US20060096308A1 - Vapor compression system with defrost system - Google Patents
Vapor compression system with defrost system Download PDFInfo
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- US20060096308A1 US20060096308A1 US10/984,284 US98428404A US2006096308A1 US 20060096308 A1 US20060096308 A1 US 20060096308A1 US 98428404 A US98428404 A US 98428404A US 2006096308 A1 US2006096308 A1 US 2006096308A1
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- heat exchanger
- refrigerant
- valve
- bypass line
- accumulator
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B47/00—Arrangements for preventing or removing deposits or corrosion, not provided for in another subclass
- F25B47/02—Defrosting cycles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/008—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being carbon dioxide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2309/00—Gas cycle refrigeration machines
- F25B2309/06—Compression machines, plants or systems characterised by the refrigerant being carbon dioxide
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0417—Refrigeration circuit bypassing means for the subcooler
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/04—Refrigeration circuit bypassing means
- F25B2400/0419—Refrigeration circuit bypassing means for the superheater
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2400/00—General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
- F25B2400/24—Storage receiver heat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2500/00—Problems to be solved
- F25B2500/26—Problems to be solved characterised by the startup of the refrigeration cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/19—Pressures
- F25B2700/197—Pressures of the evaporator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2700/00—Sensing or detecting of parameters; Sensors therefor
- F25B2700/21—Temperatures
- F25B2700/2117—Temperatures of an evaporator
Definitions
- the present invention relates to vapor compression systems, particularly, vapor compression systems having a defrost system.
- Vapor compression systems such as heat pumps, typically include a refrigerant circuit through which a compressible refrigerant flows and which fluidly connects, in serial order, a compressor, an indoor heat exchange coil, a sub-cooler, an expansion valve, and an outdoor heat exchange coil.
- the indoor heat exchange coil acts as a condenser transferring thermal energy from the compressed refrigerant flowing therein to the ambient air indoors to warm the air and condense the refrigerant.
- the outdoor heat exchange coil acts as an evaporator transferring the thermal energy from the ambient air outdoors to the refrigerant flowing through the coil.
- condensation may form on the coil. Under certain conditions, this condensation may freeze thus causing frost to build-up on the outdoor heat exchange coil. The build-up of ice and frost on the outdoor coil may impair the ability of the outdoor coil to transfer thermal energy, thus resulting in reduced efficiency.
- heat pump systems In order to alleviate the effects of cold blow, heat pump systems often include supplemental electric or gas heaters to heat the air that circulates over the indoor coil.
- supplemental heaters often increase overall power consumption, can reduce the efficiency and reliability of the system, and can often cause temperature fluctuations. Accordingly, a need remains for a vapor compression system having an effective and efficient defrost system for defrosting the outdoor coil.
- the present invention provides a vapor compression system with defrost system for use with a refrigerant to heat and/or cool an interior space defined by a structure.
- the system in one form, includes a fluid circuit having operably coupled thereto, in serial order, a compressor, a first heat exchanger located in the interior space, a second heat exchanger, an expansion device, a third heat exchanger located exterior to the structure, and an accumulator.
- a first bypass line extends from a first point in the fluid circuit between the first heat exchanger and the second heat exchanger to a second point in the fluid circuit between the expansion device and the third heat exchanger.
- a second bypass line extends from a third point in the fluid circuit between the third heat exchanger and the accumulator to a fourth point in the fluid circuit between the third point and the accumulator, and is operably coupled to the second heat exchanger.
- a bypass expansion device is operably coupled to the second bypass line between the third point and the second heat exchanger.
- a first valve is disposed in the fluid circuit between the first heat exchanger and the second heat exchanger and is in communication with the first bypass line.
- the first valve has a first position wherein at least a substantial amount of the refrigerant flowing from the first heat exchanger flows to the third heat exchanger through the first bypass line without passing through the second heat exchanger and the expansion device thereby defrosting the third heat exchanger, and a second position wherein the refrigerant flowing from the first heat exchanger flows to the second heat exchanger though the fluid circuit without passing through the first bypass line.
- a second valve is disposed between the third heat exchanger and the accumulator, and has a first position restricting the flow of refrigerant from the third heat exchanger to the accumulator through the fluid circuit without flowing through the second bypass line, and a second position wherein the refrigerant flowing from the third heat exchanger flows through the second bypass line and thereby passes through the bypass expansion device and the second heat exchanger before entering the accumulator.
- the first valve is in the second position and the second valve is in the first position, and during a defrost cycle the first valve is in the first position and the second valve is in the second position.
- the present invention also provides a method for defrosting a heat exchanger of a vapor compression system.
- the method in one form, includes the step of circulating a refrigerant during an operational cycle through, in serial order, a compressor, a first heat exchanger located in an interior space defined by a structure, a second heat exchanger, an expansion device, a third heat exchanger located exterior to the structure, and an accumulator.
- the method also includes the step of circulating the refrigerant during a defrost cycle through, in serial order, the compressor, the first heat exchanger, the third heat exchanger, a bypass expansion device, the second heat exchanger, and the accumulator.
- the defrost cycle at least a substantial amount of the refrigerant flowing from the first heat exchanger flows through a first bypass line to the third heat exchanger without passing through the second heat exchanger to thereby defrost the third heat exchanger.
