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US20050169718A1 - Tool coolant application and direction assembly - Google Patents

Tool coolant application and direction assembly Download PDF

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Publication number
US20050169718A1
US20050169718A1 US11/098,979 US9897905A US2005169718A1 US 20050169718 A1 US20050169718 A1 US 20050169718A1 US 9897905 A US9897905 A US 9897905A US 2005169718 A1 US2005169718 A1 US 2005169718A1
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US
United States
Prior art keywords
coolant
tool
assembly
recited
axis
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US11/098,979
Inventor
Kevin Beckington
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Advanced Industries Inc
Original Assignee
Advanced Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Advanced Industries Inc filed Critical Advanced Industries Inc
Priority to US11/098,979 priority Critical patent/US20050169718A1/en
Publication of US20050169718A1 publication Critical patent/US20050169718A1/en
Priority to US11/636,012 priority patent/US7785046B2/en
Priority to US12/791,168 priority patent/US20100270757A1/en
Abandoned legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q1/00Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
    • B23Q1/0009Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts
    • B23Q1/0018Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts comprising hydraulic means
    • B23Q1/0027Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts comprising hydraulic means between moving parts between which an uninterrupted energy-transfer connection is maintained
    • B23Q1/0036Energy-transferring means or control lines for movable machine parts; Control panels or boxes; Control parts comprising hydraulic means between moving parts between which an uninterrupted energy-transfer connection is maintained one of those parts being a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1076Arrangements for cooling or lubricating tools or work with a cutting liquid nozzle specially adaptable to different kinds of machining operations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T279/00Chucks or sockets
    • Y10T279/17Socket type
    • Y10T279/17111Fluid-conduit drill holding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00Cutting by use of rotating axially moving tool
    • Y10T408/44Cutting by use of rotating axially moving tool with means to apply transient, fluent medium to work or product
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T408/00Cutting by use of rotating axially moving tool
    • Y10T408/44Cutting by use of rotating axially moving tool with means to apply transient, fluent medium to work or product
    • Y10T408/46Cutting by use of rotating axially moving tool with means to apply transient, fluent medium to work or product including nozzle
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00Gear cutting, milling, or planing
    • Y10T409/30Milling
    • Y10T409/303976Milling with means to control temperature or lubricate
    • Y10T409/304032Cutter or work

