US20020186009A1 - Magnetic rotation angle sensor - Google Patents
Magnetic rotation angle sensor Download PDFInfo
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- US20020186009A1 US20020186009A1 US10/162,890 US16289002A US2002186009A1 US 20020186009 A1 US20020186009 A1 US 20020186009A1 US 16289002 A US16289002 A US 16289002A US 2002186009 A1 US2002186009 A1 US 2002186009A1
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- 125000006850 spacer group Chemical group 0.000 claims description 14
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000005355 Hall effect Effects 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
- G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
- G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
- G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
Definitions
- the present invention relates to a magnetic rotation angle sensor for detecting a rotation angle of a rotor relative to a stator.
- a magnetic sensor can be used for detecting a magnetic flux modulated in accordance with a detection object, such as a rotation angle.
- the magnetic sensor detects not only the modulated magnetic flux but also an external magnetic flux.
- the magnetic sensor outputs a detection signal with noise caused by the external magnetic flux.
- FIGS. 6 and 7 show an arrangement of the magnetic sensor for detecting rotation angle.
- the magnetic rotation angle sensor has a stator and a rotor.
- One of the stator and the rotor has a magnetic flux modulator that provides a magnetic flux and modulate it in accordance with a relative rotation angle between the rotor and the stator so that the modulated magnetic flux passes through the other one of the stator and the rotor.
- the other one of the rotor and the stator has a magnetic sensor element for detecting the modulated magnetic flux, and outputs a signal indicative of the rotation angle.
- the magnetic flux modulator may be provided by cores that vary a direction of the magnetic flux or an amount of the magnetic flux in accordance with a relative rotational position of the rotor and the stator.
- the magnetic rotation angle sensor has a first portion that has a yoke 13 .
- the yoke 13 is formed in a substantially cylindrical shape to define an inner cavity.
- the yoke 13 is made of magnetic material and defines two gaps 11 for receiving magnets 12 respectively.
- the gaps 11 are located in a diametric relationship on the yoke 13 and separate the yoke 13 into two portions.
- the magnets 12 are magnetized in tangential directions to a circle defined by the yoke 13 .
- the magnetized axes D 1 and D 2 are parallel with each other, and directed in the same direction.
- a second portion that has a core 16 and a magnetic sensor element 15 is disposed inside the first portion.
- the core 16 is made of magnetic material.
- the core 16 defines a gap 14 that separates the core 16 into two members at a diametric line.
- Two magnetic sensor elements 15 are disposed in the gap 14 .
- Each of the magnetic sensor elements 15 is a molded IC including the Hall effect element.
- the magnets 12 provide a magnetic flux passing through the yoke 13 , the core 16 and the magnetic sensor element 15 .
- a relative rotation of the first portion and the second portion changes a relative positional relationship between the yoke 13 and the core 16 .
- the magnetic flux is modulated in accordance with the relative positional relationship between the yoke 13 and the core 16 .
- the magnetic sensor element 15 outputs a signal in accordance with the modulated magnetic flux that is indicative of relative rotation angle between the first and second portions.
- the yoke 13 may rotate as the rotor and the core 16 may be fixed as the stator.
- the sensor is influenced by the external magnetic field.
- an external magnetic flux may pass the core 16 in a diagonal direction through a path indicated by a broken line P 4 as shown in FIG. 6, an output signal of the magnetic sensor element 15 indicates an incorrect angle.
- the magnetic flux may pass the yoke 13 and the core 16 in a diametric direction through a path indicated by a broken line P 5 as shown in FIG. 7.
- the magnetic sensor element 15 also outputs an incorrect signal.
- a first means is provided for providing an external magnetic path for an external magnetic flux.
- the external magnetic path avoids the magnetic sensor element, and has a magnetic resistance lower than that of a magnetic path passing through the magnetic sensor element. Therefore, the external magnetic path guides the external magnetic flux rather than the magnetic path passing through the magnetic sensor element. As a result, the influence of the external magnetic field is reduced.
- a second means is provided for reducing short-circuiting leakage of the magnetic flux supplied by the magnet. Therefore, the yoke and the core receives sufficient amount of the magnetic flux from the magnet and the magnetic sensor element outputs accurate detection signal.
- an additional external magnetic guide provides the external magnetic path.
- the external magnetic guide provides an axially extending external magnetic path.
- the magnet is magnetized in an oblique direction so as to provide a shorter gap between the yokes and a longer distance between the poles.
- This arrangement provides the external magnetic path in the yoke, and provides a sufficient distance between the poles to reduce short-circuiting leakage of the magnetic flux supplied by the magnet.
- FIG. 1 is a longitudinal sectional view showing a magnetic rotation angle sensor according to a first embodiment of the present invention
- FIG. 2 is a transverse sectional view taken along a line II-II shown in FIG. 1;
- FIG. 3 is a transverse sectional view taken along a line III-III shown in FIG. 1;
- FIG. 4 is a transverse sectional view showing a magnetic rotation angle sensor according to a second embodiment of the present invention.