- the refrigerant flowing from the first heat exchanger bypasses the first bypass line and flows to the second heat exchanger without passing through the first bypass line.
- the vapor compression system in another form, includes a fluid circuit having operably coupled thereto, in serial order, a compressor, a first heat exchanger located in the interior space, a second heat exchanger, an expansion device, a third heat exchanger located exterior to the structure, and an accumulator.
- a first bypass line is fluidly coupled to the fluid circuit and provides fluid communication between the first heat exchanger and the third heat exchanger without passing through the second heat exchanger and the expansion device.
- a second bypass line is fluidly coupled to the fluid circuit and is in thermal communication with the second heat exchanger. The second bypass line provides fluid communication between the third heat exchanger and the accumulator.
- a bypass expansion device is operably coupled to the second bypass line between the third heat exchanger and the second heat exchanger.
- a first valve is operably coupled to the first bypass line, and has a first position restricting the flow of refrigerant to the second heat exchanger and communicating the refrigerant to the first bypass line, and a second position restricting the flow of the refrigerant through the first bypass line and communicating the refrigerant toward the second heat exchanger.
- a second valve is operably coupled to the fluid circuit between the third heat exchanger and the accumulator, and has a first position and a second position. In the first position, second valve restricts the flow of the refrigerant through the second bypass line and the refrigerant flows to the accumulator without flowing through the bypass expansion device and the second heat exchanger.
- the refrigerant flowing from the third heat exchanger flows through the second bypass line and thereby passes through the bypass expansion device and the second heat exchanger before entering the accumulator.
- the first valve is in the second position and the second valve is in the first position.
- the first valve is in the first position and the second valve is in the second position.
- One advantage of the present invention is that the defrost cycle melts the ice on the exterior heat exchanger without converting the system to cooling mode. As a result, the interior heat exchanger does not act as an evaporator during the defrost cycle and, therefore, does not produce cool air or a “cold blow” effect.
- Another advantage of the present invention is that it does not require the use of supplemental heaters to eliminate the effect of cold blow and, thus, efficiency is maintained.
- FIG. 1 is a schematic view of a vapor compression system according to one embodiment of the present invention wherein the vapor compression system is performing an operating cycle;
- FIG. 2 is a schematic view of the vapor compression system of FIG. 1 wherein the vapor compression system is performing a defrost cycle;
- FIG. 3 is a schematic view of the vapor compression system of FIG. 1 wherein the vapor compression system is performing a start-up cycle.
- Vapor compression system 10 includes refrigerant fluid circuit 12 (represented by bold flow lines in FIG. 1 ) through which flows a compressible refrigerant, such as carbon dioxide. Operably coupled to fluid circuit 12 , in serial order, is compressor 14 , first heat exchanger 16 , second heat exchanger or sub-cooler 18 , expansion device 20 , third heat exchanger 22 and accumulator 24 . Vapor compression system 10 is depicted in FIGS. 1-3 as a heat pump system for heating and/or cooling an interior space defined by building or other structure. As such, first heat exchanger 16 is positioned in the interior space, while third heat exchanger 22 is positioned exterior to the structure.
- a blower or fan 26 is positioned adjacent interior heat exchanger 16 and is adapted to circulate the ambient air of the interior space over interior heat exchanger 16 . It should be understood that although the present invention is illustrated in FIGS. 1-3 as a heat pump system, the present invention may be similarly adapted for use in other heating and cooling systems, water heating systems, and other heating and cooling applications.
- Compressor 14 may be any known single-stage or multi-stage compressor suitable for compressing a refrigerant fluid, such as carbon dioxide.
- Such suitable compressors may include one or more compressor mechanisms, including rotary vane mechanisms, reciprocating piston mechanisms, orbiting scroll mechanisms and centrifugal impeller mechanisms.
- Interior and exterior heat exchangers 16 , 18 may be of any conventional condenser/evaporator design and may include a series of evaporator/condenser coils. The structure and design of second heat exchanger 18 is discussed in further detail below.
- Expansion device 20 may be any conventional expansion device or valve suitable for use in heating and/or cooling systems.
- first bypass line 28 extends from a first point 30 in fluid circuit 12 between interior heat exchanger 16 and second heat exchanger 18 to a second point 32 in fluid circuit 12 between expansion device 20 and third heat exchanger 22 .
- first bypass line 28 is adapted to communicate fluid from first point 30 in fluid circuit 12 directly to second point 32 in fluid circuit 12 , the fluid thereby bypassing second heat exchanger 18 and expansion device 20 .
- a first valve 42 is operably coupled to first bypass line 28 and has a first position and a second position.
- first valve 42 permits the refrigerant flowing from interior heat exchanger 16 to flow from first point 30 through bypass line 28 to second point 32 , thereby flowing from interior heat exchanger 16 directly to exterior heat exchanger 22 without passing through second heat exchanger 18 and expansion device 20 .
- first valve 42 prevents the flow of refrigerant through first bypass line 28 .
- the refrigerant is forced to flow through second heat exchanger 18 and expansion device 20 before flowing to exterior heat exchanger 22 .
- first valve 42 may be disposed in first bypass line 28 .
- first valve 42 when first valve 42 is in the first position, first valve 42 is open and permits fluid to flow through bypass line 28 but does not positively prohibit fluid from also flowing through second heat exchanger 18 and expansion device 20 .
