US20050214151A1 - Rotary compressor - Google Patents
Rotary compressor Download PDFInfo
- Publication number
- US20050214151A1 US20050214151A1 US10/514,691 US51469104A US2005214151A1 US 20050214151 A1 US20050214151 A1 US 20050214151A1 US 51469104 A US51469104 A US 51469104A US 2005214151 A1 US2005214151 A1 US 2005214151A1
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- US
- United States
- Prior art keywords
- vane
- spring
- rotary compressor
- coil spring
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000012530 fluid Substances 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims description 54
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 10
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 5
- 239000001569 carbon dioxide Substances 0.000 claims description 5
- 230000003247 decreasing effect Effects 0.000 abstract description 14
- 238000010276 construction Methods 0.000 abstract description 10
- 238000007906 compression Methods 0.000 description 23
- 230000006835 compression Effects 0.000 description 22
- 230000007423 decrease Effects 0.000 description 12
- 230000000694 effects Effects 0.000 description 8
- 238000007789 sealing Methods 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- KYKAJFCTULSVSH-UHFFFAOYSA-N chloro(fluoro)methane Chemical compound F[C]Cl KYKAJFCTULSVSH-UHFFFAOYSA-N 0.000 description 2
- 238000005057 refrigeration Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000004378 air conditioning Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000003507 refrigerant Substances 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
- F01C21/0818—Vane tracking; control therefor
- F01C21/0854—Vane tracking; control therefor by fluid means
- F01C21/0872—Vane tracking; control therefor by fluid means the fluid being other than the working fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
- F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
- F01C21/08—Rotary pistons
- F01C21/0809—Construction of vanes or vane holders
- F01C21/0818—Vane tracking; control therefor
- F01C21/0827—Vane tracking; control therefor by mechanical means
- F01C21/0845—Vane tracking; control therefor by mechanical means comprising elastic means, e.g. springs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C18/00—Rotary-piston pumps specially adapted for elastic fluids
- F04C18/30—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
- F04C18/34—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
- F04C18/356—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
- F04C18/3562—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
- F04C18/3564—Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the working space, being surfaces of revolution
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C23/00—Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
- F04C23/008—Hermetic pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C2210/00—Fluid
- F04C2210/26—Refrigerants with particular properties, e.g. HFC-134a
- F04C2210/261—Carbon dioxide (CO2)
Definitions
- the present invention relates to a rotary compressor used for refrigerators, air conditioners, and the like.
- FIG. 4 is a longitudinal sectional view of a conventional rotary compressor.
- FIG. 5 is a transverse sectional view of a compression mechanism section of the conventional rotary compressor
- FIG. 6 is a transverse sectional view showing dimensions of the compression mechanism section of the conventional rotary compressor
- FIGS. 7 and 8 are perspective views of vanes of the conventional rotary compressor.
- the rotary compressor is made up of a closed vessel 1 , a compression mechanism section 2 and an electric motor 3 , both located in the closed vessel 1 .
- the compression mechanism section 2 includes a cylinder 4 having a cylindrical portion, a shaft 5 rotatable around a center axis L 1 , a roller 6 which is fitted on an eccentric portion 5 a of the shaft 5 to eccentrically rotate in the cylindrical portion of the cylinder 4 along with the rotation of the shaft 5 , a vane 7 which reciprocates in a vane groove 4 a provided in the cylinder 4 along with the eccentric rotation of the roller 6 , a spring mechanism 8 , such as a coil spring, which is provided on a back face 7 a of the vane 7 to press a tip end 7 b of the vane 7 against the roller 6 , a first journal bearing 9 at a side near the electric motor 3 and a second journal bearing 10 at a side farther from the electric motor 3 , both bearings holding the cylinder 4 from both side and rotatably supporting the shaft 5
- the compression mechanism section 2 is fixed to the closed vessel 1 by a support portion 4 b formed at the peripheral of the cylinder 4 .
- the electric motor 3 includes a cylindrical stator 11 welded to the internal surface of the closed vessel 1 and a columnar rotor 12 shrink fitted on the shaft 5 .
- a working fluid is introduced from an intake pipe 13 to a compression chamber 14 , which is formed by the cylinder 4 , the roller 6 , the vane 7 , the first journal bearing 9 , and the second journal bearing 10 , through an suction hole 4 c of the cylinder 4 .
- the rotational motion produced by the electric motor 3 eccentrically rotates the roller 6 fitted on the eccentric portion 5 a of the shaft 5 , and accordingly the volume of the compression chamber 14 changes to compress the working fluid.
- a discharge valve (not shown) in a discharge hole 15 is opened, the compressed working fluid is discharged to the outside of the closed vessel 1 through a discharge pipe 16 after passing through the interior of the closed vessel 1 (for example, refer to “Refrigeration and Air Conditioning Handbook”, 5th ed., vol. II Equipment Section, Japanese Association of Refrigeration, 1993, pp. 30-37).
- the tip end 7 b of the vane 7 is pressed against the roller 6 by a force created by a differential pressure between a discharge pressure applied to the back face 7 a of the vane 7 and a pressure in the compression chamber 14 applied to the tip end 7 b of the vane 7 and a force created by the spring mechanism 8 .
- the differential pressure between a discharge pressure applied to the back face 7 a of the vane 7 and a pressure in the compression chamber 14 applied to the tip end 7 b of the vane 7 , so that the tip end 7 b of the vane 7 is pressed against the roller 6 by the force created by the spring mechanism 8 .
- one end of the spring mechanism 8 such as a coil spring is in contact with the back face 7 a of the vane 7 , and the other end thereof is in contact with a cylindrical internal wall 1 a of the closed vessel 1 .
- the tip end 7 b of the vane 7 is in the state in which it is pushed in to a cylindrical internal wall 4 d of the cylinder 4 by the eccentric rotation of the roller 6 .
- a space larger than the compressed height of the spring mechanism 8 must always be kept between the back face 7 a of the vane 7 and the cylindrical internal wall 1 a of the closed vessel 1 .
- the left side of Formula 1 decreases, and the compressed height l cvm of the spring mechanism 8 on the right side is determined by the specifications of the spring mechanism 8 .
- the length l vn of the vane 7 is shortened, and thus the seal length of a fitting portion of the vane 7 and the vane groove 4 a is shortened, so that the sealing ability decreases.
- the leakage of working fluid occurs due to a differential pressure between the discharge pressure introduced to the back face 7 a side of the vane 7 and the pressure in the compression chamber 14 , which decreases the compression efficiency.