- FIG. 5 is a transverse sectional view showing a magnetic rotation angle sensor according to a comparative embodiment of the present invention.
- FIG. 6 is a longitudinal sectional view showing a magnetic rotation angle sensor according to a related art.
- FIG. 7 is a transverse sectional view taken along a line VII-VII as shown in FIG. 6.
- FIGS. 1, 2 and 3 show a magnetic rotation angle sensor 10 according to a first embodiment of the present invention.
- the sensor 10 can be used for detecting an opening degree of a throttle valve for regulating an intake air amount of a vehicular internal combustion engine.
- the sensor 10 may be disposed on an end of a throttle valve shaft.
- the sensor 10 can be used for detecting other rotation angle such as a rotation angle of an arm portion of an industrial robot.
- the sensor 10 has a rotor 10 a and a stator 10 b.
- the rotor 10 a is connected with the end of the throttle shaft.
- the rotor 10 a has yokes 1 a and 1 b, and magnets 4 a and 4 b.
- the yokes 1 a and 1 b are made of a magnetic material such as a soft iron.
- Each of the yokes 1 a and 1 b is formed into a semicircular shape so that the yokes 1 a and 1 b form a substantially cylindrical shape when the yokes are assembled. Therefore, the yokes 1 a and 1 b provides a cylinder that is capable of being separated at a diametric line.
- the yokes 1 a and 1 b define an inner cavity that is substantially ellipse.
- the magnets 4 a and 4 b are permanent type magnets and disposed in the gaps 3 a and 3 b respectively.
- the magnet 4 a is magnetized in a direction indicated by an arrow D 1 as shown in FIG. 2.
- the magnet 4 b is magnetized in a direction indicated by an arrow D 2 as shown in FIG. 2.
- the magnetic polarities of the magnets 4 a and 4 b are in parallel and toward the same direction.
- the magnetized directions D 1 and D 2 are tangential to the ellipse that is defined by the yokes 1 a and 1 b.
- the shortest distance of the gaps 3 a and 3 b is substantially equal to the height of the magnets 4 a and 4 b in the magnetized directions D 1 and D 2 .
- the height of the magnets 4 a and 4 b in the magnetized directions D 1 and D 2 are designed to prevent short-circuiting magnetic flux leakage between the poles. According to the arrangement, the N pole appears on the yoke 1 a and the S pole appears on the yoke 1 b, and the rotor 10 a provides a magnetic flux passing through the inner cavity.
- the stator 10 b has a columnar shape, and is disposed in the inner cavity of the rotor 10 a.
- the stator 10 b has a smooth curved outer profile as shown in FIG. 2.
- the outer profile may be a polygon.
- An axial length of the stator 10 b is substantially equal to an axial length of the rotor 10 a as shown in FIG. 1.
- the stator 10 b is separated at a diametric line.
- the stator 10 b has a pair of cores 2 a and 2 b made of a magnetic material such as a soft iron.
- Each of the cores 2 a and 2 b is a substantially half column shape.
- the cores 2 a and 2 b are spaced apart by a gap 5 .
- the cores 2 a and 2 b defines the gap 5 that extends in a diametric direction.
- the gap 5 includes a detecting portion 5 a and a wider portions 5 b and 5 c.
- the detecting portion 5 a is defined by parallel surfaces of the cores 2 a and 2 b and located on the center of the gap 5 .
- the wider portions 5 b and 5 c are located on both sides of the detecting portion 5 a to concentrate the magnetic flux into the detecting portion 5 a so as to improve the sensitivity.
- the wider portions 5 b and 5 c are defined by semicircular surfaces of the cores 2 a and 2 b.
- the yokes 1 a and 1 b surround the cores 2 a and 2 b, and define at least one of magnetic opening on an axial end.
- Magnetic sensor elements 6 a and 6 b are disposed in the detecting portion 5 a.
- Each of the magnetic sensor elements 6 a and 6 b is a molded integrated circuit that has a Hall effect element for detecting the magnetic flux and a signal amplifier circuit.
- the magnetic sensor elements 6 a and 6 b output signals that are indicative of a relative rotation angle between the rotor 10 a and the stator 10 b.
- the magnetic sensor element may have the Hall effect element alone.
- the amplifier circuit can be disposed separately or in an external circuit unit. The rotation angle can be detected by using only one of the magnetic sensor elements 6 a and 6 b.
- a pair of spacers 8 a and 8 b are disposed on both axial sides of the cores 2 a and 2 b.
- the spacers 8 a and 8 b are made of non-magnetic material such as a resin.
- Each of the spacers 8 a and 8 b is a cylindrical shape that has a diameter equal to the outer diameter of the stator 10 b.
- a pair of external magnetic guides 9 a and 9 b are disposed on both sides of the spacers 8 a and 8 b.
- the external magnetic guides 9 a and 9 b are made of magnetic material such as a soft iron.
- Each of the external magnetic guides 9 a and 9 b is formed into a ring shape that has a diameter equal to the outer diameter of the stator 10 b.
- the spacers 8 a and 8 b has the same axial length for defining distances that is enough to isolate the external magnetic guides 9 a and 9 b from the magnetic field supplied by the magnets 4 a and 4 b and flows through the rotor 10 a and the stator 10 b.
- the spacers 8 a and 8 b define the distances for reducing leakage of the magnetic flux supplied by the magnets 4 a and 4 b.
- the spacers 8 a and 8 b are replaceable with air gaps which are defined by supporting the external magnetic guides 9 a and 9 b by housing or the like. Further, only one external magnetic guide may provide certain advantage.
- the magnets 4 a and 4 b In an operation of the magnetic rotation angle sensor 10 , the magnets 4 a and 4 b generate a magnetic field via the yokes 1 a and 1 b, and supply a magnetic flux in the inner cavity.
- the core 2 a When the rotor 10 a and the stator 10 b are in an initial position as shown in FIG. 2, the core 2 a only faces the yoke 1 a. Therefore, the magnetic flux flows through the magnetic sensor elements 6 a and 6 b in a forward direction from the core 2 a to the core 2 b. As the rotor 10 a is rotated relative to the stator 10 b, the facing area between the core 2 a and the yoke 1 a is decreased.
- the magnetic sensor elements 6 a and 6 b detects a density of the magnetic flux in one of the directions and output signals indicative of the density of the magnetic flux. Therefore, the signals are capable of indicating the rotation angle.
- the yokes and the cores modulate the magnetic flux supplied by the magnets so as to vary the density of the magnetic flux in accordance with relative rotation of the rotor and the stator.
- the output signals of the magnetic sensor elements 6 a and 6 b are, for example, inputted into an electronic control unit for the internal combustion engine, and utilized for controlling the internal combustion engine.
- the output signals are compared to ensure that the sensor elements 6 a and 6 b function properly, therefore it is possible to improve the reliability of the sensor 10 .
- the rotor 10 a and the stator 10 b uses a radial magnetic flux with respect to the rotation axis.
- each of the external magnetic guides 9 a and 9 b is a ring shape, each of the external magnetic guides 9 a and 9 b provides a magnetic path connecting an upper area where the core 2 a is located and a lower area where the other core 2 b is located. Therefore, the external magnetic flux is guided to avoid the gap 5 and the magnetic sensor elements 6 a and 6 b, and flows axially between the external magnetic guides 9 a and 9 b. For example, the external magnetic flux flows along a path P 1 as shown in FIG. 1.
- the external magnetic guides 9 a and 9 b provide a magnetic shield for the external magnetic field.
- the external magnetic guides 9 a and 9 b provide an external magnetic path for the external magnetic flux.
- the external magnetic path avoids the gap 5 and the magnetic sensor elements 6 a and 6 b.
- the external magnetic path has a smaller magnetic resistance relative to a diagonal path that passes through the gap 5 and the magnetic sensor elements 6 a and 6 b.
- the external magnetic guides 9 a and 9 b are located on both axial side of the rotor 10 a and the stator 10 b to provide axial magnetic path that does not pass through the magnetic sensor elements 6 a and 6 b.
- an axial length L1 of the spacers 8 a and 8 b are designed to satisfy the following relationship.
- L1 is the axial length of the spacers 8 a and 8 b
- L2 is a minimum distance between the yokes 1 a and 1 b and the cores 2 a and 2 b
- L3 is a distance of the detecting portion 5 a.
- L4 is a distance of the gaps 3 a and 3 b where the magnets 4 a and 4 b are disposed, and the distance L4 is equal to the height L5 of the magnets 4 a and 4 b.
- the axial length L1 may be designed to satisfy the following relationship.
- FIG. 4 shows a magnetic rotation angle sensor 100 according to a second embodiment of the present invention.
- the same reference numbers indicate the same or similar components to the first embodiment, and explanation will not be repeated.
- the sensor 100 has a similar longitudinal cross sectional view to the first embodiment as shown in FIG. 1. However, the sensor 100 does not have the external magnetic guides 9 a and 9 b. The sensor 100 may have the external magnetic guides 9 a and 9 b.
- the sensor 100 has a pair of eccentric yokes 1 c and 1 d. Each of the yokes 1 c and 1 d has an outwardly shifted end. Therefore, the yokes 1 c and 1 d define oblique gaps 3 c and 3 d. Magnets 4 c and 4 d are disposed in the gaps 3 c and 3 d. The yokes 1 c and 1 d have concaved portions 7 a and 7 b next to the shifted ends. The concaved portions 7 a and 7 b provide sufficient air gaps between the poles of the magnets 4 c and 4 d.
- the magnet 4 c has a parallelogram cross-section, and is magnetized in a direction D 3 parallel to the oblique sides of the magnet 4 c.
