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US20030075546A1 - Crate for 20-24 oz. bottles - Google Patents

Crate for 20-24 oz. bottles Download PDF

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Publication number
US20030075546A1
US20030075546A1 US09/978,576 US97857601A US2003075546A1 US 20030075546 A1 US20030075546 A1 US 20030075546A1 US 97857601 A US97857601 A US 97857601A US 2003075546 A1 US2003075546 A1 US 2003075546A1
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United States
Prior art keywords
crate
end walls
columns
outs
bottle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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US09/978,576
Inventor
Roy Hammett
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Norseman Plastics Ltd
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to US09/978,576 priority Critical patent/US20030075546A1/en
Assigned to NORSEMAN PLASTICS LIMITED reassignment NORSEMAN PLASTICS LIMITED ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: HAMNMETT, ROY
Priority to CA002408869A priority patent/CA2408869A1/en
Publication of US20030075546A1 publication Critical patent/US20030075546A1/en
Priority to US10/958,518 priority patent/US7578410B2/en
Abandoned legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
    • B65D1/22Boxes or like containers with side walls of substantial depth for enclosing contents
    • B65D1/24Boxes or like containers with side walls of substantial depth for enclosing contents with moulded compartments or partitions
    • B65D1/243Crates for bottles or like containers

Definitions

  • This invention relates to crate constructions for bottles and more specifically, to a low depth crate for 20-24 oz. bottles.
  • Low depth bottle crates are well known in the art as exemplified by U.S. Pat. Nos. 4,700,836; 4,928,841; 5,060,819; and 5,855,277. These crates typically have side and end walls that extend only about one-third the height of standard two-liter bottles. This means that, when loaded and stacked, crates rest directly on the bottles in an underlying crate. The low depth of the crate is attractive, however, since it reduces material costs, enhances visibility of the bottles, and reduces shipping space when the crates are stacked empty. Some prior crates employ crate height increasing features to provide greater support for bottles received therein, while still permitting the bottle labels to be seen. Such features may include columns that extend above the side and end walls of the crate as exemplified in U.S. Pat. Nos. 4,899,874; 4,978,002; and 5,501,352.
  • the crate of this invention includes a peripheral wall (inclusive of side and end walls) of uniform height with substantially U-shaped cut-outs spaced along the side and end walls of the crate.
  • the cut-outs extend from the upper edge of the peripheral wall downwardly to a ledge or shelf that separates the peripheral wall into upper and lower portions.
  • These cut-outs in the upper portion of the side and end walls may also be viewed as defining columns or pillars in the upper portion of the side walls, end walls and corners, between the cut-outs.
  • the lower portion is solid about the periphery of the crate with the exception of two cut-outs in the end walls extending from the crate bottom upwardly to respective handle bars that are flush with the top surface of the peripheral wall. As such, the handle bars interrupt the otherwise regular occurrence of the cut-outs in the upper portion of the peripheral wall.
  • the interior of the crate is open, i.e., there are no partitions, columns or other interior structures defining compartments for one or more bottles.
  • the crate bottom a grid-like structure described in detail further below, has a flat upper surface throughout the crate interior, but with defined bottle support platforms arranged in four rows of six, that are flush with the upper surface, each platform including a solid annular ring.
  • the crate is designed to carry twenty-four individual 20-24 oz. bottles.
  • the peripheral wall is generally of single thickness construction with the exception of certain areas at the tops of the columns and the handle bars that are of double thickness as described below.
  • the interior of the lower portion of the peripheral wall is joined to the crate bottom directly below respective cut-outs in the upper peripheral wall portion by three vertical, inwardly projecting ribs.
  • the two outside ribs of each group of three ribs merge with edge surfaces of adjacent columns.
  • the upper (approximate) 1 ⁇ 3 of the columns are of double thickness, forming a closed “cap” on the top of each column.
  • an internal support buttress extends from the lower edge of the cap downwardly and at an acute angle relative to vertical, joining with the crate bottom well inwardly of the lower portion of the peripheral wall and the three vertical ribs between adjacent columns.
  • the buttresses extend partially between adjacent support platforms and thus provide some support for individual bottles located along the side and end walls of the crate.
  • the corner columns are generally similar, but do not include the internal buttresses.
  • the handle bars are also of double thickness and extend between a pair of columns in the respective end walls.
  • a support strut and pedestal arrangement connects the center of each handle bar directly to the crate bottom.
  • the lower surface of the crate bottom is formed with recesses aligned with the bottle support platforms on the upper surface, thus providing defined spaces for the caps of bottles in an underlying crate when similar filled crates are stacked.
  • the recesses each have a flat base area that is larger than a respective bottle cap, but the recesses are not all of the same configuration. Rather, there is a symmetrical array of partially circular recesses.
  • the lower surface of the crate bottom is arranged in four quadrants, each a mirror image of the adjacent quadrants along the longitudinal and transverse axes.
  • the undersides of the six bottle supporting platforms is different in terms of rib height, but similar in terms of overall grid configuration.
  • Annular ribs depending from each bottle supporting platform generally have a maximum rib height that coincides with the bottom surfaces of the grid that engage a supporting surface.
  • the annular ribs are formed to have some circumferential portion reduced in height so as to be contiguous or flush with reduced height ribs both inside and outside the annular ribs thereby providing additional selectively oriented spaces for the bottle caps to slide in an uninhibited manner. This arrangement facilitates dragging of an upper, filled crate off a lower filled crate when stacked.
  • the height of the annular rib defining one recess is decreased through an angle of slightly more than 90° along a portion facing the nearest side wall, thus permitting a respective bottle cap to slide across rib and laterally toward the nearest side wall.
  • next adjacent recess along the side wall in the direction of the nearest end wall is defined by an annular rib that is decreased in height through approximately 180° along portions facing the nearest side and end walls, such that the bottle cap is free to move transversely toward that side wall, and longitudinally toward but not into the next adjacent recess.
  • next adjacent recess in the nearest corner of the crate is defined by a rib that is decreased in height through about 200° also along portions facing the nearest side and end walls.
