US20020104587A1 - Method for nitriding suspension components - Google Patents
Method for nitriding suspension components Download PDFInfo
- Publication number
- US20020104587A1 US20020104587A1 US09/998,684 US99868401A US2002104587A1 US 20020104587 A1 US20020104587 A1 US 20020104587A1 US 99868401 A US99868401 A US 99868401A US 2002104587 A1 US2002104587 A1 US 2002104587A1
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- United States
- Prior art keywords
- coil spring
- nitriding
- recited
- steel
- nitrogen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
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- 238000005121 nitriding Methods 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000000725 suspension Substances 0.000 title claims abstract description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 32
- 239000010959 steel Substances 0.000 claims abstract description 32
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 25
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 24
- 238000009792 diffusion process Methods 0.000 claims abstract description 23
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 12
- 230000001105 regulatory effect Effects 0.000 claims abstract description 12
- 150000001875 compounds Chemical class 0.000 claims abstract description 11
- 238000010438 heat treatment Methods 0.000 claims description 6
- 238000005480 shot peening Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000004140 cleaning Methods 0.000 claims 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 abstract description 3
- 239000001257 hydrogen Substances 0.000 abstract description 3
- 229910052739 hydrogen Inorganic materials 0.000 abstract description 3
- 229910017389 Fe3N Inorganic materials 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000727 Fe4N Inorganic materials 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000004901 spalling Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/02—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for springs
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/24—Nitriding
- C23C8/26—Nitriding of ferrous surfaces
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/80—After-treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2226/00—Manufacturing; Treatments
- F16F2226/02—Surface treatments
Definitions
- the present invention relates generally to a method for nitriding suspension components.
- Vehicles are commonly equipped with suspension systems for absorbing road shock and other vibrations, while providing for a smooth and comfortable ride.
- Steel coil springs are utilized as a part of the vehicle suspension system. The coil springs must be able to resist stresses which cause fractures and decrease the fatigue life of the coil spring.
- Nitriding produces compressive residual stresses on the surface of the coil spring which counteract the tensile stresses produced by everyday use which cause fractures.
- the nitriding process forms a white layer on the exterior surface of the steel.
- this white layer has no useable properties.
- the layer is very hard, but brittle, and may spall during use. As it has no useable properties, it is often removed by treatment grinding or finishing.
- a controlled nitrogen diffusion process is employed on the exterior surface of a steel coil spring of a suspension system to create a hardened layer which reduces fractures and improves fatigue properties.
- One known process is the Nitreg® process.
- the Nitreg® process is a computer controlled menu driven process which regulates the nitriding potential of the furnace atmosphere.
- the nitriding potential is the tendency of nitrogen to be absorbed by steel and is expressed as the ratio of the partial pressure of ammonia to the partial pressure of hydrogen.
- Electric sensors and furnace components balance the nitriding atmosphere required to maintain the desired nitriding potential.
- the steel coil spring is first cleaned to remove scale from the exterior surface. In an atmospheric furnace, the coil spring is heated and ammonia is released. Nitrogen from the ammonia diffuses into the exterior surface of the steel coil spring, creating a hardened diffusion zone on the coil spring. After cooling the coil spring, the coil spring is subject to shot peening to instill high compressive residual stresses on the surface of the coil.
- the nitriding potential of the furnace atmosphere is regulated depending on the type of steel utilized and the application requirements. By regulating the nitriding potential, the depth of the diffusion zone can be controlled. Additionally, the depth of the white compound layer can be regulated or eliminated to reduce distortions.
- FIG. 1 illustrates a schematic side cross sectional view of a nitrided steel coil spring
- FIG. 2 illustrates a graph relating the hardness of various steels to the depth below the surface for a prior art nitriding process
- FIG. 3 illustrates a flowchart of the controlled nitrogen diffusion process.
- This invention relates to a method for nitriding a coil spring of a suspension system utilizing a controlled nitrogen diffusion process.
- One known process is the Nitreg® process.