- the gaps 3 c and 3 d has a distance L4 that is substantially equal to the height of the magnets 4 c and 4 d.
- the magnet 4 c has a distance L5 in parallel to the magnetized direction D 3 .
- the distance L5 is longer than the height of the magnet 4 c, and is enough to reduce a short-circuiting leakage of the magnetic flux supplied by the magnet 4 c.
- the magnet 4 d is formed as well as the magnet 4 c, and magnetized in a direction D 4 . According to the embodiment, relatively short gaps 3 c and 3 d are provided.
- the yokes 1 c and 1 d provides an external magnetic path for the external magnetic flux.
- the external magnetic path avoids the gap 5 and the magnetic sensor elements 6 a and 6 b.
- the external magnetic path runs circumferentially, and has a smaller magnetic resistance than that of the magnetic path through the gap 5 .
- Each of the magnets 4 c and 4 d has the distance L5 in the magnetized direction D 3 or D 4 that is longer than the shortest distance L4 of the poles of the magnet. Therefore, it is possible to reduce the short-circuiting leakage of the magnetic flux between the poles.
- the yokes 1 c and 1 d, the gaps 3 c and 3 d, and the magnets 4 c and 4 d provide external magnetic flux guiding means that guides the external magnetic flux so as to avoid the detecting portion 5 a. Additionally, the obliquely magnetized magnets 4 c and 4 d provide leakage reducing means for reducing leakage of the magnetic flux supplied by the magnets 4 c and 4 d.
- the gaps are designed to satisfy both of the following relationships.
- the gaps may be designed to satisfy both of the following relationships.
- the magnets and the yokes may be provided as a stator, and the cores and the magnetic sensor elements may be provided as a rotor.
- FIG. 5 is a magnetic rotation angle sensor 110 according to a comparative embodiment.
- a yoke 1 e and a yoke 1 f define shorter gaps 3 e and 3 f in which thinner plate magnet 4 e and 4 f are disposed.
- the magnets 4 e and 4 f are magnetized in direction D 5 and D 6 that are tangential to the ellipse defined by the yokes 1 e and 1 f.
- the external magnetic flux may pass the gap 3 e and 3 f as shown by a broken line P 3 .
- the magnets 4 e and 4 f are too thin to prevent short-circuiting leakage 20 of the magnetic flux.
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Abstract
Description
- This application is based on Japanese Patent Application No. 2001-174405 filed on Jun. 8, 2001 the contents of which are incorporated herein by reference.
- 1. Field of the Invention
- The present invention relates to a magnetic rotation angle sensor for detecting a rotation angle of a rotor relative to a stator.
- 2. Description of Related Art
- A magnetic sensor can be used for detecting a magnetic flux modulated in accordance with a detection object, such as a rotation angle. However, the magnetic sensor detects not only the modulated magnetic flux but also an external magnetic flux. As a result, the magnetic sensor outputs a detection signal with noise caused by the external magnetic flux.
- For example, FIGS. 6 and 7 show an arrangement of the magnetic sensor for detecting rotation angle. The magnetic rotation angle sensor has a stator and a rotor. One of the stator and the rotor has a magnetic flux modulator that provides a magnetic flux and modulate it in accordance with a relative rotation angle between the rotor and the stator so that the modulated magnetic flux passes through the other one of the stator and the rotor. The other one of the rotor and the stator has a magnetic sensor element for detecting the modulated magnetic flux, and outputs a signal indicative of the rotation angle. For example, the magnetic flux modulator may be provided by cores that vary a direction of the magnetic flux or an amount of the magnetic flux in accordance with a relative rotational position of the rotor and the stator.
- In the illustrated case, the magnetic rotation angle sensor has a first portion that has a
yoke 13. Theyoke 13 is formed in a substantially cylindrical shape to define an inner cavity. Theyoke 13 is made of magnetic material and defines twogaps 11 for receivingmagnets 12 respectively. Thegaps 11 are located in a diametric relationship on theyoke 13 and separate theyoke 13 into two portions. Themagnets 12 are magnetized in tangential directions to a circle defined by theyoke 13. The magnetized axes D1 and D2 are parallel with each other, and directed in the same direction. A second portion that has acore 16 and amagnetic sensor element 15 is disposed inside the first portion. Thecore 16 is made of magnetic material. Thecore 16 defines agap 14 that separates thecore 16 into two members at a diametric line. Twomagnetic sensor elements 15 are disposed in thegap 14. Each of themagnetic sensor elements 15 is a molded IC including the Hall effect element. Themagnets 12 provide a magnetic flux passing through theyoke 13, thecore 16 and themagnetic sensor element 15. A relative rotation of the first portion and the second portion changes a relative positional relationship between theyoke 13 and thecore 16. The magnetic flux is modulated in accordance with the relative positional relationship between theyoke 13 and thecore 16. Themagnetic sensor element 15 outputs a signal in accordance with the modulated magnetic flux that is indicative of relative rotation angle between the first and second portions. For example, theyoke 13 may rotate as the rotor and thecore 16 may be fixed as the stator. - According to the arrangement described above, if the sensor is disposed in an external magnetic field, the sensor is influenced by the external magnetic field. For example, if an external magnetic flux may pass the
core 16 in a diagonal direction through a path indicated by a broken line P4 as shown in FIG. 6, an output signal of themagnetic sensor element 15 indicates an incorrect angle. - In a case in which the external magnetic field is applied in a direction perpendicular to a rotation axis of the rotor, the magnetic flux may pass the
yoke 13 and thecore 16 in a diametric direction through a path indicated by a broken line P5 as shown in FIG. 7. In a case of above, themagnetic sensor element 15 also outputs an incorrect signal. - It is an object of the present invention to provide a magnetic sensor that is capable of reducing an influence of an external magnetic field.
- It is another object of the present invention to provide a magnetic sensor that is capable of detecting a rotation angle accurately.
- It is a still another object of the present invention to provide a magnetic sensor that is capable of reducing an influence of an external magnetic field while preventing a short-circuiting leakage of the magnetic flux that is provided by a magnet.
- According to a first aspect of the present invention, a magnetic rotation angle sensor for detecting a rotation angle of a rotor relative to a stator comprises a magnet, a yoke, a core, and a magnetic sensor element that detects the magnetic flux modulated by the core. A first means is provided for providing an external magnetic path for an external magnetic flux. The external magnetic path avoids the magnetic sensor element, and has a magnetic resistance lower than that of a magnetic path passing through the magnetic sensor element. Therefore, the external magnetic path guides the external magnetic flux rather than the magnetic path passing through the magnetic sensor element. As a result, the influence of the external magnetic field is reduced. A second means is provided for reducing short-circuiting leakage of the magnetic flux supplied by the magnet. Therefore, the yoke and the core receives sufficient amount of the magnetic flux from the magnet and the magnetic sensor element outputs accurate detection signal.
- According to another aspect of the present invention, an additional external magnetic guide provides the external magnetic path. The external magnetic guide provides an axially extending external magnetic path.
- According to a still another aspect of the present invention, the magnet is magnetized in an oblique direction so as to provide a shorter gap between the yokes and a longer distance between the poles. This arrangement provides the external magnetic path in the yoke, and provides a sufficient distance between the poles to reduce short-circuiting leakage of the magnetic flux supplied by the magnet.
- Features and advantages of embodiments will be appreciated, as well as methods of operation and the function of the related parts, from a study of the following detailed description, the appended claims, and the drawings, all of which form a part of this application. In the drawings:
- FIG. 1 is a longitudinal sectional view showing a magnetic rotation angle sensor according to a first embodiment of the present invention;
- FIG. 2 is a transverse sectional view taken along a line II-II shown in FIG. 1;
- FIG. 3 is a transverse sectional view taken along a line III-III shown in FIG. 1;
- FIG. 4 is a transverse sectional view showing a magnetic rotation angle sensor according to a second embodiment of the present invention;
- FIG. 5 is a transverse sectional view showing a magnetic rotation angle sensor according to a comparative embodiment of the present invention;
- FIG. 6 is a longitudinal sectional view showing a magnetic rotation angle sensor according to a related art; and
- FIG. 7 is a transverse sectional view taken along a line VII-VII as shown in FIG. 6.
- FIGS. 1, 2 and 3 show a magnetic
rotation angle sensor 10 according to a first embodiment of the present invention. Thesensor 10 can be used for detecting an opening degree of a throttle valve for regulating an intake air amount of a vehicular internal combustion engine. Thesensor 10 may be disposed on an end of a throttle valve shaft. Thesensor 10 can be used for detecting other rotation angle such as a rotation angle of an arm portion of an industrial robot. Thesensor 10 has arotor 10 a and astator 10 b. - The
rotor 10 a is connected with the end of the throttle shaft. Therotor 10 a has 1 a and 1 b, andyokes 4 a and 4 b. Themagnets 1 a and 1 b are made of a magnetic material such as a soft iron. Each of theyokes 1 a and 1 b is formed into a semicircular shape so that theyokes 1 a and 1 b form a substantially cylindrical shape when the yokes are assembled. Therefore, theyokes 1 a and 1 b provides a cylinder that is capable of being separated at a diametric line. Theyokes 1 a and 1 b define an inner cavity that is substantially ellipse. Twoyokes 3 a and 3 b are defined between ends of thegaps 1 a and 1 b. Theyokes 4 a and 4 b are permanent type magnets and disposed in themagnets 3 a and 3 b respectively. Thegaps magnet 4 a is magnetized in a direction indicated by an arrow D1 as shown in FIG. 2. Themagnet 4 b is magnetized in a direction indicated by an arrow D2 as shown in FIG. 2. The magnetic polarities of the 4 a and 4 b are in parallel and toward the same direction. The magnetized directions D1 and D2 are tangential to the ellipse that is defined by themagnets 1 a and 1 b. Therefore, the shortest distance of theyokes 3 a and 3 b is substantially equal to the height of thegaps 4 a and 4 b in the magnetized directions D1 and D2. The height of themagnets 4 a and 4 b in the magnetized directions D1 and D2 are designed to prevent short-circuiting magnetic flux leakage between the poles. According to the arrangement, the N pole appears on themagnets yoke 1 a and the S pole appears on theyoke 1 b, and therotor 10 a provides a magnetic flux passing through the inner cavity. - The
