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US20060005373A1 - Metal container processing method - Google Patents

Metal container processing method Download PDF

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Publication number
US20060005373A1
US20060005373A1 US10/883,661 US88366104A US2006005373A1 US 20060005373 A1 US20060005373 A1 US 20060005373A1 US 88366104 A US88366104 A US 88366104A US 2006005373 A1 US2006005373 A1 US 2006005373A1
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US
United States
Prior art keywords
sheet material
layer
metal sheet
container
metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/883,661
Inventor
Ying-Hsien Tseng
Min-Ching Chen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US10/883,661 priority Critical patent/US20060005373A1/en
Publication of US20060005373A1 publication Critical patent/US20060005373A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J36/00Parts, details or accessories of cooking-vessels
    • A47J36/02Selection of specific materials, e.g. heavy bottoms with copper inlay or with insulating inlay
    • A47J36/027Cooking- or baking-vessels specially adapted for use in microwave ovens; Accessories therefor
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47JKITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
    • A47J27/00Cooking-vessels
    • A47J27/002Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • B05D5/083Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface involving the use of fluoropolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/26Making hollow objects characterised by the use of the objects cans or tins; Closing same in a permanent manner
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/10Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
    • B05D3/102Pretreatment of metallic substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within
    • B65D2581/3437Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within specially adapted to be heated by microwaves
    • B65D2581/3439Means for affecting the heating or cooking properties
    • B65D2581/3447Heat attenuators, blocking agents or heat insulators for temperature control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/34Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package
    • B65D81/3446Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents for packaging foodstuffs or other articles intended to be cooked or heated within the package specially adapted to be heated by microwaves
    • B65D81/3453Rigid containers, e.g. trays, bottles, boxes, cups
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49885Assembling or joining with coating before or during assembling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/49826Assembling or joining
    • Y10T29/49888Subsequently coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4998Combined manufacture including applying or shaping of fluent material
    • Y10T29/49982Coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/49Method of mechanical manufacture
    • Y10T29/4998Combined manufacture including applying or shaping of fluent material
    • Y10T29/49982Coating
    • Y10T29/49986Subsequent to metal working

Definitions

  • the present invention relates to a metal container processing method and more particularly, to a method of processing metal containers for cooking food in a microwave stove.
  • Regular food containers suitable for use in a microwave stove to cook food are commonly made of ceramic and plastic materials. Consumers know that metal containers cannot be used in a microwave stove to cook food. Few consumers know the reason when metal containers cannot be used in a microwave stove to cook food. Because metal containers are commonly made of a metal sheet material by stamping, they have micro burrs and dents on the surface that are not visible to bare eyes. Under the radiation of microwaves in a microwave stove, these burrs and dents will cause sparks.
  • a bakery may use metal molds for making cakes in a baking oven. These metal molds must be pre-heated to a certain temperature before filling cake materials. It takes much time to pre-heat metal molds in a baking oven. A microwave stove can greatly shorten the pre-heating time if metal molds are made usable in a microwave stove.
  • the present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a metal container processing method, which is practical to make metal containers for use in a microwave stove to cook food. It is anther object of the present invention to provide a metal container processing method, which is easy and economic to perform.
  • the metal container processing method comprises the steps of metal container processing method includes steps of: a) stamping a metal sheet material into a blank container subject to the desired shape, b) removing sharp burrs and dents from the surface of the metal sheet material of the blank container with sodium nitrite solution, c) covering the surface of the metal sheet material of the blank container with a layer of surface coating of phosphorous compound, and d) covering said layer of surface coating with a layer of heat insulation coating containing Teflon and heat insulating material at the ratio of about 100:25 ⁇ 35%.
  • FIG. 1 is a schematic drawing showing sharp burrs and dents on the surface of the metal sheet material after stamping according to the present invention.
  • FIG. 2 is a schematic drawing showing sharp burrs and dents removed from the surface of the metal sheet material according to the present invention.
  • FIG. 3 is a schematic drawing showing a layer of surface coating covered on the surface of the metal sheet material and a layer of heat insulation coating coated on the layer of surface coating according to the present invention.
  • FIG. 4 is a block diagram explaining the metal container processing flow of the present invention.
  • FIG. 5 is an elevational view of a metal container made according to the present invention.
  • the present invention is adapted to process a metal container 1 that can be used in a microwave stove to cook food.
  • the metal container processing method includes the steps of shape forming 2 , deburring 3 , surface treatment 4 , and heat insulation coating 5 .
  • shape forming a metal sheet material 11 is stamped into a blank container subject to the desired shape.
  • the metal sheet material 11 of the blank container has sharp burrs 12 and sharp dents 13 on the surface and sharp burrs 12 at the cutting edge that are not visible with bare eyes. These sharp burrs 12 and sharp dents 13 will cause sparks by microwave molecules in a microwave stove.
  • the step of deburring 3 is necessary to remove the sharp burrs 12 and sharp dents 13 from the metal sheet material 11 of the blank container.
  • it proceeds to the step of surface treatment 4 where a layer of surface coating 14 is covered on the surface of the metal sheet material 11 of the blank container to fill up the gaps in the capillary holes on the surface of the metal sheet material 11 of the blank container, thereby providing a smooth surface.
  • surface treatment 4 it proceeds to the step of heat insulation coating 5 to cover a layer of heat insulation coating 15 on the layer of surface coating 14 .
  • step of deburring 3 sodium nitrite solution is applied to remove the sharp burrs 12 and sharp dents 13 from the metal sheet material 11 of the blank container.
  • step of surface treatment 4 phosphorous compound is coated on the surface of the metal sheet material 11 of the blank container to form the desired layer of surface coating 14 .
  • step of heat insulation coating 5 a coating material containing Teflon and heat insulating material at the ratio of about 100:25 ⁇ 35% is coated on the surface of the layer of surface coating 14 .
  • the metal container 1 thus obtained can be used to cook food in a microwave stove, baking oven, gas range, as well as electric stove.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Cookers (AREA)

