US20020042332A1 - Segmented roll - Google Patents
Segmented roll Download PDFInfo
- Publication number
- US20020042332A1 US20020042332A1 US09/957,266 US95726601A US2002042332A1 US 20020042332 A1 US20020042332 A1 US 20020042332A1 US 95726601 A US95726601 A US 95726601A US 2002042332 A1 US2002042332 A1 US 2002042332A1
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- US
- United States
- Prior art keywords
- roll
- support shaft
- segment
- roll segment
- segmented
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000008878 coupling Effects 0.000 claims abstract description 27
- 238000010168 coupling process Methods 0.000 claims abstract description 27
- 238000005859 coupling reaction Methods 0.000 claims abstract description 27
- 230000004323 axial length Effects 0.000 claims abstract description 4
- 230000013011 mating Effects 0.000 claims description 16
- 230000000284 resting effect Effects 0.000 claims description 3
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/36—Guiding mechanisms
- D21F1/40—Rolls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/022—Registering, tensioning, smoothing or guiding webs transversely by tentering devices
- B65H23/025—Registering, tensioning, smoothing or guiding webs transversely by tentering devices by rollers
- B65H23/0258—Registering, tensioning, smoothing or guiding webs transversely by tentering devices by rollers with a bowed axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H27/00—Special constructions, e.g. surface features, of feed or guide rollers for webs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C13/00—Rolls, drums, discs, or the like; Bearings or mountings therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/10—Modular constructions, e.g. using preformed elements or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2402/00—Constructional details of the handling apparatus
- B65H2402/60—Coupling, adapter or locking means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/13—Details of longitudinal profile
- B65H2404/132—Details of longitudinal profile arrangement of segments along axis
- B65H2404/1321—Segments juxtaposed along axis
- B65H2404/13212—Segments juxtaposed along axis and driven independently
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/10—Rollers
- B65H2404/13—Details of longitudinal profile
- B65H2404/137—Means for varying longitudinal profiles
- B65H2404/1374—Means for varying longitudinal profiles means for varying longitudinal length
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49544—Roller making
- Y10T29/49547—Assembling preformed components
- Y10T29/49549—Work contacting surface element assembled to core
- Y10T29/49554—Work contacting surface having annular axial sections
Definitions
- the present invention relates to a segmented roll comprised of a plurality of end-to-end mounted roll segments, each adapted to rotate on bearings supported on a separate support shaft.
- the bow of such a segmented roll can be changed by adjusting the position and/or distance of the support points of the individual roll segments in regard to their mounting frame, thus making the roll extremely suitable for use, e.g., as a spreader roll in conjunction with the handling of a web-like continuous sheet of material.
- the segmented roll is also suited for use, e.g., as a guide roll for a paper web or as a pressure roll in winding.
- each of the roll segments is generally journaled at its both ends on bearings which are supported on the segmented roll mounting frame or similar support framework. Frequently, two adjacent roll segments share one bearing unit. Then, removal of one roll segment from the central area of this kind of segmented roll may be difficult, because the segmented roll must be disassembled starting from one end in order to reach the roll segment to be replaced at the central area of the segmented roll.
- each stub shaft is provided with a separate support bearing that is designed to function as a pivotal bearing point.
- the pivotal bearing points of the abutting stub shafts are adapted in close proximity to each other on the different sides of the support bearing, whereby each support bearing unit supports one of the adjacent pivotal bearing points.
- the segmented roll according to the invention has coupling means adapted to both axial end surfaces of the support shafts of its roll segments, said coupling means serving to disengageably connect two adjacent roll segments to each other.
- the support shaft contains at least two parts such that changing the mutual disposition of said parts makes it possible to alter the axial length of the support shaft.
- the coupling means on the support shaft end surfaces are such that allow a coupling to be established between two adjacent roll segments, the coupling being capable of accommodating an inclination between the longitudinal axes of the adjacent roll segments.
- the coupling means may contain a projection or the like on the end surface of the first roll segment and a mating recess on the end surface of the second roll segment.
- the projection can be formed, e.g., by an annular flange projection made to the end surface of the support shaft with a shape allowing limited rotation and inclination of the projection in a concentric annular recess made to the end surface of the adjacent roll segments when the adjacent roll segments are coupled to each other.
- one of the mating coupling surfaces may be formed by a concave hemispherical surface, whereby the mating end surface is formed by a convex hemispherical surface.
- the support shaft of the roll segment is comprised of two parts adapted to be solidly, advantageously nonrotatably, lockable to each other with the help of a locking element. After the locking element is released, the shaft parts can be axially moved with respect to each other by a distance allowing the coupling means formed on the mating end surfaces of the abutting roll segments to be withdrawn apart from each other.
- the first part of the support shaft includes an axial projection, most advantageously like a peg that is adapted to fit into an axial bore of the second part of the support shaft.
- the locking element can be a fastening member, advantageously a lock screw, placed into a radial hole made to one end of the support shaft, the tip of the locking element in its locking position being adapted to press against the outer circumference of the support shaft axial projection thus being capable of solidly locking both parts of the support shaft to each other.
- the lock screw or similar locking element also has another functional position.
- the length of the lock screw is advantageously made such that when the lock screw is turned away from resting against the outer circumference of the axial projection, the screw head will tuck against the inner circumference of the roll segment shell thus coupling the other part of the support shaft to follow a possible movement of the roll segment shell.
- the inner circumference of the roll segment shell is advantageously provided with a recess suitable for assuring positive contact of the screw head with the roll segment shell when the roll segment is being rotated.
- At least a portion of the axial projection part and the axial recess part connecting the abutting parts of the support shaft to each other have compatible outer and inner threads, respectively, made thereto.