stator 10 b has a columnar shape, and is disposed in the inner cavity of therotor 10 a. Thestator 10 b has a smooth curved outer profile as shown in FIG. 2. The outer profile may be a polygon. An axial length of thestator 10 b is substantially equal to an axial length of therotor 10 a as shown in FIG. 1. Thestator 10 b is separated at a diametric line. Thestator 10 b has a pair of 2 a and 2 b made of a magnetic material such as a soft iron. Each of thecores 2 a and 2 b is a substantially half column shape. Thecores 2 a and 2 b are spaced apart by acores gap 5. The 2 a and 2 b defines thecores gap 5 that extends in a diametric direction. Thegap 5 includes a detectingportion 5 a and a 5 b and 5 c. The detectingwider portions portion 5 a is defined by parallel surfaces of the 2 a and 2 b and located on the center of thecores gap 5. The 5 b and 5 c are located on both sides of the detectingwider portions portion 5 a to concentrate the magnetic flux into the detectingportion 5 a so as to improve the sensitivity. The 5 b and 5 c are defined by semicircular surfaces of thewider portions 2 a and 2 b. According to the embodiment, thecores 1 a and 1 b surround theyokes 2 a and 2 b, and define at least one of magnetic opening on an axial end.cores -
6 a and 6 b are disposed in the detectingMagnetic sensor elements portion 5 a. Each of the 6 a and 6 b is a molded integrated circuit that has a Hall effect element for detecting the magnetic flux and a signal amplifier circuit. Themagnetic sensor elements 6 a and 6 b output signals that are indicative of a relative rotation angle between themagnetic sensor elements rotor 10 a and thestator 10 b. Alternatively, the magnetic sensor element may have the Hall effect element alone. The amplifier circuit can be disposed separately or in an external circuit unit. The rotation angle can be detected by using only one of the 6 a and 6 b.magnetic sensor elements - A pair of
8 a and 8 b are disposed on both axial sides of thespacers 2 a and 2 b. Thecores 8 a and 8 b are made of non-magnetic material such as a resin. Each of thespacers 8 a and 8 b is a cylindrical shape that has a diameter equal to the outer diameter of thespacers stator 10 b. A pair of external 9 a and 9 b are disposed on both sides of themagnetic guides 8 a and 8 b. The externalspacers 9 a and 9 b are made of magnetic material such as a soft iron. Each of the externalmagnetic guides 9 a and 9 b is formed into a ring shape that has a diameter equal to the outer diameter of themagnetic guides stator 10 b. The 8 a and 8 b has the same axial length for defining distances that is enough to isolate the externalspacers 9 a and 9 b from the magnetic field supplied by themagnetic guides 4 a and 4 b and flows through themagnets rotor 10 a and thestator 10 b. The 8 a and 8 b define the distances for reducing leakage of the magnetic flux supplied by thespacers 4 a and 4 b. Alternatively, themagnets 8 a and 8 b are replaceable with air gaps which are defined by supporting the externalspacers 9 a and 9 b by housing or the like. Further, only one external magnetic guide may provide certain advantage.magnetic guides - In an operation of the magnetic
rotation angle sensor 10, the 4 a and 4 b generate a magnetic field via themagnets 1 a and 1 b, and supply a magnetic flux in the inner cavity. When theyokes rotor 10 a and thestator 10 b are in an initial position as shown in FIG. 2, thecore 2 a only faces theyoke 1 a. Therefore, the magnetic flux flows through the 6 a and 6 b in a forward direction from themagnetic sensor elements core 2 a to thecore 2 b. As therotor 10 a is rotated relative to thestator 10 b, the facing area between the core 2 a and theyoke 1 a is decreased. Therefore, the magnetic flux flows in the forward direction is decreased, and the magnetic flux flows in the counter direction is increased due to change of the facing area. The 6 a and 6 b detects a density of the magnetic flux in one of the directions and output signals indicative of the density of the magnetic flux. Therefore, the signals are capable of indicating the rotation angle. The yokes and the cores modulate the magnetic flux supplied by the magnets so as to vary the density of the magnetic flux in accordance with relative rotation of the rotor and the stator. The output signals of themagnetic sensor elements 6 a and 6 b are, for example, inputted into an electronic control unit for the internal combustion engine, and utilized for controlling the internal combustion engine. The output signals are compared to ensure that themagnetic sensor elements 6 a and 6 b function properly, therefore it is possible to improve the reliability of thesensor elements sensor 10. As described above, therotor 10 a and thestator 10 b uses a radial magnetic flux with respect to the rotation axis. - When the