- the Nitreg® nitrogen diffusion process is a surface hardening heat treatment wherein the nitriding potential of the furnace atmosphere is regulated depending on the type of steel utilized and the application requirements.
- FIG. 1 illustrates a side cross sectional view of a nitrided steel coil 8 .
- Nitrogen is introduced into the surface of the steel at a specific temperature range while in the ferritic condition to harden the surface of the steel. Nitrogen is partially soluble in iron. At nitrogen contents up to approximately 6%, nitrogen forms a solid solution with ferrite. When the nitrogen content reaches about 6%, a white layer having a composition of Fe 4 N is formed. As shown in FIG. 1, this layer is the compound layer A.
- the compound layer A is very hard, but is brittle and may spall in use.
- the equilibrium reaction product Fe 3 N is formed, illustrated as diffusion zone B in FIG. 1.
- the diffusion zone B is hardened by the formation of the Fe 3 N compound.
- the diffusion zone B is the layer which provides surface hardening.
- Below the diffusion zone B is steel zone C.
- Steel zone C is the inner steel portion of the coil spring in which there is no nitrogen diffusion. The hardness of various steels at the different zones are illustrated in FIG. 2.
- Nitrided steels generally contain strong nitride-forming elements such as aluminum, vanadium, molybdenum, titanium and chromium. When these steels are nitrated, the nitride-forming elements form particles with the nitrogen which create strengthening dislocations by straining the ferrite lattice.
- the Nitreg® nitrogen diffusion process of the present invention is employed on a steel coil spring 8 to create a hardened layer and improve fatigue properties.
- the Nitreg® nitrogen diffusion process is a computer controlled menu driven process which hardens the surface of the coil spring 8 by regulation of the nitriding potential of the furnace atmosphere.
- the nitriding potential is the tendency of nitrogen to be absorbed by steel and is expressed by the ratio of the partial pressure of ammonia to the partial pressure of hydrogen.
- Electronic sensors and furnace components help balance the nitriding atmosphere to maintain the specific nitriding potential. The sensors continually monitor and adjust the process parameters to regulate the nitriding potential.
- the nitriding potential is programmed depending on the type of steel utilized and the application requirements.
- the nitriding process 10 is illustrated schematically in FIG. 3.
- the coil spring 8 is first cleaned 12 to remove scale from the exterior surface.
- the scale is removed either by shot peening or shot blasting.
- the exterior scale can also be removed by utilizing hydrochloric acid on the surface of the coil spring 8 .
- the coil spring 8 is positioned in an atmospheric furnace. In the furnace, the coil spring 8 is heated 14 to a temperature between 380° C. and 480° C. After heating 14 , ammonia is released 16 into the furnace for approximately 3 to 8 hours.
- the amount of ammonia released 16 depends on the desired nitriding potential.
- Nitrogen from the ammonia diffuses 20 into the exterior surface of the steel coil spring 8 , creating a hardened diffusion zone B.
- the diffusion zone B is preferably between 30 ⁇ m and 100 ⁇ m deep.
- the white compound layer A can be controlled or eliminated.
- the process produces uncontrollable white layer growth which is removed by post treatment grinding or finishing.
- the Nitreg® process produces a hard and non-spalling white compound layer A on the exterior surface of the coil spring 8 .
- the growth of the compound layer A can be controlled by regulating the nitriding potential.
- the compound zone A is 0 to 2 ⁇ m thick.
- the coil spring 8 is subject to a shot peening process 24 to instill high compressive residual stresses on the surface of the coil spring 8 .
- a two-step process is employed.
- the first peening is done with a 0.8 ⁇ mm diameter shot
- the second peening is done with a 0.3 mm diameter shot.
- Nitreg® nitrogen diffusion process provides surface hardening.
- the fatigue properties of the coil spring 8 can be improved, allowing for higher stress design and/or lighter weight springs.