Definitions

  • This invention relates to an assembly for directing coolant flow onto a machine tool, and specifically to an assembly for directing coolant flow onto a tool at different locations along the rotational axis.
  • a stream of coolant is directed onto the cutting tool to maintain a constant temperature. Without coolant flow, friction from the tool and the workpiece generate heat of a degree sufficient to damage the tool. Further, not only would the tool be damaged, but also the quality of the machines surface of the work piece is degraded. For these reasons it is desirable direct a stream of coolant onto a tool during machining operations. Machining produces metal chips that are preferably evacuated from the machining area in order to prevent damage to the tool and work piece. The stream of coolant aids evacuation of metal chips from the work piece during machining.
  • Typical arrangements for directing coolant onto a tool include the use of a plurality of hoses arranged to direct fluid onto the tool.
  • These hoses are typically of a semi-rigid design extending around a tool and manually positioned to direct coolant onto a tool. Often during the machining, the work piece or chips bump and contact the coolant lines changing the position of the hose such that the coolant is no longer directed as originally positioned onto the tool.
  • hoses are often not positionable for providing coolant as desired when machining of relatively deep openings or holes. Further, in some part configurations an adjustable coolant hose is simply not feasible and does not supply and direct coolant flow adequately to the tool.
  • An embodiment of this invention is a coolant collar placed over a tool and including a plurality of passages having differing angles to direct coolant flow at different locations along the axis of rotation of the tool.
  • an outer ring in one embodiment, includes an inlet for coolant and an insert pressed within the outer ring including an annular channel in fluid communication with the inlet.
  • a plurality of passages in fluid communication with the annular channel includes openings disposed annularly about an axis of rotation. Each passage is disposed at an angle relative to the axis of rotation of the tool and at least two of the passages can be at differing angles relative to each other to direct the coolant flow at different points along the axis of rotation of the tool.
  • the insert also includes at least one coolant hole communicating coolant fluid to an interface between the rotating tool and an inner diameter of the insert.
  • the coolant hole creates a fluid bearing between the tool and the inner diameter of the insert that retards frictional build-up of heat.
  • the inner diameter of the insert slides over the rotating tool and is held in place on the tool by a semi-flexible coolant line. The collar simply slides over the rotating tool providing for quick tooling changeovers.
  • a tool holder in another embodiment, includes an insert having an annular channel in fluid communication with an inlet defined by an outer ring pressed onto the outer diameter of the insert.
  • the insert includes a body portion for rigidly mounting the tool to the machine and includes at least one setscrew securing the tool within the tool holder.
  • the tool is held stationary as the workpiece is rotated about an axis of rotation. Coolant flow through the inlet and annular channel exits the insert through passages directing coolant fluid along the axis of the tool.
  • the passages are annularly disposed about a face of the insert and include at least two passages can be of differing angles for directing coolant fluid at different points along the tool.
  • a tool holder in yet another embodiment, includes an insert having an annular channel, and coolant channels communicating coolant from an inlet within the insert to coolant passages.
  • An outer sleeve completes a portion of the coolant channels to provide continuous fluid communication from the inset to the coolant passages.
  • the tool holder of this embodiment secures the tool within an inner diameter and rotates with the spindle of the machine. Coolant is communicated through the tool holder from a coolant source within the machine that provide coolant to the inlet in the tool holder.
  • embodiments of this invention provide easy mounting to existing tooling and machinery while directs coolant along the entire length of a tool without complex piping and valving and does not interfere with the work piece tool interface during machining.
  • FIG. 1 is a schematic view of an embodiment of this invention
  • FIG. 2 is a cross-sectional view of the embodiment of this invention shown in FIG. 1 ;
  • FIG. 3 is plan view of an outer ring
  • FIG. 4 is a side view of the outer ring
  • FIG. 5 is a plan view of the insert
  • FIG. 6 is a side cross-sectional view of the insert
  • FIG. 7 is a schematic view of another embodiment of this invention.
  • FIG. 8 is a plan view of the embodiment of this invention shown in FIG. 7 ;
  • FIG. 9 is a plan view of the outer ring
  • FIG. 10 is a side view of the outer ring
  • FIG. 11 is a side partial cross-sectional view of the insert
  • FIG. 12 is a plan view of the insert
  • FIG. 13 is a cross-sectional view of another embodiment of this invention.
  • FIG. 14 if a plan view of the embodiment of FIG. 13 ;
  • FIG. 15 is a cross-sectional view of another embodiment of this invention.
  • FIG. 16 is a plan view of the embodiment in shown in FIG. 15 ;
  • FIG. 17 is a partial cross-sectional view of an embodiment of this invention.
  • FIG. 18 is a side view of another tool holder according to this invention.
  • FIG. 19 is a side view of another end mill holder according to this invention.
  • FIG. 20 is a side view of a collet according to this invention.
  • FIG. 21 is a front view of the collet of FIG. 20 ;
  • FIG. 22 is a side view of a coolant nut according to this invention.
  • FIG. 23 is a front view of the coolant nut.
  • a machine 10 rotates a spindle 12 and tool 14 about an axis 18 .
  • the tool 14 is of any kind known to a worker skilled in the art.
  • Disposed about the tool 14 is a coolant collar assembly 20 .
  • the coolant collar 20 is held in place by semi-rigid coolant line 16 .
  • the coolant line 16 is a hose or pipe capable of maintaining a desired position as understood by a worker skilled in the art.
  • the collar 20 slides over the tool 14 and abuts the spindle 12 .
  • the coolant collar 20 includes an outer ring 22 having a coolant inlet 26 . Within the outer ring 22 is insert 24 .
  • the insert 24 includes an annular channel 28 in fluid communication with the inlet 26 of the outer ring 22 to provide fluid to coolant passages 30 .
  • the coolant passages 30 are disposed at an angle relative to the axis of rotation 18 to direct coolant flow along the tool 14 .
  • Each of the passages 30 terminates at an opening 29 on the face 56 of the insert. No portion of the passage 30 extends past the face 56 of the insert.
  • the passages 30 are disposed at an angle relative to the axis of rotation 18 such that coolant is directed at different locations along the axis 18 . Directing coolant along the tool 14 provides consistent and uniform cooling of the tool 14 . As appreciated, non-uniform and non-consistent cooling can increase wear on the tool 14 decreasing tool life.
  • At least two of the passages 30 can be at differing angles. The differing angles provide for the application of coolant at differing locations and points along the tool 14 .
  • one of the coolant passages 30 includes an angle 34 and another of the coolant passages 30 includes an angle 32 .
  • Angles 32 and 34 are different from each other.
  • the angles 32 , 34 are at between 2° and 25° relative to the axis of rotation. It should be understood that it is within the contemplation of this invention any angle 2° and 25° may be used within this invention such that coolant is directed at several points along the tool 14 .
  • the insert 24 includes at least one coolant hole 36 .
  • the inner diameter 44 is sized such that the coolant collar 20 simply slides over the tool 14 .
  • the interface between the tool 14 and inner diameter 44 is a bearing surface.
  • the insert is constructed from bronze to provide desirable wear properties, however, it is within the contemplation of this invention to use other materials as are known to a worker skilled in the art.
  • the coolant hole 36 provides coolant at the interface between the tool 14 and the inner diameter of insert 24 . Coolant between the tool 14 and insert 24 creates a fluid bearing that prevents heat buildup between a shank 15 of the tool 14 and the coolant collar 20 .
  • the inner diameter 44 of the insert 24 is sized to cooperate with the outer diameter of the tool 14 .
  • the specific inner diameter of the insert 24 may be of any size desired to accommodate the tool 14 .
  • the inner diameter 44 is preferably sized to provide a slip fit while maintaining desired position of the coolant collar 20 relative to the tool 14 .
  • An advantage of this invention is the ease in changeovers of coolant collars 20 corresponding with different sizes and types of tools.
  • the tool 14 and insert 24 are changed to provide for differing tool sizes by disconnecting the coolant hose 16 from the collar 20 , changing the tool 14 and then sliding a correspondingly sized coolant collar 20 onto the new tool.
  • the coolant collar 20 is shown in cross-section and includes the outer ring 20 surrounding the insert 24 .
  • the insert 24 includes the annular channel 28 .
  • the annular channel 28 cooperates and corresponds to the inlet 26 to provide a flow passage for coolant.
  • the passages 30 are disposed at an angle relative to the axis of rotation 18 .
  • the insert 24 also includes the coolant holes 36 . Although, two coolant holes are show, it is within the contemplation of this invention to provide any number of coolant holes to provide coolant between the inner diameter 44 and the tool 14 .
  • the passages 30 terminate at the opening 29 on the face 56 of the insert 24 . No portion of any passage 30 extends beyond the face 56 .
  • An angle 32 , 34 of the passages 30 are the only means of directing coolant flow onto a tool rotating along the axis of rotation 18 . There are no external features to the coolant collar 20 to interfere with machining of a workpiece. Further, there are no external features that can interfere between the interface of the tool 14 and workpiece.
  • the insert 24 is shown disassembled from the outer ring 22 .
  • the outer ring 22 includes a width 50 common with the width 52 of the insert 24 ( FIG. 6 ).
  • the outer ring 22 includes outer diameter 38 and inner diameter 40 .
  • the inner diameter 40 preferably provides a fluid tight press fit with the outer diameter 42 of the insert 24 ( FIG. 6 ).
  • the press fit between the outer ring 20 and insert 24 is as is known in the art to provide a fluid seal in order to prevent large quantities of coolant from escaping through the interface between the insert 24 and outer ring 22 .
  • a certain amount of fluid flow through the interface of the insert 24 and outer ring 22 is allowable and does not degrade the performance of the coolant collar 20 .
  • passages 30 terminate at the face 56 and are disposed annular about the axis 18 .
  • each of the passages 30 are annularly spaced at consecutive angles indicated at 48 .
  • the angle between each passage is 45°, however, as appreciated, other annular distances and spacing are within the contemplation of this invention as required by application specific requirements.
  • the insert 24 includes thickness 56 .
  • the thickness 56 ensures that the passages 30 have sufficient length 31 to direct and form a coolant stream.
  • the thickness 56 must be of sufficient width to form a stream of coolant.
  • the thickness 56 must be such that a stream is created. A simple opening in the insert would create a spray of coolant that would not sufficiently and uniformly cool the tool. For this reason, the thickness 56 is of such a thickness to provide passages 30 sufficient length 31 such that a steam of coolant is formed and directed at the tool.
  • the insert 24 includes the annular channel 28 .
  • the annular channel 28 has an inner diameter 58 .
  • the inner diameter 58 cooperates with the overall outer diameter 42 of the insert 24 to form the channel and provide sufficient coolant supply to the passages 30 .
  • the diameter 58 of the annular channel 28 provides communication of coolant between the inlet 26 the passages 30 .
  • a width 54 of the annular channel 28 is a width 54 of the annular channel 28 .
  • the width 54 of the annular channel 28 also provides for the sufficient supply of coolant through the passages 30 .
  • the insert 24 also includes an overall thickness 52 . As appreciated the overall thickness 52 , 50 of the coolant collar 20 is application specific and other thicknesses are within the contemplation of this invention.
  • FIG. 7 another embodiment of this invention is a tool holder indicated at 70 mounted within a machine 60 for holding a non-rotating tool 64 .
  • the non-rotating tool 64 is disposed along an axis 68 .
  • the tool holder 70 of this embodiment includes an outer ring 72 having a coolant inlet 88 .
  • the coolant inlet 88 is in communication with coolant line 66 .
  • the outer ring 72 is pressed onto insert 74 .
  • the insert 74 includes an annular channel 80 in fluid communication with the inlet 88 and passages 86 .
  • the insert 74 includes a body portion 76 that is mounted within the machine 60 and includes setscrews 84 securing the tool 64 within the tool holder 70 .
  • the body 76 is generally a cylindrical having a flat surface 82 for aligning the tool holder 70 within the machine 60 .
  • the insert 74 includes passages 86 disposed at an angle relative to the axis 68 . The angle of passages 86 relative to the axis 68 directs coolant along the tool 64 .
  • the tool 64 does not rotate about the axis 68 .
  • the tool 64 in this embodiment does not rotate relative to rotation of the work piece and may be of any type known to a worker skilled in the art.
  • the tool 64 is a boring bar used for machining surfaces within a work piece. Such surfaces require coolant discharge within an opening of the workpiece.
  • the passages 86 terminates at face 106 of the insert 74 and do not extend beyond that face 106 . In this way, coolant is discharged onto the tool 64 does not hindered machining of the work piece.
  • the specific angle of the passages 86 are such that coolant is directed along the axis 68 to provide uniform cooling of the tool 64 .
  • the tool holder 70 of this invention includes a substantially flat face 106 with an opening 87 at which passages 86 terminated and are angled relative to the axis 68 directing flow along the tool 64 . This allows the tool 64 to extend within the work piece without substantial interference.
  • the tool holder 70 is shown disassembled from the machine 60 .
  • the outer ring 72 includes a clearance hole 90 corresponding to a set screw 92 for securing the tool 64 within the insert 74 .
  • the outer ring 72 includes an inner diameter 112 that cooperates with an outer diameter 98 of the insert 74 .
  • the outer ring 72 includes the inlet 88 .
  • the inlet 88 may be threaded as is known by a worker skilled in the art for a corresponding fitting of the coolant line 66 .
  • the outer ring 72 includes a width 108 corresponding with the insert 74 and annular groove 80 .
  • the insert 74 includes an annular groove 80 that has a width 94 .
  • the width 94 cooperates with the width 108 of the outer ring 72 to form a fluid channel to provide coolant from the inlet 88 through the passages 86 .
  • the insert 74 also includes an inner diameter 96 that is sized to correspond with the outer diameter of the tool 64 .
  • the inner diameter 96 may be of any size or shape as is known to a worker skilled in the art to correspond with the mounting of a tool 64 .
  • the insert 74 includes the flat surface portion 82 corresponding with the machine 60 to align and orientate the tool 64 along the axis 68 .
  • the specific configuration of machine and tool mounting features of the tool holder 70 are as is known to a worker skilled in the art, and other configuration of alignment and securing features are within the contemplation of this invention.
  • the face 106 of the insert 74 includes the openings 87 of each of the passages 86 disposed annularly about the face 106 of the insert 74 .
  • the angular spacing between each of the passages shown at 100 may be of any angle required by the specific application.
  • the angular spacing of the passages is 45°, however, with additional passages 86 the specific angular distance between passages may be increased or decreased as required by the specific application.
  • the passages 86 and 87 are disposed concentrically about the opening for the tool.
  • the passages are disposed concentrically about the tool opening that is between 0.10 inches and 0.50 inches larger in diameter than the opening in the tool holder. Such a configuration provides a spacing 85 from the tool holder opening.
  • At least two of the passages 86 can be at a differing angle relative to the axis 68 .
  • the angles are between 2° and 25° relative to the axis 68 .
  • the differing angles provides for the direction of coolant flow along different points of the tool 64 .
  • the angles of the passages can range between 2° and 25°.
  • the specific angles of the passages may be of any angular dimension relative to the axis 68 required to uniformly and consistently provide coolant to the tool 64 such that the entire tool 64 is uniformly and consistently cooled.
  • the passages 86 direct coolant along the tool 64 such that the tool maintains a uniform and consistent temperature, which in turn extends the life of the tool 64 and improves the cutting life and surface finish machined by the tool 64 .
  • the tool holder 120 includes a body portion 122 having an inlet 130 through which coolant flows to lateral passages 136 that are in turn in fluid communication with coolant grooves 138 .
  • the coolant grooves 138 are in fluid communication with an annular channel 140 .
  • the annular channel 140 is in turn in fluid communication with fluid passages 142 .
  • the fluid passages 142 direct coolants along the axis 159 .
  • At least two of the coolant passages 146 can be at differing angles 158 , 160 .
  • the differing angles of the fluid passages 146 provide for the direction of coolant fluid along different points of the axis 159 .
  • the angles 158 , 160 are between 2° and 25° relative to the central axis 159 .
  • the tool holder 120 of this embodiment includes the coolant channels 138 that are formed on an outer periphery of the body 122 . As appreciated forming grooves on an outer periphery 139 of the body 122 simplifies manufacture of the tool holder assembly 120 .
  • the coolant channels 138 eliminate requirement for deep drilling within the tool body 122 .
  • the fluid coolant channels 138 are completed by pressing this sleeve 148 onto the body 122 .
  • the sleeve 148 seals and completes formation of coolant channels 138 that are in fluid communication with the inlet 130 .
  • the inlet 130 is disposed at a rear portion of the body 122 .
  • the body 122 also includes a tapered portion 126 .
  • the tapered portion 126 cooperates with a mount portion 134 of the tool body 122 .
  • This configuration is as is known to a worker skilled in the art and may be of differing configuration as is required for the specific application.
  • the inlet 130 is disposed in a rear portion of the body 122 and cooperates with machine internal coolant system (not shown).
  • coolant is provided through the rear of the tool holder 120 to a tool mounted within the inner diameter 150 of the tool holder 120 .
  • Coolant provided from the rear of the tool holder 120 is preferable injected through a tool mounted within the tool holder 120 .
  • the tool holder 120 includes fluid channels that direct fluid from the inlet 130 to the coolant passages 142 at a face 144 of the tool holder 120
  • At least one setscrew 152 is provided to secure a tool within the tool holder 120 .
  • the tool preferably will mount within the inner diameter 150 of the tool holder 120 . It should be understood that it is within the contemplation of this invention that the tool holder 120 may be modified as is known to a worker skilled in the art to conform and fit differing tool sizes where the inner diameter 150 would be modified to fit tools of differing outer diameters.
  • the tool holder 120 includes the face 144 .
  • the face 144 includes a plurality of openings 146 .
  • the openings 146 do not extend outward from the face 144 . This provides for no intrusion on the tool or the work piece for the tool holder 120 .
  • the outer diameter 164 of the tool holder 120 is sized as required for this specification application.
  • the openings 146 are disposed about the axis 159 at an angle. This angle is between 2° and 25° to provide coolant along the axis 159 to a tool.
  • the openings 146 are disposed concentrically about the opening for the tool.
  • the openings 146 are spaced away from the tool opening a distance 145 .
  • the distance 145 is between 0.10 inches and 0.50 inches in diameter larger than tool opening 150 .
  • the outer sleeve 148 is sized to fit onto the tool body 122 and become and integral part therewith.
  • the outer sleeve 148 is heated to an elevated temperature relative to the tool body 122 and then pressed on to the tool body 122 .
  • the outer sleeve 148 cools to a temperature substantially the same as the tool body 122 it will become an integral part of the tool holder 120 .
  • the outer sleeve 148 Once the outer sleeve 148 has cooled it will contract to form a fluid tight seal around the body 122 .
  • the outer sleeve 148 completes the coolant grooves 138 from the lateral passage 136 to the annular channel 140 .
  • the tool holder 170 includes an inlet 202 through a rear portion of a body 172 .
  • the body 172 also includes a tapered portion 176 and a mount portion 178 .
  • the inlet 202 provides coolant fluid through an inlet passage 184 .
  • the inlet passage 184 is in turn in fluid communication with lateral passages 182 .
  • the fluid passages from the annular groove channel 192 are drilled therefore removing the need for the outer sleeve as shown in the embodiment of FIG. 13 .
  • Coolant channels 186 are formed by drilling a hole from the annular channel 192 to lateral channels 182 that drilled from an outer diameter 198 of the tool holder 170 to communicate with the inlet passage 184 .
  • the lateral passages are then plugged with plugs 180 .
  • the body portion 172 includes setscrews 190 to secure a tool within the inner diameter 196 .
  • the insert 174 in this embodiment is pressed within the annular channel 192 .
  • the insert includes the passages 188 disposed at an angle 204 , 206 relative to the central axis 205 .
  • the differing angles of the coolant passages 188 provides for coolant to be directed at differing points along the axis 205 to provide optimal coverage and cooling of a tool mounted within the tool holder 170 .
  • Each of the coolant passages 188 includes an opening 200 . No portions of the coolant passages 188 extend beyond the face 209 of the tool holder 170 .
  • the openings 146 are disposed concentrically about the opening for the tool.
  • the openings 200 are spaced away from the tool opening a distance 197 .
  • the distance 197 is preferably between 0.10 inches and 0.50 inches in diameter larger than tool opening.
  • the insert 174 is fabricated from a steel material however it is within the contemplation of this invention that the insert 174 may be fabricated from many material as is known by workers skilled in the art. Further, the tool holder 170 is fabricated from any material known to a worker skilled in the art.
  • FIG. 17 another embodiment of the tool holder 170 is shown including an inlet collar 210 .
  • coolant fluid is provided to the tool holder 170 through a stationary ring 210 .
  • the tool holder 170 rotates about the axis 205 .
  • coolant is provided to the tool holder through the stationary ring 210 .
  • the stationary ring cooperates with the tool holder 170 to provide coolant through the rotating tool holder 170 .
  • the rotating collar 210 includes seals 214 cooperating with a body portion of the tool holder 172 .
  • the insert 174 receives coolant from the inlet 216 through he coolant hose 212 .
  • another tool holder 220 includes a collet type chuck tool holding system.
  • a tool 222 is held within a collet 226 by tightening a coolant nut 224 onto threads 234 of the tool holder 220 .
  • the tool holder 220 includes a rear inlet 238 adjacent an end 236 . Coolant flows into the rear inlet 238 through a passage 242 defined within the tool holder 220 to the collet 226 .
  • the collet 226 includes at least one groove 244 ( FIG. 20 ) that establishes a flow path for coolant to the face 225 of the collet 226 .
  • the collet 226 operates as is known in the art to compress around the tool 222 .
  • the coolant nut 226 is tightened to compress the collet 226 and thereby hold the tool 222 in place. Coolant at the coolant nut 236 exits through cooling holes 270 and is directed onto the tool 222 .
  • the tool holder 220 includes a flange 230 for securing within a machine tool (not shown).
  • the flange 230 can also include an inlet 240 .
  • the inlet 240 can be utilized instead or with the inlet 238 .
  • the specific combination and inlet utilized to communicate coolant to the tool 222 is dependent on the configuration of the machine tool.
  • an end mill holder 250 includes a coolant nut 254 that threaded onto a body 258 to compress a collet 256 and thereby secure a tool 252 .
  • the end mill holder 250 includes an inlet 262 adjacent a rear end 264 of the body 258 .
  • the coolant nut includes a plurality of coolant openings 270 onto the tool 252 .
  • the body 258 also includes a flange portion 268 .
  • the flange portion 268 provides for securing of the end mill holder 250 within a machine tool as is known to a worker skilled in the art.
  • a coolant inlet 266 may also be disposed within the flange 258 to correspond with the specific machine tool coolant flow configuration.
  • the collet 226 is shown and includes slots 248 that provide for the expansion and contraction utilized to secure a tool within an opening 249 .
  • the collet 226 includes the groove 244 that establishes a coolant flow path to the face 225 of the collet 226 .
  • the face 225 includes a groove 246 that communicates coolant about the circumference of the face 225 .
  • the coolant nut 224 includes the cooling holes 270 that distribute coolant onto the tool.
  • the coolant nut 224 threads onto the body of the tool holder 220 and causes the collet 226 to compress and secure the tool 222 in a known manner.
  • the cooling holes 270 are radially spaced from each other to provide the desired amount of coolant to the tool during operation.
  • Sides 274 of the coolant nut 224 provide a hexagon shape to provide for engagement with a tool for tightening to the body 228 .
  • the coolant nut 224 provides for the direct application of coolant to the tool in a manner that improves tool operation and increases the useful life of the tool.
  • the openings 270 are disposed concentrically about the opening for the tool.
  • the openings 270 are spaced away from the tool opening a distance of between 0.10 inches and 0.50 inches.
  • the openings 270 are formed in a diameter that is between 0.10 and 0.5 inches larger than the tool opening.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Cutting Tools, Boring Holders, And Turrets (AREA)

Abstract

A coolant assembly for supplying coolant fluid to a tool includes an outer ring defining an inlet and an insert pressed within the outer ring including an annular channel. The annular channel is in communication with the inlet defined by the outer ring and includes a plurality of passages disposed to direct fluid along an axis of a tool. At least two of the passages are disposed at different angles relative to the axis of the tool to direct coolant along the entire length of the tool in order to provide a uniform and consistent stream of coolant and uniform and consistent temperature of the tool.

Description

    REFERENCE TO RELATED APPLICATION This application is a continuation of co-pending U.S. patent application Ser. No. 10/197,390 filed on Jul. 17, 2002. BACKGROUND OF THE INVENTION
  • This invention relates to an assembly for directing coolant flow onto a machine tool, and specifically to an assembly for directing coolant flow onto a tool at different locations along the rotational axis.
  • Typically, in a conventional machining process a stream of coolant is directed onto the cutting tool to maintain a constant temperature. Without coolant flow, friction from the tool and the workpiece generate heat of a degree sufficient to damage the tool. Further, not only would the tool be damaged, but also the quality of the machines surface of the work piece is degraded. For these reasons it is desirable direct a stream of coolant onto a tool during machining operations. Machining produces metal chips that are preferably evacuated from the machining area in order to prevent damage to the tool and work piece. The stream of coolant aids evacuation of metal chips from the work piece during machining.
  • Typical arrangements for directing coolant onto a tool include the use of a plurality of hoses arranged to direct fluid onto the tool. These hoses are typically of a semi-rigid design extending around a tool and manually positioned to direct coolant onto a tool. Often during the machining, the work piece or chips bump and contact the coolant lines changing the position of the hose such that the coolant is no longer directed as originally positioned onto the tool. In addition, hoses are often not positionable for providing coolant as desired when machining of relatively deep openings or holes. Further, in some part configurations an adjustable coolant hose is simply not feasible and does not supply and direct coolant flow adequately to the tool.
  • It is known in the art to provide a system for directing fluid between the machine and spindle to direct flow. Such systems require expensive and complicated fluid routing mechanisms in order to route coolant fluid substantially near the axis of rotation of the tool. Further, such systems are not easily adaptable to tool changes.
  • Accordingly, it is desirable to provide a low cost, easily changeable and configurable coolant directing assembly that directs coolant along the tool without obstructing machining operations.
  • SUMMARY OF THE INVENTION
  • An embodiment of this invention is a coolant collar placed over a tool and including a plurality of passages having differing angles to direct coolant flow at different locations along the axis of rotation of the tool.
  • In one embodiment of this invention, an outer ring includes an inlet for coolant and an insert pressed within the outer ring including an annular channel in fluid communication with the inlet. A plurality of passages in fluid communication with the annular channel includes openings disposed annularly about an axis of rotation. Each passage is disposed at an angle relative to the axis of rotation of the tool and at least two of the passages can be at differing angles relative to each other to direct the coolant flow at different points along the axis of rotation of the tool.
  • The insert also includes at least one coolant hole communicating coolant fluid to an interface between the rotating tool and an inner diameter of the insert. The coolant hole creates a fluid bearing between the tool and the inner diameter of the insert that retards frictional build-up of heat. The inner diameter of the insert slides over the rotating tool and is held in place on the tool by a semi-flexible coolant line. The collar simply slides over the rotating tool providing for quick tooling changeovers.
  • In another embodiment of this invention, a tool holder includes an insert having an annular channel in fluid communication with an inlet defined by an outer ring pressed onto the outer diameter of the insert. The insert includes a body portion for rigidly mounting the tool to the machine and includes at least one setscrew securing the tool within the tool holder. In this embodiment, the tool is held stationary as the workpiece is rotated about an axis of rotation. Coolant flow through the inlet and annular channel exits the insert through passages directing coolant fluid along the axis of the tool. The passages are annularly disposed about a face of the insert and include at least two passages can be of differing angles for directing coolant fluid at different points along the tool.
  • In yet another embodiment of this invention, a tool holder includes an insert having an annular channel, and coolant channels communicating coolant from an inlet within the insert to coolant passages. An outer sleeve completes a portion of the coolant channels to provide continuous fluid communication from the inset to the coolant passages. The tool holder of this embodiment secures the tool within an inner diameter and rotates with the spindle of the machine. Coolant is communicated through the tool holder from a coolant source within the machine that provide coolant to the inlet in the tool holder.
  • Accordingly, embodiments of this invention provide easy mounting to existing tooling and machinery while directs coolant along the entire length of a tool without complex piping and valving and does not interfere with the work piece tool interface during machining.
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • The various features and advantages of this invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiment. The drawings that accompany the detailed description can be briefly described as follows:
  • FIG. 1 is a schematic view of an embodiment of this invention;
  • FIG. 2 is a cross-sectional view of the embodiment of this invention shown in FIG. 1;
  • FIG. 3 is plan view of an outer ring;
  • FIG. 4 is a side view of the outer ring;
  • FIG. 5 is a plan view of the insert;
  • FIG. 6 is a side cross-sectional view of the insert;
  • FIG. 7 is a schematic view of another embodiment of this invention;
  • FIG. 8 is a plan view of the embodiment of this invention shown in FIG. 7;
  • FIG. 9 is a plan view of the outer ring;
  • FIG. 10 is a side view of the outer ring;
  • FIG. 11 is a side partial cross-sectional view of the insert;
  • FIG. 12 is a plan view of the insert;
  • FIG. 13 is a cross-sectional view of another embodiment of this invention;
  • FIG. 14 if a plan view of the embodiment of FIG. 13;
  • FIG. 15 is a cross-sectional view of another embodiment of this invention;
  • FIG. 16 is a plan view of the embodiment in shown in FIG. 15;
  • FIG. 17 is a partial cross-sectional view of an embodiment of this invention;
  • FIG. 18 is a side view of another tool holder according to this invention;
  • FIG. 19 is a side view of another end mill holder according to this invention;
  • FIG. 20 is a side view of a collet according to this invention;
  • FIG. 21 is a front view of the collet of FIG. 20;
  • FIG. 22 is a side view of a coolant nut according to this invention; and
  • FIG. 23 is a front view of the coolant nut.
  • DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
  • Referring to the FIG. 1, a machine 10 rotates a spindle 12 and tool 14 about an axis 18. The tool 14 is of any kind known to a worker skilled in the art. Disposed about the tool 14 is a coolant collar assembly 20. The coolant collar 20 is held in place by semi-rigid coolant line 16. The coolant line 16 is a hose or pipe capable of maintaining a desired position as understood by a worker skilled in the art. The collar 20 slides over the tool 14 and abuts the spindle 12. The coolant collar 20 includes an outer ring 22 having a coolant inlet 26. Within the outer ring 22 is insert 24. The insert 24 includes an annular channel 28 in fluid communication with the inlet 26 of the outer ring 22 to provide fluid to coolant passages 30. The coolant passages 30 are disposed at an angle relative to the axis of rotation 18 to direct coolant flow along the tool 14.
  • Each of the passages 30 terminates at an opening 29 on the face 56 of the insert. No portion of the passage 30 extends past the face 56 of the insert. The passages 30 are disposed at an angle relative to the axis of rotation 18 such that coolant is directed at different locations along the axis 18. Directing coolant along the tool 14 provides consistent and uniform cooling of the tool 14. As appreciated, non-uniform and non-consistent cooling can increase wear on the tool 14 decreasing tool life. At least two of the passages 30 can be at differing angles. The differing angles provide for the application of coolant at differing locations and points along the tool 14.
  • In one embodiment of this invention, one of the coolant passages 30 includes an angle 34 and another of the coolant passages 30 includes an angle 32. Angles 32 and 34 are different from each other. Preferably, the angles 32, 34 are at between 2° and 25° relative to the axis of rotation. It should be understood that it is within the contemplation of this invention any angle 2° and 25° may be used within this invention such that coolant is directed at several points along the tool 14.
  • The insert 24 includes at least one coolant hole 36. The inner diameter 44 is sized such that the coolant collar 20 simply slides over the tool 14. The interface between the tool 14 and inner diameter 44 is a bearing surface. Preferably, the insert is constructed from bronze to provide desirable wear properties, however, it is within the contemplation of this invention to use other materials as are known to a worker skilled in the art.
  • The coolant hole 36 provides coolant at the interface between the tool 14 and the inner diameter of insert 24. Coolant between the tool 14 and insert 24 creates a fluid bearing that prevents heat buildup between a shank 15 of the tool 14 and the coolant collar 20.
  • The inner diameter 44 of the insert 24 is sized to cooperate with the outer diameter of the tool 14. The specific inner diameter of the insert 24 may be of any size desired to accommodate the tool 14. The inner diameter 44 is preferably sized to provide a slip fit while maintaining desired position of the coolant collar 20 relative to the tool 14.
  • An advantage of this invention is the ease in changeovers of coolant collars 20 corresponding with different sizes and types of tools. The tool 14 and insert 24 are changed to provide for differing tool sizes by disconnecting the coolant hose 16 from the collar 20, changing the tool 14 and then sliding a correspondingly sized coolant collar 20 onto the new tool.
  • Referring to FIG. 2, the coolant collar 20 is shown in cross-section and includes the outer ring 20 surrounding the insert 24. The insert 24 includes the annular channel 28. The annular channel 28 cooperates and corresponds to the inlet 26 to provide a flow passage for coolant. The passages 30 are disposed at an angle relative to the axis of rotation 18. The insert 24 also includes the coolant holes 36. Although, two coolant holes are show, it is within the contemplation of this invention to provide any number of coolant holes to provide coolant between the inner diameter 44 and the tool 14.
  • The passages 30 terminate at the opening 29 on the face 56 of the insert 24. No portion of any passage 30 extends beyond the face 56. An angle 32,34 of the passages 30 are the only means of directing coolant flow onto a tool rotating along the axis of rotation 18. There are no external features to the coolant collar 20 to interfere with machining of a workpiece. Further, there are no external features that can interfere between the interface of the tool 14 and workpiece.
  • Referring to FIGS. 3 and 4, the insert 24 is shown disassembled from the outer ring 22. The outer ring 22 includes a width 50 common with the width 52 of the insert 24 (FIG. 6). The outer ring 22 includes outer diameter 38 and inner diameter 40. The inner diameter 40 preferably provides a fluid tight press fit with the outer diameter 42 of the insert 24 (FIG. 6). The press fit between the outer ring 20 and insert 24 is as is known in the art to provide a fluid seal in order to prevent large quantities of coolant from escaping through the interface between the insert 24 and outer ring 22. As appreciated, a certain amount of fluid flow through the interface of the insert 24 and outer ring 22 is allowable and does not degrade the performance of the coolant collar 20.
  • Referring to FIGS. 5 and 6, passages 30 terminate at the face 56 and are disposed annular about the axis 18. Preferably, each of the passages 30 are annularly spaced at consecutive angles indicated at 48. Preferably, the angle between each passage is 45°, however, as appreciated, other annular distances and spacing are within the contemplation of this invention as required by application specific requirements.
  • The insert 24 includes thickness 56. The thickness 56 ensures that the passages 30 have sufficient length 31 to direct and form a coolant stream. The thickness 56 must be of sufficient width to form a stream of coolant. The thickness 56 must be such that a stream is created. A simple opening in the insert would create a spray of coolant that would not sufficiently and uniformly cool the tool. For this reason, the thickness 56 is of such a thickness to provide passages 30 sufficient length 31 such that a steam of coolant is formed and directed at the tool.
  • The insert 24 includes the annular channel 28. The annular channel 28 has an inner diameter 58. The inner diameter 58 cooperates with the overall outer diameter 42 of the insert 24 to form the channel and provide sufficient coolant supply to the passages 30. Further, the diameter 58 of the annular channel 28 provides communication of coolant between the inlet 26 the passages 30. Along with the diameter 58 is a width 54 of the annular channel 28. The width 54 of the annular channel 28 also provides for the sufficient supply of coolant through the passages 30. The insert 24 also includes an overall thickness 52. As appreciated the overall thickness 52, 50 of the coolant collar 20 is application specific and other thicknesses are within the contemplation of this invention.
  • Referring to FIG. 7, another embodiment of this invention is a tool holder indicated at 70 mounted within a machine 60 for holding a non-rotating tool 64. The non-rotating tool 64 is disposed along an axis 68. The tool holder 70 of this embodiment includes an outer ring 72 having a coolant inlet 88. The coolant inlet 88 is in communication with coolant line 66. The outer ring 72 is pressed onto insert 74. The insert 74 includes an annular channel 80 in fluid communication with the inlet 88 and passages 86.
  • The insert 74 includes a body portion 76 that is mounted within the machine 60 and includes setscrews 84 securing the tool 64 within the tool holder 70. The body 76 is generally a cylindrical having a flat surface 82 for aligning the tool holder 70 within the machine 60. The insert 74 includes passages 86 disposed at an angle relative to the axis 68. The angle of passages 86 relative to the axis 68 directs coolant along the tool 64.
  • In this embodiment, the tool 64 does not rotate about the axis 68. The tool 64 in this embodiment does not rotate relative to rotation of the work piece and may be of any type known to a worker skilled in the art. Preferably, the tool 64 is a boring bar used for machining surfaces within a work piece. Such surfaces require coolant discharge within an opening of the workpiece. The passages 86 terminates at face 106 of the insert 74 and do not extend beyond that face 106. In this way, coolant is discharged onto the tool 64 does not hindered machining of the work piece. The specific angle of the passages 86 are such that coolant is directed along the axis 68 to provide uniform cooling of the tool 64. Further, the direction of coolant along the tool 64 provides for the evacuation of chips created during the machining process. The tool holder 70 of this invention includes a substantially flat face 106 with an opening 87 at which passages 86 terminated and are angled relative to the axis 68 directing flow along the tool 64. This allows the tool 64 to extend within the work piece without substantial interference.
  • Referring to FIGS. 8 through 12, the tool holder 70 is shown disassembled from the machine 60. The outer ring 72 includes a clearance hole 90 corresponding to a set screw 92 for securing the tool 64 within the insert 74.
  • The outer ring 72 includes an inner diameter 112 that cooperates with an outer diameter 98 of the insert 74. The outer ring 72 includes the inlet 88. The inlet 88 may be threaded as is known by a worker skilled in the art for a corresponding fitting of the coolant line 66. The outer ring 72 includes a width 108 corresponding with the insert 74 and annular groove 80.
  • The insert 74 includes an annular groove 80 that has a width 94. The width 94 cooperates with the width 108 of the outer ring 72 to form a fluid channel to provide coolant from the inlet 88 through the passages 86. The insert 74 also includes an inner diameter 96 that is sized to correspond with the outer diameter of the tool 64. The inner diameter 96 may be of any size or shape as is known to a worker skilled in the art to correspond with the mounting of a tool 64. The insert 74 includes the flat surface portion 82 corresponding with the machine 60 to align and orientate the tool 64 along the axis 68. As appreciated, the specific configuration of machine and tool mounting features of the tool holder 70 are as is known to a worker skilled in the art, and other configuration of alignment and securing features are within the contemplation of this invention.
  • The face 106 of the insert 74 includes the openings 87 of each of the passages 86 disposed annularly about the face 106 of the insert 74. The angular spacing between each of the passages shown at 100 may be of any angle required by the specific application. Preferably, the angular spacing of the passages is 45°, however, with additional passages 86 the specific angular distance between passages may be increased or decreased as required by the specific application. Further, the passages 86 and 87 are disposed concentrically about the opening for the tool. In an example embodiment the passages are disposed concentrically about the tool opening that is between 0.10 inches and 0.50 inches larger in diameter than the opening in the tool holder. Such a configuration provides a spacing 85 from the tool holder opening.
  • At least two of the passages 86 can be at a differing angle relative to the axis 68. Preferably, the angles are between 2° and 25° relative to the axis 68. The differing angles provides for the direction of coolant flow along different points of the tool 64. Further, the angles of the passages can range between 2° and 25°. It is within the contemplation of this invention that the specific angles of the passages may be of any angular dimension relative to the axis 68 required to uniformly and consistently provide coolant to the tool 64 such that the entire tool 64 is uniformly and consistently cooled. In other words, the passages 86 direct coolant along the tool 64 such that the tool maintains a uniform and consistent temperature, which in turn extends the life of the tool 64 and improves the cutting life and surface finish machined by the tool 64.
  • Referring to FIG. 13 and 14, another embodiment of a tool holder is generally indicated at 120. The tool holder 120 includes a body portion 122 having an inlet 130 through which coolant flows to lateral passages 136 that are in turn in fluid communication with coolant grooves 138. The coolant grooves 138 are in fluid communication with an annular channel 140. The annular channel 140 is in turn in fluid communication with fluid passages 142. The fluid passages 142 direct coolants along the axis 159. At least two of the coolant passages 146 can be at differing angles 158, 160. The differing angles of the fluid passages 146 provide for the direction of coolant fluid along different points of the axis 159. Preferably, the angles 158, 160 are between 2° and 25° relative to the central axis 159.
  • The tool holder 120 of this embodiment includes the coolant channels 138 that are formed on an outer periphery of the body 122. As appreciated forming grooves on an outer periphery 139 of the body 122 simplifies manufacture of the tool holder assembly 120. The coolant channels 138 eliminate requirement for deep drilling within the tool body 122. The fluid coolant channels 138 are completed by pressing this sleeve 148 onto the body 122. The sleeve 148 seals and completes formation of coolant channels 138 that are in fluid communication with the inlet 130.
  • The inlet 130 is disposed at a rear portion of the body 122. The body 122 also includes a tapered portion 126. The tapered portion 126 cooperates with a mount portion 134 of the tool body 122. This configuration is as is known to a worker skilled in the art and may be of differing configuration as is required for the specific application.
  • The inlet 130 is disposed in a rear portion of the body 122 and cooperates with machine internal coolant system (not shown). In machines equipped with a thru spindle coolant system coolant is provided through the rear of the tool holder 120 to a tool mounted within the inner diameter 150 of the tool holder 120. Coolant provided from the rear of the tool holder 120 is preferable injected through a tool mounted within the tool holder 120. However, in some instances tools are used with specific tool holders that do not include passages that allow coolant to run therethrough. In these instances, the tool holder 120 includes fluid channels that direct fluid from the inlet 130 to the coolant passages 142 at a face 144 of the tool holder 120
  • At least one setscrew 152 is provided to secure a tool within the tool holder 120. The tool preferably will mount within the inner diameter 150 of the tool holder 120. It should be understood that it is within the contemplation of this invention that the tool holder 120 may be modified as is known to a worker skilled in the art to conform and fit differing tool sizes where the inner diameter 150 would be modified to fit tools of differing outer diameters.
  • The tool holder 120 includes the face 144. The face 144 includes a plurality of openings 146. The openings 146 do not extend outward from the face 144. This provides for no intrusion on the tool or the work piece for the tool holder 120. The outer diameter 164 of the tool holder 120 is sized as required for this specification application. The openings 146 are disposed about the axis 159 at an angle. This angle is between 2° and 25° to provide coolant along the axis 159 to a tool. The openings 146 are disposed concentrically about the opening for the tool. The openings 146 are spaced away from the tool opening a distance 145. The distance 145 is between 0.10 inches and 0.50 inches in diameter larger than tool opening 150.
  • The outer sleeve 148 is sized to fit onto the tool body 122 and become and integral part therewith. Preferably, the outer sleeve 148 is heated to an elevated temperature relative to the tool body 122 and then pressed on to the tool body 122. As appreciated once the outer sleeve 148 cools to a temperature substantially the same as the tool body 122 it will become an integral part of the tool holder 120. Once the outer sleeve 148 has cooled it will contract to form a fluid tight seal around the body 122. The outer sleeve 148 completes the coolant grooves 138 from the lateral passage 136 to the annular channel 140.
  • Referring to FIGS. 15 and 16 another embodiment of the tool holder is generally shown at 170. The tool holder 170 includes an inlet 202 through a rear portion of a body 172. The body 172 also includes a tapered portion 176 and a mount portion 178. The inlet 202 provides coolant fluid through an inlet passage 184. The inlet passage 184 is in turn in fluid communication with lateral passages 182. In this embodiment of the tool holder 170 the fluid passages from the annular groove channel 192 are drilled therefore removing the need for the outer sleeve as shown in the embodiment of FIG. 13. Coolant channels 186 are formed by drilling a hole from the annular channel 192 to lateral channels 182 that drilled from an outer diameter 198 of the tool holder 170 to communicate with the inlet passage 184. The lateral passages are then plugged with plugs 180. The body portion 172 includes setscrews 190 to secure a tool within the inner diameter 196.
  • The insert 174 in this embodiment is pressed within the annular channel 192. The insert includes the passages 188 disposed at an angle 204, 206 relative to the central axis 205. As a appreciated and discussed in and throughout this application the differing angles of the coolant passages 188 provides for coolant to be directed at differing points along the axis 205 to provide optimal coverage and cooling of a tool mounted within the tool holder 170. Each of the coolant passages 188 includes an opening 200. No portions of the coolant passages 188 extend beyond the face 209 of the tool holder 170. The openings 146 are disposed concentrically about the opening for the tool. The openings 200 are spaced away from the tool opening a distance 197. The distance 197 is preferably between 0.10 inches and 0.50 inches in diameter larger than tool opening.
  • Preferably the insert 174 is fabricated from a steel material however it is within the contemplation of this invention that the insert 174 may be fabricated from many material as is known by workers skilled in the art. Further, the tool holder 170 is fabricated from any material known to a worker skilled in the art.
  • Referring to FIG. 17 another embodiment of the tool holder 170 is shown including an inlet collar 210. In this embodiment, coolant fluid is provided to the tool holder 170 through a stationary ring 210. As appreciated, the tool holder 170 rotates about the axis 205. In this embodiment, coolant is provided to the tool holder through the stationary ring 210. The stationary ring cooperates with the tool holder 170 to provide coolant through the rotating tool holder 170. The rotating collar 210 includes seals 214 cooperating with a body portion of the tool holder 172. The insert 174 receives coolant from the inlet 216 through he coolant hose 212.
  • Referring to FIG. 18 another tool holder 220 according to this invention includes a collet type chuck tool holding system. A tool 222 is held within a collet 226 by tightening a coolant nut 224 onto threads 234 of the tool holder 220. The tool holder 220 includes a rear inlet 238 adjacent an end 236. Coolant flows into the rear inlet 238 through a passage 242 defined within the tool holder 220 to the collet 226. The collet 226 includes at least one groove 244 (FIG. 20) that establishes a flow path for coolant to the face 225 of the collet 226. The collet 226 operates as is known in the art to compress around the tool 222. The coolant nut 226 is tightened to compress the collet 226 and thereby hold the tool 222 in place. Coolant at the coolant nut 236 exits through cooling holes 270 and is directed onto the tool 222.
  • The tool holder 220 includes a flange 230 for securing within a machine tool (not shown). The flange 230 can also include an inlet 240. The inlet 240 can be utilized instead or with the inlet 238. The specific combination and inlet utilized to communicate coolant to the tool 222 is dependent on the configuration of the machine tool.
  • Referring to FIG. 19, an end mill holder 250 according to this invention includes a coolant nut 254 that threaded onto a body 258 to compress a collet 256 and thereby secure a tool 252. The end mill holder 250 includes an inlet 262 adjacent a rear end 264 of the body 258. The coolant nut includes a plurality of coolant openings 270 onto the tool 252. The body 258 also includes a flange portion 268. The flange portion 268 provides for securing of the end mill holder 250 within a machine tool as is known to a worker skilled in the art. As in the tool holder 220, a coolant inlet 266 may also be disposed within the flange 258 to correspond with the specific machine tool coolant flow configuration.
  • Referring to FIGS. 20 and 21, the collet 226 is shown and includes slots 248 that provide for the expansion and contraction utilized to secure a tool within an opening 249. The collet 226 includes the groove 244 that establishes a coolant flow path to the face 225 of the collet 226. The face 225 includes a groove 246 that communicates coolant about the circumference of the face 225.
  • Referring to FIGS. 22 and 23, the coolant nut 224 includes the cooling holes 270 that distribute coolant onto the tool. The coolant nut 224 threads onto the body of the tool holder 220 and causes the collet 226 to compress and secure the tool 222 in a known manner. The cooling holes 270 are radially spaced from each other to provide the desired amount of coolant to the tool during operation. Sides 274 of the coolant nut 224 provide a hexagon shape to provide for engagement with a tool for tightening to the body 228. The coolant nut 224 provides for the direct application of coolant to the tool in a manner that improves tool operation and increases the useful life of the tool. The openings 270 are disposed concentrically about the opening for the tool. The openings 270 are spaced away from the tool opening a distance of between 0.10 inches and 0.50 inches. Preferably, the openings 270 are formed in a diameter that is between 0.10 and 0.5 inches larger than the tool opening.
  • The foregoing description is exemplary and not just a material specification. The invention has been described in an illustrative manner, and should be understood that the terminology used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings. The preferred embodiments of this invention have been disclosed, however, one of ordinary skill in the art would recognize that certain modifications are within the scope of this invention. It is understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described. For that reason the following claims should be studied to determine the true scope and content of this invention.

Claims (29)

1. A tool holder assembly comprising;
an inlet for cooling fluid;
a body portion including an opening for mounting a tool along an axis, said body portion including a channel in fluid communication with said inlet; wherein said channel comprises passages disposed adjacent an outer periphery of said body portion; and
an insert disposed within said channel including coolant openings disposed at an angle relative to said axis,
2. The assembly as recited in claim 1, wherein said coolant openings are disposed a distance from said opening for mounting said tool.
3. The assembly as recited in claim 2, wherein said distance is between 0.1 inches and 0.5 inches from said opening.
4. The assembly as recited in claim 2, wherein said distance is between 0.1 inches and 0.5 inches from said opening.
5. The assembly as recited in claim 2, wherein said distance is between 0.1 inches and 0.5 inches.
6. The assembly as recited in claim 1, wherein said inlet is disposed at a rear end of said body along said axis.
7. The assembly as recited in claim 1, wherein said angle of said coolant openings is between 2° and 25° relative to said axis.
8. The assembly as recited in claim 1, wherein said angle of said coolant openings is between 2° and 25° relative to said axis.
9. The assembly as recited in claim 1, wherein said angle of said coolant openings is between 2° and 25° relative to said axis.
10. The assembly of claim 1, further including a fluid supply collar coupled to said body portion for supplying coolant fluid to said channels.
11. The assembly as recited in claim 1, wherein said channel further comprises a sleeve disposed about said body portion forming a portion of said channel in cooperation with said passages disposed adjacent an outer periphery of said body portion.
12. A tool holder assembly for mounting a tool comprising;
an inlet for supplying coolant; and
a body for mounting the tool along an axis, said body portion including a coolant channel communicating coolant from said inlet to a plurality of coolant passages, said cooling channel disposed longitudinally along an outer perimeter of said body.
13. The assembly as recited in claim 12, wherein said inlet is disposed along said axis to an opening adjacent a rear end of said body.
14. The assembly as recited in claim 12, wherein said body includes a face transverse to said axis, said face including an annular channel and an insert disposed within said annular channel.
15. The assembly as recited in claim 14, wherein said insert includes said coolant passages.
16. The assembly as recited in claim 15, wherein said coolant passages are radially spaced from an opening for the tool.
17. The assembly as recited in claim 16, wherein said spacing is between 0.1 inch and 0.5 inches.
18. The assembly as recited in claim 17, wherein said body includes a tapered portion.
19. The assembly as recited in claim 12, including a coolant nut and a collet within said body, said coolant nut including said cooling holes and said collet including a groove defining a portion of said coolant passages to said cooling holes.
20. The assembly as recited in claim 19, wherein said collet includes a face and a groove disposed on said face for establishing a portion of said cooling passages to said cooling holes.
21. A tool holder assembly for mounting a tool comprising;
an inlet for supplying coolant;
a body defining a coolant inlet; and
a coolant nut engaged to said body and including a plurality of coolant openings receiving coolant from said coolant passage.
22. The assembly as recited in claim 21, including a collet disposed within said body for mounting the tool along an axis, said collet defining a portion of a coolant passage from said coolant inlet
23. The assembly as recited in claim 22, wherein said collet includes a face transverse to said axis, said face including a groove defining a portion of said coolant passage.
24. The assembly as recited in claim 21, wherein said body includes a flange and said coolant inlet is disposed within said flange.
25. The assembly as recited in claim 21, wherein said body includes an end and said coolant inlet is disposed adjacent said end.
26. The assembly as recited in claim 21, wherein said coolant openings within said coolant nut are angled relative to said axis such that coolant is directed at said tool.
27. The assembly as recited in claim 26, wherein at least two of said coolant openings are disposed at different angles relative to said axis.
28. The assembly as recited in 21, wherein said coolant passages are radially spaced from an opening for the tool.
29. The assembly as recited in claim 28, wherein said spacing is between 0.1 inch and 0.5 inches.
US11/098,979 2002-07-17 2005-04-05 Tool coolant application and direction assembly Abandoned US20050169718A1 (en)

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US11/098,979 US20050169718A1 (en) 2002-07-17 2005-04-05 Tool coolant application and direction assembly
US11/636,012 US7785046B2 (en) 2002-07-17 2006-12-07 Tool coolant application and direction assembly
US12/791,168 US20100270757A1 (en) 2002-07-17 2010-06-01 Tool coolant application and direction assembly

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US10/197,390 US7134812B2 (en) 2002-07-17 2002-07-17 Tool coolant application and direction assembly
US11/098,979 US20050169718A1 (en) 2002-07-17 2005-04-05 Tool coolant application and direction assembly

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US10/197,390 Continuation US7134812B2 (en) 2002-07-17 2002-07-17 Tool coolant application and direction assembly

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US20100270757A1 (en) * 2002-07-17 2010-10-28 Kevin Beckington Tool coolant application and direction assembly
US7785046B2 (en) * 2002-07-17 2010-08-31 Advanced Industries Tool coolant application and direction assembly
US20070077132A1 (en) * 2002-07-17 2007-04-05 Kevin Beckington Tool coolant application and direction assembly
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JP2015066659A (en) * 2013-09-30 2015-04-13 ミネベア株式会社 Coolant spray device
CN103909441A (en) * 2014-03-14 2014-07-09 常熟鼎天赫机械有限公司 Comprehensive water cooling joint
CN111644677A (en) * 2020-05-27 2020-09-11 株洲钻石切削刀具股份有限公司 Cooling ring and cutting tool thereof
CN111958309A (en) * 2020-07-23 2020-11-20 安徽省临泉县智创精机有限公司 Digit control machine tool cutter cooling device
CN116673532A (en) * 2023-05-27 2023-09-01 福州正源铝业有限公司 An aluminum slab end milling device
EP4616983A1 (en) * 2024-03-12 2025-09-17 AB Sandvik Coromant Cutting tool with nozzle

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