sensor 10 is disposed in an external magnetic field directed in a diagonal direction of thesensor 10, the external magnetic flux is trapped by the external 9 a and 9 b. Since each of the externalmagnetic guides 9 a and 9 b is a ring shape, each of the externalmagnetic guides 9 a and 9 b provides a magnetic path connecting an upper area where themagnetic guides core 2 a is located and a lower area where theother core 2 b is located. Therefore, the external magnetic flux is guided to avoid thegap 5 and the 6 a and 6 b, and flows axially between the externalmagnetic sensor elements 9 a and 9 b. For example, the external magnetic flux flows along a path P1 as shown in FIG. 1. The externalmagnetic guides 9 a and 9 b provide a magnetic shield for the external magnetic field. The externalmagnetic guides 9 a and 9 b provide an external magnetic path for the external magnetic flux. The external magnetic path avoids themagnetic guides gap 5 and the 6 a and 6 b. The external magnetic path has a smaller magnetic resistance relative to a diagonal path that passes through themagnetic sensor elements gap 5 and the 6 a and 6 b. The externalmagnetic sensor elements 9 a and 9 b are located on both axial side of themagnetic guides rotor 10 a and thestator 10 b to provide axial magnetic path that does not pass through the 6 a and 6 b.magnetic sensor elements - In this embodiment, an axial length L1 of the
8 a and 8 b are designed to satisfy the following relationship.spacers - 2×L12>2×L22 +L32
- Where L1 is the axial length of the
8 a and 8 b, L2 is a minimum distance between thespacers 1 a and 1 b and theyokes 2 a and 2 b, and L3 is a distance of the detectingcores portion 5 a. - The gaps are designed to satisfy the following relationship.
- L42>2×L22 +L32
- Where L4 is a distance of the
3 a and 3 b where thegaps 4 a and 4 b are disposed, and the distance L4 is equal to the height L5 of themagnets 4 a and 4 b.magnets - According to the embodiment presented above, it is possible to reduce the influence of the external magnetic field, and to detect an accurate rotation angle. It is possible to reduce leakage of the magnetic flux supplied by the magnets since the external magnetic guides are distanced enough from components that provide a magnetic path where the magnetic flux of the magnets flows. Additionally, since the magnets have enough height in the magnetized directions, it is possible to reduce short-circuiting leakage of the magnetic flux between the poles of the magnets.
- Alternatively, the axial length L1 may be designed to satisfy the following relationship.
- 2×L1>2×L2+L3
- FIG. 4 shows a magnetic
rotation angle sensor 100 according to a second embodiment of the present invention. The same reference numbers indicate the same or similar components to the first embodiment, and explanation will not be repeated. Thesensor 100 has a similar longitudinal cross sectional view to the first embodiment as shown in FIG. 1. However, thesensor 100 does not have the external 9 a and 9 b. Themagnetic guides sensor 100 may have the external 9 a and 9 b.magnetic guides - The
sensor 100 has a pair of 1 c and 1 d. Each of theeccentric yokes 1 c and 1 d has an outwardly shifted end. Therefore, theyokes 1 c and 1 d defineyokes oblique gaps 3 c and 3 d.Magnets 4 c and 4 d are disposed in thegaps 3 c and 3 d. The 1 c and 1 d have concavedyokes 7 a and 7 b next to the shifted ends. Theportions 7 a and 7 b provide sufficient air gaps between the poles of theconcaved portions magnets 4 c and 4 d. The magnet 4 c has a parallelogram cross-section, and is magnetized in a direction D3 parallel to the oblique sides of the magnet 4 c. Thegaps 3 c and 3 d has a distance L4 that is substantially equal to the height of themagnets 4 c and 4 d. The magnet 4 c has a distance L5 in parallel to the magnetized direction D3. The distance L5 is longer than the height of the magnet 4 c, and is enough to reduce a short-circuiting leakage of the magnetic flux supplied by the magnet 4 c. Themagnet 4 d is formed as well as the magnet 4 c, and magnetized in a direction D4. According to the embodiment, relativelyshort gaps 3 c and 3 d are provided. - When the
sensor 100 is disposed on an external magnetic field perpendicular to an rotation axis of thesensor 100, the external magnetic flux can flow through thegaps 3 c and 3 d. As a result, the external magnetic flux does not enter the 2 a and 2 b, and does not flow through the detectingcores portion 5 a of thegap 5 and the 6 a and 6 b. Therefore, in this embodiment, themagnetic sensor elements 1 c and 1 d provides an external magnetic path for the external magnetic flux. The external magnetic path avoids theyokes gap 5 and the 6 a and 6 b. The external magnetic path runs circumferentially, and has a smaller magnetic resistance than that of the magnetic path through themagnetic sensor elements gap 5. Each of themagnets 4 c and 4 d has the distance L5 in the magnetized direction D3 or D4 that is longer than the shortest distance L4 of the poles of the magnet. Therefore, it is possible to reduce the short-circuiting leakage of the magnetic flux between the poles. The 1 c and 1 d, theyokes gaps 3 c and 3 d, and themagnets 4 c and 4 d provide external magnetic flux guiding means that guides the external magnetic flux so as to avoid the detectingportion 5 a. Additionally, the obliquelymagnetized magnets 4 c and 4 d provide leakage reducing means for reducing leakage of the magnetic flux supplied by themagnets 4 c and 4 d. - In this embodiment, the gaps are designed to satisfy both of the following relationships.