- the roll segment of the segmented roll according to the invention is comprised of an outer shell and an inner shell connected to each other by a disc portion. Both parts of the support shaft are provided with an annular recess opening toward the interior of the roll segment, said recesses being adapted to accommodate the tubular flange parts of the inner shell extending to both sides from said disc portion.
- Each roll segment is rotatably mounted on the support shaft preferably using two bearings, advantageously ball bearings, having their inner races fixed to the rotating inner shell of the roll segment and their outer races fixed to the inner surfaces of the outer walls of the annular recesses made to the support shaft.
- the segmented roll comprises a plurality of roll segments having their support shafts mounted only at one end on the mounting frame of the segmented roll, complemented with one roll end segment having its both ends mounted on the mounting frame.
- the mounting arrangement of the support shaft end on the frame is advantageously such that allows the position on and/or distance of the roll segment end to be adjusted in regard to the mounting frame.
- segmented roll embodiment it is possible to replace any single roll segment in the central area of the segmented roll without the need for complete disassembly of the entire segmented roll assembly.
- only one end of each roll segment is mounted on the segmented roll mounting frame, while the other end is supported on the adjacent roll segment by means of a coupling that can be disengaged through adjusting the support shaft of the roll segment to a shorter length.
- the segmented roll As the bowing point between two adjacent roll segments is arranged to coincide with the mating plane of their ends, the segmented roll will bow evenly without any toothed jaggedness in its curvature. Hence, the segmented roll is unproblematically suited for supporting a web, for instance.
- FIG. 1 shows a side view of a segmented roll according to the invention
- FIG. 2 shows a partially cross-sectional side view of one roll segment of the segmented roll
- FIG. 3 shows the roll segment of FIG. 2 as seen from the direction of arrow A;
- FIG. 4 shows in a partially cross-sectional side view the coupling between two adjacent roll segments of the segmented roll and the structure of the roll end segment;
- FIG. 5 shows another embodiment of the roll segment suited for use in a segmented roll according to the invention
- the segmented roll schematically illustrated therein comprises five roll segments 10 in an end-to-end succession, whereby the first four of the roll segments are mounted by their one ends via a support member 23 on a mounting frame 5 , while their other ends are supported on the end surface of the respective adjacent roll segment 10 .
- the last roll segment 10 ′ of the row of roll segments has both of its ends mounted on the mounting frame 5 .
- Each of the roll segments 10 has a nonrotating support shaft of its own, on which it is adapted to rotate on bearings.
- the coupling between two adjacent roll segments 10 is adapted to permit a limited angle of inclination between the end-to-end adjacent roll segments 10 .
- the mounting of the roll segments 10 on the mounting frame 5 is made such that allows the position of any single roll segment 10 to be adjusted both in regard to its height as well as its lateral disposition thus making it possible to adjust the bow of the segmented roll in an uncomplicated manner.
- Each roll segment 10 is comprised of two concentric cylindrical shell parts 12 and 13 connected to each other by a disc portion 14 situated in the central symmetry plane of the cylindrical shell parts.
- the roll segment 10 is advantageously made by casting.
- the outer cylindrical part 12 forms the shell proper that in a segmented roll serving as a spreader roll advantageously has a grooved outer surface.
- the inner cylindrical shell part 13 has a length shorter than that of the outer shell part 12 and has the support shaft 11 of the roll segment adapted to pass therethrough.
- the support shaft 11 of the roll segment is formed by two flange-like parts that are later in the text denoted as an intermediate support member 16 and an intermediate connection member 18 .
- These members 16 and 18 are adapted into the interior space of the roll segment 10 so that the surfaces of the intermediate support member 16 and the intermediate connection member 18 directed axially outward from the center of the roll segment 10 serve as the end surfaces of the roll segment 10 and, additionally, as the mating surfaces in the coupling between two adjacent roll segments.
- the two parts of the support shaft 11 are connected to each other by a stub shaft 17 that is incorporated in the intermediate support member 16 and has a length extending through the inner shell 13 of the roll segment into the center bore 19 of the intermediate connection member 18 .
- the support shaft members 16 and 18 are locked to each other nonrotatingly by means of a lock screw 36 .
- the intermediate support member 16 is mounted on the mounting frame 5 of the segmented roll via a support member 23 which may be separate from or integral with the intermediate support member 16 .
- a support member 23 which may be separate from or integral with the intermediate support member 16 .
- FIG. 1 are schematically shown the fastening and adjustment means 21 , 22 associated with the support member 23 , advantageously implemented by means of adjustment screws that facilitate the position adjustment of the intermediate support member 16 both vertically and laterally in regard to the segmented roll mounting frame 5 .
- This arrangement permits the bow of the segmented roll to be controlled by adjusting the position of any roll segment 10 separately in regard to its adjacent roll segments.
- a stub shaft 17 having an annular recess 27 surrounding its base projects from the center of the disc-like portion of the intermediate support member 16 in the direction of the interior space of the roll segment 10 .
- This recess serves to accommodate the tubular flange part of the inner shell 13 of the roll segment 10 projecting toward the intermediate support member 16 .
- the stub shaft 17 extends through the bore of the inner shell 13 of the roll segment 10 close to the other end of the roll segment 10 .
- the outer end of the stub shaft 17 has a portion 30 with male thread 32 and there is a flattened area 31 arranged in the perimeter of said threaded portion (see FIG. 3).
- the intermediate connection member 18 located on the other side of the roll segment 10 functions as a mating member to the intermediate support member 16 so that said members 16 , 18 together form a support shaft 11 of the roll segment 10 .