- the process strengthens the exterior surface of the coil spring 8 , decreasing fractures and increasing the fatigue life. Additionally, as the process is computerized, the results are repeatable.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Solid-Phase Diffusion Into Metallic Material Surfaces (AREA)
- Heat Treatment Of Articles (AREA)
- Springs (AREA)
Abstract
A controlled nitrogen diffusion process is employed on a steel coil spring of a suspension system. One known process is that known as the Nitreg® process. Ammonia is introduced into a furnace atmosphere and nitrogen diffuses into the coil spring, creating a hardened diffusion zone which resists fatigue and fractures. The Nitreg® nitrogen diffusion process is a computer controlled menu driven process which continually monitors the process parameters. By regulating the nitriding potential, the monitored process parameters are automatically adjusted to achieve optimal results. The nitriding potential is the tendency of nitrogen to be absorbed by steel and is expressed as the ratio of the partial pressure of ammonia to the partial pressure of hydrogen. Additionally, the depth of the white compound layer can be regulated or eliminated, reducing distortions.
Description
- This application claims priority from provisional application serial No. 60/266,350 filed Feb. 2, 2001.
- The present invention relates generally to a method for nitriding suspension components.
- Vehicles are commonly equipped with suspension systems for absorbing road shock and other vibrations, while providing for a smooth and comfortable ride. Steel coil springs are utilized as a part of the vehicle suspension system. The coil springs must be able to resist stresses which cause fractures and decrease the fatigue life of the coil spring.
- A nitriding process has been utilized to improve the fatigue life of a coil spring utilized in a vehicle suspension system. Nitriding produces compressive residual stresses on the surface of the coil spring which counteract the tensile stresses produced by everyday use which cause fractures.
- Additionally, the nitriding process forms a white layer on the exterior surface of the steel. For most applications, this white layer has no useable properties. The layer is very hard, but brittle, and may spall during use. As it has no useable properties, it is often removed by treatment grinding or finishing.
- A controlled nitrogen diffusion process is employed on the exterior surface of a steel coil spring of a suspension system to create a hardened layer which reduces fractures and improves fatigue properties. One known process is the Nitreg® process. The Nitreg® process is a computer controlled menu driven process which regulates the nitriding potential of the furnace atmosphere. The nitriding potential is the tendency of nitrogen to be absorbed by steel and is expressed as the ratio of the partial pressure of ammonia to the partial pressure of hydrogen. Electric sensors and furnace components balance the nitriding atmosphere required to maintain the desired nitriding potential.
- The steel coil spring is first cleaned to remove scale from the exterior surface. In an atmospheric furnace, the coil spring is heated and ammonia is released. Nitrogen from the ammonia diffuses into the exterior surface of the steel coil spring, creating a hardened diffusion zone on the coil spring. After cooling the coil spring, the coil spring is subject to shot peening to instill high compressive residual stresses on the surface of the coil.
- The nitriding potential of the furnace atmosphere is regulated depending on the type of steel utilized and the application requirements. By regulating the nitriding potential, the depth of the diffusion zone can be controlled. Additionally, the depth of the white compound layer can be regulated or eliminated to reduce distortions.
- These and other features of the present invention will be best understood from the following specification and drawings.
- The various features and advantages of the invention will become apparent to those skilled in the art from the following detailed description of the currently preferred embodiment. The drawings that accompany the detailed description can be briefly described as follows:
- FIG. 1 illustrates a schematic side cross sectional view of a nitrided steel coil spring;
- FIG. 2 illustrates a graph relating the hardness of various steels to the depth below the surface for a prior art nitriding process; and
- FIG. 3 illustrates a flowchart of the controlled nitrogen diffusion process.
- This invention relates to a method for nitriding a coil spring of a suspension system utilizing a controlled nitrogen diffusion process. One known process is the Nitreg® process. The Nitreg® nitrogen diffusion process is a surface hardening heat treatment wherein the nitriding potential of the furnace atmosphere is regulated depending on the type of steel utilized and the application requirements.
