US20060041155A1 - Method of preparing a hydroxy functional vegetable oil - Google Patents
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- US20060041155A1 US20060041155A1 US10/924,332 US92433204A US2006041155A1 US 20060041155 A1 US20060041155 A1 US 20060041155A1 US 92433204 A US92433204 A US 92433204A US 2006041155 A1 US2006041155 A1 US 2006041155A1
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- vegetable oil
- hydroxy functional
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- functional vegetable
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- 235000015112 vegetable and seed oil Nutrition 0.000 title claims abstract description 52
- 239000008158 vegetable oil Substances 0.000 title claims abstract description 52
- 125000002887 hydroxy group Chemical group [H]O* 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 title claims description 35
- 150000002978 peroxides Chemical class 0.000 claims description 29
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 20
- 150000007524 organic acids Chemical class 0.000 claims description 20
- 239000003549 soybean oil Substances 0.000 claims description 17
- 235000012424 soybean oil Nutrition 0.000 claims description 17
- 238000006243 chemical reaction Methods 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 229920002635 polyurethane Polymers 0.000 claims description 10
- 239000004814 polyurethane Substances 0.000 claims description 10
- 239000006260 foam Substances 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 7
- -1 lard Substances 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 claims description 4
- 239000000806 elastomer Substances 0.000 claims description 4
- 235000019482 Palm oil Nutrition 0.000 claims description 3
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 238000010276 construction Methods 0.000 claims description 3
- 239000002285 corn oil Substances 0.000 claims description 3
- 235000005687 corn oil Nutrition 0.000 claims description 3
- 235000012343 cottonseed oil Nutrition 0.000 claims description 3
- 239000002385 cottonseed oil Substances 0.000 claims description 3
- 239000002540 palm oil Substances 0.000 claims description 3
- 239000003039 volatile agent Substances 0.000 claims description 3
- 244000188595 Brassica sinapistrum Species 0.000 claims description 2
- 235000019483 Peanut oil Nutrition 0.000 claims description 2
- 235000019484 Rapeseed oil Nutrition 0.000 claims description 2
- 235000019485 Safflower oil Nutrition 0.000 claims description 2
- 235000019486 Sunflower oil Nutrition 0.000 claims description 2
- 238000009413 insulation Methods 0.000 claims description 2
- 235000005985 organic acids Nutrition 0.000 claims description 2
- 239000000312 peanut oil Substances 0.000 claims description 2
- 235000005713 safflower oil Nutrition 0.000 claims description 2
- 239000003813 safflower oil Substances 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 claims description 2
- 239000002600 sunflower oil Substances 0.000 claims description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 claims 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 claims 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 claims 2
- 238000000605 extraction Methods 0.000 claims 2
- 238000000465 moulding Methods 0.000 claims 2
- 235000013311 vegetables Nutrition 0.000 claims 2
- 235000014698 Brassica juncea var multisecta Nutrition 0.000 claims 1
- 235000006008 Brassica napus var napus Nutrition 0.000 claims 1
- 235000006618 Brassica rapa subsp oleifera Nutrition 0.000 claims 1
- 235000004977 Brassica sinapistrum Nutrition 0.000 claims 1
- 150000001298 alcohols Chemical class 0.000 claims 1
- 235000015278 beef Nutrition 0.000 claims 1
- 238000004821 distillation Methods 0.000 claims 1
- 238000001704 evaporation Methods 0.000 claims 1
- 230000008020 evaporation Effects 0.000 claims 1
- 238000001125 extrusion Methods 0.000 claims 1
- 229940013317 fish oils Drugs 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 239000004006 olive oil Substances 0.000 claims 1
- 235000008390 olive oil Nutrition 0.000 claims 1
- 239000003760 tallow Substances 0.000 claims 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 claims 1
- 238000002360 preparation method Methods 0.000 abstract description 3
- 125000002009 alkene group Chemical group 0.000 abstract description 2
- 239000008204 material by function Substances 0.000 abstract 1
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 28
- 229960000583 acetic acid Drugs 0.000 description 13
- 239000012362 glacial acetic acid Substances 0.000 description 11
- 150000002118 epoxides Chemical group 0.000 description 7
- 239000002253 acid Substances 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000010992 reflux Methods 0.000 description 6
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 5
- 150000007513 acids Chemical class 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 150000004965 peroxy acids Chemical class 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 150000003626 triacylglycerols Chemical class 0.000 description 3
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000000828 canola oil Substances 0.000 description 2
- 235000019519 canola oil Nutrition 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical class [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical class [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 1
- 125000000218 acetic acid group Chemical group C(C)(=O)* 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000006735 epoxidation reaction Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 229940093915 gynecological organic acid Drugs 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000004619 high density foam Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical class [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000002440 hydroxy compounds Chemical class 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000004620 low density foam Substances 0.000 description 1
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 1
- 235000019341 magnesium sulphate Nutrition 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- IPCSVZSSVZVIGE-UHFFFAOYSA-N palmitic acid group Chemical group C(CCCCCCCCCCCCCCC)(=O)O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 1
- 238000010107 reaction injection moulding Methods 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/36—Hydroxylated esters of higher fatty acids
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/006—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by oxidation
Definitions
- the invention disclosed and claimed herein deals with a novel method of preparing hydroxy functional vegetable oils and the vegetable oils so prepared.
