US20010052487A1 - Dual filter and method of making same - Google Patents
Dual filter and method of making same Download PDFInfo
- Publication number
- US20010052487A1 US20010052487A1 US09/906,205 US90620501A US2001052487A1 US 20010052487 A1 US20010052487 A1 US 20010052487A1 US 90620501 A US90620501 A US 90620501A US 2001052487 A1 US2001052487 A1 US 2001052487A1
- Authority
- US
- United States
- Prior art keywords
- filter
- water
- filter medium
- bacteria
- bacteria killing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000009977 dual effect Effects 0.000 title claims abstract description 37
- 238000004519 manufacturing process Methods 0.000 title claims description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 155
- 239000000463 material Substances 0.000 claims abstract description 153
- 241000894006 Bacteria Species 0.000 claims abstract description 148
- 230000002147 killing effect Effects 0.000 claims abstract description 120
- 239000000203 mixture Substances 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000011065 in-situ storage Methods 0.000 claims abstract description 13
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 claims description 50
- 229910021607 Silver chloride Inorganic materials 0.000 claims description 46
- 239000002245 particle Substances 0.000 claims description 37
- 239000000853 adhesive Substances 0.000 claims description 32
- 230000001070 adhesive effect Effects 0.000 claims description 32
- 238000000746 purification Methods 0.000 claims description 29
- 239000002699 waste material Substances 0.000 claims description 26
- 239000000835 fiber Substances 0.000 claims description 24
- 229910021645 metal ion Inorganic materials 0.000 claims description 19
- FOIXSVOLVBLSDH-UHFFFAOYSA-N Silver ion Chemical compound [Ag+] FOIXSVOLVBLSDH-UHFFFAOYSA-N 0.000 claims description 7
- 239000003619 algicide Substances 0.000 claims description 7
- 230000009182 swimming Effects 0.000 claims description 6
- 230000000844 anti-bacterial effect Effects 0.000 claims description 3
- 239000003899 bactericide agent Substances 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 2
- 239000006260 foam Substances 0.000 claims description 2
- 230000001580 bacterial effect Effects 0.000 claims 2
- 239000003002 pH adjusting agent Substances 0.000 claims 1
- 238000012216 screening Methods 0.000 abstract description 7
- 239000008188 pellet Substances 0.000 description 29
- 108010010803 Gelatin Proteins 0.000 description 22
- 229920000159 gelatin Polymers 0.000 description 22
- 239000008273 gelatin Substances 0.000 description 22
- 235000019322 gelatine Nutrition 0.000 description 22
- 235000011852 gelatine desserts Nutrition 0.000 description 22
- 239000011159 matrix material Substances 0.000 description 18
- 150000002500 ions Chemical class 0.000 description 16
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 12
- 150000004677 hydrates Chemical class 0.000 description 11
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 9
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 7
- 238000000576 coating method Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 229910052725 zinc Inorganic materials 0.000 description 7
- 239000011701 zinc Substances 0.000 description 7
- 229910052709 silver Inorganic materials 0.000 description 6
- 239000004332 silver Substances 0.000 description 6
- 229910001961 silver nitrate Inorganic materials 0.000 description 6
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 4
- 239000000969 carrier Substances 0.000 description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 4
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011118 polyvinyl acetate Substances 0.000 description 3
- 229920002689 polyvinyl acetate Polymers 0.000 description 3
- -1 silver ions Chemical class 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- FMRLDPWIRHBCCC-UHFFFAOYSA-L Zinc carbonate Chemical compound [Zn+2].[O-]C([O-])=O FMRLDPWIRHBCCC-UHFFFAOYSA-L 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 229910000365 copper sulfate Inorganic materials 0.000 description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 2
- JJLJMEJHUUYSSY-UHFFFAOYSA-L copper(II) hydroxide Inorganic materials [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 description 2
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 2
- OPQARKPSCNTWTJ-UHFFFAOYSA-L copper(ii) acetate Chemical compound [Cu+2].CC([O-])=O.CC([O-])=O OPQARKPSCNTWTJ-UHFFFAOYSA-L 0.000 description 2
- QTMDXZNDVAMKGV-UHFFFAOYSA-L copper(ii) bromide Chemical compound [Cu+2].[Br-].[Br-] QTMDXZNDVAMKGV-UHFFFAOYSA-L 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- CQLFBEKRDQMJLZ-UHFFFAOYSA-M silver acetate Chemical compound [Ag+].CC([O-])=O CQLFBEKRDQMJLZ-UHFFFAOYSA-M 0.000 description 2
- 229940071536 silver acetate Drugs 0.000 description 2
- NDVLTYZPCACLMA-UHFFFAOYSA-N silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VNDYJBBGRKZCSX-UHFFFAOYSA-L zinc bromide Chemical compound Br[Zn]Br VNDYJBBGRKZCSX-UHFFFAOYSA-L 0.000 description 2
- 239000011667 zinc carbonate Substances 0.000 description 2
- 235000004416 zinc carbonate Nutrition 0.000 description 2
- 229910000010 zinc carbonate Inorganic materials 0.000 description 2
- 239000011592 zinc chloride Substances 0.000 description 2
- 235000005074 zinc chloride Nutrition 0.000 description 2
- UAYWVJHJZHQCIE-UHFFFAOYSA-L zinc iodide Chemical compound I[Zn]I UAYWVJHJZHQCIE-UHFFFAOYSA-L 0.000 description 2
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 2
- TXUICONDJPYNPY-UHFFFAOYSA-N (1,10,13-trimethyl-3-oxo-4,5,6,7,8,9,11,12,14,15,16,17-dodecahydrocyclopenta[a]phenanthren-17-yl) heptanoate Chemical compound C1CC2CC(=O)C=C(C)C2(C)C2C1C1CCC(OC(=O)CCCCCC)C1(C)CC2 TXUICONDJPYNPY-UHFFFAOYSA-N 0.000 description 1
- ZXSQEZNORDWBGZ-UHFFFAOYSA-N 1,3-dihydropyrrolo[2,3-b]pyridin-2-one Chemical compound C1=CN=C2NC(=O)CC2=C1 ZXSQEZNORDWBGZ-UHFFFAOYSA-N 0.000 description 1
- NZDXSXLYLMHYJA-UHFFFAOYSA-M 4-[(1,3-dimethylimidazol-1-ium-2-yl)diazenyl]-n,n-dimethylaniline;chloride Chemical compound [Cl-].C1=CC(N(C)C)=CC=C1N=NC1=[N+](C)C=CN1C NZDXSXLYLMHYJA-UHFFFAOYSA-M 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- OCUCCJIRFHNWBP-IYEMJOQQSA-L Copper gluconate Chemical compound [Cu+2].OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O.OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C([O-])=O OCUCCJIRFHNWBP-IYEMJOQQSA-L 0.000 description 1
- 229910021589 Copper(I) bromide Inorganic materials 0.000 description 1
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 1
- 229910021590 Copper(II) bromide Inorganic materials 0.000 description 1
- 229910021592 Copper(II) chloride Inorganic materials 0.000 description 1
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 1
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000013270 controlled release Methods 0.000 description 1
- 229940116318 copper carbonate Drugs 0.000 description 1
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 1
- NKNDPYCGAZPOFS-UHFFFAOYSA-M copper(i) bromide Chemical compound Br[Cu] NKNDPYCGAZPOFS-UHFFFAOYSA-M 0.000 description 1
- GEZOTWYUIKXWOA-UHFFFAOYSA-L copper;carbonate Chemical compound [Cu+2].[O-]C([O-])=O GEZOTWYUIKXWOA-UHFFFAOYSA-L 0.000 description 1
- AEJIMXVJZFYIHN-UHFFFAOYSA-N copper;dihydrate Chemical compound O.O.[Cu] AEJIMXVJZFYIHN-UHFFFAOYSA-N 0.000 description 1
- 239000011642 cupric gluconate Substances 0.000 description 1
- 235000019856 cupric gluconate Nutrition 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000010979 pH adjustment Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- ADZWSOLPGZMUMY-UHFFFAOYSA-M silver bromide Chemical compound [Ag]Br ADZWSOLPGZMUMY-UHFFFAOYSA-M 0.000 description 1
- LKZMBDSASOBTPN-UHFFFAOYSA-L silver carbonate Substances [Ag].[O-]C([O-])=O LKZMBDSASOBTPN-UHFFFAOYSA-L 0.000 description 1
- 229910001958 silver carbonate Inorganic materials 0.000 description 1
- 229910001923 silver oxide Inorganic materials 0.000 description 1
- YPNVIBVEFVRZPJ-UHFFFAOYSA-L silver sulfate Chemical compound [Ag+].[Ag+].[O-]S([O-])(=O)=O YPNVIBVEFVRZPJ-UHFFFAOYSA-L 0.000 description 1
- 229910000367 silver sulfate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000001119 stannous chloride Substances 0.000 description 1
- 235000011150 stannous chloride Nutrition 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
- WGIWBXUNRXCYRA-UHFFFAOYSA-H trizinc;2-hydroxypropane-1,2,3-tricarboxylate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O.[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O WGIWBXUNRXCYRA-UHFFFAOYSA-H 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- 229940102001 zinc bromide Drugs 0.000 description 1
- 239000011746 zinc citrate Substances 0.000 description 1
- 235000006076 zinc citrate Nutrition 0.000 description 1
- 229940068475 zinc citrate Drugs 0.000 description 1
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical class [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- 239000011686 zinc sulphate Substances 0.000 description 1
- 235000009529 zinc sulphate Nutrition 0.000 description 1
- QBRFEBMQJCEDHP-UHFFFAOYSA-L zinc;hydrogen carbonate;hydroxide;hydrate Chemical compound O.[OH-].[Zn+2].OC([O-])=O QBRFEBMQJCEDHP-UHFFFAOYSA-L 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/50—Treatment of water, waste water, or sewage by addition or application of a germicide or by oligodynamic treatment
- C02F1/505—Treatment of water, waste water, or sewage by addition or application of a germicide or by oligodynamic treatment by oligodynamic treatment
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01N—PRESERVATION OF BODIES OF HUMANS OR ANIMALS OR PLANTS OR PARTS THEREOF; BIOCIDES, e.g. AS DISINFECTANTS, AS PESTICIDES OR AS HERBICIDES; PEST REPELLANTS OR ATTRACTANTS; PLANT GROWTH REGULATORS
- A01N59/00—Biocides, pest repellants or attractants, or plant growth regulators containing elements or inorganic compounds
- A01N59/16—Heavy metals; Compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
- C02F1/004—Processes for the treatment of water whereby the filtration technique is of importance using large scale industrial sized filters
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/001—Processes for the treatment of water whereby the filtration technique is of importance
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/285—Treatment of water, waste water, or sewage by sorption using synthetic organic sorbents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/68—Treatment of water, waste water, or sewage by addition of specified substances, e.g. trace elements, for ameliorating potable water
- C02F1/685—Devices for dosing the additives
- C02F1/688—Devices in which the water progressively dissolves a solid compound
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2103/00—Nature of the water, waste water, sewage or sludge to be treated
- C02F2103/42—Nature of the water, waste water, sewage or sludge to be treated from bathing facilities, e.g. swimming pools
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2201/00—Apparatus for treatment of water, waste water or sewage
- C02F2201/002—Construction details of the apparatus
- C02F2201/006—Cartridges
Definitions
- This invention relates generally to a dual filter system and apparatus and more specifically to a replaceable water filter carrying a water purification composition dispersibly secured therein to enable the water filter to simultaneously and in situ purify water as water flows through the water filter while minimizing disruption to the normal flow of water through the filter system.
- bacteria killing materials such as metal ions are effective in killing bacteria.
- metal ion is the silver ion and another commonly used bacteria killing and material is the zinc ion.
- Other types of ions are used as algaecides.
- the difficulty in use of metal ions is to maintain the ion concentration within proper ranges since too low metal ion concentration results in ineffective killing of bacteria and to high metal ion concentrations can be harmful.
- Another difficulty is to be able to controllable release the materials to provide for water purification over an extended period of time.
- a bacteria killing material use an adhesive that is securable to both a metal ion generating material and to a particle carrier that is placed in a container within the water supply. Water is allowed to flow through the container as the bacteria killing material controllable release metal ions to kill bacteria in the water. While the use of bacteria killing materials that release metal ions is known, the present invention is directed to the structure and mechanism for holding the bacteria killing materials so as not to interfere with the release of the bacteria killing materials such as metal ions without disrupting the normal flow of water through the system.
- a filter In most recirculation systems such as for swimming pools, spas and hot tubs a filter is included that removes unwanted waste particles from the water.
- a container is placed in the core of the filter.
- the container is filled with a bacteria killing material such as chlorine or bromine.
- a bacteria killing material such as chlorine or bromine.
- devices placed in the core of the filter create obstructions to normal flow though the fluid filter.
- the first obstruction to normal flow is the container itself which hold the bactericide and the second obstruction to normal flow is the materials that are placed in the container.
- the obstruction to normal flow of water through the filter system is substantially eliminated as the bacteria killing material is either secured directly to the filter medium or to a portion of the filter where the flow area is generally the largest thereby allowing one to maintain the normal flow patterns of the filter mechanism.
- a water treatement compostion for example, a water purification material, such as a bacteria killing material is secured to a replaceable filter that normally removes debris from the water.
- the replaceable filter performs a dual in situ function in that the filter simultaneously removes debris and kills bacteria. Consequently, when the filter is replaced due to accumulation of debris thereon the bacteria killing material is replaced in the same operation thus minimizing the consumer maintenance in maintaining a water system in proper condition.
- the present invention becomes consumer friendly as the need for maintenance of the system can be reduced.
- a bacteria killing material is affixed directly to fibers that are formed into a filter medium with the fibers formed into a network for screening removal of debris from the water.
- the filter medium traps debris thereon, while the bacteria killing material kills bacteria thereon.
- the dual filter apparatus simultaneously accomplishes the in situ task of both filtering debris from the water and killing bacteria as the water passes through the filter.
- Other embodiments and refinement of the invention are described herein. The preferred embodiment is described in relation to a water purification material comprising a bacteria killing material and other water purification materials such as algaecides, clarifiers or pH adjusters can be used with the present invention.
- the present invention comprises an in situ water purification system comprising a replaceable dual filter having a porous medium for removing debris and a bacteria killing material thereon for killing bacteria while minimizing obstruction to normal flow through the system as well as a process of making a water purification device by dispersibly securing a bacteria killing material to a filter medium for removing debris.
- FIG. 1 is a perspective view of a carrier such as zinc pellet having a matrix carrying a silver yielding ion thereon;
- FIG. 2 is a sectional view taken along lines 2 - 2 of FIG. 1 to show the adhesive matrix located around the zinc pellet;
- FIG. 3 is a perspective view of a cartridge filter of the present invention.
- FIG. 4 is a cross-sectional view of the filter of FIG. 1 taken alone lines 4 - 4 of FIG. 3;
- FIG. 5 is a side view of a portion of a filter medium without a bacteria killing material thereon;
- FIG. 6 is a front view of the portion of the filter medium of FIG. 5;
- FIG. 7 is front view of a portion of the filter medium of FIG. 6 with a bacteria killing material secured thereto.
- FIG. 8 is a partial schematic view of a system for manufacturing filter medium.
- FIG. 9 is a top view a filter cartridge
- FIG. 10 is a sectional view taken along lines 10 - 10 of FIG. 9 to show the invention of a filter with a bacteria killing material located therein;
- FIG. 11 is a perspective view of a filter sleeve that has been formed from a single piece of cloth with the filter stitched and sonic welded into an annular shape;
- FIG. 12 is an exploded pictorial view of a filter cartridge housing contain a bacteria killing material
- FIG. 13 is partial schematic view of a dual filter system for simultaneously removing debris and killing bacteria.
- one forms an in situ water purification system comprising a water treatment composition and a filter medium suitable for inserting into a water supply to both kill bacteria therein and to screen debris from the water.
- the water treatment composition comprises a carrier and a metal ion yielding material which is secured to a filter medium.
- Attached to the carrier is a bacteria killing material which, in the preferred embodiment, comprises silver chloride (AgCl) coating located thereon.
- the silver chloride particles are suspended in an adhesive matrix that adhesively secures the silver chloride particles proximate thereto in an ion yielding relationship.
- Another suitable metal ion yielding material suitable for use is zinc.
- the bacteria killing material is preferably a metal ion yielding material although other materials could be used if the materials can be maintained in active mode over an extended period of time.
- An example of silver ion yielding material is silver chloride which is described more fully in my co-pending application Ser. No. 08/957,265, filed Oct. 24, 1997, titled Water Treatment Composition.
- Silver chloride is a white powder that can be melted or cast like a metal, and is derived from heating a silver nitrate solution and adding hydrochloric acid or salt solution to produce a silver chloride solution which is then boiled or filtered either in the dark or under a ruby red light to produce the silver chloride powder.
- the silver chloride while still in solution is combined with an adhesive to form an adhesive silver chloride solution.
- the adhesive and the silver chloride solution are then applied to a carrier such as a pellet.
- the adhesive is then cured to produce a pellet having a silver chloride coating adhesively adhered thereto with both the zinc and the silver chloride available for reacting with the chemicals within a bacteria cell to kill or damage the bacteria.
- the silver chloride while still in solution is combined with an adhesive to form an adhesive silver chloride solution which is applied directly to a filter material for use in screening waste particles from a water source.
- adhesively secured herein is meant to include a surface attachment structure that does not prevent the bacteria killing materials from releasing the ions to kill unwanted bacteria.
- Adhesive matrix coating 12 comprises an adhesive that secures itself to the surface of both the silver ion generating material, which comprises silver chloride 13 and to the carrier, which is shown as a pellet 11 .
- the process is described in relation to forming a silver chloride coating on a pellet so that the silver ion remains in a reactive state to react with the chemicals in the bacteria and effectively damage or kill the bacteria.
- the carrier 11 could be an active carrier, such as zinc as multiple ion generating material may be suitable for killing different types of bacteria.
- FIG. 2 is a cross-sectional view of the silver chloride coated pellet 10 of FIG. 1 showing carrier particle 11 centrally located within adhesive matrix 12 that contains silver chloride 13 dispersed throughout the adhesive matrix 12 .
- the silver chloride 13 is maintained in the water porous matrix proximate the carrier pellet 11 to enable water to contact both the silver chloride located within the matrix.
- These type of pellets 11 can be placed directly into a container in the water to allow the bacteria killing materials to be released into the water.
- the pellets containing the bacteria killing materials are secured directly to a filter medium so that the bacteria killing materials controllable release metal ions over an extended period of time.
- a silver ion yielding material such as silver chloride
- a suitable material for adhesively securing the silver chloride proximate the carrier is commercially available gelatin which can be cross-linked with an aqueous solution of formaldehyde or glutaraldehyde to form a non-soluble, water penetrable matrix on the exterior surface of the carrier.
- Other suitable non-soluble water porous adhesive matrixes are polyvinyl acetate, polyurethane, epoxy resin, polyvinyl alcohol and polyvinyl acetate.
- the present invention includes the step of securing the carriers with the ion generating material directly to the filter material used to form a mechanical filter.
- the ion generating materials are secured directly to the fabric or filter medium without the use of a separate carrier. In both cases one obtains a dual filter system that provides for in situ killing of bacteria and removal of debris from the water flowing through the filter system.
- gelatin mixture 1.5 grams are mixed in 25 ml of distilled water to form a gelatin mixture.
- the gelatin mixture is heated to a temperature of about 140 degrees F.
- the gelatin mixture is then strained through a screen. At this point, 5 grams of sodium chloride are mixed into the gelatin mixture. The gelatin mixture is then combined with the aqueous silver nitrate mixture to convert the silver nitrate into silver chloride to thereby form an aqueous silver chloride gelatin mixture. A batch of pellets having a maximum dimension of about 1 ⁇ 8 inch are then heated to about 140 degrees F. The pellets are then sprayed with the heated, aqueous silver chloride gelatin mixture.
- the silver chloride gelatin mixture is then immersed in an aqueous bath of glutaraldehyde for about 12 hours to react the gelatin with the glutaraldehyde.
- the curing produce an adhesive matrix that secured the pellets with the silver chloride that is dispersed throughout the adhesive matrix.
- the pellets, which are covered with a coating of silver chloride are rinsed and air dried to produce pellets with a silver chloride coating affixed proximate to the pellets.
- the pellets had a maximum dimension of about 1 ⁇ 8 of an inch. Larger or smaller pellets could be used; however, for use as a water treatment composition in a dispensing valve, it is preferred to have carrier in multiple pellets in order to present a larger surface area to the water containing the bacteria. While securing of the bacteria killing material to the pellet carrier has been described the bacteria killing material can also be secured directly to the filter medium using the same adhesive.
- the adhesive used was gelatin as gelatin is capable of adhering to the surfaces of both the carrier and the silver chloride. That is, gelatin which can be cross-linked in the presence of formaldehyde or glutaraldehyde to obtain the necessary adhesive characteristics remains non-soluble in the water and unreactive with either the carrier or the silver chloride, and thus can hold the silver chloride proximate the carrier. That is the cross-linked gelatin not only forms a surface attachment but forms a matrix to support or secure the silver chloride in proximity to the surface of the pellet.
- the gelatin matrix is securable to the surfaces of both the silver chloride and to the pellets, one is assured that the silver ion yielding material will remain proximate each other to generate ions thereof. Also, the gelatin is desirable since the porosity of the adhesive matrix formed from gelatin allows bacteria containing water access to both the silver to enable both the silver ions to kill the bacteria in the water.
- gelatin is described as one of the adhesives, other suitable adhesives for securing the bacteria killing material to either the carrier or directly to the filter material so that the metal ions are controllable released include polyurethane, epoxy resin polyvinyl alcohol and polyvinyl acetate.
- reference numeral 20 identifies a dual filter apparatus of the present invention for simultaneously removing debris and killing bacteria.
- the filter 20 which is in cartridge form, includes a first end cap 21 and a second end cap 22 with a porous pleated filter medium 23 secured therebetween for screening waste particles from the water as the water flows through the filter medium 23 .
- End cap 21 is shown with an opening 21 a for ingress of fluid
- FIG. 4 shows that end cap 22 includes an opening 22 a for ingress of fluid into the interior 26 within the zig-zag shaped filter medium 23 .
- FIG. 5 and FIG. 6 show a portion of one embodiment of a porous filter medium 30 that is arranged in a cross-hatched pattern to form a network comprised of a set of vertical fibers 31 , 32 and 33 supporting a set of horizontal fibers 34 , 35 , 36 , 37 and 38 to provide a plurality of regular openings 39 therein for screening waste particles of larger size from the water.
- a porous filter medium 30 In normal operation of the filter medium 30 , water flows though the openings 39 while the large debris particles encounter the external network of fibers and are thus prevented from flowing through the filter medium 30 . In time the filter becomes clogged with waste particles and needs to be replaced.
- the fibers are shown as round with regular shaped openings therein; however, it should be understood that the shape of the fibers, the shape of the openings as well as the use of non-fibers are suitable for making a filter for removing water carried debris as the water flows through the filter medium.
- FIG. 7 shows the filter medium 30 with a bacteria killing material 40 dispersibly secured to the surface of the filter medium so as to minimize obstruction to normal flow through the filter housing.
- the bacteria killing material comprises silver chloride and a pellet acting as a carrier.
- the bacteria killing material is placed in the portion of the system where the volume restriction is the least. That is, the area of the filter medium is large compared to the flow area through the core of the filter. Consequently, sufficient bacteria killing material can be dispersibly secured to the filter medium or proximate the filter medium so that the density of bacteria killing material per unit of flow area of the filter medium is small in comparison to the density of bacteria killing material which is required if the bacteria killing material is located in the core area of the filter.
- debris material which is larger than opening 39 is prevented from passing through the filer medium by the network of fibers while the water coming into contact with the bacteria killing material on the fibers receives the bacteria killing action. While only two layers of fibers are shown, it is apparent that multiple layers of fibers can be stacked to provide a torturous path for the water to follow thereby increasing the contact between the water and the bacteria killing material.
- FIG. 7 a shows a portion of the filter medium 60 wherein the separate carrier for the bacteria killing material has been dispensed with.
- the portion of the filter medium includes fibrous members 61 , 62 and 63 that intersect with members 64 , 65 and 66 to form a plurality of openings 68 therethrough.
- the bacteria killing material is dispersibly secured directly to fibers by a thin film of non-water soluble porous adhesive 70 and 71 .
- the adhesive 70 dispersibly secures the bacteria killing materials directly to the fibers of the filter medium in a condition to allow a controlled release of ions.
- the bacteria killing material is preferably a controllable releasable ion yielding material selected from the group of metal ion yielding materials consisting of zinc sulphate, zinc carbonate, zinc chloride, copper carbonate, copper sulfate, silver chloride, stannous chloride and stannic chloride.
- ion yielding materials with controllable release include copper (II) acetate and its hydrates, copper (I) bromide and its hydrates, copper (II) bromide, copper (I) chloride and its hydrates, copper (II) chloride and its hydrates, copper (II) gluconate, copper (II) hydroxide, copper (II) oxide, copper sulfate, zinc acetate and its hydrates, zinc bromide and its hydrates, zinc carbonate hydroxide hydrate, zinc carbonate, zinc chloride and its hydrates, zinc citrate and its hydrates, zinc iodide and its hydrates, zinc nitrates and its hydrates, zinc oxide, zinc sulfate and its hydrates, silver acetate, silver carbonate, chelated silver ions, silver-exchanged zeolite, silver nitrate, silver oxide, silver sulfate, silver chloride, silver powder and colloidal silver, silver bromide and
- water purification materials that kill bacteria In addition to water purification materials that kill bacteria, other water purification materials such as algaecides, clarifiers or even pH adjustment materials such as limestone can be carried by the present invention to provide the dual action of water screening for waste particles while simultaneously purifying the water.
- other water purification materials such as algaecides, clarifiers or even pH adjustment materials such as limestone can be carried by the present invention to provide the dual action of water screening for waste particles while simultaneously purifying the water.
- FIG. 8 shows a method of making a filter medium that can simultaneously filter out debris and kill bacteria with two different bacteria killing materials.
- the filter medium manufacturing system 50 includes a first station 51 for forming a fiber 52 having a plurality of a first bacteria killing materials such as zinc particles 53 secured thereto.
- a second station 55 includes a second fiber 56 having a second bacteria killing material such as silver chloride particles 57 secured thereto.
- the fibers are directed into a third station 58 that weaves the fibers into a porous filter medium 59 comprised of fibers with a first bacteria killing material thereon and fibers with a second bacteria killing material thereon which are located in proximity to each other to thereby provide the bacteria killing action from two different bacteria killing materials.
- the filter medium which normally is used to remove debris from the water by screening the waste particles, is also used as a carrier for the first bacteria killing materials and the second bacteria killing materials which are dispersibly secured thereon so that water passing through the filter medium not only removes debris removed but also the bacteria is killed by the bacteria killing materials located on the filter medium.
- FIG. 9 is a top view a filter cartridge 70 and FIG. 10 is a sectional exploded view of filter cartridge 70 taken along lines 10 - 10 .
- Filter cartridge 70 includes a top cap member 71 and a bottom cap member 72 with a rigid core tube 73 that connects top cap member 71 to bottom cap member 72 .
- a filter medium 75 which is arranged in an annular shape with a series of pleats that extend circumferentially around the exterior of filter cartage 70 .
- Located between core tube 73 is an annular carrier that is impregnated with a bacteria killing material and more particularly to a bacteria killing material that controllable releases metal ions into water flowing through filer medium 75 to thereby effectively kill bacteria.
- the 10 comprises a dual filter apparatus for a swimming pool, hot tub or spa with the filter medium 75 comprising a network of openings therein to enable water to flow therethrough while retaining waste particles.
- the bacteria killing material is dispersibly secured in an annular carrier insert 77 proximate the filter medium 75 .
- the bacteria killing material is releasable over time so that the flow path of water through and around annular carrier insert 77 kills bacteria therein while the filter medium 75 removes waste particles to thereby enable the dual filter apparatus to simultaneously remove waste particles and kill bacteria.
- the insert 77 By having the insert 77 attached to the filter cartridge 70 one can simultaneously replace the bacteria killing material and the filter cartridge. However, if desired the insert could be separately replaceable.
- insert 77 is shown attached to filter cartridge it is envisioned that insert 77 could also be placed directly in the line leading to or away from the filter housing or on the inside of the filter housing and proximate the outside of the filter.
- FIG. 11 is a perspective view of a porous filter sleeve 80 that has been formed from a single piece of flexible material with the material containing a sonic weld 81 that holds the material in an annular shape.
- the single piece of material can form an external sleeve for dispersibly carrying the bacteria killing material. That is, the sleeve 80 includes a porous material that lets debris and water through with a bacteria killing material dispersibly secured thereto.
- the bacteria killing material is controllable releasable as water flows through the filter sleeve.
- filter sleeve 80 can be placed on the outside of a filter cartridge to provide the bacteria killing materials to water flowing through the filter cartridge.
- a user can on an after market basis match the life of the filter medium as a screeener of waste particles to the amount of bacteria killing material necessary to kill bacteria during the useful life of the filter so that the filter can simultaneously release screen waster particles and kill bacteria to provide a dual water filter apparatus.
- FIG. 12 is a pictorial exploded view of filter cartridge 70 showing the filter core tube 73 with openings 73 therein for flow of water therethrough.
- annular sleeve 77 Positioned next to core tube 73 is annular sleeve 77 that carries a bacteria killing material dispersed therein that becomes an integral part of the filter. That is annular sleeve 77 sits between core tube 73 and annular filter medium 75 .
- a set of bands 75 a are located in a spaced condition around the periphery of filter medium 75 to maintain the integrity of the filter medium.
- FIG. 13 is a partial schematic view of a system for water purification wherein debris and bacteria are simultaneously removed by a replaceable cartridge.
- the water purification system includes a container 85 for holding water to be purified.
- An outlet 86 direct water to filter housing 88 wherein a cartridge filter 89 having a filter medium with a bacteria killing material secured thereto is located.
- a cap 90 is placed onto top of container 88 to hold filter cartridge 89 therein.
- the water circulates back into container 85 through conduit 87 .
- the system is suitable for water purification of swimming pools, hot tubs or spas which need to maintain the water free of debris as well as free of harmful bacteria.
- the ion yielding material is shown mechanical secured to the filter medium though an adhesive it is envisioned that in certain types of filters the ion yielding materials could be integrally formed into a portion of a filter medium or a water cartridge housing such as an end cap or the filter core.
- the bacteria killing material which is yieldable in the presence of water can be carried either within a porous structure of the housing or a porous structure of the filter medium or dispersibly secured to the filter medium so that the bacteria killing material can be released as water contacts the housing.
- the invention comprises a water filter structure that minimizes obstruction to normal flow through the filter housing.
- the housing including at least a portion therein containing a water treatment composition that yields a water treatment composition material in the presence of water.
- a filter medium secured to the cartridge has a network of openings sufficiently large to allowing water to flow therethrough but sufficiently small to prevent waste particles from flowing therethrough so that when water flows through the housing the water treatment composition performs an action to the water while the filter medium screens out waste particles from the water.
- water treatment compositions that perform an action include algaecides, bactericide, clarifiers, pH adjusters (for example, limestone) and foam suppressants.
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Abstract
A dual filter apparatus and a process of making a dual filter apparatus that minimizes disruption to the normal flow pattern through the filter apparatus by forming a porous medium suitable to carry a water treatment composition thereon and placing a bacteria killing material proximate the porous filter medium for in situ killing of bacteria and removal of debris from the water by screening action of the porous filter medium that entraps debris thereon.
Description
- This application claims priority from my co-pending U.S. patent application Ser. No. 08/957,265, filed Oct. 24, 1997, titled Water Treatment Composition, co-pending U.S. patent application Ser. No. 08/719,482 filed Sep. 25, 1996 titled Nestable container and improved water treatment materials and co-pending
Provisional patent application 60/130,468 titled Dual Filter and Method of Making, filed Apr. 22, 1999. - This invention relates generally to a dual filter system and apparatus and more specifically to a replaceable water filter carrying a water purification composition dispersibly secured therein to enable the water filter to simultaneously and in situ purify water as water flows through the water filter while minimizing disruption to the normal flow of water through the filter system.
- In water treatment systems it is known that bacteria killing materials such as metal ions are effective in killing bacteria. One commonly used metal ion is the silver ion and another commonly used bacteria killing and material is the zinc ion. Other types of ions are used as algaecides. The difficulty in use of metal ions is to maintain the ion concentration within proper ranges since too low metal ion concentration results in ineffective killing of bacteria and to high metal ion concentrations can be harmful. Another difficulty is to be able to controllable release the materials to provide for water purification over an extended period of time.
- It has been demonstrated that a single bacteria killing material that releases silver ions can be effectively used to kill bacteria in water systems such as spas, hot tubs and swimming pools over an extended period of time. In some cases multiple bacteria killing materials that releases both ions of silver and zinc are used to kill bacteria over an extended period of time.
- In one embodiment of a bacteria killing material I use an adhesive that is securable to both a metal ion generating material and to a particle carrier that is placed in a container within the water supply. Water is allowed to flow through the container as the bacteria killing material controllable release metal ions to kill bacteria in the water. While the use of bacteria killing materials that release metal ions is known, the present invention is directed to the structure and mechanism for holding the bacteria killing materials so as not to interfere with the release of the bacteria killing materials such as metal ions without disrupting the normal flow of water through the system.
- In most recirculation systems such as for swimming pools, spas and hot tubs a filter is included that removes unwanted waste particles from the water. In one embodiment, which is shown in U.S. Pat. No. 4,780,197 a container is placed in the core of the filter. The container is filled with a bacteria killing material such as chlorine or bromine. In this type of arrangement one can provide for removal of waste particles as well as killing of bacteria in the same part of the system. While this type of system brings the bacteria killing and water purification into the filter housing it does not provide for in situ killing of bacteria and removal of debris. However, more importantly, devices placed in the core of the filter create obstructions to normal flow though the fluid filter. The first obstruction to normal flow is the container itself which hold the bactericide and the second obstruction to normal flow is the materials that are placed in the container. In the present invention the obstruction to normal flow of water through the filter system is substantially eliminated as the bacteria killing material is either secured directly to the filter medium or to a portion of the filter where the flow area is generally the largest thereby allowing one to maintain the normal flow patterns of the filter mechanism.
- In the present invention, a water treatement compostion, for example, a water purification material, such as a bacteria killing material is secured to a replaceable filter that normally removes debris from the water. With the present invention the replaceable filter performs a dual in situ function in that the filter simultaneously removes debris and kills bacteria. Consequently, when the filter is replaced due to accumulation of debris thereon the bacteria killing material is replaced in the same operation thus minimizing the consumer maintenance in maintaining a water system in proper condition. Thus the present invention becomes consumer friendly as the need for maintenance of the system can be reduced.
- In one embodiment of the dual filter apparatus of the present invention, a bacteria killing material is affixed directly to fibers that are formed into a filter medium with the fibers formed into a network for screening removal of debris from the water. As water is directed through the filter medium formed from the fibers containing the bacteria killing material the filter medium traps debris thereon, while the bacteria killing material kills bacteria thereon. In this embodiment the dual filter apparatus simultaneously accomplishes the in situ task of both filtering debris from the water and killing bacteria as the water passes through the filter. Other embodiments and refinement of the invention are described herein. The preferred embodiment is described in relation to a water purification material comprising a bacteria killing material and other water purification materials such as algaecides, clarifiers or pH adjusters can be used with the present invention.
- Briefly, the present invention comprises an in situ water purification system comprising a replaceable dual filter having a porous medium for removing debris and a bacteria killing material thereon for killing bacteria while minimizing obstruction to normal flow through the system as well as a process of making a water purification device by dispersibly securing a bacteria killing material to a filter medium for removing debris.
- BRIEF DESCRIPTION OF THE DRAWINGS
- FIG. 1 is a perspective view of a carrier such as zinc pellet having a matrix carrying a silver yielding ion thereon; and
- FIG. 2 is a sectional view taken along lines 2-2 of FIG. 1 to show the adhesive matrix located around the zinc pellet;
- FIG. 3 is a perspective view of a cartridge filter of the present invention;
- FIG. 4 is a cross-sectional view of the filter of FIG. 1 taken alone lines 4-4 of FIG. 3;
- FIG. 5 is a side view of a portion of a filter medium without a bacteria killing material thereon;
- FIG. 6 is a front view of the portion of the filter medium of FIG. 5;
- FIG. 7 is front view of a portion of the filter medium of FIG. 6 with a bacteria killing material secured thereto.
- FIG. 8 is a partial schematic view of a system for manufacturing filter medium.
- FIG. 9 is a top view a filter cartridge;
- FIG. 10 is a sectional view taken along lines 10-10 of FIG. 9 to show the invention of a filter with a bacteria killing material located therein;
- FIG. 11 is a perspective view of a filter sleeve that has been formed from a single piece of cloth with the filter stitched and sonic welded into an annular shape;
- FIG. 12 is an exploded pictorial view of a filter cartridge housing contain a bacteria killing material; and
- FIG. 13 is partial schematic view of a dual filter system for simultaneously removing debris and killing bacteria.
- In the invention described herein, one forms an in situ water purification system comprising a water treatment composition and a filter medium suitable for inserting into a water supply to both kill bacteria therein and to screen debris from the water. In one embodiment the water treatment composition comprises a carrier and a metal ion yielding material which is secured to a filter medium. Attached to the carrier is a bacteria killing material which, in the preferred embodiment, comprises silver chloride (AgCl) coating located thereon. The silver chloride particles are suspended in an adhesive matrix that adhesively secures the silver chloride particles proximate thereto in an ion yielding relationship. Another suitable metal ion yielding material suitable for use is zinc.
- The bacteria killing material is preferably a metal ion yielding material although other materials could be used if the materials can be maintained in active mode over an extended period of time. An example of silver ion yielding material is silver chloride which is described more fully in my co-pending application Ser. No. 08/957,265, filed Oct. 24, 1997, titled Water Treatment Composition. Silver chloride is a white powder that can be melted or cast like a metal, and is derived from heating a silver nitrate solution and adding hydrochloric acid or salt solution to produce a silver chloride solution which is then boiled or filtered either in the dark or under a ruby red light to produce the silver chloride powder. In one embodiment of described process, the silver chloride while still in solution is combined with an adhesive to form an adhesive silver chloride solution. The adhesive and the silver chloride solution are then applied to a carrier such as a pellet. The adhesive is then cured to produce a pellet having a silver chloride coating adhesively adhered thereto with both the zinc and the silver chloride available for reacting with the chemicals within a bacteria cell to kill or damage the bacteria.
- In a preferred embodiment of process, the silver chloride while still in solution is combined with an adhesive to form an adhesive silver chloride solution which is applied directly to a filter material for use in screening waste particles from a water source. The term adhesively secured herein is meant to include a surface attachment structure that does not prevent the bacteria killing materials from releasing the ions to kill unwanted bacteria.
- Referring to FIGS. 1 and 2, there is shown one way of forming a
water treatment pellet 10 having anadhesive matrix coating 12.Adhesive matrix coating 12 comprises an adhesive that secures itself to the surface of both the silver ion generating material, which comprisessilver chloride 13 and to the carrier, which is shown as a pellet 11. The process is described in relation to forming a silver chloride coating on a pellet so that the silver ion remains in a reactive state to react with the chemicals in the bacteria and effectively damage or kill the bacteria. However, the carrier 11 could be an active carrier, such as zinc as multiple ion generating material may be suitable for killing different types of bacteria. - FIG. 2 is a cross-sectional view of the silver chloride coated
pellet 10 of FIG. 1 showing carrier particle 11 centrally located withinadhesive matrix 12 that containssilver chloride 13 dispersed throughout theadhesive matrix 12. As can be seen from the drawing, thesilver chloride 13 is maintained in the water porous matrix proximate the carrier pellet 11 to enable water to contact both the silver chloride located within the matrix. These type of pellets 11 can be placed directly into a container in the water to allow the bacteria killing materials to be released into the water. In one embodiment of the present invention the pellets containing the bacteria killing materials are secured directly to a filter medium so that the bacteria killing materials controllable release metal ions over an extended period of time. - In the embodiment shown in FIG. 2 one coats a carrier particle with a silver ion yielding material such as silver chloride by adhesively affixing or securing the silver chloride to the carrier through a non-soluble water porous adhesive matrix. A suitable material for adhesively securing the silver chloride proximate the carrier is commercially available gelatin which can be cross-linked with an aqueous solution of formaldehyde or glutaraldehyde to form a non-soluble, water penetrable matrix on the exterior surface of the carrier. Other suitable non-soluble water porous adhesive matrixes are polyvinyl acetate, polyurethane, epoxy resin, polyvinyl alcohol and polyvinyl acetate.
- In the process of forming individual carriers for the ion generating materials, one forms a plurality of carriers or water treatment members typically an ⅛ inch or smaller which are suitable for inserting into an inline feeder. Instead of placing the individual carriers into a separate inline feeder the present invention includes the step of securing the carriers with the ion generating material directly to the filter material used to form a mechanical filter. In the preferred mode of the invention, the ion generating materials are secured directly to the fabric or filter medium without the use of a separate carrier. In both cases one obtains a dual filter system that provides for in situ killing of bacteria and removal of debris from the water flowing through the filter system.
- The following examples illustrate how silver chloride particles were affixed proximate to the exterior surface of a carrier such as a pellet.
- In order to coat a batch of pellets with an adhesive matrix containing silver chloride, 12.5 grams of silver nitrate are mixed in 25 ml of distilled water to form an aqueous silver nitrate mixture.
- Next, 1.5 grams of gelatin are mixed in 25 ml of distilled water to form a gelatin mixture. The gelatin mixture is heated to a temperature of about 140 degrees F.
- To eliminate lumps in the gelatin mixture, the gelatin mixture is then strained through a screen. At this point, 5 grams of sodium chloride are mixed into the gelatin mixture. The gelatin mixture is then combined with the aqueous silver nitrate mixture to convert the silver nitrate into silver chloride to thereby form an aqueous silver chloride gelatin mixture. A batch of pellets having a maximum dimension of about ⅛ inch are then heated to about 140 degrees F. The pellets are then sprayed with the heated, aqueous silver chloride gelatin mixture. In order to form a matrix to affix the silver chloride to the pellets, the silver chloride gelatin mixture is then immersed in an aqueous bath of glutaraldehyde for about 12 hours to react the gelatin with the glutaraldehyde. The curing produce an adhesive matrix that secured the pellets with the silver chloride that is dispersed throughout the adhesive matrix. After curing, the pellets, which are covered with a coating of silver chloride, are rinsed and air dried to produce pellets with a silver chloride coating affixed proximate to the pellets.
- The above process was repeated except instead of immersing the pellets with the silver chloride gelatin mixture in an aqueous bath of formaldehyde, the pellets with the silver chloride gelatin mixture were cured in an aqueous bath of formaldehyde.
- In the above examples, the pellets had a maximum dimension of about ⅛ of an inch. Larger or smaller pellets could be used; however, for use as a water treatment composition in a dispensing valve, it is preferred to have carrier in multiple pellets in order to present a larger surface area to the water containing the bacteria. While securing of the bacteria killing material to the pellet carrier has been described the bacteria killing material can also be secured directly to the filter medium using the same adhesive.
- In the above described method of forming the bacteria killing material, the adhesive used was gelatin as gelatin is capable of adhering to the surfaces of both the carrier and the silver chloride. That is, gelatin which can be cross-linked in the presence of formaldehyde or glutaraldehyde to obtain the necessary adhesive characteristics remains non-soluble in the water and unreactive with either the carrier or the silver chloride, and thus can hold the silver chloride proximate the carrier. That is the cross-linked gelatin not only forms a surface attachment but forms a matrix to support or secure the silver chloride in proximity to the surface of the pellet. As the gelatin matrix is securable to the surfaces of both the silver chloride and to the pellets, one is assured that the silver ion yielding material will remain proximate each other to generate ions thereof. Also, the gelatin is desirable since the porosity of the adhesive matrix formed from gelatin allows bacteria containing water access to both the silver to enable both the silver ions to kill the bacteria in the water.
- While gelatin is described as one of the adhesives, other suitable adhesives for securing the bacteria killing material to either the carrier or directly to the filter material so that the metal ions are controllable released include polyurethane, epoxy resin polyvinyl alcohol and polyvinyl acetate.
- Referring to FIG. 3,
reference numeral 20 identifies a dual filter apparatus of the present invention for simultaneously removing debris and killing bacteria. Thefilter 20, which is in cartridge form, includes afirst end cap 21 and asecond end cap 22 with a porouspleated filter medium 23 secured therebetween for screening waste particles from the water as the water flows through thefilter medium 23.End cap 21 is shown with an opening 21 a for ingress of fluid, and similarly FIG. 4 shows that endcap 22 includes an opening 22 a for ingress of fluid into the interior 26 within the zig-zag shapedfilter medium 23. - FIG. 5 and FIG. 6 show a portion of one embodiment of a porous filter medium 30 that is arranged in a cross-hatched pattern to form a network comprised of a set of
31, 32 and 33 supporting a set ofvertical fibers 34, 35, 36, 37 and 38 to provide a plurality ofhorizontal fibers regular openings 39 therein for screening waste particles of larger size from the water. In normal operation of thefilter medium 30, water flows though theopenings 39 while the large debris particles encounter the external network of fibers and are thus prevented from flowing through thefilter medium 30. In time the filter becomes clogged with waste particles and needs to be replaced. In the embodiment of FIG. 5 and FIG. 6 the fibers are shown as round with regular shaped openings therein; however, it should be understood that the shape of the fibers, the shape of the openings as well as the use of non-fibers are suitable for making a filter for removing water carried debris as the water flows through the filter medium. - FIG. 7 shows the
filter medium 30 with abacteria killing material 40 dispersibly secured to the surface of the filter medium so as to minimize obstruction to normal flow through the filter housing. In the embodiment shown, the bacteria killing material comprises silver chloride and a pellet acting as a carrier. By securing the bacteria killing material to the fibers of the filter, one provides protrusions that come into contact with the water that flows throughopenings 39. Note, the obstruction to normal flow through the filter is minimized since the material does not require a separate container nor is the material concentrated in one region of the filter system. That is, placement of a housing in the core of a filter creates a restriction in a narrowest portion of the system. In the present invention the bacteria killing material is placed in the portion of the system where the volume restriction is the least. That is, the area of the filter medium is large compared to the flow area through the core of the filter. Consequently, sufficient bacteria killing material can be dispersibly secured to the filter medium or proximate the filter medium so that the density of bacteria killing material per unit of flow area of the filter medium is small in comparison to the density of bacteria killing material which is required if the bacteria killing material is located in the core area of the filter. Thus, debris material which is larger than opening 39 is prevented from passing through the filer medium by the network of fibers while the water coming into contact with the bacteria killing material on the fibers receives the bacteria killing action. While only two layers of fibers are shown, it is apparent that multiple layers of fibers can be stacked to provide a torturous path for the water to follow thereby increasing the contact between the water and the bacteria killing material. - FIG. 7 a shows a portion of the
filter medium 60 wherein the separate carrier for the bacteria killing material has been dispensed with. In this preferred mode the portion of the filter medium includesfibrous members 61, 62 and 63 that intersect with 64, 65 and 66 to form a plurality ofmembers openings 68 therethrough. In the embodiment shown the bacteria killing material is dispersibly secured directly to fibers by a thin film of non-water soluble porous adhesive 70 and 71. The adhesive 70 dispersibly secures the bacteria killing materials directly to the fibers of the filter medium in a condition to allow a controlled release of ions. In the embodiment shown, the bacteria killing material is preferably a controllable releasable ion yielding material selected from the group of metal ion yielding materials consisting of zinc sulphate, zinc carbonate, zinc chloride, copper carbonate, copper sulfate, silver chloride, stannous chloride and stannic chloride. Other ion yielding materials with controllable release include copper (II) acetate and its hydrates, copper (I) bromide and its hydrates, copper (II) bromide, copper (I) chloride and its hydrates, copper (II) chloride and its hydrates, copper (II) gluconate, copper (II) hydroxide, copper (II) oxide, copper sulfate, zinc acetate and its hydrates, zinc bromide and its hydrates, zinc carbonate hydroxide hydrate, zinc carbonate, zinc chloride and its hydrates, zinc citrate and its hydrates, zinc iodide and its hydrates, zinc nitrates and its hydrates, zinc oxide, zinc sulfate and its hydrates, silver acetate, silver carbonate, chelated silver ions, silver-exchanged zeolite, silver nitrate, silver oxide, silver sulfate, silver chloride, silver powder and colloidal silver, silver bromide and silver acetate. - In addition to water purification materials that kill bacteria, other water purification materials such as algaecides, clarifiers or even pH adjustment materials such as limestone can be carried by the present invention to provide the dual action of water screening for waste particles while simultaneously purifying the water.
- FIG. 8 shows a method of making a filter medium that can simultaneously filter out debris and kill bacteria with two different bacteria killing materials. In the method illustrated in FIG. 8, the filter medium manufacturing system 50 includes a first station 51 for forming a
fiber 52 having a plurality of a first bacteria killing materials such as zinc particles 53 secured thereto. Asecond station 55 includes a second fiber 56 having a second bacteria killing material such assilver chloride particles 57 secured thereto. The fibers are directed into a third station 58 that weaves the fibers into a porous filter medium 59 comprised of fibers with a first bacteria killing material thereon and fibers with a second bacteria killing material thereon which are located in proximity to each other to thereby provide the bacteria killing action from two different bacteria killing materials. Although different embodiments are shown, in each embodiment the filter medium, which normally is used to remove debris from the water by screening the waste particles, is also used as a carrier for the first bacteria killing materials and the second bacteria killing materials which are dispersibly secured thereon so that water passing through the filter medium not only removes debris removed but also the bacteria is killed by the bacteria killing materials located on the filter medium. - FIG. 9 is a top view a
filter cartridge 70 and FIG. 10 is a sectional exploded view offilter cartridge 70 taken along lines 10-10.Filter cartridge 70 includes atop cap member 71 and abottom cap member 72 with arigid core tube 73 that connectstop cap member 71 tobottom cap member 72. Afilter medium 75, which is arranged in an annular shape with a series of pleats that extend circumferentially around the exterior offilter cartage 70. Located betweencore tube 73 is an annular carrier that is impregnated with a bacteria killing material and more particularly to a bacteria killing material that controllable releases metal ions into water flowing throughfiler medium 75 to thereby effectively kill bacteria. Thus the embodiment shown in FIG. 10 comprises a dual filter apparatus for a swimming pool, hot tub or spa with thefilter medium 75 comprising a network of openings therein to enable water to flow therethrough while retaining waste particles. The bacteria killing material, is dispersibly secured in anannular carrier insert 77 proximate thefilter medium 75. The bacteria killing material is releasable over time so that the flow path of water through and around annular carrier insert 77 kills bacteria therein while thefilter medium 75 removes waste particles to thereby enable the dual filter apparatus to simultaneously remove waste particles and kill bacteria. By having theinsert 77 attached to thefilter cartridge 70 one can simultaneously replace the bacteria killing material and the filter cartridge. However, if desired the insert could be separately replaceable. Althoughinsert 77 is shown attached to filter cartridge it is envisioned thatinsert 77 could also be placed directly in the line leading to or away from the filter housing or on the inside of the filter housing and proximate the outside of the filter. - FIG. 11 is a perspective view of a porous filter sleeve 80 that has been formed from a single piece of flexible material with the material containing a sonic weld 81 that holds the material in an annular shape. The single piece of material can form an external sleeve for dispersibly carrying the bacteria killing material. That is, the sleeve 80 includes a porous material that lets debris and water through with a bacteria killing material dispersibly secured thereto. The bacteria killing material is controllable releasable as water flows through the filter sleeve. In operation filter sleeve 80 can be placed on the outside of a filter cartridge to provide the bacteria killing materials to water flowing through the filter cartridge. By placing the proper size sleeve on the cartridge a user can on an after market basis match the life of the filter medium as a screeener of waste particles to the amount of bacteria killing material necessary to kill bacteria during the useful life of the filter so that the filter can simultaneously release screen waster particles and kill bacteria to provide a dual water filter apparatus.
- FIG. 12 is a pictorial exploded view of
filter cartridge 70 showing thefilter core tube 73 withopenings 73 therein for flow of water therethrough. Positioned next tocore tube 73 isannular sleeve 77 that carries a bacteria killing material dispersed therein that becomes an integral part of the filter. That isannular sleeve 77 sits betweencore tube 73 andannular filter medium 75. A set of bands 75 a are located in a spaced condition around the periphery offilter medium 75 to maintain the integrity of the filter medium. - FIG. 13 is a partial schematic view of a system for water purification wherein debris and bacteria are simultaneously removed by a replaceable cartridge. The water purification system includes a
container 85 for holding water to be purified. An outlet 86 direct water to filter housing 88 wherein a cartridge filter 89 having a filter medium with a bacteria killing material secured thereto is located. A cap 90 is placed onto top of container 88 to hold filter cartridge 89 therein. The water circulates back intocontainer 85 through conduit 87. Thus it can be envisioned that the system is suitable for water purification of swimming pools, hot tubs or spas which need to maintain the water free of debris as well as free of harmful bacteria. - While the ion yielding material is shown mechanical secured to the filter medium though an adhesive it is envisioned that in certain types of filters the ion yielding materials could be integrally formed into a portion of a filter medium or a water cartridge housing such as an end cap or the filter core. Thus it is envisioned that the bacteria killing material which is yieldable in the presence of water can be carried either within a porous structure of the housing or a porous structure of the filter medium or dispersibly secured to the filter medium so that the bacteria killing material can be released as water contacts the housing.
- Thus in one embodiment of the invention the invention comprises a water filter structure that minimizes obstruction to normal flow through the filter housing. The housing including at least a portion therein containing a water treatment composition that yields a water treatment composition material in the presence of water. A filter medium secured to the cartridge has a network of openings sufficiently large to allowing water to flow therethrough but sufficiently small to prevent waste particles from flowing therethrough so that when water flows through the housing the water treatment composition performs an action to the water while the filter medium screens out waste particles from the water. Examples of water treatment compositions that perform an action include algaecides, bactericide, clarifiers, pH adjusters (for example, limestone) and foam suppressants.
Claims (35)
1. A method of making a dual filter for in situ water purification that minimizes obstruction to normal flow through a filter housing comprising;
forming a filter medium having a network with openings therein for allowing water therethrough but for preventing waste particles from flowing therethrough; and
securing a controllable release bacteria killing material to said filter medium to enable said dual filter medium to simultaneously screen waste particles from a water source and kill bacteria that come into contact with bacteria killing material.
2. The method of including the step of forming the filter medium into a filter cartridge.
claim 1
3. The method of including the step of placing the filter cartridge in a water circulation system for a pool, spa or hot tub.
claim 2
4. The method of including the step of securing the bacteria killing material comprises the step of dispersing a metal ion yielding material on an extended area of the filter medium to minimize flow obstruction through the filter.
claim 1
5. The method of wherein the step of securing the bacteria killing material comprises securing silver chloride to the filter medium.
claim 4
6. The method of wherein the step of securing the bacteria killing materials comprises securing a second metal ion yielding material to said filter medium.
claim 5
7. The method of wherein the step of securing the bacteria killing material comprises adhesively and dispersibly securing silver chloride to an extended portion of said filter medium to thereby minimize obstruction to normal flow through said filter.
claim 1
8. The method of including the step of forming a further bacteria killing material to the filter medium so that the water carried bacteria can come into contact with both the bacterial killing material and the further bacteria killing material to enable both the bacteria killing material and the further bacteria killing material to kill bacteria therein while the filter medium entraps debris thereon.
claim 1
9. The method of wherein the step of securing includes using an adhesive to forms surface attachment to the bacteria killing material and the filter medium to hold the bacterial killing material in a condition for releasing bacteria killing materials therefrom.
claim 1
10. The method of including the step of forming a plurality of fibers having a bacteria killing material thereon and then forming the plurality of fibers into the filter medium.
claim 1
11. The method of making an in situ dual filter apparatus that minimizes obstruction to normal flow through a filter housing comprising;
forming a cartridge housing;
securing a filter medium having a network with openings therein for allowing water tberethrough but for preventing waste particles from flowing therethrough to said cartridge housing; and
dispersibly securing a water purification material purification material over an extended area of said filter medium to enable the filter medium to screen waste particles from a water source and the water purification material to release water purification material as the water flows through said dual filter apparatus to thereby provide in situ water purification through at lest two different water purification materials.
12. The method of including the step of adhesively securing a bacteria killing material to said filter cartridge.
claim 11
13. The method of wherein the bacteria killing material is integrally secured to said cartridge housing.
claim 12
14. An in situ dual filter apparatus for placement into an existing filter housing of a swimming pool, hot tub or spa that minimizes obstruction to normal flow through the filter housing comprising:
a housing;
a filter medium carried by said housing, said filter medium comprising a network having a plurality of openings therein to enable water to flow therethrough, said filter medium retaining waste particles while allowing water to flow therethrough; and
a bacteria killing material;
an adhesive, said adhesive dispersibly securing and carrying said bacteria killing material on said filter medium to enable, said bacteria killing material controllable releasable over an extended period of time so that a flow of water through said filter medium provides for continuous killing bacteria therein while the filter medium provides for continues removable of waste particles over the extended period of time to thereby enable the dual filter apparatus to simultaneously and in situ remove waste particles and kill bacteria therein.
15. The dual filter apparatus of wherein the bacteria killing material is a silver ion yielding material and the filter medium and the bacteria killing material can be replaced as a unit when the filter medium reaches a condition for replacement.
claim 14
16. The dual filter apparatus of wherein the bacteria killing material is adhesively secured to a portion of said filter medium.
claim 14
17. The dual filter apparatus of including a container for holding water to be purified and a first conduit for directing water to be purified into said dual filter apparatus and a second conduit for directing water that is purified back into the container after the water has been purified.
claim 14
18. The dual filter apparatus of wherein the amount of controllable releasable bacteria killing material is sufficient to controllable release bacteria killing material for as at least a length of period of time as the filter medium can effectively remove waste particles from the system to thereby allow simultaneous replacement of both the filter medium and the bacteria killing material as a unit.
claim 14
19. The dual filter apparatus of wherein the controllable releasable bacteria killing material is located in a film on said filter medium.
claim 18
20. A dual water purification apparatus for a swimming pool, hot tub or spa that minimizes obstruction to normal flow through the filter housing comprising:
a filter cartridge, said filter cartridge having a porous filter medium for filtration removal of waste particles from water flowing through said porous filter medium;
a bacteria killing material, said bacteria killing material dispersibly secured to a carrier, said carrier placeable in a flow path through said filter cartridge medium, said bacteria killing material controllably releasable so that a flow of water through said filter medium kills bacteria therein while the porous filter medium removes waste particles to thereby enable the dual filter to simultaneously screen debris particles and kill bacteria in said filter cartridge over an extended period of time.
21. The dual water purification apparatus of wherein the carrier comprises an annular insert placeable within a core opening of said filter cartridge.
claim 20
22. The dual water purification apparatus of wherein the carrier comprises an insert placeable within the core opening of said filter cartridge.
claim 20
23. The dual water purification apparatus of wherein the bacteria killing material comprises a metal ion yielding material.
claim 20
24. The dual water purification apparatus of wherein the filter cartridge has a working life and the amount of bacteria killing material secured to said carrier is sufficient to release bacteria killing material over the working life of the filter cartridge.
claim 20
25. The dual water purification apparatus of wherein the bacteria killing material is silver chloride.
claim 20
26. The dual water purification apparatus of wherein the car-tier comprises an adhesive.
claim 21
27. The dual water purification apparatus of wherein the carrier comprises an annular member placeable around an exterior of said filter cartridge.
claim 20
28. A water filter structure that minimizes obstruction to normal flow through the filter housing comprising;
a cartridge, said cartridge having a top end and a bottom end, said cartridge including at least a portion therein containing a water treatment composition that yields a water treatment composition material in the presence of water; and
a filter medium secured to said cartridge said filter medium having a network of openings sufficiently large to allow water to flow therethrough but sufficiently small to prevent waste particles from flowing therethrough so that when water flows through said cartridge the water treatment composition material purifies the water while the filter medium screens out waste particles from the water.
29. The water filter structure of wherein the water treatment composition is carried within a porous structure of the housing.
claim 28
29. The water filter structure of wherein the water treatment composition is an algaecide.
claim 29
30. The water filter structure of wherein the water treatment composition is an algaecide and a bactericide.
claim 29
31. The water filter structure of wherein the water treatment compostion is an algaecide.
claim 29
32. The water filter structure of wherein the water treatment composition comprises a clarifier.
claim 29
33. The water filter structure of wherein the water treatment composition comprises a pH adjuster.
claim 29
34. The water filter structure of wherein the water treatment composition comprises a foam suppressant.
claim 29
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US09/906,205 US6447677B2 (en) | 1999-04-22 | 2001-07-16 | Dual filter |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US13046899P | 1999-04-22 | 1999-04-22 | |
| US09/550,668 US6446814B1 (en) | 1999-04-22 | 2000-04-17 | Method of making a dual filter |
| US09/906,205 US6447677B2 (en) | 1999-04-22 | 2001-07-16 | Dual filter |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/550,668 Division US6446814B1 (en) | 1999-04-22 | 2000-04-17 | Method of making a dual filter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20010052487A1 true US20010052487A1 (en) | 2001-12-20 |
| US6447677B2 US6447677B2 (en) | 2002-09-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/550,668 Expired - Lifetime US6446814B1 (en) | 1999-04-22 | 2000-04-17 | Method of making a dual filter |
| US09/906,205 Expired - Lifetime US6447677B2 (en) | 1999-04-22 | 2001-07-16 | Dual filter |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/550,668 Expired - Lifetime US6446814B1 (en) | 1999-04-22 | 2000-04-17 | Method of making a dual filter |
Country Status (1)
| Country | Link |
|---|---|
| US (2) | US6446814B1 (en) |
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Also Published As
| Publication number | Publication date |
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| US6446814B1 (en) | 2002-09-10 |
| US6447677B2 (en) | 2002-09-10 |
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