- FIG. 1 illustrates a side cross sectional view of a nitrided
steel coil 8. Nitrogen is introduced into the surface of the steel at a specific temperature range while in the ferritic condition to harden the surface of the steel. Nitrogen is partially soluble in iron. At nitrogen contents up to approximately 6%, nitrogen forms a solid solution with ferrite. When the nitrogen content reaches about 6%, a white layer having a composition of Fe4N is formed. As shown in FIG. 1, this layer is the compound layer A. The compound layer A is very hard, but is brittle and may spall in use. - When the nitrogen content reaches 8%, the equilibrium reaction product Fe 3N is formed, illustrated as diffusion zone B in FIG. 1. The diffusion zone B is hardened by the formation of the Fe3N compound. The diffusion zone B is the layer which provides surface hardening. Below the diffusion zone B is steel zone C. Steel zone C is the inner steel portion of the coil spring in which there is no nitrogen diffusion. The hardness of various steels at the different zones are illustrated in FIG. 2.
- Nitrided steels generally contain strong nitride-forming elements such as aluminum, vanadium, molybdenum, titanium and chromium. When these steels are nitrated, the nitride-forming elements form particles with the nitrogen which create strengthening dislocations by straining the ferrite lattice.
- The Nitreg® nitrogen diffusion process of the present invention is employed on a
steel coil spring 8 to create a hardened layer and improve fatigue properties. The Nitreg® nitrogen diffusion process is a computer controlled menu driven process which hardens the surface of thecoil spring 8 by regulation of the nitriding potential of the furnace atmosphere. The nitriding potential is the tendency of nitrogen to be absorbed by steel and is expressed by the ratio of the partial pressure of ammonia to the partial pressure of hydrogen. Electronic sensors and furnace components help balance the nitriding atmosphere to maintain the specific nitriding potential. The sensors continually monitor and adjust the process parameters to regulate the nitriding potential. The nitriding potential is programmed depending on the type of steel utilized and the application requirements. - The
nitriding process 10 is illustrated schematically in FIG. 3. Thecoil spring 8 is first cleaned 12 to remove scale from the exterior surface. The scale is removed either by shot peening or shot blasting. The exterior scale can also be removed by utilizing hydrochloric acid on the surface of thecoil spring 8. Thecoil spring 8 is positioned in an atmospheric furnace. In the furnace, thecoil spring 8 is heated 14 to a temperature between 380° C. and 480° C. After heating 14, ammonia is released 16 into the furnace for approximately 3 to 8 hours. - The amount of ammonia released 16 depends on the desired nitriding potential.
- Nitrogen from the ammonia diffuses 20 into the exterior surface of the
steel coil spring 8, creating a hardened diffusion zone B. By regulating thenitriding potential 18 by continually monitoring the process parameters with sensors, the depth of the diffusion zone B can be controlled. The diffusion zone B is preferably between 30 μm and 100 μm deep. Once the nitrogen from the ammonia has diffused into thesteel coil spring 8, thecoil spring 8 is then cooled 22. The entire cycle lasts approximately 12 to 20 hours. - By regulating the
nitriding potential 18 depending on the type of steel utilized and the application requirements, the white compound layer A can be controlled or eliminated. In traditional nitriding, the process produces uncontrollable white layer growth which is removed by post treatment grinding or finishing. The Nitreg® process produces a hard and non-spalling white compound layer A on the exterior surface of thecoil spring 8. The growth of the compound layer A can be controlled by regulating the nitriding potential. In the preferred embodiment, the compound zone A is 0 to 2 μm thick. - After the nitriding process, the
coil spring 8 is subject to ashot peening process 24 to instill high compressive residual stresses on the surface of thecoil spring 8. - Preferably, a two-step process is employed. In the first step, the first peening is done with a 0.8μmm diameter shot, and in the second step, the second peening is done with a 0.3 mm diameter shot. By employing the additional shot peening step, there is at least a six fold increase in the fatigue life of the
coil spring 8 having a 0.5 inch diameter wire subjected to a stress of 564 +/−476 Mpa. - The Nitreg® nitrogen diffusion process provides surface hardening. The fatigue properties of the
coil spring 8 can be improved, allowing for higher stress design and/or lighter weight springs. The process strengthens the exterior surface of thecoil spring 8, decreasing fractures and increasing the fatigue life. Additionally, as the process is computerized, the results are repeatable. - The foregoing description is only exemplary of the principles of the invention. Many modifications and variations of the present invention are possible in light of the above teachings. The preferred embodiments of this invention have been disclosed, however, so that one of ordinary skill in the art would recognize that certain modifications would come within the scope of this invention. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specially described. For that reason the following claims should be studied to determine the true scope and content of this invention.