- Vegetable oils have been familiar to man since prehistoric times and for centuries, humans have used fats and oils for food and a variety of other uses. Humankind has over the years perfected the science surrounding the ability to produce oils from agriculture products for their own use. Today, millions of pounds of such oils are used in a variety of end use applications.
- Vegetable oils are made up principally of triglycerides containing both saturated and unsaturated moieties, wherein the predominant moiety is the unsaturated variety. Eventhough the triglycerides lend themselves to many end used applications, there are some needs for these materials to have functionalities different than those that are found in the raw vegetable oil.
- the triglycerides can be converted to hydroxy functional compounds and the hydroxy functional compounds can then be made useful, for example, in the formation of urethanes by reacting the hydroxys with isocyanates.
- Coatings, elastomers, foams and composites can be made from elastomers using such hydroxy functional compounds.
- glycerides are hydrolyzed with water that is catalyzed by enzymes, acids, or metals to yield glycerol products, that is, where the ester groups are removed and replaced with carboxyl moities. Unsaturation in such molecules remains.
- FIG. 1 is a schematic of the proposed reaction scheme to prepare the products of this invention and consists of parts 1, 2, and 3.
- FIG. 2 is a graph of hydroxyl functionality versus the equivalents of peroxide used in the reaction to show the effect of excess peroxide.
- the invention described and claimed herein deals with a method of preparing hydroxy functional vegetable oils.
- the invention comprises contacting a raw vegetable oil with hydrogen peroxide and an organic acid in the presence of water for a sufficient period of time and at a sufficient pressure, and at a sufficient temperature to form a hydroxy ester from unsaturated moieties in the vegetable oil, and thereafter separating any volatiles from the hydroxy functional vegetable oil, wherein the organic acid has from 1 to 20 carbon atoms.
- raw vegetable oil vegetable oil that has been obtained by normal processing techniques, without any modification to the chemistry of the oil itself. This vegetable oil can be crude, refined, or modified, and can be used as obtained from the producers.
- the vegetable oil is contacted with hydrogen peroxide and an organic acid in the presence of water.
- the vegetable oil can be selected from any available vegetable oil, among which are the more common vegetable oils, such as corn oil, palm oil, soybean oil, cottonseed oil, peanut oil, rapeseed oil, safflower oil, canola, and sunflower oil.
- Preferred for this invention are corn oil, cottonseed oil, and soybean oil, canola oil and most preferred are soybean oil and palm oil.
- the vegetable oil is contacted with hydrogen peroxide and an organic acid in the presence of water.
- the amount of hydrogen peroxide that is used ranges from about 0.1 to about 6.0 equivalents based on the amount of unsaturation that is in the vegetable oil. If a lesser amount of hydroxy functionality is desired, then smaller amounts of the peroxide should be used. As noted, about 6.0 equivalents will give a hydroxyl number of about 180. The effect of the use of larger amounts of the peroxide is illustrated in FIG. 2 .
- the amount of organic acid that is used is based on the amount of raw vegetable oil that is used, in that, there is used on the order of about 1:0.45 to about 1:2.0 molar ratios of grams of soybean oil to glacial acetic acid used, as the organic acid also acts as a solvent and is used in the ring opening reaction.
- organic acids that are useable are those having from 1 to 20 carbon atoms.