- L42<2×L22 +L32
- L52>2×L22 +L32
- Alternatively, the gaps may be designed to satisfy both of the following relationships.
- L4<2×L2+L3
- L5>2×L2+L3
- Alternatively, the magnets and the yokes may be provided as a stator, and the cores and the magnetic sensor elements may be provided as a rotor.
- FIG. 5 is a magnetic
rotation angle sensor 110 according to a comparative embodiment. Ayoke 1 e and ayoke 1 f define 3 e and 3 f in whichshorter gaps 4 e and 4 f are disposed. Thethinner plate magnet 4 e and 4 f are magnetized in direction D5 and D6 that are tangential to the ellipse defined by themagnets 1 e and 1 f. According to the arrangement shown in FIG. 5, the external magnetic flux may pass theyokes 3 e and 3 f as shown by a broken line P3. However, thegap 4 e and 4 f are too thin to prevent short-magnets circuiting leakage 20 of the magnetic flux. - Although the present invention has been described in connection with the preferred embodiments thereof with reference to the accompanying drawings, it is to be noted that various changes and modifications will be apparent to those skilled in the art. Such changes and modifications are to be understood as being included within the scope of the present invention as defined in the appended claims.
Claims (16)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001174405 | 2001-06-08 | ||
| JP2001-174405 | 2001-06-08 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20020186009A1 true US20020186009A1 (en) | 2002-12-12 |
| US6693424B2 US6693424B2 (en) | 2004-02-17 |
Family
ID=19015693
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/162,890 Expired - Lifetime US6693424B2 (en) | 2001-06-08 | 2002-06-06 | Magnetic rotation angle sensor |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US6693424B2 (en) |
| DE (1) | DE10225417A1 (en) |
Cited By (8)
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|---|---|---|---|---|
| US20050068024A1 (en) * | 2003-09-29 | 2005-03-31 | Byram Robert James | Rotary position sensor |
| US20050178234A1 (en) * | 2004-02-13 | 2005-08-18 | Denso Corporation | Accelerator |
| US20140184208A1 (en) * | 2012-12-27 | 2014-07-03 | Denso Corporation | Position detector |
| US20140184209A1 (en) * | 2012-12-27 | 2014-07-03 | Denso Corporation | Position detector |
| US20150061654A1 (en) * | 2013-08-27 | 2015-03-05 | Alps Electric Co., Ltd. | Rotation detector |
| US10067096B2 (en) * | 2016-02-26 | 2018-09-04 | Dakont Advanced Technologies, Inc. | Apparatus, system and method for automated nondestructive inspection of metal structures |
| CN111779583A (en) * | 2020-07-06 | 2020-10-16 | 长春理工大学 | An electronic throttle valve and control method suitable for HEV mild-hybrid vehicles |
| WO2023235631A1 (en) * | 2022-06-03 | 2023-12-07 | Motus Labs, LLC | Magnetic field detection apparatus, system, and method |
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|---|---|---|---|---|
| JP4204294B2 (en) * | 2002-09-30 | 2009-01-07 | 株式会社日本自動車部品総合研究所 | Rotation angle detector |
| JP4233920B2 (en) * | 2003-05-15 | 2009-03-04 | 株式会社デンソー | Rotation angle detector |
| CN101358833B (en) * | 2008-09-17 | 2011-01-12 | 联合汽车电子有限公司 | Angle and position sensor |
| DE102008058525A1 (en) | 2008-11-21 | 2010-05-27 | Mahle International Gmbh | Actuating device, valve device and operating method |
| US10215550B2 (en) | 2012-05-01 | 2019-02-26 | Allegro Microsystems, Llc | Methods and apparatus for magnetic sensors having highly uniform magnetic fields |
| DE102013103445A1 (en) * | 2013-04-05 | 2014-10-09 | Walter Mehnert | Magnetic linear or rotary encoder |
| WO2014135453A1 (en) | 2013-03-05 | 2014-09-12 | Walter Mehnert | Magnetic linear or rotary encoder |
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Also Published As
| Publication number | Publication date |
|---|---|
| DE10225417A1 (en) | 2003-02-20 |
| US6693424B2 (en) | 2004-02-17 |
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