- refrigerant flowing from interior heat exchanger 16 may flow to exterior heat exchanger 22 either through first bypass line 28 or through fluid circuit 12 including second heat exchanger 18 and expansion device 20 .
- the natural fluid dynamics of system 10 causes at least a substantial amount of the refrigerant flowing from interior heat exchanger 16 to flow to exterior heat exchanger 22 through bypass line 28 when first valve 42 is in the first position.
- First valve 42 may be any conventional valve capable of controlling the flow of high pressure refrigerant fluid. In one embodiment, for example, valve 42 is a solenoid valve.
- first valve may be positioned at first point 30 .
- first valve may be a three way valve. In this configuration, when in the first position, the three way valve permits refrigerant to flow from first point 30 through first bypass line 28 , while positively prohibiting refrigerant from flowing to second heat exchanger 18 and expansion device 20 . In the second position, the three way valve directs the flow of refrigerant through second heat exchanger 18 and expansion device.
- second bypass line 34 extends from a third point 36 in fluid circuit 12 between exterior heat exchanger 22 and accumulator 24 to a fourth point 38 in fluid circuit 12 between third point 36 and accumulator 24 .
- Second bypass line 34 is operably coupled to, and is in thermal heat exchange with, second heat exchanger 18 .
- Bypass expansion device 40 is operably coupled to second bypass line 34 and reduces the pressure of the refrigerant flowing to second heat exchanger 18 .
- a second valve 44 is disposed in refrigerant circuit 12 between third and fourth points 36 , 38 , and has a first position and a second position.
- second valve 44 In the first position, depicted in FIG. 1 , second valve 44 is open and refrigerant is permitted to flow from exterior heat exchanger 22 directly to accumulator 24 through fluid circuit 12 without flowing through second bypass line 34 . In this position second valve 44 does not positively prohibit fluid from flowing to accumulator 24 through second bypass line 34 .
- refrigerant flowing from exterior heat exchanger 22 may flow to accumulator 24 either through second bypass line 34 including bypass expansion device 40 and second heat exchanger 18 or through fluid circuit 12 .
- Second valve 44 may be any conventional valve capable of controlling the flow of high pressure refrigerant. In one embodiment, for example, second valve 44 is a solenoid valve.
- second valve 44 may be positioned at third point 36 and may be a three way valve.
- the second valve has a first position positively directing the flow of refrigerant through second bypass line 34 and a second position positively directing the flow of refrigerant through second bypass line 34 .
- Vapor compression system 10 also includes sensor 48 .
- Sensor 48 is operably coupled to either exterior heat exchanger 22 , or fluid circuit 12 near the outlet of exterior heat exchanger 22 .
- Sensor 48 is adapted to sense the temperature of the refrigerant in, or flowing from, exterior heat exchanger 22 .
- sensor 48 may be adapted to sense the pressure of the refrigerant flowing from exterior heat exchanger 22 .
- a controller 46 is electronically coupled to sensor 48 and is adapted to receive the sensed temperature from sensor 48 .
- Controller 46 is also operably coupled to first and second valves 42 , 44 and is adapted to affect the movement of valves 42 , 44 between their first and second positions.
- vapor compression system 10 performs an operating cycle, illustrated by the bold flow lines in FIG. 1 .
- first valve 42 is in the second position while second valve 44 is in the first position.
- the refrigerant fluid is compressed in compressor 14 to a high pressure and high temperature.
- the resulting hot compressed fluid discharged from compressor 14 flows through fluid circuit 12 to interior heat exchanger 16 .
- Interior heat exchanger 16 acts as a condenser extracting heat from the hot compressed fluid and transferring it to the ambient air forced over interior heat exchanger 16 by blower 26 .
- the compressed refrigerant is cooled and the ambient air within the interior space of the structure is heated.
- the refrigerant exiting interior heat exchanger 16 is still quite hot and retains a significant amount of thermal energy.
- the hot refrigerant fluid then flows to second heat exchanger 18 where additional thermal energy is extracted to thereby further cool the refrigerant.
- the second heat exchanger 18 stores the extracted thermal energy and, ultimately, transfers the thermal energy to refrigerant flowing in another area of system 10 during a defrost cycle, which is discussed further below.
- the cooled refrigerant flows from second heat exchanger 18 to expansion device 20 which reduces the pressure of the compressed refrigerant and meters the refrigerant to exterior heat exchanger 22 .
- Exterior heat exchanger 22 acts as an evaporator wherein thermal energy is transferred from the ambient air outside of the structure to the refrigerant, thereby cooling the air outside of the structure and evaporating the compressed refrigerant fluid.
- the refrigerant then flows through fluid circuit 12 to accumulator 24 which stores any liquid refrigerant remaining in the fluid exiting exterior heat exchanger 22 and meters the liquid refrigerant to compressor 14 or to another location in refrigerant circuit 12 .
- the evaporated refrigerant flows through accumulator 24 and back to compressor 14 and the operational cycle is repeated.
- sensor 48 senses the temperature and/or pressure of the refrigerant in, or flowing from, exterior heat exchanger 22 and communicates the sensed temperature and/or pressure to controller 46 .
- a sensed temperature below a certain level could be an indication of frost build-up on exterior heat exchanger 22 .
