US20060157353A1 - Method for the anodic alkoxylation of organic substances - Google Patents
Method for the anodic alkoxylation of organic substances Download PDFInfo
- Publication number
- US20060157353A1 US20060157353A1 US10/546,135 US54613505A US2006157353A1 US 20060157353 A1 US20060157353 A1 US 20060157353A1 US 54613505 A US54613505 A US 54613505A US 2006157353 A1 US2006157353 A1 US 2006157353A1
- Authority
- US
- United States
- Prior art keywords
- alkyl
- alkoxylation
- group
- organic compound
- methoxylated
- Prior art date
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- Abandoned
Links
- 238000000034 method Methods 0.000 title claims description 41
- 239000000126 substance Substances 0.000 title abstract description 6
- -1 N-substituted amides Chemical class 0.000 claims abstract description 26
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 26
- 239000010432 diamond Substances 0.000 claims abstract description 26
- 150000004292 cyclic ethers Chemical class 0.000 claims abstract description 12
- 239000010931 gold Substances 0.000 claims abstract description 8
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910052737 gold Inorganic materials 0.000 claims abstract description 7
- 150000002576 ketones Chemical class 0.000 claims abstract description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 3
- 150000003839 salts Chemical class 0.000 claims description 34
- 239000003115 supporting electrolyte Substances 0.000 claims description 31
- 239000003792 electrolyte Substances 0.000 claims description 15
- 125000004432 carbon atom Chemical group C* 0.000 claims description 14
- 125000000217 alkyl group Chemical group 0.000 claims description 13
- 150000002894 organic compounds Chemical class 0.000 claims description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 10
- 150000002240 furans Chemical class 0.000 claims description 10
- 238000007254 oxidation reaction Methods 0.000 claims description 9
- 230000003647 oxidation Effects 0.000 claims description 8
- 229930195733 hydrocarbon Natural products 0.000 claims description 7
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 6
- 239000005518 polymer electrolyte Substances 0.000 claims description 6
- 229920006395 saturated elastomer Polymers 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical class C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims description 5
- 150000001728 carbonyl compounds Chemical class 0.000 claims description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 150000001408 amides Chemical class 0.000 claims description 4
- 150000003951 lactams Chemical class 0.000 claims description 4
- 125000003545 alkoxy group Chemical group 0.000 claims description 3
- 150000001450 anions Chemical class 0.000 claims description 3
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 3
- 229930195729 fatty acid Natural products 0.000 claims description 3
- 239000000194 fatty acid Substances 0.000 claims description 3
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 claims description 3
- 150000005621 tetraalkylammonium salts Chemical class 0.000 claims description 3
- 150000004880 oxines Chemical class 0.000 claims description 2
- 150000003138 primary alcohols Chemical class 0.000 claims description 2
- 239000002904 solvent Substances 0.000 claims description 2
- 229910001914 chlorine tetroxide Inorganic materials 0.000 claims 1
- 125000004852 dihydrofuranyl group Chemical group O1C(CC=C1)* 0.000 claims 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Chemical compound [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 15
- 239000007784 solid electrolyte Substances 0.000 abstract 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical compound C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 44
- 239000000463 material Substances 0.000 description 17
- 239000000047 product Substances 0.000 description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 15
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- 238000006198 methoxylation reaction Methods 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 8
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 7
- 229910002804 graphite Inorganic materials 0.000 description 7
- 239000010439 graphite Substances 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 125000001424 substituent group Chemical group 0.000 description 7
- 239000006227 byproduct Substances 0.000 description 6
- 238000005868 electrolysis reaction Methods 0.000 description 5
- WXFWXFIWDGJRSC-UHFFFAOYSA-N 2,5-dimethoxy-2,5-dihydrofuran Chemical compound COC1OC(OC)C=C1 WXFWXFIWDGJRSC-UHFFFAOYSA-N 0.000 description 4
- 229910019785 NBF4 Inorganic materials 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 125000004122 cyclic group Chemical group 0.000 description 4
- 150000002366 halogen compounds Chemical class 0.000 description 4
- 125000001072 heteroaryl group Chemical group 0.000 description 4
- 239000012528 membrane Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- JHJLBTNAGRQEKS-UHFFFAOYSA-M sodium bromide Chemical compound [Na+].[Br-] JHJLBTNAGRQEKS-UHFFFAOYSA-M 0.000 description 4
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- HIXDQWDOVZUNNA-UHFFFAOYSA-N 2-(3,4-dimethoxyphenyl)-5-hydroxy-7-methoxychromen-4-one Chemical compound C=1C(OC)=CC(O)=C(C(C=2)=O)C=1OC=2C1=CC=C(OC)C(OC)=C1 HIXDQWDOVZUNNA-UHFFFAOYSA-N 0.000 description 2
- ITQTTZVARXURQS-UHFFFAOYSA-N 3-methylpyridine Chemical compound CC1=CC=CN=C1 ITQTTZVARXURQS-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- 229920000557 Nafion® Polymers 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 125000002252 acyl group Chemical group 0.000 description 2
- SWLVFNYSXGMGBS-UHFFFAOYSA-N ammonium bromide Chemical compound [NH4+].[Br-] SWLVFNYSXGMGBS-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 150000001721 carbon Chemical group 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 125000000623 heterocyclic group Chemical group 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 239000010955 niobium Substances 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- QCCDLTOVEPVEJK-UHFFFAOYSA-N phenylacetone Chemical compound CC(=O)CC1=CC=CC=C1 QCCDLTOVEPVEJK-UHFFFAOYSA-N 0.000 description 2
- 239000012429 reaction media Substances 0.000 description 2
- 238000010517 secondary reaction Methods 0.000 description 2
- 239000010703 silicon Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- ORCJYYUEIHYFJZ-UHFFFAOYSA-N 2,5-dimethoxyfuran-2,5-diol Chemical compound COC1(O)OC(O)(OC)C=C1 ORCJYYUEIHYFJZ-UHFFFAOYSA-N 0.000 description 1
- PMUKCZSQELAXHR-UHFFFAOYSA-N 4,5-dimethoxy-2,3-dihydrofuran Chemical compound COC1=C(CCO1)OC PMUKCZSQELAXHR-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- LAVNHAMNRPTNSF-UHFFFAOYSA-N C1=COC=C1.COC1C=CC(OC)O1 Chemical compound C1=COC=C1.COC1C=CC(OC)O1 LAVNHAMNRPTNSF-UHFFFAOYSA-N 0.000 description 1
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N Caprolactam Natural products O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Chemical group 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical class OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 125000002777 acetyl group Chemical group [H]C([H])([H])C(*)=O 0.000 description 1
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000003172 aldehyde group Chemical group 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000004453 alkoxycarbonyl group Chemical group 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 125000003236 benzoyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)=O 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 230000031709 bromination Effects 0.000 description 1
- 238000005893 bromination reaction Methods 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 125000004181 carboxyalkyl group Chemical group 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 125000002057 carboxymethyl group Chemical group [H]OC(=O)C([H])([H])[*] 0.000 description 1
- 239000010406 cathode material Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- VILAVOFMIJHSJA-UHFFFAOYSA-N dicarbon monoxide Chemical group [C]=C=O VILAVOFMIJHSJA-UHFFFAOYSA-N 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000002019 doping agent Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 125000002485 formyl group Chemical group [H]C(*)=O 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 150000002390 heteroarenes Chemical class 0.000 description 1