- Such acids are, for example, formic, acetic, propionic, n-butyric, isobutyric, 3-methylbutanoic, 2,2-dimethylpropanoic, n-valeric, n-caproic, n-heptoic, caprylic, n-nonylic, capric, undecylic, lauric, tridecylic, myristic, pentadecylic, palmitic, margaric, and stearic.
- Most preferred acids for this invention are formic and acetic because of the fact that they are essentially in liquid form at room temperature and are readily and economically available.
- the water in the reaction comes from the peroxide that is used. At lower concentrations of hydrogen peroxide, more water is added to the system. As the molar equivalents of peroxide are increased, so does the amount of unsaturation converted to epoxide.
- the molar amount of peroxide used determines the molar amount of peracid formed. This, in turn, determines the amount of unsaturation converted to epoxide, then to hydroxyl compound.
- the viscosity of the final hydroxylated vegetable oil ranges from 300 to 32,000 mPa ⁇ s and can be controlled either by the controlled oxidation of CSO, or by the length of the carbon chain on the acid that becomes the ester portion of the molecule in the product.
- R in RCOOH becomes larger, the viscosity decreases at no cost to functionality of the resultant polyol.
- Any aprotic solvent may be used other than ethers, as they have been shown to form explosive peroxides.
- reaction time for this method ranges from about 1 hr. to about 24 hours.
- the temperatures that are useful for the reactions can range from room temperature to the reflux temperature of the mixture.
- the hydroxylated soybean oils of this invention are useful in the manufacture of a variety of polyurethane products.
- polyurethane products For example, they are useful in the preparation of a variety of reactive, curable polyurethane systems, such as reaction injection molding and castable elastomers.
- Such products can be for example, foams that are rigid, flexible, or semi-rigid. They can be high density and low density foams.
- foams for example are useable for construction, such as insulation, and for the formation of articles, and for ornamental purposes.
- This mixture was heated to reflux for about 1 hour, at which time the reaction mixture was clear.
- the reaction mixture was cooled down enough to handle the materials and the materials were placed in a glass separatory funnel and the bottom layer, (mostly acetic acid) was removed.
- the top layer was washed saturated sodium bisulfite, sodium bicarbonate (saturated solution) followed by saturated sodium chloride solution.
- the material was then transferred to an Erlenmeyer flask and dried over magnesium sulfate and then stripped of any solvent and volatiles by using a rotary evaporator.
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- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Wood Science & Technology (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Fats And Perfumes (AREA)
Abstract
A simple, economical preparative method for the provision of hydroxyl functional materials that are derived by converting the alkene groups of the unsaturated molecules found in vegetable oils, into hydroxyl groups.
Description
- The invention disclosed and claimed herein deals with a novel method of preparing hydroxy functional vegetable oils and the vegetable oils so prepared.
- Vegetable oils have been familiar to man since prehistoric times and for centuries, humans have used fats and oils for food and a variety of other uses. Humankind has over the years perfected the science surrounding the ability to produce oils from agriculture products for their own use. Today, millions of pounds of such oils are used in a variety of end use applications.
- Vegetable oils are made up principally of triglycerides containing both saturated and unsaturated moieties, wherein the predominant moiety is the unsaturated variety. Eventhough the triglycerides lend themselves to many end used applications, there are some needs for these materials to have functionalities different than those that are found in the raw vegetable oil.
- For example, the triglycerides can be converted to hydroxy functional compounds and the hydroxy functional compounds can then be made useful, for example, in the formation of urethanes by reacting the hydroxys with isocyanates. Coatings, elastomers, foams and composites can be made from elastomers using such hydroxy functional compounds.
- Currently, glycerides are hydrolyzed with water that is catalyzed by enzymes, acids, or metals to yield glycerol products, that is, where the ester groups are removed and replaced with carboxyl moities. Unsaturation in such molecules remains.
- Fringuelli, and co-workers, have reported on a method to convert alkenes into 1,2-hydroxys using peroxy acids in deionized water. The process involves the epoxidation of the alkene, and then the epoxide ring is directly opened by organic acid and water, or via base hydrolysis to produce the hydroxy. It is stated by Fringuelli, et al that the synthesis does not require organic solvents. (Friguelli, F., Germani, R., Pizzo, F. and Savelli, G., ONE-POT TWO-STEPS SYNTHESIS OF 1,2 HYDROXY, Synthetic Communications, 19(11 & 12), 1939-1943 (1989).