- FIG. 8 a configuration has been used in which the back face 7 a of the vane 7 is recessed to secure a space for containing the spring mechanism 8 .
- the vane of this configuration is the same as the vane shown in FIG. 7 in that the substantial length of the vane 7 relating to the sealing ability in the fitting portion of the vane 7 and the vane groove 4 a is shortened, so that a decrease in compression efficiency cannot be prevented.
- the present invention has been made to solve the above-described conventional problems, and accordingly, an object thereof is to provide a rotary compressor in which the contact area between the vane 7 and a vane groove 4 a is secured by a simple and inexpensive construction, that is, by containing a part of a spring mechanism 8 such as a coil spring in a vane 7 , whereby the compressor size can be decreased while the leakage of working fluid is restrained.
- the 1 st invention of the present invention is a rotary compressor characterized in comprising a closed vessel; a cylinder having a vane groove, said cylinder located in said closed vessel; a shaft having an eccentric portion; a roller which is rotatably fitted on the eccentric portion of said shaft to eccentrically rotate in said cylinder; a vane provided in the vane groove in said cylinder to reciprocate in said vane groove while a tip end thereof is in contact with said roller; and a spring mechanism for pressing said vane against said roller, wherein said vane is provided with a spring hole on the side opposite to the side on which said vane is in contact with said roller, and said spring hole is accommodated in the cross section of said vane perpendicular to the direction of reciprocation of said vane, and contains at least a part of said spring mechanism.
- the 2 nd invention of the present invention is the rotary compressor according to the 1 st invention of the present invention, characterized in that a plurality of said spring mechanisms are provided; said vane is provided with said plurality of said spring holes; and at least a part of each of said spring mechanisms is contained in each of said spring holes.
- the 3 rd invention of the present invention is the rotary compressor according to the 1 st invention of the present invention, characterized in that said spring mechanism consists of a coil spring.
- the 4 th invention of the present invention is the rotary compressor according to the 3 rd invention of the present invention, characterized in that one end of said coil spring is contained in the spring hole in said vane, and a seat with which the other end of said coil spring is in contact is provided with a coil spring guide mechanism.
- the 5 th invention of the present invention is the rotary compressor according to the 4 th invention of the present invention, characterized in that said coil spring guide mechanism is provided on the inside side surface of said closed vessel.
- the 6 th invention of the present invention is the rotary compressor according to the 3 rd invention of the present invention, characterized in that the width of said vane is set so as to be not smaller than 3.0 mm and not larger than 3.5 mm; the stroke of reciprocation of said vane is set so as to be not shorter than 3.0 mm and not longer than 5.0 mm; the diameter of said coil spring is set so as to be not smaller than 2.0 mm and smaller than the width of said vane; and the free length of said coil spring is set so as to be not larger than five times the diameter thereof.
- the 7 th invention of the present invention is the rotary compressor according to the 1 st invention of the present invention, characterized in that a working fluid is carbon dioxide.
- a rotary compressor of the present invention in which the contact area between the vane and the vane groove is secured by a simple and inexpensive construction, whereby the compressor size can be decreased while the leakage of working fluid is restrained.
- FIG. 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention
- FIG. 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with a first embodiment of the present invention
- FIG. 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with a second embodiment of the present invention
- FIG. 4 is a longitudinal sectional view of a conventional rotary compressor
- FIG. 5 is a transverse sectional view of a compression mechanism section of a conventional rotary compressor
- FIG. 6 is a transverse sectional view showing dimensions of a compression mechanism section of a conventional rotary compressor
- FIG. 7 is a perspective view of a vane of a conventional rotary compressor.
- FIG. 8 is a perspective view of a vane of a conventional rotary compressor.
- FIGS. 1, 2 and 3 Some embodiments of the present invention will now be described with reference to FIGS. 1, 2 and 3 .
- the following description is given of examples of the present invention, and does not limit the appended claims.
- the construction of rotary compressors excluding a cylinder 4 , a vane 7 , and a spring mechanism 8 is the same as that of the conventional rotary compressor shown in FIGS. 4 to 8 , and thus the same reference numerals as applied to elements of the conventional rotary compressor will be applied to when elements are the same as those of the conventional rotary compressor. Also, the explanation of the same construction and operation as those of the conventional example is omitted.
- FIG. 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention.
- FIG. 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of the rotary compressor in accordance with the first embodiment of the present invention.
- FIG. 2 shows a state in which a tip end 7 b of the vane 7 is pushed in to a cylindrical internal wall 4 d of the cylinder 4 .
- coil springs 20 having an inside diameter dimension smaller than the width and height of a back face 7 a of the vane 7 is provided.
- two spring holes 7 d having a depth l vna are provided in the direction in which the vane 7 reciprocates, each of the spring holes 7 d having a diameter larger than the outside diameter of the coil spring 20 and smaller than the width and height of the vane 7 .
- One end of the coil spring 20 is contained in each of the two spring holes 7 d , and the other end thereof on the opposite side to the vane 7 is brought into contact with a cylindrical internal wall 1 a of a closed vessel 1 .
- the length l vn of the vane 7 is set so as to be a length such that in a state in which the tip end 7 b of the vane 7 is pushed in to the surface of the cylindrical internal wall 4 d of the cylinder 4 by the eccentric rotation of a roller 6 , a minimum clearance 1 cr is provided between the back face 7 a of the vane 7 and the cylindrical internal wall 1 a of the closed vessel 1 .
- the coil spring 20 is not allowed to have a length not larger than a compressed height l cvm even in a state of being compressed to a maximum, and must have a length not larger than a free length l cvf (not shown) in order for the coil spring 20 to press the vane 7 against the roller 6 even in a state in which the vane 7 projects from the cylindrical internal wall 4 d of the cylinder 4 to a maximum. For this reason, taking the stroke of reciprocation of the vane 7 caused by the eccentric rotation of the roller 6 as 1 st , the spring hole 7 d is formed so as to have a depth l vna that establishes an inequality of Formula 2.
- d mi is the inside diameter of the cylindrical internal wall 1 a of the closed vessel 1
- d ci is the inside diameter of the cylindrical internal wall 4 d of the cylinder 4
- l vn is a length from the tip end 7 b of the vane 7 to the back face 7 a thereof.
- the sealing ability in a fitting portion of the vane 7 and the vane groove 4 a decreases by such amount as the length l vn of the vane 7 is shortened.