Abstract

A metal container processing method includes steps of: a) stamping a metal sheet material into a blank container subject to the desired shape, b) removing sharp burrs and dents from the surface of the metal sheet material of the blank container with sodium nitrite solution, c) covering the surface of the metal sheet material of the blank container with a layer of surface coating of phosphorous compound, and d) covering said layer of surface coating with a layer of heat insulation coating containing Teflon and heat insulating material at the ratio of about 100:25˜35%.

Description

    BACKGROUND OF THE INVENTION
  • 1. Field of the Invention
  • The present invention relates to a metal container processing method and more particularly, to a method of processing metal containers for cooking food in a microwave stove.
  • 2. Description of the Related Art
  • Regular food containers suitable for use in a microwave stove to cook food are commonly made of ceramic and plastic materials. Consumers know that metal containers cannot be used in a microwave stove to cook food. Few consumers know the reason when metal containers cannot be used in a microwave stove to cook food. Because metal containers are commonly made of a metal sheet material by stamping, they have micro burrs and dents on the surface that are not visible to bare eyes. Under the radiation of microwaves in a microwave stove, these burrs and dents will cause sparks.
  • Further, a bakery may use metal molds for making cakes in a baking oven. These metal molds must be pre-heated to a certain temperature before filling cake materials. It takes much time to pre-heat metal molds in a baking oven. A microwave stove can greatly shorten the pre-heating time if metal molds are made usable in a microwave stove.
  • SUMMARY OF THE INVENTION
  • The present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a metal container processing method, which is practical to make metal containers for use in a microwave stove to cook food. It is anther object of the present invention to provide a metal container processing method, which is easy and economic to perform. To achieve these and other objects of the present invention, the metal container processing method comprises the steps of metal container processing method includes steps of: a) stamping a metal sheet material into a blank container subject to the desired shape, b) removing sharp burrs and dents from the surface of the metal sheet material of the blank container with sodium nitrite solution, c) covering the surface of the metal sheet material of the blank container with a layer of surface coating of phosphorous compound, and d) covering said layer of surface coating with a layer of heat insulation coating containing Teflon and heat insulating material at the ratio of about 100:25˜35%.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a schematic drawing showing sharp burrs and dents on the surface of the metal sheet material after stamping according to the present invention.
  • FIG. 2 is a schematic drawing showing sharp burrs and dents removed from the surface of the metal sheet material according to the present invention.
  • FIG. 3 is a schematic drawing showing a layer of surface coating covered on the surface of the metal sheet material and a layer of heat insulation coating coated on the layer of surface coating according to the present invention.
  • FIG. 4 is a block diagram explaining the metal container processing flow of the present invention.
  • FIG. 5 is an elevational view of a metal container made according to the present invention.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
  • Referring to FIGS. 1˜5, the present invention is adapted to process a metal container 1 that can be used in a microwave stove to cook food. The metal container processing method includes the steps of shape forming 2, deburring 3, surface treatment 4, and heat insulation coating 5. During the step of shape forming, a metal sheet material 11 is stamped into a blank container subject to the desired shape. At this time, the metal sheet material 11 of the blank container has sharp burrs 12 and sharp dents 13 on the surface and sharp burrs 12 at the cutting edge that are not visible with bare eyes. These sharp burrs 12 and sharp dents 13 will cause sparks by microwave molecules in a microwave stove. Therefore, the step of deburring 3 is necessary to remove the sharp burrs 12 and sharp dents 13 from the metal sheet material 11 of the blank container. After deburring, it proceeds to the step of surface treatment 4 where a layer of surface coating 14 is covered on the surface of the metal sheet material 11 of the blank container to fill up the gaps in the capillary holes on the surface of the metal sheet material 11 of the blank container, thereby providing a smooth surface. After surface treatment 4, it proceeds to the step of heat insulation coating 5 to cover a layer of heat insulation coating 15 on the layer of surface coating 14.
  • During the step of deburring 3, sodium nitrite solution is applied to remove the sharp burrs 12 and sharp dents 13 from the metal sheet material 11 of the blank container. During the step of surface treatment 4, phosphorous compound is coated on the surface of the metal sheet material 11 of the blank container to form the desired layer of surface coating 14. During the step of heat insulation coating 5, a coating material containing Teflon and heat insulating material at the ratio of about 100:25˜35% is coated on the surface of the layer of surface coating 14.
  • The metal container 1 thus obtained can be used to cook food in a microwave stove, baking oven, gas range, as well as electric stove.

