where the method ends.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Fixing For Electrophotography (AREA)
Abstract
Description
- Maintaining temperature uniformity of a fuser roll has long been a problem when varying media sizes in printing systems. In order to solve these uniformity issues, using a heat pipe as a fuser roll has been previously disclosed. Problems generally arise though in the complexity of the design of such heat pipe fuser rolls because the heat pipe generally acts as a closed system, and applying heat internally becomes difficult. Previous disclosures recommend applying heat at one end of the fuser roll, which simplifies the geometry of the subsystems. For instance, the following references describe heat pipes with specifically configured internal structures: U.S. application Ser. No. ______ (Attorney Docket No. 122311; Xerox ID # 20040275-US-NP); U.S. Pat. No. 4,773,476; “Helical Guide-Type Rotating Heat Pipe”, Shimizu, A. and Yamazaki, S., 6th International Heat Pipe Conference, 1987; “Heat Transfer and Internal Flow Characteristics of a Coil-Inserted Rotating Heat Pipe”, Lee, J. and Kim, C., International Journal of Heat and Mass Transfer, 2001. A capillary wick is sometimes used to solve this problem, but the use of a capillary wick may limit the maximum heat flux supported by the heat pipe.
- By applying all the heat at one end of the system, the incident heat flux at that end is increased, and because there is a need to minimize the amount of water in the heat pipe for instant-on applications, there is a potential for dry-out, or film boiling, of the heat pipe evaporator. Moreover, inductively heated heat pipe fuser may require larger amounts of working fluids to operate at various angles of tilt. Larger amounts of working fluid are required to prevent dry-out at the heated end when the heated end is at a higher elevation that the portion of the heat pipe fuser roll delivering heat to the paper.
- In light of these problems and shortcomings, various exemplary embodiments of devices and methods may provide an energy transfer device that includes a heat pipe and at least one spiral feature on an interior surface along at least a portion of the heat pipe, wherein a pitch of the at least one spiral feature is such that a liquid is pumped in the heat pipe during rotation of the heat pipe when liquid is present in the energy transfer device, and a pumping rate of the liquid is increased while vapor flow impedance is decreased, and thermal mass is decreased by about 50%. According to various exemplary embodiments, the heat pipe is a heat pipe fuser roll.
- Moreover, various exemplary implementations may provide a manufacturing method of an energy transfer device that includes providing a heat pipe, and providing at least one spiral feature via rotating extrusion on an interior surface along at least a portion of the heat pipe, wherein a pitch of the at least one spiral feature is such that a liquid is pumped in the heat pipe during rotation of the heat pipe when liquid is present in the energy transfer device, and a pumping rate of the liquid is increased while vapor flow impedance decreases, and thermal mass is decreased by about 50%. According to various exemplary embodiments, the heat pipe is a heat pipe fuser roll.
- Finally, various exemplary implementations provide a xerographic system that includes a heat pipe including at least one spiral feature on an interior surface along at least a portion of the heat pipe, and a controller that controls an operation of the heat pipe in the xerographic system, wherein a pitch of the at least one spiral feature is such that a liquid is pumped in the heat pipe during operation of the heat pipe by the controller, and a pumping rate of the liquid is increased while vapor flow impedance decreases, and thermal mass is decreased by about 50%. According to various exemplary embodiments, the heat pipe is a heat pipe fuser roll.
- Various exemplary implementations of systems are described in detail with reference to the following figures, wherein:
-
FIG. 1 is an illustration of an exemplary internal structure of a heat pipe fuser roll; -
FIG. 2 is an illustration of the flow of liquid water through the fins of the exemplary heat pipe fuser roll; -
FIG. 3 is a: curve illustrating the flow of the volume of liquid water with respect to the number of revolutions of the exemplary heat pipe fuser roll; and -
FIG. 4 is a flow chart illustrating an exemplary method of manufacturing a heat pipe fuser roll. - These and other features and advantages are described in, or are apparent from, the following detailed description of various exemplary embodiments.
-
FIG. 1 is an illustration of an exemplary internal structure of a heat pipe fuser roll. The heatpipe fuser roll 100 may be produced by a rotating die extrusion method, or may be produced with separatelywound spirals 110. For example, using separately wound spring-like spirals 110 may allow pre-stressing the springs in compression before joining to the cylinder, thus increasing the load carrying capacity and stiffening the structure of the heatpipe fuser roll 100. For example, in order to account for 1000 watts of input, approximately 0.5 cc/sec of liquid to be transported to the heated end would be required.FIG. 1 illustrates threespiral fins 110 each with a pitch of about 3 times the diameter of the heat pipe fuser roll, which produces troughs for a roughly horizontal fuser which are approximately one diameter wide. If thefins 110 are 3 mm high and the heatpipe fuser roll 100 is 35 mm in diameter, then the trough volume is about 1.39 cc. In one revolution three troughs may be passing any axial point. If the structure is 100% efficient, about 4.17 cc/rev of liquid would be pumped, and the rotation speed would have to be about 0.12 rev/sec, or 7.2 rpm. -
FIG. 2 is an illustration of the flow of liquid water through the fins of the exemplary heat pipe fuser roll 200. According to various exemplary embodiments, a full 3 d, time transient model has a heat pipe fuser roll with an inner diameter of about 31.5 mm, fitted with a single fin 3 mm high with a pitch of 100 mm. An angular speed of 140 rpm, which is typical of the various fusers, is applied. InFIG. 2 , at initial time t=0, quiescent liquid water is assumed within the trough defined by the fin height, which amounts to an initial volume of about 3.22 cc, or about 4.3% of the total interior volume of the fuser roll 200. As the heat pipe fuser roll rotates, the fin may push the liquid water towards the evaporator end as shown in the successive (quarter-revolution) 210, 220, 230, 240 and 250 inframes FIG. 2 , which are the equivalent of snapshots of the flow of water through the fuser roll. The flow of the volume of water through the fuser roll 200 is quantified by monitoring the liquid water volume within the heat pipe fuser roll, as shown inFIG. 3 . It should be noted that most of the liquid is forced towards the end of each turn when the trough created by the fins approaches the evaporator end of the pipe. At the end of the first turn, the liquid water volume may be 1.72 cc, which means that about 3.22−1.72=1.5 cc of liquid water has been pumped out. According to various exemplary embodiments, since, at 140 rpm, each turn occurs in about 0.43 s, the pumping rate is of approximately 1.5/0.43=3.5 cc/s, which is generally very adequate for a 1000 W input and may require about 0.5 cc/sec. Accordingly, the exemplary fuser roll 200 should easily deliver the required pumping rate for a desired performance. Since an ordinary heat pipe fuser roll requires approximately 10% volume to be water, the effects of the above-discussed self-pumping may result in an estimated 50% overall decrease in thermal mass of the fuser. - It should be noted that the fuser roll according to various exemplary implementations is not always 100% efficient, and the entire liquid volume is generally not pumped in a single turn because part of the liquid generally overflows to the other side of the fin, as indicated in frames see
frames 230 to 250 ofFIG. 2 . This overflow issue may be remedied by having more fins and/or increasing the fin height. It should also be noted that the device efficiency may decrease as the operating angular speed increases because, at higher angular speeds, the liquid may begin to behave as a rigid body attaching itself to the inner walls of the heat pipe fuser roll. -
FIG. 4 is a flowchart illustrating an exemplary manufacturing method of a heat pipe fuser roll. InFIG. 4 , the method starts in step S100, and continues to step S110. During step S110, a heat pipe fuser roll may be provided. The control continues to step S120, during which interior ribs may be provided to various portions of the heat pipe fuser roll. The interior ribs may be either interior spiral grooves or interior spiral fins. The interior ribs may have a pitch of up to three times the diameter of the heat pipe fuser roll, and be configured so as to provide maximum liquid pumping and minimum vapor flow impedance and minimum thermal mass. Next, control continues to step S130, where the heat pipe fuser roll is evacuated. Next, control continues to step S140, where the heat pipe fuser roll is filled with water and sealed on both ends. Next, control continues to step S150, where the method ends. - It will be appreciated that variants of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Also, various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