  • a respective bottle cap is thus free to move transversely toward side the nearest wall and longitudinally toward the nearest end wall.
  • the above described recesses lie in one row of one quadrant, extending from the transverse axis along the side wall to an end wall.
  • the second row of the quadrant extending from the transverse axis to the same end wall but along the longitudinal axis (and adjacent the first row in the longitudinal direction) has recesses that are generally similar to adjacent recesses in the first row, but with slight differences in the angles through which the reduced height annular ribs extend as dictated by the grid pattern of the crate bottom.
  • the overall symmetrical pattern of recesses generally centers one filled crate atop another, but allows movement of underlying bottle caps within defined areas and thus facilitates the dragging of one filled crate off another filled crate.
  • the invention relates to a low depth bottle crate having a peripheral wall of uniform height, the peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to the peripheral wall, an upper surface of the crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls defining columns between the cut-outs, lower portions of the peripheral wall and the columns being of single wall construction except for hollow caps at upper ends of the columns that are of double wall construction; each of the columns, except for four corner columns, having a support buttress extending downwardly and inwardly from a lower edge of a respective one of the hollow caps to the crate bottom, and wherein the cut-outs terminate at a ledge that separates the upper portions of the side and end walls from the lower portions of the side and end walls, and further wherein the lower portions of the side and end walls are connected to the
  • the invention in another aspect, relates to a low depth bottle crate having a peripheral wall of uniform height, said peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to said peripheral wall, an upper surface of the crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls defining columns between the cut-outs, the cut-outs terminating at a ledge that separates the upper portions of the side and end walls from lower portions of the side and end walls, and wherein handle cut-outs are provided in lower portions of the end walls, defining handle bars that extend between adjacent columns in the end walls directly above the handle cut-outs, each handle bar connected directly to the crate bottom at a mid-point of the handle bar.
  • the invention relates to a low depth bottle crate having a peripheral wall of uniform height, the peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to the peripheral wall, an upper surface of the crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls defining columns between the cut-outs, lower portions of the peripheral wall and the columns being of single wall construction except for hollow caps at upper ends of the columns that are of double wall construction; wherein handle cut-outs are provided in lower portions of the end walls, and handle bars extend between adjacent columns in the end walls directly above the handle cut-outs, each handle bar connected directly to the crate bottom; and the crate bottom having a lower surface formed with an array of recesses adapted to engage bottle caps of bottles carried in an underlying similar crate, the recesses in each of four quadrants being individually different but substantial
  • FIG. 1 is a perspective view of the crate in accordance with the invention.
  • FIG. 2 is a right side elevation view of the crate shown in FIG. 1;
  • FIG. 3 is a right end view of the crate shown in FIG. 1;
  • FIG. 4 is a top plan view of the crate in FIG. 1;
  • FIG. 5 is a bottom plan view of the crate shown in FIG. 1;
  • FIG. 6 is a section taken along the line 6 - 6 of FIG. 4;
  • FIG. 7 is a section taken along the line 7 - 7 of FIG. 4;
  • FIG. 8 is a section taken along the line 8 - 8 of FIG. 5;
  • FIG. 9 is a partial bottom perspective view of one quadrant of the crate shown in FIGS. 1 - 5 .
  • the crate 10 in the exemplary embodiment is a one-piece molded plastic construction and has a peripheral wall 12 that includes a pair of side walls 14 , 16 and a pair of end walls 18 , 20 .
  • the peripheral wall 12 is of uniform height, extending from a crate bottom 22 to an intermittent or discontinuous top surface 24 .
  • the latter is created by a series of U-shaped cut-outs 26 that are spaced about the peripheral wall, with six such cut-outs in each of the respective side walls 14 , 16 and two in each of the respective end walls 18 , 20 .
  • the cut-outs 26 reduce the weight of the crate and also provide good visibility with respect to labels on individual bottles in the crate.
  • the cut-outs 26 are centered on individual bottle support platforms formed in the crate bottom, with two mutually perpendicular cut-outs for the support platforms in the corners of the crate.
  • Each cut-out in the side and end walls has a pair of inclined, substantially straight sides 28 , 30 that extend downwardly from the discontinuous top surface 24 to a shelf or ledge 32 that separates the peripheral wall into upper and lower portions.
  • the lower portion is solid about the periphery of the crate, with interruptions only in the end walls where handle cut-outs 34 extend from the crate bottom 22 upwardly to handle bars 36 that allow the crate to be grasped at opposite ends.
  • the cut-outs 26 may also be said to define a plurality of columns or pillars 38 along the side walls and 38 ′ along the end walls that extend upwardly from the shelf or ledge 32 , terminating at the top surface 24 of the peripheral wall.
  • the structure of all of the columns 38 , 38 ′ and 40 is substantially identical, and therefore, only one need be described in detail.
  • each column 38 is of generally single wall construction.
  • the upper portion of the column is formed as a hollow cap 42 by making approximately the upper one third of the column of double thickness, with top surface 24 connecting the outer surface of the column to an inner surface 44 .
  • a support buttress 48 extends downwardly and inwardly at an acute angle to the column.
  • An inward step 50 and a rib 52 that runs the length of the buttress, provide added strength.
  • Two additional ribs 54 , 56 on the inner surface 44 of the hollow cap strengthen the cap but also face toward, and provide support for, bottles on adjacent support platforms.
  • side edges 58 , 60 of the columns 40 wrap around the shelf or ledge 34 to provide additional stiffness to the columns.
  • wedge “slides” 62 are provided in alternating columns along the side walls. These “slides” bridge the upper and lower portions of the side walls, essentially eliminating the ledge 32 at these locations, and thus providing a smooth transition between the upper and lower portions of the side walls. This arrangement allows one crate side wall to slide down an underlying crate side wall without interference from ledge 24 , when individual crates are removed from a stack of similar crates.
  • the columns 40 that are in the four corners of the crate do not have support buttresses, and have only a single rib 70 on an inner surface 72 of the respective hollow caps, as best seen in FIG. 1.
  • the columns 38 ′ that are formed in the end walls 18 , 20 do have support buttresses 48 but have only one side edge 60 , the other side edge removed to accommodate the end wall handle cut-outs 34 and handle bars 36 .
