US20060153698A1 - Rotary fluid machine - Google Patents
Rotary fluid machine Download PDFInfo
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- US20060153698A1 US20060153698A1 US10/540,158 US54015803A US2006153698A1 US 20060153698 A1 US20060153698 A1 US 20060153698A1 US 54015803 A US54015803 A US 54015803A US 2006153698 A1 US2006153698 A1 US 2006153698A1
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- bearing
- casing
- thermal expansion
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- 238000006243 chemical reaction Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 3
- 239000003921 oil Substances 0.000 description 65
- 239000000463 material Substances 0.000 description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 20
- 229910052742 iron Inorganic materials 0.000 description 10
- 239000011796 hollow space material Substances 0.000 description 9
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- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 230000007423 decrease Effects 0.000 description 6
- 238000005461 lubrication Methods 0.000 description 6
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- 230000002829 reductive effect Effects 0.000 description 5
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- 238000007906 compression Methods 0.000 description 4
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- 238000006073 displacement reaction Methods 0.000 description 4
- 230000000717 retained effect Effects 0.000 description 4
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- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
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- 229910001220 stainless steel Inorganic materials 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
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- 229910000677 High-carbon steel Inorganic materials 0.000 description 1
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- 230000006866 deterioration Effects 0.000 description 1
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- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
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- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B1/00—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
- F04B1/12—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis
- F04B1/20—Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinder axes coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B1/2014—Details or component parts
- F04B1/2064—Housings
- F04B1/2071—Bearings for cylinder barrels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B27/00—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders
- F04B27/08—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis
- F04B27/0804—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block
- F04B27/0821—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication
- F04B27/0852—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication machine housing
- F04B27/0856—Multi-cylinder pumps specially adapted for elastic fluids and characterised by number or arrangement of cylinders having cylinders coaxial with, or parallel or inclined to, main shaft axis having rotary cylinder block component parts, details, e.g. valves, sealings, lubrication machine housing cylinder barrel bearing means
Definitions
- the present invention relates to a rotary fluid machine in which opposite ends of a rotor are rotatably supported in a casing via a first bearing and a second bearing, and energy conversion means for interconverting pressure energy of a working medium and mechanical energy of the rotating rotor is provided in the rotor.
- Such a rotary fluid machine is known from Japanese Patent Application Laid-open No. 2002-256805.
- This rotary fluid machine converts the pressure energy of high temperature, high pressure steam into mechanical energy for rotating an output shaft via two axial piston cylinder groups arranged in radially inner and outer stages, and axially opposite ends of a rotor thereof are each rotatably supported in a casing via one angular bearing.
- the pair of angular bearings supporting in the casing axially opposite ends of the rotor of the above-mentioned conventional rotary fluid machine not only support a radial load of the rotor but also support an axial load so as to position the rotor in the axial direction.
- the bearing may be assembled to the casing in a state in which an axially compressive load is applied to the bearing, but this gives rise to the problem that the frictional resistance of the bearing to which the compressive load is applied might increase.
- the present invention has been achieved under the above-mentioned circumstances, and it is an object thereof to solve the above-mentioned problems caused by a difference in the amount of thermal expansion between a casing and a rotor of a rotary fluid machine.
- a rotary fluid machine in which opposite ends of a rotor are rotatably supported in a casing via a first bearing and a second bearing, and energy conversion means for interconverting pressure energy of a working medium and mechanical energy of the rotating rotor is provided in the rotor, characterized in that among the first bearing and the second bearing, the axial load can be supported by only the first bearing.
- the axial load can be supported by only the first bearing among the first bearing and the second bearing, which rotatably support opposite ends of the rotor in the casing, it is possible to prevent an axial load from being applied between the second bearing and the rotor due to a difference in the amount of axial thermal expansion between the casing and the rotor, while enabling the rotor to be axially positioned relative to the casing by only the first bearing.
- the rotary fluid machine is an expander
- the energy conversion means is an axial piston cylinder group.
- the energy conversion means of the expander for converting the pressure energy into mechanical energy is formed from the axial piston cylinder group, which is large in the axial direction, even when the difference in the amount of axial thermal expansion between the casing and the rotor greatly increases due to the large difference in temperature between when the temperature is cold and when the temperature is hot, it is possible to prevent an excessively varying load from being applied to the first and second bearings. It is also possible to stabilize the dead volume between a piston and a cylinder and thus prevent the volume ratio (expansion ratio) of the expander from changing.
- the rotary fluid machine is provided with a rotary valve for supplying and discharging the working medium to and from the rotor
- the coefficient of thermal expansion of the rotor is set so as to be substantially the same as the coefficient of thermal expansion of the first bearing
- the coefficient of thermal expansion of the casing is set so as to be larger than the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing
- the first bearing is supported in the casing via a bearing holder
- the coefficient of thermal expansion of the bearing holder is set so as to be substantially the same as the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing.
- the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing are made substantially the same, the coefficient of thermal expansion of the casing is made larger than the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing, the first bearing is supported in the casing via the bearing holder, and the coefficient of thermal expansion of the bearing holder is made substantially the same as the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing, even when there is a difference in coefficient of thermal expansion between the casing and the first bearing, not only is it possible to prevent a gap from being generated between the first bearing and the bearing holder and prevent the sealability of the rotary valve from being degraded by the rotor moving axially due to the gap, but it is also possible to reduce the weight while ensuring a desired strength and rigidity.
- the rotary fluid machine is an expander
- the energy conversion means is an axial piston cylinder group operated by a swash plate.
- the energy conversion means of the expander for converting the pressure energy into mechanical energy is formed from the axial piston cylinder group, which is large in the axial direction, even when the difference in the amount of axial thermal expansion between the casing and the rotor greatly increases due to the large difference in temperature between when the temperature is cold and when the temperature is hot, it is possible to prevent an excessively varying load from being applied to the first and second bearings. It is also possible to stabilize the dead volume between a piston and a cylinder and thus prevent the volume ratio (expansion ratio) of the expander from changing.
- the swash plate is supported in the casing via a swash plate holder, and the coefficient of thermal expansion of the swash plate holder is set so as to be substantially the same as the coefficient of thermal expansion of the bearing holder.
- the coefficient of thermal expansion of the swash plate holder for supporting the swash plate in the casing is made substantially the same as the coefficient of thermal expansion of the bearing holder, it is possible to prevent displacement of the position where a piston of the axial piston cylinder group comes into contact with the swash plate, thus preventing seizure occurring or any increase in the frictional resistance and, moreover, it is possible to stabilize the positional relationship between the piston, which abuts against the swash plate, and the cylinder, which is provided in the rotor, and thus prevent yet more effectively the volume ratio (expansion ratio) of the expander from changing.
- the swash plate holder and the bearing holder are formed from the same member.
- the swash plate holder and the bearing holder are formed from the same member, not only is it possible to prevent yet more effectively the volume ratio (expansion ratio) of the expander from changing, but it is also possible to reduce the number of components compared with a case in which they are formed from separate members.
- Combined angular bearings 23 f and 23 r of an embodiment correspond to the first bearing of the present invention, and a radial bearing 24 of the embodiment corresponds to the second bearing of the present invention.
- FIG. 1 to FIG. 13 show a first embodiment of the present invention
- FIG. 1 is a vertical sectional view of an expander
- FIG. 2 is a sectional view along line 2 - 2 in FIG. 1
- FIG. 3 is a view from arrowed line 3 - 3 in FIG. 1
- FIG. 4 is an enlarged view of part 4 in FIG. 1
- FIG. 5 is an enlarged view of part 5 in FIG. 1
- FIG. 6 is an exploded perspective view of a rotor
- FIG. 7 is a sectional view along line 7 - 7 in FIG. 4
- FIG. 8 is a sectional view along line 8 - 8 in FIG. 4
- FIG. 9 is an enlarged view of part 9 in FIG. 4
- FIG. 10 is a sectional view along line 10 - 10 in FIG. 5
- FIG. 11 is a sectional view along line 11 - 11 in FIG. 5
- FIG. 12 is a sectional view along line 12 - 12 in FIG. 5
- FIG. 13 is a sectional view along line 13 - 13 in FIG. 5 .
- FIG. 14 and FIG. 15 show a second embodiment of the present invention
- FIG. 13 is a view corresponding to FIG. 1
- FIG. 15 is a graph showing the relationship between increase in temperature and size of a gap of combined angular bearings.
- FIG. 16 to FIG. 19 show a third embodiment of the present invention
- FIG. 16 is an enlarged view of the surroundings of combined angular bearings of an expander
- FIG. 17 is a diagram for explaining the reason for the volume ratio of the expander changing due to thermal expansion
- FIG. 18 is a graph for comparing the temperature of a zone C 1 and that of a zone C 2 of the expander
- FIG. 19 is a graph showing changes in the dead volume of the axial piston cylinder group with respect to the temperature of the zone C 2 .
- FIG. 20 is a diagram for explaining a gap generated between a casing and a bearing.
- an expander E of this embodiment is used in, for example, a Rankine cycle system, and converts the thermal energy and the pressure energy of high-temperature, high-pressure steam as a working medium into mechanical energy and outputs it.
- a casing 11 of the expander E is formed from a casing main body 12 , a front cover 15 joined via a seal 13 to a front opening of the casing main body 12 by a plurality of bolts 14 , a rear cover 18 joined via a seal 16 to a rear opening of the casing main body 12 by a plurality of bolts 17 , and an oil pan 21 joined via a seal 19 to a lower opening of the casing main body 12 by a plurality of bolts 20 .
- a rotor 22 arranged rotatably around an axis L extending in the fore-and-aft direction in the center of the casing 11 has a front part thereof supported by combined angular bearings 23 f and 23 r provided in the front cover 15 and a rear part thereof supported by a radial bearing 24 provided in the casing main body 12 .
- a swash plate holder 28 is formed integrally with a rear face of the front cover 15 , and a swash plate 31 is rotatably supported by the swash plate holder 28 via an angular bearing 30 .
- the axis of the swash plate 31 is inclined relative to the axis L of the rotor 22 , and the angle of inclination is fixed.
- the rotor 22 includes an output shaft 32 supported in the front cover 15 by the combined angular bearings 23 f and 23 r , three sleeve support flanges 33 , 34 , and 35 formed integrally with a rear part of the output shaft 32 via cutouts 57 and 58 (see FIG. 4 and FIG.
- a rotor head 38 that is joined by a plurality of bolts 37 to the rear sleeve support flange 35 via a metal gasket 36 and is supported in the casing main body 12 by the radial bearing 24 , and a heat-insulating cover 40 that is fitted over the three sleeve support flanges 33 , 34 , and 35 from the front and joined to the front sleeve support flange 33 by a plurality of bolts 39 .
- Sets of five sleeve support holes 33 a , 34 a , and 35 a are formed in the three sleeve support flanges 33 , 34 , and 35 respectively at intervals of 72° around the axis L, and five cylinder sleeves 41 are fitted into the sleeve support holes 33 a , 34 a , and 35 a from the rear.
- a flange 41 a is formed on the rear end of each of the cylinder sleeves 41 , and axial positioning is carried out by abutting this flange 41 a against the metal gasket 36 while fitting the flange 41 a into a step 35 b formed in the sleeve support holes 35 a of the rear sleeve support flange 35 (see FIG.
- a piston 42 is slidably fitted within each of the cylinder sleeves 41 , the front end of the piston 42 abutting against a dimple 31 a formed on the swash plate 31 , and a steam expansion chamber 43 is defined between the rear end of the piston 42 and the rotor head 38 .