- What has been discovered herein is a simple, economical preparative method for the provision of hydroxyl functional polyols that are derived by converting the alkene groups of the unsaturated molecules that make up vegetable oils, into hydroxyl groups.
-
FIG. 1 is a schematic of the proposed reaction scheme to prepare the products of this invention and consists of 1, 2, and 3.parts -
FIG. 2 is a graph of hydroxyl functionality versus the equivalents of peroxide used in the reaction to show the effect of excess peroxide. - The invention described and claimed herein deals with a method of preparing hydroxy functional vegetable oils. Thus, the invention comprises contacting a raw vegetable oil with hydrogen peroxide and an organic acid in the presence of water for a sufficient period of time and at a sufficient pressure, and at a sufficient temperature to form a hydroxy ester from unsaturated moieties in the vegetable oil, and thereafter separating any volatiles from the hydroxy functional vegetable oil, wherein the organic acid has from 1 to 20 carbon atoms.
- What is meant by “raw” vegetable oil is vegetable oil that has been obtained by normal processing techniques, without any modification to the chemistry of the oil itself. This vegetable oil can be crude, refined, or modified, and can be used as obtained from the producers.
- The vegetable oil is contacted with hydrogen peroxide and an organic acid in the presence of water. For purposes of this invention, the vegetable oil can be selected from any available vegetable oil, among which are the more common vegetable oils, such as corn oil, palm oil, soybean oil, cottonseed oil, peanut oil, rapeseed oil, safflower oil, canola, and sunflower oil. Preferred for this invention are corn oil, cottonseed oil, and soybean oil, canola oil and most preferred are soybean oil and palm oil.
- In the method, the vegetable oil is contacted with hydrogen peroxide and an organic acid in the presence of water. The amount of hydrogen peroxide that is used ranges from about 0.1 to about 6.0 equivalents based on the amount of unsaturation that is in the vegetable oil. If a lesser amount of hydroxy functionality is desired, then smaller amounts of the peroxide should be used. As noted, about 6.0 equivalents will give a hydroxyl number of about 180. The effect of the use of larger amounts of the peroxide is illustrated in
FIG. 2 . - The amount of organic acid that is used is based on the amount of raw vegetable oil that is used, in that, there is used on the order of about 1:0.45 to about 1:2.0 molar ratios of grams of soybean oil to glacial acetic acid used, as the organic acid also acts as a solvent and is used in the ring opening reaction. For this invention, examples of organic acids that are useable are those having from 1 to 20 carbon atoms. Such acids are, for example, formic, acetic, propionic, n-butyric, isobutyric, 3-methylbutanoic, 2,2-dimethylpropanoic, n-valeric, n-caproic, n-heptoic, caprylic, n-nonylic, capric, undecylic, lauric, tridecylic, myristic, pentadecylic, palmitic, margaric, and stearic. Most preferred acids for this invention are formic and acetic because of the fact that they are essentially in liquid form at room temperature and are readily and economically available.
- The water in the reaction comes from the peroxide that is used. At lower concentrations of hydrogen peroxide, more water is added to the system. As the molar equivalents of peroxide are increased, so does the amount of unsaturation converted to epoxide. The molar amount of peroxide used determines the molar amount of peracid formed. This, in turn, determines the amount of unsaturation converted to epoxide, then to hydroxyl compound.
- The viscosity of the final hydroxylated vegetable oil ranges from 300 to 32,000 mPa·s and can be controlled either by the controlled oxidation of CSO, or by the length of the carbon chain on the acid that becomes the ester portion of the molecule in the product. Thus, wherein as R in RCOOH becomes larger, the viscosity decreases at no cost to functionality of the resultant polyol.
- The inventor herein does not want to be held to such a theory, but the schematic reaction sequence illustrated in
FIG. 1 demonstrates this point, wherein the designations R and R′ are the various segments forming the remainder of the vegetable oil. An organic acid, for example, acetic acid forms a peracid in the presence of peroxide, such as hydrogen peroxide, with formation of by-produced water, i.e. reaction scheme 1 (FIG. 1 ). Thereafter, the peracid reacts with the unsaturation in the vegetable oil to form the epoxide ring and a by-produced organic acid, as is shown in reaction scheme 2 (FIG. 1 ). Thereafter, the epoxide ring is opened by the influence of an organic acid to form the hydroxy ester as is shown in reaction scheme 3 (FIG. 1 ). - A variety of solvents may be used in this method. Any aprotic solvent may be used other than ethers, as they have been shown to form explosive peroxides.