- a sensed pressure below a certain level may also indicate inefficient/ineffective evaporation due to frost build-up on exterior heat exchanger. Therefore, when the sensed temperature and/or pressure falls below a pre-determined value, controller 46 initiates a defrost cycle by switching first valve 42 to the first position and second valve 44 to the second position.
- the refrigerant circulates through system 10 along the flow path illustrated in bold in FIG. 2 . More particularly, hot refrigerant flowing from interior heat exchanger 16 flows to first point 30 at which point a majority of the hot refrigerant flows through first bypass line 28 directly to exterior heat exchanger 22 bypassing second heat exchanger 18 and expansion device 20 . As a result, the hot fluid exiting interior heat exchanger 16 flows directly to exterior heat exchanger 22 , wherein the hot refrigerant flows through exterior heat exchanger 22 thawing any frost that has formed on exterior heat exchanger 22 and cooling the refrigerant. The refrigerant then flows from exterior heat exchanger 22 to third point 36 at which point the refrigerant is forced to flow through second bypass line 34 .
- the refrigerant is expanded in expansion device 40 and is metered to second heat exchanger 18 .
- the cool refrigerant absorbs the sensible heat of second heat exchanger 18 (e.g. the thermal energy stored in second heat exchanger 18 during the operational cycle), thereby warming the refrigerant and cooling second heat exchanger 18 .
- the warm refrigerant then flows to accumulator 24 and then to compressor 14 and the defrost cycle continues.
- sensor 48 continues to sense the temperature and/or pressure of the refrigerant in, or flowing from, exterior heat exchanger 22 .
- controller 46 ceases the defrost cycle and initiates the operating cycle.
- Second heat exchanger or sub-cooler 18 may be any conventional heat exchanger capable of exchanging thermal energy between the refrigerant flowing in fluid circuit 12 and the refrigerant flowing in second bypass line 34 . Because second heat exchanger 18 extracts and stores thermal energy during the operational cycle, second heat exchanger 18 is preferably constructed of a material having significant thermal storage potential. Such materials include metals, such as steel and copper. In one embodiment, a mass of material capable of storing heat may be added onto the body of second heat exchanger 18 in order to increase the thermal storage potential of the heat exchanger.
- second heat exchanger 18 may incorporate a layer or section of phase change material, such as water, paraffin wax, or salt hydrates including, for example, NaOH, CaCl 2 , Na 2 SO 4 , Na 2 HPO 4 , Ca(NO 3 ) 2 or Na 2 S 2 O 3 .
- Second heat exchanger 18 may alternatively include adsorption/desorption pairs capable of storing and releasing heat. Examples of such pairs are ammonia/strontium chloride, carbon/water, activated carbon/ammonia, zeolites/water and methenol/metal hydrides. Chemicals capable of undergoing a reversible exothermic process may also be used to increase their heat storage potential.
- the vapor compression system 10 may be adapted to perform a start-up cycle, during which the refrigerant circulates through system 10 along flow lines illustrated in bold in FIG. 3 .
- controller 46 initiates the start-up cycle by switching first valve 42 to the first position and maintaining second valve 44 in the first position.
- the refrigerant flows from compressor 14 to interior heat exchanger 16 .
- the refrigerant flows through first bypass line 28 to exterior heat exchanger 12 , thereby bypassing second heat exchanger 18 and expansion device 20 .
- the refrigerant then flows from exterior heat exchanger 12 to accumulator 24 , bypassing second bypass line 34 , expansion valve 40 and second heat exchanger 18 . From accumulator 24 , the refrigerant flows to compressor 14 and the cycle is repeated until the system is warmed up. By directing the refrigerant to bypass expansion device 20 , the torque load placed on compressor 14 by the refrigerant during start-up is reduced. As a result, the start-up cycle reduces the stress on compressor 14 and the power spike caused by the compressor during start-up, thereby promoting the life of compressor 14 .
- controller 46 switches system 10 to the operational cycle, illustrated in FIG. 1 , by moving first valve 42 from the first position to the second position.
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Abstract
Description
- 1. Field of the Invention
- The present invention relates to vapor compression systems, particularly, vapor compression systems having a defrost system.
- 2. Description of the Related Art
- Vapor compression systems, such as heat pumps, typically include a refrigerant circuit through which a compressible refrigerant flows and which fluidly connects, in serial order, a compressor, an indoor heat exchange coil, a sub-cooler, an expansion valve, and an outdoor heat exchange coil. When the heat pump is in the heating mode, the indoor heat exchange coil acts as a condenser transferring thermal energy from the compressed refrigerant flowing therein to the ambient air indoors to warm the air and condense the refrigerant. In the meantime, the outdoor heat exchange coil acts as an evaporator transferring the thermal energy from the ambient air outdoors to the refrigerant flowing through the coil. However, if the temperature of the outdoor heat exchange coil falls below the dew point, condensation may form on the coil. Under certain conditions, this condensation may freeze thus causing frost to build-up on the outdoor heat exchange coil. The build-up of ice and frost on the outdoor coil may impair the ability of the outdoor coil to transfer thermal energy, thus resulting in reduced efficiency.
- In order to melt the ice on the outdoor coil, conventional heat pumps are often configured to switch to the cooling mode when ice is detected on the outdoor coil. In the cooling mode, the flow of the refrigerant is reversed and the indoor coil acts as an evaporator, while the outdoor coil acts as a condenser. As a result, hot refrigerant discharged from the compressor flows directly to the outdoor coil thereby heating the outdoor coil and melting the ice. Once the ice is melted, the heat pump switches back to the heating mode. Unfortunately, when the heat pump is in the cooling mode the indoor coil acts as an evaporator transferring thermal energy from the ambient air indoors to the refrigerant within the coil thereby cooling the air indoors. This phenomenon is commonly referred to as “cold blow.”
- In order to alleviate the effects of cold blow, heat pump systems often include supplemental electric or gas heaters to heat the air that circulates over the indoor coil. However, these supplemental heaters often increase overall power consumption, can reduce the efficiency and reliability of the system, and can often cause temperature fluctuations. Accordingly, a need remains for a vapor compression system having an effective and efficient defrost system for defrosting the outdoor coil.
- The present invention provides a vapor compression system with defrost system for use with a refrigerant to heat and/or cool an interior space defined by a structure. The system, in one form, includes a fluid circuit having operably coupled thereto, in serial order, a compressor, a first heat exchanger located in the interior space, a second heat exchanger, an expansion device, a third heat exchanger located exterior to the structure, and an accumulator. A first bypass line extends from a first point in the fluid circuit between the first heat exchanger and the second heat exchanger to a second point in the fluid circuit between the expansion device and the third heat exchanger. A second bypass line extends from a third point in the fluid circuit between the third heat exchanger and the accumulator to a fourth point in the fluid circuit between the third point and the accumulator, and is operably coupled to the second heat exchanger. A bypass expansion device is operably coupled to the second bypass line between the third point and the second heat exchanger. A first valve is disposed in the fluid circuit between the first heat exchanger and the second heat exchanger and is in communication with the first bypass line. The first valve has a first position wherein at least a substantial amount of the refrigerant flowing from the first heat exchanger flows to the third heat exchanger through the first bypass line without passing through the second heat exchanger and the expansion device thereby defrosting the third heat exchanger, and a second position wherein the refrigerant flowing from the first heat exchanger flows to the second heat exchanger though the fluid circuit without passing through the first bypass line. A second valve is disposed between the third heat exchanger and the accumulator, and has a first position restricting the flow of refrigerant from the third heat exchanger to the accumulator through the fluid circuit without flowing through the second bypass line, and a second position wherein the refrigerant flowing from the third heat exchanger flows through the second bypass line and thereby passes through the bypass expansion device and the second heat exchanger before entering the accumulator. During an operating cycle the first valve is in the second position and the second valve is in the first position, and during a defrost cycle the first valve is in the first position and the second valve is in the second position.
- The present invention also provides a method for defrosting a heat exchanger of a vapor compression system. The method, in one form, includes the step of circulating a refrigerant during an operational cycle through, in serial order, a compressor, a first heat exchanger located in an interior space defined by a structure, a second heat exchanger, an expansion device, a third heat exchanger located exterior to the structure, and an accumulator. The method also includes the step of circulating the refrigerant during a defrost cycle through, in serial order, the compressor, the first heat exchanger, the third heat exchanger, a bypass expansion device, the second heat exchanger, and the accumulator. During the defrost cycle at least a substantial amount of the refrigerant flowing from the first heat exchanger flows through a first bypass line to the third heat exchanger without passing through the second heat exchanger to thereby defrost the third heat exchanger. During the operational cycle the refrigerant flowing from the first heat exchanger bypasses the first bypass line and flows to the second heat exchanger without passing through the first bypass line.
- The vapor compression system, in another form, includes a fluid circuit having operably coupled thereto, in serial order, a compressor, a first heat exchanger located in the interior space, a second heat exchanger, an expansion device, a third heat exchanger located exterior to the structure, and an accumulator. A first bypass line is fluidly coupled to the fluid circuit and provides fluid communication between the first heat exchanger and the third heat exchanger without passing through the second heat exchanger and the expansion device. A second bypass line is fluidly coupled to the fluid circuit and is in thermal communication with the second heat exchanger. The second bypass line provides fluid communication between the third heat exchanger and the accumulator. A bypass expansion device is operably coupled to the second bypass line between the third heat exchanger and the second heat exchanger. A first valve is operably coupled to the first bypass line, and has a first position restricting the flow of refrigerant to the second heat exchanger and communicating the refrigerant to the first bypass line, and a second position restricting the flow of the refrigerant through the first bypass line and communicating the refrigerant toward the second heat exchanger. A second valve is operably coupled to the fluid circuit between the third heat exchanger and the accumulator, and has a first position and a second position. In the first position, second valve restricts the flow of the refrigerant through the second bypass line and the refrigerant flows to the accumulator without flowing through the bypass expansion device and the second heat exchanger. In the second position, the refrigerant flowing from the third heat exchanger flows through the second bypass line and thereby passes through the bypass expansion device and the second heat exchanger before entering the accumulator. During an operating cycle the first valve is in the second position and the second valve is in the first position. During a defrost cycle the first valve is in the first position and the second valve is in the second position.
- One advantage of the present invention is that the defrost cycle melts the ice on the exterior heat exchanger without converting the system to cooling mode. As a result, the interior heat exchanger does not act as an evaporator during the defrost cycle and, therefore, does not produce cool air or a “cold blow” effect.
- Another advantage of the present invention is that it does not require the use of supplemental heaters to eliminate the effect of cold blow and, thus, efficiency is maintained.
- Additional advantages of the present invention will become apparent when referencing the descriptions below.
- The above-mentioned and other features and objects of this invention, and the manner of attaining them, will become more apparent and the invention itself will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
-
FIG. 1 is a schematic view of a vapor compression system according to one embodiment of the present invention wherein the vapor compression system is performing an operating cycle; -
FIG. 2 is a schematic view of the vapor compression system ofFIG. 1 wherein the vapor compression system is performing a defrost cycle; and -
FIG. 3 is a schematic view of the vapor compression system ofFIG. 1 wherein the vapor compression system is performing a start-up cycle. - Corresponding reference characters indicate corresponding parts throughout the several views. Although the exemplification set out herein illustrates embodiments of the invention, in several forms, the embodiments disclosed below are not intended to be exhaustive or to be construed as limiting the scope of the invention to the precise forms disclosed.
- The embodiments hereinafter disclosed are not intended to be exhaustive or limit the invention to the precise forms disclosed in the following description. Rather the embodiments are chosen and described so that others skilled in the art may utilize its teachings.
- Referring first to
FIG. 1 , avapor compression system 10 in accordance with the present invention is illustrated.Vapor compression system 10 includes refrigerant fluid circuit 12 (represented by bold flow lines inFIG. 1 ) through which flows a compressible refrigerant, such as carbon dioxide. Operably coupled tofluid circuit 12, in serial order, iscompressor 14,first heat exchanger 16, second heat exchanger orsub-cooler 18,expansion device 20,third heat exchanger 22 andaccumulator 24.Vapor compression system 10 is depicted inFIGS. 1-3 as a heat pump system for heating and/or cooling an interior space defined by building or other structure. As such,first heat exchanger 16 is positioned in the interior space, whilethird heat exchanger 22 is positioned exterior to the structure. A blower orfan 26 is positioned adjacentinterior heat exchanger 16 and is adapted to circulate the ambient air of the interior space overinterior heat exchanger 16. It should be understood that although the present invention is illustrated inFIGS. 1-3 as a heat pump system, the present invention may be similarly adapted for use in other heating and cooling systems, water heating systems, and other heating and cooling applications. -
Compressor 14 may be any known single-stage or multi-stage compressor suitable for compressing a refrigerant fluid, such as carbon dioxide. Such suitable compressors may include one or more compressor mechanisms, including rotary vane mechanisms, reciprocating piston mechanisms, orbiting scroll mechanisms and centrifugal impeller mechanisms. Interior and 16, 18 may be of any conventional condenser/evaporator design and may include a series of evaporator/condenser coils. The structure and design ofexterior heat exchangers second heat exchanger 18 is discussed in further detail below.Expansion device 20 may be any conventional expansion device or valve suitable for use in heating and/or cooling systems. - Turning now to
FIGS. 1-3 ,vapor compression system 10 also includesfirst bypass line 28 andsecond bypass line 34.First bypass line 28 extends from afirst point 30 influid circuit 12 betweeninterior heat exchanger 16 andsecond heat exchanger 18 to asecond point 32 influid circuit 12 betweenexpansion device 20 andthird heat exchanger 22. As illustrated inFIGS. 2 and 3 ,first bypass line 28 is adapted to communicate fluid fromfirst point 30 influid circuit 12 directly tosecond point 32 influid circuit 12, the fluid thereby bypassingsecond heat exchanger 18 andexpansion device 20. - As shown in
FIGS. 1-3 , afirst valve 42 is operably coupled tofirst bypass line 28 and has a first position and a second position. In its first position, depicted inFIG. 2 ,first valve 42 permits the refrigerant flowing frominterior heat exchanger 16 to flow fromfirst point 30 throughbypass line 28 tosecond point 32, thereby flowing frominterior heat exchanger 16 directly toexterior heat exchanger 22 without passing throughsecond heat exchanger 18 andexpansion device 20. In its second position, depicted inFIG. 1 ,first valve 42 prevents the flow of refrigerant throughfirst bypass line 28. As a result, the refrigerant is forced to flow throughsecond heat exchanger 18 andexpansion device 20 before flowing toexterior heat exchanger 22. - As illustrated in
FIG. 2 ,first valve 42 may be disposed infirst bypass line 28. In this configuration, whenfirst valve 42 is in the first position,first valve 42 is open and permits fluid to flow throughbypass line 28 but does not positively prohibit fluid from also flowing throughsecond heat exchanger 18 andexpansion device 20. Thus, atfirst point 30 refrigerant flowing frominterior heat exchanger 16 may flow toexterior heat exchanger 22 either throughfirst bypass line 28 or throughfluid circuit 12 includingsecond heat exchanger 18 andexpansion device 20. However, due to the resistance created bysecond heat exchanger 18 andexpansion device 20, the natural fluid dynamics ofsystem 10 causes at least a substantial amount of the refrigerant flowing frominterior heat exchanger 16 to flow toexterior heat exchanger 22 throughbypass line 28 whenfirst valve 42 is in the first position.First valve 42 may be any conventional valve capable of controlling the flow of high pressure refrigerant fluid. In one embodiment, for example,valve 42 is a solenoid valve. - In an alternative embodiment, first valve may be positioned at
first point 30. Furthermore, first valve may be a three way valve. In this configuration, when in the first position, the three way valve permits refrigerant to flow fromfirst point 30 throughfirst bypass line 28, while positively prohibiting refrigerant from flowing tosecond heat exchanger 18 andexpansion device 20. In the second position, the three way valve directs the flow of refrigerant throughsecond heat exchanger 18 and expansion device. - Referring to
FIGS. 1-3 ,second bypass line 34 extends from athird point 36 influid circuit 12 betweenexterior heat exchanger 22 andaccumulator 24 to afourth point 38 influid circuit 12 betweenthird point 36 andaccumulator 24.Second bypass line 34 is operably coupled to, and is in thermal heat exchange with,second heat exchanger 18.Bypass expansion device 40 is operably coupled tosecond bypass line 34 and reduces the pressure of the refrigerant flowing tosecond heat exchanger 18. - A
second valve 44 is disposed inrefrigerant circuit 12 between third and 36, 38, and has a first position and a second position. In the first position, depicted infourth points FIG. 1 ,second valve 44 is open and refrigerant is permitted to flow fromexterior heat exchanger 22 directly toaccumulator 24 throughfluid circuit 12 without flowing throughsecond bypass line 34. In this positionsecond valve 44 does not positively prohibit fluid from flowing toaccumulator 24 throughsecond bypass line 34. Thus, atthird point 36 refrigerant flowing fromexterior heat exchanger 22 may flow toaccumulator 24 either throughsecond bypass line 34 includingbypass expansion device 40 andsecond heat exchanger 18 or throughfluid circuit 12. However, due to the resistance created bybypass expansion device 40 andsecond heat exchanger 18, when second valve is in the first position, the fluid dynamics ofsystem 10 causes at least a substantial amount of the refrigerant to flow directly toaccumulator 24 viarefrigerant fluid circuit 12 without flowing throughsecond bypass line 34. In the second position, depicted inFIG. 2 ,second valve 44 is closed thereby positively prohibiting refrigerant from flowing directly toaccumulator 24 viafluid circuit 12. As a result, the refrigerant flowing fromexterior heat exchanger 22 is forced to flow throughsecond bypass line 34.Second valve 44 may be any conventional valve capable of controlling the flow of high pressure refrigerant. In one embodiment, for example,second valve 44 is a solenoid valve. - Alternatively,
second valve 44 may be positioned atthird point 36 and may be a three way valve. In this embodiment the second valve has a first position positively directing the flow of refrigerant throughsecond bypass line 34 and a second position positively directing the flow of refrigerant throughsecond bypass line 34. -
Vapor compression system 10 also includessensor 48.Sensor 48 is operably coupled to eitherexterior heat exchanger 22, orfluid circuit 12 near the outlet ofexterior heat exchanger 22.Sensor 48 is adapted to sense the temperature of the refrigerant in, or flowing from,exterior heat exchanger 22. Alternatively,sensor 48 may be adapted to sense the pressure of the refrigerant flowing fromexterior heat exchanger 22. Acontroller 46 is electronically coupled tosensor 48 and is adapted to receive the sensed temperature fromsensor 48.Controller 46 is also operably coupled to first and 42, 44 and is adapted to affect the movement ofsecond valves 42, 44 between their first and second positions.valves - During the heating mode,
vapor compression system 10 performs an operating cycle, illustrated by the bold flow lines inFIG. 1 . During the operating cycle,first valve 42 is in the second position whilesecond valve 44 is in the first position. The refrigerant fluid is compressed incompressor 14 to a high pressure and high temperature. The resulting hot compressed fluid discharged fromcompressor 14 flows throughfluid circuit 12 tointerior heat exchanger 16.Interior heat exchanger 16 acts as a condenser extracting heat from the hot compressed fluid and transferring it to the ambient air forced overinterior heat exchanger 16 byblower 26. As a result, the compressed refrigerant is cooled and the ambient air within the interior space of the structure is heated. Although cooled ininterior heat exchanger 16, the refrigerant exitinginterior heat exchanger 16 is still quite hot and retains a significant amount of thermal energy. The hot refrigerant fluid then flows tosecond heat exchanger 18 where additional thermal energy is extracted to thereby further cool the refrigerant. Thesecond heat exchanger 18 stores the extracted thermal energy and, ultimately, transfers the thermal energy to refrigerant flowing in another area ofsystem 10 during a defrost cycle, which is discussed further below. The cooled refrigerant flows fromsecond heat exchanger 18 toexpansion device 20 which reduces the pressure of the compressed refrigerant and meters the refrigerant toexterior heat exchanger 22.Exterior heat exchanger 22 acts as an evaporator wherein thermal energy is transferred from the ambient air outside of the structure to the refrigerant, thereby cooling the air outside of the structure and evaporating the compressed refrigerant fluid. The refrigerant then flows throughfluid circuit 12 toaccumulator 24 which stores any liquid refrigerant remaining in the fluid exitingexterior heat exchanger 22 and meters the liquid refrigerant tocompressor 14 or to another location inrefrigerant circuit 12. The evaporated refrigerant flows throughaccumulator 24 and back tocompressor 14 and the operational cycle is repeated. - Meanwhile,
sensor 48 senses the temperature and/or pressure of the refrigerant in, or flowing from,exterior heat exchanger 22 and communicates the sensed temperature and/or pressure tocontroller 46. A sensed temperature below a certain level could be an indication of frost build-up onexterior heat exchanger 22. Similarly, a sensed pressure below a certain level may also indicate inefficient/ineffective evaporation due to frost build-up on exterior heat exchanger. Therefore, when the sensed temperature and/or pressure falls below a pre-determined value,controller 46 initiates a defrost cycle by switchingfirst valve 42 to the first position andsecond valve 44 to the second position. - During the defrost cycle the refrigerant circulates through
system 10 along the flow path illustrated in bold inFIG. 2 . More particularly, hot refrigerant flowing frominterior heat exchanger 16 flows tofirst point 30 at which point a majority of the hot refrigerant flows throughfirst bypass line 28 directly toexterior heat exchanger 22 bypassingsecond heat exchanger 18 andexpansion device 20. As a result, the hot fluid exitinginterior heat exchanger 16 flows directly toexterior heat exchanger 22, wherein the hot refrigerant flows throughexterior heat exchanger 22 thawing any frost that has formed onexterior heat exchanger 22 and cooling the refrigerant. The refrigerant then flows fromexterior heat exchanger 22 tothird point 36 at which point the refrigerant is forced to flow throughsecond bypass line 34. The refrigerant is expanded inexpansion device 40 and is metered tosecond heat exchanger 18. Insecond heat exchanger 18 the cool refrigerant absorbs the sensible heat of second heat exchanger 18 (e.g. the thermal energy stored insecond heat exchanger 18 during the operational cycle), thereby warming the refrigerant and coolingsecond heat exchanger 18. The warm refrigerant then flows toaccumulator 24 and then tocompressor 14 and the defrost cycle continues. - During the defrost cycle,
sensor 48 continues to sense the temperature and/or pressure of the refrigerant in, or flowing from,exterior heat exchanger 22. When the sensed temperature and/or pressure of the refrigerant reaches a pre-determined value,controller 46 ceases the defrost cycle and initiates the operating cycle. - Second heat exchanger or sub-cooler 18 may be any conventional heat exchanger capable of exchanging thermal energy between the refrigerant flowing in
fluid circuit 12 and the refrigerant flowing insecond bypass line 34. Becausesecond heat exchanger 18 extracts and stores thermal energy during the operational cycle,second heat exchanger 18 is preferably constructed of a material having significant thermal storage potential. Such materials include metals, such as steel and copper. In one embodiment, a mass of material capable of storing heat may be added onto the body ofsecond heat exchanger 18 in order to increase the thermal storage potential of the heat exchanger. Alternatively, or additionally,second heat exchanger 18 may incorporate a layer or section of phase change material, such as water, paraffin wax, or salt hydrates including, for example, NaOH, CaCl2, Na2SO4, Na2HPO4, Ca(NO3)2 or Na2S2O3.Second heat exchanger 18 may alternatively include adsorption/desorption pairs capable of storing and releasing heat. Examples of such pairs are ammonia/strontium chloride, carbon/water, activated carbon/ammonia, zeolites/water and methenol/metal hydrides. Chemicals capable of undergoing a reversible exothermic process may also be used to increase their heat storage potential. - In addition to the operational and defrost cycles, the
vapor compression system 10 may be adapted to perform a start-up cycle, during which the refrigerant circulates throughsystem 10 along flow lines illustrated in bold inFIG. 3 . During initial start-up ofvapor compression system 10,controller 46 initiates the start-up cycle by switchingfirst valve 42 to the first position and maintainingsecond valve 44 in the first position. The refrigerant flows fromcompressor 14 tointerior heat exchanger 16. Frominterior heat exchanger 16, the refrigerant flows throughfirst bypass line 28 toexterior heat exchanger 12, thereby bypassingsecond heat exchanger 18 andexpansion device 20. The refrigerant then flows fromexterior heat exchanger 12 toaccumulator 24, bypassingsecond bypass line 34,expansion valve 40 andsecond heat exchanger 18. Fromaccumulator 24, the refrigerant flows tocompressor 14 and the cycle is repeated until the system is warmed up. By directing the refrigerant to bypassexpansion device 20, the torque load placed oncompressor 14 by the refrigerant during start-up is reduced. As a result, the start-up cycle reduces the stress oncompressor 14 and the power spike caused by the compressor during start-up, thereby promoting the life ofcompressor 14. Oncevapor compression system 10 is fully operating,controller 46switches system 10 to the operational cycle, illustrated inFIG. 1 , by movingfirst valve 42 from the first position to the second position. - While this invention has been described as having an exemplary design, the present invention may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains.
Claims (19)
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/984,284 US20060096308A1 (en) | 2004-11-09 | 2004-11-09 | Vapor compression system with defrost system |
| CA002525360A CA2525360A1 (en) | 2004-11-09 | 2005-11-03 | Vapor compression system with defrost system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/984,284 US20060096308A1 (en) | 2004-11-09 | 2004-11-09 | Vapor compression system with defrost system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20060096308A1 true US20060096308A1 (en) | 2006-05-11 |
Family
ID=36314928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/984,284 Abandoned US20060096308A1 (en) | 2004-11-09 | 2004-11-09 | Vapor compression system with defrost system |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20060096308A1 (en) |
| CA (1) | CA2525360A1 (en) |
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