- a plate-shaped bearing holder 92 is superimposed on a front face of the front cover 15 via a seal 91 and fixed thereto by means of bolts 93 , and a pump body 95 is superimposed on a front face of the bearing holder 92 via a seal 94 and fixed thereto by means of bolts 96 .
- the combined angular bearings 23 f and 23 r are held between a step of the front cover 15 and the bearing holder 92 , thereby fixing them in the axis L direction.
- a shim 97 having a predetermined thickness is held between the inner race of the combined angular bearings 23 f and 23 r and a flange 32 d formed on the output shaft 32 supporting the combined angular bearings 23 f and 23 r , and the inner race of the combined angular bearings 23 f and 23 r is tightened by a nut 98 screwed around the outer periphery of the output shaft 32 .
- the output shaft 32 is positioned in the axis L direction relative to the combined angular bearings 23 f and 23 r , that is, relative to the casing 11 .
- the combined angular bearings 23 f and 23 r are mounted in mutually reversed directions, and not only support the output shaft 32 in the radial direction but also support it so that it does not move in the axis L direction. That is, one of the combined angular bearings 23 f is disposed so as to restrain the output shaft 32 from moving forward, and the other of the combined angular bearings 23 r is disposed so as to restrain the output shaft 32 from moving rearward.
- the combined angular bearings 23 f and 23 r are used as bearings for supporting a front part of the rotor 22 , one of the loads generated in opposite directions along the axis L in the expansion chambers 43 under predetermined operating conditions of the expander E is transferred to the inner race of the combined angular bearings 23 f and 23 r via the rotor 22 , and the other thereof is transferred to the outer race of the combined angular bearings 23 f and 23 r via the swash plate 31 and the swash plate holder 28 of the front cover 15 .
- the assembly operation can be carried out in the form of units such as ‘rotor 22 and pistons 42 ’, ‘assembly of front cover 15 ’, and ‘pump body 95 ’, and the efficiency of operations such as recombining the pistons 42 and exchanging the oil pump 49 is improved.
- a radial bearing 24 supporting the rotor head 38 which forms a rear end part of the rotor 22 , is a normal ball bearing supporting only a radial load, and a gap ⁇ (see FIG. 5 ) is formed between the rotor head 38 and the inner race of the radial bearing 24 so that the rotor head 38 can slide against the radial bearing 24 in the axis L direction.
- An oil passage 32 a is formed so as to extend along the axis L within the output shaft 32 , which is integral with the rotor 22 , and the front end of the oil passage 32 a branches in a radial direction and communicates with an annular channel 32 b on the outer periphery of the output shaft 32 .
- An oil passage blocking member 45 is screwed into the inner periphery of the oil passage 32 a via a seal 44 at a position that is radially inside the middle sleeve support flange 34 of the rotor 22 , and a plurality of oil holes 32 c extending radially outward from the oil passage 32 a in the vicinity of the oil passage blocking member 45 open on the outer periphery of the output shaft 32 .
- a trochoidal oil pump 49 is disposed between a recess 95 a provided in a front face of the pump body 95 and a pump cover 48 fixed via a seal 46 to the front face of the pump body 95 by a plurality of bolts 47 , and includes an outer rotor 50 that is rotatably fitted in the recess 95 a , and an inner rotor 51 that is fixed to the outer periphery of the output shaft 32 and meshes with the outer rotor 50 .
- An internal space of the oil pan 21 communicates with an intake port 53 of the oil pump 49 via an oil pipe 52 and an oil passage 95 b of the pump body 95 , and a discharge port 54 of the oil pump 49 communicates with the annular channel 32 b of the output shaft 32 via an oil passage 95 c of the pump body 95 .
- the piston 42 which is slidably fitted into the cylinder sleeve 41 , is formed from an end part 61 , a middle part 62 , and a top part 63 .
- the end part 61 is a member having a spherical part 61 a that abuts against the dimple 31 a of the swash plate 31 , and is joined by welding to the forward end of the middle part 62 .
- the middle part 62 is a cylindrical member having a large volume hollow space 62 a ; an outer peripheral part of the middle part 62 close to the top part 63 has a small diameter part 62 b whose diameter is slightly reduced, a plurality of oil holes 62 c are formed so as to run radially through the small diameter part 62 b , and a plurality of spiral oil channels 62 d are formed in an outer peripheral part that is present forward of the small diameter part 62 b .
- the top part 63 faces the expansion chamber 43 and is formed integrally with the middle part 62 , and a heat-insulating space 65 (see FIG.
- Two compression rings 66 and one oil ring 67 are mounted on the outer periphery of the top part 63 , and an oil ring channel 63 b into which the oil ring 67 is fitted communicates with the hollow space 62 a of the middle part 62 via a plurality of oil holes 63 c.
- the end part 61 and the middle part 62 of the piston 42 are made of high-carbon steel, and the top part 63 is made of stainless steel; among these, the end part 61 is subjected to induction hardening, whereas the middle part 62 is subjected to hardening.
- high surface pressure resistance can be imparted to the end part 61 , which abuts against the swash plate 31 at a high surface pressure
- abrasion resistance can be imparted to the middle part 62 , which is in sliding contact with the cylinder sleeve 41 under severe lubrication conditions
- heat resistance and corrosion resistance can be imparted to the top part 63 , which faces the expansion chamber 43 and is exposed to high temperature and high pressure.
- An annular channel 41 b is formed on the outer periphery of a middle part of the cylinder sleeve 41 (see FIG. 6 and FIG. 9 ), and a plurality of oil holes 41 c are formed in the annular channel 41 b .
- the oil holes 32 c formed in the output shaft 32 and oil holes 34 b formed in the middle sleeve support flange 34 of the rotor 22 communicate with the annular channel 41 b .
- An annular cover member 69 is welded to the front, or expansion chamber 43 side, of the rotor head 38 , which is joined to the rear face of the front sleeve support flange 33 of the rotor 22 by the bolts 37 , and an annular heat-insulating space 70 (see FIG. 9 ) is defined at the back, or rear face, of the cover member 69 .
- the rotor head 38 is positioned rotationally relative to the rear sleeve support flange 35 by a knock pin 55 .
- the five cylinder sleeves 41 and the five pistons 42 form an axial piston cylinder group 56 of the present invention.
- the rotary valve 71 which is disposed along the axis L of the rotor 22 , includes a valve main body 72 , a stationary valve plate 73 , and a movable valve plate 74 .
- the movable valve plate 74 is fixed to a rear face of the rotor 22 by a bolt 76 screwed into the oil passage blocking member 45 (see FIG. 4 ) while being positioned in the rotational direction by a knock pin 75 .
- the bolt 76 also has the function of fixing the rotor head 38 to the output shaft 32 .
- the stationary valve plate 73 which abuts against the movable valve plate 74 via flat sliding surfaces 77 , is fixed to the center of a front face of the valve main body 72 by one bolt 78 , and also to an outer peripheral part of the valve main body 72 by an annular fixing ring 79 and a plurality of bolts 80 .
- a step 79 a formed on the inner periphery of the fixing ring 79 is press-fitted in a spigot-joint manner around the outer periphery of the stationary valve plate 73
- a step 79 b formed on the outer periphery of the fixing ring 79 is press-fitted in a spigot-joint manner around the outer periphery of the valve main body 72 , thereby ensuring that the stationary valve plate 73 is coaxial with the valve main body 72 .
- a knock pin 81 is disposed between the valve main body 72 and the stationary valve plate 73 , and determines the position of the stationary valve plate 73 in the rotational direction.
- the stationary valve plate 73 and the movable valve plate 74 are made of a material having excellent durability, such as carbon or a ceramic, and the durability can be further improved by providing or coating the sliding surfaces 77 with a member having heat resistance, lubricating properties, corrosion resistance, and abrasion resistance.
- the valve main body 72 which is made of stainless steel, is a stepped cylindrical member having a large diameter part 72 a and a small diameter part 72 b ; outer peripheral faces of the large diameter part 72 a and the small diameter part 72 b are fitted slidably in the axial L direction into circular cross-section support faces 18 a and 18 b of the rear cover 18 via seals 82 and 83 respectively, and positioned in the rotational direction by fitting a pin 84 implanted in an outer peripheral face of the valve main body 72 into a cutout 18 c formed in the axial L direction in the rear cover 18 .
- a plurality of preload springs 85 are supported in the rear cover 18 so as to surround the axis L, and the valve main body 72 , which has a step 72 c between the large diameter part 72 a and the small diameter part 72 b pushed by these preload springs 85 , is biased forward so as to put the sliding surfaces 77 of the stationary valve plate 73 and the movable valve plate 74 in intimate contact.
- a steam supply pipe 86 connected to a rear face of the valve main body 72 communicates with the sliding surfaces 77 via a first steam passage P 1 formed in the interior of the valve main body 72 and a second steam passage P 2 formed in the stationary valve plate 73 .
- a steam discharge chamber 88 sealed by a seal 87 is formed between the casing main body 12 , the rear cover 18 , and the rotor 22 , and this steam discharge chamber 88 communicates with the sliding surfaces 77 via sixth and seventh steam passages P 6 and P 7 formed in the interior of the valve main body 72 and a fifth steam passage P 5 formed in the stationary valve plate 73 .
- a seal 89 surrounding a part where the first and second steam passages P 1 and P 2 are connected to each other and a seal 90 surrounding a part where the fifth and sixth steam passages P 5 and P 6 are connected to each other.
- Three third steam passages P 3 disposed at equal intervals so as to surround the axis L run through the movable valve plate 74 , and opposite ends of five fourth steam passages P 4 formed in the rotor 22 so as to surround the axis L communicate with the third steam passages P 3 and the expansion chambers 43 .
- the part of the second steam passage P 2 opening on the sliding surface 77 is circular, whereas the part of the fifth steam passage P 5 opening on the sliding surface 77 has an arc shape with the axis L as its center.
- High temperature, high pressure steam generated by heating water in an evaporator reaches the sliding surfaces 77 of the stationary valve plate 73 with the movable valve plate 74 from the steam supply pipe 86 via the first steam passage P 1 formed in the valve main body 72 of the rotary valve 71 and the second steam passage P 2 formed in the stationary valve plate 73 , which is integral with the valve main body 72 .
- the second steam passage P 2 opening on the sliding surface 77 communicates momentarily during a predetermined intake period with the corresponding third steam passage P 3 formed in the movable valve plate 74 , which rotates integrally with the rotor 22 , and the high temperature, high pressure steam is supplied, via the fourth steam passage P 4 formed in the rotor 22 , from the third steam passage P 3 to the expansion chamber 43 within the cylinder sleeve 41 .
- the oil pump 49 provided on the output shaft 32 operates accompanying rotation of the rotor 22 , and oil is taken in from the oil pan 21 via the oil pipe 52 , the oil passage 95 b of the pump body 95 , and the intake port 53 , discharged from the discharge port 54 , and supplied to a space between the cylinder sleeve 41 and the small diameter part 62 b formed in the middle part 62 of the piston 42 via the oil passage 95 c of the pump body 95 , the oil passage 32 a of the output shaft 32 , the annular channel 32 b of the output shaft 32 , the oil holes 32 c of the output shaft 32 , the annular channel 41 b of the cylinder sleeve 41 , and the oil holes 41 c of the cylinder sleeve 41 .
- a portion of the oil retained by the small diameter part 62 b flows into the spiral oil channels 62 d formed in the middle part 62 of the piston 42 and lubricates the surface that slides against the cylinder sleeve 41 , and another portion of the oil lubricates surfaces of the compression rings 66 and the oil ring 67 provided at the top part 63 of the piston 42 that slide against the cylinder sleeve 41 .