- The reaction time for this method ranges from about 1 hr. to about 24 hours.
- The temperatures that are useful for the reactions can range from room temperature to the reflux temperature of the mixture.
- It is preferred to add the peroxide and the organic acid to the vegetable oil at about the same time, but the order of addition can be changed.
- The hydroxylated soybean oils of this invention are useful in the manufacture of a variety of polyurethane products. For example, they are useful in the preparation of a variety of reactive, curable polyurethane systems, such as reaction injection molding and castable elastomers. Such products can be for example, foams that are rigid, flexible, or semi-rigid. They can be high density and low density foams. Such foams, for example are useable for construction, such as insulation, and for the formation of articles, and for ornamental purposes.
- In the examples, 35% hydrogen peroxide was used as the source of peroxide, so a very large excess of water is present. An excess of peroxide is used in order to convert all of the alkenes to epoxides.
- Into a 500 ml. glass flask, there was added 20 gms. (19.52 mmoles) of solvent-free crude soybean oil. To the soybean oil at room temperature was added 40 ml. of glacial acetic acid and 10.71 ml of 35% hydrogen peroxide, for a ratio of peroxide to glacial acetic acid of 5:1.
- This mixture was heated to reflux for about 1 hour, at which time the reaction mixture was clear. The reaction mixture was cooled down enough to handle the materials and the materials were placed in a glass separatory funnel and the bottom layer, (mostly acetic acid) was removed. The top layer was washed saturated sodium bisulfite, sodium bicarbonate (saturated solution) followed by saturated sodium chloride solution. The material was then transferred to an Erlenmeyer flask and dried over magnesium sulfate and then stripped of any solvent and volatiles by using a rotary evaporator.
- An FTIR analysis showed a large OH stretch at approximately 3300 cm−1 and a reduction in sp2 CH stretch at approximately 3050 cm−1 indicating that the unsaturation in the molecule had been converted to hydroxyl.
- A second run was made as in the first example, except there was used 4 equivalents of peroxide. There was used 20 gms. of crude soybean oil, 40 ml of glacial acetic acid, 6.7 ml of peroxide and the reaction was run at reflux for 1 hour. The FTIR analysis showed the formation of hydroxy compound, with a lesser reduction of sp2 CH stretch at 3050 cm−1 than showed in Example 1.
- A third run was made as in the first example, except there was used 3 equivalents of peroxide. There was used 20 gms. of crude soybean oil 40 ml. of glacial acetic, and 5.0 ml of peroxide. The reaction was run for 1 hour at reflux. The FTIR results were the same as Example 2,
- Four runs were made using (A)2 equivalents, (B)1 equivalent, (C) zero equivalent, and (D) 17 equivalents of peroxide. (A) consisted of 20 gms. of crude soybean oil, 40 ml. of glacial acetic acid, 3.3 ml of peroxide; (B) consisted of 20 gms. of crude soybean oil, 40 ml. of glacial acetic acid, 1.7 ml of peroxide; (C) consisted of 20 gms. of crude soybean oil, 40 ml. of glacial acetic acid, zero ml of peroxide, and 10 ml of water, and (D) consisted of 20 gms. of crude soybean oil, 40 ml of glacial acetic acid, and 11.7 ml of peroxide. All were heated at reflux for 1 hour.
- Another run was carried out in which two formulations were prepared. (A) consisted of 1 equivalent of peroxide (18.06 mmole), 0.25 equivalents of crude soybean oil, 36 ml. of glacial acetic acid, and (B) consisted of 10 equivalents of peroxide, 0.25 equivalents of crude soybean oil, 36 ml. of glacial acetic acid. After heating for 1 hour at reflux the material cleared. The analytical results showed that there was complete clarity of sample B with no apparent sp2 CH stretch at 3005 cm−1 for the unsaturated group. FTIR showed that when 1 equivalent of peroxide was used, the majority of the product was unsaturated with small amount of hydroxylated compound.
- Another run was carried out in which a combination to two acids was used. To a 1 liter round-bottomed glass flask was added 100 gms. of crude soybean oil, 17 ml of Glacial acetic acid and 35% hydrogen peroxide. To this mixture was added 11.1 ml of formic acid (a 1:1 ratio with the acetic acid). This mixture was allowed to heat at a low temperature (50° C.). The reaction mixture exothermed over the next 186 min. to about 105° C. The reaction was then maintained at 105° C. and allowed to stir for an additional 3 hours. After the reaction was complete, as was evidenced by the disappearance of the color of the reaction mixture, the acid was removed along with water to yield a quantitative conversion of alkene to epoxide, to hydroxy ester as shown by FTIR.
Claims (32)
1. A method of preparing a hydroxy functional vegetable oil, the process comprising contacting a raw vegetable oil with hydrogen peroxide and an organic acid in the presence of water for a sufficient period of time, a sufficient temperature, and a sufficient pressure to form alcohols from unsaturated moieties in the vegetable oil, and thereafter separating any volatiles from the hydroxylated functional vegetable oil, wherein the organic acid has from 1 to 20 carbon atoms selected from the group consisting of saturated moities and unsaturated moities.
2. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the vegetable oil is selected from the group consisting of corn oil, palm oil, soybean oil, cottonseed oil, peanut oil, rapeseed oil, safflower oil, canola, fish oils, beef tallow, lard, olive oil, and sunflower oil.
3. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the raw vegetable oil is contacted with a combination of the peroxide and organic acid essentially simultaneously.
4. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the raw vegetable oil is contacted with the organic acid first, and then contacted with the peroxide.
5. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the raw vegetable oil is contacted with the peroxide first and then is contacted with the organic acid.
6. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the time of reaction if from 1 to 24 hours.
7. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the temperature ranges from about 25° C. to about 125° C.
8. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the amount of organic acid that is used ranges from about 0.4 molar equivalents in volume to about 2.0 molar equivalents in volume based on the amount of raw vegetable oil.
8. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the organic acid that is used is a mixture of two or more organic acids.
10. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein the amount of peroxide that is used ranges from about 0.7 to about 6.0 equivalents based on the amount of unsaturation in the raw vegetable oil.
11. A hydroxy functional vegetable oil when prepared by the method of claim 1 .
12. A method of preparing a hydroxy functional vegetable oil as claimed in claim 1 wherein there is additionally present a solvent.
13. A method of preparing hydroxy functional vegetable oil as claimed in claim 1 wherein the hydroxy functional vegetable oil that is obtained is extracted from the reaction mass using a solvent selected from the group consisting of toluene, methylene chloride, tetrahydrofuran, methanol, ethanol, and ethyl acetate.
14. A method as claimed in claim 13 wherein following extraction, the solvent is removed and the hydroxy functional vegetable residue is subjected to distillation.
15. A method as claimed in claim 13 wherein following extraction, the solvent is removed and the hydroxy functional vegetable residue is subjected to an evaporation step.
16. In a polyurethane article, the incipient ingredients being a hydroxy functional vegetable oil of claim 11 and a urethane system reactive with the hydroxy functional vegetable oil.
17. A method of preparing a cured polyurethane, the method comprising reacting a hydroxy functional vegetable oil as claimed in claim 11 with a reactive urethane system and allowing the polyurethane to cure.