- the intermediate connection member 18 is shaped into a disc-like piece having a sleeve portion 33 projecting from its center toward the interior space of the roll segment.
- the sleeve portion 33 has an annular recess 34 made at its base serving to accommodate the tubular flange part of the inner shell 13 of the roll segment 10 projecting toward the intermediate connection member 18 .
- the axial bore 19 of the sleeve portion 33 extends through the entire length of the intermediate connection part 18 up to the terminal end of the sleeve portion.
- Both the stub shaft 17 of the intermediate support member 16 and the sleeve portion 33 of the intermediate connection member 18 have an outer diameter slightly smaller than the inner diameter of the inner shell 13 of the roll segment 10 , thus avoiding any direct contact between the inner shell 13 with the parts 17 and 33 of the support shaft 11 passing therethrough.
- the cap end of the lock screw 36 that is directed radially outward from the stub shaft is provided with a bushing 37 adapted to meet the perimeter of the intermediate connecting member 18 about the hole 35 when the tip of the lock screw 36 is compressed against the flat area 31 of the stub shaft 17 .
- the perimeter of the intermediate connection member 18 can be machined to have a partially flat key area (not shown) extending about the hole 35 , whereby the bushing 37 can evenly rest on said flat key area.
- At least that portion of the axial bore 19 of the intermediate connection member 18 which extends from the hole 35 up to the outer end surface of the intermediate connection member 18 is provided with an inner thread 42 compatible with the outer thread 32 of the terminal end 30 of the stub shaft 17 of the intermediate support member 16 .
- the roll segment 10 is rotatingly mounted on two ball bearings 20 running on the support shaft 11 formed by the intermediate support member 16 and the intermediate connection member 18 .
- the bearings are adapted to both sides of the disc portion 14 of the roll segment 10 , on the outer surface of the inner shell 13 so that the inner races of the bearings 20 rotate with the inner shell 13 .
- the inner shell 13 is formed by two tubular flange parts which extend to both sides from the disc portion 14 and are enclosed by an annular recess 27 on the side facing the intermediate support member 16 and by a respective annular recess 34 on the side facing the intermediate connection member 18 .
- the stationary outer races of the bearings 20 are then supported on the inner surfaces of the outer walls of these two annular recesses 27 and 34 .
- the inner surface of the inner shell 13 of the roll segment 10 has no direct contact with the members 17 , 19 of the support shaft 11 passing through the bore of the roll segment's inner shell 13 .
- the bearings 20 are the only point at which the roll segment 10 is connected to the support shaft 11 .
- the chief function of the stub shaft 17 of the intermediate support member 16 together with the sleeve portion 33 of the intermediate connection member 18 fitted into the central bore of the inner shell 13 is to form the coupling elements for connecting the support shaft members 16 and 18 to each other.
- FIG. 4 In FIG. 4 is shown the structure of the last roll segment 10 ′.
- its support shaft 11 ′ is comprised of the above-described standard-type intermediate support member 16 connected to an end support member 16 ′, whose structure combines certain characteristic details of the standard-type intermediate support member 16 and those of the intermediate connection member 18 .
- the coupling means for connecting two adjacent roll segments 10 to each other are formed on the end surfaces of the support shaft 11 of the roll segment.
- the outer surface of the intermediate connection member 18 has an annular flange projection 41 made thereon, while the outer surface of the intermediate support member 16 has an annular groove 29 made thereon with a shape essentially concentrically compatible with that of the annular flange projection 41 .
- the universal joint between two adjacent roll segments 10 is formed between the end surfaces of the first roll segment's intermediate connection member 18 and the second roll segment's intermediate support member 16 .
- the annular flange projection 41 made to the end surface of the first roll segment's intermediate connection member 18 enters the annular recess 29 made to the end surface of the second roll segment's intermediate support member 16 , wherein it can rotate and tilt within the limits provided by a suitably arranged play.
- the maximum inclination can be increased by proper beveling of the edges of the annular flange projection 41 and the annular recess 29 .
- the segmented roll can bow without any jaggedness between two adjacent roll segments 10 .
- the first step comprises unscrewing the lock screw 36 of the support shaft 11 that fixes nonrotatingly the intermediate connection member 18 to the intermediate support member 16 of the roll segment.
- the outer shell 12 of the roll segment is provided with an opening 39 drilled in a position coinciding with the head of the lock screw 36 and having a recess 40 made about said opening on the inner surface of the outer shell 12 of the roll segment (see FIG. 3).
- the unscrewing of the screw 36 can be performed by inserting through the opening 39 a tool by means of which the lock screw 36 is rotated until the head 38 of the lock screw meets the recess 40 made to the inner surface of the roll segment's outer shell 12 .
- the tip of the lock screw 36 has been released from the contact with the stub shaft 17 of the intermediate support member 16 and the head of the lock screw 36 has locked intermediate connection member 18 to rotate with the outer shell 12 .
- the roll segment 10 can be rotated in a proper direction by a suitable number of turns depending on the pitch of the threads 32 , 42 so that the intermediate connection member 18 rotates with the roll segment 10 .
- FIG. 5 is shown another embodiment of the roll segment suitable for use in a segmented roll and particularly the connection members of the roll segment.
- the structure of the roll segment is chiefly identical to that of the roll segment shown in FIG. 2.
- the connection members comprise a projection 45 formed by a convex hemispherical surface on the end surface of the intermediate connection member 18 and, on the end surface of the intermediate support member 16 , a recess 46 having the shape of a concave hemispherical surface which is essentially concentric and of equal radius of curvature with that of the mating end surface formed by the projection 45 .
- the coupling elements at the end surfaces of the roll segments are concentric members, whereby the release of the support joint between the adjacent roll segments can be arranged to take place by rotation.