Claims (15)
1. A method for surface hardening a steel coil spring of a suspension system comprising the steps of:
nitriding a surface of said coil spring; and
regulating a nitriding potential in a nitriding atmosphere to control the step of nitriding said coil spring, said nitriding potential being the tendency of nitrogen to be absorbed by said steel coil spring.
2. The method as recited in claim 1 wherein the step of regulating said nitriding potential further includes monitoring at least one process parameter.
3. The method as recited in claim 1 wherein the step of nitriding said coil spring further includes introducing ammonia into said nitriding atmosphere.
4. The method as recited in claim 1 further comprising the steps of:
cleaning said surface of said coil spring;
heating said coil spring; and
cooling said coil spring.
5. The method as recited in claim 4 wherein the step of heating said coil spring includes heating said nitriding atmosphere to a temperature between 380° C. and 480° C.
6. The method as recited in claim 1 wherein the step of nitriding said coil spring produces a diffusion zone having a depth between 30μm and 100μm.
7. The method as recited in claim 1 wherein the step of nitriding said coil spring further includes forming a compound layer on said surface of said coil spring having a depth between 0 and 2μm.
8. The method as recited in claim 1 further comprising the step of shot peening said surface of said coil spring.
9. The method as recited in claim 9 wherein the surface of said coil spring is shot peened with a 0.8 mm diameter shot and a 0.3 mm diameter shot.
10. A method for surface hardening a steel coil spring of a suspension system comprising the steps of:
cleaning said surface of said coil spring;
heating said coil spring;
nitriding a surface of said coil spring;
regulating a nitriding potential in a nitriding atmosphere to control the step of nitriding said coil spring, said nitriding potential being the tendency of nitrogen to be absorbed by said steel coil spring;
cooling said coil spring; and
shot peening said surface of said coil spring.
11. A steel coil spring of a suspension system comprising:
a steel body portion having a surface; and
a diffusion zone produced by nitriding said surface of said coil spring by regulation of a nitriding potential.
12. The coil spring as recited in claim 11 wherein said surface of said coil spring is nitrided by introducing ammonia into a nitriding atmosphere.
13. The coil spring as recited in claim 11 wherein a nitriding atmosphere is heated to a temperature between 380° C. and 480° C.