- the hollow space 62 a communicates with the interior of the cylinder sleeve 41 via the plurality of oil holes 62 c running through the middle part 62 of the piston 42
- the interior of the cylinder sleeve 41 communicates with the annular channel 41 b on the outer periphery of the cylinder sleeve 41 via the plurality of oil holes 41 c .
- the oil retained in the hollow space 62 a within the piston 42 and the oil retained in the small diameter part 62 b on the outer periphery of the piston 42 is supplied from the small diameter part 62 b to the top part 63 side during an expansion stroke in which the volume of the expansion chamber 43 increases, and is supplied from the small diameter part 62 b to the end part 61 side during a compression stroke in which the volume of the expansion chamber 43 decreases, and it is therefore possible to ensure reliable lubrication over the entire axial region of the piston 42 .
- the large volume hollow space 62 a is formed within the piston 42 , not only is it possible to reduce the weight of the piston 42 , but it is also possible to reduce the heat capacity of the piston 42 , thereby enabling the escape of heat from the expansion chamber 43 to be suppressed yet more effectively.
- the expansion chamber 43 is sealed by interposing the metal gasket 36 between the rear sleeve support flange 35 and the rotor head 38 , in comparison with a case in which the expansion chamber 43 is sealed via a thick annular seal, unnecessary volume around the seal can be reduced, thus ensuring that the expander E has a large volume ratio (expansion ratio) and thereby improving the thermal efficiency, which enables the output to be increased.
- the material of the cylinder sleeve 41 can be selected without being restricted by the material of the rotor 22 , while taking into consideration the thermal conductivity, heat resistance, strength, abrasion resistance, etc., and, moreover, it is possible to replace only a worn or damaged cylinder sleeve 41 , which is economical.
- the outer peripheral face of the cylinder sleeve 41 is exposed through the two cutouts 57 and 58 formed circumferentially in the outer peripheral face of the rotor 22 , not only is it possible to reduce the weight of the rotor 22 , but it is also possible to reduce the heat capacity of the rotor 22 , thereby improving the thermal efficiency and, moreover, the cutouts 57 and 58 function as a heat-insulating space, thus suppressing the escape of heat from the cylinder sleeve 41 . Furthermore, since the outer peripheral part of the rotor 22 is covered by the heat-insulating cover 40 , it is possible to suppress the escape of heat from the cylinder sleeve 41 yet more effectively.
- the rotary valve 71 supplies and discharges steam to and from the axial piston cylinder group 56 via the flat sliding surfaces 77 between the stationary valve plate 73 and the movable valve plate 74 , it is possible to prevent the leakage of steam effectively. This is because the flat sliding surfaces 77 can easily be machined with high precision, and control of the clearance is easy compared with cylindrical sliding surfaces. Moreover, since a surface pressure is generated on the sliding surfaces 77 of the stationary valve plate 73 and the movable valve plate 74 by applying a preset load to the valve main body 72 by means of the plurality of preload springs 85 , it is possible to suppress the leakage of steam past the sliding surfaces 77 yet more effectively.
- valve main body 72 of the rotary valve 71 is made of stainless steel, which has a large coefficient of thermal expansion
- the stationary valve plate 73 fixed to the valve main body 72 is made of carbon or a ceramic, which has a small coefficient of thermal expansion
- the fixing ring 79 is fixed to the valve main body 72 by means of the plurality of bolts 80 in a state in which the step 79 a on the inner periphery of the fixing ring 79 is press-fitted in a spigot-joint manner over the outer periphery of the stationary valve plate 73 and the step 79 b on the outer periphery of the fixing ring 79 is press-fitted in a spigot-joint manner over the outer periphery of the valve main body 72 , it is possible to carry out precise centering of the stationary valve plate 73 relative to the valve main body 72 by the aligning action of
- the rotary valve 71 can be attached to and removed from the casing main body 12 merely by removing the rear cover 18 from the casing main body 12 , the ease of maintenance operations such as repair, cleaning, and replacement can be greatly improved. Furthermore, although the rotary valve 71 through which the high temperature, high pressure steam passes reaches a high temperature, since the swash plate 31 and the output shaft 32 , where lubrication by oil is required, are disposed on the opposite side of the rotor 22 to the rotary valve 71 , degradation of the lubrication performance of the swash plate 31 and the output shaft 32 due to heating of the oil by the heat of the rotating valve 71 , which reaches a high temperature, can be prevented. Moreover, the oil also exhibits the function of cooling the rotary valve 71 , thus preventing overheating.
- the expander E When the expander E is assembled, it is necessary to adjust the size of the dead volume between the base (that is, the cover member 69 supported on the rotor head 38 ) of the cylinder sleeve 41 and the top of the piston 42 , that is, the volume of the operating chamber 43 when the piston 42 is at top dead center. Thinning the shim 97 disposed between the flange 32 d of the output shaft 32 and the inner race of the combined angular bearings 23 f and 23 r makes the output shaft 32 shift forward (to the right in FIG. 1 ), and the rotor head 38 also shifts forward, but since the piston 42 is restricted by the swash plate 31 and cannot shift forward, the dead volume decreases.
- the dead volume can be freely adjusted by exchanging only the shim 97 , the number of steps required for adjusting the dead volume can be decreased, and a large amount of time can be saved.
- the dead volume can be adjusted simply by inserting a single shim 97 having a predetermined thickness between the flange 32 d of the output shaft 32 and the combined angular bearings 23 f and 23 r and tightening via the one nut 98 the rotor 22 into which the pistons 42 are incorporated and the front cover 15 into which the angular bearing 30 supporting the swash plate 31 and the combined angular bearings 23 f and 23 r supporting the rotor 22 are incorporated, and it is therefore possible to carry out the adjustment easily compared with a conventional case in which the thickness of two of front and rear shims is adjusted individually.
- the rotor 22 which is formed from the output shaft 32 , the three sleeve support flanges 33 , 34 , and 35 , the rotor head 38 , and the heat-insulating cover 40 , is made of an iron-based material, which has relatively small coefficient of thermal expansion
- the casing 11 which supports the rotor 22 via the combined angular bearings 23 f and 23 r and the radial bearing 24 , is made of an aluminum-based material, which has relatively large coefficient of thermal expansion, and as a result a difference is generated in the amount of thermal expansion, in the axis L direction in particular, between when the temperature of the expander E is low and when it is high.
- the casing 11 which has a larger coefficient of thermal expansion than that of the rotor 22 , expands more than the rotor 22 when the temperature is high and the dimension of the casing 11 in the axis L direction relatively increases, whereas when the temperature is low the casing 11 shrinks more and the dimension thereof in the axis L direction relatively decreases.
- the expander E employing high temperature, high pressure steam as the working medium since there is a large difference in temperature between when the temperature is high and when the temperature is low, the above-mentioned effect can be exhibited effectively. Furthermore, the difference in temperature between when the temperature is high and when the temperature is low is large in the vicinity of the rotary valve 71 , to which the high temperature, high pressure steam is supplied, but since the rotor head 38 can slide in the axis L direction against the radial bearing 24 disposed on the side close to the rotary valve 71 , the difference in coefficient of thermal expansion between the casing 11 and the rotor 22 can be absorbed without any problem.
- FIG. 14 and FIG. 15 A second embodiment of the present invention is now explained by reference to FIG. 14 and FIG. 15 .
- members corresponding to the above-mentioned members of the first embodiment are denoted by the same reference numerals and symbols as those in the first embodiment, and duplication of the explanation is omitted.
- the combined angular bearings 23 f and 23 r are supported directly in the casing 11
- combined angular bearings 23 f and 23 r are supported in a casing 11 via a bearing holder 99 . That is, a substantially cylindrical bearing holder 99 fitted into the inner periphery of a front cover 15 is fixed, together with a plate-shaped set plate 92 superimposed on a front face of the bearing holder 99 , by bolts 93 , and a pump body 95 is further superimposed on a front face of the front cover 15 via a seal 94 and fixed by bolts 96 .
- the combined angular bearings 23 f and 23 r are therefore fixed in the axis L direction while being held between a step of the bearing holder 99 and the set plate 92 .
- the bearing holder 99 , the set plate 92 , and the combined angular bearings 23 f and 23 r are formed, as for a rotor 22 , from an iron-based material having a relatively small coefficient of thermal expansion.
- the combined angular bearings 23 f and 23 r which are formed from an iron-based material having a relatively small coefficient of thermal expansion, are not supported directly in the casing 11 , which is formed from an aluminum-based material having a relatively large coefficient of thermal expansion, but instead the combined angular bearings 23 f and 23 r are supported in the casing 11 via the bearing holder 99 , which is made of an iron-based material and fixed to the casing 11 , and even if there is a difference between the coefficient of thermal expansion of the casing 11 and the coefficient of thermal expansion of the combined angular bearings 23 f and 23 r , as shown in FIG. 15 , the occurrence of a gap ⁇ (see FIG.
- a third embodiment of the present invention is now explained by reference to FIG. 16 to FIG. 19 .
- members corresponding to the above-mentioned members of the first and second embodiments are denoted by the same reference numerals and symbols as those in the first and second embodiments, and duplication of the explanation is omitted.
- the swash plate holder 28 is formed integrally with the front cover 15
- a swash plate holder 28 is separate from a front cover 15 and is formed integrally with a bearing holder 99 .
- the integrated bearing holder 99 and swash plate holder 28 together with a set plate 92 fixed thereto by bolts 93 , are fixed to the front cover 15 by bolts 100 .
- the swash plate holder 28 and the bearing holder 99 are formed from an iron-based material having a small coefficient of thermal expansion, as for the bearing holder 99 of the second embodiment.
- the coefficient of thermal expansion of the swash plate holder 28 is smaller than the coefficient of thermal expansion of the front cover 15 , which is formed from an aluminum-based material, displacement of the swash plate holder 28 relative to a casing 11 due to thermal elongation can be minimized, and displacement of the position where an end part 61 of a piston 42 comes into contact with a dimple 31 a of a swash plate 31 can be prevented, thus preventing seizure occurring or any increase in the frictional resistance.
- the left end of the combined angular bearings 23 f and 23 r is defined as a starting point for thermal elongation, and a section from this point to the top of the cylinder sleeve 41 of the rotor 22 is defined as a zone A 1 .
- the zone A 1 is thus formed from a zone B 1 corresponding to the rotor 22 and a zone C 1 corresponding to an output shaft 32 .
- a section from the starting point for thermal elongation to the top of the piston 42 at top dead center is defined as a zone A 2 , and the zone A 2 is thus formed from a zone B 2 , which corresponds to the piston 42 , and a zone C 2 , which corresponds to the swash plate holder 28 .
- the length of zone A 1 in the axis L direction is set to be slightly longer than the length of zone A 2 in the axis L direction, and this difference in length, that is, the distance between the top of the cylinder sleeve 41 and the top of the piston 42 at top dead center, corresponds to the dead volume. Since both the rotor 22 and the piston 42 are formed from an iron-based material, the difference in length in the axis L direction between zone B 1 and zone B 2 hardly changes between when the expander E is cold and when it is hot.
- the output shaft 32 in zone C 1 is cooled by a lubricating oil flowing through the interior thereof, and zone C 1 therefore has a lower temperature than that of zone C 2 (see FIG. 18 ).
- the output shaft 32 which is made of an iron-based material, has a small coefficient of thermal expansion, if the swash plate holder 28 were formed from an aluminum-based material having a large coefficient of thermal expansion, because of a synergistic effect thereof the thermal elongation of zone C 2 when the expander E is hot would be considerably larger than the thermal elongation of zone C 1 .