- the coupling member may be, e.g., a threaded bushing attached to the end of the intermediate support member stub shaft and arranged to fit into a recess made to the end surface of the adjacent roll segment when the roll segments are in their coupled position. Then, the entire body of the intermediate support member need not necessarily be movable toward the support member of the roll segment, but instead, the contraction of the support shaft length can be simply accomplished by rotating the threaded bushing along the roll segment support shaft toward the support member.
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- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
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Abstract
Description
- This application is a continuation of PCT application NO. PCT/FI00/00230, filed Mar. 21, 2000, and claims priority on Finnish Application No. 990633, filed Mar. 22, 1999, the disclosures of both of which applications are incorporated by reference herein.
- Not applicable.
- The present invention relates to a segmented roll comprised of a plurality of end-to-end mounted roll segments, each adapted to rotate on bearings supported on a separate support shaft.
- When desired, the bow of such a segmented roll can be changed by adjusting the position and/or distance of the support points of the individual roll segments in regard to their mounting frame, thus making the roll extremely suitable for use, e.g., as a spreader roll in conjunction with the handling of a web-like continuous sheet of material. The segmented roll is also suited for use, e.g., as a guide roll for a paper web or as a pressure roll in winding.
- In conventional segmented roll constructions, each of the roll segments is generally journaled at its both ends on bearings which are supported on the segmented roll mounting frame or similar support framework. Frequently, two adjacent roll segments share one bearing unit. Then, removal of one roll segment from the central area of this kind of segmented roll may be difficult, because the segmented roll must be disassembled starting from one end in order to reach the roll segment to be replaced at the central area of the segmented roll.
- From FI laid-open publication no. 62514 is known a spreader roll of the above-described type, wherein the respective abutting stub shafts of adjacent roll segments are adapted to be supported on a two-part support bearing block that determines the roll bow. Thus, each stub shaft is provided with a separate support bearing that is designed to function as a pivotal bearing point. The pivotal bearing points of the abutting stub shafts are adapted in close proximity to each other on the different sides of the support bearing, whereby each support bearing unit supports one of the adjacent pivotal bearing points. This kind of a two-part support bearing block makes it possible to dismount and replace separate roll segments without the need for complete disassembly of the entire spreader roll. On the other hand, such an arrangement places two bowing points at a small distance from each other thus causing nonuniform bowing of the roll. As the bowing point is not exactly at the mating point of the abutting roll segments, but rather, displaced by a small distance therefrom, the bend of the roll tends to lift up the end of the roll segment and thus makes the roll rotate bowed into a toothed shape. Hence, the correct geometry of roll bow is not attained which causes problems in controlling the web travel.
- It is an object of the invention to provide a novel type of segmented roll in which all separate roll segments are dismountable and replaceable without the need for complete disassembly of the entire segmented roll and which segmented roll is capable of assuming a smooth bow.
- The segmented roll according to the invention has coupling means adapted to both axial end surfaces of the support shafts of its roll segments, said coupling means serving to disengageably connect two adjacent roll segments to each other. The support shaft contains at least two parts such that changing the mutual disposition of said parts makes it possible to alter the axial length of the support shaft.
- Advantageously, the coupling means on the support shaft end surfaces are such that allow a coupling to be established between two adjacent roll segments, the coupling being capable of accommodating an inclination between the longitudinal axes of the adjacent roll segments. The coupling means may contain a projection or the like on the end surface of the first roll segment and a mating recess on the end surface of the second roll segment. The projection can be formed, e.g., by an annular flange projection made to the end surface of the support shaft with a shape allowing limited rotation and inclination of the projection in a concentric annular recess made to the end surface of the adjacent roll segments when the adjacent roll segments are coupled to each other. Alternatively, one of the mating coupling surfaces may be formed by a concave hemispherical surface, whereby the mating end surface is formed by a convex hemispherical surface. In this arrangement for bowing the segmented roll to a desired curvedness, only one of the mating ends of the adjacent roll segments needs to be directly supported to the mounting frame, while support for the other end is provided by the end of the adjacent roll segment.
- The support shaft of the roll segment is comprised of two parts adapted to be solidly, advantageously nonrotatably, lockable to each other with the help of a locking element. After the locking element is released, the shaft parts can be axially moved with respect to each other by a distance allowing the coupling means formed on the mating end surfaces of the abutting roll segments to be withdrawn apart from each other.
- Advantageously, the first part of the support shaft includes an axial projection, most advantageously like a peg that is adapted to fit into an axial bore of the second part of the support shaft. The locking element can be a fastening member, advantageously a lock screw, placed into a radial hole made to one end of the support shaft, the tip of the locking element in its locking position being adapted to press against the outer circumference of the support shaft axial projection thus being capable of solidly locking both parts of the support shaft to each other.
- Preferably, the lock screw or similar locking element also has another functional position. To this end, the length of the lock screw is advantageously made such that when the lock screw is turned away from resting against the outer circumference of the axial projection, the screw head will tuck against the inner circumference of the roll segment shell thus coupling the other part of the support shaft to follow a possible movement of the roll segment shell. The inner circumference of the roll segment shell is adavantageously provided with a recess suitable for assuring positive contact of the screw head with the roll segment shell when the roll segment is being rotated.
- Advantageously, at least a portion of the axial projection part and the axial recess part connecting the abutting parts of the support shaft to each other have compatible outer and inner threads, respectively, made thereto. Thus, having first the locking means disengaged, it is possible with the help of the threaded portions to move one part of the support shaft by rotation thereof in regard to the other part in the axial direction.
