US20040266918A1 - Method for producing a granular formulation of plastic-soluble colorants - Google Patents
Method for producing a granular formulation of plastic-soluble colorants Download PDFInfo
- Publication number
- US20040266918A1 US20040266918A1 US10/492,468 US49246804A US2004266918A1 US 20040266918 A1 US20040266918 A1 US 20040266918A1 US 49246804 A US49246804 A US 49246804A US 2004266918 A1 US2004266918 A1 US 2004266918A1
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- United States
- Prior art keywords
- weight
- colorant
- plastics
- granular formulation
- respect
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000003086 colorant Substances 0.000 title claims abstract description 74
- 238000009472 formulation Methods 0.000 title claims abstract description 21
- 239000000203 mixture Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title claims abstract 3
- 238000000034 method Methods 0.000 claims abstract description 25
- 229920003023 plastic Polymers 0.000 claims abstract description 25
- 239000004033 plastic Substances 0.000 claims abstract description 25
- 239000008187 granular material Substances 0.000 claims abstract description 23
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims abstract description 17
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims abstract description 17
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 14
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims abstract description 14
- 239000002671 adjuvant Substances 0.000 claims abstract description 9
- 239000007900 aqueous suspension Substances 0.000 claims abstract description 7
- 239000012065 filter cake Substances 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 3
- 238000004040 coloring Methods 0.000 claims description 5
- 239000001866 hydroxypropyl methyl cellulose Substances 0.000 claims description 5
- 229920003088 hydroxypropyl methyl cellulose Polymers 0.000 claims description 5
- 235000010979 hydroxypropyl methyl cellulose Nutrition 0.000 claims description 5
- UFVKGYZPFZQRLF-UHFFFAOYSA-N hydroxypropyl methyl cellulose Chemical compound OC1C(O)C(OC)OC(CO)C1OC1C(O)C(O)C(OC2C(C(O)C(OC3C(C(O)C(O)C(CO)O3)O)C(CO)O2)O)C(CO)O1 UFVKGYZPFZQRLF-UHFFFAOYSA-N 0.000 claims description 5
- 235000013305 food Nutrition 0.000 claims description 3
- 238000005469 granulation Methods 0.000 claims description 3
- 230000003179 granulation Effects 0.000 claims description 3
- 229920000609 methyl cellulose Polymers 0.000 claims description 3
- 239000001923 methylcellulose Substances 0.000 claims description 3
- 235000010981 methylcellulose Nutrition 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 229920002153 Hydroxypropyl cellulose Polymers 0.000 claims description 2
- 239000001863 hydroxypropyl cellulose Substances 0.000 claims description 2
- 235000010977 hydroxypropyl cellulose Nutrition 0.000 claims description 2
- 238000001694 spray drying Methods 0.000 claims description 2
- 239000000428 dust Substances 0.000 description 7
- 239000000725 suspension Substances 0.000 description 7
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 6
- -1 poly(1-vinyl-2-pyrrolidinone) Polymers 0.000 description 6
- 239000006185 dispersion Substances 0.000 description 5
- 239000011368 organic material Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 5
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000007792 addition Methods 0.000 description 4
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000004417 polycarbonate Substances 0.000 description 3
- 229920000515 polycarbonate Polymers 0.000 description 3
- 229920000728 polyester Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 229920006316 polyvinylpyrrolidine Polymers 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- 239000004952 Polyamide Substances 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920001707 polybutylene terephthalate Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229920001169 thermoplastic Polymers 0.000 description 2
