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US1712965A - Laminated board and method of making same - Google Patents

Laminated board and method of making same Download PDF

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Publication number
US1712965A
US1712965A US185442A US18544227A US1712965A US 1712965 A US1712965 A US 1712965A US 185442 A US185442 A US 185442A US 18544227 A US18544227 A US 18544227A US 1712965 A US1712965 A US 1712965A
Authority
US
United States
Prior art keywords
rubber
layer
metal
cellular
laminated board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US185442A
Inventor
Alger G Maranville
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Goodrich Corp
Original Assignee
BF Goodrich Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BF Goodrich Corp filed Critical BF Goodrich Corp
Priority to US185442A priority Critical patent/US1712965A/en
Application granted granted Critical
Publication of US1712965A publication Critical patent/US1712965A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/12Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
    • C08J5/124Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives using adhesives based on a macromolecular component
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2321/00Characterised by the use of unspecified rubbers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249982With component specified as adhesive or bonding agent
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249982With component specified as adhesive or bonding agent
    • Y10T428/249985Composition of adhesive or bonding component specified
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/249921Web or sheet containing structurally defined element or component
    • Y10T428/249953Composite having voids in a component [e.g., porous, cellular, etc.]
    • Y10T428/249987With nonvoid component of specified composition
    • Y10T428/24999Inorganic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal
    • Y10T428/31707Next to natural rubber
    • Y10T428/3171With natural rubber next to second layer of natural rubber

Definitions

  • PANY 0F NFEW YORK, N. Y., A
  • This invention relates to structural materials and its object is to provide a manufacture of this class combining in a greater degree than heretofore certain desirable qualities such as strength,lightness, low cost and easy workability adapting it for use in a variety of situations where such qualities are important, for example in air-craft construction.
  • Fig. 1 is a'pers ective view showlng a composite-board embo ying my invention, with a portion of one of the metallic facing layers stripped back at a corner thereof.
  • Fi 2 is a cross-section of the composite boar
  • 10 is a layer of cellular material characterized by substantail firmness or rigidity, such as sponge hard rubber, obtained by incorporating in a rubber compound suflicient sulfur to vulcanize it to a hard condition, together with a suitable blowing agent, and an accelerator if desired,
  • This cellular layer is faced on atleast one side with a thinsheet'of metal, and in this instance I have shown two such metal facing sheets 11 on opposite sides of the layer 10. While variousmetals such as steel, zinc, copper, or brass or other alloy may be employed,
  • the metallic facings 11 shall be bonded to the cellular hard rubber 10 in such manner that a durable adhesion isobtained, capable of remaining permanent under bending, denting and other stresses to which the material is subjected in use, and also adapted to withstand the operations which may be employed in fabricating the material into structures, attaching it to other parts, etc., such' as sawing, drilling, nailing, screwing or riveting.
  • the composite structure therefore includes a bonding or cementing layer 12 between the cellular hard rubber layer 10 and each of the metal facing layers 11, these bonding layers being flexible or non-brittle and of such nature as to adhere both to the rubber and the metal.
  • the bondmg layer maybe applied in solution. or otherwise.
  • the metallic facing sheets 11 may be applied to the layer 10 either before or after the latter has assumed its cellular, rigid condition, and the stickyfaced metal sheet is then applied to the rubber sheet and caused to adhere thereto, preferably with the aid of heat and pressure.
  • the bonding layer may itself be of a composite nature, the first part being baked on the metal, in which caseit is preferred to incorporate in the balata-like, rubber reaction product for the baking layer a small proportion of a. drier such as the oleate orlinoleate of manganese,lead or cobalt; and the second partheing said reaction product without the drier, laid thinly over the baked layer.
  • the rubber compound can be calendered or otherwise laid upon the sticky-faced metal sheet, overlaid with a similar.
  • metal sheet if the board is to be armored on both sides, the article'pl'a ced between steam-heated press platens with sufficient clearance between it and the upper platen to allow for the desired ultimate thickness, and there vulcanized, the rubber being sponged b the blowing agent contained therein an the heat and pressure causing a firm adhesion between it and the facing sheets through the bonding layers.
  • Laminated structural material comprising a layer of cellular hard rubber, and a metal sheet united therewithby a flexible bond.
  • Laminated structural material comprising a layer of cellular hard rubber, and a metal sheet united therewith by a bonding layer consisting of a heat-plastic reaction product of rubber.
  • Structural material comprising a body of cellular hard rubber, and a metal facing sheet united therewith consisting of a balata-like, heat-plastic, artificial isomer of rubber.
  • Structural material comprising a body of cellular hard rubber, and a metallic memosite bond, said bond consisting of a part aked It is weather-e by a bonding layer upon the metal and another part uniting the first-said part t6 the rubber.
  • Laminated structural material comprising a layer of cellular hard rubber located between two metal sheets and united thereto by flexible bonding layers.
  • Laminated structural material comprising a layer of cellular hard rubber located between two sheets of aluminum and united thereto by flexible bonding layers.
  • Laminated structural material comprising a layer of cellular hard rubber located between two sheets of aluminum and united thereto by flexible bonding layers composed of a balata-like, heat-plastic artificial isomer of rubber.
  • Laminated structural material comprising two facing sheets of metal and a layer of hard sponge rubber lying between them and firmly united with each of the sheets in extensive face-to-faee relation.
  • Laminated structural material comprising a facing sheet of metal and a layer of hard sponge rubber united therewith in extensive face-to-face relation.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Laminated Bodies (AREA)

Description

y 14, 9- A. e. MARANVILLE ,965
LAMINATED BOARD AND METHOD OF MAKING SAME I Filed April 21, 1927 PatentedMay 14, 1929.
UNITED STATES PATENT OFF ALGER G. KARANVILLE, OF AKRON, OHIO,
PANY, 0F NFEW YORK, N. Y., A
ICE.
ASSIGNOR TO THE B. F. GOODRICH COM- CORPORATION OF NEW YORK.
LAMINATED BOARD AND METHOD OF HAKIN G SAME.
Application flled'AprH 21, 1927. serial no. 185,442.
This invention relates to structural materials and its object is to provide a manufacture of this class combining in a greater degree than heretofore certain desirable qualities such as strength,lightness, low cost and easy workability adapting it for use in a variety of situations where such qualities are important, for example in air-craft construction.
Of the accompanying drawings, Fig. 1 is a'pers ective view showlng a composite-board embo ying my invention, with a portion of one of the metallic facing layers stripped back at a corner thereof.
Fi 2 is a cross-section of the composite boar Referring to the drawings, 10 is a layer of cellular material characterized by substantail firmness or rigidity, such as sponge hard rubber, obtained by incorporating in a rubber compound suflicient sulfur to vulcanize it to a hard condition, together with a suitable blowing agent, and an accelerator if desired,
and then vulcanizing forthe necessary length of time.
This cellular layer is faced on atleast one side with a thinsheet'of metal, and in this instance I have shown two such metal facing sheets 11 on opposite sides of the layer 10. While variousmetals such as steel, zinc, copper, or brass or other alloy may be employed,
.I prefer, for uses where extreme lightness is a primary consideration, to employ aluminum, under which term are included alloys of aluminum such as duralumin.
It is essential that the metallic facings 11 shall be bonded to the cellular hard rubber 10 in such manner that a durable adhesion isobtained, capable of remaining permanent under bending, denting and other stresses to which the material is subjected in use, and also adapted to withstand the operations which may be employed in fabricating the material into structures, attaching it to other parts, etc., such' as sawing, drilling, nailing, screwing or riveting. I
Generally speaking, the direct adhesion of hard rubber to plane metal surfaces is very weak, and this is particularly true in the base of aluminum and its alloys. The composite structure therefore includes a bonding or cementing layer 12 between the cellular hard rubber layer 10 and each of the metal facing layers 11, these bonding layers being flexible or non-brittle and of such nature as to adhere both to the rubber and the metal. The bondmg layer maybe applied in solution. or otherwise. While a rubber or other cement adapted to cure to a semi-hard condition might be employed, prefer toemploy for the cementmg or bonding substance a tough, balata-like, thermoplastic, artificial derivative or isomer of rubber prepared by reacting undissolved rubber under the influence of heat with p-phenol sulfonic acid or equivalent reagent, as described in Example 2 of patent to H. L. Fisher, No.1,605,180, dated November 2, 1926.
The metallic facing sheets 11 may be applied to the layer 10 either before or after the latter has assumed its cellular, rigid condition, and the stickyfaced metal sheet is then applied to the rubber sheet and caused to adhere thereto, preferably with the aid of heat and pressure. The bonding layer may itself be of a composite nature, the first part being baked on the metal, in which caseit is preferred to incorporate in the balata-like, rubber reaction product for the baking layer a small proportion of a. drier such as the oleate orlinoleate of manganese,lead or cobalt; and the second partheing said reaction product without the drier, laid thinly over the baked layer.
When the metallic facing sheet or sheets are applied to the rubber sheet before vulcanization of the latter, the rubber compound can be calendered or otherwise laid upon the sticky-faced metal sheet, overlaid with a similar. metal sheet if the board is to be armored on both sides, the article'pl'a ced between steam-heated press platens with sufficient clearance between it and the upper platen to allow for the desired ultimate thickness, and there vulcanized, the rubber being sponged b the blowing agent contained therein an the heat and pressure causing a firm adhesion between it and the facing sheets through the bonding layers.
The result is a composite or lammated board of great lightness and strength peculiarly adapted for use in aircraft construction or in other situations where these qualithe advantages of wood and'many superiorities thereover. It can be readily sawed with- 'ties are desired. This material has most of ber united therewith by a flexible, com
out splitting or shattering, and attached with nails, screws, bolts or rivets. proof, watertight, practically non-inflammable and will stand rough usage. Its resistance to bending is much greater than that of either component alone.
I The described embodiment may be considerably varied without departing from my) invention as defined in the appended claims.
a I claim:
1. Laminated structural material comprising a layer of cellular hard rubber, and a metal sheet united therewithby a flexible bond.
2. Laminated structural material comprising a layer of cellular hard rubber, and a metal sheet united therewith by a bonding layer consisting of a heat-plastic reaction product of rubber.
- 3. Structural material comprising a body of cellular hard rubber, and a metal facing sheet united therewith consisting of a balata-like, heat-plastic, artificial isomer of rubber.
' 4. Structural material comprising a body of cellular hard rubber, and a metallic memosite bond, said bond consisting of a part aked It is weather-e by a bonding layer upon the metal and another part uniting the first-said part t6 the rubber.
5. Laminated structural material comprising a layer of cellular hard rubber located between two metal sheets and united thereto by flexible bonding layers.
6. Laminated structural material comprising a layer of cellular hard rubber located between two sheets of aluminum and united thereto by flexible bonding layers.
7 Laminated structural material comprising a layer of cellular hard rubber located between two sheets of aluminum and united thereto by flexible bonding layers composed of a balata-like, heat-plastic artificial isomer of rubber.
8. Laminated structural material comprising two facing sheets of metal and a layer of hard sponge rubber lying between them and firmly united with each of the sheets in extensive face-to-faee relation.
9. Laminated structural material comprising a facing sheet of metal and a layer of hard sponge rubber united therewith in extensive face-to-face relation. 1
In witness whereof I have hereunto set my hand this 19th day of April, 1927.
ALGER G. MARANVILLE.
US185442A 1927-04-21 1927-04-21 Laminated board and method of making same Expired - Lifetime US1712965A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2592081A (en) * 1949-03-26 1952-04-08 Ohio Commw Eng Co Method of making containers
US2730772A (en) * 1953-06-22 1956-01-17 Gustaf P Jones Trailer wall construction
US3185266A (en) * 1959-10-06 1965-05-25 Bayerische Motoren Werke Ag Method for connecting and sealing sheet-metal parts
US3400644A (en) * 1967-06-07 1968-09-10 Charles M. Baskin Membrane surfaced runways
US3959434A (en) * 1972-07-17 1976-05-25 M. Lowenstein & Sons, Inc. Three dimensional decorative material and process for producing same
US4572815A (en) * 1983-03-07 1986-02-25 Kaiser Walter L Peanut hull thermal insulation
WO1993013329A1 (en) * 1991-12-27 1993-07-08 Rubore Materials Sweden Ab Vibration and sound damping spacers for vehicle brakes and a method of making a web for manufacturing such spacers
US9316430B2 (en) 2013-01-14 2016-04-19 Fairlane Industries Inc. Thermal insulating material

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2592081A (en) * 1949-03-26 1952-04-08 Ohio Commw Eng Co Method of making containers
US2730772A (en) * 1953-06-22 1956-01-17 Gustaf P Jones Trailer wall construction
US3185266A (en) * 1959-10-06 1965-05-25 Bayerische Motoren Werke Ag Method for connecting and sealing sheet-metal parts
US3400644A (en) * 1967-06-07 1968-09-10 Charles M. Baskin Membrane surfaced runways
US3959434A (en) * 1972-07-17 1976-05-25 M. Lowenstein & Sons, Inc. Three dimensional decorative material and process for producing same
US4572815A (en) * 1983-03-07 1986-02-25 Kaiser Walter L Peanut hull thermal insulation
WO1993013329A1 (en) * 1991-12-27 1993-07-08 Rubore Materials Sweden Ab Vibration and sound damping spacers for vehicle brakes and a method of making a web for manufacturing such spacers
JP2699987B2 (en) 1991-12-27 1998-01-19 ルボール マテリアルズ スウェーデン アクチボラグ Vibration and noise attenuating spacer for vehicle brake and method of manufacturing spacer producing web
US5853070A (en) * 1991-12-27 1998-12-29 Rubore Materials Sweden Ab Vibration and sound damping spacers for vehicle brakes and a method of making a web for manufacturing such spacers
US9316430B2 (en) 2013-01-14 2016-04-19 Fairlane Industries Inc. Thermal insulating material

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