- Advantageously, the roll segment of the segmented roll according to the invention is comprised of an outer shell and an inner shell connected to each other by a disc portion. Both parts of the support shaft are provided with an annular recess opening toward the interior of the roll segment, said recesses being adapted to accommodate the tubular flange parts of the inner shell extending to both sides from said disc portion. Each roll segment is rotatably mounted on the support shaft preferably using two bearings, advantageously ball bearings, having their inner races fixed to the rotating inner shell of the roll segment and their outer races fixed to the inner surfaces of the outer walls of the annular recesses made to the support shaft.
- Advantageously, the segmented roll comprises a plurality of roll segments having their support shafts mounted only at one end on the mounting frame of the segmented roll, complemented with one roll end segment having its both ends mounted on the mounting frame. The mounting arrangement of the support shaft end on the frame is advantageously such that allows the position on and/or distance of the roll segment end to be adjusted in regard to the mounting frame.
- In a segmented roll embodiment according to the invention, it is possible to replace any single roll segment in the central area of the segmented roll without the need for complete disassembly of the entire segmented roll assembly. To this end, only one end of each roll segment is mounted on the segmented roll mounting frame, while the other end is supported on the adjacent roll segment by means of a coupling that can be disengaged through adjusting the support shaft of the roll segment to a shorter length.
- As the bowing point between two adjacent roll segments is arranged to coincide with the mating plane of their ends, the segmented roll will bow evenly without any toothed jaggedness in its curvature. Hence, the segmented roll is unproblematically suited for supporting a web, for instance.
- In the following the invention will be described by way of an example with reference to the appended drawings, whereby the details thereof are not understood to limit the scope of the invention, in which diagrams
- FIG. 1 shows a side view of a segmented roll according to the invention;
- FIG. 2 shows a partially cross-sectional side view of one roll segment of the segmented roll;
- FIG. 3 shows the roll segment of FIG. 2 as seen from the direction of arrow A;
- FIG. 4 shows in a partially cross-sectional side view the coupling between two adjacent roll segments of the segmented roll and the structure of the roll end segment; and
- FIG. 5 shows another embodiment of the roll segment suited for use in a segmented roll according to the invention;
- Referring to FIG. 1, the segmented roll schematically illustrated therein comprises five
roll segments 10 in an end-to-end succession, whereby the first four of the roll segments are mounted by their one ends via asupport member 23 on amounting frame 5, while their other ends are supported on the end surface of the respectiveadjacent roll segment 10. Thelast roll segment 10′ of the row of roll segments has both of its ends mounted on themounting frame 5. Each of theroll segments 10 has a nonrotating support shaft of its own, on which it is adapted to rotate on bearings. The coupling between twoadjacent roll segments 10 is adapted to permit a limited angle of inclination between the end-to-endadjacent roll segments 10. The mounting of theroll segments 10 on themounting frame 5 is made such that allows the position of anysingle roll segment 10 to be adjusted both in regard to its height as well as its lateral disposition thus making it possible to adjust the bow of the segmented roll in an uncomplicated manner. - In the following, the structure of a
single roll segment 10 is described by making reference to FIGS. 2 and 3. The discussion relates to any of the intermediate roll segments illustrated in FIG. 1. The structure of the roll end segment differs from that of the intermediate roll segments only therein that the roll end segment has both of its ends equipped with a support member 23 (see FIG. 4). - Each
roll segment 10 is comprised of two concentric 12 and 13 connected to each other by acylindrical shell parts disc portion 14 situated in the central symmetry plane of the cylindrical shell parts. Theroll segment 10 is advantageously made by casting. In the roll segment, the outercylindrical part 12 forms the shell proper that in a segmented roll serving as a spreader roll advantageously has a grooved outer surface. In the axial direction, the innercylindrical shell part 13 has a length shorter than that of theouter shell part 12 and has thesupport shaft 11 of the roll segment adapted to pass therethrough. - The
support shaft 11 of the roll segment is formed by two flange-like parts that are later in the text denoted as anintermediate support member 16 and anintermediate connection member 18. These 16 and 18 are adapted into the interior space of themembers roll segment 10 so that the surfaces of theintermediate support member 16 and theintermediate connection member 18 directed axially outward from the center of theroll segment 10 serve as the end surfaces of theroll segment 10 and, additionally, as the mating surfaces in the coupling between two adjacent roll segments. The two parts of thesupport shaft 11 are connected to each other by astub shaft 17 that is incorporated in theintermediate support member 16 and has a length extending through theinner shell 13 of the roll segment into the center bore 19 of theintermediate connection member 18. In the normal position of the assembly serving the operation of the segmented roll, the 16 and 18 are locked to each other nonrotatingly by means of asupport shaft members lock screw 36. - The