- GOLORTLGFDVFDW-UHFFFAOYSA-N 3-(1h-benzimidazol-2-yl)-7-(diethylamino)chromen-2-one Chemical compound C1=CC=C2NC(C3=CC4=CC=C(C=C4OC3=O)N(CC)CC)=NC2=C1 GOLORTLGFDVFDW-UHFFFAOYSA-N 0.000 description 1
- PQJUJGAVDBINPI-UHFFFAOYSA-N 9H-thioxanthene Chemical compound C1=CC=C2CC3=CC=CC=C3SC2=C1 PQJUJGAVDBINPI-UHFFFAOYSA-N 0.000 description 1
- LDNLOLIXOCKLNR-OCOZRVBESA-N CC(C)CC1=CC2=C(OC(=O)/C2=C2/C(=O)OC3=C2C=C(C(C)(C)C)C=C3C(C)(C)C)C(C(C)(C)C)=C1 Chemical compound CC(C)CC1=CC2=C(OC(=O)/C2=C2/C(=O)OC3=C2C=C(C(C)(C)C)C=C3C(C)(C)C)C(C(C)(C)C)=C1 LDNLOLIXOCKLNR-OCOZRVBESA-N 0.000 description 1
- GVXSMYLEEQHWPK-UHFFFAOYSA-N CC1=CC=C(C(=O)NC2=CC=C(SC3=CC=CC=C3)C3=C2C(=O)C2=CC=CC=C2C3=O)C=C1.O=C(NC1=CC=C(SC2=CC=CC=C2)C2=C1C(=O)C1=CC=CC=C1C2=O)C1=CC=CC(Cl)=C1 Chemical compound CC1=CC=C(C(=O)NC2=CC=C(SC3=CC=CC=C3)C3=C2C(=O)C2=CC=CC=C2C3=O)C=C1.O=C(NC1=CC=C(SC2=CC=CC=C2)C2=C1C(=O)C1=CC=CC=C1C2=O)C1=CC=CC(Cl)=C1 GVXSMYLEEQHWPK-UHFFFAOYSA-N 0.000 description 1
- FAAHNQAYWKTLFD-UHFFFAOYSA-N CCC(C)N1CCCC1=O Chemical compound CCC(C)N1CCCC1=O FAAHNQAYWKTLFD-UHFFFAOYSA-N 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- MVIFQPPFCHUSIH-UHFFFAOYSA-N O=C1C2=CC=CC(NC3=NC(NC4=CC=CC5=C4C(=O)C4=CC=CC=C4C5=O)=NC(C4=CC=CC=C4)=N3)=C2C(=O)C2=C1C=CC=C2 Chemical compound O=C1C2=CC=CC(NC3=NC(NC4=CC=CC5=C4C(=O)C4=CC=CC=C4C5=O)=NC(C4=CC=CC=C4)=N3)=C2C(=O)C2=C1C=CC=C2 MVIFQPPFCHUSIH-UHFFFAOYSA-N 0.000 description 1
- CNRPDCKHCGUKDK-UHFFFAOYSA-N O=C1C2=CC=CC(SC3=CC=CC=C3)=C2C(=O)C2=C1C=CC=C2SC1=CC=CC=C1 Chemical compound O=C1C2=CC=CC(SC3=CC=CC=C3)=C2C(=O)C2=C1C=CC=C2SC1=CC=CC=C1 CNRPDCKHCGUKDK-UHFFFAOYSA-N 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 1
- 150000004056 anthraquinones Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 125000000751 azo group Chemical group [*]N=N[*] 0.000 description 1
- RFQDDXWZZVRLKO-UHFFFAOYSA-N benzo[g]quinoline Chemical compound N1=CC=CC2=CC3=CC=CC=C3C=C21 RFQDDXWZZVRLKO-UHFFFAOYSA-N 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 239000007853 buffer solution Substances 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 150000004696 coordination complex Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009477 fluid bed granulation Methods 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 235000021056 liquid food Nutrition 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- DGBWPZSGHAXYGK-UHFFFAOYSA-N perinone Chemical compound C12=NC3=CC=CC=C3N2C(=O)C2=CC=C3C4=C2C1=CC=C4C(=O)N1C2=CC=CC=C2N=C13 DGBWPZSGHAXYGK-UHFFFAOYSA-N 0.000 description 1
- 238000006068 polycondensation reaction Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- JEXVQSWXXUJEMA-UHFFFAOYSA-N pyrazol-3-one Chemical compound O=C1C=CN=N1 JEXVQSWXXUJEMA-UHFFFAOYSA-N 0.000 description 1
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 235000021055 solid food Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000992 solvent dye Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- JOUDBUYBGJYFFP-FOCLMDBBSA-N thioindigo Chemical compound S\1C2=CC=CC=C2C(=O)C/1=C1/C(=O)C2=CC=CC=C2S1 JOUDBUYBGJYFFP-FOCLMDBBSA-N 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0071—Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
- C09B67/0092—Dyes in solid form
- C09B67/0095—Process features in the making of granulates
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0001—Post-treatment of organic pigments or dyes
- C09B67/0004—Coated particulate pigments or dyes
Definitions
- the present invention relates to a method of producing a granular formulation of colorants that are soluble in plastics, and to low-dust granular formulations of such colorants.