- the radius of the closed vessel 1 is decreased by a difference between the compressed height l cvm of the coil spring 20 and the clearance l cr , the length l vn of the vane 7 is unchanged as compared with the length l vn at the time before the size of the closed vessel 1 is decreased.
- the outside diameter of the spring hole 7 d is smaller than the width and height of the vane 7 , no fracture is produced on the side surface of the vane 7 , and the length of fitting portion of the vane 7 and the vane groove 4 a is not impaired, so that the sealing ability in the fitting portion of the vane 7 and the vane groove 4 a can be maintained.
- the length l vn of the vane 7 is longer in comparison with the case where the closed vessel 1 of the conventional rotary compressor is decreased in size. Therefore, it is a matter of course that a decrease in sealing ability in a fitting portion of the vane 7 and the vane groove 4 a is alleviated.
- the vane 7 can be pressed against the roller 6 by using the two springs, so that the coil springs 20 can be designed so as to have a small spring constant. Therefore, the diameter of the coil spring 20 can be decreased, and the above-described effects can be achieved without an excessive thickness of the vane 7 . Further, the spring force of the coil spring 20 can be caused to work at distributed positions on the back face 7 a of the vane 7 , so that the tip end 7 b of the vane 7 can be pressed against the roller 6 uniformly.
- the number of spring holes 7 d and coil springs 20 is not limited to two. Three or more spring holes 7 d and coil springs 20 may be used. In the configuration in which three or more spring holes 7 d and coil springs 20 are used, it is a matter of course that diameter of the coil spring 8 can be decreased, and the tip end 7 b of the vane 7 can be pressed against the roller 6 uniformly.
- the configuration may be such that the end portion of the coil spring 20 on the opposite side to the vane 7 is not brought into contact with the cylindrical internal wall 1 a of the closed vessel 1 , but the end portion of the coil spring 20 on the opposite side to the vane 7 is brought into contact with a bottom portion provided on the cylindrical internal wall 1 d side of the closed vessel 1 in the portion of the vane groove 4 a .
- This configuration can also achieve the same effects as described above.
- the inexpensive coil spring 20 having a simple shape is used as the spring mechanism 8 , the assembling work can be performed easily at a low cost.
- the coil spring 20 is used as the spring mechanism 8 in this embodiment, it is a matter of course that even an elastic body such as a resin or gas can achieve the same effects as described above.
- spring holes 7 d and two coil springs 20 are used in this embodiment, the number of these elements is not limited to two. One spring hole 7 d and one coil spring 20 may be used.
- this embodiment can be realized easily by simply providing the spring holes 7 d having a depth l vna expressed by the inequality of Formula 2 in the back face 7 a of the vane 7 . Therefore, the above-described effects can be achieved at a low cost.
- FIG. 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with the second embodiment of the present invention.
- FIG. 3 shows a state in which a tip end of the vane is pushed in to a cylindrical internal wall surface of the cylinder.
- the rotary compressor of this embodiment differs from that of the first embodiment in that a coil spring guide mechanism 1 b is provided on the cylindrical internal wall 1 a of the closed vessel 1 with which the end portion of the coil spring 20 is in contact in the first embodiment.
- the coil spring guide mechanism 1 b is formed by a columnar convex portion having a diameter smaller than the inside diameter of the coil spring 20 , which is provided on the cylindrical internal wall 1 a of the closed vessel 1 .
- the columnar convex portion which is the coil spring guide mechanism 1 b , penetrates in the coil spring 20 .
- the length of the coil spring guide mechanism 1 b on the cylindrical internal wall 1 a of the closed vessel 1 is set so as to be shorter than the depth l vna of the spring hole 7 d in the vane 7 .
- the construction of the second embodiment is the same as that of the first embodiment except the above-described construction, and it is a matter of course that the same effects as those of the first embodiment can be achieved by such a construction.
- the motion of both end portions of the coil spring 20 other than the motion in the extension-and-contraction direction is restricted by the spring hole 7 d in the vane 7 and the coil spring guide mechanism 1 b on the cylindrical internal wall 1 a of the closed vessel 1 . Therefore, when the coil spring 20 is extended and contracted repeatedly, the coil spring 20 is prevented from being caught by the inlet of the spring hole 7 d on the back face 7 a of the vane 7 , so that a failure caused by coming-off or bending of the coil spring 20 can be prevented, which can ensure the reliability of the rotary compressor.
- the inlet portion of the spring hole 7 d may be rounded. By rounding the inlet portion of the spring hole 7 d as described above, a trouble such that the coil spring 20 is caught by the inlet of the spring hole 7 d on the back face 7 a of the vane 7 can further be prevented.
- the length of the coil spring guide mechanism 1 b on the cylindrical internal wall 1 a of the closed vessel 1 so as to be shorter than the depth l vna of the spring hole 7 d in the vane 7 , a collision of the tip end portion of the coil spring guide mechanism 1 b with the bottom portion of the spring hole 7 d can be prevented even when the back face 7 a of the vane 7 comes close to the cylindrical internal wall la of the closed vessel 1 . Therefore, the clearance l cr between the back face 7 a of the vane 7 and the cylindrical internal wall 1 a of the closed vessel 1 can be set at a minimum, so that this embodiment achieves the effects of the first embodiment of the present invention to a maximum.
- the coil spring guide mechanism 1 b is provided on the internal wall 1 a of the closed vessel 1 , a support portion for fixing the coil spring guide mechanism 1 b to the closed vessel 1 can be constructed without interference with the coil spring 20 and the vane 7 . Therefore, the seal surface of the vane 7 can be lengthened as compared with the case where the support portion is provided on the cylinder 4 .
- the vane 7 with a width not smaller than 3.0 mm and not larger than 3.5 mm is generally used, and the stroke of the vane 7 is not shorter than 3.0 mm and not longer than 5.0 mm.
- the coil spring 20 with a free length not smaller than 10.0 mm is used considering the compressed height of the coil spring 20 .
- the coil spring 20 generally formed of a steel or piano wire, there is less danger of developing buckling under a condition that both ends thereof are fixed and that the aspect ratio obtained by dividing the free length of coil spring by the average diameter of coil spring is not higher than 5. Therefore, by rendering the diameter of the coil spring 20 not smaller than 2.0 mm and smaller than the width of the vane 7 , the reliability of rotary compressor can be ensured.