intermediate support member 16 is mounted on the mountingframe 5 of the segmented roll via asupport member 23 which may be separate from or integral with theintermediate support member 16. In FIG. 1 are schematically shown the fastening and adjustment means 21, 22 associated with thesupport member 23, advantageously implemented by means of adjustment screws that facilitate the position adjustment of theintermediate support member 16 both vertically and laterally in regard to the segmentedroll mounting frame 5. This arrangement permits the bow of the segmented roll to be controlled by adjusting the position of anyroll segment 10 separately in regard to its adjacent roll segments. - A
stub shaft 17 having anannular recess 27 surrounding its base projects from the center of the disc-like portion of theintermediate support member 16 in the direction of the interior space of theroll segment 10. This recess serves to accommodate the tubular flange part of theinner shell 13 of theroll segment 10 projecting toward theintermediate support member 16. In the axial direction, thestub shaft 17 extends through the bore of theinner shell 13 of theroll segment 10 close to the other end of theroll segment 10. The outer end of thestub shaft 17 has aportion 30 withmale thread 32 and there is a flattenedarea 31 arranged in the perimeter of said threaded portion (see FIG. 3). - The
intermediate connection member 18 located on the other side of theroll segment 10 functions as a mating member to theintermediate support member 16 so that said 16, 18 together form amembers support shaft 11 of theroll segment 10. Also theintermediate connection member 18 is shaped into a disc-like piece having asleeve portion 33 projecting from its center toward the interior space of the roll segment. Thesleeve portion 33 has anannular recess 34 made at its base serving to accommodate the tubular flange part of theinner shell 13 of theroll segment 10 projecting toward theintermediate connection member 18. The axial bore 19 of thesleeve portion 33 extends through the entire length of theintermediate connection part 18 up to the terminal end of the sleeve portion. Both thestub shaft 17 of theintermediate support member 16 and thesleeve portion 33 of theintermediate connection member 18 have an outer diameter slightly smaller than the inner diameter of theinner shell 13 of theroll segment 10, thus avoiding any direct contact between theinner shell 13 with the 17 and 33 of theparts support shaft 11 passing therethrough. - From the outer perimeter of the
intermediate connection member 18 inward is drilled an inner-threadedhole 35 reaching radially perpendicular to the longitudinal axis of theroll segment 10 up to thebore 19 drilled axially through theintermediate connection member 18. Into this threadedhole 35 is placed alock screw 36 acting as a locking means that has two functional positions. In the first position of thescrew 36, its tip that is directed toward the longitudinal axis of the roll segment is driven tightly against theflat area 31 on the periphery of theterminal end 30 of thestub shaft 17. Then, thescrew 36 serves to lock theintermediate connection member 18 solidly to the stationaryintermediate support member 16 so as to prevent rotation of theintermediate connection member 18. To prevent unintentional excessive tightening of thescrew 36 against theflat area 31 of thestub shaft 17, the cap end of thelock screw 36 that is directed radially outward from the stub shaft is provided with abushing 37 adapted to meet the perimeter of the intermediate connectingmember 18 about thehole 35 when the tip of thelock screw 36 is compressed against theflat area 31 of thestub shaft 17. Advantageously, the perimeter of theintermediate connection member 18 can be machined to have a partially flat key area (not shown) extending about thehole 35, whereby thebushing 37 can evenly rest on said flat key area. - At least that portion of the
axial bore 19 of theintermediate connection member 18 which extends from thehole 35 up to the outer end surface of theintermediate connection member 18 is provided with aninner thread 42 compatible with theouter thread 32 of theterminal end 30 of thestub shaft 17 of theintermediate support member 16. - The
roll segment 10 is rotatingly mounted on twoball bearings 20 running on thesupport shaft 11 formed by theintermediate support member 16 and theintermediate connection member 18. The bearings are adapted to both sides of thedisc portion 14 of theroll segment 10, on the outer surface of theinner shell 13 so that the inner races of thebearings 20 rotate with theinner shell 13. Theinner shell 13 is formed by two tubular flange parts which extend to both sides from thedisc portion 14 and are enclosed by anannular recess 27 on the side facing theintermediate support member 16 and by a respectiveannular recess 34 on the side facing theintermediate connection member 18. The stationary outer races of thebearings 20 are then supported on the inner surfaces of the outer walls of these two 27 and 34.annular recesses - As noted above, the inner surface of the
inner shell 13 of theroll segment 10 has no direct contact with the 17, 19 of themembers support shaft 11 passing through the bore of the roll segment'sinner shell 13. Hence, thebearings 20 are the only point at which theroll segment 10 is connected to thesupport shaft 11. The chief function of thestub shaft 17 of theintermediate support member 16 together with thesleeve portion 33 of theintermediate connection member 18 fitted into the central bore of theinner shell 13 is to form the coupling elements for connecting the 16 and 18 to each other.support shaft members - In FIG. 4 is shown the structure of the
last roll segment 10′. As thelast roll segment 10′ needs to be supported at its both ends to the mounting frame, itssupport shaft 11′ is comprised of the above-described standard-typeintermediate support member 16 connected to anend support member 16′, whose structure combines certain characteristic details of the standard-typeintermediate support member 16 and those of theintermediate connection member 18. - The coupling means for connecting two
adjacent roll segments 10 to each other are formed on the end surfaces of thesupport shaft 11 of the roll segment. As can be seen from FIG. 2 illustrating theroll segment 10, the outer surface of theintermediate connection member 18 has anannular flange projection 41 made thereon, while the outer surface of theintermediate support member 16 has anannular groove 29 made thereon with a shape essentially concentrically compatible with that of theannular flange projection 41. - In the following, the coupling formed between
adjacent roll segments 10 and the removal of a single roll segment from the central area of the segmented roll is described by making reference to FIG. 4, as well as to FIG. 2 for details related to the structure of theroll segment 10. - Accordingly, the universal joint between two
adjacent roll segments 10 is formed between the end surfaces of the first roll segment'sintermediate connection member 18 and the second roll segment'sintermediate support member 16. When tworoll segments 10 are aligned end-to-end abutting each other, theannular flange projection 41 made to the end surface of the first roll segment'sintermediate connection member 18 enters theannular recess 29 made to the end surface of the second roll segment'sintermediate support member 16, wherein it can rotate and tilt within the limits provided by a suitably arranged play. The maximum inclination can be increased by proper beveling of the edges of theannular flange projection 41 and theannular recess 29. - By virtue of arranging the bowing point of two
adjacent roll segments 10 to coincide in the above-described manner with the mating surface of theroll segments 10, the segmented roll can bow without any jaggedness between twoadjacent roll segments 10. - To remove a
roll segment 10 from the central area of the segmented roll according to the invention, the first step comprises unscrewing thelock screw 36 of thesupport shaft 11 that fixes nonrotatingly theintermediate connection member 18 to theintermediate support member 16 of the roll segment. To facilitate unscrewing thelock screw 36 from outside the roll segment, theouter shell 12 of the roll segment is provided with anopening 39 drilled in a position coinciding with the head of thelock screw 36 and having arecess 40 made about said opening on the inner surface of theouter shell 12 of the roll segment (see FIG. 3). Then, the unscrewing of thescrew 36 can be performed by inserting through the opening 39 a tool by means of which thelock screw 36 is rotated until thehead 38 of the lock screw meets therecess 40 made to the inner surface of the roll segment'souter shell 12. By this time, the tip of thelock screw 36 has been released from the contact with thestub shaft 17 of theintermediate support member 16 and the head of thelock screw 36 has lockedintermediate connection member 18 to rotate with theouter shell 12. Now theroll segment 10 can be rotated in a proper direction by a suitable number of turns depending on the pitch of the 32, 42 so that thethreads intermediate connection member 18 rotates with theroll segment 10. Thereby, the cooperation of theouter thread 32 made on the terminal end of thestub shaft 17 and theinner thread 42 made into the center bore 19 of theintermediate connection member 18 force theintermediate connection member 18 to move supported by thestub shaft 17 toward theintermediate support member 16. This movement causes theannular flange projection 41 of the end surface of theintermediate connection member 18 to withdraw from theannular recess 29 of the end surface of the adjacent roll segment thus disengaging theroll segment 10 from the connection with the adjacent roll segment. - The above-described steps must be repeated for the roll segment adjoining the other end of the
roll segment 10 to be removed, whereafter thesupport member 23 of theroll segment 10 can be dismounted from the mounting frame and theroll segment 10 removed from its place. The reassembly of the roll segment back to the row of adjacent roll segments takes place in a reversed order. - In FIG. 5 is shown another embodiment of the roll segment suitable for use in a segmented roll and particularly the connection members of the roll segment. The structure of the roll segment is chiefly identical to that of the roll segment shown in FIG. 2. The connection members comprise a
projection 45 formed by a convex hemispherical surface on the end surface of theintermediate connection member 18 and, on the end surface of theintermediate support member 16, arecess 46 having the shape of a concave hemispherical surface which is essentially concentric and of equal radius of curvature with that of the mating end surface formed by theprojection 45. Then, engaging two roll segments of the kind shown in FIG. 5 into an intimate connection with each other forms a universal joint surface between theprojection 45 and therecess 46 that allows different angles of inclination between the axes of the adjacent roll segments. This kind of support joint between the two adjacent roll segments can be disassembled by way of moving theintermediate support member 16 and the intermediate coupling member in the manner described in conjunction with the former exemplifying embodiment. - Also other implementations of the segmented roll structure according to the invention can be contemplated. Advantageously, the coupling elements at the end surfaces of the roll segments are concentric members, whereby the release of the support joint between the adjacent roll segments can be arranged to take place by rotation. The coupling member may be, e.g., a threaded bushing attached to the end of the intermediate support member stub shaft and arranged to fit into a recess made to the end surface of the adjacent roll segment when the roll segments are in their coupled position. Then, the entire body of the intermediate support member need not necessarily be movable toward the support member of the roll segment, but instead, the contraction of the support shaft length can be simply accomplished by rotating the threaded bushing along the roll segment support shaft toward the support member.
Claims (22)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI990633A FI106277B (en) | 1999-03-22 | 1999-03-22 | Stump Rolling |
| FI990633 | 1999-03-22 | ||