- 150000002391 heterocyclic compounds Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- TUJKJAMUKRIRHC-UHFFFAOYSA-N hydroxyl Chemical compound [OH] TUJKJAMUKRIRHC-UHFFFAOYSA-N 0.000 description 1
- 125000004029 hydroxymethyl group Chemical group [H]OC([H])([H])* 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000003014 ion exchange membrane Substances 0.000 description 1
- 230000001404 mediated effect Effects 0.000 description 1
- 239000002609 medium Substances 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 125000004123 n-propyl group Chemical class [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- PCLURTMBFDTLSK-UHFFFAOYSA-N nickel platinum Chemical class [Ni].[Pt] PCLURTMBFDTLSK-UHFFFAOYSA-N 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920006254 polymer film Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003233 pyrroles Chemical class 0.000 description 1
- 150000003235 pyrrolidines Chemical class 0.000 description 1
- 150000003236 pyrrolines Chemical class 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 239000013558 reference substance Substances 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- HLBBKKJFGFRGMU-UHFFFAOYSA-M sodium formate Chemical compound [Na+].[O-]C=O HLBBKKJFGFRGMU-UHFFFAOYSA-M 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 229910000144 sodium(I) superoxide Inorganic materials 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010935 stainless steel Chemical class 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- 125000005207 tetraalkylammonium group Chemical group 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- 125000004205 trifluoroethyl group Chemical group [H]C([H])(*)C(F)(F)F 0.000 description 1
- 125000001814 trioxo-lambda(7)-chloranyloxy group Chemical class *OCl(=O)(=O)=O 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25B—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES FOR THE PRODUCTION OF COMPOUNDS OR NON-METALS; APPARATUS THEREFOR
- C25B3/00—Electrolytic production of organic compounds
- C25B3/20—Processes
- C25B3/23—Oxidation
Definitions
- the subject matter of the present invention relates to a method for the anodic alkoxylation of organic substrates, in particular cyclic ethers, such as especially furan and furan derivatives, which may also be wholly or partially hydrogenated, N-substituted amides, carbonyl compounds, alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons.
- the anodic alkoxylation more specifically the methoxylation, is carried out in an unpartitioned electrolytic cell in the absence of a solid polymer electrolyte.
- Alkoxylation reactions of saturated and unsaturated cyclic ethers and of N-alkyl amides and alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons are of industrial importance since the resulting products or the hydrolysis products thereof are valuable raw materials for pharmaceuticals and pesticides.
- Several different methods for the anodic alkoxylation of organic compounds are known.
- U.S. Pat. No. 2,714,576 discloses the electrolytic production of 2,5-dialkoxy-2,5-dihydrofurans during which furan or a substituted furan is electrolyzed in an aliphatic alcohol with 1-5 carbon atoms in the presence of a soluble electrolyte.
- the electrolyte used is ammonium bromide, the effect of which is to act as a mediator.
- the substrate to be alkoxylated thus is alkoxylated not directly but indirectly via the intermediate step of a bromination.
- ammonium bromide other halogen compounds can be used as a supporting electrolyte salt and a mediator as well.
- a serious drawback of the anodic alkoxylation in the presence of a mediator, such as especially a halogen compound, is that the mediator itself can lead to an increased formation of by-products and thus makes the processing and purification of the alkoxylated substrate more difficult. Undesirable halogenated by-products are formed especially when halogen compounds are used as a mediator.
- furan derivatives can also be anodically alkoxylated in the presence of supporting electrolyte salts which do not act as a mediator, such as concentrated sulfuric acid, boron fluoride etherate, sodium formiate and sodium nitrate.
- electrolyte salts which do not act as a mediator, such as concentrated sulfuric acid, boron fluoride etherate, sodium formiate and sodium nitrate.
- a catholyte and an anolyte are passed through the partitioned electrolytic cell, with the anolyte used being the catholyte from a previous reduction.
- the disadvantage is that a high cell voltage is required. Although an increase in the temperature makes it possible to reduce the cell voltage and thus to increase the current efficiency, this type of approach is not useful since the chemical stability of the methoxy compound is extremely limited.
- the cell voltage can also be reduced by reducing the thickness of the membrane but this has the effect that the mechanical vulnerability of the membrane is considerably increased at the same time.
- the SPE method appears to be of interest to the anodic alkoxylation because of the absence of a supporting electrolyte salt, it has so far not been possible to develop this method as a viable economic alternative to the methods which operate in an unpartitioned electrolytic cell in the presence of a mediator, in particular a halide.
- the low current efficiency of the SPE method is at least in part attributable to the destruction of the Nafion® membrane as a result of the by-products of the reaction.
- a mediator such as bromine or bromide
- a plate stack cell with in-series-connected stack electrodes is used for the electrolytic oxidation, including an anodic alkoxylation, with at least one stack electrode being a graphite felt plate, a carbon felt plate or a fabric of an educt contact surface covered with carbon.
- the electrodes and the electrolyte are designed to ensure that in the ideal case, no electrolyte ions migrate through the stack electrode.
- the electrolyte phase in contact with the carbon-containing stack electrode is a solid polymer electrolyte.
- the plate stack cell is technically extremely complex since the cell requires a specific configuration and a suitable periphery.
- mediators such as are used for the electric oxidation and reduction of the most varied substrates, are regenerated electrochemically.
- the compound used as mediator is brought into contact with a diamond film electrode which causes an exchange of a redox equivalent to take place.
- the electrochemical regeneration is an oxidation or reduction of the compound used as a mediator, depending on whether the organic compound is to be reduced or oxidized by means of the mediator.
- Mediators to be mentioned are those of the series of the metal salts and halogen compounds that are available in a number of oxidation stages but also organic mediators.
- the method described in the document mentioned above is, among other things, suitable for the alkoxylation of carbonyl compounds, N-alkyl amides, alkyl aromatic hydrocarbons and heterocyclic compounds, such as furan and tetrahydrofuran and N-methylpyrrolidone-2.
- the diamond film electrode to be used has a core comprising, for example, titanium, silicon or graphite, onto which a doped conducting diamond film is deposited.
- diamond film electrodes are doped with a tri- to pentavalent element, such as in particular boron or phosphorus.
- a tri- to pentavalent element such as in particular boron or phosphorus.
- the problem to be solved by the present invention is to make available another method for the anodic alkoxylation, in particular methoxylation, of organic substrates, in particular of cyclic ethers and N-substituted amides, which method can be carried out in a simple manner and which can also be used for the industrial production of the alkoxylated products.
- the method to be disclosed was to have neither the disadvantages known from the SPE method nor should it lead to an alkoxylation product with halogenated by-products.
- a special advantage of the invention is that it is not necessary to use a specially designed electrolytic cell to carry out the anodic oxidation, which makes it possible to use a simple electrode configuration.
- cell packages in a stacked configuration are possible.
- the method for the anodic alkoxylation of an organic compound provides that a mixture comprising the organic compound and a primary alcohol with 1-4 C atoms be alkoxylated in an unpartitioned electrolytic cell in the presence of a supporting electrolyte salt that is soluble in the mixture, but in the absence of a solid polymer electrolyte, at an effective cell voltage using an oxidation-resistant anode, which method is characterized in that the anodic alkoxylation is carried out in the absence of a mediator, using a diamond film anode or a gold anode.
- the dependent claims relate to preferred embodiments of the method according to the present invention, including the substrates to be preferably alkoxylated and the supporting electrolyte salts to be preferably used, which salts, even in a low concentration, lead to an adequate conductivity and are not oxidizable under the electrolysis conditions, thus ensuring that they do not have the effect of a mediator.
- Suitable for use in the anodic alkylation [sic; alkoxylation] are, in particular, organic compounds of the series of cyclic ethers, N-substituted amides, carbonyl compounds, alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons.
- the first group of substrates to be readily alkoxylated are cyclic ethers which can be saturated, unsaturated or heteroaromatic.
- the ring system containing oxygen preferably has 5-7 ring members, preferably 5 or 6 ring members with an O atom, but additional saturated or unsaturated ring systems, in particular benzene nuclei, can also be anellated to this ring system.
- Examples of substances of the groups mentioned are furan and mono- to tetra-substituted furans as well as the dihydro and tetrahydro compounds derived therefrom, such as tetrahydrofuran.
- cyclic ethers are 1,2- and 1,4-pyrans and the di- and tetrahydro derivatives thereof, 1,4-pyrones and the di- and tetrahydro derivatives thereof can also be anodically alkoxylated.
- 1,2-pyrones which are, however, lactams can be alkoxylated.
- the substituents are, in particular, alkyl groups which in turn can have a functional group, such as hydroxyl, acetoxy, alkoxycarbonyl, amidocarbonyl, carboxyalkyl, nitrile and amino.
- a functional group is bound to the heterocyclic ring via a methylene or ethylene bridge.
- Nonaromatic cyclic ethers that are to be alkoxylated must have at least one abstractable H atom on a C atom that is next to an ether oxygen.
- the anodic alkoxylation according to the present invention makes it possible to obtain the corresponding 2,5-dihydro-2,5-dialkoxyfurans with a generally high material yield and a very high current efficiency.
- the hydrogenated furans or other cyclic ethers, such as pyrans, pyrones, dioxane and morpholine as the starting materials, the corresponding mono- or/and dialkoxy derivatives are obtained, with the alkoxy groups being located on the carbon atom(s) next to the ether oxygen.
- the amide nitrogen atom has one or two alkyl substituents which can also form a saturated or unsaturated, possibly heteroaromatic ring with the N atom.
- at least one C atom bound to the nitrogen has at least one abstractable hydrogen atom, or the nitrogen atom is a ring member of a heteroaromatic ring.
- amides examples include lactams with 5-7 ring members, with the possibility that the amide nitrogen can be additionally alkylated.
- the lactams include, for example, N-alkyl pyrrolidone, with the possibility that the heterocyclic ring in addition has one or more substituents. Most preferably the alkyl group bound to the nitrogen is methyl. Other examples are N-alkyl valerolactam and N-alkyl caprolactam.
- N-acylated saturated and unsaturated N-heterocyclic compounds which have at least one abstractable hydrogen atom on at least one of the carbon atoms next to the nitrogen or which are heteroaromatic.
- Examples of the previously mentioned groups are: N-acylated pyrroles, pyrrolines and pyrrolidines optionally mono- or polysubstituted on the ring.
- the acyl group may be, for example, formyl, acetyl, propionyl or benzoyl.
- the substituents that are bound to one or more carbon atoms of the N-heterocyclic ring are substituents such as were listed above in connection with the cyclic ethers.
- Especially preferred substituents are an alkyl group with 1-4 C atoms, in particular methyl or ethyl, hydroxymethyl, acetoxymethyl and carboxymethyl.
- alkoxylate open-chain N-alkyl or N,N-diallyl fatty acid amides in particular amides of fatty acids with 1-6 carbon atoms.
- substrates which have two N-alkyl amide structural element in one molecule.
- ketones with a methyl group or methylene group bound to the carbonyl carbon atom are alkoxylated, in particular methoxylated or ethoxylated.
- alkoxylated examples include aliphatic ketones with 3-12 C atoms, aromatic-aliphatic ketones, such as acetophenone, and methyl benzyl ketone.
- the resulting alkoxy ketones are generally converted directly into the corresponding ketal.
- alkylated aromatic and heteroaromatic compounds are alkoxylated, in which case the carbon atom of an alkyl group bound to the aromatic hydrocarbon or to the heteroaromatic hydrocarbon must have at least one abstractable hydrogen atom.
- the substrates can, in addition, have substituents other than alkyl.
- the aromatic or heteroaromatic hydrocarbon preferably has one or more alkyl groups of the series of methyl, ethyl and n-propyl. The alkoxylation according to the present invention leads to the corresponding alkoxy alkyl aromatic and heteroaromatic hydrocarbons.
- the substrate to be alkoxylated is dissolved using the alcohol that is used for the alkoxylation as the solvent.
- this solution is passed through the unpartitioned electrolytic cell.
- the reaction mixture obtained after adequate alkoxylation can be suitably processed by means of distillation and/or extraction.
- the bottom containing the supporting electrolyte salt is returned to the process.
- the anodic alkoxylation can be carried out by continuous or by batch operation.
- the supporting electrolyte salt used is a substance, the ions of which are neither oxidized nor reduced in the range of the potential selected so that the supporting electrolyte salt does not act as a mediator and therefore undergoes, if any, only very insignificant secondary reactions.
- Especially preferred supporting electrolyte salts are tetraalkyl ammonium salts.
- the alkyl groups of the tetraalkyl ammonium ion are, in particular, alkyl with 1-6 C atoms, especially preferred are 3 or 4 C atoms.
- Two alkyl groups together with the ammonium nitrogen can jointly form a ring system, especially a five- or six-membered ring.
- those tetraalkyl ammonium salts in which three alkyl groups form a bicyclic ring system are also usable.
- the anions of the supporting electrolyte salts to be preferably used according to the present invention are preferably those of the series of ClO4-, BF4-, PF6-, SbF6-, R—SO3- and R—SO4-;
- R stands for an alkyl which can also be halogenated, especially CF3-, CC13- or CF3CH2-, R can also stand for an aryl which in turn can be substituted as well.
- the supporting electrolyte salt used is tetra-n-butyl ammonium tetrafluoroborate.
- the quantity of the supporting electrolyte salts used . . . [bottom line cut off] . . . an adequate conductivity of the solution to by electrolyzed is reached.
- the quantity of the supporting electrolyte salt used is generally in a range from 0.1-5 wt %, preferably from 0.3-3 wt %, relative to the solution to be electrolyzed.
- the anodic oxidation is generally carried out at a voltage in a range from 1-70 volt, in particular from 5-25 V.
- the current density is preferably set to a range from 1-25 A/dm2; however, values below as well as above the threshold values are also possible.
- the anode is one with a diamond film.
- the substrate material for the diamond film is preferably a material of the of graphite, graphite/gold, silicon or a passivating metal, such as titanium, zirconium, niobium, tantalum, tungsten and molybdenum, or a carbide or nitride of the elements Ti, Si, Nb, Ta, Zr and Mo.
- the material to be used for the cathode is one that is stable in the reaction medium. Especially suitable is a material of the series of graphite, platinum nickel, stainless steel and diamond film if the reaction medium is substantially anhydrous.
- a cathode material with a high hydrogen or oxygen overvoltage is to be preferred; i.e., preferably a diamond film electrode is used.
- Diamond film electrodes presently known can be used in the method according to the present invention.
- Diamond film electrodes which are rendered conductive by means of a suitable dopant are highly corrosion-resistant and significantly less susceptible to electrode fouling. Based on experiences so far, in contrast to other electrodes, the diamond film electrodes to be used have not undergone any adsorption phenomena which could reduce the selectivity. Similarly good results are obtained with a gold anode.
- the absence of a mediator makes it easier to process the electrolyte product.
- the purity of the alkoxylation product is higher since by-products that can form as a result of the mediators, including products of a reaction between the substrate or the alkoxylation product and the mediator, are absent.
- the configuration of an electrolysis system to be used is known in the art.
- the cathode can be made of conventional materials, but it can also be a diamond film electrode.
- a methanolic furan solution (furan concentration 8 wt %; molar ratio of methanol:furan 24:1) was used.
- the volumetric flow rate through the electrolytic cell was 1 L/min.
- the raw electrolyte product produced had a light yellowish color and was clear.
- the anodic methoxylation of furan in the presence of sodium methylate has the advantage that a supporting electrolyte salt, the anion of which corresponds to that of the alkoxylation agent, can be used.
- the tradeoff for this advantage is a lower material yield.
- a higher yield is obtained with a supporting electrolyte salt of the type according to Example B1
- the use of an alkoxylate as the supporting electrolyte salt and a diamond film electrode still results in a material yield that is more than twice as high than that obtained with the use of an alkoxide and a platinum anode (see literature citation C).
- Example B3 in addition to the results of Examples B1 and B2, the results of another example (B3) according to the present invention and of a reference example (VB1) for the methoxylation of furan are listed.
- the electrolytic solution of Example B3 and Reference Example VB1 contained 7-8 wt % of furan in methanol and 3 wt % of the supporting electrolyte salt; in B3 and VB1, the anode was different.
- the results obtained with the gold anode were similarly good as the results obtained with a diamond film anode.
- a graphite anode led to a considerably lower current efficiency.
- the crude electrolyte product produced in Reference Example VB2 had a yellowish orange color and was clear.
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Abstract
Organic substrates, such as cyclic ethers, N-substituted amides, ketones, alkyl-aromatic substances and alkyl-heteroaromatic substances can be anodically alkoxylated, especially methoxylated, in the presence of an alcohol. Alkoxylation in the presence of a mediator or in a divided cell using a solid electrolyte is known. The anodic alkoxylation according to the invention is carried out in the absence of a mediator in an undivided electrolytic cell using a diamond anode or gold anode and allows for high yields and a high current efficiency.
Description
- The subject matter of the present invention relates to a method for the anodic alkoxylation of organic substrates, in particular cyclic ethers, such as especially furan and furan derivatives, which may also be wholly or partially hydrogenated, N-substituted amides, carbonyl compounds, alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons. The anodic alkoxylation, more specifically the methoxylation, is carried out in an unpartitioned electrolytic cell in the absence of a solid polymer electrolyte.
- Alkoxylation reactions of saturated and unsaturated cyclic ethers and of N-alkyl amides and alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons are of industrial importance since the resulting products or the hydrolysis products thereof are valuable raw materials for pharmaceuticals and pesticides. Several different methods for the anodic alkoxylation of organic compounds are known.
- U.S. Pat. No. 2,714,576, for example, discloses the electrolytic production of 2,5-dialkoxy-2,5-dihydrofurans during which furan or a substituted furan is electrolyzed in an aliphatic alcohol with 1-5 carbon atoms in the presence of a soluble electrolyte. The electrolyte used is ammonium bromide, the effect of which is to act as a mediator. The substrate to be alkoxylated thus is alkoxylated not directly but indirectly via the intermediate step of a bromination. Instead of ammonium bromide, other halogen compounds can be used as a supporting electrolyte salt and a mediator as well. A serious drawback of the anodic alkoxylation in the presence of a mediator, such as especially a halogen compound, is that the mediator itself can lead to an increased formation of by-products and thus makes the processing and purification of the alkoxylated substrate more difficult. Undesirable halogenated by-products are formed especially when halogen compounds are used as a mediator.
- As is disclosed by GB Patent No. 731,116, furan derivatives can also be anodically alkoxylated in the presence of supporting electrolyte salts which do not act as a mediator, such as concentrated sulfuric acid, boron fluoride etherate, sodium formiate and sodium nitrate. A serious drawback of an anodic alkoxylation without a mediator is that only very low current efficiencies and product yields can be obtained, with the values in most cases being markedly lower than 50%.
- The anodic methoxylation of furans in a methanolic sodium acetate solution or a methanolic sodium methylate solution has been described by A. J. Baggaley and R. Brettle in J. Chem. Soc. (C), 1968, pp. 969-974. Under the electrolysis conditions selected, the targeted product 2,5-dihydro-2,5-dimethoxyfuran was obtained in an only very low yield.
- Although the previously discussed methods are always carried out in an unpartitioned electrolytic cell, it is also possible to carry out electrochemical alkoxylations in an electrolytic cell that is partitioned by an ion exchange membrane, for example, reference is made to the U.S. Pat. No. 5,074,974.
- In the embodiment described in that document, a catholyte and an anolyte are passed through the partitioned electrolytic cell, with the anolyte used being the catholyte from a previous reduction. Although this method makes it possible to produce purer alkoxylation products, the degree of technical complexity is considerably greater than during the alkoxylation in an unpartitioned electrolyte cell.
- In an effort to further improve the alkoxylation of organic substrates, such as furans and N-alkyl amides, methods have been developed which can be carried out without conductivity-increasing additives but which instead use a solid polymer electrolyte (solid polymer electrolyte=SPE). As an example, reference is made to the article by R. Fabiunke and J. Jorissen in Chem.-Inf.-Tech. 62 (1990), No. 5, pp. 400-403. By methoxylating furan using a Nafion® membrane (polyfluorinated sulfonated resin), it is possible to obtain high product yields of dimethoxydihydrofuran as long as the water content is low. The disadvantage is that a high cell voltage is required. Although an increase in the temperature makes it possible to reduce the cell voltage and thus to increase the current efficiency, this type of approach is not useful since the chemical stability of the methoxy compound is extremely limited. The cell voltage can also be reduced by reducing the thickness of the membrane but this has the effect that the mechanical vulnerability of the membrane is considerably increased at the same time. Although the SPE method appears to be of interest to the anodic alkoxylation because of the absence of a supporting electrolyte salt, it has so far not been possible to develop this method as a viable economic alternative to the methods which operate in an unpartitioned electrolytic cell in the presence of a mediator, in particular a halide. The low current efficiency of the SPE method is at least in part attributable to the destruction of the Nafion® membrane as a result of the by-products of the reaction. By adding a mediator, such as bromine or bromide, it is possible to increase the current efficiency and to reduce the voltage, except that the undesirable halogenated by-products must again be accepted as a tradeoff.
- In German Patent No. DE 195 33 773 A1, a plate stack cell with in-series-connected stack electrodes is used for the electrolytic oxidation, including an anodic alkoxylation, with at least one stack electrode being a graphite felt plate, a carbon felt plate or a fabric of an educt contact surface covered with carbon. The electrodes and the electrolyte are designed to ensure that in the ideal case, no electrolyte ions migrate through the stack electrode. Preferably the electrolyte phase in contact with the carbon-containing stack electrode is a solid polymer electrolyte. The plate stack cell is technically extremely complex since the cell requires a specific configuration and a suitable periphery.
- In the method described in German Patent No. DE 100 45 664 A1, mediators, such as are used for the electric oxidation and reduction of the most varied substrates, are regenerated electrochemically. The compound used as mediator is brought into contact with a diamond film electrode which causes an exchange of a redox equivalent to take place. The electrochemical regeneration is an oxidation or reduction of the compound used as a mediator, depending on whether the organic compound is to be reduced or oxidized by means of the mediator. Mediators to be mentioned are those of the series of the metal salts and halogen compounds that are available in a number of oxidation stages but also organic mediators. The method described in the document mentioned above is, among other things, suitable for the alkoxylation of carbonyl compounds, N-alkyl amides, alkyl aromatic hydrocarbons and heterocyclic compounds, such as furan and tetrahydrofuran and N-methylpyrrolidone-2. The diamond film electrode to be used has a core comprising, for example, titanium, silicon or graphite, onto which a doped conducting diamond film is deposited.
- Although the method described in the document mentioned above can be carried out both in a partitioned and an unpartitioned electrolytic cell, the inherent disadvantage is that a mediator must be used.
- To obtain the conductivity required, diamond film electrodes are doped with a tri- to pentavalent element, such as in particular boron or phosphorus. As to the production of the diamond film electrodes, reference is made to German Patent No. DE 199 11 746 A1 as an example.
- J. Injesta et al. studied the electrochemical oxidation of 3-methylpyridine using a boron-doped diamond film electrode in an acid medium. Under electrolysis conditions with the decomposition of water, a polymer film formed on the electrode surface; at a potential above the decomposition of water, indirect oxidation reactions as a result of the hydroxyl radical took place. An alkoxylation is not described in said document.
- Thus, the problem to be solved by the present invention is to make available another method for the anodic alkoxylation, in particular methoxylation, of organic substrates, in particular of cyclic ethers and N-substituted amides, which method can be carried out in a simple manner and which can also be used for the industrial production of the alkoxylated products. The method to be disclosed was to have neither the disadvantages known from the SPE method nor should it lead to an alkoxylation product with halogenated by-products.
- Surprisingly, it was found that a large number of organic substrates can be alkoxylated by carrying out the anodic alkoxylation using a diamond film anode or a gold anode in the absence of a mediator. It was not possible to anticipate that the alkoxylation according to the present invention can be implemented with a high current efficiency and a high product yield. Considering the teaching of German Patent No. DE 100 45 664 A1, this simple solution of the problem was surprising since the method described in said patent required that a mediator be used in all cases.
- A special advantage of the invention is that it is not necessary to use a specially designed electrolytic cell to carry out the anodic oxidation, which makes it possible to use a simple electrode configuration. In addition, cell packages in a stacked configuration are possible.
- Thus, the method for the anodic alkoxylation of an organic compound found provides that a mixture comprising the organic compound and a primary alcohol with 1-4 C atoms be alkoxylated in an unpartitioned electrolytic cell in the presence of a supporting electrolyte salt that is soluble in the mixture, but in the absence of a solid polymer electrolyte, at an effective cell voltage using an oxidation-resistant anode, which method is characterized in that the anodic alkoxylation is carried out in the absence of a mediator, using a diamond film anode or a gold anode.
- The dependent claims relate to preferred embodiments of the method according to the present invention, including the substrates to be preferably alkoxylated and the supporting electrolyte salts to be preferably used, which salts, even in a low concentration, lead to an adequate conductivity and are not oxidizable under the electrolysis conditions, thus ensuring that they do not have the effect of a mediator.
- Suitable for use in the anodic alkylation [sic; alkoxylation] are, in particular, organic compounds of the series of cyclic ethers, N-substituted amides, carbonyl compounds, alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons.
- The first group of substrates to be readily alkoxylated are cyclic ethers which can be saturated, unsaturated or heteroaromatic. The ring system containing oxygen preferably has 5-7 ring members, preferably 5 or 6 ring members with an O atom, but additional saturated or unsaturated ring systems, in particular benzene nuclei, can also be anellated to this ring system. Examples of substances of the groups mentioned are furan and mono- to tetra-substituted furans as well as the dihydro and tetrahydro compounds derived therefrom, such as tetrahydrofuran. Other cyclic ethers are 1,2- and 1,4-pyrans and the di- and tetrahydro derivatives thereof, 1,4-pyrones and the di- and tetrahydro derivatives thereof can also be anodically alkoxylated. In addition, 1,2-pyrones which are, however, lactams can be alkoxylated. The substituents are, in particular, alkyl groups which in turn can have a functional group, such as hydroxyl, acetoxy, alkoxycarbonyl, amidocarbonyl, carboxyalkyl, nitrile and amino. Preferably, such a functional group is bound to the heterocyclic ring via a methylene or ethylene bridge. Other substituents are alkoxy, halogen, carboxyl, acyl and the aldehyde groups. Nonaromatic cyclic ethers that are to be alkoxylated must have at least one abstractable H atom on a C atom that is next to an ether oxygen.
- Using furan or a substituted furan, the anodic alkoxylation according to the present invention makes it possible to obtain the corresponding 2,5-dihydro-2,5-dialkoxyfurans with a generally high material yield and a very high current efficiency. Using the hydrogenated furans or other cyclic ethers, such as pyrans, pyrones, dioxane and morpholine as the starting materials, the corresponding mono- or/and dialkoxy derivatives are obtained, with the alkoxy groups being located on the carbon atom(s) next to the ether oxygen.
- Using a different embodiment of the method according to the present invention, it is possible to alkoxylate linear and cyclic N-substituted amides. The amide nitrogen atom has one or two alkyl substituents which can also form a saturated or unsaturated, possibly heteroaromatic ring with the N atom. In this case, at least one C atom bound to the nitrogen has at least one abstractable hydrogen atom, or the nitrogen atom is a ring member of a heteroaromatic ring.
- Examples of such amides are lactams with 5-7 ring members, with the possibility that the amide nitrogen can be additionally alkylated.
- The lactams include, for example, N-alkyl pyrrolidone, with the possibility that the heterocyclic ring in addition has one or more substituents. Most preferably the alkyl group bound to the nitrogen is methyl. Other examples are N-alkyl valerolactam and N-alkyl caprolactam.
- Another group of compounds are N-acylated saturated and unsaturated N-heterocyclic compounds which have at least one abstractable hydrogen atom on at least one of the carbon atoms next to the nitrogen or which are heteroaromatic. Examples of the previously mentioned groups are: N-acylated pyrroles, pyrrolines and pyrrolidines optionally mono- or polysubstituted on the ring. The acyl group may be, for example, formyl, acetyl, propionyl or benzoyl. The substituents that are bound to one or more carbon atoms of the N-heterocyclic ring are substituents such as were listed above in connection with the cyclic ethers. Especially preferred substituents are an alkyl group with 1-4 C atoms, in particular methyl or ethyl, hydroxymethyl, acetoxymethyl and carboxymethyl.
- It is also possible to alkoxylate open-chain N-alkyl or N,N-diallyl fatty acid amides, in particular amides of fatty acids with 1-6 carbon atoms. In addition, it is possible to use substrates which have two N-alkyl amide structural element in one molecule.
- According to another embodiment, ketones with a methyl group or methylene group bound to the carbonyl carbon atom are alkoxylated, in particular methoxylated or ethoxylated. Examples include aliphatic ketones with 3-12 C atoms, aromatic-aliphatic ketones, such as acetophenone, and methyl benzyl ketone. The resulting alkoxy ketones are generally converted directly into the corresponding ketal.
- According to another embodiment, alkylated aromatic and heteroaromatic compounds are alkoxylated, in which case the carbon atom of an alkyl group bound to the aromatic hydrocarbon or to the heteroaromatic hydrocarbon must have at least one abstractable hydrogen atom. The substrates can, in addition, have substituents other than alkyl. The aromatic or heteroaromatic hydrocarbon preferably has one or more alkyl groups of the series of methyl, ethyl and n-propyl. The alkoxylation according to the present invention leads to the corresponding alkoxy alkyl aromatic and heteroaromatic hydrocarbons.
- In practice, during the alkoxylation, the substrate to be alkoxylated is dissolved using the alcohol that is used for the alkoxylation as the solvent. After the addition of an effective quantity of a supporting electrolyte salt, this solution is passed through the unpartitioned electrolytic cell. The reaction mixture obtained after adequate alkoxylation can be suitably processed by means of distillation and/or extraction. The bottom containing the supporting electrolyte salt is returned to the process. The anodic alkoxylation can be carried out by continuous or by batch operation.
- The supporting electrolyte salt used is a substance, the ions of which are neither oxidized nor reduced in the range of the potential selected so that the supporting electrolyte salt does not act as a mediator and therefore undergoes, if any, only very insignificant secondary reactions. Especially preferred supporting electrolyte salts are tetraalkyl ammonium salts. The alkyl groups of the tetraalkyl ammonium ion are, in particular, alkyl with 1-6 C atoms, especially preferred are 3 or 4 C atoms. Two alkyl groups together with the ammonium nitrogen can jointly form a ring system, especially a five- or six-membered ring. Also usable are those tetraalkyl ammonium salts in which three alkyl groups form a bicyclic ring system.
- The anions of the supporting electrolyte salts to be preferably used according to the present invention are preferably those of the series of ClO4-, BF4-, PF6-, SbF6-, R—SO3- and R—SO4-; R here stands for an alkyl which can also be halogenated, especially CF3-, CC13- or CF3CH2-, R can also stand for an aryl which in turn can be substituted as well. In principle, it is also possible to use other supporting electrolyte salts, for example, sulfates, nitrates, phosphates, phosphonates, carboxylates and alcoholates, but in most cases, the yields from these are lower than the yields obtained with the use of the preferably used supporting electrolyte salts mentioned above. According to an especially preferred embodiment, the supporting electrolyte salt used is tetra-n-butyl ammonium tetrafluoroborate.
- Since the supporting electrolyte salts are essentially completely inert under the electrolysis conditions, no secondary reactions take place, and, in addition, these supporting electrolyte salts can also be separated very easily. The quantity of the supporting electrolyte salts used . . . [bottom line cut off] . . . an adequate conductivity of the solution to by electrolyzed is reached. The quantity of the supporting electrolyte salt used is generally in a range from 0.1-5 wt %, preferably from 0.3-3 wt %, relative to the solution to be electrolyzed.
- The anodic oxidation is generally carried out at a voltage in a range from 1-70 volt, in particular from 5-25 V. The current density is preferably set to a range from 1-25 A/dm2; however, values below as well as above the threshold values are also possible.
- The anode is one with a diamond film. The substrate material for the diamond film is preferably a material of the of graphite, graphite/gold, silicon or a passivating metal, such as titanium, zirconium, niobium, tantalum, tungsten and molybdenum, or a carbide or nitride of the elements Ti, Si, Nb, Ta, Zr and Mo.
- The material to be used for the cathode is one that is stable in the reaction medium. Especially suitable is a material of the series of graphite, platinum nickel, stainless steel and diamond film if the reaction medium is substantially anhydrous. When aqueous media are to be electrolyzed, a cathode material with a high hydrogen or oxygen overvoltage is to be preferred; i.e., preferably a diamond film electrode is used.
- As the examples and reference examples below will show, the current efficiencies obtained with the use of a diamond film electrode, in particular a boron-doped diamond film electrode, in the anodic alkoxylation in an unpartitioned electrolytic cell in the absence of a mediator are considerably higher than those obtained with the use of the prior-art electrodes.
- In the section describing the examples, a few material yields and current efficiencies obtained during the methoxylation of furan without a mediator are listed, which values can be found in the prior art or can be calculated. In contrast to the very low efficiencies in the prior art, using the method according to the present invention to methoxylate furan at an electrolyte temperature in a range from 15-20° C. makes it possible to obtain nearly quantitative current efficiencies with a charge conversion efficiency of approximately 75%.
- All diamond film electrodes presently known can be used in the method according to the present invention. Diamond film electrodes which are rendered conductive by means of a suitable dopant are highly corrosion-resistant and significantly less susceptible to electrode fouling. Based on experiences so far, in contrast to other electrodes, the diamond film electrodes to be used have not undergone any adsorption phenomena which could reduce the selectivity. Similarly good results are obtained with a gold anode. As already discussed earlier, the absence of a mediator makes it easier to process the electrolyte product. At the same time, the purity of the alkoxylation product is higher since by-products that can form as a result of the mediators, including products of a reaction between the substrate or the alkoxylation product and the mediator, are absent.
- The configuration of an electrolysis system to be used is known in the art. The cathode can be made of conventional materials, but it can also be a diamond film electrode.
- The present invention will be explained in greater detail based on the following examples and reference examples.
-
- A methanolic furan solution (furan concentration 8 wt %; molar ratio of methanol:furan 24:1) was used. The volumetric flow rate through the electrolytic cell was 1 L/min.
- Under galvanostatic conditions (100 mA/cm2) at an average electrolyte temperature of 15° C. and a charge consumption of 1.52 F/mol (76% of the theoretical), the anodic conversion of furan in methanol with Bu4NBF4 (3%) (as the supporting electrolyte salt) in an unpartitioned electrolytic cell (flow-type cell, electrode spacing 4 mm) led to the following yields of 2,5-dihydro-2,5-dimethoxyfuran which were determined by means of calibrated HPLC:
- Currency efficiency=99%
- Material yield=75%
- As the reaction continued up to a charge consumption of 2.28 F/mol (114% of the theoretical), the currency efficiency dropped to 74%. As was to be expected, the material yield increased and measured 84%. For the analysis, commercially available 2,5-dihydroxy-2,5-dimethoxyfuran was used as the reference substance. The raw electrolyte product produced was colorless and water-white.
- Direct Methoxylation of Furan on a Diamond Film Anode in the Presence of Na Methylate as the Supporting Electrolyte Salt
- Under galvanostatic conditions (100 mA/cm2) at an average electrolyte temperature of 17° C. and a charge consumption of 66% of the theoretical, the anodic conversion of furan in methanol with MeONa (0.5%) (as the supporting electrolyte salt) in an unpartitioned electrolytic cell (flow-type cell, electrode spacing 4 mm) led to the following yields of 2,5-dihydro-2,5-dimethoxyfuran which were determined by means of calibrated HPLC:
- Currency efficiency=82%
- Material yield=58%
- The raw electrolyte product produced had a light yellowish color and was clear. The anodic methoxylation of furan in the presence of sodium methylate has the advantage that a supporting electrolyte salt, the anion of which corresponds to that of the alkoxylation agent, can be used. The tradeoff for this advantage, however, is a lower material yield. Although a higher yield is obtained with a supporting electrolyte salt of the type according to Example B1, the use of an alkoxylate as the supporting electrolyte salt and a diamond film electrode still results in a material yield that is more than twice as high than that obtained with the use of an alkoxide and a platinum anode (see literature citation C).
- In Table 1 below, in addition to the results of Examples B1 and B2, the results of another example (B3) according to the present invention and of a reference example (VB1) for the methoxylation of furan are listed. The electrolytic solution of Example B3 and Reference Example VB1 contained 7-8 wt % of furan in methanol and 3 wt % of the supporting electrolyte salt; in B3 and VB1, the anode was different. Surprisingly, the results obtained with the gold anode were similarly good as the results obtained with a diamond film anode. In contrast, a graphite anode led to a considerably lower current efficiency.
TABLE 1 {circle around (4)} {circle around (5)} {circle around (6)} Lad- Strom- Material {circle around (2)} {circle around (3)} ungs- aus- aus- {circle around (1)} Anode/ Leit- T Umsatz beute beute Nr. Kathode salz [° C.] U [V] [%] [%] [%] B1 Dia/Dia Bu4NBF4 15* 22-24 76 99 75 114 74 84 B2 Dia/Dia NaOMe 17* 27-29 66 82 58 B3 Au/Dia Bu4NBF4 16* 19-21 76 95 72 VB1 Gr/Dia Bu4NBF4 13* 20-21 79 69 54
Diaz = boron-doped diamond film electrode
*= average temperature
Gr = graphite
Key:
{circle around (1)} No.
{circle around (2)} Anode/cathode
{circle around (3)} Supporting electrolyte salt
{circle around (4)} Charge consumption (%)
{circle around (5)} Current efficiency (%)
{circle around (6)} Material yield (%)
- Mediator-Mediated (NaBr) Methoxylation of Furan on a Diamond Film Anode
- Under galvanostatic conditions (100 mA/cm2) at an average electrolyte temperature of 15° C. and a charge consumption of 76% of the theoretical, the anodic conversion of a mixture of furan (8 wt %), methanol and NaBr (0.9 wt %) as the mediator and supporting electrolyte salt in an unpartitioned electrolytic cell (flow-type cell, electrode spacing 4 mm) led to the following yields of 2,5-dihydro-2,5-dimethoxyfuran which were determined by means of calibrated HPLC:
- Currency efficiency=77%
- Material yield=59%
- The crude electrolyte product produced in Reference Example VB2 had a yellowish orange color and was clear.
- The data listed in Table 2 were taken from literature citations A), B) and C).
TABLE 2 {circle around (4)} {circle around (2)} {circle around (3)} Ladungs- {circle around (5)} {circle around (6)} {circle around (1)} Anode/ Leit- Umsatz Strom-Ausb. Mat.-Ausb. {circle around (7)} Nr. VB Kathode salz T [° C.] U [V] [%] [%] [%] Lit. 3 n.a. NH4NO3 −10 5.8-6.8 100 (40) 40 B 4 n.a. NaNO3 −15* 5 90 43 39 A 5 n.a. NaO2CH −14* 7.0-8.8 100 (38) 38 B 6 n.a. BF3Et2O n.a. n.a. 74 45 33 A 7 n.a. H2SO4 n.a. n.a. 53 41 22 A 8 Pt/Hg NaOAc 21* 14-100 n.a. n.a. 24 C
n.a. = not specified
*= average temperature values
(xx %) = calculated current efficiency
A = N. Clauson-Kaas, British Patent No. GB 731116 (1955)
B = N. Clauson-Kaas and Z. Tyle, Acta Chem. Scand. 1952, 6, pp. 962-963.
C = J. Baggaley and R. Brettle, J. Chem. Soc. (C) 1968, pp. 969-974. Description of the electrolytic cell used by Baggaley in: D.-N. Nguyen, Acta Chem. Scand. 1958, 12 (3), p. 585-586.
Key:
{circle around (1)} No.
{circle around (2)} Anode/cathode
{circle around (3)} Supporting electrolyte salt
{circle around (4)} Charge consumption (%)
{circle around (5)} Current efficiency (%)
{circle around (6)} Material yield (%)
{circle around (7)} Literature citation
- The currency efficiency and the material yield of the tests listed in Table 2 and carried out under prior-art conditions are considerably lower than those obtained in the tests according to Examples B1 to B3 which were carried out under the conditions according to the present invention. This illustrates the unexpectedly high positive influence of the choice of anode.
Claims (15)
1. A method for the anodic alkoxylation of an organic compound comprising alkoxylating wherein a mixture containing the organic compound and a primary alcohol with 1-4 C atoms is alkoxylated in an unpartitioned electrolytic cell in the presence of a supporting electrolyte salt that is soluble in the mixture but in the absence of a solid polymer electrolyte at an effective cell voltage on an oxidation-resistant anode, and carrying out the anodic alkoxylation in the absence of a mediator, using a diamond film anode or a gold anode.
2. The method as in claim 1 , wherein an organic compound selected from the group consisting of cyclic ethers, N-substituted amides, carbonyl compounds, alkyl aromatic hydrocarbons and alkyl heteroaromatic hydrocarbons are anodically alkoxylated.
3. The method as in claim 1 , wherein a cyclic ether selected from the group consisting of furans, dihydrofurans, tetrahydrofurans, 1,2-pyrans, 1,4-pyrans and the di- and tetrahydro compounds thereof, and 1,4-pyrones and the di- and tetrahydro compounds thereof is methoxylated or ethoxylated, with at least one C atom bound to the ether oxygen atom in the hydrogenated furans, pyrans and pyrones having a hydrogen atom.
4. The method as in claim 1 , wherein an amide selected from the group consisting of lactams with 5-7 ring members, N-acylated saturated and unsaturated N-heterocyclic compounds and open-chain N-alkyl or N,N-diallyl fatty acid amides is methoxylated or ethoxylated, with a carbon atom bound to the nitrogen having at least one hydrogen atom.
5. The method as in claim 1 , wherein a ketone with a methyl group or methylene group bound to the carbonyl C atom is methoxylated or ethoxylated.
6. The method as in claim 1 , wherein the alkoxylation is carried out in the alcohol that corresponds to the alkoxy group as the solvent and the supporting electrolyte salt used is a tetraalkyl ammonium salt, the anion of which is selected from the group consisting of ClO4 −, BF4 −, PF6 −, SbF6 −, R—SO3 − and R—SO4 −, wherein R stands for alkyl which can also be halogenated.
7. The method as in claim 1 , wherein the anodic alkoxylation is carried out at a voltage in a range from 1-50 V.
8. The method as in claim 1 , wherein the supporting electrolyte salt is used in a quantity of 0.1-5 wt %, relative to the organic compound that is to be alkoxylated.
9. The method as in claim 2 , wherein the carbonyl compound is a ketone.
10. The method as in claim 3 , wherein the organic compound is methoxylated.
11. The method as in claim 4 , wherein the organic compound is methoxylated.
12. The method as in claim 5 , wherein the organic compound is methoxylated.
13. The method as in claim 6 , wherein the alkyl that is halogenated is selected from the group consisting of CF3—, CCL3-, and CF3CH2—.
14. The method as in claim 7 , wherein the voltage is in the range of from 5 to 25 V.
15. The method as in claim 8 , wherein the quantity of electrolyte salt is 0.3-3 wt %.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10313169A DE10313169A1 (en) | 2003-03-25 | 2003-03-25 | Process for the anodic alkoxylation of organic substrates |
| DE10313169.8 | 2003-03-25 | ||
| PCT/EP2004/002665 WO2004085710A2 (en) | 2003-03-25 | 2004-03-15 | Method for the anodic alkoxylation of organic substrates |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20060157353A1 true US20060157353A1 (en) | 2006-07-20 |
Family
ID=32980680
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/546,135 Abandoned US20060157353A1 (en) | 2003-03-25 | 2004-03-15 | Method for the anodic alkoxylation of organic substances |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20060157353A1 (en) |
| EP (1) | EP1606434A2 (en) |
| DE (1) | DE10313169A1 (en) |
| WO (1) | WO2004085710A2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100210871A1 (en) * | 2009-02-19 | 2010-08-19 | Evonik Degussa Gmbh | Reactive Extraction of Free Organic Acids from the Ammonium Salts Thereof |
| CN113897627A (en) * | 2020-07-06 | 2022-01-07 | 万华化学集团股份有限公司 | Method for electrochemically preparing five-membered heterocyclic dialkoxy compound |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105198840B (en) * | 2015-09-28 | 2018-06-26 | 乐平市康鑫医药化工有限公司 | The method that fixed bed process prepares 2,5- dimethoxy dihydrofuran |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2714579A (en) * | 1951-07-18 | 1955-08-02 | Exxon Research Engineering Co | Lubricating oil additives |
| US4284825A (en) * | 1978-11-08 | 1981-08-18 | Basf Aktiengesellschaft | 4-Substituted benzaldehyde-dialkylacetal |
| US4441970A (en) * | 1981-10-28 | 1984-04-10 | Basf Aktiengesellschaft | Electrochemical preparation of 2,5-dialkoxy-2,5-dihydrofurans |
| US4699698A (en) * | 1985-08-14 | 1987-10-13 | Basf Aktiengesellschaft | Preparation of benzoic acid ortho-esters and novel compounds of this type |
| US5074974A (en) * | 1990-06-08 | 1991-12-24 | Reilly Industries, Inc. | Electrochemical synthesis and simultaneous purification process |
| US6533916B1 (en) * | 1999-03-16 | 2003-03-18 | Basf Aktiengesellschaft | Diamond electrodes |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3605451A1 (en) * | 1986-02-20 | 1987-08-27 | Bayer Ag | BENZALDEHYD DIALKYL ACETAL |
| DE3708337A1 (en) * | 1987-03-14 | 1988-09-22 | Basf Ag | METHOD FOR PRODUCING METHOXIACETALDEHYDDIALKYLACETALS |
-
2003
- 2003-03-25 DE DE10313169A patent/DE10313169A1/en not_active Withdrawn
-
2004
- 2004-03-15 WO PCT/EP2004/002665 patent/WO2004085710A2/en not_active Ceased
- 2004-03-15 EP EP04720604A patent/EP1606434A2/en not_active Withdrawn
- 2004-03-15 US US10/546,135 patent/US20060157353A1/en not_active Abandoned
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2714579A (en) * | 1951-07-18 | 1955-08-02 | Exxon Research Engineering Co | Lubricating oil additives |
| US4284825A (en) * | 1978-11-08 | 1981-08-18 | Basf Aktiengesellschaft | 4-Substituted benzaldehyde-dialkylacetal |
| US4441970A (en) * | 1981-10-28 | 1984-04-10 | Basf Aktiengesellschaft | Electrochemical preparation of 2,5-dialkoxy-2,5-dihydrofurans |
| US4699698A (en) * | 1985-08-14 | 1987-10-13 | Basf Aktiengesellschaft | Preparation of benzoic acid ortho-esters and novel compounds of this type |
| US5074974A (en) * | 1990-06-08 | 1991-12-24 | Reilly Industries, Inc. | Electrochemical synthesis and simultaneous purification process |
| US6533916B1 (en) * | 1999-03-16 | 2003-03-18 | Basf Aktiengesellschaft | Diamond electrodes |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100210871A1 (en) * | 2009-02-19 | 2010-08-19 | Evonik Degussa Gmbh | Reactive Extraction of Free Organic Acids from the Ammonium Salts Thereof |
| CN113897627A (en) * | 2020-07-06 | 2022-01-07 | 万华化学集团股份有限公司 | Method for electrochemically preparing five-membered heterocyclic dialkoxy compound |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004085710A2 (en) | 2004-10-07 |
| EP1606434A2 (en) | 2005-12-21 |
| WO2004085710A3 (en) | 2005-04-21 |
| DE10313169A1 (en) | 2004-10-14 |
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