US1434184A - Machine for shaping and tempering metal - Google Patents

Description

H. L. ALLEN-. MACHINE FOR SHAPING AND TEMPERING METAL.

APPLICATION FILED JULY I, L920 Patented. Oct 1922' m wq Igllll H. L. ALLEN.

MACHINE FOR SHAPING AND TEMPERING METAL.

APPLICATION FILED lULY M1920.

Patented 0015, 3L 11922.

4 SHEETS-SHEET 2.

n m m m H. L.. ALLEN.

MACHINE FOR SHAPING AND TEMPERING METAL.

APPLICATION FILED JULY I, 1920.

1,434,184L, Emma 0012.31,]1922 4 SHEETS-SHEET 3.

H. L. ALLEN. MACHINE FOR SHAPING AND TEMPERING METAL. APPLICATION HLED JULY I|1920.

Llfiblgh Patented Oct. 311, 1922.

4 SHEETS-SHEET 4.

, pered pl ates.

Patented Get. Bl, lQZZ.

UNHTED HARRY L. ALLEN, OF CLEVELAND, OHIO.

MACHINE FOR SHAPING AND TEMPERING METAL.

Application filed July 1,

To all whomvit may COILGGML.

Be it known that I, HARRY L. ALLEN, a citizen of the United States residing at Cleveland, in the county of duyahoga and State of Ohio, have invented a certain new and useful Improvement in Machines for Shaping and Tempering Metal, of which the following is a full, clear, and exact description, reference being had to the accompanying drawings.

This invention relates to machines for shaping and tempering metal, and more particularly to machines which are designed for the cambering and tempering of spring plates.

The general purpose and object of this invention is to provide a machine of this character (consisting of a multiplicity of forms each adapted to shape a heated plate and reciprocable into and out of a quenching bath) which will secure not only the efficient shaping and'tempering of the plates clamped between the form members, but which will be capable of a maximum output of such tem- A further object of the invention is so to control the movements of the forms as to enable the plates to be conveniently applied to and removed from such forms and accomplish the quenching operation in the most effective manner. A further object of the invention is to provide a machine of this character with operating parts which are particularly adapted for the eflicient loading, unloading, and tempering operations, and which may be located within the. quenching bath without detriment to the continuous performance of their functions by the scale and other sediment deposited in such bath and upon and within such mechanism.

Further and more limited objects of the invention will appear hereinafter and will be realized in and through the embodiment thereof shown in the drawings, wherein Fig. 1 represents a sectional elevation of a machine constructed in accordance with my aforesaid invention. the view being taken back of. and adjacent to the front plate of the quenching tank; Fig. 2 a similar view taken at right angles to Fig. 1, the view being taken back of and adjacent to one of the sides of such tank; Figs. 3 and 4 sectional views corresponding approximately to the lines 33 and 4-4. of Fig. 1. respectively; and looking in the direction of the arrows. Fig. 5 a sectional plan view corresponding 1920. Serial N0. 393,357.

to the line 5-5 of Fig. 1 and showing in detail one of the guides for the lower form member and the manner in which the said member cooperates with such guide, and Fig. 6 a sectional'elevation of one of the guides, its support, and the stop for the lower form members.

Describing the parts by reference characters 1 represents the front wall, 2 the rear wall, 3 the bottom and t the sides of a quenching tank. This tank is provided with a connection 6, about the mid-height of its front wall, for the supply of oil or similar quenching liquid, in its rear wall with a combined skimmer and overflow connection 7 near the top of such wall, and near the bottom of one of the side walls with a drain connection 8.

The tank has mounted therein guides for a plurality of cambering forms, arranged in series between the front and rear wall there, of and reciprocable into and out of the liquid contained therein; also means for operating the said forms to permit the loading and unloading thereof, to cause the shaping of the metal plates between the members thereof, and for immersing such form members and the plates shaped thereby into the liquid within such tank. In the drawings four such forms are shown, but it will be obvious that their number may be increased or diminished, as desired.

Supported on the bottom of the tank is a framework comprising a pair of channel members 9 extending nearly from side to side thereof and adjacent to the front and back walls respectively. The upper portions of the members 9 are connected by channel members 10 extending nearly from the front to the back of the tank and located adjacent to the sides e, respectively. A similar framework is provided between the top and bottom of the tank, and, as shown, consists of a pair of channel members 11 located above the members 9, respectively, and a pair of channel members 12 located above the members 10 respectively.

Extending from near the bottom of the tank to near the top of the same are V- shaped guides 13, four such guides being located adjacent to each of the'side walls 4: and secured to the channels 10 and 12 and to upper channels 1 L parallel with the sides 4. respectively, by bolts 15, 15 and 15. Above the channels 14 and. preferably above the tank are channels 16, parallel, with the channels 1 1 respectively. The ends of the channels 10, 12, 14:, and 16 are bolted to corner channels 17, as shown. at 18, 18 18", and 18. Extending across the tops of the guides on each side of the tank is a-stop plate 19. (See Fig. 6). Each stop plate is preferably flush. with the top of a channel member 1 1 and may be secured tosuch memher by means of the bolts For this purpose, each stop plate is provided with an eye bolt 20 for each bolt 15", the latter bolt eX- tending through the eye 21 of the cooperating bolt 20 and theplate 19 being secured on top of the guides by means of nuts 22 on such eye bolts.

The guides 13 are employed with the lower members of the cambering forms, there being four such members and three such mem bers being shown in Fig; 1. These lower members are indicated generally at 23, 23 and 23!, and comprise each a base 2 1 having a head 25 thereabove, the said head being stepped and being provided withvertically adjustable bolts 26, the ends of which are adapted to contact with a plate 27, thereby to shape the same in connection with the corresponding bolts of an upper form member. The ends of each base 2 1 are connected, as by gusset plates 28, with a channel member 29. To each of the channel members, 29 there are connected a pair "of castings each having a base 30 at one end thereof secured to said channel by bolts 31. Opposite the said base, each casting is provided with a shoe 32 which is adapted to bear against opposite faces of the guide 13, the casting being recessed or cored at 33, to accommodate the ends of the bolts. Between the base 30 of each casting and the channel, one or more shims 3 1 may be inserted from time to time to compensate for the wear of the shoes and guides and to maintain each lower form member in proper relation to such guides.

Cooperating with each of the lower cambering form members is an upper member, four such members being shown and indi cated generally at 35, 35 35 and 35. Each upper member is provided with a plurality of adjustable bolts 36 opposed to the bolts '26 and cooperating therewith to shape and clamp a plate 27. The supporting base 37 for each upper form member is connected at its opposite ends, as by angle irons 38, to channel members 39, each having its flanges projected outwardly and adapted to slide within guides 29 provided therefor in the channel members 29. Secured to each of the channel members 39 is a rack 40. (See Figs.

1 and 5).

Cooperating with the channel members 16 are plates 11 which form supports for studs 42 on which are mounted pulleys 4L3. Connected to the upper ends of the channels 29 are the studs 44 supporting pulleys 15. cable or chain a6 is anchored at one end. to each of the members 16 and passes'a'lternatelyunder a pulley 15 and over a pulley 43 the opposite end of each such chain or cable being connected to a bolt i7 which extends through a series of counterweights l8, said counterweights extending transversely of and lo* cated within the rear portion of the tank. By this construction, the counterweight will, if unhindered, operate .upon the opposite ends of all of the lower cambering heads thereby to elevate the latter. p

'F or the purpose of operating the upper members of the fori'ns, to shape the plates applied to the lower members and to depress both members of the forms in opposition to the counterweights 18, the following construction is provided: 49 denotes an electric motor which may be mounted in any con.

venient position above the tank. The shaft 50 of this motor is provided with a pinion 51 meshing with a gear 52 on ashaft 53 which is ournaled upon one of the members 16. Mounted on the shaft 53 is a sprocket 54. A chain extends around said sprocket and a sprocket 56 in the lower portion of the tank. "The sprocket 56 is mounted upon a shaft 57 having a worm58 thereon mesh-- ing with a worm gear 59 which is bolted to the face of'a crank disk 60. This crank disk and two others, 6O" and 60", aremounted in suitable bearings 61 near the bottom of the tank. The disks 60 and 60 are connected to the central disk 60 by means of crank pins 62, arranged 180 apart. pin supports a pair of connecting rods 63, the journals for said pins being shown at 63 and each connecting rod is connected at its upper end to a segmental gear 64. Two sets of such segmental gears are shown,.each set comprising four such gears journaled on a common rod or shaft 65. The segmental. gears of one series mesh each with a gear of the opposite series and the crank pins are connected alternately with a gear of one se ries andthe next succeeding gear in the other series, the crank pins being arranged 90 apart. Each segmental gear meshes with a pinion 66 on a shaft 67, therebeing eight such pinions, mounted four each on a shaft, and said shafts being journaled in the channel members 11. Each shaft is provided with a series of four gears 68, each rigid with a pinion 66 and each meshing with one of the racks 40.

The various gears are immersed in the oil or other liquid contained within the tank, and hence are exposed to the action of the scale and other sediment deposited from the forms and the plates thereabove. .To pre-- vent the clogging of said gears, each one comprises a pair of flanges 69 (shown on the segmental gears) with the gear teeth 70 hav ing their opposite ends formed with or otherwise supported bysaid flanges and providing open spaces 71 between such teeth Each crank through which the scale or other sediment may drop i'reely. (See Fig. 1). The racks are constructed in like manner as indicated at l0? (Fig. 1) This enables me to employ the gears (it, 66. '68 and the said racks with-- outliability to interruption of the operation oi the machine by the accumulation of scale or other sediment between theteeth. The worm andworin gear will be provided with a housing 72 which will protect them from such scale or sediment.

lVith the parts arranged as described, the operation will be as follows: The operator will stand upon a tioor or platform arranged in convenient relation to the upper portion of the machine. In the drawings, the upper.

head oi the cambering form which is nearest to the front, or loading and unloading portion of the machine. has been moved to its extreme elevated position, through the motor 49 and the intermediate gearing up to and including the racks 40. and is moving downwardly until its shaping members or bolt-s are contacting with the spring plate 27, the said spring plate having been applied to the lower form-member 23,, the upward movement of which by the counterweights 48 has been arrested by the stops 19. During the interval of time between the arresting ol the upward movement of the lower cambering member and the upward and downward excursion of the corresponding upper member, the operator will have had ample opportunity to remove a previously shaped and tempered plate and to replace the same with a heated plate. Further downward movement of the upper and lower members causes both members to shape the plate and to be carried downwardly into the quenching liquid. The downward movement oi? this first cambering tl'orm enables the operator to remove a cam bered and tempered plate from the next form and to apply a heated plate to its lower member before the descent of the upper member c1 such form. In the drawings, two of the lower members are intheir uppermost or loading and unloading positions, the upper member corresponding to the first lower member moving downwardly and engaging a plate applied to said lower member. The head corresponding to the next form is in its extreme elevated position. The next form in order is about midway between its extreme upper and its extreme lower position and is moving upwardly, while therear form is in its extreme lowered position. As each form in turn reaches the loading position, the operator will have ample time to remove the shaped and quenched plate therefrom and replace the latter with a heated plate. Ofcourse, it necessary, the motor 49 may be stopped to suspend the operation of the machine for any desired length of time.

After an upper member has engaged the plate carried by thelower member, the .two

members move downwardly, then upwardly until such time as the upper shoe castings for the lower member engage thestop plates 19, the interposed plate meanwhile being subjected to a pressure determined by the counterweight.

. The crank connections employed for mow ing the upper form members cause the said members to move slowly between their uppermost positions and their plate-clamping andreleasing positions: to move both members rapidly into the quenching liquid from such clamping and releasing positions ---which is desirable in the heat treatment of the plates; and to retain the plates within the bath ltor a sufficient time to quench the same, thus giving a slowmovement at the times most desirable and a rapid immersion of the plates in the quenching liquid after the latter have been inserted within their proper forms.

Having thus described my invention, what I claim is:

1. In a machine of the character described, the combination of a liquid containing tank, a plurality of cambering forms. each comprising a lower member and an upper men ber,:and reciprocablemeans connected with the upper members and the lower members for moving in a predetermined order both members of each form into and outof the liquid in the tank and for moving each upper member away from and toward its corresponding lower member.

2. In a machine of the character described, the combination of a liquid containing tank, a plurality of cambering forms comprising each an upper and a lowermember and arranged in series between the front and the back of said tank, and reciprocable means for operating the upper members ofsaid forms in a predetermined order towardancl from theirrespective lower members and for moving the said forms successively into and out of the liquid within said tank.

3.; In, a machine of the character described, the combination of a liquid containing tank, av series of cambering forms arranged in succession between the front and the back of said'tank and each comprising a lower. member andan upper member, means connected with opposite ends of allot the lower members and adapted to. elevate the same above the liquid in said tank, and. means connected with the upper membersfor .moving the same in a predetermined order toward and from their respective lower members and for immersing the lower members and the articles supportedbetween the upper and lowermembers in the liquid contained in said tank.

4. In a machine of the character described, the combination of a liquid containing' tank, a series of cambering forms arranged in succession between the front Mill and the back of'said tank and each comthe tank, and means forreciprocating said forms in a predetermined order into and out of the liquid in said tank.

6. In a cambering machine, the tion of a liquid containing tank, a series of cambering forms arranged between the front and the back of the tank and each comprising a lower member and ,an upper member, a counterweight connected with opposite ends of all'ofthe lower members and adapted to elevate the same, and means connected with the upper members for moving the sai'ne in a predetermined order'toward and from their respective lower members and toward and from the liquid contained in said tank.

. 7. In a machine of the character described, the combination of a liquid containing tank, a plurality of camb ering forms arranged in succession between the front and the backof said tankand each comprising a lower member and an upper member, and reciprocable means connected with opposite ends of the upper members and with opposite ends of the lower members for moving both members of each form, together with an interposed plate, into and out of the liquid contained in said tank.

8. In a machine of the character described, the combination of a liquid containing tank, a plurality of cambering forms arranged in succession between the front and the back of said tank and each comprising a lower member and an upper member, and reciprocable means connected with opposite ends of the upper member and with opposite ends of the lower member of each formjfor moving both members of each form, together with an interposed plate, into and outof the liquid in said tank and the upper member of each form away from and'toward the lower member thereof. a

9. Ina machine of the character described, th combination of a liquid containing tank, a'series of reciprocable cambering forms arranged between the front and the back of said tank and each comprising a lower member and an upper member, means connected with the lower members and tending to elevate the same above the liquid in said tank, means for arresting'the upward movement of each of said lower members, and reciprocable means for moving the upper members in a predetermined order toward and from their respective lower members and into and out of the liquid contained in said tank, the

last mentioned means being adapted to impart a relatively slow movement to such upper members away from and toward the member, means connected with the lower member and tending to elevate the same abovethe liquid in said tank, means for arresting the upwardmovement of said lower member, and reciprocable means for moving the upper member toward and from the lower-member and into and out of the liquid contained in said tank, the last mentioned means being adapted to impart a relatively slow movement to such upper member away from and to-wardthe lower member when the latter is in itselevated position and to move both said members quickly into the liquid insaid tank."

11. Ina cambering machine, the combination of 'a liquid containing tank, a series of reciprocable cambering: forms arranged between the front and the back of said tank and each comprising a lower member" and an upper member, means cooperating with the lower members for elevating the latter eachto apredetermined position above the liquid in said tank, and means for'moving the upper members in a predetermined order toward and from their respective lower members and for movingthe upper and lower members into and out of the liquid in said tank, the last mentioned means being adapted and arranged to impart a relatively quick movement to both the upper. and the lower members from such predetermined position to the level of the liquid within said tank and a relatively slow movement of the upper members toward such position.

12. In a cambering machine, the 'combination of a liquid containing tank, a cambering form comprising a lower member and an upper member above the liquid in said tank, and reciprocable means cooperating with the lower member for elevatingthe' latter to a predetermined position, and means for moving the upper member, toward and from the lower member and for moving both said members into and out of the liquid in said tank, the lastmentioned'means' being adapted and arranged to impart a relatively slow I quick movement to bo-th of said members from such position to and into the liquid withinv said tank. N

13. In a cambering machine, the combination of a liquid containing tank, series of cambering forms located between the front and the back of the tank and comprising each an upper and a lower member, means connected with the lower members and tending to elevate the same, and gearing located in said'tank for moving the upper members in a predetermined order toward and from their respective lower members and both the lower and the upper members into and out of the liquid in said tank, open spaces being provided between the teeth of said gearing whereby scale and other sediment may pass freely between such teeth.

let. In a mach1ne of the character described, the combination of a liquid containing tank,a cambering form, and means including gearing located in said tank below said form for moving the latter into and out of the liquid in said tank, open spaces being provided between the teeth of said gearing to permit scale or other sediment to drop therebetween.

15..In a machine of the character cescribed, the combination of a liquid containing tank, guides mounted within said tank and shoes. I c 16. In a machine of the character described, the combination of a liquid containing tank, guides mounted within said tank on opposite sides thereof, a cambering member having shoes connected to opposite sides thereof and adapted to engage such opposed guides, means connected with said member for moving'the same into and out of the liquid in said tank, and means for adjusting the relative positions of said guides and shoes.

17. In a machine of the character described, the combination of a liquid containing tank, a pair of opposed guides within said tank, a lower cambering member, a ver tically extending; channel member connected to each end of the said cambering member, a shoe carried by each channel member and each adapted to engage one ofthe aforesaid guides, an upper cambering member, a channel member secured to and depending from each end of such upper member and each slidable along a channel memberconnected to the lower cambering member, a rack con- ,ese,

, liquid.

res

nected to each of the channel members depending from the upper cambering member, and means cooperating with said racks for moving the upper cambering member toward and from the lower cambering member.

18. In a machine of the character de scribed, the combination of a liquid contain ing tank, a lower cambering member, a vertically extending guide member connected to each end of the said camber-ing member, an upper cambering member, a racksupport secured to each end of such upper member and each slidable along a guide connected to the. lower cambering member, a rack carried by each support, and means cooperating with said racks for moving the upper cambering member toward and from the lower cambering member.

l9. Ina machine of the character described, the combination of a liquid containing tank, opposed series of vertically extending guides in said tank, a stop plate secured to the tops of the guides of each series, lower cambering members interposed between the opposed guides of such series,

each of said members having at each end thereof a shoe adapted to engage the guide cooperating therewith, means tendlng to ele vate the lower cambermg members to br ng their shoes into engagement with said stop I plates, upper cambering ,members corre spondmg to the lower camberingmembers, and means for moving the said upper members in a predetermined order toward and from the respective lower members and for moving the upper and lower members of each form into the liquid contained in said tank and the upper members out of such 20. In a machine of the character described, the combination of a liquid containing tank, opposed series of vertically extending guides in said tank, lower cambering members interposed between the opposed guides of-such series, each of said members having at each end thereof a shoe adapted to engage the guide cooperating therewith, means tending to elevate the lower cambering members, stops for limiting the upward movement of such lower members, upper cambering members corresponding to the lower cambering members, and means for moving the said upper members in a predetermined order toward and from the respective lower members and for moving the upper and lower members of each form into the liquid contained in said tank and the upper members out ofsuch liquid.

21. In a machine of the character clescribed, the combination of a liquid'containscribedythe combination of'a liquid coniooperating with each pair of opposed guides of such series, means tending toelevate said-members above the liquid in said tank, stops for limiting the upward movement of said members by such elevating means, upper oambering members cooperating with the lower members respectively, and means connected with the upper mem bers for moving the same away from and toward their respective elevated lower members and for moving both members of each form into the liquid contained in said tank.

22. In a machine of the character 'described, the combination of'a-liquid containing tank, a plurality of cambering forms comprising each an upper and alower memher and arranged in series with respect to said tank, means'tending to elevate the lower members of said "forms above the liquid in said tank, and means for reci'prq eating the upper members of said forms in a predetermined order toward and from their respective lower members and form0v ing the said forms successively into the liquid within saidtank'and the upper members out of such liquid.

23. In a machine of the character 'de-' ing member having shoes connected to opposite sides thereof and adapted to engage such guides, respectively, and means for moving said member. I

24(ln a machine of the character detaining tank-,guides mounted within said tank on opposite sides thereof, a lower cambering member cooperating with said guides, means tending 'to elevate said memberfstops for limiting the upward movement of said member, an upper cambering member cooperating with the lower member, and means connected with said upper mem ber for moving the same'away from and toward thelo'wer member and for moving both members into the liquid within said tank. 1

25. In a machine scribed, the combination of a liquid containing tank, a series of cambering forms arranged between the front andthe back of the tank and comprising each an upper and a lower member, means connected with the lower members and tending to elevate "the same above the liquid in said tank, crank mechanism located within said tank, and operating connections between said crank mechanism and the upper members of said forms for reciprocating the latter toward and from their respective lower members. 26in a machine of thevcharacter scribed, the combination of a liquid containing tank, a series of cambering forms bersof the character 'd'carranged between the front and the back of the tank, crank mechanism, and operating connections between s'aid crank mechanism and the said forms for reciprocating the latter in a predetermined order into and out of the liquid in said tank.

27. In a machine of the character described, the combination of a liquid conneath said forms, racks connected'to opposite sides of the upper members of "said forms, and means connecting the said crank mechanismv wlth the said raoks.- p

28'. In a machine. of the character described, the combination of a liquid 'contaming tank, a series of cambering forms arranged between the front and the back of the, tank and comprising each anwuppei' and a lower member, means tending to ele- Vate' the said lower members, crankfdisks journaled in said tank, crank -pins connecting said disks, opposed series of gears,'tnegears of one ser es meshing with those of the other series, connecting rods mounted on said crank pins and connected inalternation to gears in each series, and driving connectionsbetween said gears and the opposite ends of each of the uppercambering mem- 29. In a -machine' of the character described, the combination of a liquid containing tank, a series-of cambering-forms arranged between the front and the back of the tank, crank disks,'crank pins connecting said'disks, opposed'series of gears, the gears of one series meshing with those oftheother series, connecting rods 'mounted on said crank pins and 'connected in alternation to gears insaid s'eries,-and driving connections between sai'd gears, and the. said forms." 30..In a machine of the character described, thecombination of a liquid containing tank, a series of cambering. forms'ar- "ranged between the front and ,the back of the'tank and-each comprising an upper and a lower 'member, Emeans tending 'to elevate the said lower members, guides forv the upper members 'car'ried'by opposite ends of the lower members, respectively, cooperatin guide members connected ,tooppo'site ends of the upper members, respectively, racks carried by opposite endsof said upperimembers, respectively, a plurality of crank disks journaled in said tank, crank gpins connecting said disks, two series:of gears, the gears of one series meshing with thosecf-the other series, a pair :of connecting rods mounted on each crankpin, the-said connecting rods being connected-in alternationto gears in arlee a crank, a pair of angularly spaced connecting rods driven by said crank, and operating connections between said rods and said forms, respectively.

In testimony whereof, I hereunto afiix my signature.

HARRY L ALLEN.

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