Claims (4)

1. A metal container processing method comprising the steps of:
a) stamping a metal sheet material into a blank container subject to the desired shape;
b) removing sharp burrs and dents from the surface of the metal sheet material of said blank container;
c) covering the surface of the metal sheet material of said blank container with a layer of surface coating; and
d) covering said layer of surface coating with a layer of heat insulation coating.
2. The metal container processing method as claimed in claim 1, wherein said step b) removing sharp burrs and dents from the surface of the metal sheet material of said blank container is to apply sodium nitrite solution to the surface of the metal sheet material of said blank container, thereby removing sharp burrs and dents from the surface of the metal sheet material of said blank container.
3. The metal container processing method as claimed in claim 1, wherein said step c) covering the surface of the metal sheet material of said blank container with a layer of surface coating is to coat a layer of phosphorous compound on the surface of the metal sheet material of said blank container.
4. The metal container processing method as claimed in claim 1, wherein said step d) covering said layer of surface coating with a layer of heat insulation coating covering is to coat the surface of said layer of surface coating with a coating material containing Teflon and heat insulating material at the ratio of about 100:25˜35%.
US10/883,661 2004-07-06 2004-07-06 Metal container processing method Abandoned US20060005373A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/883,661 US20060005373A1 (en) 2004-07-06 2004-07-06 Metal container processing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US10/883,661 US20060005373A1 (en) 2004-07-06 2004-07-06 Metal container processing method

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US20060005373A1 true US20060005373A1 (en) 2006-01-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016113449A1 (en) * 2015-01-13 2016-07-21 David Portillo De La Torre Pan for depilatory wax
CN115921901A (en) * 2023-01-09 2023-04-07 安庆瑞迈特科技有限公司 Method for removing burrs of 3D printing collimator with assistance of microwaves

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2144643A (en) * 1935-03-23 1939-01-24 Patents Corp Sheet metal and method of producing the same
US3326785A (en) * 1962-09-17 1967-06-20 Anocut Eng Co Electrolytic polishing apparatus and method
US3986993A (en) * 1975-04-01 1976-10-19 E. I. Du Pont De Nemours And Company Fluorocarbon coating composition
US5103550A (en) * 1989-12-26 1992-04-14 Aluminum Company Of America Method of making a food or beverage container
US6133359A (en) * 1992-01-07 2000-10-17 Whitford Plastics Limited Non-stick coatings
US6216332B1 (en) * 1999-11-02 2001-04-17 Ching-Chuan Jou Method of manufacturing a non-stick pan
US7093340B2 (en) * 1997-12-16 2006-08-22 All-Clad Metalcrafters Llc Stick resistant ceramic coating for cookware

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2144643A (en) * 1935-03-23 1939-01-24 Patents Corp Sheet metal and method of producing the same
US3326785A (en) * 1962-09-17 1967-06-20 Anocut Eng Co Electrolytic polishing apparatus and method
US3986993A (en) * 1975-04-01 1976-10-19 E. I. Du Pont De Nemours And Company Fluorocarbon coating composition
US5103550A (en) * 1989-12-26 1992-04-14 Aluminum Company Of America Method of making a food or beverage container
US6133359A (en) * 1992-01-07 2000-10-17 Whitford Plastics Limited Non-stick coatings
US7093340B2 (en) * 1997-12-16 2006-08-22 All-Clad Metalcrafters Llc Stick resistant ceramic coating for cookware
US6216332B1 (en) * 1999-11-02 2001-04-17 Ching-Chuan Jou Method of manufacturing a non-stick pan

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016113449A1 (en) * 2015-01-13 2016-07-21 David Portillo De La Torre Pan for depilatory wax
CN115921901A (en) * 2023-01-09 2023-04-07 安庆瑞迈特科技有限公司 Method for removing burrs of 3D printing collimator with assistance of microwaves

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