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US1595968A - Induction furnace - Google Patents

Induction furnace Download PDF

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Publication number
US1595968A
US1595968A US554576A US55457622A US1595968A US 1595968 A US1595968 A US 1595968A US 554576 A US554576 A US 554576A US 55457622 A US55457622 A US 55457622A US 1595968 A US1595968 A US 1595968A
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Prior art keywords
channel
reservoir
furnace
primary
induction furnace
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Expired - Lifetime
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US554576A
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Unger Magnus
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General Electric Co
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General Electric Co
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Priority to US554576A priority Critical patent/US1595968A/en
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Publication of US1595968A publication Critical patent/US1595968A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/16Furnaces having endless cores
    • H05B6/20Furnaces having endless cores having melting channel only

Definitions

  • the present invention comprises an improved induction furnace and in particular an induction furnace in which the charge which comprises the secondary of the furnace is contained within a channel communicating with a reservoir which increases the capacity of the furnace and affords working space for making additions to and carrying out desired treatment of the charge.
  • the chamber containing the char which constitutes the secondary s mmetrically surrounds the primary, but the conduits leading to and from the secondary are unsymmetrically spaced with respect to the primary.
  • a positive, unidirectional circulation occurs and the operating efficiency is high.
  • Figs. 1 and 2 are vertical sections taken at right angles to each other, and Fig. 3 is a plan view of an embodiment of my invention.
  • the furnace shown in the drawing comrises a refractory furnace body 1, providing a disk or pancake-shaped channel 2,.a reservoir 3, and ducts 4, 5, connectin the channel 2 with the reservoir 3. Interlmked with the channel 2 is a magnetic core 6 carr ing a primary winding 7 It will be noted that the disk-shaped channel 2 extends sub at right angles to the main or longitudlnal axis of the rimary 7.
  • the duct 4 communicates wit the channel 2 near the outer periphery of the channel and the duct 5 communicates with the channel near in the inner periphery.
  • a repelling force acts upon each current carrying element and this force is cumulative so that while the active force as measured on the side of the conductor facing the other conductor is substantially zero, the force on the o posite side is the entire integrated force 0 the elements making up the liquid conductor.
  • An imaginary cylindrical surface could be passed concentric with the axis of the primary and parallel to the direction of flow of the secondary current which will subdivide the charge in the channel 2 into complete current-carrying elements connected respectively to the reservoir by the conduits 4 and 5, and being radially located different distances from the primary.
  • the difference in pressure between the inner and the outer periphery of the annular secondary may be said to be due to the diflerence in density of primary flux traversin the inner and outer annular elements 0 the secondary.
  • the charge in the ducts 4 and 5 carries no current and therefore is not subjected to the pinch effect, which tends to compress and rupture liquid conductors carrying currents of high density.
  • This particular construction of furnace lends itself particularly well to melting of such metals as aluminum and magnesium, and alloys having low specific gravity and high electrical conductivity. Melting of such metals is well-known types of induction furnaces is very much restricted, due to diiiiculties from the pinch effect as well as low power factor.
  • the current carrying partof the charge i. e. the horizontal ring
  • This type of furnace also lends itself very well to the use of preformed linings.
  • An induction furnace comprising the combination of a primary winding and refractory walls constituting a reservoir, a container having a major extension at right angles to the main axis of said winding inductively related to said primary, and ducts connecting said reservoir and container at regions between which may pass an imaginary surface parallel to the direction of flow of secondary current sub-dividing a charge in said channel into complete current-carrying sections, one of which. is in closer inductive relationship to the primary winding than the other.
  • An induction furnace comprising the combination of a primary, a furnace body sha ed to constitute a reservoir and a sec-,
  • An induction furnace comprising the combination of a magnetic core, a primary winding thereon, a refractory furnace body surrounding a leg of said core and providing both an annular container interlinked with said core, and having a materially greater extension at any angle to said core than parallel thereto, and a reservoir communicating with said annular container at regions radially displaced different distances from said core.
  • a refractory wall enclosing an annular channel surrounding said primary winding, a reservoir located above said channel and a plurality of conduits connecting said channel and reservoir, one of said conduits communicating with said channel adjacent the outer rim of the channel, and another conduitremote from said first conduit communicating with said channel adjacent the inner rim thereof.
  • An induction furnace comprising the combination of a core having vertical members, a primary winding on one of said vertical members, a furnace body providing a channel surrounding a vertical member of said core and having a major extension in a horizontal direction, a reservoir located above said core, a vertical conduit passing from the inner rim of said channel to said reservoir and another conduit passing from the outer rim of said channel to said reservoir on the opposite side of said core.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Furnace Details (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)

Description

Aug. 10 1926. 1,595,968
M. UNGER INDUCTION FURNACE Original Filed April 18 1922 Inventor:
magnus Linger,
His Attorney.
Patented Aug. 10, 1926.
UNITED STATES 1,595,968 PATENT OFFICE.
IAGNUS UNGEB, OF PITTSFIELD, MASSACHUSETTS, ASSIGNOR TO GENERAL ELEC- TRIO COMPANY, A CORPORATION OF NEW YORK.
INDUCTION FURNACE.
Application filed April 18, 1922, Serial No. 554,576. Renewed June 16, 1926. I
The present invention comprises an improved induction furnace and in particular an induction furnace in which the charge which comprises the secondary of the furnace is contained within a channel communicating with a reservoir which increases the capacity of the furnace and affords working space for making additions to and carrying out desired treatment of the charge.
In accordance with m invention I have provided an induction urnace in which a circulation is produced from the channel through a conduit with a return flow through anotherconduit by electromagnetic forces. In the embodiment of my invention described below, the chamber containing the char which constitutes the secondary s mmetrically surrounds the primary, but the conduits leading to and from the secondary are unsymmetrically spaced with respect to the primary. In a furnace embodying my invention a positive, unidirectional circulation occurs and the operating efficiency is high. The novel features of my invention will be pointed out with greater particularity in the appended claims.
In the accompanying drawings, Figs. 1 and 2 are vertical sections taken at right angles to each other, and Fig. 3 is a plan view of an embodiment of my invention.
The furnace shown in the drawing comrises a refractory furnace body 1, providing a disk or pancake-shaped channel 2,.a reservoir 3, and ducts 4, 5, connectin the channel 2 with the reservoir 3. Interlmked with the channel 2 is a magnetic core 6 carr ing a primary winding 7 It will be noted that the disk-shaped channel 2 extends sub at right angles to the main or longitudlnal axis of the rimary 7. The duct 4 communicates wit the channel 2 near the outer periphery of the channel and the duct 5 communicates with the channel near in the inner periphery.
Conductors carrying current in opposite directions repel each other, due to electromagnetic forces. When one of the conductors is in a liquid state, a repelling force acts upon each current carrying element and this force is cumulative so that while the active force as measured on the side of the conductor facing the other conductor is substantially zero, the force on the o posite side is the entire integrated force 0 the elements making up the liquid conductor.
st antially Applying-this fact to the furnace which is the subject of this application, it will be apparent that the metal in the annular diskshaped ring will be repelled radially in a horizontal plane. This repelling force has also been termed the centrifugal force as it is similar to the force obtained if the furnace were rotated on its vertical axis. This repulsive force sets up a pressure causing a flow of the charge through the duct 4 into the reservoir 3, a replacement flow occurring in the oppositedirection from reservoir to the channel 2 through the duct 5, which communicates with the region of lesser pres sure adjacent to the inner surface, thus causing a unidirectional flow of the charge.
An imaginary cylindrical surface could be passed concentric with the axis of the primary and parallel to the direction of flow of the secondary current which will subdivide the charge in the channel 2 into complete current-carrying elements connected respectively to the reservoir by the conduits 4 and 5, and being radially located different distances from the primary. The difference in pressure between the inner and the outer periphery of the annular secondary may be said to be due to the diflerence in density of primary flux traversin the inner and outer annular elements 0 the secondary. The charge in the ducts 4 and 5 carries no current and therefore is not subjected to the pinch effect, which tends to compress and rupture liquid conductors carrying currents of high density.
This particular construction of furnace lends itself particularly well to melting of such metals as aluminum and magnesium, and alloys having low specific gravity and high electrical conductivity. Melting of such metals is well-known types of induction furnaces is very much restricted, due to diiiiculties from the pinch effect as well as low power factor. In the furnace which is here described, the current carrying partof the charge, i. e. the horizontal ring, is readily held under considerable hydraulic pressure which is uniforml distributed, thus greatly reducing diflicu ties from the pinch effect, so that a furnace made to this construction can operate at a high power input and at a greatly improved power factor. This type of furnace also lends itself very well to the use of preformed linings.
What I claim as new and desire to secure by Letters Patent of the United States, is
1. An induction furnace comprising the combination of a primary winding and refractory walls constituting a reservoir, a container having a major extension at right angles to the main axis of said winding inductively related to said primary, and ducts connecting said reservoir and container at regions between which may pass an imaginary surface parallel to the direction of flow of secondary current sub-dividing a charge in said channel into complete current-carrying sections, one of which. is in closer inductive relationship to the primary winding than the other.
2. An induction furnace comprising the combination of a primary, a furnace body sha ed to constitute a reservoir and a sec-,
on ary channel of uniform cross sectional area symmetrically surrounding said primary and communicating with said reservoir at regions radially spaced different distances from said primary, thereby causin a unidirectional flow of charge between sai channel and reservoir.
3. An induction furnace comprising the combination of a magnetic core, a primary winding thereon, a refractory furnace body surrounding a leg of said core and providing both an annular container interlinked with said core, and having a materially greater extension at any angle to said core than parallel thereto, and a reservoir communicating with said annular container at regions radially displaced different distances from said core.
magnetic core, a primary winding thereon,
and a refractory wall enclosing an annular channel surrounding said primary winding, a reservoir located above said channel and a plurality of conduits connecting said channel and reservoir, one of said conduits communicating with said channel adjacent the outer rim of the channel, and another conduitremote from said first conduit communicating with said channel adjacent the inner rim thereof.
6. An induction furnace comprising the combination of a core having vertical members, a primary winding on one of said vertical members, a furnace body providing a channel surrounding a vertical member of said core and having a major extension in a horizontal direction, a reservoir located above said core, a vertical conduit passing from the inner rim of said channel to said reservoir and another conduit passing from the outer rim of said channel to said reservoir on the opposite side of said core.
In witness whereof, I have hereunto set my hand this 17th day of April, 1922.
MAGNUS UNGER.
US554576A 1922-04-18 1922-04-18 Induction furnace Expired - Lifetime US1595968A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2536325A (en) * 1946-02-15 1951-01-02 Ajax Engineering Corp Electromagnetic induction pump for molten metals
US2538979A (en) * 1941-08-19 1951-01-23 Applic Electro Thermiques Soc Induction furnace
US2540744A (en) * 1948-10-01 1951-02-06 Lindberg Eng Co Induction furnace
US9506820B1 (en) * 2010-11-08 2016-11-29 Inductotherm Corp. Detection of melt adjacent to the exterior of the bushing in an induction channel furnace

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2538979A (en) * 1941-08-19 1951-01-23 Applic Electro Thermiques Soc Induction furnace
US2536325A (en) * 1946-02-15 1951-01-02 Ajax Engineering Corp Electromagnetic induction pump for molten metals
US2540744A (en) * 1948-10-01 1951-02-06 Lindberg Eng Co Induction furnace
US9506820B1 (en) * 2010-11-08 2016-11-29 Inductotherm Corp. Detection of melt adjacent to the exterior of the bushing in an induction channel furnace
US9693399B1 (en) * 2010-11-08 2017-06-27 Inductotherm Corp. Detection of melt adjacent to the exterior of the bushing in an induction channel furnace

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