14. The coil spring as recited in claim 11 wherein said diffusion zone has a depth between 30μm and 100μm.
15. The coil spring as recited in claim 11 wherein said coil spring further includes a compound layer having a depth between 0 and 2μm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/998,684 US20020104587A1 (en) | 2001-02-02 | 2001-11-30 | Method for nitriding suspension components |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US26635001P | 2001-02-02 | 2001-02-02 | |
| US09/998,684 US20020104587A1 (en) | 2001-02-02 | 2001-11-30 | Method for nitriding suspension components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20020104587A1 true US20020104587A1 (en) | 2002-08-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/998,684 Abandoned US20020104587A1 (en) | 2001-02-02 | 2001-11-30 | Method for nitriding suspension components |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US20020104587A1 (en) |
| EP (1) | EP1229143A3 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060000312A1 (en) * | 2002-10-18 | 2006-01-05 | Fabio Perini S.P.A. | Cutting machine with a sharpening unit for a blade, sharpening method and blade for said machine |
| US20070131109A1 (en) * | 2005-12-08 | 2007-06-14 | Bruggeman Daniel J | Airless sprayer with hardened cylinder |
| JP2017082275A (en) * | 2015-10-27 | 2017-05-18 | 光洋サーモシステム株式会社 | Nitriding treatment apparatus and nitriding treatment method |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1612290A1 (en) * | 2004-07-02 | 2006-01-04 | METAPLAS IONON Oberflächenveredelungstechnik GmbH | Process and apparatus for gaseous nitriding of a workpiece and workpiece. |
| DE102009045878A1 (en) * | 2009-10-21 | 2011-04-28 | Robert Bosch Gmbh | Method for increasing the strength of steel components under cyclic loading |
| JP2011235318A (en) * | 2010-05-11 | 2011-11-24 | Daido Steel Co Ltd | Method for surface treatment of die-casting die |
| NL1040567C2 (en) * | 2013-12-24 | 2015-06-26 | Bosch Gmbh Robert | Manufacturing method for a drive belt metal ring component and metal ring manufactured in accordance therewith. |
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| US3748195A (en) * | 1970-07-21 | 1973-07-24 | Nissan Motor | Method for forming a soft nitride layer in a metal surface |
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| US5009843A (en) * | 1989-05-29 | 1991-04-23 | Aichi Steel Works, Ltd. | Spring steel having good durability and sag-resistance |
| US5108544A (en) * | 1989-10-19 | 1992-04-28 | Hakansson Lars A H | Method for pickling iron and steel surfaces |
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|---|---|---|---|---|
| JP3173756B2 (en) * | 1994-07-28 | 2001-06-04 | 株式会社東郷製作所 | Manufacturing method of coil spring |
| JP3754788B2 (en) * | 1997-03-12 | 2006-03-15 | 中央発條株式会社 | Coil spring with excellent delayed fracture resistance and manufacturing method thereof |
-
2001
- 2001-11-30 US US09/998,684 patent/US20020104587A1/en not_active Abandoned
-
2002
- 2002-02-01 EP EP02250712A patent/EP1229143A3/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3748195A (en) * | 1970-07-21 | 1973-07-24 | Nissan Motor | Method for forming a soft nitride layer in a metal surface |
| US4023989A (en) * | 1975-10-20 | 1977-05-17 | Monsanto Company | Method for producing corded steel wire |
| US5009843A (en) * | 1989-05-29 | 1991-04-23 | Aichi Steel Works, Ltd. | Spring steel having good durability and sag-resistance |
| US5108544A (en) * | 1989-10-19 | 1992-04-28 | Hakansson Lars A H | Method for pickling iron and steel surfaces |
| US5368656A (en) * | 1992-01-16 | 1994-11-29 | Inland Steel Company | Steel spring and method for producing same |
| US6024893A (en) * | 1998-06-24 | 2000-02-15 | Caterpillar Inc. | Method for controlling a nitriding furnace |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20060000312A1 (en) * | 2002-10-18 | 2006-01-05 | Fabio Perini S.P.A. | Cutting machine with a sharpening unit for a blade, sharpening method and blade for said machine |
| US20070131109A1 (en) * | 2005-12-08 | 2007-06-14 | Bruggeman Daniel J | Airless sprayer with hardened cylinder |
| US7347136B2 (en) * | 2005-12-08 | 2008-03-25 | Diversified Dynamics Corporation | Airless sprayer with hardened cylinder |
| JP2017082275A (en) * | 2015-10-27 | 2017-05-18 | 光洋サーモシステム株式会社 | Nitriding treatment apparatus and nitriding treatment method |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1229143A3 (en) | 2003-05-07 |
| EP1229143A2 (en) | 2002-08-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AS | Assignment |
Owner name: MERITOR SUSPENSION SYSTEMS COMPANY, MICHIGAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:MEDEIROS, LEO;KING, TOM;REEL/FRAME:012353/0625 Effective date: 20011127 |
|
| STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |