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US1668758A - Machine for winding strip material into tubular form - Google Patents

Machine for winding strip material into tubular form Download PDF

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Publication number
US1668758A
US1668758A US9782A US978225A US1668758A US 1668758 A US1668758 A US 1668758A US 9782 A US9782 A US 9782A US 978225 A US978225 A US 978225A US 1668758 A US1668758 A US 1668758A
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Prior art keywords
head
winding
strip
rolls
machine
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US9782A
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Henry E Bryant
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TUBULAR WOVEN FABRIC Co
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TUBULAR WOVEN FABRIC Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, rods, wire, tubes, profiles or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/12Making tubes or metal hoses with helically arranged seams

Definitions

  • Tubing of this character when made' of iron, or other hard and puncture-resisting material, is commonly used as armor for electrical conductors, and as conduit adapted to be usedfor the electrical wiring of buildings,
  • the strip material is wound into tubular form about the conductor as a core
  • machines in which I have embodied the present invention are adapted to form flexible metallic tubing of this character and of either class, but for the purpose of illustratioii' in the present specification, I have shown one such as used to enclose an electrical conductor or cable in a flexible armor;
  • Fig. 1 is a side elevationof a com lete machine embodying, in their preferred orm, all the principles of the present invention
  • Fig.- 2 is an end view of the windin head ofthe machine, as seen from the le t of Fig. 1 and in line with the axis of the head; i
  • Fig.- is a side view and partial section of the winding head
  • I 5 is a sectional detail view illustrating a friction" brake adapted to prevent laggmg when the machine is started up, or
  • FIG. 6 is a partial longitudinal sectional view of the machine illustrating particularly the provisions for lubricating the strip material
  • Fig. 7 is a detail cross section taken on line 77 of Fig. 6; i
  • Fig. 8 is a partial end view of the winding head and its stopping means, showing the latter in inoperative position;
  • Fig. 9 is a view similar to Fig. 8 showing the stopping means in position for stopping the machine
  • Fig. 10 is a plan view of the mechanism by which the strip is guided and the arresting device is tripped;
  • FIGs. 11 and 12 are detail views of part of the last named mechanism
  • Fig. 13 is a fragmentary sectional view taken on line 1313 of Fig. 2 showing one of the shafts inthe driving train for the feeding and forming-rolls, and the means for mounting said shaft;
  • Fig. 14 is' a cross-section and end view of the same taken on line 1414 of Fig. 13 ;v
  • Fig. 15 is a fragmentary sectional view taken on line 1515 ofFig. 2 showing the pair of formin rolls and the means for mounting and riving them"
  • Fig. 16 is a cross section of the shafts and bearings for these forming rolls, taken on line 16-16 of Fig. 15;
  • Fig. 17. is a view similar to Fig. 16 but showing the forming rolls in a difierent position of adjustment;
  • Fig. 18 is a sect-ion on line 18-18 of Fig. 15 showing the connecting bar in-detail;
  • Fig. 19 is a fragmentary view showing the pair of rolls which feed the strip and trim and compress it to the required dimen- SIOIl.
  • winding head that part of the machine which carries the instruments for forming the strip with interlocking edges and for winding it into the form of a tubular armor or conduit.
  • Such winding head is designated 21 in the drawings. It is secured on'the end of a shaft 22 and is held in an inclined position, with its outer end facing somewhat upwardly, by means of suitably arranged bearings 23 and 24 on the base or frame 25, substantially as shown, in Fig. 1.
  • Such head may be driven by any suitable means, and I have illustrated as the preferred means an electric motor 26 mounted on the frame 25 and connected wlth the shaft 22 by means of ajink belt or chain 27 passing around sprockets on said shaft 22 and on the armature shaft of the motor respectively.
  • the frame is designed to hold the winding head and its shaft in the manner indicated and preferably also I i to support the motor 26, it may be madeof any formand with any structural character istics desired within the skill and knowledg of the machine designer.
  • the shaft 22v is tubular and provides a continuous bore through which, and through the head, the wire or cable 28 to be armored may pass.
  • spool for holding the supply of strip material.
  • spool has a tubular hub 32 surrounding the bearing 31, and a'flan e or base 33, hearing on the end wall 29 o the head, or against roller bearings mounted in said end wall.
  • mountbearing rollers 34 in recesses in said wall 29, which rollers project just far enough to engage the base of the spool and hold the latter clear of the wall 29.
  • the rollers are arranged with their axes radial to the spool and provided in sufiicient.
  • the inclination 'of the winding head causes the spool to'rest by gravity against this end bearing; and such inclination is-of'a character and degreessuch that gravity will effectually overcome any tendency of the spool to be displaced while rotating at high speed.
  • Such inclination also secures important advantages in the running of the machine by distributing the weight of the shaft, the winding head and the parts carried by the winding head, between the bearings, and avoiding the con centration of weight on the bearing next to the head which would be occasioned'if the axis of the rotating parts were horizontal.
  • the greatest part by far of the total weight of the machine is contained in the winding head and the parts carried thereby, and this component ofweight is located outside of the bearings.
  • the inclinedarrangement not only divides this weight between the two bearings, but it also reduces the tendency of the head when in rapid rotation to cause yibration, and reduces the wear on the bearmgs.
  • the space bounded by the'hub and base of the s 001 and the outer wall of the wind- The machine may be made according to these principles, but designed.
  • ing hea receives a coil 35 of strip material.
  • the winding head on' which are placed a number of coils 35 of the strip material, providing a reserve supply sufiicient to feed the machine for a given period of time.
  • the armored cable, or conduit, as finished by the winding head is led away through the reserve coils to the machine by which it is. itself wound up into coils of prescribed length.
  • the rack 36 is so near the winding head and at so nearly the'same level that, when the supply of strip material in the head becomes exhausted, the nearest reserve coil may be slipped directly from the rack into the winding head, where it will seek its proper position on the spool by the force of gravity.
  • the reserve coils are placed on the rack at'times when the armored cable or conduit has been cut off and a shortv end is left protruding from the machine. Sullicient opportunities exist for thus placing the reserve. coils because the completed tubing is cut ofl'from time to time in prescribed lengths, and more than enough of the strip material can be provided in the reserve supply to make such prescribed lengths of completed tubing, and prevent any loosened turn of the coil from flying out and causing injury to the product, the machine, or persons in the vicinity.
  • Retaining arms 37 are provided'to insure retention of the coil of strip material in the fl winding head.
  • Figures 2 and 3 show three of such arms, and Figure 4 showsa detail view of one of the arms.
  • Each of the arms has a. base 38 formed of a dove-tailed rib which fits in a complemental guideway 39 secured to the inside of the outer wall of the winding head.
  • a set screw 40 is mounted in the guide to secure said base.
  • the pair of rolls 46 and 47 are designed to compress and trim the strip material to the required thickness and width, and also to draw off the strip from the supply at the re quired rate, proportioned to the diameter of the finished armor and the rotational speed of the winding head.
  • This strip material is soft iron, galvanized, and it is apt to vary somewhat in both width and thickness, due partly to uneven thickness in the zinccoating and partly to variations in the dimensions of the strip itself.
  • the roll 46 is cylindrical with flanges 461 and 462 at opposite ends, separated by a space equal to the required width of the strip.
  • the complemental roll 47 is a plain cylinder of a width exactly equal to the space between the said anges.
  • Both rolls are of hard material, preferably hardened steel, and the edges of the roll 47 and the adjacent edges of the flanges 461 and 462 are made as cutting edges. Furthermore the rolls are adjustable relatively toward and-away from one another to the exact prescribed thickness ofthe strip. Thus these rolls, as they are positively driven by mechanism, later described, grip the strip with suflicient pressure to draw it from the supply, and at the same time they roll it down to a uniform thickcorresponding to Hill 49, are formed cated in section at 57 between the rolls.
  • the strip In passing from the first pair 'of rolls to the second pair, the strip is carried partly .around the roll 46, and then partly around the roll 49. Both pairs of rollsexerttraction upon the strip by their gripping action and positive rotation. Both pairs thenare equally feeding rolls.
  • the first pair in addition are trimming and sizing rolls; and
  • the second pair are forming rolls.
  • a stat-iffysun gear 58 is secured to the frame and sur-f rounds the shaft 22.
  • a planet gear 59 meshes with the sun gear 58 and is secured to a shaft 60 which rotates in a bushing 61 mounted in the central part of the winding head ( Figures 2 and 13).
  • the shaft 60 carries a pinion 62 in mesh with a large gear 63 secured toa shaft 64 arranged to turn in a bushing 65 also mounted in the central part of the winding head ( Figures 2 and 15).
  • Shaft 64 also carries the roll 48.
  • a parallel shaft 66 carries the roll 49 and is geared to rotate oppositel but at an equal speed with the shaft 64 y means of pinions 67 and 68, of equal diameters, on the respective shafts. All these gears, and the rolls, are secured by keys to their shafts.
  • the trimming and sizingrolls 46 and-47 are driven by an exactly similar gear train consisting of a planet gear 69 on shaft 70 and meshing with gear 58, a pinion 71 on shaft 70 meshing with a gear 72 on the shaft 73 to which also the roll 47 is connected, and a pair ofjequal gears 74 and 75 on the shafts 73 and 76, the latter shaft carrying roll 46.
  • v p v p
  • the shaft 60 with its gears 59 and 62 is adjustable in an are around the center of' -the winding head in order to permit substitution of different gear pairs 62, 63, having' different speed ratios.
  • the shaft 70 is adjustable to permit substitution of different gear pairs 71 and 72.
  • FIG 13 shows in detail the lnode of mounting the shaft 60.
  • the bushing 61 is supported in the rear wall 29 of the winding head, and also in a front wall 78 which lies in the central part of the winding head within the area surrounded by the supply spool, and spaced from the rear wall by intermediate structural members of suitable 79, concentric with the axis of the winding head, and there is fitted on the end of the bushing in front of the wall 78 a plate 80 having a slot 81 through which a clamping bolt 82' passes into'the wall 78.
  • a similar slotted plate and clamping bolt may be arranged at the rear side of the rear wall 29, in order to hold the shaft more rigidly and securely in its adjustments, if desired.
  • the shaft 70 is similarly mounted in arcuate slots 83 and is provided with a like slotted plate 84 'adjustably clamped by a bolt 85.
  • the shafts 64 and 66 carrying the forming rolls turn in rotatable bushings which are mounted in the winding head in an essentially similar manner except that they are not adjustable in the same way. Provision is made however for adjusting the distance between the rolls, and this is effected in the design ere shown by making the bushing 86 for t e shaft 66 withfeccentric journals 87 and 88 rotatably mounted in hearings 'in the walls 29 and 78.
  • slotted plate 89 is made fast to the bushing 86 and serves as means for rotating the gether or farther apart.
  • a bolt 90 passed through the-arcuate slot of this plate into the a Jacent fixed wall serves to secure these adjustments.
  • Figures 15 and 16 show the adjustment when the rolls are at the least distance a art and the strip 57 acted upon is a relatively thin one; while Figure 17 shows a different adjustment efi'ected by turning the bushing 86 through an angle of 90 degrees, thus setting the rolls to engage a thicker strip 57.
  • the rolls are made fast on their shafts by nuts 9l, and on the protruding ends of the shafts there is mounted a tie bar 92 which is an important adjunct in stiffening the shafts and preventing them from being at all sprung a art by the interposed strip and also in ai ing to secure a most accurate adjustment of the distance between the rolls and to prevent this adjustment being disturbed by the pressure of the strip material, vibration, or from other cause.
  • This tie bar is formed near its ends with holes in which are placed bushings 93 and 94 surrounding the respective shafts.
  • bushing 94 which surrounds the shaft 64 (but it might as well be the other bushing) is eccentric and is adapted to be rotated and rocked by bushing so as to move the rolls nearer tomeans of a worm 96 fitted in the tie barin a suitable arrangement to mesh with a. series ofteeth on the circumference of this bushing.
  • the bushing 86 is turned to alter the distance between the rolls the bushing 94 is also turned to change the distance between the end bearings of the shaft in the same manner "and degree.
  • both adjusting means are rotatable members with eccentric circular bearing surfaces, no difliculty in makingthe-se adjustments is caused by the fact that the adjustable shaft is moved to one side as well as toward or away from the other shaft.
  • This type of adjusting means is preferred to others because of the extreme fineness and accuracy with which adjustments can be made, and its simplicity and ruggedness.
  • the shafts 73 and 76 that carry the sizing rolls 46 and 47 are mounted and adj ustable in exactly the same way and by exactly the same means as the forming rolls, in the machine here illustrated; wherefore the foregoing description, together with the reservation of protection for equivalent adjusting 'means, applies equally to the siz ing rolls.
  • the guideway 52 through which the strip passes to the winding point after leaving the forming rolls is essentially a bar having a passageway in the same form, in cross section, as the formed strip. Preferably it is made in two parts, for convenience of manufacture, each containing half of the passageway. Said guide is mounted in a bracket 98 secured to the outer face of the 'winding head, that is to the wall 78, and
  • the lubricant is supplied from a reservoir or any other suitable source of supply by means of a. 'pipe 103 to a stationary casing, 104, with the interior of which the pipe 102 connnunlcates.
  • the connection between pipe 102 and casing 10 is made by means of a disk 105 having a 111117.106, concentric with the shaft 22, into which the end of pipe 102, protruding from the rear end of shaft 22, enters, and in which it is made tight.
  • a deep annular space 107 is formed in the disk 105 in position to receive the liquid flowing from pipe 103, and
  • a passage 107 leads from this annular space to the pipe 102.
  • Stuffing boxes 108 and 109 form parts of the casing 104. at opposite sides of the disk 105 and pack the hub 106 of the disk so that no leakage can occur.
  • Said hub 106 and the stufiing boxes have a central passageway to admit the cable 28 when, as is the case here, the machine is designed to wind armor upon cable.
  • a coupling consisting of a pin 110 projecting from a shaft 22 and enteringa notch 111 in a ring 112 which is fixed to the hub 106, causes said hub and the disk of'which it is a part to rotate with the winding head, and relieves the tube 102 of bending and shearing stresses.
  • Such helix angle is a function of the width of the strip, the amount of overlapping of its edges on successive turns, and the diameter of the tubing or armor.
  • the drawings here do not particularly show the helical inclination and arrangement of the winding rolls, such inclination and the necessary provisions for giving it are well understood in the art, and it is to be understood that this machine is to be so equipped.
  • Said winding rolls also propel the finishedrtuhing or armor lengthwise away from the machine as fast as it is formed: and when the armor is wound upon cable, the cable is drawn through the machine at the same time owing to the grip which the armor is caused to take on the cable in course of winding.
  • the strip is lubricated, if desired, and such lubrication facilitates its passage through the guide 52 and past the winding i the sharp curvature needed to make tubing I that of the winding head.
  • the spool carrying the supply of material is rotated relatively to the winding head, as well as rotated with it. tion of winding of the strip material in the supply, this relative rotation is either in the same direction or the opposite direction'to
  • a frictional drag member 112 similar to a brake shoe, which bears on the periphery of the base part 33 of the supply spool, and is connected loosely with the revolving head by means of a stud 113 secured to the wall 30 of the latter and entering a socket in the friction shoe.
  • the tension of the strip in passing around the guide roll 45 controls a brake for stopping the winding head quickly in case either the strip should break or that it should fail to be drawn freely enough from the supply coil. Attention is now called particularly to Figures 8 to 12.
  • the guide roll 45 is freely mounted on the end of an arm 118 secured to a shaft 119 which is mounted rotatably in bars 120 and 121 forming part of a frame which is secured to the inside of the wall 30 in such a position that the strip may pass properly from the roll 45 to the sizing rolls.
  • a second shaft 122 is simi larly mounted in the bars 120 and 121, and to it is secured an arm 123. The latter arm is connected to the arm 118 by a pin 124 on the latter projecting into slot 125 in the arm 123.
  • Springs 126 and 127 coiled around the shafts 119 and 122 respectively are connected to said shafts and react on the frame in which they are mounted, with tendency to throw the roll 45 outwardly, that is from the position shown in Figure 8 to that shown in Figure 9. These springs also resist pull exerted inwardly on the roll 45 by the strip material; and said inward pullis further Depending on the direcresisted by a cam or wedge member 128 shown in Figure 11, which is secured to a rod 129 having an endwise movement in guideways formed in the bars 120 and 121.
  • the roll 45 Under the pull of the strip, the roll 45 is drawn toward the axis of the head until the arm 123 comes to bear against the inclined outer face of the cam 128. Further movement in the same direction of the roll can take place only with displacement of the cam 128, which is resisted by spring 130.
  • a double cam 132 On said shaft 119 is mounted a double cam 132, and adjacent to said cam and bearing upon it is the arm 133 of a trip lever 134 which is pivoted at 135 to a bracket on the winding head, and is provided with a finger 136 extending through a hole in the outer wall of the winding head.
  • a spring 137 bears on said trip lever, with tendency to withdraw said finger 136 and hold the arm 133 against the cam 132.
  • a brake member 138 Beside the outer surface of the wall 30 there is arranged a brake member 138 having a frictional face complemental to the wall 30, and this brake is arranged to slide in a guideway formed in a block 139 which is secured to a stationary structure 140, forming part of the main frame 25,01 otherwise secured in a stationary manner near some part of the IGVOlViIig head. It does not matter at what point about the circumference of the head its brake may be located, provided only that it is so placed that the brake may be brought into proper contact with the head.
  • the guideway in block 149 is inclined at a small angle to the tangent at the middle part of the braking surface .ofthe brake shoe to the end that when said shoe is engaged with the winding head the frictional drag of the latter will cause the brake shoe to ride on its inclined guideway and thereby be forced into ever tighter en gagement with the head. Normally the a somewhat'exaggerated way in Figure 8.
  • -It is held in this position by a latch dog or lever 141 pivoted at 142 and having a shoulder which engages a projection 143 on the brake.
  • a spring 144 is connectedto the.
  • Said latch has an arm 147 extending near to the path in which the trip 'finger 136 rotates when retracted, and across the path in which said finger rotates when projected.
  • the trip controlling cam 132 When the machine is running properly with the strip under prescribed tension, the trip controlling cam 132 is in what may be called its neutral position, that is the position, shown in Figure 8, where neither projection acts on the trip lever and the finger 136 of the latter'is retracted. Now if the roll 45 should be displaced, from e ther of the causes above mentioned, farther than the displacement caused by ermissible variations in tension of the strip, the double cam 132 will be turned one way or the other, depending on whether the strip tension is greatly increased or greatly diminished, and whichever way it turns, it causes the finger 136 to protrude and in its next passage by the latch dog, to strike the arm 147 of said dog and release the brake shoe. The brake shoe then is moved by the spring 145 into contact with the winding head, and is immediately forced into .tight engagement therewith owing to the frictional drag imposed by the head, so that the head quickly comes to rest.
  • FIG. 8 and 9 A typical or illustrative form of switch is shown in Figures 8 and 9 as consisting of complemental contacts 148 and 149 connected to the conductors 150 and 151 in the motor control circuit but otherwise electrically insulated.
  • the contact 149 is carried by, or is mechanically a part of,
  • the brake shoe 112- ticular means so disclosed, but may use any x equivalent means for the purpose, operated by or in connection with any part of the brake or its tripping or setting means.
  • the switch here referred to represents and ty ifies any means for intermitting the-driving effort from a prime mover to the machine, whether such prime mover is an-electric motor or a power shaft driven by steam or other power, and whether the intermission of power is caused by Stepping the prime mover itself or by d'iscon necting the transmission means between the prime mover and the machine.
  • strip material as used in such of the following claims as do not, by their context, require such material'to be oblong in cross'section, is to be construed as including strips or filaments of any shape in crosssection.
  • a winding machine of the character set forth having a rotatable winding head, and a spool adaptedto receive a previously prepared coil of the material to be .wound, said winding head and spool being arranged 'on an inclined axis and at the upper end of such axis, whereby placing of such coil on said .spool is facilitated.
  • a winding machine of the character described comprising a rotatably mounted winding head having a central structure, winding instrumentalities mounted on said central structure, and a spool surrounding said central structure, said spool being constructed and open at its outer end to receive a previously prepared coil of the material to be wound.
  • a winding machine of the character described comprising a rotatably mounted winding head having a central structure, winding. instrumentalitles mounted on said forth comprisin central structure, and a spool surrounding said central structure, said spool being constructed to receive a ready formed coil of the material to be .ound, and displaceable retaining means mounted on said head and arranged to project over the coil-receiving space of the spool to prevent dislodgment thereof from said spool.
  • a winding machine of the character described having a winding head, said winding head being rotatably mounted upon an inclined axis, a spool rotatably mounted on the head about the same axis and bein open at one end to receive a coil of material to be wound, and a rack adjacent to the said open end of the spool adapted to support a reserve supply of ctlnls in position to be placed upon said s 00 5.
  • a winding. machine of the character described comprising a stationary frame, a winding head rotatably supported by said frame, aspool rotatably mounted on said head coaxially therewith, said spool being formed to receive and hold a commercial coil of the material which said machine is designed to wind.
  • a winding machine of the character set forth comprisin a frame, a rotatable shaft mounted insaid frame, a winding head on said frame having a central structure coaxial with the shaft; a coaxial outer wall connectedv to said central structure, there being' between said wall and said central structure anyannular space, a spool rotatably inounted" upon said central structure in” said "annular space, and there being between the-spool and said outer wall a space open at the end of the head for the receptionof a coil of the material to be operated onby the machine.
  • a winding head having a central structnr'efan end wall, and an outer en veloping Wall concentricwith said central structure and separated therefrom by an annular space, and a spool located in said annular space'a'nd having a hub which surroundsand bears on the central structure, and a flange lying adjacent to said end wall.
  • a winding head having a central structure, an end wall, and an outer enveloping wall concentric with said central structure and separated therefrom byan annular space, and a spool located in said annular space and having a hub which surrounds and bears on the central structure, and a flange lying adjacent to said end wall, the
  • a winding machine of the character set a shaft, a winding head mounted on sai shaft, and separate bearings, both at the same side of the winding head in and by which said shaft is held rotatably, said bearings being arranged to hold the shaft at an inclination.
  • a winding machine of the character set forth comprising a frame having separate alined shaft bearings arranged at an inclination to the horizontal, a shaft mounted rotatably in said bearings and protruding at one end from the upper bearing, and a Winding head secured to the protruding end of said shaft outside of said upper bearing.
  • a winding head having a central structure, an end wall, and an outer enveloping wall concentric with said central structure and separated therefrom by an' annular space, and a spool located in said annular space and having a hub which surrounds and bears on the central structure, said spool having also a flange lying adjacent to said end wall, and a coil retainer secured to said outer wall in position to extend over the aforesaid annular space adjacent to the side thereof opposite to the said end wall.
  • a winding head having a central structure, an end wall, and an outer enveloping wall concentric with said central structure and separated therefrom by an annular space, and a spool located in said annular space and having a hub which surrounds and bears on the central structure, said spool having, also a flange lying adjacent to said end wall, and a coil retainer secured to said outer wall in position to extend over the aforesaid annular space adjacent to the side thereof opposite to the said end wall, said retainer comprising a bar and a guideway secured to the outer wall of the head in which said bar is adjustable in a direction generally axial with respect to the head.
  • a winding head having a coaxial annular space adapted to receive a coil of material to be wound
  • a coil retainer comprising a guide member secured in the outer wall of said head extending axially thereof, and'a bar extending radially of the head and having an adjustable and removable engagement with said guide.
  • a rotatable winding head having a central structure, an outer envelopin wall separated from said central structure y an annular space, and an intermediate end wall, combined with a spool having a hub rotatably surrounding said central structure and a base adjacent to said end wall, and a friction device interposed between said spool and the head, connected to travel with one of them and being frictionally engaged with the other.
  • a rotatable winding head having a central structure,-an outer envelopin wall separated from said central structure y an annular space, and an intermediate end wall, combined with a spool having a hub rotatably surrounding said central structure and a base adjacent to said end wall, and a friction device bearin on the periphery of said spool base and being connected with the winding head.
  • a winding machine adapted to form a flexible tubular structure from strip ma- I terial, a rotatable winding head, a pair of edges of and feed the strip material, a sec-' ond pair of rolls cooperatively formed to offset the strip with longitudinally extending locking flanges and zones, and means for driving said rolls positively, comprising a stationary sun gear coaxial with the winding head and planetary gear trains leading from said sun gear to the respective pairs of rolls.
  • a machine for winding strip mate rial helically into flexible tubing with the edges of successive turns of the strip overlapping and interlocked comprising a frame, a winding head rotatably mounted on said frame, strip sizing, forming and feeding rolls rotatably mounted in said head, a spool mounted rotatably and coaxially upon said head and arrangedto carry a coil of strip material surrounding the orbit in which said rolls revolve about the --mounted with axis of the head, the strip-material being led directly from said coil to the first pair of said rolls, a sun gear mounted 'on the frame concentric with the winding head, and gear trains carried by the winding head and extending from the sun gear to each pair of rolls.
  • a rotata le Winding head a pair of strip feeding rollsfmounted to rotate cooperatively in said head at one side of the rotational axis of the latter, a stationary sun gear, concentric with the head, a gear train for driving said rolls comprising a gear connected to the shaft of one of the rolls, a
  • a winding machine of the character set forth comprising a winding head mounted to rotate about a central axis, positively driven means for feeding toward the winding point the material to be wound, said means being carried by the head, and a holder for a supply of the said material also carried by said head and mounted with provision for independent rotation relatively thereto about the same axis.
  • a winding machine of the character described comprising a rotatable winding head, a spool adapted to hold a supply of the material to be Wound mounted coaxially on said head with provision for independent rotation relatively thereto, and positively driven feeding rolls mounted upon the head and arranged to receive and grip and draw the material from the spool and propel said material toward the axis about which the head rotates.
  • a rotatable winding head parallel shafts rotatably mounted in said head, complemental strip gripping, and feeding rolls mounted on the respective shafts, and. distance means connected to the protruding ends of said shafts beyond said rolls, said distance means'being adjustable to vary the distance of said protruding shaft ends from one another.
  • a winding head parallel shafts rotatably mounted in said head, complemental strip engaging rolls mounted on the respective shafts, a tie bar having bearings fitting upon said protruding shaft ends, one of said bearings being aneccentric bushing mount- Bd. 1l1'l the tie bar, and means for securing said bushing in different positions of rotati n,
  • a rotatable winding head a pair of complemental strip engaging rolls mountedrotatably in said head eccentrically of the axis thereof, intermeshing gears connected respectively with the rolls of said pair, a drive gear connected with one of said rolls, a transmission gear in mesh with said drive gear, a shaft on which said transmission gear is mounted, and a gear couple for driving said shaft, one of the gears of said couple being concentric with the shaft and the shaft being adjustable about the axis of the other gear of said couple.
  • a rotatable Winding head a pair of complemental strip engaging rolls mounted rotatably in said head eccentrically of the axis thereof, intermeshing gears connected respectively with the rolls of said pair, a drive gear connected with one of said rolls, a transmission gear in mesh with said drive gear, a shaft on which said transmission gear is mounted, a bushing in which said shaft has a rotatable bearing, a gear couple for driving said shaft, one of the gears of said couple being fast to the shaft, the winding head having an opening concentric with the other gear of said couple in which said bushing is adjustably received, and a slotted plate connected with said bushing and adapted to be clamped to the head so as to secure the bushing in various ositions.
  • a winding head having a central cylindrical structure with forward and rear end walls, strip engaging rolls, driving gears for such rolls, and shafts holding said rolls and driving gears mounted and-supported rotata-bly in the front and' rear walls of said central structure, the rear wall of the head being extended beyond the periphery of said,
  • central structure and the head having an en-' circling outer wall extending from said rear wall, and a carrier adapted to hold a coil-of the material to be wound by the machine mounted within the annular space between said outer wall and said centralv structure and bein independently rotatable about the centre tru t re. 4
  • a rotatable winding head having a guide for the material to be wound by the machine, and means for lubricating the guide including a conduit extending through said winding head and having a port opening in the guide, a stationary supply tube for lubri cant, and a rotatable fluid conducting con nection between said conduit and the rotating winding head, said connection comprising a casing into which said supply tube opens, a disk rotatably containedin said casing and having a passage for the lubricant which communicates with the passage in the winding head, said disk being rotatable with the winding head, and means for packing the casing to prevent leakage therefrom of the lubricant.
  • a rotatable winding head having a guide for the material to be wound by the machine, and means for lubricating the guide including a conduit extending through said winding head and having a port opening in the guide, a stationary supply tube for lubricant, and a rotatable fluid conducting connection between said conduit and the rotating winding head, said connection comprising a casing into which said supply tube opens, a disk rotatably contained in said casing and having a passage for the lubricant which communicates with the passage in the winding head, said disk being rotatable with the winding head, and leakage preventing packings mounted in said casing to surroundthe central or hub portion of the disk at opposite sides thereof.
  • a rotatable winding head In a winding machine of the character described, a rotatable winding head, a brake adjacent to said head normally out of contact therewith but adapted to be brought into frictional engagement therewith, and a trip device controlled by the tension of the material being wound and arranged to cause setting of said brake when an abnormal condition of tension occurs.
  • a winding machine of the character described comprising a winding head having winding instrumentalities and carrying a :supply of the material to be wound, a guide carried by said head and about which the said material passes on its way to the winding instrumentalities, said guide beingdis.- placeable from normal position in consequence of an abnormal condition of tension .upon it by the strip material and resisting movement ofthe guide under such pull, a brake for the winding head normally inoperatlvely placed, a trip device for causing said brake to be applied, and means operated by displacement of said trip.
  • a rotatable winding head a brake said -guide for actuating for said head under an impulse tending to apply it to the head, a latch normally restraining said brake from application, a
  • a winding head In a winding machine of the character described, a winding head, a brake for said head arranged to be automatically by which said guide-is carried, a spring tending to move said arm opposltely to the direction of force application thereon by the strip material, a cam connected and movable by said arm, and a'trip device operable by said cam.
  • a rotatable carrier for the strip material to be wound for the strip material to be wound, a guide around which said strip material is caused to pass on its way to the winding point.
  • a pivoted armby which said guide is carried resilient means opposing displacementof said arm under the pull applied to said guide by the strip material, a cam connected with said arm and movable thereby under such displacement, and a. trip device operable by said cam.
  • a winding machine of the character described comprising a supporting structure, a head rotatably supported by said structure and having coaxial bearing means, winding instrumentalities carried by said head, and aspool or holder for the material to be operated upon by said machine mount-- ed for rotation on said bearing means and open at the forward side of the head for reception of a coil of such material.
  • a rotatable winding head having coiling means adapted to form strip material into a tube, said head having bearing means open at the forward side of the head for reception of a spool or holder, and a spool or holder for the material to be so wound mounted and freely rotatable on said bearing means and open at the front side of the head for reception of acoil of such material.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Storage Of Web-Like Or Filamentary Materials (AREA)

Description

May 8, 1928. 1,668,758
H. E. BRYANT MACHINE FOR WINDING STRIP MATERIAL INTO TUBULAR FORM Original Filed Feb. 17, 1925 4 Sheets-Sheet 1 JJZ Inventor May 8 1928 H. E. BRYANT MACHINE FOR WINDING S'I 'RIP MATERIAL INTO TUBULAR FORM Original Filed Feb. 17,
1925 4 Sheets-Sheet 2 .MZuv/ v Hlll May 8. 1928.
H. E. BRYANT MACHINE FOR WINDING STRIP MATERIAL INTO TUBULAR FORM Sheets-Sheet 3 frzvanior .i-i fifyani Original Filed Feb. 17. 1925 May s, 1928. v
H. EJ BRYANT MACHINE FOR WINDING STRIP MATERIAL INTO TUBULAR FORM 4 Sheets-Sheet 4 Original Filed Feb. 17, 13%
Patented May 8, 1928.
' UNITED STATES- PATEN OFFICE.
HENRY E. BRYANT, OF PROVIDENCE, RHODE ISLAND, ASSIGNOR TO TUBULAR WOVEN 'FABRIC COMPANY, OF PAWTUCKET, RHODE ISLAND, A CORPORATION OI RHODE ISLAND. I
mcnmn' roa wntnme s'rarr MATERIAL mro TUBULAR roan.
Application filed February 1 7, 1925, Serial I0. 8,78 2. Renewed larch 5, 19 28.
coils of which cannot be separated by a pulling stress lengthwise of the tube. Tubing of this character, when made' of iron, or other hard and puncture-resisting material, is commonly used as armor for electrical conductors, and as conduit adapted to be usedfor the electrical wiring of buildings,
to provide a channel into which the-electrical conductors mayv be drawn. In the first case the strip material is wound into tubular form about the conductor as a core,
and in the second case it is wound without a core, or possibly upon a mandrel 'from which the tubing is removed as fast as it is formed, although such a mandrel is not required for making. open tubing with machines according to \this. invention. machines in which I have embodied the present invention" are adapted to form flexible metallic tubing of this character and of either class, but for the purpose of illustratioii' in the present specification, I have shown one such as used to enclose an electrical conductor or cable in a flexible armor;
analogous purposes, operating with other metallic filaments (wire, for instance) than a flat, wide, and thin strip, or with filaments of other materials. r-
The objects which I have accomplished by the present invention include the follow.- mg:-
Having this purpose more particularly in To provide a machine capable of being loaded with such a large quantity of strip material that it may continue in operation for a long time without interru tion for reloading, and ma then be quickly loaded with a new supp y of the strip material, in the form in which such material is provided by the makers, and without r uiring' the material to be rewound upon bob ins or the like. 1
To provide simple and eflicient means for lubricating the metal strip in its course through the winding or coiling members;
To provide improved means for feeding and formlng the strip, capable of feeding it at a rate exactly proportioned to the re-- quirements of an armor or conduit of a given dlameter with provislons for varying such diameter, and adapted also to trim and reduce the strip to a predetermined even width and thickness, and adjustable for variation of thickness.
To provide means forstopping the machine in case either the strip should break or it should fail to be delivered freely and rapidly enough from the supply to the feeding and forming rolls.
To provide other and minor improvements of construction and design, the natureof which, as well as of the preferred means for accomplishing the precedently stated objects, is fully explained in the following specification. 1
In the drawings Fig. 1 is a side elevationof a com lete machine embodying, in their preferred orm, all the principles of the present invention; Fig.- 2 is an end view of the windin head ofthe machine, as seen from the le t of Fig. 1 and in line with the axis of the head; i
Fig.- is a side view and partial section of the winding head;
l igh t'is a perspective view, partly broken away, of one of the retainers for the strip material;
I 5 is a sectional detail view illustrating a friction" brake adapted to prevent laggmg when the machine is started up, or
strip material;
"Fig. 6 is a partial longitudinal sectional view of the machine illustrating particularly the provisions for lubricating the strip material;
Fig. 7 is a detail cross section taken on line 77 of Fig. 6; i
Fig. 8 is a partial end view of the winding head and its stopping means, showing the latter in inoperative position;
Fig. 9 is a view similar to Fig. 8 showing the stopping means in position for stopping the machine;
Fig. 10 is a plan view of the mechanism by which the strip is guided and the arresting device is tripped;
Figs. 11 and 12 are detail views of part of the last named mechanism;
Fig. 13 is a fragmentary sectional view taken on line 1313 of Fig. 2 showing one of the shafts inthe driving train for the feeding and forming-rolls, and the means for mounting said shaft;
Fig. 14 is' a cross-section and end view of the same taken on line 1414 of Fig. 13 ;v
Fig. 15 is a fragmentary sectional view taken on line 1515 ofFig. 2 showing the pair of formin rolls and the means for mounting and riving them" Fig. 16 is a cross section of the shafts and bearings for these forming rolls, taken on line 16-16 of Fig. 15;
Fig. 17. is a view similar to Fig. 16 but showing the forming rolls in a difierent position of adjustment;
Fig. 18 is a sect-ion on line 18-18 of Fig. 15 showing the connecting bar in-detail; and
Fig. 19 is a fragmentary view showing the pair of rolls which feed the strip and trim and compress it to the required dimen- SIOIl.
Like reference characters designate the same parts wherever they occur in all the figures. v
I call by the term winding head that part of the machine which carries the instruments for forming the strip with interlocking edges and for winding it into the form of a tubular armor or conduit. Such winding head is designated 21 in the drawings. It is secured on'the end of a shaft 22 and is held in an inclined position, with its outer end facing somewhat upwardly, by means of suitably arranged bearings 23 and 24 on the base or frame 25, substantially as shown, in Fig. 1. Such head may be driven by any suitable means, and I have illustrated as the preferred means an electric motor 26 mounted on the frame 25 and connected wlth the shaft 22 by means of ajink belt or chain 27 passing around sprockets on said shaft 22 and on the armature shaft of the motor respectively. Provided the frame is designed to hold the winding head and its shaft in the manner indicated and preferably also I i to support the motor 26, it may be madeof any formand with any structural character istics desired within the skill and knowledg of the machine designer. I
The shaft 22v is tubular and provides a continuous bore through which, and through the head, the wire or cable 28 to be armored may pass.
porting, and forming parts of the driving trains for the strip-forming rolls. Between the bearing 31 and the surrounding wall 30, there is an annular space in the winding head, which is open at the forward side and in which is contained a spool or reel for holding the supply of strip material. Such spool has a tubular hub 32 surrounding the bearing 31, and a'flan e or base 33, hearing on the end wall 29 o the head, or against roller bearings mounted in said end wall. I prefer to mountbearing rollers 34 in recesses in said wall 29, which rollers project just far enough to engage the base of the spool and hold the latter clear of the wall 29. The rollers are arranged with their axes radial to the spool and provided in sufiicient.
numbers and in proper spacing to give whatever character of antifriction support for the spool and its load of strip material may be desired. The inclination 'of the winding head causes the spool to'rest by gravity against this end bearing; and such inclination is-of'a character and degreessuch that gravity will effectually overcome any tendency of the spool to be displaced while rotating at high speed. Such inclination also secures important advantages in the running of the machine by distributing the weight of the shaft, the winding head and the parts carried by the winding head, between the bearings, and avoiding the con centration of weight on the bearing next to the head which would be occasioned'if the axis of the rotating parts were horizontal. The greatest part by far of the total weight of the machine is contained in the winding head and the parts carried thereby, and this component ofweight is located outside of the bearings. The inclinedarrangement not only divides this weight between the two bearings, but it also reduces the tendency of the head when in rapid rotation to cause yibration, and reduces the wear on the bearmgs.
The space bounded by the'hub and base of the s 001 and the outer wall of the wind- The machine may be made according to these principles, but designed.
lbs
ing hea receives a coil 35 of strip material.
of standard dimensions as to'both inner and in the machine.
. or frame 36 near the front or open end of pressed outward by springs 44. 0a
the winding head on' which are placed a number of coils 35 of the strip material, providing a reserve supply sufiicient to feed the machine for a given period of time. The armored cable, or conduit, as finished by the winding head, is led away through the reserve coils to the machine by which it is. itself wound up into coils of prescribed length. The rack 36 is so near the winding head and at so nearly the'same level that, when the supply of strip material in the head becomes exhausted, the nearest reserve coil may be slipped directly from the rack into the winding head, where it will seek its proper position on the spool by the force of gravity. The reserve coils are placed on the rack at'times when the armored cable or conduit has been cut off and a shortv end is left protruding from the machine. Sullicient opportunities exist for thus placing the reserve. coils because the completed tubing is cut ofl'from time to time in prescribed lengths, and more than enough of the strip material can be provided in the reserve supply to make such prescribed lengths of completed tubing, and prevent any loosened turn of the coil from flying out and causing injury to the product, the machine, or persons in the vicinity.
Retaining arms 37are provided'to insure retention of the coil of strip material in the fl winding head. Figures 2 and 3 show three of such arms, and Figure 4 showsa detail view of one of the arms. Each of the arms has a. base 38 formed of a dove-tailed rib which fits in a complemental guideway 39 secured to the inside of the outer wall of the winding head. A set screw 40 is mounted in the guide to secure said base. These arms may thus be readily removed and replaced when a new coil or strip is mounted in the machine. \Vhen in place the arms lie close to the outer surface of the coil, and they are furnished with spring-pressed shoes or bearing pieces 41 which press yieldingly against the coil to prevent the outer turns of thestrip from slipping off from the coiland becoming tangled. up." These spring pressed shoes .embrace the arms and slide transversely thereon, being retained by freely fitting pins 42 and nuts 43, and-being e strip from the supply is led around aguide roll 45, as shown in dotted lines in Figure 2, to a pair of feeding and sizing rolls 46, 47, thence to a pair of forming rolls 48, 49, and finally through a guide 50 to the winding point, where it 15 wrapped about the cable, or wound into an open tube, and the adjacentturns of the strip are interlocked by means of their edge flanges. The windings are brought down to finished size and curvature by follower rolls 53, 54 and '55, which are held by brackets mounted adj ustably on the outer face of the central partof the head, by bolts and slots,
.as clearly shown in Figure 2. These final or compacting rolls are suitably inclined to follow the helix of the strip being wound, in a manner well understood in this art. There may also be pressers 56, in addition to the compacting rolls, arranged to rub over the coiled strip and assist the compacting rolls in bringing it to final prescribed size.
As this invention is not concerned in any improvement in such rolls or Presser, the same need not be described in any further detail.
The pair of rolls 46 and 47 are designed to compress and trim the strip material to the required thickness and width, and also to draw off the strip from the supply at the re quired rate, proportioned to the diameter of the finished armor and the rotational speed of the winding head. This strip material is soft iron, galvanized, and it is apt to vary somewhat in both width and thickness, due partly to uneven thickness in the zinccoating and partly to variations in the dimensions of the strip itself. The roll 46 is cylindrical with flanges 461 and 462 at opposite ends, separated by a space equal to the required width of the strip. The complemental roll 47 is a plain cylinder of a width exactly equal to the space between the said anges. Both rolls are of hard material, preferably hardened steel, and the edges of the roll 47 and the adjacent edges of the flanges 461 and 462 are made as cutting edges. Furthermore the rolls are adjustable relatively toward and-away from one another to the exact prescribed thickness ofthe strip. Thus these rolls, as they are positively driven by mechanism, later described, grip the strip with suflicient pressure to draw it from the supply, and at the same time they roll it down to a uniform thickcorresponding to Hill 49, are formed cated in section at 57 between the rolls.
In passing from the first pair 'of rolls to the second pair, the strip is carried partly .around the roll 46, and then partly around the roll 49. Both pairs of rollsexerttraction upon the strip by their gripping action and positive rotation. Both pairs thenare equally feeding rolls. The first pair in addition are trimming and sizing rolls; and
the second pair are forming rolls.
Rotation is imparted to the forming rolls by the following means. A stat-ionarysun gear 58 is secured to the frame and sur-f rounds the shaft 22. A planet gear 59 meshes with the sun gear 58 and is secured to a shaft 60 which rotates in a bushing 61 mounted in the central part of the winding head (Figures 2 and 13). The shaft 60 carries a pinion 62 in mesh with a large gear 63 secured toa shaft 64 arranged to turn in a bushing 65 also mounted in the central part of the winding head (Figures 2 and 15). Shaft 64 also carries the roll 48. A parallel shaft 66 carries the roll 49 and is geared to rotate oppositel but at an equal speed with the shaft 64 y means of pinions 67 and 68, of equal diameters, on the respective shafts. All these gears, and the rolls, are secured by keys to their shafts.
The trimming and sizingrolls 46 and-47 are driven by an exactly similar gear train consisting of a planet gear 69 on shaft 70 and meshing with gear 58, a pinion 71 on shaft 70 meshing with a gear 72 on the shaft 73 to which also the roll 47 is connected, and a pair ofjequal gears 74 and 75 on the shafts 73 and 76, the latter shaft carrying roll 46. v p
The shaft 60 with its gears 59 and 62 is adjustable in an are around the center of' -the winding head in order to permit substitution of different gear pairs 62, 63, having' different speed ratios. Similarly the shaft 70 is adjustable to permit substitution of different gear pairs 71 and 72. By changingthese pairs of gears the sizing, feeding and forming rolls may be driven at different speeds in proportion to the speed of the winding head, and the strip therebyfed to the winding point at different rates as required for making larger or smaller tubes. Thus tubular armor or conduit of any desired diameter may be made.
Figure 13 shows in detail the lnode of mounting the shaft 60. The bushing 61 is supported in the rear wall 29 of the winding head, and also in a front wall 78 which lies in the central part of the winding head within the area surrounded by the supply spool, and spaced from the rear wall by intermediate structural members of suitable 79, concentric with the axis of the winding head, and there is fitted on the end of the bushing in front of the wall 78 a plate 80 having a slot 81 through which a clamping bolt 82' passes into'the wall 78. A similar slotted plate and clamping bolt may be arranged at the rear side of the rear wall 29, in order to hold the shaft more rigidly and securely in its adjustments, if desired.
The shaft 70 is similarly mounted in arcuate slots 83 and is provided with a like slotted plate 84 'adjustably clamped by a bolt 85.
The shafts 64 and 66 carrying the forming rolls turn in rotatable bushings which are mounted in the winding head in an essentially similar manner except that they are not adjustable in the same way. Provision is made however for adjusting the distance between the rolls, and this is effected in the design ere shown by making the bushing 86 for t e shaft 66 withfeccentric journals 87 and 88 rotatably mounted in hearings 'in the walls 29 and 78. slotted plate 89 is made fast to the bushing 86 and serves as means for rotating the gether or farther apart. A bolt 90 passed through the-arcuate slot of this plate into the a Jacent fixed wall serves to secure these adjustments. Figures 15 and 16 show the adjustment when the rolls are at the least distance a art and the strip 57 acted upon is a relatively thin one; while Figure 17 shows a different adjustment efi'ected by turning the bushing 86 through an angle of 90 degrees, thus setting the rolls to engage a thicker strip 57.
The rolls are made fast on their shafts by nuts 9l, and on the protruding ends of the shafts there is mounted a tie bar 92 which is an important adjunct in stiffening the shafts and preventing them from being at all sprung a art by the interposed strip and also in ai ing to secure a most accurate adjustment of the distance between the rolls and to prevent this adjustment being disturbed by the pressure of the strip material, vibration, or from other cause. This tie bar is formed near its ends with holes in which are placed bushings 93 and 94 surrounding the respective shafts. One of the bushings, here shown as the bushing 94 which surrounds the shaft 64 (but it might as well be the other bushing) is eccentric and is adapted to be rotated and rocked by bushing so as to move the rolls nearer tomeans of a worm 96 fitted in the tie barin a suitable arrangement to mesh with a. series ofteeth on the circumference of this bushing. As the bushing 86 is turned to alter the distance between the rolls the bushing 94 is also turned to change the distance between the end bearings of the shaft in the same manner "and degree. Since .both adjusting means are rotatable members with eccentric circular bearing surfaces, no difliculty in makingthe-se adjustments is caused by the fact that the adjustable shaft is moved to one side as well as toward or away from the other shaft. This type of adjusting means is preferred to others because of the extreme fineness and accuracy with which adjustments can be made, and its simplicity and ruggedness. However I may use other types of adjusting means known in the art of machine tools, and therefore do not limit my claim to protection wholly to this particular means.
The shafts 73 and 76 that carry the sizing rolls 46 and 47 are mounted and adj ustable in exactly the same way and by exactly the same means as the forming rolls, in the machine here illustrated; wherefore the foregoing description, together with the reservation of protection for equivalent adjusting 'means, applies equally to the siz ing rolls.
The guideway 52 through which the strip passes to the winding point after leaving the forming rolls, is essentially a bar having a passageway in the same form, in cross section, as the formed strip. Preferably it is made in two parts, for convenience of manufacture, each containing half of the passageway. Said guide is mounted in a bracket 98 secured to the outer face of the 'winding head, that is to the wall 78, and
provision is made for supplying a lubricant to the guideway, the means for so doing being shown in Figure 6. The holder or leakage tight to prevent any objectionable escape or discharge of the lubricant. The lubricant is supplied from a reservoir or any other suitable source of supply by means of a. 'pipe 103 to a stationary casing, 104, with the interior of which the pipe 102 connnunlcates. To prevent leakage/at this point, the connection between pipe 102 and casing 10 is made by means of a disk 105 having a 111117.106, concentric with the shaft 22, into which the end of pipe 102, protruding from the rear end of shaft 22, enters, and in which it is made tight. A deep annular space 107 is formed in the disk 105 in position to receive the liquid flowing from pipe 103, and
a passage 107 leads from this annular space to the pipe 102. Stuffing boxes 108 and 109, of any common or other suitable character, form parts of the casing 104. at opposite sides of the disk 105 and pack the hub 106 of the disk so that no leakage can occur. Said hub 106 and the stufiing boxes have a central passageway to admit the cable 28 when, as is the case here, the machine is designed to wind armor upon cable. A coupling consisting of a pin 110 projecting from a shaft 22 and enteringa notch 111 in a ring 112 which is fixed to the hub 106, causes said hub and the disk of'which it is a part to rotate with the winding head, and relieves the tube 102 of bending and shearing stresses.
It will be apparent from what has gone before that, as the winding head is rotated, the sizing rolls, forming rolls, winding or compressing rolls, and the supply ofstrip material are all revolved about the winding point, and that the strip feeding rolls are given an independent rotation about their strip relieves the cable or other core which" may be provided, of any duty in drawing off the strip or maintaining the diameter of the helix. The duty of bringing the helix to exact size is performed by the winding rolls 53, 54, 55, and/or the follower 56 when such a follower is provided; and said rolls are I mounted on the winding head with such an inclination and in such sequence as will properly conform with the helix angle of the complete tubing or armor. Such helix angle is a function of the width of the strip, the amount of overlapping of its edges on successive turns, and the diameter of the tubing or armor. Although the drawings here do not particularly show the helical inclination and arrangement of the winding rolls, such inclination and the necessary provisions for giving it are well understood in the art, and it is to be understood that this machine is to be so equipped. Said winding rolls also propel the finishedrtuhing or armor lengthwise away from the machine as fast as it is formed: and when the armor is wound upon cable, the cable is drawn through the machine at the same time owing to the grip which the armor is caused to take on the cable in course of winding. At the same time the strip is lubricated, if desired, and such lubrication facilitates its passage through the guide 52 and past the winding i the sharp curvature needed to make tubing I that of the winding head.
of this character.
1th the drawing off of the strip, the spool carrying the supply of material is rotated relatively to the winding head, as well as rotated with it. tion of winding of the strip material in the supply, this relative rotation is either in the same direction or the opposite direction'to In order to prevent the spool with its load of strip material from lagging behind the winding head, when the latter is started up from a position of rest, and so putting too great a tension on the strip, as well as to oppose overrunning of the spool when the winding head is suddenly stopped, and so either imposing too much tension on the strip unwinding the strip with consequent liability of tangling and snarling, I have provided a frictional drag member 112, similar to a brake shoe, which bears on the periphery of the base part 33 of the supply spool, and is connected loosely with the revolving head by means of a stud 113 secured to the wall 30 of the latter and entering a socket in the friction shoe. Other studs 114-115 are secured to the Wall 30 in line with the stud 113 and they hold springs 116 and 117 which enter sockets in the friction shoe and serve both to aline the latter, and to press it against the spool. The friction of this shoe, while great enough largely to overcome the momentum and inertia of the spool with its load of strip material, is not severe enoughto add appreciably to the work of the sizing, feeding and forming rolls.
The tension of the strip in passing around the guide roll 45 controls a brake for stopping the winding head quickly in case either the strip should break or that it should fail to be drawn freely enough from the supply coil. Attention is now called particularly to Figures 8 to 12. The guide roll 45 is freely mounted on the end of an arm 118 secured to a shaft 119 which is mounted rotatably in bars 120 and 121 forming part of a frame which is secured to the inside of the wall 30 in such a position that the strip may pass properly from the roll 45 to the sizing rolls. A second shaft 122 is simi larly mounted in the bars 120 and 121, and to it is secured an arm 123. The latter arm is connected to the arm 118 by a pin 124 on the latter projecting into slot 125 in the arm 123. Springs 126 and 127 coiled around the shafts 119 and 122 respectively are connected to said shafts and react on the frame in which they are mounted, with tendency to throw the roll 45 outwardly, that is from the position shown in Figure 8 to that shown in Figure 9. These springs also resist pull exerted inwardly on the roll 45 by the strip material; and said inward pullis further Depending on the direcresisted by a cam or wedge member 128 shown in Figure 11, which is secured to a rod 129 having an endwise movement in guideways formed in the bars 120 and 121. A spring 130 confined between the bar 120 and an abutment 131 on the rod, formed as a nut adjustably threaded on said rod, resists movement of the bar in one direction, and the force of its resistance may be regulated by adjusting the nut 131. Under the pull of the strip, the roll 45 is drawn toward the axis of the head until the arm 123 comes to bear against the inclined outer face of the cam 128. Further movement in the same direction of the roll can take place only with displacement of the cam 128, which is resisted by spring 130. The inclination of the cam face and the resistance of the spring are fixed and adjustedy'with respect to the stiffness of the strip material, so that when the material is being drawn oil under normal tension, the guide roll 45 will occupy approximately a certain position, for instance that shown in Figures 2 and 8. But with a great increase in the tension of the strip, due to some condition which might cause harm if not remedied, the roll 45 will be drawn further inward against the resistance of the cam, until it passes beyondthe influence of the latter. Conversely, if the strip should break, the roll 45 is thrown outward by the springs 126 and 127. In either case a substantial angle of rotation is given to the shaft 119.
On said shaft 119 is mounted a double cam 132, and adjacent to said cam and bearing upon it is the arm 133 of a trip lever 134 which is pivoted at 135 to a bracket on the winding head, and is provided with a finger 136 extending through a hole in the outer wall of the winding head. A spring 137 bears on said trip lever, with tendency to withdraw said finger 136 and hold the arm 133 against the cam 132.
Beside the outer surface of the wall 30 there is arranged a brake member 138 having a frictional face complemental to the wall 30, and this brake is arranged to slide in a guideway formed in a block 139 which is secured to a stationary structure 140, forming part of the main frame 25,01 otherwise secured in a stationary manner near some part of the IGVOlViIig head. It does not matter at what point about the circumference of the head its brake may be located, provided only that it is so placed that the brake may be brought into proper contact with the head. The guideway in block 149 is inclined at a small angle to the tangent at the middle part of the braking surface .ofthe brake shoe to the end that when said shoe is engaged with the winding head the frictional drag of the latter will cause the brake shoe to ride on its inclined guideway and thereby be forced into ever tighter en gagement with the head. Normally the a somewhat'exaggerated way in Figure 8.
-It is held in this position by a latch dog or lever 141 pivoted at 142 and having a shoulder which engages a projection 143 on the brake. A spring 144 is connectedto the.
latch, substantially as shown in the drawings, and a spring 145 is confined between the brake and .an adjustable abutment in a bracket 146 on the frame. Thus spring 145 tends to move the brake into engagement with the winding head, but such movement is blocked by the latch 141. Said latch has an arm 147 extending near to the path in which the trip 'finger 136 rotates when retracted, and across the path in which said finger rotates when projected.
When the machine is running properly with the strip under prescribed tension, the trip controlling cam 132 is in what may be called its neutral position, that is the position, shown in Figure 8, where neither projection acts on the trip lever and the finger 136 of the latter'is retracted. Now if the roll 45 should be displaced, from e ther of the causes above mentioned, farther than the displacement caused by ermissible variations in tension of the strip, the double cam 132 will be turned one way or the other, depending on whether the strip tension is greatly increased or greatly diminished, and whichever way it turns, it causes the finger 136 to protrude and in its next passage by the latch dog, to strike the arm 147 of said dog and release the brake shoe. The brake shoe then is moved by the spring 145 into contact with the winding head, and is immediately forced into .tight engagement therewith owing to the frictional drag imposed by the head, so that the head quickly comes to rest.
prevents the supply spool from running ahead and unwinding the strip material from the coil.
At the same time a switch in the power or control circuit of the driving motor is opened by the setting of the brake. A typical or illustrative form of switch is shown in Figures 8 and 9 as consisting of complemental contacts 148 and 149 connected to the conductors 150 and 151 in the motor control circuit but otherwise electrically insulated. The contact 149 is carried by, or is mechanically a part of,
' scribed an operative means for breaking the motor circuit, I am not limited to the par- While the head is thus sud-' denly coming to rest, the brake shoe 112- ticular means so disclosed, but may use any x equivalent means for the purpose, operated by or in connection with any part of the brake or its tripping or setting means. In abroader sense the switch here referred to represents and ty ifies any means for intermitting the-driving effort from a prime mover to the machine, whether such prime mover is an-electric motor or a power shaft driven by steam or other power, and whether the intermission of power is caused by Stepping the prime mover itself or by d'iscon necting the transmission means between the prime mover and the machine.
By means of the invention embodied in the machine here described, I have made it possible to wind metallic strip material into cable armor orflexible conduit rapidly, con tinuously, and economically; with substan tially perfect uniformity in the character of the product, and with the minimum number and duration of delays mum operation of the machine caused by exhaustion of the supply of strip material. The machine itself is relatively simple in construction, and can be assembled in running order at lower cost'than machines heretofore made.
It is to be understGod that various modifications in form, construction and arrangement of the machine and its several parts tection which I claim for the invention, and
that the principles of the invention as here claimed may be embodied in winding machines for other purposes of a generally similar nature. -With this understanding, the term strip material as used in such of the following claims as do not, by their context, require such material'to be oblong in cross'section, is to be construed as including strips or filaments of any shape in crosssection.
' \Vhat I claim and desire to secure by Letters Patent is: i
1.- A winding machine of the character set forth having a rotatable winding head, and a spool adaptedto receive a previously prepared coil of the material to be .wound, said winding head and spool being arranged 'on an inclined axis and at the upper end of such axis, whereby placing of such coil on said .spool is facilitated.
'2. A winding machine of the character described comprising a rotatably mounted winding head having a central structure, winding instrumentalities mounted on said central structure, and a spool surrounding said central structure, said spool being constructed and open at its outer end to receive a previously prepared coil of the material to be wound.
3. A winding machine of the character described comprising a rotatably mounted winding head having a central structure, winding. instrumentalitles mounted on said forth comprisin central structure, and a spool surrounding said central structure, said spool being constructed to receive a ready formed coil of the material to be .ound, and displaceable retaining means mounted on said head and arranged to project over the coil-receiving space of the spool to prevent dislodgment thereof from said spool.
4. The combination with a winding machine of the character described having a winding head, said winding head being rotatably mounted upon an inclined axis, a spool rotatably mounted on the head about the same axis and bein open at one end to receive a coil of material to be wound, and a rack adjacent to the said open end of the spool adapted to support a reserve supply of ctlnls in position to be placed upon said s 00 5. A winding. machine of the character described comprising a stationary frame, a winding head rotatably supported by said frame, aspool rotatably mounted on said head coaxially therewith, said spool being formed to receive and hold a commercial coil of the material which said machine is designed to wind.
6. A winding machine of the character set forth comprisin a frame, a rotatable shaft mounted insaid frame, a winding head on said frame having a central structure coaxial with the shaft; a coaxial outer wall connectedv to said central structure, there being' between said wall and said central structure anyannular space, a spool rotatably inounted" upon said central structure in" said "annular space, and there being between the-spool and said outer wall a space open at the end of the head for the receptionof a coil of the material to be operated onby the machine.
7. In a winding machine of the character described a winding head having a central structnr'efan end wall, and an outer en veloping Wall concentricwith said central structure and separated therefrom by an annular space, and a spool located in said annular space'a'nd having a hub which surroundsand bears on the central structure, and a flange lying adjacent to said end wall.
8."In 'a windingmachine of the character described a winding head having a central structure, an end wall, and an outer enveloping wall concentric with said central structure and separated therefrom byan annular space, and a spool located in said annular space and having a hub which surrounds and bears on the central structure, and a flange lying adjacent to said end wall, the
' winding head being mounted at an inclination such that the spool is impelled by grav-- ity toward said end wall.
9. A winding machine of the character set a shaft, a winding head mounted on sai shaft, and separate bearings, both at the same side of the winding head in and by which said shaft is held rotatably, said bearings being arranged to hold the shaft at an inclination.
10. A winding machine of the character set forth comprising a frame having separate alined shaft bearings arranged at an inclination to the horizontal, a shaft mounted rotatably in said bearings and protruding at one end from the upper bearing, and a Winding head secured to the protruding end of said shaft outside of said upper bearing. 4
11. In a winding machine of the character described a winding head having a central structure, an end wall, and an outer enveloping wall concentric with said central structure and separated therefrom by an' annular space, and a spool located in said annular space and having a hub which surrounds and bears on the central structure, said spool having also a flange lying adjacent to said end wall, and a coil retainer secured to said outer wall in position to extend over the aforesaid annular space adjacent to the side thereof opposite to the said end wall.
12. In a winding machine of the character described a winding head having a central structure, an end wall, and an outer enveloping wall concentric with said central structure and separated therefrom by an annular space, and a spool located in said annular space and having a hub which surrounds and bears on the central structure, said spool having, also a flange lying adjacent to said end wall, and a coil retainer secured to said outer wall in position to extend over the aforesaid annular space adjacent to the side thereof opposite to the said end wall, said retainer comprising a bar and a guideway secured to the outer wall of the head in which said bar is adjustable in a direction generally axial with respect to the head.
13. The combination of a winding head having a coaxial annular space adapted to receive a coil of material to be wound, and a coil retainer comprising a guide member secured in the outer wall of said head extending axially thereof, and'a bar extending radially of the head and having an adjustable and removable engagement with said guide.
14. In a winding machine of the character described a rotatable winding head having a central structure, an outer envelopin wall separated from said central structure y an annular space, and an intermediate end wall, combined with a spool having a hub rotatably surrounding said central structure and a base adjacent to said end wall, and a friction device interposed between said spool and the head, connected to travel with one of them and being frictionally engaged with the other.
15. In a winding machine of the character described a rotatable winding head having a central structure,-an outer envelopin wall separated from said central structure y an annular space, and an intermediate end wall, combined with a spool having a hub rotatably surrounding said central structure and a base adjacent to said end wall, and a friction device bearin on the periphery of said spool base and being connected with the winding head.
16. In a winding machine adapted to form a flexible tubular structure from strip ma- I terial, a rotatable winding head, a pair of edges of and feed the strip material, a sec-' ond pair of rolls cooperatively formed to offset the strip with longitudinally extending locking flanges and zones, and means for driving said rolls positively, comprising a stationary sun gear coaxial with the winding head and planetary gear trains leading from said sun gear to the respective pairs of rolls.
18. A machine for winding strip mate rial helically into flexible tubing with the edges of successive turns of the strip overlapping and interlocked, comprising a frame, a winding head rotatably mounted on said frame, strip sizing, forming and feeding rolls rotatably mounted in said head, a spool mounted rotatably and coaxially upon said head and arrangedto carry a coil of strip material surrounding the orbit in which said rolls revolve about the --mounted with axis of the head, the strip-material being led directly from said coil to the first pair of said rolls, a sun gear mounted 'on the frame concentric with the winding head, and gear trains carried by the winding head and extending from the sun gear to each pair of rolls.
19. In a windin machine of the character described a rotata le Winding head, a pair of strip feeding rollsfmounted to rotate cooperatively in said head at one side of the rotational axis of the latter, a stationary sun gear, concentric with the head, a gear train for driving said rolls comprising a gear connected to the shaft of one of the rolls, a
planetary gear in mesh with said sun gear,
and a pinion in mesh with the previously named gear, sald planetary gear and-pinion being connected together coaxially and rovision for adjustment about the axis 9 the sun gear, where y to permit changing the value of the geartrain by substitution of other intermeshing gears and pinions.
20. A winding machine of the character described compr sing a winding head rotatably mounted, a pair of complemental rolls rotatably mounted in said head on one side of the axis thereof, said rolls having sur faces adapted to roll strip material to uniform thickness and having the complemental shearing-edges arranged to trim the material to a prescribed maximum width, a sec ond pair of complemental rolls rotatably mounted on the head eccentric to the axis thereof, said rolls being peripherally shaped to roll strip material with ofl'set longitudinal zones and locking flanges at its edges, means for driving said rolls positively as the head rotates, and means for supporting a coil of strip material surroundlng that part of the head in which said rolls are mounted and in position for the strip material to be led directly to the first named pair of rolls.
21. A winding machine of the character set forth comprising a winding head mounted to rotate about a central axis, positively driven means for feeding toward the winding point the material to be wound, said means being carried by the head, and a holder for a supply of the said material also carried by said head and mounted with provision for independent rotation relatively thereto about the same axis.
22. A winding machine of the character described comprising a rotatable winding head, a spool adapted to hold a supply of the material to be Wound mounted coaxially on said head with provision for independent rotation relatively thereto, and positively driven feeding rolls mounted upon the head and arranged to receive and grip and draw the material from the spool and propel said material toward the axis about which the head rotates.
23. In a machine of the character described, a rotatable winding head, parallel shafts rotatably mounted in said head, complemental strip gripping, and feeding rolls mounted on the respective shafts, and. distance means connected to the protruding ends of said shafts beyond said rolls, said distance means'being adjustable to vary the distance of said protruding shaft ends from one another.
24. In a machine of the character described, a winding head, parallel shafts rotatably mounted in said head, complemental strip engaging rolls mounted on the respective shafts, a tie bar having bearings fitting upon said protruding shaft ends, one of said bearings being aneccentric bushing mount- Bd. 1l1'l the tie bar, and means for securing said bushing in different positions of rotati n,
25. In a machine of the character described, a pair of complemental strip engaging rolls and means for driving said rolls securing said bushing in various positions of angular adjustment and a tie bar applied on the protruding ends of said shafts at the side of the rolls away from the head, said tie bar having a rotatable, adjustable eccentric bushing surrounding one of said shafts.
26. In a winding machine of the character described, a rotatable winding head, a pair of complemental strip engaging rolls mountedrotatably in said head eccentrically of the axis thereof, intermeshing gears connected respectively with the rolls of said pair, a drive gear connected with one of said rolls, a transmission gear in mesh with said drive gear, a shaft on which said transmission gear is mounted, and a gear couple for driving said shaft, one of the gears of said couple being concentric with the shaft and the shaft being adjustable about the axis of the other gear of said couple.
27 In a winding machine of the character described, a rotatable Winding head, a pair of complemental strip engaging rolls mounted rotatably in said head eccentrically of the axis thereof, intermeshing gears connected respectively with the rolls of said pair, a drive gear connected with one of said rolls, a transmission gear in mesh with said drive gear, a shaft on which said transmission gear is mounted, a bushing in which said shaft has a rotatable bearing, a gear couple for driving said shaft, one of the gears of said couple being fast to the shaft, the winding head having an opening concentric with the other gear of said couple in which said bushing is adjustably received, and a slotted plate connected with said bushing and adapted to be clamped to the head so as to secure the bushing in various ositions.
28. In a winding mac ine of the character described, a winding head having a central cylindrical structure with forward and rear end walls, strip engaging rolls, driving gears for such rolls, and shafts holding said rolls and driving gears mounted and-supported rotata-bly in the front and' rear walls of said central structure, the rear wall of the head being extended beyond the periphery of said,
central structure and the head having an en-' circling outer wall extending from said rear wall, and a carrier adapted to hold a coil-of the material to be wound by the machine mounted within the annular space between said outer wall and said centralv structure and bein independently rotatable about the centre tru t re. 4
guide including a conduit extending through said winding head and having a port opening inthe guide, a stationary supply tube for lubricant, and a rotatable fluid conducting connection between said conduit and the rotating winding head. 7
30. In a winding machine of the character set forth, a rotatable winding head having a guide for the material to be wound by the machine, and means for lubricating the guide including a conduit extending through said winding head and having a port opening in the guide, a stationary supply tube for lubri cant, and a rotatable fluid conducting con nection between said conduit and the rotating winding head, said connection comprising a casing into which said supply tube opens, a disk rotatably containedin said casing and having a passage for the lubricant which communicates with the passage in the winding head, said disk being rotatable with the winding head, and means for packing the casing to prevent leakage therefrom of the lubricant.
31. In a winding machine of the characterset forth, a rotatable winding head having a guide for the material to be wound by the machine, and means for lubricating the guide including a conduit extending through said winding head and having a port opening in the guide, a stationary supply tube for lubricant, and a rotatable fluid conducting connection between said conduit and the rotating winding head, said connection comprising a casing into which said supply tube opens, a disk rotatably contained in said casing and having a passage for the lubricant which communicates with the passage in the winding head, said disk being rotatable with the winding head, and leakage preventing packings mounted in said casing to surroundthe central or hub portion of the disk at opposite sides thereof.
32. In a winding machine of the character described, a rotatable winding head, a brake adjacent to said head normally out of contact therewith but adapted to be brought into frictional engagement therewith, and a trip device controlled by the tension of the material being wound and arranged to cause setting of said brake when an abnormal condition of tension occurs.
33. A winding machine of the character described comprising a winding head having winding instrumentalities and carrying a :supply of the material to be wound, a guide carried by said head and about which the said material passes on its way to the winding instrumentalities, said guide beingdis.- placeable from normal position in consequence of an abnormal condition of tension .upon it by the strip material and resisting movement ofthe guide under such pull, a brake for the winding head normally inoperatlvely placed, a trip device for causing said brake to be applied, and means operated by displacement of said trip.
35. In a winding machine of the character described, a rotatable winding head, a brake said -guide for actuating for said head under an impulse tending to apply it to the head, a latch normally restraining said brake from application, a
.trip carried by the head and arranged to \occupy different positions, in one of Which it passes clear of'said" latch and in another of which it is adapted tongage and release the latch, and means controlled b the ten sion of the material being woun to place such trip in one or the other of such posi- .-tions.'
' 36. In a winding machine of the character described, a rotatable winding head, a
I n driver for 1m artln rotation to sand head a brake for stopping rotation of the head,
and means controlled by the tension of the material being wound for simultaneously causing said brake to' be set and causing the driving effort of said driver to be stopped when an abnormal condition of the tension ofsaid material occurs.
37. In a winding machine of the character described, a winding head, a brake for said head arranged to be automatically by which said guide-is carried, a spring tending to move said arm opposltely to the direction of force application thereon by the strip material, a cam connected and movable by said arm, and a'trip device operable by said cam. V,
39. In a winding machine of the character described, a rotatable carrier for the strip material to be wound, a guide around which said strip material is caused to pass on its way to the winding point. a pivoted armby which said guide is carried, resilient means opposing displacementof said arm under the pull applied to said guide by the strip material, a cam connected with said arm and movable thereby under such displacement, and a. trip device operable by said cam.
40. In a winding machine ofthecharacter described, a rotatable carrier for the stripacting on said shafts with cumulative tendency to, move the guide in "the opposite direction to the pull exerted upon it by the strip, a displaceable cammember against which one of said arms is forced by the pull of the strip, and a spring arranged to resist displacement of said cam member.
41. A winding machine of the character described, comprising a supporting structure, a head rotatably supported by said structure and having coaxial bearing means, winding instrumentalities carried by said head, and aspool or holder for the material to be operated upon by said machine mount-- ed for rotation on said bearing means and open at the forward side of the head for reception of a coil of such material.
42. In a winding machine of the character described, a rotatable winding head having coiling means adapted to form strip material into a tube, said head having bearing means open at the forward side of the head for reception of a spool or holder, and a spool or holder for the material to be so wound mounted and freely rotatable on said bearing means and open at the front side of the head for reception of acoil of such material.
In testimony whereof I have aflixed my HENRY BRYANT.
signature. way to the winding point, a pivoted ar'm
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2758366A (en) * 1951-01-02 1956-08-14 Phillips Petroleum Co Method of making flexible pipe
US2899921A (en) * 1959-08-18 Ffjtth
US4738008A (en) * 1985-04-20 1988-04-19 T. I. Flexible Tubes Limited Apparatus for forming a non-rotating metal strip helix
US5632136A (en) * 1995-06-02 1997-05-27 Flex-Ohm, Inc. Wire winding apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2899921A (en) * 1959-08-18 Ffjtth
US2758366A (en) * 1951-01-02 1956-08-14 Phillips Petroleum Co Method of making flexible pipe
US4738008A (en) * 1985-04-20 1988-04-19 T. I. Flexible Tubes Limited Apparatus for forming a non-rotating metal strip helix
US5632136A (en) * 1995-06-02 1997-05-27 Flex-Ohm, Inc. Wire winding apparatus

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