18. A polyurethane article prepared by the method of claim 17 .
19. A polyurethane article as claimed in claim 18 that is a foamed material.
20. The foamed material as claimed in claim 19 that is a flexible foam.
21. The foamed material as claimed in claim 19 that is a rigid foam.
22. The foamed material as claimed in claim 19 that is a semi-rigid foam.
23. The foamed material as claimed in claim 21 that is a construction foam.
24. The foamed material as claimed in claim 23 that is used as insulation in construction.
25. The foamed material as claimed in claim 23 that is an ornamental foam.
26. A cured polyurethane article as claimed in claim 18 that is an elastomer material.
27. A cured polyurethane article as claimed in claim 18 that is a castable material.
28. A cured polyurethane article as claimed in claim 18 that is a carpet backing.
29. The method as claimed in claim 17 that is a reaction injectable molding method.
30. The method as claimed in claim 17 that is a castable molding method.
31. The method as claimed in claim 17 that is a slab stock method.
32. The method as claimed in claim 17 that is an extrusion method.
Priority Applications (19)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/924,332 US20060041155A1 (en) | 2004-08-23 | 2004-08-23 | Method of preparing a hydroxy functional vegetable oil |
| US11/193,813 US7893287B2 (en) | 2004-08-23 | 2005-07-28 | Methods of preparing hydroxy functional vegetable oils |
| TW094127290A TW200610818A (en) | 2004-08-23 | 2005-08-11 | Process of preparing hydroxy functional vegetable oils |
| ARP050103415A AR050605A1 (en) | 2004-08-23 | 2005-08-12 | PROCESS FOR THE PREPARATION OF HYDROXI-FUNCTIONAL VEGETABLE OILS |
| PL05791245T PL1802565T3 (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils |
| PCT/US2005/029666 WO2006023798A2 (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils |
| JP2007529994A JP2008510876A (en) | 2004-08-23 | 2005-08-22 | Method for producing hydroxy-functional vegetable oil |
| MXPA06008561A MXPA06008561A (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils. |
| EP05791245.3A EP1802565B1 (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils |
| KR1020077004375A KR20070047320A (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils |
| CNA2005800070499A CN101421224A (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils |
| AU2005277243A AU2005277243A1 (en) | 2004-08-23 | 2005-08-22 | Process for preparing hydroxy functional vegetable oils |
| RU2006132486/04A RU2006132486A (en) | 2004-08-23 | 2005-08-22 | METHOD FOR PRODUCING VEGETABLE OILS WITH HYDROXYL FUNCTIONAL GROUPS |
| BRPI0513484A BRPI0513484B1 (en) | 2004-08-23 | 2005-08-22 | processes for preparing hydroxy-functional vegetable oils and hydroxy-functional vegetable oils thus obtained |
| CA2555222A CA2555222C (en) | 2004-08-23 | 2005-08-22 | Process of preparing hydroxy functional vegetable oils |
| IL177195A IL177195A0 (en) | 2004-08-23 | 2006-08-01 | Process for preparing hydroxy functional vegetable oils |
| US12/964,908 US8507701B2 (en) | 2004-08-23 | 2010-12-10 | Methods of preparing hydroxy functional vegetable oils |
| US13/421,609 US8350070B2 (en) | 2004-08-23 | 2012-03-15 | Methods of preparing hydroxy functional vegetable oils |
| US14/188,506 USRE45868E1 (en) | 2004-08-23 | 2014-02-24 | Methods of preparing hydroxy functional vegetable oils |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US10/924,332 US20060041155A1 (en) | 2004-08-23 | 2004-08-23 | Method of preparing a hydroxy functional vegetable oil |
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| US11/193,813 Continuation-In-Part US7893287B2 (en) | 2004-08-23 | 2005-07-28 | Methods of preparing hydroxy functional vegetable oils |
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| US11/193,813 Active 2026-08-08 US7893287B2 (en) | 2004-08-23 | 2005-07-28 | Methods of preparing hydroxy functional vegetable oils |
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| US11/193,813 Active 2026-08-08 US7893287B2 (en) | 2004-08-23 | 2005-07-28 | Methods of preparing hydroxy functional vegetable oils |
Country Status (4)
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| US (2) | US20060041155A1 (en) |
| CN (1) | CN101421224A (en) |
| IL (1) | IL177195A0 (en) |
| TW (1) | TW200610818A (en) |
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| US10138341B2 (en) | 2014-07-28 | 2018-11-27 | Boral Ip Holdings (Australia) Pty Limited | Use of evaporative coolants to manufacture filled polyurethane composites |
| US9752015B2 (en) | 2014-08-05 | 2017-09-05 | Boral Ip Holdings (Australia) Pty Limited | Filled polymeric composites including short length fibers |
| US9988512B2 (en) | 2015-01-22 | 2018-06-05 | Boral Ip Holdings (Australia) Pty Limited | Highly filled polyurethane composites |
| US10030126B2 (en) | 2015-06-05 | 2018-07-24 | Boral Ip Holdings (Australia) Pty Limited | Filled polyurethane composites with lightweight fillers |
| US10472281B2 (en) | 2015-11-12 | 2019-11-12 | Boral Ip Holdings (Australia) Pty Limited | Polyurethane composites with fillers |
Also Published As
| Publication number | Publication date |
|---|---|
| TW200610818A (en) | 2006-04-01 |
| IL177195A0 (en) | 2006-12-10 |
| US20060041156A1 (en) | 2006-02-23 |
| US7893287B2 (en) | 2011-02-22 |
| CN101421224A (en) | 2009-04-29 |
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