  • the handle bars 36 extend between and are flush with the top surface 24 of the crate as defined by the hollow caps 42 ′ of the end wall columns 38 ′.
  • a reinforcement or support strut 74 extends downwardly from the middle of each handle bar 36 to an upwardly projecting, substantially hollow pedestal 76 that is integral with the crate bottom 22 .
  • the combination of the strut 74 and pedestal 76 provides stiffness and strength to the handles and to the crate end walls.
  • the interior of the crate is open in that there are no partitions or other internal structures that might otherwise serve to divide the crate interior into bottle receiving pockets or compartments.
  • the crate bottom 22 is a grid like structure comprised of longitudinal, transverse and diagonal ribs along with solid annular rings as described further below.
  • the upper surface of the crate bottom is flat and smooth across substantially the entire interior of the crate, save where the buttresses 48 join with the outer periphery of the crate bottom, well inwardly of the respective groups of three substantially L-shaped ribs 64 , 66 and 68 .
  • the flat grid structure nevertheless defines bottle receiving platforms that include solid, outer annular rings 78 that are engaged by respective bottles.
  • the rings 78 are connected by a regular array of longitudinal, transverse, and diagonal ribs 80 , 82 and 84 , respectively, that create a generally open bottom that also prevent liquids and small debris from collecting in the crate. These ribs extend through the outer annular rings 78 and converge at an inner annular ring 86 at the center of each platform. At the center of each group of four surrounding platforms, certain of the ribs 80 , 82 and 84 converge at drainage holes 88 or 90 . All of the diagonal ribs are radially oriented relative to the center rings 86 of the various platforms.
  • the crate bottom is formed to include four longitudinal rows with six platforms in each row.
  • the crate is designed to carry 24 bottles, individually or in six pack carriers.
  • six pack carriers are utilized, they cannot be of the conventional cardboard type that have side and end walls connected to a carrier bottom.
  • Such traditional six pack carriers will not fit in the exemplary crate due to the inwardly projecting buttresses 50 .
  • Shrink wrap carriers of the type that attach only to the upper portions of the bottles may be used, however, and the buttresses 50 can thus extend between lower portions of adjacent bottles, unencumbered by any carrier surface.
  • the lower surface of the crate bottom 22 can be viewed as divided into four quadrants, each a mirror image of the adjacent quadrants along both the longitudinal and transverse axes.
  • the undersides of the six bottle supporting platforms are different in terms of rib height, but similar in terms of overall configuration.
  • Maximum rib height coincides with the bottom surfaces of the grid that engage a supporting surface and that define recessed areas that are designed to receive bottle caps of bottles in an underlying crate when stacked. In other words, with the exception of the recessed areas, most of the ribs in the grid are substantially of maximum height.
  • outer annular ribs 92 that depend from the underside of the radially outer edge of outer rings 78 that form the support platforms on the upper surface of the crate bottom
  • the bottle caps would be confined within circular recesses bounded by the outer annular ribs 92 .
  • the outer annular ribs 92 are formed to have some circumferential portion reduced in height so as to be contiguous with reduced height ribs inside the annular ribs 92 , as well as selected of the ribs 80 , 82 , 84 beyond or outside the annular ribs, thereby providing additional selectively oriented spaces for the bottle caps to slide in an uninhibited manner.
  • the overall pattern in the four mirror image quadrants serves to generally center one filled crate atop another filled crate, but also facilitates dragging of an upper filled crate off a lower filled crate.
  • one quadrant of the undersurface of the crate is shown.
  • the bottle cap receiving areas defined in part by annular ribs 92 are designated A, B, C, D, E and F.
  • the periphery of each recessed area has been drawn with darker lines.
  • the height of rib 92 in area A in the first row of the quadrant is decreased through an angle of slightly more than 90° as indicated by the arrow 94 in an area adjacent the side wall 14 .
  • annular rib 92 between portions 96 , 98 of one of the longitudinal ribs 80 is the same height as the ribs 80 , 82 and 84 inside the annular rib 92 and the same height as the bottom surfaces of ribs 64 , 66 and 68 , thus permitting a bottle cap to slide across rib 92 and laterally toward (and beyond) the side wall 14 within this open area.
  • ribs 64 , 66 and 68 in all cases are of reduced height and thus do not engage any supporting surface.
  • the annular rib 92 is decreased in height through approximately 180° as indicated by arrow 96 , such that the bottle cap is free to move transversely toward (and beyond) the side wall 14 and longitudinally toward (but not into) the next adjacent area C.
  • the annular rib 92 is decreased in height through about 200° as indicated by arrow 98 , and is thus free to move transversely toward (and beyond) side wall 14 and longitudinally toward (and beyond) the end wall 20 .
  • Receiving area D in the second row of the quadrant is generally similar to receiving area A but lies inboard, adjacent the longitudinal axis.
  • the annular rib 92 has a reduced height through about an 85° angle indicated by arrow 100 .
  • the bottle cap is confined, however, by longitudinal rib 80 running the two rows of the quadrant in the longitudinal direction.
  • Area E is generally similar to adjacent area B, but also lies inboard, adjacent the longitudinal axis of the crate.
  • the annular rib 92 is reduced in height through about 180°, as indicated by arrow 102 , with the open area generally facing diagonally toward area C. Within the 180° area, the bottle cap is free to move beyond rib 92 in both longitudinal and transverse directions, but confined by longitudinal and transverse ribs 80 , 82 between adjacent recesses.
  • Area F is similar to adjacent area C, with rib 92 reduced through about 200° as indicated by arrow 104 . Area F is thus open in the longitudinal direction toward the nearest handle opening 34 , and open in the transverse direction to the longitudinal rib 80 between the first and second rows of the quadrant, and open into the corner area.
  • the crates 10 When empty, the crates 10 are nestable, with the columns of an underlying crate extending upwardly through spaces in the crate bottom below the columns in the overlying crate.
  • vertically extending, transversely oriented ribs 106 are engaged between the inner surfaces of the columns 38 and the inner surfaces of the buttresses 48 , and extend below the hollow caps 42 , 42 ′, terminating at edges 108 .
  • Ribs 106 are bisected by vertically extending, longitudinally oriented ribs 110 that extend just beyond edges 108 of the ribs 106 , terminating at edges 112 .
  • top surfaces 24 of underlying columns will thus engage edges 108 between ribs 110 and the inside surface of the buttresses 48 when stacked empty. Similar nesting ribs are provided in the end columns 38 . Corner columns 40 are provided with single, radially oriented nesting ribs 112 that extend between the hollow caps and corner surfaces, with edges 114 at the same height as edges 108 to thereby engage corner columns of an underlying crate.

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Stackable Containers (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

A low depth bottle crate has a peripheral wall of uniform height that includes a pair of side walls and a pair of end walls and a crate bottom connected to the peripheral wall. An upper surface of the crate bottom is formed to include a bottle supporting platform for each bottle to be received in the crate. There are a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls that define columns between the cut-outs, lower portions of the peripheral wall and the columns being of single wall construction except for hollow caps at upper ends of the columns that are of double wall construction. The cut-outs terminate at a ledge that separates the upper portions of the side and end walls from the lower portions of the side and end walls. Each of the columns, except for four corner columns, has a support buttress extending downwardly and inwardly from a lower edge of a respective one of the hollow caps to the crate bottom. The lower portions of the side and end walls are connected to the crate bottom by a plurality of inwardly directed ribs arranged in groups, directly below each cut-out.

Description

  • This invention relates to crate constructions for bottles and more specifically, to a low depth crate for 20-24 oz. bottles. [0001]
  • BACKGROUND OF THE INVENTION
  • Low depth bottle crates are well known in the art as exemplified by U.S. Pat. Nos. 4,700,836; 4,928,841; 5,060,819; and 5,855,277. These crates typically have side and end walls that extend only about one-third the height of standard two-liter bottles. This means that, when loaded and stacked, crates rest directly on the bottles in an underlying crate. The low depth of the crate is attractive, however, since it reduces material costs, enhances visibility of the bottles, and reduces shipping space when the crates are stacked empty. Some prior crates employ crate height increasing features to provide greater support for bottles received therein, while still permitting the bottle labels to be seen. Such features may include columns that extend above the side and end walls of the crate as exemplified in U.S. Pat. Nos. 4,899,874; 4,978,002; and 5,501,352. [0002]
  • BRIEF SUMMARY OF THE INVENTION
  • The crate of this invention includes a peripheral wall (inclusive of side and end walls) of uniform height with substantially U-shaped cut-outs spaced along the side and end walls of the crate. The cut-outs extend from the upper edge of the peripheral wall downwardly to a ledge or shelf that separates the peripheral wall into upper and lower portions. These cut-outs in the upper portion of the side and end walls may also be viewed as defining columns or pillars in the upper portion of the side walls, end walls and corners, between the cut-outs. The lower portion is solid about the periphery of the crate with the exception of two cut-outs in the end walls extending from the crate bottom upwardly to respective handle bars that are flush with the top surface of the peripheral wall. As such, the handle bars interrupt the otherwise regular occurrence of the cut-outs in the upper portion of the peripheral wall. [0003]
  • The interior of the crate is open, i.e., there are no partitions, columns or other interior structures defining compartments for one or more bottles. Thus, the crate bottom, a grid-like structure described in detail further below, has a flat upper surface throughout the crate interior, but with defined bottle support platforms arranged in four rows of six, that are flush with the upper surface, each platform including a solid annular ring. Thus, the crate is designed to carry twenty-four individual 20-24 oz. bottles. [0004]
  • The peripheral wall is generally of single thickness construction with the exception of certain areas at the tops of the columns and the handle bars that are of double thickness as described below. [0005]
  • The interior of the lower portion of the peripheral wall is joined to the crate bottom directly below respective cut-outs in the upper peripheral wall portion by three vertical, inwardly projecting ribs. The two outside ribs of each group of three ribs merge with edge surfaces of adjacent columns. The upper (approximate) ⅓ of the columns are of double thickness, forming a closed “cap” on the top of each column. For the columns along the side and end walls, an internal support buttress extends from the lower edge of the cap downwardly and at an acute angle relative to vertical, joining with the crate bottom well inwardly of the lower portion of the peripheral wall and the three vertical ribs between adjacent columns. Since the bottle support platforms are generally aligned with the cut-outs, the buttresses extend partially between adjacent support platforms and thus provide some support for individual bottles located along the side and end walls of the crate. The corner columns are generally similar, but do not include the internal buttresses. [0006]
  • The handle bars are also of double thickness and extend between a pair of columns in the respective end walls. A support strut and pedestal arrangement connects the center of each handle bar directly to the crate bottom. [0007]
  • The lower surface of the crate bottom is formed with recesses aligned with the bottle support platforms on the upper surface, thus providing defined spaces for the caps of bottles in an underlying crate when similar filled crates are stacked. The recesses each have a flat base area that is larger than a respective bottle cap, but the recesses are not all of the same configuration. Rather, there is a symmetrical array of partially circular recesses. [0008]
  • Specifically, the lower surface of the crate bottom is arranged in four quadrants, each a mirror image of the adjacent quadrants along the longitudinal and transverse axes. Within each quadrant, the undersides of the six bottle supporting platforms is different in terms of rib height, but similar in terms of overall grid configuration. Annular ribs depending from each bottle supporting platform generally have a maximum rib height that coincides with the bottom surfaces of the grid that engage a supporting surface. In the instant invention, the annular ribs are formed to have some circumferential portion reduced in height so as to be contiguous or flush with reduced height ribs both inside and outside the annular ribs thereby providing additional selectively oriented spaces for the bottle caps to slide in an uninhibited manner. This arrangement facilitates dragging of an upper, filled crate off a lower filled crate when stacked. [0009]
  • More specifically, the height of the annular rib defining one recess (adjacent one side wall and the transverse axis of the crate) is decreased through an angle of slightly more than 90° along a portion facing the nearest side wall, thus permitting a respective bottle cap to slide across rib and laterally toward the nearest side wall. [0010]
  • The next adjacent recess along the side wall in the direction of the nearest end wall is defined by an annular rib that is decreased in height through approximately 180° along portions facing the nearest side and end walls, such that the bottle cap is free to move transversely toward that side wall, and longitudinally toward but not into the next adjacent recess. [0011]
  • The next adjacent recess in the nearest corner of the crate is defined by a rib that is decreased in height through about 200° also along portions facing the nearest side and end walls. A respective bottle cap is thus free to move transversely toward side the nearest wall and longitudinally toward the nearest end wall. [0012]
  • The above described recesses lie in one row of one quadrant, extending from the transverse axis along the side wall to an end wall. The second row of the quadrant extending from the transverse axis to the same end wall but along the longitudinal axis (and adjacent the first row in the longitudinal direction) has recesses that are generally similar to adjacent recesses in the first row, but with slight differences in the angles through which the reduced height annular ribs extend as dictated by the grid pattern of the crate bottom. [0013]
  • The overall symmetrical pattern of recesses generally centers one filled crate atop another, but allows movement of underlying bottle caps within defined areas and thus facilitates the dragging of one filled crate off another filled crate. [0014]
  • Accordingly, in one aspect, the invention relates to a low depth bottle crate having a peripheral wall of uniform height, the peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to the peripheral wall, an upper surface of the crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls defining columns between the cut-outs, lower portions of the peripheral wall and the columns being of single wall construction except for hollow caps at upper ends of the columns that are of double wall construction; each of the columns, except for four corner columns, having a support buttress extending downwardly and inwardly from a lower edge of a respective one of the hollow caps to the crate bottom, and wherein the cut-outs terminate at a ledge that separates the upper portions of the side and end walls from the lower portions of the side and end walls, and further wherein the lower portions of the side and end walls are connected to the crate bottom by a plurality of inwardly directed ribs arranged in groups, directly below each cut-out. [0015]
  • In another aspect, the invention relates to a low depth bottle crate having a peripheral wall of uniform height, said peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to said peripheral wall, an upper surface of the crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls defining columns between the cut-outs, the cut-outs terminating at a ledge that separates the upper portions of the side and end walls from lower portions of the side and end walls, and wherein handle cut-outs are provided in lower portions of the end walls, defining handle bars that extend between adjacent columns in the end walls directly above the handle cut-outs, each handle bar connected directly to the crate bottom at a mid-point of the handle bar. [0016]
  • In still another aspect, the invention relates to a low depth bottle crate having a peripheral wall of uniform height, the peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to the peripheral wall, an upper surface of the crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of the side and end walls defining columns between the cut-outs, lower portions of the peripheral wall and the columns being of single wall construction except for hollow caps at upper ends of the columns that are of double wall construction; wherein handle cut-outs are provided in lower portions of the end walls, and handle bars extend between adjacent columns in the end walls directly above the handle cut-outs, each handle bar connected directly to the crate bottom; and the crate bottom having a lower surface formed with an array of recesses adapted to engage bottle caps of bottles carried in an underlying similar crate, the recesses in each of four quadrants being individually different but substantial mirror images of recesses in adjacent quadrants in respective longitudinal and transverse directions. [0017]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • FIG. 1 is a perspective view of the crate in accordance with the invention; [0018]
  • FIG. 2 is a right side elevation view of the crate shown in FIG. 1; [0019]
  • FIG. 3 is a right end view of the crate shown in FIG. 1; [0020]
  • FIG. 4 is a top plan view of the crate in FIG. 1; [0021]
  • FIG. 5 is a bottom plan view of the crate shown in FIG. 1; [0022]
  • FIG. 6 is a section taken along the line [0023] 6-6 of FIG. 4;
  • FIG. 7 is a section taken along the line [0024] 7-7 of FIG. 4;
  • FIG. 8 is a section taken along the line [0025] 8-8 of FIG. 5; and
  • FIG. 9 is a partial bottom perspective view of one quadrant of the crate shown in FIGS. [0026] 1-5.
  • DETAILED DESCRIPTION OF THE INVENTION
  • With reference initially to FIGS. [0027] 1-5, the crate 10 in the exemplary embodiment is a one-piece molded plastic construction and has a peripheral wall 12 that includes a pair of side walls 14, 16 and a pair of end walls 18, 20. The peripheral wall 12 is of uniform height, extending from a crate bottom 22 to an intermittent or discontinuous top surface 24. The latter is created by a series of U-shaped cut-outs 26 that are spaced about the peripheral wall, with six such cut-outs in each of the respective side walls 14, 16 and two in each of the respective end walls 18, 20. The cut-outs 26 reduce the weight of the crate and also provide good visibility with respect to labels on individual bottles in the crate. In this regard, the cut-outs 26 are centered on individual bottle support platforms formed in the crate bottom, with two mutually perpendicular cut-outs for the support platforms in the corners of the crate. Each cut-out in the side and end walls has a pair of inclined, substantially straight sides 28, 30 that extend downwardly from the discontinuous top surface 24 to a shelf or ledge 32 that separates the peripheral wall into upper and lower portions. The lower portion is solid about the periphery of the crate, with interruptions only in the end walls where handle cut-outs 34 extend from the crate bottom 22 upwardly to handle bars 36 that allow the crate to be grasped at opposite ends.
  • The cut-[0028] outs 26 may also be said to define a plurality of columns or pillars 38 along the side walls and 38′ along the end walls that extend upwardly from the shelf or ledge 32, terminating at the top surface 24 of the peripheral wall. In the exemplary embodiment, there are five columns 38 along each side wall, two columns 38′ along each end wall, and one column 40 in each of the four corners of the crate. With exceptions explained below relating to the end wall and corner columns 38′, 40, respectively, the structure of all of the columns 38, 38′ and 40 is substantially identical, and therefore, only one need be described in detail. Thus, with particular reference to FIGS. 1, 4, 6 and 7, each column 38 is of generally single wall construction. The upper portion of the column is formed as a hollow cap 42 by making approximately the upper one third of the column of double thickness, with top surface 24 connecting the outer surface of the column to an inner surface 44. From the lower edge 46 of the inner surface 44, a support buttress 48 extends downwardly and inwardly at an acute angle to the column. An inward step 50 and a rib 52 that runs the length of the buttress, provide added strength. Two additional ribs 54, 56 on the inner surface 44 of the hollow cap strengthen the cap but also face toward, and provide support for, bottles on adjacent support platforms. Note also that side edges 58, 60 of the columns 40 wrap around the shelf or ledge 34 to provide additional stiffness to the columns.
  • With reference especially to FIGS. 1 and 2, wedge “slides” [0029] 62 are provided in alternating columns along the side walls. These “slides” bridge the upper and lower portions of the side walls, essentially eliminating the ledge 32 at these locations, and thus providing a smooth transition between the upper and lower portions of the side walls. This arrangement allows one crate side wall to slide down an underlying crate side wall without interference from ledge 24, when individual crates are removed from a stack of similar crates.
  • Between each pair of adjacent columns [0030] 38 (and between respective corner and end wall columns 40, 38′), the lower portions of the side walls 14, 16 and end walls 18, 20 are connected to the crate bottom 22 by groups of three laterally spaced, substantially L-shaped ribs 64, 66 and 68, extending between the shelf or ledge 32 and the crate bottom 22. The “outside” ribs 64 and 68 merge with respective edges 58, 60 of the adjacent columns, as best seen in FIGS. 1 and 7. This generally open arrangement of ribs along the interface of the peripheral wall and crate bottom facilitates drainage but also provides the required strength with reduced amounts of plastic material.
  • The [0031] columns 40 that are in the four corners of the crate do not have support buttresses, and have only a single rib 70 on an inner surface 72 of the respective hollow caps, as best seen in FIG. 1. The columns 38′ that are formed in the end walls 18, 20 do have support buttresses 48 but have only one side edge 60, the other side edge removed to accommodate the end wall handle cut-outs 34 and handle bars 36. Note that the handle bars 36 extend between and are flush with the top surface 24 of the crate as defined by the hollow caps 42′ of the end wall columns 38′. A reinforcement or support strut 74 extends downwardly from the middle of each handle bar 36 to an upwardly projecting, substantially hollow pedestal 76 that is integral with the crate bottom 22. The combination of the strut 74 and pedestal 76 provides stiffness and strength to the handles and to the crate end walls.
  • The interior of the crate is open in that there are no partitions or other internal structures that might otherwise serve to divide the crate interior into bottle receiving pockets or compartments. The crate bottom [0032] 22 is a grid like structure comprised of longitudinal, transverse and diagonal ribs along with solid annular rings as described further below. The upper surface of the crate bottom is flat and smooth across substantially the entire interior of the crate, save where the buttresses 48 join with the outer periphery of the crate bottom, well inwardly of the respective groups of three substantially L-shaped ribs 64, 66 and 68. The flat grid structure nevertheless defines bottle receiving platforms that include solid, outer annular rings 78 that are engaged by respective bottles. The rings 78 are connected by a regular array of longitudinal, transverse, and diagonal ribs 80, 82 and 84, respectively, that create a generally open bottom that also prevent liquids and small debris from collecting in the crate. These ribs extend through the outer annular rings 78 and converge at an inner annular ring 86 at the center of each platform. At the center of each group of four surrounding platforms, certain of the ribs 80, 82 and 84 converge at drainage holes 88 or 90. All of the diagonal ribs are radially oriented relative to the center rings 86 of the various platforms.
  • In the exemplary embodiment, the crate bottom is formed to include four longitudinal rows with six platforms in each row. Thus, the crate is designed to carry 24 bottles, individually or in six pack carriers. Note, however, that if six pack carriers are utilized, they cannot be of the conventional cardboard type that have side and end walls connected to a carrier bottom. Such traditional six pack carriers will not fit in the exemplary crate due to the inwardly projecting [0033] buttresses 50. Shrink wrap carriers of the type that attach only to the upper portions of the bottles may be used, however, and the buttresses 50 can thus extend between lower portions of adjacent bottles, unencumbered by any carrier surface.
  • With specific reference to FIGS. 5, 8 and [0034] 9, the lower surface of the crate bottom 22 can be viewed as divided into four quadrants, each a mirror image of the adjacent quadrants along both the longitudinal and transverse axes. Within each quadrant, the undersides of the six bottle supporting platforms are different in terms of rib height, but similar in terms of overall configuration. Maximum rib height coincides with the bottom surfaces of the grid that engage a supporting surface and that define recessed areas that are designed to receive bottle caps of bottles in an underlying crate when stacked. In other words, with the exception of the recessed areas, most of the ribs in the grid are substantially of maximum height. Thus, if the outer annular ribs 92 (that depend from the underside of the radially outer edge of outer rings 78 that form the support platforms on the upper surface of the crate bottom) were of maximum height about a full 360°, and if the ribs within each ring were of lesser height, the bottle caps would be confined within circular recesses bounded by the outer annular ribs 92. In the instant invention, however, the outer annular ribs 92 are formed to have some circumferential portion reduced in height so as to be contiguous with reduced height ribs inside the annular ribs 92, as well as selected of the ribs 80, 82, 84 beyond or outside the annular ribs, thereby providing additional selectively oriented spaces for the bottle caps to slide in an uninhibited manner. The overall pattern in the four mirror image quadrants, however, serves to generally center one filled crate atop another filled crate, but also facilitates dragging of an upper filled crate off a lower filled crate.
  • Specifically, and with reference to FIG. 9, one quadrant of the undersurface of the crate is shown. For convenience, the bottle cap receiving areas defined in part by [0035] annular ribs 92 are designated A, B, C, D, E and F. For ease of understanding, the periphery of each recessed area has been drawn with darker lines. The height of rib 92 in area A in the first row of the quadrant is decreased through an angle of slightly more than 90° as indicated by the arrow 94 in an area adjacent the side wall 14. Thus, annular rib 92 between portions 96, 98 of one of the longitudinal ribs 80 is the same height as the ribs 80, 82 and 84 inside the annular rib 92 and the same height as the bottom surfaces of ribs 64, 66 and 68, thus permitting a bottle cap to slide across rib 92 and laterally toward (and beyond) the side wall 14 within this open area. Note in this regard that ribs 64, 66 and 68 in all cases are of reduced height and thus do not engage any supporting surface.
  • For platform B, the [0036] annular rib 92 is decreased in height through approximately 180° as indicated by arrow 96, such that the bottle cap is free to move transversely toward (and beyond) the side wall 14 and longitudinally toward (but not into) the next adjacent area C.
  • For platform C, the [0037] annular rib 92 is decreased in height through about 200° as indicated by arrow 98, and is thus free to move transversely toward (and beyond) side wall 14 and longitudinally toward (and beyond) the end wall 20.
  • Receiving area D in the second row of the quadrant is generally similar to receiving area A but lies inboard, adjacent the longitudinal axis. The [0038] annular rib 92 has a reduced height through about an 85° angle indicated by arrow 100. The bottle cap is confined, however, by longitudinal rib 80 running the two rows of the quadrant in the longitudinal direction.
  • Area E is generally similar to adjacent area B, but also lies inboard, adjacent the longitudinal axis of the crate. The [0039] annular rib 92 is reduced in height through about 180°, as indicated by arrow 102, with the open area generally facing diagonally toward area C. Within the 180° area, the bottle cap is free to move beyond rib 92 in both longitudinal and transverse directions, but confined by longitudinal and transverse ribs 80, 82 between adjacent recesses.
  • Area F is similar to adjacent area C, with [0040] rib 92 reduced through about 200° as indicated by arrow 104. Area F is thus open in the longitudinal direction toward the nearest handle opening 34, and open in the transverse direction to the longitudinal rib 80 between the first and second rows of the quadrant, and open into the corner area.
  • In all cases, the reduction in height of the [0041] annular ribs 92, or other ribs that confine the bottle caps, is achieved through a taper as opposed to a sharp shoulder. This further enhances the capability of an upper crate to slide across a lower crate.
  • When empty, the [0042] crates 10 are nestable, with the columns of an underlying crate extending upwardly through spaces in the crate bottom below the columns in the overlying crate. Referring to FIGS. 5 and 6, vertically extending, transversely oriented ribs 106 are engaged between the inner surfaces of the columns 38 and the inner surfaces of the buttresses 48, and extend below the hollow caps 42, 42′, terminating at edges 108. Ribs 106 are bisected by vertically extending, longitudinally oriented ribs 110 that extend just beyond edges 108 of the ribs 106, terminating at edges 112. The top surfaces 24 of underlying columns will thus engage edges 108 between ribs 110 and the inside surface of the buttresses 48 when stacked empty. Similar nesting ribs are provided in the end columns 38. Corner columns 40 are provided with single, radially oriented nesting ribs 112 that extend between the hollow caps and corner surfaces, with edges 114 at the same height as edges 108 to thereby engage corner columns of an underlying crate.
  • While the invention has been described in connection with what is presently considered to be the most practical and preferred embodiment, it is to be understood that the invention is not to be limited to the disclosed embodiment, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. [0043]

Claims (23)

What is claimed is:
1. A low depth bottle crate having a peripheral wall of uniform height, said peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to said peripheral wall, an upper surface of said crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of said side and end walls defining columns between said cut-outs, lower portions of said peripheral wall and said columns being of single wall construction except for hollow caps at upper ends of said columns that are of double wall construction; each of said columns, except for four corner columns, having a support buttress extending downwardly and inwardly from a lower edge of a respective one of said hollow caps to said crate bottom, and wherein said cut-outs terminate at a ledge that separates said upper portions of said side and end walls from said lower portions of said side and end walls, and further wherein said lower portions of said side and end walls are connected to said crate bottom by a plurality of inwardly directed ribs arranged in groups, directly below each cut-out.
2. The crate of claim 1 wherein each group comprises three substantially L-shaped ribs.
3. The crate of claim 1 wherein said buttresses engage said crate bottom inwardly of said groups of inwardly directed ribs.
4. The crate of claim 1 including at least one nesting rib between each of said buttresses and an interior surface of each of said columns.
5. The crate of claim 4 including a nesting rib on an interior surface of each said corner column.
6. The crate of claim 1 wherein said bottle supporting platforms are flush with said crate bottom.
7. The crate of claim 1 wherein handle cut-outs are provided in lower portions of said end walls, and handle bars extend between adjacent columns in said end walls directly above said handle cut-outs.
8. The crate of claim 7 wherein said handle bars are of double wall thickness.
9. The crate of claim 8 wherein each handle bar is connected directly to said crate bottom.
10. The crate of claim 1 wherein each of said hollow caps is formed with a pair of bottle supporting ribs facing respective adjacent bottle receiving platforms.
11. The crate of claim 1 wherein said crate bottom has a lower surface formed with an array of recesses adapted to engage bottle caps of bottles carried in an underlying similar crate.
12. A low depth bottle crate having a peripheral wall of uniform height, said peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to said peripheral wall, an upper surface of said crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of said side and end walls defining columns between said cut-outs, said cut-outs terminating at a ledge that separates said upper portions of said side and end walls from lower portions of said side and end walls, and wherein handle cut-outs are provided in lower portions of said end walls, defining handle bars that extend between adjacent columns in said end walls directly above said handle cut-outs, each handle bar connected directly to the crate bottom at a mid-point of said handle bar.
13. The crate of claim 12 wherein said handle bar is connected to said crate bottom by a strut extending from said handle bar to a raised pedestal on said crate bottom.
14. The crate of claim 12 wherein said upper surface of said crate bottom is flat, with no defined bottle receiving pockets.
15. The crate of claim 12 wherein said handle bars are of double wall thickness.
16. The crate of claim 14 wherein said crate bottom has a lower surface formed with an array of recesses adapted to engage bottle caps of bottles carried in an underlying similar crate.
17. A low depth bottle crate having a peripheral wall of uniform height, said peripheral wall including a pair of side walls and a pair of end walls; a crate bottom connected to said peripheral wall, an upper surface of said crate bottom formed to include a bottle supporting platform for each bottle to be received in the crate; a plurality of substantially U-shaped cut-outs in upper portions of said side and end walls defining columns between said cut-outs, lower portions of said peripheral wall and said columns being of single wall construction except for hollow caps at upper ends of said columns that are of double wall construction; and wherein handle cut-outs are provided in lower portions of said end walls, and handle bars extend between adjacent columns in said end walls directly above said handle cut-outs, each handle bar connected directly to the crate bottom; said crate bottom having a lower surface formed with an array of recesses adapted to engage bottle caps of bottles carried in an underlying similar crate, said recesses in each of four quadrants being individually different but substantial mirror images of recesses in adjacent quadrants in respective longitudinal and transverse directions.
18. The low depth crate of claim 17 wherein said lower portions of said peripheral wall are connected to said crate bottom by a plurality of groups of substantially C-shaped ribs.
19. The low depth crate of claim 18 wherein said recesses have peripheries defined by vertically oriented ribs, and wherein said substantially L-shaped ribs have horizontal components with heights less than corresponding heights of said vertically oriented ribs.
20. The crate of claim 17 wherein said handle bars are of double wall thickness.
21. The crate of claim 20 wherein each handle bar is connected directly to said crate bottom.
22. The crate of claim 17 wherein each of said hollow caps is formed with a pair of bottle supporting ribs facing respective adjacent bottle receiving platforms.
23. The crate of claim 12 wherein said side walls are formed with a plurality of laterally spaced wedge slides that provide a smooth transitions from said upper portions to said lower portion of said side walls.
US09/978,576 2001-10-18 2001-10-18 Crate for 20-24 oz. bottles Abandoned US20030075546A1 (en)

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CA002408869A CA2408869A1 (en) 2001-10-18 2002-10-18 Crate for 20-24 oz. bottles
US10/958,518 US7578410B2 (en) 2001-10-18 2004-10-04 Low depth bottle crate

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US8328009B2 (en) 2007-09-27 2012-12-11 Orbis Canada Limited Bottle crate
US8757420B2 (en) 2008-06-18 2014-06-24 Orbis Canada Limited Beverage crate with constant-diameter pockets
US20150014200A1 (en) * 2013-05-10 2015-01-15 Rehrig Pacific Company Low depth crate
US8960479B2 (en) 2012-10-15 2015-02-24 Reehrig Pacific Company Stackable low depth tray
USD749323S1 (en) 2014-11-10 2016-02-16 Orbis Corporation Beverage crate
USD831962S1 (en) 2017-12-22 2018-10-30 Rehrig Pacific Company Beverage crate
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US20050072710A1 (en) 2005-04-07
US7578410B2 (en) 2009-08-25

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Owner name: NORSEMAN PLASTICS LIMITED, CANADA

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Effective date: 20011016

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