- zone A 2 the thermal elongation of zone A 2 would be larger than that of zone A 1 , the dead volume between the top of the cylinder sleeve 41 and the top of the piston 42 would decrease, and the volume ratio of the expander E would deviate from a set value, thus causing a degradation in the thermal efficiency.
- the swash plate holder 28 is formed from an iron-based material having a small coefficient of thermal expansion, the difference in thermal elongation between zone C 1 and zone C 2 can be decreased and, as shown in FIG. 19 , a reduction in the dead volume (dead stroke) between the top of the cylinder sleeve 41 and the top of the piston 42 at top dead center can be reduced and deviation in the volume ratio of the expander E from a set value can be minimized, thus preventing the thermal efficiency from being degraded.
- bearing holder 99 and the swash plate holder 28 are formed from the same member, there is a contribution to a reduction in the number of components.
- the expander E of a Rankine cycle system is illustrated as an example, but the rotary fluid machine of the present invention may be used in any other application and is not limited to the expander E.
- the casing 11 is made of an aluminum-based material
- the rotor 22 , the output shaft 32 , the bearing holder 99 , and the swash plate holder 28 are made of an iron-based material, but as long as the relationships in the size of the coefficients of thermal expansion defined in claim 3 are satisfied, any materials other than the above-mentioned materials may be selected.
- the bearing holder 99 and the swash plate holder 28 are formed from the same member, but they may be formed from separate members.
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- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
A rotary fluid machine is provided in which, among first bearings (23 f, 23 r) and a second bearing (24) supporting in a casing (11) opposite ends of a rotor (22) that includes an axial piston cylinder group (56) for converting the pressure energy of a working medium into mechanical energy, only the first bearings (23 f, 23 r) are formed from combined angular bearings that can support an axial load, and the second bearing (24) is formed from a radial bearing that can support a radial load and is axially movable relative to the rotor (22). Since the rotor (22) is axially positioned relative to the casing (11) by only the first bearings (the combined angular bearings) (23 f, 23 r), a difference in the amount of axial thermal expansion between the casing (11) and the rotor (22) can be absorbed by the second bearing (radial bearing) (24) without any problem. This can solve effectively problems caused by a difference in the amount of thermal expansion between the casing and the rotor of the rotary fluid machine.
Description
- The present invention relates to a rotary fluid machine in which opposite ends of a rotor are rotatably supported in a casing via a first bearing and a second bearing, and energy conversion means for interconverting pressure energy of a working medium and mechanical energy of the rotating rotor is provided in the rotor.
- Such a rotary fluid machine is known from Japanese Patent Application Laid-open No. 2002-256805. This rotary fluid machine converts the pressure energy of high temperature, high pressure steam into mechanical energy for rotating an output shaft via two axial piston cylinder groups arranged in radially inner and outer stages, and axially opposite ends of a rotor thereof are each rotatably supported in a casing via one angular bearing.
- The pair of angular bearings supporting in the casing axially opposite ends of the rotor of the above-mentioned conventional rotary fluid machine not only support a radial load of the rotor but also support an axial load so as to position the rotor in the axial direction. This results in the problems that, due to a difference in the coefficient of thermal expansion between the rotor and the casing, the bearing gap between the pair of angular bearings changes thus degrading the durability, the support of the rotor becomes unstable thus inhibiting smooth rotation, and the dead volume of the axial piston cylinder groups (a space between the top of a piston at top dead center and the top of a cylinder) varies thus changing the volume ratio (expansion ratio). In order to solve these problems, consideration has been given to using, among the pair of bearings supporting axially opposite ends of the rotor in the casing, only one of the bearings for supporting the axial load of the rotor, thus absorbing the difference in coefficient of thermal expansion between the rotor and the casing.
- However, even by supporting the axial load of the rotor with only one of the bearings as described above, since the bearing is generally formed from an iron-based material having a small coefficient of thermal expansion from the viewpoint of strength and rigidity, and the casing is formed from an aluminum-based material having a large coefficient of thermal expansion from the viewpoint of light weight, etc., as shown in
FIG. 20 an axial gap β is generated between the casing and the bearing when the rotary fluid machine is hot, this gap β results in an axial displacement of the rotor relative to the casing, and there is thus a possibility that the sealability of a rotary valve for supplying and discharging the working medium to and from the rotor might be degraded. - In order to prevent the axial gap from being generated between the casing and the bearing when the rotary fluid machine is hot, the bearing may be assembled to the casing in a state in which an axially compressive load is applied to the bearing, but this gives rise to the problem that the frictional resistance of the bearing to which the compressive load is applied might increase.
- The present invention has been achieved under the above-mentioned circumstances, and it is an object thereof to solve the above-mentioned problems caused by a difference in the amount of thermal expansion between a casing and a rotor of a rotary fluid machine.
- In order to attain this object, in accordance with a first aspect of the present invention, there is provided a rotary fluid machine in which opposite ends of a rotor are rotatably supported in a casing via a first bearing and a second bearing, and energy conversion means for interconverting pressure energy of a working medium and mechanical energy of the rotating rotor is provided in the rotor, characterized in that among the first bearing and the second bearing, the axial load can be supported by only the first bearing.
- In accordance with this arrangement, since the axial load can be supported by only the first bearing among the first bearing and the second bearing, which rotatably support opposite ends of the rotor in the casing, it is possible to prevent an axial load from being applied between the second bearing and the rotor due to a difference in the amount of axial thermal expansion between the casing and the rotor, while enabling the rotor to be axially positioned relative to the casing by only the first bearing. Because of this, not only is it possible to prevent the durability from being degraded by a preload on the first and second bearings being decreased by a difference in the amount of axial thermal expansion between the casing and the rotor or by a fluctuation in the load at high temperature, and particularly at low temperature, accompanying a change in the gap between the bearings, but it is also possible to ensure smooth rotation by stabilizing the support of the rotor by the first and second bearings and, moreover, by reducing the variation in dead volume of the energy conversion means it is possible to ensure that there is a desired volume ratio (expansion ratio or compression ratio).
- In accordance with a second aspect of the present invention, in addition to the first aspect, the rotary fluid machine is an expander, and the energy conversion means is an axial piston cylinder group.
- In accordance with this arrangement, since the energy conversion means of the expander for converting the pressure energy into mechanical energy is formed from the axial piston cylinder group, which is large in the axial direction, even when the difference in the amount of axial thermal expansion between the casing and the rotor greatly increases due to the large difference in temperature between when the temperature is cold and when the temperature is hot, it is possible to prevent an excessively varying load from being applied to the first and second bearings. It is also possible to stabilize the dead volume between a piston and a cylinder and thus prevent the volume ratio (expansion ratio) of the expander from changing.
- In accordance with a third aspect of the present invention, in addition to the first aspect, the rotary fluid machine is provided with a rotary valve for supplying and discharging the working medium to and from the rotor, the coefficient of thermal expansion of the rotor is set so as to be substantially the same as the coefficient of thermal expansion of the first bearing, the coefficient of thermal expansion of the casing is set so as to be larger than the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing, the first bearing is supported in the casing via a bearing holder, and the coefficient of thermal expansion of the bearing holder is set so as to be substantially the same as the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing.
- In accordance with this arrangement, since the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing are made substantially the same, the coefficient of thermal expansion of the casing is made larger than the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing, the first bearing is supported in the casing via the bearing holder, and the coefficient of thermal expansion of the bearing holder is made substantially the same as the coefficient of thermal expansion of the rotor and the coefficient of thermal expansion of the first bearing, even when there is a difference in coefficient of thermal expansion between the casing and the first bearing, not only is it possible to prevent a gap from being generated between the first bearing and the bearing holder and prevent the sealability of the rotary valve from being degraded by the rotor moving axially due to the gap, but it is also possible to reduce the weight while ensuring a desired strength and rigidity.
- In accordance with a fourth aspect of the present invention, in addition to the third aspect, the rotary fluid machine is an expander, and the energy conversion means is an axial piston cylinder group operated by a swash plate.
- In accordance with this arrangement, since the energy conversion means of the expander for converting the pressure energy into mechanical energy is formed from the axial piston cylinder group, which is large in the axial direction, even when the difference in the amount of axial thermal expansion between the casing and the rotor greatly increases due to the large difference in temperature between when the temperature is cold and when the temperature is hot, it is possible to prevent an excessively varying load from being applied to the first and second bearings. It is also possible to stabilize the dead volume between a piston and a cylinder and thus prevent the volume ratio (expansion ratio) of the expander from changing.
- In accordance with a fifth aspect of the present invention, in addition to the fourth aspect, the swash plate is supported in the casing via a swash plate holder, and the coefficient of thermal expansion of the swash plate holder is set so as to be substantially the same as the coefficient of thermal expansion of the bearing holder.
- In accordance with this arrangement, since the coefficient of thermal expansion of the swash plate holder for supporting the swash plate in the casing is made substantially the same as the coefficient of thermal expansion of the bearing holder, it is possible to prevent displacement of the position where a piston of the axial piston cylinder group comes into contact with the swash plate, thus preventing seizure occurring or any increase in the frictional resistance and, moreover, it is possible to stabilize the positional relationship between the piston, which abuts against the swash plate, and the cylinder, which is provided in the rotor, and thus prevent yet more effectively the volume ratio (expansion ratio) of the expander from changing.
- In accordance with a sixth aspect of the present invention, in addition to the fifth aspect, the swash plate holder and the bearing holder are formed from the same member.
- In accordance with this arrangement, since the swash plate holder and the bearing holder are formed from the same member, not only is it possible to prevent yet more effectively the volume ratio (expansion ratio) of the expander from changing, but it is also possible to reduce the number of components compared with a case in which they are formed from separate members.
- Combined
23 f and 23 r of an embodiment correspond to the first bearing of the present invention, and a radial bearing 24 of the embodiment corresponds to the second bearing of the present invention.angular bearings -
FIG. 1 toFIG. 13 show a first embodiment of the present invention;FIG. 1 is a vertical sectional view of an expander,FIG. 2 is a sectional view along line 2-2 inFIG. 1 ,FIG. 3 is a view from arrowed line 3-3 inFIG. 1 ,FIG. 4 is an enlarged view ofpart 4 inFIG. 1 ,FIG. 5 is an enlarged view of part 5 inFIG. 1 ,FIG. 6 is an exploded perspective view of a rotor,FIG. 7 is a sectional view along line 7-7 inFIG. 4 ,FIG. 8 is a sectional view along line 8-8 inFIG. 4 ,FIG. 9 is an enlarged view of part 9 inFIG. 4 ,FIG. 10 is a sectional view along line 10-10 inFIG. 5 ,FIG. 11 is a sectional view along line 11-11 inFIG. 5 ,FIG. 12 is a sectional view along line 12-12 inFIG. 5 , andFIG. 13 is a sectional view along line 13-13 inFIG. 5 . -
FIG. 14 andFIG. 15 show a second embodiment of the present invention;FIG. 13 is a view corresponding toFIG. 1 , andFIG. 15 is a graph showing the relationship between increase in temperature and size of a gap of combined angular bearings. -
FIG. 16 toFIG. 19 show a third embodiment of the present invention;FIG. 16 is an enlarged view of the surroundings of combined angular bearings of an expander,FIG. 17 is a diagram for explaining the reason for the volume ratio of the expander changing due to thermal expansion,FIG. 18 is a graph for comparing the temperature of a zone C1 and that of a zone C2 of the expander, andFIG. 19 is a graph showing changes in the dead volume of the axial piston cylinder group with respect to the temperature of the zone C2. -
FIG. 20 is a diagram for explaining a gap generated between a casing and a bearing. - A first embodiment of the present invention is explained below by reference to the attached drawings.
- As shown in
FIG. 1 toFIG. 9 , an expander E of this embodiment is used in, for example, a Rankine cycle system, and converts the thermal energy and the pressure energy of high-temperature, high-pressure steam as a working medium into mechanical energy and outputs it. Acasing 11 of the expander E is formed from a casingmain body 12, afront cover 15 joined via aseal 13 to a front opening of the casingmain body 12 by a plurality ofbolts 14, arear cover 18 joined via aseal 16 to a rear opening of the casingmain body 12 by a plurality ofbolts 17, and anoil pan 21 joined via aseal 19 to a lower opening of the casingmain body 12 by a plurality ofbolts 20. - A
rotor 22 arranged rotatably around an axis L extending in the fore-and-aft direction in the center of thecasing 11 has a front part thereof supported by combined 23 f and 23 r provided in theangular bearings front cover 15 and a rear part thereof supported by aradial bearing 24 provided in the casingmain body 12. Aswash plate holder 28 is formed integrally with a rear face of thefront cover 15, and aswash plate 31 is rotatably supported by theswash plate holder 28 via an angular bearing 30. The axis of theswash plate 31 is inclined relative to the axis L of therotor 22, and the angle of inclination is fixed. - The
rotor 22 includes anoutput shaft 32 supported in thefront cover 15 by the combined 23 f and 23 r, threeangular bearings 33, 34, and 35 formed integrally with a rear part of thesleeve support flanges output shaft 32 viacutouts 57 and 58 (seeFIG. 4 andFIG. 9 ) having predetermined widths, arotor head 38 that is joined by a plurality ofbolts 37 to the rearsleeve support flange 35 via ametal gasket 36 and is supported in the casingmain body 12 by theradial bearing 24, and a heat-insulatingcover 40 that is fitted over the three 33, 34, and 35 from the front and joined to the frontsleeve support flanges sleeve support flange 33 by a plurality ofbolts 39. Sets of five sleeve support 33 a, 34 a, and 35 a are formed in the threeholes 33, 34, and 35 respectively at intervals of 72° around the axis L, and fivesleeve support flanges cylinder sleeves 41 are fitted into the 33 a, 34 a, and 35 a from the rear. Asleeve support holes flange 41 a is formed on the rear end of each of thecylinder sleeves 41, and axial positioning is carried out by abutting thisflange 41 a against themetal gasket 36 while fitting theflange 41 a into a step 35 b formed in thesleeve support holes 35 a of the rear sleeve support flange 35 (seeFIG. 9 ). Apiston 42 is slidably fitted within each of thecylinder sleeves 41, the front end of thepiston 42 abutting against adimple 31 a formed on theswash plate 31, and asteam expansion chamber 43 is defined between the rear end of thepiston 42 and therotor head 38. - A plate-
shaped bearing holder 92 is superimposed on a front face of thefront cover 15 via aseal 91 and fixed thereto by means ofbolts 93, and apump body 95 is superimposed on a front face of thebearing holder 92 via aseal 94 and fixed thereto by means ofbolts 96. The combined 23 f and 23 r are held between a step of theangular bearings front cover 15 and thebearing holder 92, thereby fixing them in the axis L direction. - A
shim 97 having a predetermined thickness is held between the inner race of the combined 23 f and 23 r and aangular bearings flange 32 d formed on theoutput shaft 32 supporting the combined 23 f and 23 r, and the inner race of the combinedangular bearings 23 f and 23 r is tightened by aangular bearings nut 98 screwed around the outer periphery of theoutput shaft 32. As a result, theoutput shaft 32 is positioned in the axis L direction relative to the combined 23 f and 23 r, that is, relative to theangular bearings casing 11. - The combined
23 f and 23 r are mounted in mutually reversed directions, and not only support theangular bearings output shaft 32 in the radial direction but also support it so that it does not move in the axis L direction. That is, one of the combinedangular bearings 23 f is disposed so as to restrain theoutput shaft 32 from moving forward, and the other of the combinedangular bearings 23 r is disposed so as to restrain theoutput shaft 32 from moving rearward. - Since the combined
23 f and 23 r are used as bearings for supporting a front part of theangular bearings rotor 22, one of the loads generated in opposite directions along the axis L in theexpansion chambers 43 under predetermined operating conditions of the expander E is transferred to the inner race of the combined 23 f and 23 r via theangular bearings rotor 22, and the other thereof is transferred to the outer race of the combined 23 f and 23 r via theangular bearings swash plate 31 and theswash plate holder 28 of thefront cover 15. These two loads compress theswash plate holder 28 of thefront cover 15, theswash plate holder 28 being held between the angular bearing 30 supporting theswash plate 31 and the combined 23 f and 23 r supporting theangular bearings rotor 22, and the rigidity of the mechanical part becomes high. Moreover, as in this embodiment, forming theswash plate holder 28 integrally with thefront cover 15 enables the rigidity to be further enhanced and the structure to be made simple. - Furthermore, by incorporating the angular bearing 30 supporting the
swash plate 31 and the combined 23 f and 23 r supporting theangular bearings rotor 22 into thefront cover 15, the assembly operation can be carried out in the form of units such as ‘rotor 22 and pistons 42’, ‘assembly of front cover 15’, and ‘pump body 95’, and the efficiency of operations such as recombining thepistons 42 and exchanging theoil pump 49 is improved. - A
radial bearing 24 supporting therotor head 38, which forms a rear end part of therotor 22, is a normal ball bearing supporting only a radial load, and a gap α (seeFIG. 5 ) is formed between therotor head 38 and the inner race of the radial bearing 24 so that therotor head 38 can slide against theradial bearing 24 in the axis L direction. - An
oil passage 32 a is formed so as to extend along the axis L within theoutput shaft 32, which is integral with therotor 22, and the front end of theoil passage 32 a branches in a radial direction and communicates with anannular channel 32 b on the outer periphery of theoutput shaft 32. An oilpassage blocking member 45 is screwed into the inner periphery of theoil passage 32 a via aseal 44 at a position that is radially inside the middlesleeve support flange 34 of therotor 22, and a plurality ofoil holes 32 c extending radially outward from theoil passage 32 a in the vicinity of the oilpassage blocking member 45 open on the outer periphery of theoutput shaft 32. - A
trochoidal oil pump 49 is disposed between arecess 95 a provided in a front face of thepump body 95 and apump cover 48 fixed via aseal 46 to the front face of thepump body 95 by a plurality ofbolts 47, and includes anouter rotor 50 that is rotatably fitted in therecess 95 a, and an inner rotor 51 that is fixed to the outer periphery of theoutput shaft 32 and meshes with theouter rotor 50. An internal space of theoil pan 21 communicates with anintake port 53 of theoil pump 49 via anoil pipe 52 and anoil passage 95 b of thepump body 95, and adischarge port 54 of theoil pump 49 communicates with theannular channel 32 b of theoutput shaft 32 via anoil passage 95 c of thepump body 95. - The
piston 42, which is slidably fitted into thecylinder sleeve 41, is formed from anend part 61, amiddle part 62, and atop part 63. Theend part 61 is a member having aspherical part 61 a that abuts against the dimple 31 a of theswash plate 31, and is joined by welding to the forward end of themiddle part 62. Themiddle part 62 is a cylindrical member having a large volumehollow space 62 a; an outer peripheral part of themiddle part 62 close to thetop part 63 has asmall diameter part 62 b whose diameter is slightly reduced, a plurality ofoil holes 62 c are formed so as to run radially through thesmall diameter part 62 b, and a plurality ofspiral oil channels 62 d are formed in an outer peripheral part that is present forward of thesmall diameter part 62 b. Thetop part 63 faces theexpansion chamber 43 and is formed integrally with themiddle part 62, and a heat-insulating space 65 (seeFIG. 9 ) is formed between adividing wall 63 a formed on an inner face of thetop part 63 and acover member 64 fitted into and welded to a rear end face of thetop part 63. Twocompression rings 66 and oneoil ring 67 are mounted on the outer periphery of thetop part 63, and anoil ring channel 63 b into which theoil ring 67 is fitted communicates with thehollow space 62 a of themiddle part 62 via a plurality ofoil holes 63 c. - The
end part 61 and themiddle part 62 of thepiston 42 are made of high-carbon steel, and thetop part 63 is made of stainless steel; among these, theend part 61 is subjected to induction hardening, whereas themiddle part 62 is subjected to hardening. As a result, high surface pressure resistance can be imparted to theend part 61, which abuts against theswash plate 31 at a high surface pressure, abrasion resistance can be imparted to themiddle part 62, which is in sliding contact with thecylinder sleeve 41 under severe lubrication conditions, and heat resistance and corrosion resistance can be imparted to thetop part 63, which faces theexpansion chamber 43 and is exposed to high temperature and high pressure. - An
annular channel 41 b is formed on the outer periphery of a middle part of the cylinder sleeve 41 (seeFIG. 6 andFIG. 9 ), and a plurality of oil holes 41 c are formed in theannular channel 41 b. Regardless of where rotationally thecylinder sleeve 41 is mounted, the oil holes 32 c formed in theoutput shaft 32 andoil holes 34 b formed in the middlesleeve support flange 34 of the rotor 22 (seeFIG. 4 andFIG. 6 ) communicate with theannular channel 41 b. Aspace 68 formed between the heat-insulatingcover 40 and the front and rear 33 and 35 of thesleeve support flanges rotor 22 communicates with the internal space of thecasing 11 via oil holes 40 a (seeFIG. 4 andFIG. 7 ) formed in the heat-insulatingcover 40. - An
annular cover member 69 is welded to the front, orexpansion chamber 43 side, of therotor head 38, which is joined to the rear face of the frontsleeve support flange 33 of therotor 22 by thebolts 37, and an annular heat-insulating space 70 (seeFIG. 9 ) is defined at the back, or rear face, of thecover member 69. Therotor head 38 is positioned rotationally relative to the rearsleeve support flange 35 by aknock pin 55. - The five
cylinder sleeves 41 and the fivepistons 42 form an axialpiston cylinder group 56 of the present invention. - The structure of a
rotary valve 71 for the supply and discharge of steam to and from the fiveexpansion chambers 43 of therotor 22 is now explained by reference toFIG. 5 , andFIG. 10 toFIG. 13 . - As shown in
FIG. 5 , therotary valve 71, which is disposed along the axis L of therotor 22, includes a valvemain body 72, astationary valve plate 73, and amovable valve plate 74. Themovable valve plate 74 is fixed to a rear face of therotor 22 by abolt 76 screwed into the oil passage blocking member 45 (seeFIG. 4 ) while being positioned in the rotational direction by aknock pin 75. Thebolt 76 also has the function of fixing therotor head 38 to theoutput shaft 32. - As is clear from
FIG. 5 , thestationary valve plate 73, which abuts against themovable valve plate 74 via flat slidingsurfaces 77, is fixed to the center of a front face of the valvemain body 72 by onebolt 78, and also to an outer peripheral part of the valvemain body 72 by anannular fixing ring 79 and a plurality ofbolts 80. During this process, astep 79 a formed on the inner periphery of the fixingring 79 is press-fitted in a spigot-joint manner around the outer periphery of thestationary valve plate 73, and astep 79 b formed on the outer periphery of the fixingring 79 is press-fitted in a spigot-joint manner around the outer periphery of the valvemain body 72, thereby ensuring that thestationary valve plate 73 is coaxial with the valvemain body 72. Aknock pin 81 is disposed between the valvemain body 72 and thestationary valve plate 73, and determines the position of thestationary valve plate 73 in the rotational direction. - When the
rotor 22 rotates, themovable valve plate 74 and thestationary valve plate 73 therefore rotate relative to each other on the slidingsurfaces 77 in a state in which they are in intimate contact with each other. Thestationary valve plate 73 and themovable valve plate 74 are made of a material having excellent durability, such as carbon or a ceramic, and the durability can be further improved by providing or coating the slidingsurfaces 77 with a member having heat resistance, lubricating properties, corrosion resistance, and abrasion resistance. - The valve
main body 72, which is made of stainless steel, is a stepped cylindrical member having a large diameter part 72 a and asmall diameter part 72 b; outer peripheral faces of the large diameter part 72 a and thesmall diameter part 72 b are fitted slidably in the axial L direction into circular cross-section support faces 18 a and 18 b of therear cover 18 via 82 and 83 respectively, and positioned in the rotational direction by fitting a pin 84 implanted in an outer peripheral face of the valveseals main body 72 into acutout 18 c formed in the axial L direction in therear cover 18. A plurality of preload springs 85 are supported in therear cover 18 so as to surround the axis L, and the valvemain body 72, which has astep 72 c between the large diameter part 72 a and thesmall diameter part 72 b pushed by these preload springs 85, is biased forward so as to put the slidingsurfaces 77 of thestationary valve plate 73 and themovable valve plate 74 in intimate contact. - A
steam supply pipe 86 connected to a rear face of the valvemain body 72 communicates with the slidingsurfaces 77 via a first steam passage P1 formed in the interior of the valvemain body 72 and a second steam passage P2 formed in thestationary valve plate 73. Asteam discharge chamber 88 sealed by aseal 87 is formed between the casingmain body 12, therear cover 18, and therotor 22, and thissteam discharge chamber 88 communicates with the slidingsurfaces 77 via sixth and seventh steam passages P6 and P7 formed in the interior of the valvemain body 72 and a fifth steam passage P5 formed in thestationary valve plate 73. Provided on surfaces where the valvemain body 72 and thestationary valve plate 73 are joined are aseal 89 surrounding a part where the first and second steam passages P1 and P2 are connected to each other and aseal 90 surrounding a part where the fifth and sixth steam passages P5 and P6 are connected to each other. - Five third steam passages P3 disposed at equal intervals so as to surround the axis L run through the
movable valve plate 74, and opposite ends of five fourth steam passages P4 formed in therotor 22 so as to surround the axis L communicate with the third steam passages P3 and theexpansion chambers 43. The part of the second steam passage P2 opening on the slidingsurface 77 is circular, whereas the part of the fifth steam passage P5 opening on the slidingsurface 77 has an arc shape with the axis L as its center. - The operation of the expander E of the embodiment having the above-mentioned arrangement is now explained.
- High temperature, high pressure steam generated by heating water in an evaporator reaches the sliding
surfaces 77 of thestationary valve plate 73 with themovable valve plate 74 from thesteam supply pipe 86 via the first steam passage P1 formed in the valvemain body 72 of therotary valve 71 and the second steam passage P2 formed in thestationary valve plate 73, which is integral with the valvemain body 72. The second steam passage P2 opening on the slidingsurface 77 communicates momentarily during a predetermined intake period with the corresponding third steam passage P3 formed in themovable valve plate 74, which rotates integrally with therotor 22, and the high temperature, high pressure steam is supplied, via the fourth steam passage P4 formed in therotor 22, from the third steam passage P3 to theexpansion chamber 43 within thecylinder sleeve 41. Even after the communication between the second steam passage P2 and the third steam passage P3 has been blocked due to rotation of therotor 22, the high temperature, high pressure steam expands within theexpansion chamber 43 and causes thepiston 42 fitted in thecylinder sleeve 41 to be pushed forward from top dead center toward bottom dead center, and theend part 61 at the front end of thepiston 42 pushes against thedimple 31 a of theswash plate 31. As a result, a reaction force that thepiston 42 receives from theswash plate 31 gives a rotational torque to therotor 22. For each one fifth of a revolution of therotor 22, the high temperature, high pressure steam is supplied into a freshadjoining expansion chamber 43, thus continuously rotating therotor 22. - While the
piston 42, having reached bottom dead center accompanying rotation of therotor 22, retreats toward top dead center by being pushed by theswash plate 31, the low temperature, low pressure steam pushed out of theexpansion chamber 43 is discharged into thesteam discharge chamber 88 via the fourth steam passage P4 of therotor 22, the third steam passage P3 of themovable valve plate 74, the slidingsurfaces 77, the arc-shaped fifth steam passage P5 of thestationary valve plate 73, and the sixth and seventh steam passages P6 and P7 of the valvemain body 72, and is supplied therefrom into a condenser. Theoil pump 49 provided on theoutput shaft 32 operates accompanying rotation of therotor 22, and oil is taken in from theoil pan 21 via theoil pipe 52, theoil passage 95 b of thepump body 95, and theintake port 53, discharged from thedischarge port 54, and supplied to a space between thecylinder sleeve 41 and thesmall diameter part 62 b formed in themiddle part 62 of thepiston 42 via theoil passage 95 c of thepump body 95, theoil passage 32 a of theoutput shaft 32, theannular channel 32 b of theoutput shaft 32, the oil holes 32 c of theoutput shaft 32, theannular channel 41 b of thecylinder sleeve 41, and the oil holes 41 c of thecylinder sleeve 41. A portion of the oil retained by thesmall diameter part 62 b flows into thespiral oil channels 62 d formed in themiddle part 62 of thepiston 42 and lubricates the surface that slides against thecylinder sleeve 41, and another portion of the oil lubricates surfaces of the compression rings 66 and theoil ring 67 provided at thetop part 63 of thepiston 42 that slide against thecylinder sleeve 41. - Since water formed in the
expansion chamber 43 by condensation of a portion of the supplied high temperature, high pressure steam inevitably enters between the sliding surfaces of thecylinder sleeve 41 and thepiston 42 and contaminates the oil, the lubrication conditions of the sliding surfaces are severe, but by supplying a necessary amount of oil directly to the sliding surfaces of thecylinder sleeve 41 and thepiston 42 from theoil pump 49 via the interior of theoutput shaft 32, it is possible to maintain a sufficient oil film, thereby ensuring the lubrication performance and enabling the dimensions of theoil pump 49 to be reduced. - Oil scraped off the surface of the
cylinder sleeve 41 that thepiston 42 slides against by theoil ring 67 flows from the oil holes 63 c formed in the base of theoil ring channel 63 b into thehollow space 62 a within thepiston 42. Thehollow space 62 a communicates with the interior of thecylinder sleeve 41 via the plurality of oil holes 62 c running through themiddle part 62 of thepiston 42, and the interior of thecylinder sleeve 41 communicates with theannular channel 41 b on the outer periphery of thecylinder sleeve 41 via the plurality of oil holes 41 c. Although the surroundings of theannular channel 41 b are covered by the middlesleeve support flange 34 of therotor 22, since theoil hole 34 b is formed in thesleeve support flange 34, the oil within thehollow space 62 a of thepiston 42 is urged radially outward due to centrifugal force, discharged to thespace 68 within the heat-insulatingcover 40 via theoil hole 34 b of thesleeve support flange 34, and returned therefrom to theoil pan 21 via the oil holes 40 a of the heat-insulatingcover 40. During this process, since theoil hole 34 b is positioned toward the axis L relative to the radially outer edge of thesleeve support flange 34, the oil that is present radially outside theoil hole 34 b is retained in thehollow space 62 a of thepiston 42 by centrifugal force. - In this way, the oil retained in the
hollow space 62 a within thepiston 42 and the oil retained in thesmall diameter part 62 b on the outer periphery of thepiston 42 is supplied from thesmall diameter part 62 b to thetop part 63 side during an expansion stroke in which the volume of theexpansion chamber 43 increases, and is supplied from thesmall diameter part 62 b to theend part 61 side during a compression stroke in which the volume of theexpansion chamber 43 decreases, and it is therefore possible to ensure reliable lubrication over the entire axial region of thepiston 42. Furthermore, as a result of the oil flowing within thehollow space 62 a of thepiston 42, the heat of thetop part 63, which is exposed to high temperature, high pressure steam, is transmitted to theend part 61, which has a low temperature, and it is thus possible to avoid the temperature of thepiston 42 increasing locally. - When high temperature, high pressure steam is supplied from the fourth steam passage P4 to the
expansion chamber 43, since the heat-insulatingspace 65 is formed between themiddle part 62 and thetop part 63 of thepiston 42, which faces theexpansion chamber 43, and the heat-insulatingspace 70 is formed in therotor head 38, which faces theexpansion chamber 43, it is possible to minimize the escape of heat from theexpansion chamber 43 to thepiston 42 and therotor head 38, thereby contributing to an improvement in the performance of the expander E. Furthermore, since the large volumehollow space 62 a is formed within thepiston 42, not only is it possible to reduce the weight of thepiston 42, but it is also possible to reduce the heat capacity of thepiston 42, thereby enabling the escape of heat from theexpansion chamber 43 to be suppressed yet more effectively. - Since the
expansion chamber 43 is sealed by interposing themetal gasket 36 between the rearsleeve support flange 35 and therotor head 38, in comparison with a case in which theexpansion chamber 43 is sealed via a thick annular seal, unnecessary volume around the seal can be reduced, thus ensuring that the expander E has a large volume ratio (expansion ratio) and thereby improving the thermal efficiency, which enables the output to be increased. Moreover, since thecylinder sleeve 41 is formed separately from therotor 22, the material of thecylinder sleeve 41 can be selected without being restricted by the material of therotor 22, while taking into consideration the thermal conductivity, heat resistance, strength, abrasion resistance, etc., and, moreover, it is possible to replace only a worn or damagedcylinder sleeve 41, which is economical. - Furthermore, since the outer peripheral face of the
cylinder sleeve 41 is exposed through the two 57 and 58 formed circumferentially in the outer peripheral face of thecutouts rotor 22, not only is it possible to reduce the weight of therotor 22, but it is also possible to reduce the heat capacity of therotor 22, thereby improving the thermal efficiency and, moreover, the 57 and 58 function as a heat-insulating space, thus suppressing the escape of heat from thecutouts cylinder sleeve 41. Furthermore, since the outer peripheral part of therotor 22 is covered by the heat-insulatingcover 40, it is possible to suppress the escape of heat from thecylinder sleeve 41 yet more effectively. - Since the
rotary valve 71 supplies and discharges steam to and from the axialpiston cylinder group 56 via the flat slidingsurfaces 77 between thestationary valve plate 73 and themovable valve plate 74, it is possible to prevent the leakage of steam effectively. This is because the flat slidingsurfaces 77 can easily be machined with high precision, and control of the clearance is easy compared with cylindrical sliding surfaces. Moreover, since a surface pressure is generated on the slidingsurfaces 77 of thestationary valve plate 73 and themovable valve plate 74 by applying a preset load to the valvemain body 72 by means of the plurality of preload springs 85, it is possible to suppress the leakage of steam past the slidingsurfaces 77 yet more effectively. - Furthermore, since the valve main body 72 of the rotary valve 71 is made of stainless steel, which has a large coefficient of thermal expansion, and the stationary valve plate 73 fixed to the valve main body 72 is made of carbon or a ceramic, which has a small coefficient of thermal expansion, there is the possibility that the centering between the two might be displaced due to a difference in the coefficients of thermal expansion, but since the fixing ring 79 is fixed to the valve main body 72 by means of the plurality of bolts 80 in a state in which the step 79 a on the inner periphery of the fixing ring 79 is press-fitted in a spigot-joint manner over the outer periphery of the stationary valve plate 73 and the step 79 b on the outer periphery of the fixing ring 79 is press-fitted in a spigot-joint manner over the outer periphery of the valve main body 72, it is possible to carry out precise centering of the stationary valve plate 73 relative to the valve main body 72 by the aligning action of the press-fitting of the fixing ring 79 and prevent the timing of supply and discharge of steam from deviating, thereby preventing deterioration in the performance of the expander E. Moreover, it is possible to make the abutting surfaces of the stationary valve plate 73 and the valve main body 72 come into intimate and uniform contact by virtue of the securing force of the bolts 80, thereby suppressing the leakage of steam past the abutting surfaces.
- Moreover, since the
rotary valve 71 can be attached to and removed from the casingmain body 12 merely by removing therear cover 18 from the casingmain body 12, the ease of maintenance operations such as repair, cleaning, and replacement can be greatly improved. Furthermore, although therotary valve 71 through which the high temperature, high pressure steam passes reaches a high temperature, since theswash plate 31 and theoutput shaft 32, where lubrication by oil is required, are disposed on the opposite side of therotor 22 to therotary valve 71, degradation of the lubrication performance of theswash plate 31 and theoutput shaft 32 due to heating of the oil by the heat of therotating valve 71, which reaches a high temperature, can be prevented. Moreover, the oil also exhibits the function of cooling therotary valve 71, thus preventing overheating. - When the expander E is assembled, it is necessary to adjust the size of the dead volume between the base (that is, the
cover member 69 supported on the rotor head 38) of thecylinder sleeve 41 and the top of thepiston 42, that is, the volume of the operatingchamber 43 when thepiston 42 is at top dead center. Thinning theshim 97 disposed between theflange 32 d of theoutput shaft 32 and the inner race of the combined 23 f and 23 r makes theangular bearings output shaft 32 shift forward (to the right inFIG. 1 ), and therotor head 38 also shifts forward, but since thepiston 42 is restricted by theswash plate 31 and cannot shift forward, the dead volume decreases. On the other hand, increasing the thickness of theshim 97 makes therotor head 38 shift rearward (to the left inFIG. 1 ) together with theoutput shaft 32, and the dead volume therefore increases. As a result, the dead volume can be freely adjusted by exchanging only theshim 97, the number of steps required for adjusting the dead volume can be decreased, and a large amount of time can be saved. - Furthermore, the dead volume can be adjusted simply by inserting a
single shim 97 having a predetermined thickness between theflange 32 d of theoutput shaft 32 and the combined 23 f and 23 r and tightening via the oneangular bearings nut 98 therotor 22 into which thepistons 42 are incorporated and thefront cover 15 into which theangular bearing 30 supporting theswash plate 31 and the combined 23 f and 23 r supporting theangular bearings rotor 22 are incorporated, and it is therefore possible to carry out the adjustment easily compared with a conventional case in which the thickness of two of front and rear shims is adjusted individually. Moreover, when the dead volume is adjusted, since therotor 22 into which thepistons 42 are incorporated may remain assembled to the casingmain body 12, post-adjustment checking of the dead volume can be carried out while directly viewing a state in which thepistons 42 and theswash plate 31 are in contact with each other. - As hereinbefore described, when the position of the
output shaft 32 relative to the combined 23 f and 23 r is adjusted in the fore-and-aft direction by changing the thickness of theangular bearings shim 97, although the position of therotor head 38 at the rear end part of therotor 22 also shifts in the fore-and-aft direction, since therotor head 38 is freely slidable in the axis L direction relative to the inner race of theradial bearing 24 provided between the casingmain body 12 and therotor head 38, there is no problem in adjusting the position of theoutput shaft 32. - When the
piston 42 is urged by the pressure of the high temperature, high pressure steam supplied to theexpansion chamber 43 in a direction in which thepiston 42 is pushed out of thecylinder sleeve 41, the pressing force of thepiston 42 pushes the outer race of the combined 23 f and 23 r forward (to the right inangular bearings FIG. 1 ) via theswash plate 31, theangular bearing 30, theswash plate holder 28, and thefront cover 15, and the pressing force of thecylinder sleeve 41, which is in the reverse direction to the pressing force of thepiston 42, pushes the inner race of the combined 23 f and 23 r rearward (to the left inangular bearings FIG. 1 ) via therotor head 38 and theoutput shaft 32. That is, the loads generated by the high temperature, high pressure steam supplied to theexpansion chamber 43 are cancelled out within the combined 23 f and 23 r and are not transferred to the casingangular bearings main body 12. - Whereas the
rotor 22, which is formed from theoutput shaft 32, the three 33, 34, and 35, thesleeve support flanges rotor head 38, and the heat-insulatingcover 40, is made of an iron-based material, which has relatively small coefficient of thermal expansion, thecasing 11, which supports therotor 22 via the combined 23 f and 23 r and theangular bearings radial bearing 24, is made of an aluminum-based material, which has relatively large coefficient of thermal expansion, and as a result a difference is generated in the amount of thermal expansion, in the axis L direction in particular, between when the temperature of the expander E is low and when it is high. - The
casing 11, which has a larger coefficient of thermal expansion than that of therotor 22, expands more than therotor 22 when the temperature is high and the dimension of thecasing 11 in the axis L direction relatively increases, whereas when the temperature is low thecasing 11 shrinks more and the dimension thereof in the axis L direction relatively decreases. Since at this time thecasing 11 and therotor 22 are positioned in the axis L direction via the combined 23 f and 23 r, the difference in the amount of thermal expansion between two is absorbed by theangular bearings rotor head 38 sliding against the inner race of theradial bearing 24, thus preventing an excessive load in the axis L direction from being applied to the combined 23 f and 23 r, theangular bearings radial bearing 24, and therotor 22. This enables not only the durability of the combined 23 f and 23 r and theangular bearings radial bearing 24 to be improved, but also therotor 22 to be supported stably and rotated smoothly and, moreover, it is possible to prevent the dead volume between the top of thecylinder sleeve 41 and the top of thepiston 42 from varying accompanying a change in the temperature. - This is because, if the opposite ends of the
rotor 22 were restrained in thecasing 11 so that therotor 22 could not move in the axial direction, when the temperature is low thecasing 11 would shrink in the axis L direction relative to therotor 22, thepiston 42 whose head abuts against theswash plate 31 supported by theswash plate holder 28, which is a part of thecasing 11, would be pushed rearward, and therotor head 38 supported in thecasing 11 via theradial bearing 24 would be pushed forward, and as a result thepiston 42 would be pushed into thecylinder sleeve 41, thus decreasing the dead volume. On the other hand, when the temperature is high, thecasing 11 would elongate in the axis L direction relative to therotor 22, thepiston 42 would be pulled out of the interior of thecylinder sleeve 41, thus increasing the dead volume, and the initial volume of high temperature, high pressure steam under normal operating conditions after completion of warm up would increase, that is, the thermal efficiency would be degraded due to a decrease in the volume ratio (expansion ratio) of the expander E. - In this embodiment, however, since the
rotor 22 is floatingly supported in the axis L direction relative to thecasing 11, an increase in the gap between the combined 23 f and 23 r and theangular bearings radial bearing 24 and a decrease in the preload are prevented, and the dead volume is prevented from fluctuating accompanying a change in temperature. This prevents any fluctuation in the volume ratio (expansion ratio) of the expander E and ensures stable performance. - In particular, in the expander E employing high temperature, high pressure steam as the working medium, since there is a large difference in temperature between when the temperature is high and when the temperature is low, the above-mentioned effect can be exhibited effectively. Furthermore, the difference in temperature between when the temperature is high and when the temperature is low is large in the vicinity of the
rotary valve 71, to which the high temperature, high pressure steam is supplied, but since therotor head 38 can slide in the axis L direction against theradial bearing 24 disposed on the side close to therotary valve 71, the difference in coefficient of thermal expansion between thecasing 11 and therotor 22 can be absorbed without any problem. - Among the
stationary valve plate 73 and themovable valve plate 74 of therotary valve 71, since thestationary valve plate 73 supported in thecasing 11 is urged by an elastic force of the preload springs 85 toward themovable valve plate 74 supported on therotor 22, even when the positional relationship in the axis L direction between thecasing 11 and therotor 22 changes accompanying a change in the temperature, there is no possibility of the sealability of the slidingsurfaces 77 of thestationary valve plate 73 and themovable valve plate 74 being impaired. Instead, an excess load is prevented from being applied to the combined 23 f and 23 r and theangular bearings radial bearing 24, the rotational surface of therotor 22 is stabilized, the sealability of the slidingsurfaces 77 is improved, and the amount of steam leakage can be reduced. - A second embodiment of the present invention is now explained by reference to
FIG. 14 andFIG. 15 . In the second embodiment, members corresponding to the above-mentioned members of the first embodiment are denoted by the same reference numerals and symbols as those in the first embodiment, and duplication of the explanation is omitted. - In the first embodiment, the combined
23 f and 23 r are supported directly in theangular bearings casing 11, but in the second embodiment combined 23 f and 23 r are supported in aangular bearings casing 11 via abearing holder 99. That is, a substantiallycylindrical bearing holder 99 fitted into the inner periphery of afront cover 15 is fixed, together with a plate-shapedset plate 92 superimposed on a front face of the bearingholder 99, bybolts 93, and apump body 95 is further superimposed on a front face of thefront cover 15 via aseal 94 and fixed bybolts 96. The combined 23 f and 23 r are therefore fixed in the axis L direction while being held between a step of the bearingangular bearings holder 99 and theset plate 92. - The bearing
holder 99, theset plate 92, and the combined 23 f and 23 r are formed, as for aangular bearings rotor 22, from an iron-based material having a relatively small coefficient of thermal expansion. - In accordance with this second embodiment, the combined
23 f and 23 r, which are formed from an iron-based material having a relatively small coefficient of thermal expansion, are not supported directly in theangular bearings casing 11, which is formed from an aluminum-based material having a relatively large coefficient of thermal expansion, but instead the combined 23 f and 23 r are supported in theangular bearings casing 11 via thebearing holder 99, which is made of an iron-based material and fixed to thecasing 11, and even if there is a difference between the coefficient of thermal expansion of thecasing 11 and the coefficient of thermal expansion of the combined 23 f and 23 r, as shown inangular bearings FIG. 15 , the occurrence of a gap β (seeFIG. 20 ) due to a difference in thermal elongation between the bearingholder 99 and the combined 23 f and 23 r can be suppressed, and it is possible to prevent theangular bearings rotor 22 from moving in the axis L direction as a result of this gap β and prevent the sealability of the slidingsurfaces 77 of the rotary valve from deteriorating. - A third embodiment of the present invention is now explained by reference to
FIG. 16 toFIG. 19 . In the third embodiment, members corresponding to the above-mentioned members of the first and second embodiments are denoted by the same reference numerals and symbols as those in the first and second embodiments, and duplication of the explanation is omitted. - In the second embodiment, the
swash plate holder 28 is formed integrally with thefront cover 15, but in the third embodiment shown inFIG. 16 , aswash plate holder 28 is separate from afront cover 15 and is formed integrally with a bearingholder 99. Theintegrated bearing holder 99 andswash plate holder 28, together with aset plate 92 fixed thereto bybolts 93, are fixed to thefront cover 15 bybolts 100. Theswash plate holder 28 and the bearingholder 99 are formed from an iron-based material having a small coefficient of thermal expansion, as for the bearingholder 99 of the second embodiment. - In accordance with this third embodiment, since the coefficient of thermal expansion of the
swash plate holder 28 is smaller than the coefficient of thermal expansion of thefront cover 15, which is formed from an aluminum-based material, displacement of theswash plate holder 28 relative to acasing 11 due to thermal elongation can be minimized, and displacement of the position where anend part 61 of apiston 42 comes into contact with adimple 31 a of aswash plate 31 can be prevented, thus preventing seizure occurring or any increase in the frictional resistance. Moreover, the positional relationship in the axis L direction between thepiston 42 abutting against theswash plate 31 and acylinder sleeve 41 provided on arotor 22 can be stabilized, and the volume ratio (expansion ratio) of an expander E can be prevented yet more effectively from changing. - The reason therefor is explained below by reference to
FIG. 17 . - The left end of the combined
23 f and 23 r is defined as a starting point for thermal elongation, and a section from this point to the top of theangular bearings cylinder sleeve 41 of therotor 22 is defined as a zone A1. The zone A1 is thus formed from a zone B1 corresponding to therotor 22 and a zone C1 corresponding to anoutput shaft 32. A section from the starting point for thermal elongation to the top of thepiston 42 at top dead center is defined as a zone A2, and the zone A2 is thus formed from a zone B2, which corresponds to thepiston 42, and a zone C2, which corresponds to theswash plate holder 28. - The length of zone A1 in the axis L direction is set to be slightly longer than the length of zone A2 in the axis L direction, and this difference in length, that is, the distance between the top of the
cylinder sleeve 41 and the top of thepiston 42 at top dead center, corresponds to the dead volume. Since both therotor 22 and thepiston 42 are formed from an iron-based material, the difference in length in the axis L direction between zone B1 and zone B2 hardly changes between when the expander E is cold and when it is hot. - Whereas the
swash plate holder 28 in zone C2 does not have any special cooling function, theoutput shaft 32 in zone C1 is cooled by a lubricating oil flowing through the interior thereof, and zone C1 therefore has a lower temperature than that of zone C2 (seeFIG. 18 ). Moreover, whereas theoutput shaft 32, which is made of an iron-based material, has a small coefficient of thermal expansion, if theswash plate holder 28 were formed from an aluminum-based material having a large coefficient of thermal expansion, because of a synergistic effect thereof the thermal elongation of zone C2 when the expander E is hot would be considerably larger than the thermal elongation of zone C1. As a result, the thermal elongation of zone A2 would be larger than that of zone A1, the dead volume between the top of thecylinder sleeve 41 and the top of thepiston 42 would decrease, and the volume ratio of the expander E would deviate from a set value, thus causing a degradation in the thermal efficiency. - However, in the third embodiment, since the
swash plate holder 28 is formed from an iron-based material having a small coefficient of thermal expansion, the difference in thermal elongation between zone C1 and zone C2 can be decreased and, as shown inFIG. 19 , a reduction in the dead volume (dead stroke) between the top of thecylinder sleeve 41 and the top of thepiston 42 at top dead center can be reduced and deviation in the volume ratio of the expander E from a set value can be minimized, thus preventing the thermal efficiency from being degraded. - Moreover, since the bearing
holder 99 and theswash plate holder 28 are formed from the same member, there is a contribution to a reduction in the number of components. - Although embodiments of the present invention are explained above, the present invention can be modified in a variety of ways without departing from the spirit and scope thereof.
- For example, in the embodiments the expander E of a Rankine cycle system is illustrated as an example, but the rotary fluid machine of the present invention may be used in any other application and is not limited to the expander E.
- In the second embodiment the
casing 11 is made of an aluminum-based material, and therotor 22, theoutput shaft 32, the bearingholder 99, and the swash plate holder 28 (third embodiment) are made of an iron-based material, but as long as the relationships in the size of the coefficients of thermal expansion defined in claim 3 are satisfied, any materials other than the above-mentioned materials may be selected. - Furthermore, in the third embodiment the bearing
holder 99 and theswash plate holder 28 are formed from the same member, but they may be formed from separate members.
Claims (6)
1. A rotary fluid machine in which opposite ends of a rotor (22) are rotatably supported in a casing (11) via a first bearing (23 f, 23 r) and a second bearing (24), and energy conversion means for interconverting pressure energy of a working medium and mechanical energy of the rotating rotor (22) is provided in the rotor (22),
characterized in that among the first bearing (23 f, 23 r) and the second bearing (24), the axial load can be supported by only the first bearing (23 f, 23 r).
2. The rotary fluid machine according to claim 1 , wherein the rotary fluid machine is an expander (E), and the energy conversion means is an axial piston cylinder group (56).
3. The rotary fluid machine according to claim 1 , wherein the rotary fluid machine is provided with a rotary valve (71) for supplying and discharging the working medium to and from the rotor (22), the coefficient of thermal expansion of the rotor (22) is set so as to be substantially the same as the coefficient of thermal expansion of the first bearing (23 f, 23 r), the coefficient of thermal expansion of the casing (11) is set so as to be larger than the coefficient of thermal expansion of the rotor (22) and the coefficient of thermal expansion of the first bearing (23 f, 23 r), the first bearing (23 f, 23 r) is supported in the casing (11) via a bearing holder (99), and the coefficient of thermal expansion of the bearing holder (99) is set so as to be substantially the same as the coefficient of thermal expansion of the rotor (22) and the coefficient of thermal expansion of the first bearing (23 f, 23 r).
4. The rotary fluid machine according to claim 3 , wherein the rotary fluid machine is an expander (E), and the energy conversion means is an axial piston cylinder group (56) operated by a swash plate (31).
5. The rotary fluid machine according to claim 4 , wherein the swash plate (31) is supported in the casing (11) via a swash plate holder (28), and the coefficient of thermal expansion of the swash plate holder (28) is set so as to be substantially the same as the coefficient of thermal expansion of the bearing holder (99).
6. The rotary fluid machine according to claim 5 , wherein the swash plate holder (28) and the bearing holder (99) are formed from the same member.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002374329A JP2004204766A (en) | 2002-12-25 | 2002-12-25 | Rotary fluid machinery |
| JP2002-374329 | 2002-12-25 | ||
| JP2003-379929 | 2003-10-11 | ||
| JP2003379929A JP2005140074A (en) | 2003-11-10 | 2003-11-10 | Rotating fluid machine |
| PCT/JP2003/016481 WO2004059130A1 (en) | 2002-12-25 | 2003-12-22 | Rotary fluid machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20060153698A1 true US20060153698A1 (en) | 2006-07-13 |
Family
ID=32684232
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/540,158 Abandoned US20060153698A1 (en) | 2002-12-25 | 2003-12-22 | Rotary fluid machine |
Country Status (4)
| Country | Link |
|---|---|
| US (1) | US20060153698A1 (en) |
| EP (1) | EP1577489A1 (en) |
| AU (1) | AU2003289491A1 (en) |
| WO (1) | WO2004059130A1 (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100266252A1 (en) * | 2007-12-12 | 2010-10-21 | Wallac Oy | Device and method for adjusting a position of an optical component |
| US20130224044A1 (en) * | 2012-02-28 | 2013-08-29 | Nabtesco Corporation | Hydraulic pump |
| US20160024923A1 (en) * | 2013-03-12 | 2016-01-28 | Dana Limited | Enhanced waste heat recovery system |
| US10184473B1 (en) | 2016-09-02 | 2019-01-22 | Mainstream Engineering Corporation | Non-contracting bidirectional seal for gaseous rotary machines |
| US10215186B1 (en) | 2016-09-02 | 2019-02-26 | Rotary Machine Providing Thermal Expansion Compenstion, And Method For Fabrication Thereof | Rotary machine providing thermal expansion compensation, and method for fabrication thereof |
| US10309398B1 (en) | 2016-09-02 | 2019-06-04 | Mainstream Engineering Corporation | Passage arrangement for cooling, lubricating and reducing the size of rotary machines |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3228303A (en) * | 1963-12-04 | 1966-01-11 | Weatherhead Co | Hydraulic motor |
| US3311431A (en) * | 1964-08-07 | 1967-03-28 | Irving W Hilliard | Temperature compensating bearing assembly |
| US3498227A (en) * | 1967-06-14 | 1970-03-03 | Yasuo Kita | Axial plunger pump |
| US4211148A (en) * | 1978-09-26 | 1980-07-08 | The United States Of America As Represented By The Secretary Of The Navy | Hot gas motor |
| US4426914A (en) * | 1981-08-24 | 1984-01-24 | The Kline Manufacturing Company | Axial piston pump |
| US5380168A (en) * | 1993-01-25 | 1995-01-10 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Axial multi-piston compressor having rotary valve for allowing residual part of compressed fluid to escape |
| US6293704B1 (en) * | 2000-03-21 | 2001-09-25 | The Timken Company | Shaft mounting with enhanced stability |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0464962U (en) * | 1990-10-16 | 1992-06-04 | ||
| JP2000262004A (en) * | 1999-03-05 | 2000-09-22 | Nec Corp | Spindle motor |
| JP2002256805A (en) * | 2001-03-06 | 2002-09-11 | Honda Motor Co Ltd | Rotary fluid machine |
-
2003
- 2003-12-22 WO PCT/JP2003/016481 patent/WO2004059130A1/en not_active Ceased
- 2003-12-22 US US10/540,158 patent/US20060153698A1/en not_active Abandoned
- 2003-12-22 EP EP03780999A patent/EP1577489A1/en not_active Withdrawn
- 2003-12-22 AU AU2003289491A patent/AU2003289491A1/en not_active Abandoned
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3228303A (en) * | 1963-12-04 | 1966-01-11 | Weatherhead Co | Hydraulic motor |
| US3311431A (en) * | 1964-08-07 | 1967-03-28 | Irving W Hilliard | Temperature compensating bearing assembly |
| US3498227A (en) * | 1967-06-14 | 1970-03-03 | Yasuo Kita | Axial plunger pump |
| US4211148A (en) * | 1978-09-26 | 1980-07-08 | The United States Of America As Represented By The Secretary Of The Navy | Hot gas motor |
| US4426914A (en) * | 1981-08-24 | 1984-01-24 | The Kline Manufacturing Company | Axial piston pump |
| US5380168A (en) * | 1993-01-25 | 1995-01-10 | Kabushiki Kaisha Toyoda Jidoshokki Seisakusho | Axial multi-piston compressor having rotary valve for allowing residual part of compressed fluid to escape |
| US6293704B1 (en) * | 2000-03-21 | 2001-09-25 | The Timken Company | Shaft mounting with enhanced stability |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100266252A1 (en) * | 2007-12-12 | 2010-10-21 | Wallac Oy | Device and method for adjusting a position of an optical component |
| US8340489B2 (en) * | 2007-12-12 | 2012-12-25 | Perkinelmer Singapore Pte. Ltd. | Device and method for adjusting a position of an optical component |
| US20130224044A1 (en) * | 2012-02-28 | 2013-08-29 | Nabtesco Corporation | Hydraulic pump |
| US9624914B2 (en) * | 2012-02-28 | 2017-04-18 | Nabtesco Corporation | Hydraulic pump |
| US20160024923A1 (en) * | 2013-03-12 | 2016-01-28 | Dana Limited | Enhanced waste heat recovery system |
| US10184473B1 (en) | 2016-09-02 | 2019-01-22 | Mainstream Engineering Corporation | Non-contracting bidirectional seal for gaseous rotary machines |
| US10215186B1 (en) | 2016-09-02 | 2019-02-26 | Rotary Machine Providing Thermal Expansion Compenstion, And Method For Fabrication Thereof | Rotary machine providing thermal expansion compensation, and method for fabrication thereof |
| US10309398B1 (en) | 2016-09-02 | 2019-06-04 | Mainstream Engineering Corporation | Passage arrangement for cooling, lubricating and reducing the size of rotary machines |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1577489A1 (en) | 2005-09-21 |
| WO2004059130A1 (en) | 2004-07-15 |
| AU2003289491A1 (en) | 2004-07-22 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |