US20010029876A1 - Process and plant for depolymerizing of the CH chains of solid materials - Google Patents
Process and plant for depolymerizing of the CH chains of solid materials Download PDFInfo
- Publication number
- US20010029876A1 US20010029876A1 US09/784,306 US78430601A US2001029876A1 US 20010029876 A1 US20010029876 A1 US 20010029876A1 US 78430601 A US78430601 A US 78430601A US 2001029876 A1 US2001029876 A1 US 2001029876A1
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- reactor
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- under vacuum
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- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000011343 solid material Substances 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 35
- 239000007789 gas Substances 0.000 claims abstract description 19
- 238000002485 combustion reaction Methods 0.000 claims abstract description 13
- 229920000642 polymer Polymers 0.000 claims abstract description 7
- 238000009833 condensation Methods 0.000 claims abstract 2
- 230000005494 condensation Effects 0.000 claims abstract 2
- 238000000354 decomposition reaction Methods 0.000 claims abstract 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 10
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 claims description 6
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 5
- 239000005864 Sulphur Substances 0.000 claims description 5
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 3
- 239000000460 chlorine Substances 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 239000010909 process residue Substances 0.000 claims description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 claims description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 9
- 238000006243 chemical reaction Methods 0.000 description 6
- 239000007800 oxidant agent Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 2
- 238000006298 dechlorination reaction Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000007791 liquid phase Substances 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000779 depleting effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009877 rendering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004227 thermal cracking Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B49/00—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated
- C10B49/02—Destructive distillation of solid carbonaceous materials by direct heating with heat-carrying agents including the partial combustion of the solid material to be treated with hot gases or vapours, e.g. hot gases obtained by partial combustion of the charge
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/07—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of solid raw materials consisting of synthetic polymeric materials, e.g. tyres
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G1/00—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
- C10G1/10—Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/006—General arrangement of incineration plant, e.g. flow sheets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/12—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of plastics, e.g. rubber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/30—Pyrolysing
- F23G2201/301—Treating pyrogases
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2201/00—Pretreatment
- F23G2201/40—Gasification
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2202/00—Combustion
- F23G2202/30—Combustion in a pressurised chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2900/00—Special features of, or arrangements for incinerators
- F23G2900/50205—Waste pre-treatment by pyrolysis, gasification or cracking followed by condensation of gas into combustible oil or fat
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2219/00—Treatment devices
- F23J2219/70—Condensing contaminants with coolers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L2900/00—Special arrangements for supplying or treating air or oxidant for combustion; Injecting inert gas, water or steam into the combustion chamber
- F23L2900/07005—Injecting pure oxygen or oxygen enriched air
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/143—Feedstock the feedstock being recycled material, e.g. plastics
Definitions
- the present invention relates to the disposal of solid materials by incineration, and in particular the disposal of solid materials which generate highly pollutant gases when they burn.
- This type of material is very wide-ranging and comprises a large variety of synthetic products, plastic materials, and others.
- the object of this patent is to dispose of materials consisting in particular of plastic materials of synthetic origin by the destruction or depolymerization of their CH chains, with simultaneous recovery of the resultant liquid condensate of the process, which has high energy power.
- a last but not less important object of the invention is to implement cleaning of the off-gases such as to satisfy the current severe ecological regulations.
- the process of the invention represents the combination of two mutually interacting steps, and takes place under vacuum at low temperature in the presence of an oxidizing agent such as oxygen or ozone.
- the material to be treated is preferably comminuted into pieces of uniform dimensions, of the order of 50 mm to 300 mm, and then fed into a vessel acting as a reactor.
- the quantity of material, or charge, fed into the vessel preferably occupies a quarter of its capacity, below which a normal burner, of the type used in common boilers, opens into the vessel.
- the system is initiated by flame triggering with said burner.
- the time required for triggering by the flame is of the order of one minute.
- the molecular splitting of the polymer chains is aimed at restoring certain chemical parameters which preceded the formation of polymer chains, in the absence of combustion and with the intention of obtaining the greatest possible gas quantity as the final result of the reaction.
- reaction gases obtained in this manner are fed to a condenser which converts them into liquid form (phase).
- the process comprises purifying the obtained liquid phase of undesirable substances and by-products, principally the sulphur component if present in the starting materials.
- Another undesirable component is the chlorine component which, if present on entry, is eliminated by circulation through a suitable removal circuit followed by neutralization by treatment with calcium carbonate CaCO 3 or sodium bicarbonate 2NaHCO 3 .
- the process can include cleaning of the off-gases and emissions by known means.
- Said plant comprises a vessel or reactor 1 provided with a sealed closure hatch 2 through which the material to be treated is loaded with the aid of a conveyor 3 .
- the material occupies about a quarter of the volume of the reactor 1 , to the base of which there is applied a normal fuel oil burner 4 for the purpose of triggering the reaction.
- a reactor of inner diameter 1500 mm and internal height of 4500 mm material is loaded to a volume equal to about a quarter of the reactor volume.
- One or more conduits 6 open into the base of the reactor 1 below the material to be treated, they originating from an evaporator 7 fed by the vessel 8 containing oxygen or ozone, to be fed into the material.
- the conduit 6 comprises known means 9 for metering the oxygen or ozone.
- Valves 10 for the feed of air in addition to or as an alternative to the oxygen feed can be provided in the upper part of the reactor.
- the oxygen fed during the cycle is from 0.5 to 1.5 wt % of the material to be treated, and is preferably of the order of 1 wt %.
- the action of the fan reduces the absolute pressure within the reactor to close to 250 mm Hg during normal operation.
- the temperature at which depolymerization occurs, with simultaneous infeed of oxygen is of the order of 200° C.
- the condenser 13 is of the water-cooled type and reduces the temperature to between about 45° C. and 50° C.
- the separator 14 is a vessel with a grid which retains the sulphur present in the condensate in the form of paste or pulp.
- the dechlorination device is a usual device operating with calcium carbonate CaCO 3 or sodium bicarbonate 2NaHCO 3 , within which the chlorine is collected in the form of chloride salts.
- the liquid collected in the tank has the appearance of a liquid of greater or lesser viscosity depending on the material treated, and has a calorific value of between 3 , 000 and 10,000 kCal/kg.
- the ratio of the liquid obtained to the material treated is of the order of about 0.8 liters per kilogram.
- the residual material is withdrawn from the reactor and set aside until, after about ten cycles, a quantity of residual material sufficient to form a new load has accumulated.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Treating Waste Gases (AREA)
- Saccharide Compounds (AREA)
- Catalysts (AREA)
Abstract
Process for treating materials containing CH polymer chains comprising the following steps: by external means, triggering combustion of the material in an environment insulated from the outside; drawing off the gaseous combustion products from said environment to put it under vacuum; feeding combustion-supporting gas in a quantity insufficient to create centers of combustion while maintaining the environment under vacuum in order to favor a process of molecular decomposition of the material; subjecting the produced gases to condensation and collecting the condensate in a non-pressurized environment.
Description
- The present invention relates to the disposal of solid materials by incineration, and in particular the disposal of solid materials which generate highly pollutant gases when they burn.
- This type of material is very wide-ranging and comprises a large variety of synthetic products, plastic materials, and others.
- This type of material is usually disposed of by incinerators, which involve a considerable energy cost and, notwithstanding gas purification, present drawbacks concerning the production of gaseous dioxins and other pollutant gases.
- In addition to an understandable plant complication, the known processes involve oxidizing the treated material, so depleting its calorific value and rendering it very deficient as a fuel.
- It is immediately evident that this considerably affects the economy of the process. The object of this patent is to dispose of materials consisting in particular of plastic materials of synthetic origin by the destruction or depolymerization of their CH chains, with simultaneous recovery of the resultant liquid condensate of the process, which has high energy power.
- A last but not less important object of the invention is to implement cleaning of the off-gases such as to satisfy the current severe ecological regulations.
- These objects of the invention are attained by the process and plant defined in the claims.
- The process of the invention represents the combination of two mutually interacting steps, and takes place under vacuum at low temperature in the presence of an oxidizing agent such as oxygen or ozone.
- The material to be treated is preferably comminuted into pieces of uniform dimensions, of the order of 50 mm to 300 mm, and then fed into a vessel acting as a reactor.
- The quantity of material, or charge, fed into the vessel preferably occupies a quarter of its capacity, below which a normal burner, of the type used in common boilers, opens into the vessel.
- The system is initiated by flame triggering with said burner.
- The time required for triggering by the flame is of the order of one minute.
- When triggering has occurred, the entire vessel or reactor is subjected to forced suction by a fan by which it is emptied of its initial reaction gas, the suction fan after a short period then reducing the pressure within the vessel or reactor to prevent undesirable combustion reactions.
- The absolute pressure within the reactor is stabilized at around 250 mm Hg.
- The lack of air within the reactor considerably slows down the combustion process, which was initially accompanied by flame, to then become increasingly more similar to thermal cracking.
- After this initiation step, with the reaction stabilized, normal operation commences, during which an oxidizing agent, generally oxygen, is fed into the reaction chamber in a quantity from 0.5 to 1.5 wt % of the material to be treated.
- Care must be taken to feed the oxidizing agent, facilitating the process of molecular breakdown, at a rate which does not result in the creation of centres of combustion with triggering of flame.
- During the entire reaction, the feed of oxidizing agent is constantly balanced with the quantity of reaction gas generated by the molecular splitting of the polymer chains, in order to favour the entire process to the maximum extent.
- The molecular splitting of the polymer chains is aimed at restoring certain chemical parameters which preceded the formation of polymer chains, in the absence of combustion and with the intention of obtaining the greatest possible gas quantity as the final result of the reaction.
- The reaction gases obtained in this manner are fed to a condenser which converts them into liquid form (phase).
- The process comprises purifying the obtained liquid phase of undesirable substances and by-products, principally the sulphur component if present in the starting materials. Another undesirable component is the chlorine component which, if present on entry, is eliminated by circulation through a suitable removal circuit followed by neutralization by treatment with calcium carbonate CaCO 3 or sodium bicarbonate 2NaHCO3.
- The liquid cleaned of the undesirable components is fed to certain vessels performing the double task of storage and further purification of the product by gravity.
- The entire system requires a suitable vent to prevent pressurization during the cycle. In this manner there is extracted from most of the polymerized CH chains a quantity of gas and/or liquid of high calorific value and at low depolymerization cost.
- All those parts which cannot be transformed are discharged at the end of the cycle and are classed as process residues.
- Said residues are not necessarily unsuitable for other possible uses, but are unsuitable for adequate transformation with the present process.
- The nature of the residues in question means that they may be able to be reused by other techniques of destructive type such as combustion, or of selective type based on individual polymer chains, with consequent processing to obtain products suitable for moulding or extrusion.
- If required by local regulations, the process can include cleaning of the off-gases and emissions by known means.
- The aforedescribed process is implemented in a plant illustrated schematically in FIG. 1, the description of which will include further process parameters.
- Said plant comprises a vessel or
reactor 1 provided with a sealedclosure hatch 2 through which the material to be treated is loaded with the aid of aconveyor 3. The material occupies about a quarter of the volume of thereactor 1, to the base of which there is applied a normalfuel oil burner 4 for the purpose of triggering the reaction. Into a reactor of inner diameter 1500 mm and internal height of 4500 mm, material is loaded to a volume equal to about a quarter of the reactor volume. - At the base of the
reactor 1 there is shown ausual system 5 for discharging the spent product. - One or
more conduits 6 open into the base of thereactor 1 below the material to be treated, they originating from anevaporator 7 fed by thevessel 8 containing oxygen or ozone, to be fed into the material. - The
conduit 6 comprises known means 9 for metering the oxygen or ozone. - Valves 10 for the feed of air in addition to or as an alternative to the oxygen feed can be provided in the upper part of the reactor.
- The oxygen fed during the cycle is from 0.5 to 1.5 wt % of the material to be treated, and is preferably of the order of 1 wt %.
- From close to the top of the reactor there extends a
gas collection conduit 11 which, by means of afan 12 positioned upstream of the condenser, leads the gases to acondenser 13 in which they are reduced to the liquid phase. - Besides emptying the reactor of the off-gases generated during the triggering stage of the process, the action of the fan reduces the absolute pressure within the reactor to close to 250 mm Hg during normal operation.
- The temperature at which depolymerization occurs, with simultaneous infeed of oxygen, is of the order of 200° C.
- The
condenser 13 is of the water-cooled type and reduces the temperature to between about 45° C. and 50° C. - Downstream of the
condenser 13 there are provided in series aseparator 14 for separating the sulphur, and adechlorination device 15, downstream of which the liquid is stored in atank 16 provided with means 17 to prevent its pressurization. - The
separator 14 is a vessel with a grid which retains the sulphur present in the condensate in the form of paste or pulp. - The dechlorination device is a usual device operating with calcium carbonate CaCO 3 or sodium bicarbonate 2NaHCO3, within which the chlorine is collected in the form of chloride salts.
- The liquid collected in the tank has the appearance of a liquid of greater or lesser viscosity depending on the material treated, and has a calorific value of between 3,000 and 10,000 kCal/kg.
- The ratio of the liquid obtained to the material treated is of the order of about 0.8 liters per kilogram.
- The treatment of a load of material based on CH chains requires about one hour, and leaves a solid residue equal to about 10% of the material fed into the reactor.
- The process is interrupted when a substantial reduction in the liquid produced is noted, due partly to depletion of the material but mainly to the fact that the quantity of material composed of process residues remaining in the reactor is too small.
- The residual material is withdrawn from the reactor and set aside until, after about ten cycles, a quantity of residual material sufficient to form a new load has accumulated.
- It is not worth while to repeat the treatment of the residual material more than once.
- The process has been described as a batch process, but it can also be implemented as a continuous process in a reactor provided with convenient sealed means for loading the material.
Claims (14)
1. A process for treating materials containing CH polymer chains characterised by comprising the following steps:
by external means, triggering combustion of the material in an environment insulated from the outside;
drawing off the gaseous combustion products from said environment to put it under vacuum;
feeding combustion-supporting gas in a quantity insufficient to create centres of combustion while maintaining the environment under vacuum in order to favour a process of molecular decomposition of the material;
subjecting the produced gases to condensation and collecting the condensate in a non-pressurized environment.
2. A process as claimed in , characterised in that the quantity of material treated occupies about a quarter of the volume of the insulated environment in which the process takes place.
claim 1
3. A process as claimed in , characterised in that the environment is maintained under vacuum, at an absolute pressure of the order of 250 mm Hg.
claim 1
4. A process as claimed in , characterised in that the combustion-supporting gas is oxygen or ozone and is fed in a quantity from 0.5 to 1.5 wt % of the material under treatment.
claim 1
5. A process as claimed in , characterised in that the temperature within the environment is of the order of 200° C.
claim 1
6. A process as claimed in , characterised in that the condensate is subjected to sulphur separation treatment.
claim 1
7. A process as claimed in , characterised in that the condensate or the product gases are treated with calcium carbonate or sodium bicarbonate to neutralize chlorine.
claim 1
8. A plant for treating materials containing polymer CH chains, characterised by comprising a reactor for containing the material to be treated; means for loading the reactor; means for discharging and removing the process residues; means for triggering combustion inside the reactor; means for putting the reactor under vacuum by suction; means for feeding and metering oxygen or ozone into the reactor; means for condensing the gases withdrawn from the reactor and means for collecting the condensate.
9. A plant as claimed in , characterised in that the means for triggering combustion are a burner.
claim 8
10. A plant as claimed in , characterised in that said burner is positioned at the base of the reactor.
claim 9
11. A plant as claimed in , characterised in that the means for putting the reactor under vacuum comprise a fan arranged to create an absolute pressure of about 250 mm Hg in the reactor.
claim 8
12. A plant as claimed in , characterised in that the means for feeding a combustion-supporting gas into the reactor open into the reactor base.
claim 8
13. A plant as claimed in , characterised by comprising a water-fed condenser of known type.
claim 8
14. A plant as claimed in , characterised by comprising sulphur separation means.
claim 8
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ITRE00A0008 | 2000-02-18 | ||
| ITRE2000A000008 | 2000-02-18 | ||
| IT2000RE000008A IT1318320B1 (en) | 2000-02-18 | 2000-02-18 | PROCEDURE AND PLANT FOR DEPOLYMERIZATION OF CH CHAINS OF SOLID MATERIALS. |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20010029876A1 true US20010029876A1 (en) | 2001-10-18 |
| US6443078B2 US6443078B2 (en) | 2002-09-03 |
Family
ID=11453849
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/784,306 Expired - Lifetime US6443078B2 (en) | 2000-02-18 | 2001-02-16 | Process and plant for depolymerizing of the CH chains of solid materials |
Country Status (12)
| Country | Link |
|---|---|
| US (1) | US6443078B2 (en) |
| EP (1) | EP1255801B1 (en) |
| JP (1) | JP5016766B2 (en) |
| CN (1) | CN1220755C (en) |
| AT (1) | ATE297454T1 (en) |
| AU (1) | AU3175501A (en) |
| BR (1) | BR0108242B1 (en) |
| CA (1) | CA2397929C (en) |
| DE (1) | DE60111355T2 (en) |
| ES (1) | ES2242725T3 (en) |
| IT (1) | IT1318320B1 (en) |
| WO (1) | WO2001060948A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA2776547C (en) | 2009-10-14 | 2019-08-13 | Reklaim, Inc. | Pyrolysis process and products |
| JP7082125B2 (en) * | 2016-07-26 | 2022-06-07 | ピーアールティーアイ グローバル マネジメント エルエルシー | Equipment and methods for heat disposal of tires and other waste products |
| CN110715304B (en) * | 2019-11-08 | 2020-08-04 | 浙江亿方新材料股份有限公司 | Industrial plastic scrapping treatment device |
| WO2022056212A1 (en) | 2020-09-14 | 2022-03-17 | Ecolab Usa Inc. | Cold flow additives for plastic-derived synthetic feedstock |
| EP4305128A1 (en) | 2021-03-10 | 2024-01-17 | Ecolab Usa Inc. | Stabilizer additives for plastic-derived synthetic feedstock |
| KR20240088863A (en) | 2021-10-14 | 2024-06-20 | 에코랍 유에스에이 인코퍼레이티드 | Antifouling agents for plastic-derived synthetic feedstocks |
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| US2413714A (en) * | 1942-04-30 | 1947-01-07 | Koppers Co Inc | Process of producing elemental sulphur |
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| GB1383122A (en) | 1972-05-26 | 1975-02-05 | Texaco Development Corp | Hydrodesulphurization process |
| US4284616A (en) * | 1978-02-15 | 1981-08-18 | Intenco, Inc. | Process for recovering carbon black and hydrocarbons from used tires |
| SE451464B (en) * | 1981-12-01 | 1987-10-12 | Lumalampan Ab | PROCEDURE AND DEVICE FOR THE RECYCLING OF MERCURY SILVER FROM WASTE CONTAINING ORGANIC MATERIAL |
| US4839021A (en) * | 1986-06-19 | 1989-06-13 | Recherche Carbovac Inc. | Treatment of petroleum derived organic sludges and oil residues |
| US4759300A (en) * | 1987-10-22 | 1988-07-26 | Balboa Pacific Corporation | Method and apparatus for the pyrolysis of waste products |
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| DE3921714A1 (en) * | 1989-07-01 | 1991-01-10 | Hoechst Ag | PROCESS FOR THE SELECTIVE ABSORPTION OF CHLORINE FROM CO (ARROW DOWN) 2 (ARROW ABLE) CONTAINING EXHAUST GASES |
| US5142998A (en) * | 1989-11-28 | 1992-09-01 | Feitel Frederick E | Apparatus and method for treating contaminated gas emissions |
| US5157176A (en) * | 1990-07-26 | 1992-10-20 | Munger Joseph H | Recycling process, apparatus and product produced by such process for producing a rubber extender/plasticizing agent from used automobile rubber tires |
| US5101739A (en) * | 1991-01-04 | 1992-04-07 | Utah Environmental Energy, Inc. | Tire gassification and combustion system |
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-
2000
- 2000-02-18 IT IT2000RE000008A patent/IT1318320B1/en active
-
2001
- 2001-02-15 CN CNB01804722XA patent/CN1220755C/en not_active Expired - Fee Related
- 2001-02-15 ES ES01903776T patent/ES2242725T3/en not_active Expired - Lifetime
- 2001-02-15 AT AT01903776T patent/ATE297454T1/en active
- 2001-02-15 CA CA2397929A patent/CA2397929C/en not_active Expired - Fee Related
- 2001-02-15 WO PCT/EP2001/001717 patent/WO2001060948A1/en not_active Ceased
- 2001-02-15 BR BRPI0108242-6A patent/BR0108242B1/en not_active IP Right Cessation
- 2001-02-15 JP JP2001560320A patent/JP5016766B2/en not_active Expired - Fee Related
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- 2001-02-15 EP EP01903776A patent/EP1255801B1/en not_active Expired - Lifetime
- 2001-02-15 DE DE60111355T patent/DE60111355T2/en not_active Expired - Lifetime
- 2001-02-16 US US09/784,306 patent/US6443078B2/en not_active Expired - Lifetime
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| EP1255801A1 (en) | 2002-11-13 |
| JP2003523448A (en) | 2003-08-05 |
| ITRE20000008A1 (en) | 2001-08-18 |
| CN1220755C (en) | 2005-09-28 |
| JP5016766B2 (en) | 2012-09-05 |
| CA2397929A1 (en) | 2001-08-23 |
| AU3175501A (en) | 2001-08-27 |
| CN1398288A (en) | 2003-02-19 |
| CA2397929C (en) | 2010-04-20 |
| ATE297454T1 (en) | 2005-06-15 |
| DE60111355T2 (en) | 2005-11-10 |
| EP1255801B1 (en) | 2005-06-08 |
| DE60111355D1 (en) | 2005-07-14 |
| BR0108242A (en) | 2002-11-05 |
| ES2242725T3 (en) | 2005-11-16 |
| IT1318320B1 (en) | 2003-08-25 |
| US6443078B2 (en) | 2002-09-03 |
| BR0108242B1 (en) | 2011-05-03 |
| WO2001060948A1 (en) | 2001-08-23 |
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