- Carbon dioxide used as a working fluid has a higher pressure than other working fluids such as chlorofluorocarbon, alternatives for chlorofluorocarbon, hydrocarbon, and ammonia, so that the leakage of working fluid between the vane groove 4 a and the vane 7 increases.
- the leakage of working fluid can be decreased by increasing the length of the vane 7 as compared with the conventional example by using the embodiments of the present invention.
- carbon dioxide used as a working fluid has a high density, and thus the cylinder volume is smaller than the case where any other working fluid is used.
- the cylinder volume is decreased by the use of carbon dioxide as a working fluid and the use of the present invention can further decrease the size of the compression mechanism section 2 and realize a smaller-sized rotary compressor.
- the present invention has an advantage of providing a small-sized and high-efficiency rotary compressor with a simple construction because at least a part of the coil spring 20 is contained in the spring hole 7 d in the back face 7 a of the vane 7 , by which a space larger than the compressed height of the coil spring 20 , which space has been needed conventionally between the vane 7 and the closed vessel 1 , is not needed, and the length of seal between the vane 7 and the vane groove 7 a can be increased.
- the compressor in accordance with the present invention having a function of compressing and conveying a working fluid, is useful for a refrigerant heat pump for a refrigerator, an air conditioner, and the like. Also, this compressor can be applied to an application of a vacuum pump and the like.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Applications Or Details Of Rotary Compressors (AREA)
- Rotary Pumps (AREA)
Abstract
A rotary compressor includes a coil spring to press a vane against a roller, and the contact area between the vane and a vane groove is secured by a simple and inexpensive construction, whereby the compressor size is decreased while the leakage of working fluid is restrained. The rotary compressor includes a closed vessel, a cylinder having a vane groove, which is located in the closed vessel, and a shaft having an eccentric portion. A roller is rotatably fitted on the eccentric portion of the shaft to eccentrically rotate in the cylinder. A vane is provided in the vane groove in the cylinder to reciprocate in the vane groove while a tip end thereof is in contact with the roller, and the coil spring is provided for pressing the vane against the roller. The vane is provided with a spring hole on the side opposite to the side on which the vane is in contact with the roller, and the spring hole contains at least a part of the coil spring.
Description
- The present invention relates to a rotary compressor used for refrigerators, air conditioners, and the like.
-
FIG. 4 is a longitudinal sectional view of a conventional rotary compressor.FIG. 5 is a transverse sectional view of a compression mechanism section of the conventional rotary compressor,FIG. 6 is a transverse sectional view showing dimensions of the compression mechanism section of the conventional rotary compressor, andFIGS. 7 and 8 are perspective views of vanes of the conventional rotary compressor. - The rotary compressor is made up of a closed
vessel 1, acompression mechanism section 2 and anelectric motor 3, both located in the closedvessel 1. Thecompression mechanism section 2 includes acylinder 4 having a cylindrical portion, ashaft 5 rotatable around a center axis L1, aroller 6 which is fitted on an eccentric portion 5 a of theshaft 5 to eccentrically rotate in the cylindrical portion of thecylinder 4 along with the rotation of theshaft 5, avane 7 which reciprocates in a vane groove 4 a provided in thecylinder 4 along with the eccentric rotation of theroller 6, aspring mechanism 8, such as a coil spring, which is provided on a back face 7 a of thevane 7 to press a tip end 7 b of thevane 7 against theroller 6, a first journal bearing 9 at a side near theelectric motor 3 and a second journal bearing 10 at a side farther from theelectric motor 3, both bearings holding thecylinder 4 from both side and rotatably supporting theshaft 5. Thecompression mechanism section 2 is fixed to the closedvessel 1 by a support portion 4 b formed at the peripheral of thecylinder 4. Theelectric motor 3 includes a cylindrical stator 11 welded to the internal surface of the closedvessel 1 and a columnar rotor 12 shrink fitted on theshaft 5. - A working fluid is introduced from an
intake pipe 13 to acompression chamber 14, which is formed by thecylinder 4, theroller 6, thevane 7, the first journal bearing 9, and the second journal bearing 10, through an suction hole 4 c of thecylinder 4. The rotational motion produced by theelectric motor 3 eccentrically rotates theroller 6 fitted on the eccentric portion 5 a of theshaft 5, and accordingly the volume of thecompression chamber 14 changes to compress the working fluid. When a discharge valve (not shown) in a discharge hole 15 is opened, the compressed working fluid is discharged to the outside of the closedvessel 1 through a discharge pipe 16 after passing through the interior of the closed vessel 1 (for example, refer to “Refrigeration and Air Conditioning Handbook”, 5th ed., vol. II Equipment Section, Japanese Association of Refrigeration, 1993, pp. 30-37). - In the steady-state operation of a rotary compressor, the tip end 7 b of the
vane 7 is pressed against theroller 6 by a force created by a differential pressure between a discharge pressure applied to the back face 7 a of thevane 7 and a pressure in thecompression chamber 14 applied to the tip end 7 b of thevane 7 and a force created by thespring mechanism 8. However, at the start time, there scarcely exists the differential pressure between a discharge pressure applied to the back face 7 a of thevane 7 and a pressure in thecompression chamber 14 applied to the tip end 7 b of thevane 7, so that the tip end 7 b of thevane 7 is pressed against theroller 6 by the force created by thespring mechanism 8. - In the conventional rotary compressor, one end of the
spring mechanism 8 such as a coil spring is in contact with the back face 7 a of thevane 7, and the other end thereof is in contact with a cylindrical internal wall 1 a of the closedvessel 1. In the state in which the back face 7 a of the vane comes closest to the cylindrical internal wall 1 a of the closedvessel 1 when thevane 7 reciprocates along the vane groove 4 a, the tip end 7 b of thevane 7 is in the state in which it is pushed in to a cylindrical internal wall 4 d of thecylinder 4 by the eccentric rotation of theroller 6. At this time, a space larger than the compressed height of thespring mechanism 8 must always be kept between the back face 7 a of thevane 7 and the cylindrical internal wall 1 a of the closedvessel 1. - Taking the compressed height of the
spring mechanism 8 as lcvm, the inside diameter of the cylindrical internal wall 1 a of the closedvessel 1 as dmi, the inside diameter of the cylindrical internal wall 4 d of thecylinder 4 as dci, and the length from the tip end 7 b of thevane 7 to the back face 7 a thereof as lvn, an inequality ofFormula 1 must hold. (Formula 1) - In the case where the closed
vessel 1 of rotary compressor is decreased in size, the left side ofFormula 1 decreases, and the compressed height lcvm of thespring mechanism 8 on the right side is determined by the specifications of thespring mechanism 8. - Therefore, the length lvn of the
vane 7 is shortened, and thus the seal length of a fitting portion of thevane 7 and the vane groove 4 a is shortened, so that the sealing ability decreases. As a result, the leakage of working fluid occurs due to a differential pressure between the discharge pressure introduced to the back face 7 a side of thevane 7 and the pressure in thecompression chamber 14, which decreases the compression efficiency. - Also, in a state in which the
vane 7 is projected from the cylindrical internal wall 4 d of thecylinder 4 by the eccentric rotation of theroller 6, a difference in pressure between the pressure in the compression process and the pressure in the suction process acts on a side surface 7 c of thevane 7 in thecompression chamber 14, and thereby thevane 7 is tilted with respect to the vane groove 4 a. When the length lvn of thevane 7 is shortened, the length through which thevane 7 fits in the vane groove 4 a becomes insufficient, so that the tilting angle is increased. Therefore, the contact surface pressure between thevane 7 and the vane groove 4 a increases, which increases losses due to friction, so that the compressor efficiency decreases. - Further, in the conventional rotary compressor, as shown in
FIG. 8 , a configuration has been used in which the back face 7 a of thevane 7 is recessed to secure a space for containing thespring mechanism 8. However, the vane of this configuration is the same as the vane shown inFIG. 7 in that the substantial length of thevane 7 relating to the sealing ability in the fitting portion of thevane 7 and the vane groove 4 a is shortened, so that a decrease in compression efficiency cannot be prevented. - The present invention has been made to solve the above-described conventional problems, and accordingly, an object thereof is to provide a rotary compressor in which the contact area between the
vane 7 and a vane groove 4 a is secured by a simple and inexpensive construction, that is, by containing a part of aspring mechanism 8 such as a coil spring in avane 7, whereby the compressor size can be decreased while the leakage of working fluid is restrained. - The 1st invention of the present invention is a rotary compressor characterized in comprising a closed vessel; a cylinder having a vane groove, said cylinder located in said closed vessel; a shaft having an eccentric portion; a roller which is rotatably fitted on the eccentric portion of said shaft to eccentrically rotate in said cylinder; a vane provided in the vane groove in said cylinder to reciprocate in said vane groove while a tip end thereof is in contact with said roller; and a spring mechanism for pressing said vane against said roller, wherein said vane is provided with a spring hole on the side opposite to the side on which said vane is in contact with said roller, and said spring hole is accommodated in the cross section of said vane perpendicular to the direction of reciprocation of said vane, and contains at least a part of said spring mechanism.
- The 2nd invention of the present invention is the rotary compressor according to the 1st invention of the present invention, characterized in that a plurality of said spring mechanisms are provided; said vane is provided with said plurality of said spring holes; and at least a part of each of said spring mechanisms is contained in each of said spring holes.
- The 3rd invention of the present invention is the rotary compressor according to the 1st invention of the present invention, characterized in that said spring mechanism consists of a coil spring.
- The 4th invention of the present invention is the rotary compressor according to the 3rd invention of the present invention, characterized in that one end of said coil spring is contained in the spring hole in said vane, and a seat with which the other end of said coil spring is in contact is provided with a coil spring guide mechanism.
- The 5th invention of the present invention is the rotary compressor according to the 4th invention of the present invention, characterized in that said coil spring guide mechanism is provided on the inside side surface of said closed vessel.
- The 6th invention of the present invention is the rotary compressor according to the 3rd invention of the present invention, characterized in that the width of said vane is set so as to be not smaller than 3.0 mm and not larger than 3.5 mm; the stroke of reciprocation of said vane is set so as to be not shorter than 3.0 mm and not longer than 5.0 mm; the diameter of said coil spring is set so as to be not smaller than 2.0 mm and smaller than the width of said vane; and the free length of said coil spring is set so as to be not larger than five times the diameter thereof.
- The 7th invention of the present invention is the rotary compressor according to the 1st invention of the present invention, characterized in that a working fluid is carbon dioxide.
- According to the rotary compressor of the present invention, there can be provided a rotary compressor in which the contact area between the vane and the vane groove is secured by a simple and inexpensive construction, whereby the compressor size can be decreased while the leakage of working fluid is restrained.
-
FIG. 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention; -
FIG. 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with a first embodiment of the present invention; -
FIG. 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with a second embodiment of the present invention; -
FIG. 4 is a longitudinal sectional view of a conventional rotary compressor; -
FIG. 5 is a transverse sectional view of a compression mechanism section of a conventional rotary compressor; -
FIG. 6 is a transverse sectional view showing dimensions of a compression mechanism section of a conventional rotary compressor; -
FIG. 7 is a perspective view of a vane of a conventional rotary compressor; and -
FIG. 8 is a perspective view of a vane of a conventional rotary compressor. -
- 1 closed vessel
- 1 a cylindrical internal wall of closed vessel
- 1 b coil spring guide mechanism
- 2 compression mechanism section
- 3 electric motor
- 4 cylinder
- 4 a vane groove
- 4 b support portion
- 4 c suction hole
- 4 d cylindrical internal wall of cylinder
- 5 shaft
- 5 a eccentric shaft
- 6 roller
- 7 vane
- 7 a back face
- 7 b tip end
- 7 c side surface
- 7 d spring hole
- 8 spring mechanism
- 9 first journal bearing
- 10 second journal bearing
- 11 stator
- 12 rotor
- 13 suction pipe
- 14 compression chamber
- 15 discharge hole
- 16 discharge pipe
- 20 coil spring
- Some embodiments of the present invention will now be described with reference to
FIGS. 1, 2 and 3. The following description is given of examples of the present invention, and does not limit the appended claims. - For the rotary compressors in accordance with some embodiments of the present invention, the construction of rotary compressors excluding a
cylinder 4, avane 7, and aspring mechanism 8 is the same as that of the conventional rotary compressor shown in FIGS. 4 to 8, and thus the same reference numerals as applied to elements of the conventional rotary compressor will be applied to when elements are the same as those of the conventional rotary compressor. Also, the explanation of the same construction and operation as those of the conventional example is omitted. - (First Embodiment)
-
FIG. 1 is a perspective view of a vane of a rotary compressor in accordance with a first embodiment of the present invention.FIG. 2 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of the rotary compressor in accordance with the first embodiment of the present invention.FIG. 2 shows a state in which a tip end 7 b of thevane 7 is pushed in to a cylindrical internal wall 4 d of thecylinder 4. - In this embodiment, as shown in
FIG. 1 , as thespring mechanism 8, coil springs 20 having an inside diameter dimension smaller than the width and height of a back face 7 a of thevane 7 is provided. In the back face 7 a of thevane 7, two spring holes 7 d having a depth lvna are provided in the direction in which thevane 7 reciprocates, each of the spring holes 7 d having a diameter larger than the outside diameter of the coil spring 20 and smaller than the width and height of thevane 7. One end of the coil spring 20 is contained in each of the two spring holes 7 d, and the other end thereof on the opposite side to thevane 7 is brought into contact with a cylindrical internal wall 1 a of aclosed vessel 1. Also, the length lvn of thevane 7 is set so as to be a length such that in a state in which the tip end 7 b of thevane 7 is pushed in to the surface of the cylindrical internal wall 4 d of thecylinder 4 by the eccentric rotation of aroller 6, aminimum clearance 1 cr is provided between the back face 7 a of thevane 7 and the cylindrical internal wall 1 a of theclosed vessel 1. - The coil spring 20 is not allowed to have a length not larger than a compressed height lcvm even in a state of being compressed to a maximum, and must have a length not larger than a free length lcvf (not shown) in order for the coil spring 20 to press the
vane 7 against theroller 6 even in a state in which thevane 7 projects from the cylindrical internal wall 4 d of thecylinder 4 to a maximum. For this reason, taking the stroke of reciprocation of thevane 7 caused by the eccentric rotation of theroller 6 as 1 st, the spring hole 7 d is formed so as to have a depth lvna that establishes an inequality ofFormula 2. - (Formula 2)
l cvm −l cr <l vna <l cvf −l st −l cr Formula 2 - Next, the effects of the above configuration will be explained.
- In the rotary compressor of this embodiment, because a part of the coil spring 20 can be contained in the spring hole 7 d in the
vane 7, a clearance lcr smaller than the compressed height lcvm of the coil spring 20 can be provided between the back face 7 a of thevane 7 and the cylindrical internal wall 1 a of theclosed vessel 1 in a state in which the tip end 7 b of thevane 7 is pushed in to the surface of the cylindrical internal wall 4 d of thecylinder 4 by the eccentric rotation of theroller 6. Therefore,Formula 1 is expressed byFormula 3.
(Formula 3 ) - wherein, as explained in Background Art, dmi is the inside diameter of the cylindrical internal wall 1 a of the
closed vessel 1, dci is the inside diameter of the cylindrical internal wall 4 d of thecylinder 4, and lvn is a length from the tip end 7 b of thevane 7 to the back face 7 a thereof. - In the conventional rotary compressor, when the size of the
closed vessel 1 is decreased, the sealing ability in a fitting portion of thevane 7 and the vane groove 4 a decreases by such amount as the length lvn of thevane 7 is shortened. Whereas, in the rotary compressor of this embodiment, even if the radius of theclosed vessel 1 is decreased by a difference between the compressed height lcvm of the coil spring 20 and the clearance lcr, the length lvn of thevane 7 is unchanged as compared with the length lvn at the time before the size of theclosed vessel 1 is decreased. Further, since the outside diameter of the spring hole 7 d is smaller than the width and height of thevane 7, no fracture is produced on the side surface of thevane 7, and the length of fitting portion of thevane 7 and the vane groove 4 a is not impaired, so that the sealing ability in the fitting portion of thevane 7 and the vane groove 4 a can be maintained. - Since a part of the coil spring 20 can be contained in the spring hole 7 d in the
vane 7, even if the rotary compressor is decreased in size, the length of thevane 7 can be increased as compared with the conventional rotary compressor. Therefore, the sealing ability in the fitting portion of thevane 7 and the vane groove 4 a can be maintained more firmly than that of the conventional rotary compressor. - Also, in the rotary compressor of this embodiment, even when the radius of the
closed vessel 1 is decreased by more than the difference between the compressed height lcvm of the coil spring 20 and the clearance lcr, the length lvn of thevane 7 is longer in comparison with the case where theclosed vessel 1 of the conventional rotary compressor is decreased in size. Therefore, it is a matter of course that a decrease in sealing ability in a fitting portion of thevane 7 and the vane groove 4 a is alleviated. - Also, since the length of the fitting portion of the
vane 7 and the vane groove 4 a is increased as compared with the conventional rotary compressor, an angle through which thevane 7 tilts with respect to the vane groove 4 a decreases. Therefore, the contact surface pressure between thevane 7 and the vane groove 4 a decreases, and thus an oil film can be maintained easily, which improves there liability of sliding surface. Also, the decrease in contact surface pressure between thevane 7 and the vane groove 4 a decreases the frictional pressure loss, which improves the machine efficiency. - Also, since two spring holes 7 d are provided in the back face 7 a of the
vane 7 and at least a part of the coil spring 20 is contained in each of the two spring holes 7 d, thevane 7 can be pressed against theroller 6 by using the two springs, so that the coil springs 20 can be designed so as to have a small spring constant. Therefore, the diameter of the coil spring 20 can be decreased, and the above-described effects can be achieved without an excessive thickness of thevane 7. Further, the spring force of the coil spring 20 can be caused to work at distributed positions on the back face 7 a of thevane 7, so that the tip end 7 b of thevane 7 can be pressed against theroller 6 uniformly. Therefore, one-side hitting of the tip end 7 b of thevane 7 with theroller 6 is eliminated, which improves the reliability of the tip end portion of thevane 7. Although in this embodiment, explanation has been given of the case where two spring holes 7 d and two coil springs 20 are used, the number of spring holes 7 d and coil springs 20 is not limited to two. Three or more spring holes 7 d and coil springs 20 may be used. In the configuration in which three or more spring holes 7 d and coil springs 20 are used, it is a matter of course that diameter of thecoil spring 8 can be decreased, and the tip end 7 b of thevane 7 can be pressed against theroller 6 uniformly. - Also, the configuration may be such that the end portion of the coil spring 20 on the opposite side to the
vane 7 is not brought into contact with the cylindrical internal wall 1 a of theclosed vessel 1, but the end portion of the coil spring 20 on the opposite side to thevane 7 is brought into contact with a bottom portion provided on the cylindrical internal wall 1 d side of theclosed vessel 1 in the portion of the vane groove 4 a. This configuration can also achieve the same effects as described above. - Also, since the inexpensive coil spring 20 having a simple shape is used as the
spring mechanism 8, the assembling work can be performed easily at a low cost. - Although the coil spring 20 is used as the
spring mechanism 8 in this embodiment, it is a matter of course that even an elastic body such as a resin or gas can achieve the same effects as described above. - Although two spring holes 7 d and two coil springs 20 are used in this embodiment, the number of these elements is not limited to two. One spring hole 7 d and one coil spring 20 may be used.
- Also, this embodiment can be realized easily by simply providing the spring holes 7 d having a depth lvna expressed by the inequality of
Formula 2 in the back face 7 a of thevane 7. Therefore, the above-described effects can be achieved at a low cost. - (Second Embodiment)
- A second embodiment of the present invention will now be described with reference to the accompanying drawing.
-
FIG. 3 is a transverse sectional view of a portion near a vane groove of a compression mechanism section of a rotary compressor in accordance with the second embodiment of the present invention.FIG. 3 shows a state in which a tip end of the vane is pushed in to a cylindrical internal wall surface of the cylinder. - The rotary compressor of this embodiment differs from that of the first embodiment in that a coil spring guide mechanism 1 b is provided on the cylindrical internal wall 1 a of the
closed vessel 1 with which the end portion of the coil spring 20 is in contact in the first embodiment. The coil spring guide mechanism 1 b is formed by a columnar convex portion having a diameter smaller than the inside diameter of the coil spring 20, which is provided on the cylindrical internal wall 1 a of theclosed vessel 1. As is apparent fromFIG. 3 , the columnar convex portion, which is the coil spring guide mechanism 1 b, penetrates in the coil spring 20. - Also, the length of the coil spring guide mechanism 1 b on the cylindrical internal wall 1 a of the
closed vessel 1 is set so as to be shorter than the depth lvna of the spring hole 7 d in thevane 7. - The construction of the second embodiment is the same as that of the first embodiment except the above-described construction, and it is a matter of course that the same effects as those of the first embodiment can be achieved by such a construction.
- Next, effects achieved by the construction of the second embodiment will be explained.
- The motion of both end portions of the coil spring 20 other than the motion in the extension-and-contraction direction is restricted by the spring hole 7 d in the
vane 7 and the coil spring guide mechanism 1 b on the cylindrical internal wall 1 a of theclosed vessel 1. Therefore, when the coil spring 20 is extended and contracted repeatedly, the coil spring 20 is prevented from being caught by the inlet of the spring hole 7 d on the back face 7 a of thevane 7, so that a failure caused by coming-off or bending of the coil spring 20 can be prevented, which can ensure the reliability of the rotary compressor. The inlet portion of the spring hole 7 d may be rounded. By rounding the inlet portion of the spring hole 7 d as described above, a trouble such that the coil spring 20 is caught by the inlet of the spring hole 7 d on the back face 7 a of thevane 7 can further be prevented. - Also, by setting the length of the coil spring guide mechanism 1 b on the cylindrical internal wall 1 a of the
closed vessel 1 so as to be shorter than the depth lvna of the spring hole 7 d in thevane 7, a collision of the tip end portion of the coil spring guide mechanism 1 b with the bottom portion of the spring hole 7 d can be prevented even when the back face 7 a of thevane 7 comes close to the cylindrical internal wall la of theclosed vessel 1. Therefore, the clearance lcr between the back face 7 a of thevane 7 and the cylindrical internal wall 1 a of theclosed vessel 1 can be set at a minimum, so that this embodiment achieves the effects of the first embodiment of the present invention to a maximum. - Also, since the coil spring guide mechanism 1 b is provided on the internal wall 1 a of the
closed vessel 1, a support portion for fixing the coil spring guide mechanism 1 b to theclosed vessel 1 can be constructed without interference with the coil spring 20 and thevane 7. Therefore, the seal surface of thevane 7 can be lengthened as compared with the case where the support portion is provided on thecylinder 4. - In a small rotary compressor, the
vane 7 with a width not smaller than 3.0 mm and not larger than 3.5 mm is generally used, and the stroke of thevane 7 is not shorter than 3.0 mm and not longer than 5.0 mm. In such a small rotary compressor, the coil spring 20 with a free length not smaller than 10.0 mm is used considering the compressed height of the coil spring 20. For the coil spring 20 generally formed of a steel or piano wire, there is less danger of developing buckling under a condition that both ends thereof are fixed and that the aspect ratio obtained by dividing the free length of coil spring by the average diameter of coil spring is not higher than 5. Therefore, by rendering the diameter of the coil spring 20 not smaller than 2.0 mm and smaller than the width of thevane 7, the reliability of rotary compressor can be ensured. - Carbon dioxide used as a working fluid has a higher pressure than other working fluids such as chlorofluorocarbon, alternatives for chlorofluorocarbon, hydrocarbon, and ammonia, so that the leakage of working fluid between the vane groove 4 a and the
vane 7 increases. However, the leakage of working fluid can be decreased by increasing the length of thevane 7 as compared with the conventional example by using the embodiments of the present invention. - Also, carbon dioxide used as a working fluid has a high density, and thus the cylinder volume is smaller than the case where any other working fluid is used. The cylinder volume is decreased by the use of carbon dioxide as a working fluid and the use of the present invention can further decrease the size of the
compression mechanism section 2 and realize a smaller-sized rotary compressor. - As described above, according to the above-described embodiments, as is apparent from the above description, the present invention has an advantage of providing a small-sized and high-efficiency rotary compressor with a simple construction because at least a part of the coil spring 20 is contained in the spring hole 7 d in the back face 7 a of the
vane 7, by which a space larger than the compressed height of the coil spring 20, which space has been needed conventionally between thevane 7 and theclosed vessel 1, is not needed, and the length of seal between thevane 7 and the vane groove 7 a can be increased. - The compressor in accordance with the present invention, having a function of compressing and conveying a working fluid, is useful for a refrigerant heat pump for a refrigerator, an air conditioner, and the like. Also, this compressor can be applied to an application of a vacuum pump and the like.
Claims (7)
1. A rotary compressor characterized in comprising, a closed vessel; a cylinder having a vane groove, said cylinder located in said closed vessel; a shaft having an eccentric portion; a roller which is rotatably fitted on the eccentric portion of said shaft to eccentrically rotate in said cylinder; a vane provided in the vane groove in said cylinder to reciprocate in said vane groove while a tip end thereof is in contact with said roller; and a spring mechanism or spring mechanisms for pressing said vane against said roller, wherein said vane is provided with a spring hole or spring holes on a side opposite to a side on which said vane is in contact with said roller, and said spring hole or said spring holes is accommodated in a cross section of said vane perpendicular to a direction of reciprocation of said vane, and contains at least a part of said spring mechanism.
2. The rotary compressor according to claim 1 , characterized in that a plurality of spring mechanisms are provided; said vane is provided with a plurality of spring holes in the same number as said spring mechanisms; and at least a part of each of said spring mechanisms is contained in each of said spring holes.
3. The rotary compressor according to claim 1 , characterized in that said spring mechanism consists of a coil spring.
4. The rotary compressor according to claim 3 , characterized in that one end of said coil spring is contained in the spring hole in said vane, and a seat with which the other end of said coil spring is in contact is provided with a coil spring guide mechanism.
5. The rotary compressor according to claim 4 , characterized in that said coil spring guide mechanism is provided on an inside side surface of said closed vessel.
6. The rotary compressor according to claim 3 , characterized in that a width of said vane is set so as to be not smaller than 3.0 mm and not larger than 3.5 mm; a stroke of reciprocation of said vane is set so as to be not shorter than 3.0 mm and not longer than 5.0 mm; a diameter of said coil spring is set so as to be not smaller than 2.0 mm and smaller than the width of said vane; and a free length of said coil spring is set so as to be not larger than five times the diameter thereof.
7. The rotary compressor according to claim 1 , characterized in that a working fluid is carbon dioxide.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002-359745 | 2002-12-11 | ||
| JP2002359745 | 2002-12-11 | ||
| PCT/JP2003/014555 WO2004053335A1 (en) | 2002-12-11 | 2003-11-17 | Rotary compressor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20050214151A1 true US20050214151A1 (en) | 2005-09-29 |
Family
ID=32500954
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/514,691 Abandoned US20050214151A1 (en) | 2002-12-11 | 2003-11-17 | Rotary compressor |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20050214151A1 (en) |
| EP (1) | EP1500820A4 (en) |
| JP (1) | JPWO2004053335A1 (en) |
| KR (1) | KR20050084781A (en) |
| CN (1) | CN1692228A (en) |
| WO (1) | WO2004053335A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180026503A1 (en) * | 2016-07-25 | 2018-01-25 | Honda Motor Co., Ltd. | Stator manufacturing method and apparatus |
| US20180212496A1 (en) * | 2015-09-18 | 2018-07-26 | Continental Automotive Gmbh | Method and two-part tool arrangement for producing a stator for an electrical machine |
| US11063502B2 (en) * | 2015-09-18 | 2021-07-13 | Continental Automotive Gmbh | Method and one-piece tool assembly for producing a stator for an electrical machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060140791A1 (en) * | 2004-12-29 | 2006-06-29 | Deming Glenn I | Miniature rotary compressor, and methods related thereto |
| CN109026699B (en) * | 2018-08-21 | 2024-03-29 | 珠海凌达压缩机有限公司 | Pump body, compressor and manufacturing method of pump body |
| KR20240071008A (en) | 2022-11-15 | 2024-05-22 | 주식회사 비에이치다온 | Ultrapure water production bubbler for cleaning semiconductor devices |
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| US4598559A (en) * | 1985-05-31 | 1986-07-08 | Carrier Corporation | Reversible fixed vane rotary compressor having a reversing disk which carries the suction port |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS50124204A (en) * | 1974-03-18 | 1975-09-30 | ||
| JPS51159010U (en) * | 1975-06-12 | 1976-12-17 | ||
| JPS56157394U (en) * | 1980-04-25 | 1981-11-24 | ||
| JPS57193089U (en) * | 1981-05-29 | 1982-12-07 | ||
| GB2111595B (en) * | 1981-12-04 | 1985-11-06 | Ken Hsu Song | A rotary gas compressor |
| JP2000170677A (en) * | 1998-12-02 | 2000-06-20 | Matsushita Electric Ind Co Ltd | Rotary compressor |
| JP3579324B2 (en) * | 2000-03-30 | 2004-10-20 | 三洋電機株式会社 | Multi-stage compressor |
-
2003
- 2003-11-17 US US10/514,691 patent/US20050214151A1/en not_active Abandoned
- 2003-11-17 CN CNA2003801004211A patent/CN1692228A/en active Pending
- 2003-11-17 KR KR1020047016443A patent/KR20050084781A/en not_active Abandoned
- 2003-11-17 WO PCT/JP2003/014555 patent/WO2004053335A1/en not_active Ceased
- 2003-11-17 JP JP2004558395A patent/JPWO2004053335A1/en not_active Withdrawn
- 2003-11-17 EP EP03772798A patent/EP1500820A4/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4598559A (en) * | 1985-05-31 | 1986-07-08 | Carrier Corporation | Reversible fixed vane rotary compressor having a reversing disk which carries the suction port |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20180212496A1 (en) * | 2015-09-18 | 2018-07-26 | Continental Automotive Gmbh | Method and two-part tool arrangement for producing a stator for an electrical machine |
| US10916995B2 (en) * | 2015-09-18 | 2021-02-09 | Vitesco Technologies GmbH | Method and two-part tool arrangement for producing a stator for an electrical machine |
| US11063502B2 (en) * | 2015-09-18 | 2021-07-13 | Continental Automotive Gmbh | Method and one-piece tool assembly for producing a stator for an electrical machine |
| US20180026503A1 (en) * | 2016-07-25 | 2018-01-25 | Honda Motor Co., Ltd. | Stator manufacturing method and apparatus |
| US10673310B2 (en) * | 2016-07-25 | 2020-06-02 | Honda Motor Co., Ltd. | Stator manufacturing method and apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2004053335A1 (en) | 2004-06-24 |
| CN1692228A (en) | 2005-11-02 |
| JPWO2004053335A1 (en) | 2006-04-13 |
| EP1500820A4 (en) | 2005-05-11 |
| KR20050084781A (en) | 2005-08-29 |
| EP1500820A1 (en) | 2005-01-26 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: MATSUSHITA ELECTRIC INDUSTRIAL CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:OKAICHI, ATSUO;HASEGAWA, HIROSHI;NISHIWAKI, FUMITOSHI;REEL/FRAME:016693/0532 Effective date: 20041104 |
|
| STCB | Information on status: application discontinuation |
Free format text: EXPRESSLY ABANDONED -- DURING EXAMINATION |