- a method of producing colorant granules that are soluble in plastics, which granules comprise a colorant and up to 5.0% by weight of a polyglycol, is known, for example, from DE-A-4 038 002.
- the present invention accordingly relates to a method of producing a granular formulation colorants that are soluble in plastics, which method comprises suspending in water a filter cake obtained from preparation of the colorant, adding thereto from 0.1 to 5.0% by weight preferably from 0.3 to 4.0% by weight, and especially from 0.5 to 3.5% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone or of a sodium lauryl sulfates and, where appropriate, further adjuvants, and then drying the aqueous suspension to form granules.
- Colorants suitable for the method according to the invention are, for example, those described under “Solvent Dyes” in the Colour Index, 3rd Edition (3rd Revision 1987 including Additions and Amendments to No. 85).
- colorants from the class of the azo, anthraquinone, styrene, pyrazolone, quinophthalone, naphthazine, perinone, coumarin, thioxanthene, thioindigo and metal complex colorants that are soluble in plastics.
- polyvinylpyrrolidone used in the method according to the invention [poly(1-vinyl-2-pyrrolidinone), abbreviation PVP] is a polymeric compound of the general formula
- n is an integer, having a molecular weight of approximately from 2500 to 900 000 g/mol.
- polyvinylpyrrolidones having a molecular weight of from 5000 to 750 000 g/mol, especially from 10 000 to 90 000 g/mol and more especially from 10 000 to 50 000 g/mol.
- Further adjuvants that come into consideration for use, where appropriate, in the method according to the invention include, for example, bridging additives, buffers and, especially, so-called viscosity regulators.
- viscosity regulators There may be mentioned as examples of such viscosity regulators hydroxypropyl methylcellulose, hydroxypropylcellulose and, especially, methylcellulose.
- a viscosity regulator Prior to granulation, from 0.1 to 3.5% by weight, preferably from 0.2 to 2.5% by weight, calculated with respect to the weight of colorant, of a viscosity regulator is preferably added to the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, preferably from 0.3 to 4.0% by weight and especially from 0.5 to 3.5% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) and of a sodium lauryl sulfate.
- the granulation of the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) or of a sodium lauryl sulfate and, where appropriate, further adjuvants, is carried out preferably with spray-drying or fluidised-bed granulation.
- the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) or of a sodium lauryl sulfate, is homogenised, for example in a rotor/stator mill and/or bead mill, to form a dispersion having a particle size of from 1 to 100 ⁇ m.
- the resulting dispersion is then spray-dried in a spray dryer, preferably a pressurised nozzle tower, to form microgranules.
- the viscosity of the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) or of a sodium lauryl sulfate, is adjusted to a desired value by the addition of from 0.1 to 3.5% by weight, calculated with respect to the weight of colorant, of a viscosity regulator, and the suspension is homogenised, for example in a rotor/stator mill and/or bead mill, to form a dispersion having a particle size of from 1 to 100 ⁇ m. The resulting dispersion is then spray-dried in a spray dryer, preferably a pressurised nozzle tower, to form microgranules.
- a spray dryer preferably a pressurised nozzle tower
- the homogeneous suspension is advantageously adjusted to a pH value >8 prior to drying preferably using a buffer system or a weak base, for example NH 4 OH or Na 2 CO 3 .
- the particle size of the prepared microgranules can vary within a wide range and is generally from 5 to 1000 ⁇ m, preferably from 20 to 750 ⁇ m, and especially from 50 to 250 ⁇ m.
- the present invention relates also to a granular formulation of colorants soluble in plastics which comprises
- a preferred granular formulation comprises:
- component (A) from 95 to 99.9% by weight of a colorant soluble in plastics and,
- component (B) from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone.
- a further preferred granular formulation comprises:
- component (A) from 91.5 to 99.8% by weight of a colorant soluble in plastics,
- component (B) from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone and,
- component (C) from 0.1 to 3.5% by weight, calculated with respect to the weight of colorant, of a viscosity regulator.
- a further preferred granular formulation comprises:
- component (A) from 95 to 99.9% by weight of a colorant soluble in plastics and,
- component (B) from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a sodium lauryl sulfate.
- a further preferred granular formulation comprises:
- component (A) from 91.5 to 99.8% by weight of a colorant soluble in plastics,
- component (B) from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a sodium lauryl sulfate and,
- component (C) from 0.1 to 3.5% by weight, calculated with respect to the weight of col rant, of a viscosity regulator.
- the colorant granules according to the invention are used especially for coloring polymeric particles or thermoplastic plastics, especially in the form of fibres, granules, films or mouldings.
- Preferred polymeric particles or thermoplastic plastics that can be colored in accordance with the invention are, as high molecular weight organic materials, very generally polymers have a dielectric constant ⁇ 2.5, especially polyester, polycarbonate (PC), polystyrene (PS), polymethyl methacrylate (PMMA), polyamide, polyethylene, polypropylene, styrene/acrylonitrile (SAN) or acrylonitrile/butadiene/styrene (ABS).
- PC polycarbonate
- PS polystyrene
- PMMA polymethyl methacrylate
- ABS acrylonitrile/butadiene/styrene
- Polyester, PC and ABS are especially preferred. More especially preferred are linear aromatic polyesters, which can be obtained by polycondensation of terephthalic acid or naphthalene-2,6-dicarboxylic acid and glycols, especially ethylene glycol, or condensation products of terephthalic acid and 1,4-bis(hydroxymethyl)cyclohexane, for example polyethylene terephthalate (PET), polyethylenenaphthalene-2,6-dicarboxylate (PEN) or polybutylene terephthalate (PBTP); also polycarbonates, e.g. those from ⁇ , ⁇ -dimethyl-4,4-dihydroxy-diphenylmethane and phosgene, or polymers based on polyvinyl chloride and also on polyamide, for example polyamide 6 or polyamide 6,6.
- PET polyethylene terephthalate
- PEN polyethylenenaphthalene-2,6-dicarboxylate
- PBTP polybutylene terephthalate
- the plastics colored with the colorant granules according to the invention are suitable also for packaging liquid foods and, especially, solid foods.
- the coloring of the high molecular weight organic materials using the colorant granules ac cording to the invention is carried out, for example, by using rolling mills, mixing apparatus grinding apparatus to admix the colorant granules with the substrates, the colorant granules being dissolved or finely distributed in the high molecular weight material.
- the high molecular weight organic material with the admixed colorant granules is then processed according to methods known per se, such as, for example, calendering, compressed moulding, extrusion, coating, spinning, pouring or injection moulding, as a result of which the colored material acquires its final shape.
- Admixture of the colorant granules according to the invention can also be effected directly before the actual processing step, for example by continuously metering, directly into the inlet zone of an extruder, the colorant granules and a granulated or pulverulent high molecular weight organic material and, where appropriate, also other ingredients, such as additives, the constituents being mixed in just before being processed.
- the present invention relates also to the above-mentioned use of the colorant granules according to the invention.
- [0051] are homogeneously mixed at room temperature, with vigorous stirring, with 1.5 parts by weight of polyvinylpyrrolidone K 30 and 120.5 parts by weight of water, and then ground in Fryma mill.
- the resulting dispersion is subsequently spray-dried in a laboratory atomizer at an inlet temperature of 150° C. and an outlet temperature of from 105 to 110° C.
- [0055] are homogeneously mixed, with vigorous stirring, with 3.0 parts by weight of polyvinylpyrrolidone K 30, 3.0 parts by weight of hydroxypropyl methylcellulose and 290.0 parts by weight of water.
- the homogeneous suspension is then spray-dried in a laboratory atomizer at an inlet temperature of 150° C. and an outlet temperature of from 105 to 110° C.
- [0059] are homogeneously mixed at room temperature, with vigorous stirring, with 4.4 parts by weight of polyvinylpyrrolidone K 30, 3.0 parts by weight of hydroxypropyl methylcellulose and about 290.0 parts by weight of water, in order to adjust the dry matter content of the suspension to about 20% by weight.
- the homogeneous suspension is then spray-dried at an inlet temperature of 150° C., an outlet temperature of from 10 to 110° C. and a water vaporization capacity of 1 kg/h.
- Low-dust, free-flowing colorant granules having an average particle size of from 30 to 100 ⁇ m and a size range of from 10 to 300 ⁇ m and having a residual water content of ⁇ 1% are obtained.
- [0063] are homogeneously mixed at room temperature, with vigorous stirring, with 4.5 parts by weight of a sodium lauryl sulfate, 3.0 parts by weight of hydroxypropyl methylcellulose and 290.0 parts by weight of water.
- the homogeneous suspension is then spray-dried at an inlet temperature of 150° C. and an outlet temperature of from 105 to 1100° C.
- Low-dust, free-flowing colorant granules having an average particle size of from 20 to 100 ⁇ m and a size range of from 10 to 250 ⁇ m and having a residual water content of ⁇ 1% are obtained.
- the homogeneous suspension is then spray dried at an inlet temperature of 150° C. and an outlet temperature of from 105 to 110° C.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
Abstract
The present invention relates to a method of producing a granular formulation of colorants soluble in plastics, which method comprises suspending in water a filter cake obtained from preparation of the colorant, adding thereto from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone or of a sodium lauryl sulfate and, where appropriate, further adjuvants, and then drying the aqueous suspension to form granules, to the granular formulations obtainable according to that method, and to the use thereof in the production of colored plastics or colored polymeric particles.
Description
- The present invention relates to a method of producing a granular formulation of colorants that are soluble in plastics, and to low-dust granular formulations of such colorants.
- A method of producing colorant granules that are soluble in plastics, which granules comprise a colorant and up to 5.0% by weight of a polyglycol, is known, for example, from DE-A-4 038 002.
- Those formulations do not, however, meet all of the requirements currently made of such colorant granules.
- There is therefore still a need for novel granular formulations low in dust and stable to rubbing that are suited also to the use of colorant granules, for example, in the food sector, are to the mass coloration, accompanied by very high temperatures, of plastics or polymeric particles.
- It has now, surprisingly, been found that the granular formulations produced in accordance with the invention substantially satisfy the criteria set out above.
- The present invention accordingly relates to a method of producing a granular formulation colorants that are soluble in plastics, which method comprises suspending in water a filter cake obtained from preparation of the colorant, adding thereto from 0.1 to 5.0% by weight preferably from 0.3 to 4.0% by weight, and especially from 0.5 to 3.5% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone or of a sodium lauryl sulfates and, where appropriate, further adjuvants, and then drying the aqueous suspension to form granules.
- Colorants suitable for the method according to the invention are, for example, those described under “Solvent Dyes” in the Colour Index, 3rd Edition (3rd Revision 1987 including Additions and Amendments to No. 85).
- In the method according to the invention, preference is given to colorants from the class of the azo, anthraquinone, styrene, pyrazolone, quinophthalone, naphthazine, perinone, coumarin, thioxanthene, thioindigo and metal complex colorants that are soluble in plastics.
-
- The colorants of formulae (1) to (20) are known and can be prepared according to general known methods.
-
- wherein n is an integer, having a molecular weight of approximately from 2500 to 900 000 g/mol.
- In the method according to the invention, preference is given to polyvinylpyrrolidones having a molecular weight of from 5000 to 750 000 g/mol, especially from 10 000 to 90 000 g/mol and more especially from 10 000 to 50 000 g/mol.
- Further adjuvants that come into consideration for use, where appropriate, in the method according to the invention include, for example, bridging additives, buffers and, especially, so-called viscosity regulators. There may be mentioned as examples of such viscosity regulators hydroxypropyl methylcellulose, hydroxypropylcellulose and, especially, methylcellulose.
- Prior to granulation, from 0.1 to 3.5% by weight, preferably from 0.2 to 2.5% by weight, calculated with respect to the weight of colorant, of a viscosity regulator is preferably added to the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, preferably from 0.3 to 4.0% by weight and especially from 0.5 to 3.5% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) and of a sodium lauryl sulfate.
- The granulation of the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) or of a sodium lauryl sulfate and, where appropriate, further adjuvants, is carried out preferably with spray-drying or fluidised-bed granulation.
- In a preferred embodiment, the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) or of a sodium lauryl sulfate, is homogenised, for example in a rotor/stator mill and/or bead mill, to form a dispersion having a particle size of from 1 to 100 μm. The resulting dispersion is then spray-dried in a spray dryer, preferably a pressurised nozzle tower, to form microgranules.
- In a further preferred embodiment, the viscosity of the aqueous suspension comprising a colorant soluble in plastics and from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone of formula (21) or of a sodium lauryl sulfate, is adjusted to a desired value by the addition of from 0.1 to 3.5% by weight, calculated with respect to the weight of colorant, of a viscosity regulator, and the suspension is homogenised, for example in a rotor/stator mill and/or bead mill, to form a dispersion having a particle size of from 1 to 100 μm. The resulting dispersion is then spray-dried in a spray dryer, preferably a pressurised nozzle tower, to form microgranules.
- The homogeneous suspension is advantageously adjusted to a pH value >8 prior to drying preferably using a buffer system or a weak base, for example NH 4OH or Na2CO3.
- The particle size of the prepared microgranules can vary within a wide range and is generally from 5 to 1000 μm, preferably from 20 to 750 μm, and especially from 50 to 250 μm.
- The present invention relates also to a granular formulation of colorants soluble in plastics which comprises
- (A) a colorant soluble in plastics,
- (B) from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone or of a sodium lauryl sulfate and,
- (C) where appropriate, further adjuvants.
- A preferred granular formulation comprises:
- as component (A), from 95 to 99.9% by weight of a colorant soluble in plastics and,
- as component (B), from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone.
- A further preferred granular formulation comprises:
- as component (A), from 91.5 to 99.8% by weight of a colorant soluble in plastics,
- as component (B), from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone and,
- as component (C), from 0.1 to 3.5% by weight, calculated with respect to the weight of colorant, of a viscosity regulator.
- A further preferred granular formulation comprises:
- as component (A), from 95 to 99.9% by weight of a colorant soluble in plastics and,
- as component (B), from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a sodium lauryl sulfate.
- A further preferred granular formulation comprises:
- as component (A), from 91.5 to 99.8% by weight of a colorant soluble in plastics,
- as component (B), from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a sodium lauryl sulfate and,
- as component (C), from 0.1 to 3.5% by weight, calculated with respect to the weight of col rant, of a viscosity regulator.
- With respect to the colorants, the polyvinylpyrrolidone and the sodium lauryl sulfate, the definitions and preferred meanings given hereinabove for the method of producing a granular formulation of colorants soluble in plastics apply.
- Likewise, with respect to the further adjuvants used where appropriate, the definitions and preferred meanings given hereinabove for the method of producing a granular formulation colorants soluble in plastics apply.
- The colorant granules according to the invention are used especially for coloring polymeric particles or thermoplastic plastics, especially in the form of fibres, granules, films or mouldings.
- They are also suitable especially for coloring the mouldings used in optics, for example lenses and headlight lenses, and for coloring food packaging.
- Preferred polymeric particles or thermoplastic plastics that can be colored in accordance with the invention are, as high molecular weight organic materials, very generally polymers have a dielectric constant ≧2.5, especially polyester, polycarbonate (PC), polystyrene (PS), polymethyl methacrylate (PMMA), polyamide, polyethylene, polypropylene, styrene/acrylonitrile (SAN) or acrylonitrile/butadiene/styrene (ABS).
- Polyester, PC and ABS are especially preferred. More especially preferred are linear aromatic polyesters, which can be obtained by polycondensation of terephthalic acid or naphthalene-2,6-dicarboxylic acid and glycols, especially ethylene glycol, or condensation products of terephthalic acid and 1,4-bis(hydroxymethyl)cyclohexane, for example polyethylene terephthalate (PET), polyethylenenaphthalene-2,6-dicarboxylate (PEN) or polybutylene terephthalate (PBTP); also polycarbonates, e.g. those from α,α-dimethyl-4,4-dihydroxy-diphenylmethane and phosgene, or polymers based on polyvinyl chloride and also on polyamide, for example polyamide 6 or polyamide 6,6.
- The plastics colored with the colorant granules according to the invention are suitable also for packaging liquid foods and, especially, solid foods.
- The coloring of the high molecular weight organic materials using the colorant granules ac cording to the invention is carried out, for example, by using rolling mills, mixing apparatus grinding apparatus to admix the colorant granules with the substrates, the colorant granules being dissolved or finely distributed in the high molecular weight material.
- The high molecular weight organic material with the admixed colorant granules is then processed according to methods known per se, such as, for example, calendering, compressed moulding, extrusion, coating, spinning, pouring or injection moulding, as a result of which the colored material acquires its final shape. Admixture of the colorant granules according to the invention can also be effected directly before the actual processing step, for example by continuously metering, directly into the inlet zone of an extruder, the colorant granules and a granulated or pulverulent high molecular weight organic material and, where appropriate, also other ingredients, such as additives, the constituents being mixed in just before being processed. Generally, however, preference is given to mixing the colorant granules according to the invention into the high molecular weight organic material beforehand, since more uniformly colored substrates can be obtained.
- The present invention relates also to the above-mentioned use of the colorant granules according to the invention.
- The following Examples serve to illustrate the invention. Unless specified otherwise, the parts are parts by weight and the percentages are percentages by weight. The temperatures are given in degrees Celsius. The relationship between parts by weight and parts by volume is the same as between grams and cubic centimetres.
-
- are homogeneously mixed at room temperature, with vigorous stirring, with 1.5 parts by weight of polyvinylpyrrolidone K 30 and 120.5 parts by weight of water, and then ground in Fryma mill.
- The resulting dispersion is subsequently spray-dried in a laboratory atomizer at an inlet temperature of 150° C. and an outlet temperature of from 105 to 110° C.
- Low-dust, free-flowing granules having an average particle size of from 5 to 15 μm and a residual water content of ≦1% are obtained.
-
- are homogeneously mixed, with vigorous stirring, with 3.0 parts by weight of polyvinylpyrrolidone K 30, 3.0 parts by weight of hydroxypropyl methylcellulose and 290.0 parts by weight of water.
- The homogeneous suspension is then spray-dried in a laboratory atomizer at an inlet temperature of 150° C. and an outlet temperature of from 105 to 110° C.
- Low-dust, free-flowing microgranules having an average particle size of from 5 to 15 μm a having a residual water content of ≦1% are obtained.
-
- are homogeneously mixed at room temperature, with vigorous stirring, with 4.4 parts by weight of polyvinylpyrrolidone K 30, 3.0 parts by weight of hydroxypropyl methylcellulose and about 290.0 parts by weight of water, in order to adjust the dry matter content of the suspension to about 20% by weight.
- Using a NIRO pilot plant scale atomizer having a binary nozzle, the homogeneous suspension is then spray-dried at an inlet temperature of 150° C., an outlet temperature of from 10 to 110° C. and a water vaporization capacity of 1 kg/h.
- Low-dust, free-flowing colorant granules having an average particle size of from 30 to 100 μm and a size range of from 10 to 300 μm and having a residual water content of ≦1% are obtained.
-
- are homogeneously mixed at room temperature, with vigorous stirring, with 4.5 parts by weight of a sodium lauryl sulfate, 3.0 parts by weight of hydroxypropyl methylcellulose and 290.0 parts by weight of water.
- Using a NIRO pilot plant scale atomizer having an atomizer disc, the homogeneous suspension is then spray-dried at an inlet temperature of 150° C. and an outlet temperature of from 105 to 1100° C.
- Low-dust, free-flowing colorant granules having an average particle size of from 20 to 100 μm and a size range of from 10 to 250 μm and having a residual water content of ≦1% are obtained.
- In an apparatus equipped with a stirrer, 295.5 parts by weight of colorant of formula (3) are made into a slurry, using water, with 4.4 parts by weight of polyvinylpyrrolidone K 17 and 3.0 parts by weight of methylcellulose and homogeneously mixed with vigorous stirring. The homogeneous slurry is buffered to a pH value >9 by the addition of an NH 4OH solution, a the solids content is adjusted to approximately 25% by weight by the addition of water.
- Using a NIRO atomizer having a binary nozzle, the homogeneous suspension is then spray dried at an inlet temperature of 150° C. and an outlet temperature of from 105 to 110° C.
- Low-dust, free-flowing colorant granules having a particle size of from 10 to 200 μm and a residual water content of <1% by weight are obtained.
- Analogously to the procedures described in Examples 1 to 5, the colorants of formulae (5) (20) are spray-dried to form granules and microgranules.
Claims (10)
1. A method of producing a granular formulation of a colorant that is soluble in plastics, which comprises suspending in water a filter cake obtained from preparation of the colorant, addition thereto from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone or of a sodium lauryl sulfate and, where appropriate, further adjuvants, as then drying the aqueous suspension to form granules.
2. A method according to claim 1 , wherein from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone is used.
3. A method according to claim 1 , wherein from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a sodium lauryl sulfate is used.
4. A method according to any one of claims 1 to 3 , wherein there is used, as a further adjuvant, a viscosity regulator.
5. A method according to claim 4 , wherein the viscosity regulator used is hydroxypropyl methylcellulose, hydroxypropylcellulose or methylcellulose.
6. A method according to any one of claims 1 to 5 , wherein the granulation is carried out with spray drying.
7. A granular formulation of a colorant soluble in plastics, which comprises
(A) a colorant soluble in plastics,
(B) from 0.1 to 5.0% by weight, calculated with respect to the weight of colorant, of a polyvinylpyrrolidone or of a sodium lauryl sulfate and,
(C) where appropriate, further adjuvants.
8. A method of producing colored plastics or colored polymeric particles, which comprises using a granular formulation according to claim 7 .
9. Use of a granular formulation according to claim 7 in the production of colored plastics of colored polymeric particles.
10. Use of a granular formulation according to claim 7 for coloring food packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US11/801,066 US7608117B2 (en) | 2001-10-24 | 2007-05-08 | Method for producing a granular formulation of plastic-soluble colorants |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CH20011957/01 | 2001-10-24 | ||
| CH19572001 | 2001-10-24 | ||
| PCT/EP2002/011504 WO2003035769A2 (en) | 2001-10-24 | 2002-10-15 | A method for producing a granular formulation of plastic-soluble colorants |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/801,066 Continuation-In-Part US7608117B2 (en) | 2001-10-24 | 2007-05-08 | Method for producing a granular formulation of plastic-soluble colorants |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20040266918A1 true US20040266918A1 (en) | 2004-12-30 |
Family
ID=4566915
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/492,468 Abandoned US20040266918A1 (en) | 2001-10-24 | 2002-10-15 | Method for producing a granular formulation of plastic-soluble colorants |
| US11/801,066 Expired - Fee Related US7608117B2 (en) | 2001-10-24 | 2007-05-08 | Method for producing a granular formulation of plastic-soluble colorants |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/801,066 Expired - Fee Related US7608117B2 (en) | 2001-10-24 | 2007-05-08 | Method for producing a granular formulation of plastic-soluble colorants |
Country Status (8)
| Country | Link |
|---|---|
| US (2) | US20040266918A1 (en) |
| EP (1) | EP1438357B1 (en) |
| JP (1) | JP4558318B2 (en) |
| CN (1) | CN1268691C (en) |
| AT (1) | ATE430784T1 (en) |
| AU (1) | AU2002349357A1 (en) |
| DE (1) | DE60232262D1 (en) |
| WO (1) | WO2003035769A2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070062884A1 (en) * | 2005-08-11 | 2007-03-22 | Board Of Regents, The University Of Texas System | N-halamines compounds as multifunctional additives |
| US20070224161A1 (en) * | 2006-03-27 | 2007-09-27 | Board Of Regents, The University Of Texas System | Compositions and methods for making and using acyclic N-halamine-based biocidal polymeric materials and articles |
| US20090074825A1 (en) * | 2007-09-19 | 2009-03-19 | Board Of Regents, The University Of Texas System | Colorants based n-halamines compositions and method of making and using |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106268500A (en) * | 2016-08-17 | 2017-01-04 | 上海久宙化学品有限公司 | Particulate matter production method |
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- 2002-10-15 AU AU2002349357A patent/AU2002349357A1/en not_active Abandoned
- 2002-10-15 EP EP02781254A patent/EP1438357B1/en not_active Expired - Lifetime
- 2002-10-15 DE DE60232262T patent/DE60232262D1/en not_active Expired - Lifetime
- 2002-10-15 US US10/492,468 patent/US20040266918A1/en not_active Abandoned
- 2002-10-15 JP JP2003538276A patent/JP4558318B2/en not_active Expired - Fee Related
- 2002-10-15 WO PCT/EP2002/011504 patent/WO2003035769A2/en not_active Ceased
- 2002-10-15 AT AT02781254T patent/ATE430784T1/en not_active IP Right Cessation
- 2002-10-15 CN CNB028210565A patent/CN1268691C/en not_active Expired - Fee Related
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| US2894800A (en) * | 1954-01-26 | 1959-07-14 | Saul & Co | Dyestuff mixtures |
| US3459572A (en) * | 1965-03-19 | 1969-08-05 | Geigy Chem Corp | Intensification of lake colors |
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Also Published As
| Publication number | Publication date |
|---|---|
| EP1438357B1 (en) | 2009-05-06 |
| US20080153943A1 (en) | 2008-06-26 |
| CN1575321A (en) | 2005-02-02 |
| CN1268691C (en) | 2006-08-09 |
| EP1438357A2 (en) | 2004-07-21 |
| DE60232262D1 (en) | 2009-06-18 |
| ATE430784T1 (en) | 2009-05-15 |
| JP4558318B2 (en) | 2010-10-06 |
| JP2005506433A (en) | 2005-03-03 |
| AU2002349357A1 (en) | 2003-05-06 |
| WO2003035769A3 (en) | 2003-09-18 |
| US7608117B2 (en) | 2009-10-27 |
| WO2003035769A2 (en) | 2003-05-01 |
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