Claims (20)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/094,441 US20060219390A1 (en) | 2005-03-31 | 2005-03-31 | Self-pumping heat-pipe fuser roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/094,441 US20060219390A1 (en) | 2005-03-31 | 2005-03-31 | Self-pumping heat-pipe fuser roll |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US2005/039651 Continuation-In-Part WO2007040554A2 (en) | 2005-09-30 | 2005-11-03 | Method for selecting antennas and beams in mimo wireless lans |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20060219390A1 true US20060219390A1 (en) | 2006-10-05 |
Family
ID=37068930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/094,441 Abandoned US20060219390A1 (en) | 2005-03-31 | 2005-03-31 | Self-pumping heat-pipe fuser roll |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US20060219390A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150189789A1 (en) * | 2013-12-30 | 2015-07-02 | Samsung Display Co., Ltd. | Heat radiation member for electronic device |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2813698A (en) * | 1954-06-23 | 1957-11-19 | Roland L Lincoln | Heat exchanger |
| US3842596A (en) * | 1970-07-10 | 1974-10-22 | V Gray | Methods and apparatus for heat transfer in rotating bodies |
| US4281709A (en) * | 1977-09-02 | 1981-08-04 | European Atomic Energy Community-Euratom | Thermal heat pump |
| US4617093A (en) * | 1984-02-08 | 1986-10-14 | University Of Cincinnati | Method and apparatus for separating components of a mixture |
| US4773476A (en) * | 1984-09-15 | 1988-09-27 | Daimler-Benz Aktiengesellschaft | Heat pipe of aluminum, steel or gray cast iron |
| US5283488A (en) * | 1993-02-22 | 1994-02-01 | The United States Of America As Represented By The Secretary Of The Air Force | Rotor cooling structure |
| US5611394A (en) * | 1990-11-27 | 1997-03-18 | Mitsubishi Jukogyo Kabushiki Kaisha | Roll charged with heat transfer medium |
| US6580895B2 (en) * | 2001-03-28 | 2003-06-17 | Hewlett-Packard Development Company, L.P. | Fusing system including a heat distribution mechanism |
| US20040141778A1 (en) * | 2002-08-29 | 2004-07-22 | Samsung Electronics Co., Ltd. | Fusing device for an electrophotographic image forming apparatus |
| US20060222423A1 (en) * | 2005-03-31 | 2006-10-05 | Xerox Corporation | Heat-pipe fuser roll with internal coating |
-
2005
- 2005-03-31 US US11/094,441 patent/US20060219390A1/en not_active Abandoned
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2813698A (en) * | 1954-06-23 | 1957-11-19 | Roland L Lincoln | Heat exchanger |
| US3842596A (en) * | 1970-07-10 | 1974-10-22 | V Gray | Methods and apparatus for heat transfer in rotating bodies |
| US4281709A (en) * | 1977-09-02 | 1981-08-04 | European Atomic Energy Community-Euratom | Thermal heat pump |
| US4617093A (en) * | 1984-02-08 | 1986-10-14 | University Of Cincinnati | Method and apparatus for separating components of a mixture |
| US4773476A (en) * | 1984-09-15 | 1988-09-27 | Daimler-Benz Aktiengesellschaft | Heat pipe of aluminum, steel or gray cast iron |
| US5611394A (en) * | 1990-11-27 | 1997-03-18 | Mitsubishi Jukogyo Kabushiki Kaisha | Roll charged with heat transfer medium |
| US5283488A (en) * | 1993-02-22 | 1994-02-01 | The United States Of America As Represented By The Secretary Of The Air Force | Rotor cooling structure |
| US6580895B2 (en) * | 2001-03-28 | 2003-06-17 | Hewlett-Packard Development Company, L.P. | Fusing system including a heat distribution mechanism |
| US20040141778A1 (en) * | 2002-08-29 | 2004-07-22 | Samsung Electronics Co., Ltd. | Fusing device for an electrophotographic image forming apparatus |
| US20060222423A1 (en) * | 2005-03-31 | 2006-10-05 | Xerox Corporation | Heat-pipe fuser roll with internal coating |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150189789A1 (en) * | 2013-12-30 | 2015-07-02 | Samsung Display Co., Ltd. | Heat radiation member for electronic device |
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Owner name: XEROX CORPORATION, CONNECTICUT Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:DOMOTO, GERALD A.;PANIDES, ELIAS;KLADIAS, NICHOLAS P.;AND OTHERS;REEL/FRAME:016449/0756 Effective date: 20050331 |
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Owner name: JP MORGAN CHASE BANK, TEXAS Free format text: SECURITY AGREEMENT;ASSIGNOR:XEROX CORPORATION;REEL/FRAME:016761/0158 Effective date: 20030625 Owner name: JP MORGAN CHASE BANK,TEXAS Free format text: SECURITY AGREEMENT;ASSIGNOR:XEROX CORPORATION;REEL/FRAME:016761/0158 Effective date: 20030625 |
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| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |
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Owner name: XEROX CORPORATION, CONNECTICUT Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:JPMORGAN CHASE BANK, N.A. AS SUCCESSOR-IN-INTEREST ADMINISTRATIVE AGENT AND COLLATERAL AGENT TO BANK ONE, N.A.;REEL/FRAME:061360/0628 Effective date: 20220822 |