| PCT/FI2000/000230 WO2000056647A1 (en) | 1999-03-22 | 2000-03-21 | Segmented roll |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/FI2000/000230 Continuation WO2000056647A1 (en) | 1999-03-22 | 2000-03-21 | Segmented roll |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20020042332A1 true US20020042332A1 (en) | 2002-04-11 |
| US6723032B2 US6723032B2 (en) | 2004-04-20 |
Family
ID=8554253
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/957,266 Expired - Lifetime US6723032B2 (en) | 1999-03-22 | 2001-09-20 | Segmented roll |
Country Status (9)
| Country | Link |
|---|---|
| US (1) | US6723032B2 (en) |
| EP (1) | EP1210283B1 (en) |
| JP (1) | JP3898446B2 (en) |
| AT (1) | ATE267135T1 (en) |
| AU (1) | AU3560200A (en) |
| CA (1) | CA2367953C (en) |
| DE (1) | DE60010901T2 (en) |
| FI (1) | FI106277B (en) |
| WO (1) | WO2000056647A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6730008B1 (en) * | 2003-04-16 | 2004-05-04 | Shih Wen Liang | Differential shaft for a strip-producing machine |
| EP1591390A1 (en) * | 2004-04-26 | 2005-11-02 | Voith Paper Patent GmbH | Reeling machine for continuous winding of a webmaterial |
| EP1591391A1 (en) * | 2004-04-26 | 2005-11-02 | Voith Paper Patent GmbH | Reeling machine for continuous winding of a webmaterial |
| US20240100785A1 (en) * | 2022-09-26 | 2024-03-28 | Subaru Corporation | Roller unit for feeding tapes, fiber placement apparatus and method of molding composite material |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FI106277B (en) | 1999-03-22 | 2000-12-29 | Valmet Corp | Stump Rolling |
| DE10202020A1 (en) * | 2002-01-18 | 2003-07-24 | Kampf Gmbh & Co Maschf | Roller system for a winding machine, comprises a number of roller segments which are held on a bearing attached to a bearing plate |
| FI121825B (en) * | 2005-09-01 | 2011-04-29 | Metso Paper Inc | Distribution Selection |
| FI10035U1 (en) * | 2013-01-14 | 2013-03-28 | Metso Paper Inc | Roller part for a stub roll |
| KR102398396B1 (en) * | 2021-12-27 | 2022-05-16 | 김승훈 | Expander roll having curvature adjusting device |
Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US754797A (en) * | 1903-09-24 | 1904-03-15 | Joseph H Ostrander | Felt-spreader. |
| FI45589C (en) * | 1969-04-29 | 1972-07-10 | Ahlstroem Oy | Movable roller combination |
| AT311167B (en) | 1970-07-08 | 1973-11-12 | Joseph Eck & Soehne Kg | Kink roll, especially for paper calenders |
| DE2139159C3 (en) * | 1971-08-05 | 1974-08-15 | Jagenberg-Werke Ag, 4000 Duesseldorf | Device for spreading webs of material, in particular webs of paper |
| IT1034997B (en) * | 1974-04-27 | 1979-10-10 | Kloeckner Werke Ag | GUIDE ROLL DIVIDED INTO SECTIONS SUPPORTED IN A PLURALITY OF POINTS FOR CONTINUOUS CASTING PLANTS |
| CH596911A5 (en) * | 1976-09-24 | 1978-03-31 | Concast Ag | |
| DE2818437C2 (en) | 1978-04-27 | 1983-07-07 | J.M. Voith Gmbh, 7920 Heidenheim | Stone roller |
| DE2843204C2 (en) | 1978-10-04 | 1980-09-25 | Jagenberg-Werke Ag, 4000 Duesseldorf | Spreader roller |
| US4496257A (en) * | 1982-07-29 | 1985-01-29 | U.S. Philips Corporation | Transport roller for a record carrier in a printer |
| US5471859A (en) * | 1992-07-20 | 1995-12-05 | T. Sendzimir, Inc. | Cluster mill crown adjustment system |
| FR2745280B1 (en) * | 1996-02-27 | 1998-05-15 | Asselin | ROTARY ROLLER GUIDING DEVICE |
| IT1286831B1 (en) | 1996-09-11 | 1998-07-17 | Galileo Vacuum Tec Spa | ROLLER TO EXTEND AND RELAX A TAPE MATERIAL |
| FI103827B (en) | 1998-02-04 | 1999-09-30 | Suomen Intech Oy | The applicator roller |
| FI106277B (en) | 1999-03-22 | 2000-12-29 | Valmet Corp | Stump Rolling |
-
1999
- 1999-03-22 FI FI990633A patent/FI106277B/en not_active IP Right Cessation
-
2000
- 2000-03-21 JP JP2000606515A patent/JP3898446B2/en not_active Expired - Lifetime
- 2000-03-21 CA CA002367953A patent/CA2367953C/en not_active Expired - Lifetime
- 2000-03-21 AU AU35602/00A patent/AU3560200A/en not_active Abandoned
- 2000-03-21 EP EP00914198A patent/EP1210283B1/en not_active Expired - Lifetime
- 2000-03-21 AT AT00914198T patent/ATE267135T1/en active
- 2000-03-21 WO PCT/FI2000/000230 patent/WO2000056647A1/en not_active Ceased
- 2000-03-21 DE DE60010901T patent/DE60010901T2/en not_active Expired - Lifetime
-
2001
- 2001-09-20 US US09/957,266 patent/US6723032B2/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6730008B1 (en) * | 2003-04-16 | 2004-05-04 | Shih Wen Liang | Differential shaft for a strip-producing machine |
| EP1591390A1 (en) * | 2004-04-26 | 2005-11-02 | Voith Paper Patent GmbH | Reeling machine for continuous winding of a webmaterial |
| EP1591391A1 (en) * | 2004-04-26 | 2005-11-02 | Voith Paper Patent GmbH | Reeling machine for continuous winding of a webmaterial |
| US20240100785A1 (en) * | 2022-09-26 | 2024-03-28 | Subaru Corporation | Roller unit for feeding tapes, fiber placement apparatus and method of molding composite material |
| US12459216B2 (en) * | 2022-09-26 | 2025-11-04 | Subaru Corporation | Roller unit for feeding tapes, fiber placement apparatus and method of molding composite material |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2000056647A1 (en) | 2000-09-28 |
| DE60010901T2 (en) | 2005-05-19 |
| US6723032B2 (en) | 2004-04-20 |
| FI990633L (en) | 2000-09-23 |
| CA2367953A1 (en) | 2000-09-28 |
| FI990633A0 (en) | 1999-03-22 |
| CA2367953C (en) | 2007-10-02 |
| ATE267135T1 (en) | 2004-06-15 |
| EP1210283B1 (en) | 2004-05-19 |
| EP1210283A1 (en) | 2002-06-05 |
| FI106277B (en) | 2000-12-29 |
| AU3560200A (en) | 2000-10-09 |
| JP2002540034A (en) | 2002-11-26 |
| JP3898446B2 (en) | 2007-03-28 |
| DE60010901D1 (en) | 2004-06-24 |
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Legal Events
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| AS | Assignment |
Owner name: METSO PAPER, INC., FINLAND Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:ERONEN, PEKKA;REEL/FRAME:012464/0672 Effective date: 20011015 |
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| STCF | Information on status: patent grant |
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| AS | Assignment |
Owner name: VALMET TECHNOLOGIES, INC., FINLAND Free format text: CHANGE OF NAME;ASSIGNOR:METSO PAPER, INC.;REEL/FRAME:032551/0426 Effective date: 20131212 |
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