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US12349727B2 - Aerosol dispensing device with disposable container - Google Patents

Aerosol dispensing device with disposable container Download PDF

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Publication number
US12349727B2
US12349727B2 US17/880,531 US202217880531A US12349727B2 US 12349727 B2 US12349727 B2 US 12349727B2 US 202217880531 A US202217880531 A US 202217880531A US 12349727 B2 US12349727 B2 US 12349727B2
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US
United States
Prior art keywords
vaporizer
channel
cartridge
heating element
vaporizable material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active, expires
Application number
US17/880,531
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English (en)
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US20220369706A1 (en
Inventor
Namhey Lee
Jia Li
Maurizio Tarsia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JLI National Settlement Trust
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Juul Labs Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to US17/880,531 priority Critical patent/US12349727B2/en
Application filed by Juul Labs Inc filed Critical Juul Labs Inc
Assigned to ALTER DOMUS (US) LLC reassignment ALTER DOMUS (US) LLC SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JUUL LABS, INC.
Assigned to JUUL LABS, INC. reassignment JUUL LABS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LI, JIA, TARSIA, Maurizio, LEE, Namhey
Assigned to JUUL LABS, INC. reassignment JUUL LABS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: LI, JIA, TARSIA, Maurizio, LEE, Namhey
Publication of US20220369706A1 publication Critical patent/US20220369706A1/en
Assigned to JLI NATIONAL SETTLEMENT TRUST reassignment JLI NATIONAL SETTLEMENT TRUST SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: JUUL LABS, INC.
Assigned to JLI NATIONAL SETTLEMENT TRUST reassignment JLI NATIONAL SETTLEMENT TRUST CORRECTIVE ASSIGNMENT TO CORRECT THE THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 062114 FRAME: 0196. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Assignors: JUUL LABS, INC.
Assigned to ALTER DOMUS (US) LLC reassignment ALTER DOMUS (US) LLC SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ENVENIO INC., JUUL LABS, INC., VMR PRODUCTS LLC
Assigned to VMR PRODUCTS LLC, JUUL LABS, INC., ENVENIO INC. reassignment VMR PRODUCTS LLC RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: ALTER DOMUS (US) LLC
Publication of US12349727B2 publication Critical patent/US12349727B2/en
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Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/48—Fluid transfer means, e.g. pumps
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10—Devices using liquid inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring
    • A24F40/51—Arrangement of sensors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40—Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/42—Cartridges or containers for inhalable precursors
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50—Control or monitoring

Definitions

  • the channel may be positioned proximate to the movable block when the cartridge is coupled with the vaporizer body.
  • the cartridge may further include a flow restrictor positioned at an inlet of the channel.
  • the flow restrictor may be configured to prevent the vaporizable material in the channel from flowing back into the reservoir.
  • the vaporizer body may further include a sensor configured to measure an intensity of an inhalation on a mouthpiece of the cartridge.
  • the controller may be further configured to actuate the movable block based on the intensity of the inhalation.
  • the vaporizer body may further include a piezo stack coupled to the movable block.
  • the controller may actuate the movable block by at least actuating the piezo stack.
  • the cartridge may further include a venting hole configured to reduce a negative pressure in a portion of the reservoir.
  • the cartridge may further include a hydrophobic membrane configured to attract one or more bubble that form within the vaporizable material in the reservoir.
  • the vaporizer body may further include a power source.
  • the power source may include a battery configured to provide power to the heating element.
  • the cartridge may further include a filter positioned at an inlet of the channel.
  • the filter may be configured to prevent one or more air bubbles from entering the channel.
  • the channel may be formed from a ceramic and/or a metal.
  • the channel may be formed from a plastic material including at least one of a polyimide, a polyetheretherketone, a polypropylene, and a polyethylene terephthalate.
  • an inner wall of the channel may be formed from a hydrophobic material and/or includes a hydrophobic coating.
  • the heating element may be a thermistor fabricated on a diaphragm.
  • the heating element may further include a substrate.
  • the diaphragm may be bonded to the substrate to form a hermetic chamber.
  • the heating element may include one or more electrical contact pads.
  • one or more surfaces of the heating element may be roughened in a microscale and/or a nanoscale.
  • the channel may be positioned between a non-movable block and the movable block when the cartridge is coupled with the vaporizer body.
  • one or more surfaces of the heating element may be treated with a hydrophilic treatment and/or a hydrophilic coating.
  • Activation of the heating element may be caused by automatic detection of the puff based on one or more of signals generated by one or more sensors 113 , such as for example a pressure sensor or sensors disposed to detect pressure along the airflow path relative to ambient pressure (or optionally to measure changes in absolute pressure), one or more motion sensors of the vaporizer, one or more flow sensors of the vaporizer, a capacitive lip sensor of the vaporizer; in response to detection of interaction of a user with one or more input devices 116 (e.g., buttons or other tactile control devices of the vaporizer 100 ), receipt of signals from a computing device in communication with the vaporizer; and/or via other approaches for determining that a puff is occurring or imminent.
  • sensors 113 such as for example a pressure sensor or sensors disposed to detect pressure along the airflow path relative to ambient pressure (or optionally to measure changes in absolute pressure), one or more motion sensors of the vaporizer, one or more flow sensors of the vaporizer, a capacitive lip sensor of the vaporizer; in response to
  • a computing device used as part of a vaporizer system may include a general purpose computing device (e.g., a smartphone, a tablet, a personal computer, some other portable device such as a smartwatch, or the like) that executes software to produce a user interface for enabling a user of the device to interact with a vaporizer.
  • a general purpose computing device e.g., a smartphone, a tablet, a personal computer, some other portable device such as a smartwatch, or the like
  • a general purpose computing device e.g., a smartphone, a tablet, a personal computer, some other portable device such as a smartwatch, or the like
  • such a device used as part of a vaporizer system can be a dedicated piece of hardware such as a remote control or other wireless or wired device having one or more physical or soft (e.g., configurable on a screen or other display device and selectable via user interaction with a touch-sensitive screen or some other input device like a mouse, pointer, trackball, cursor buttons, or the like) interface controls.
  • the vaporizer can also include one or more output 117 features or devices for providing information to the user.
  • a computing device that is part of a vaporizer system as defined above can be used for any of one or more functions, such as controlling dosing (e.g., dose monitoring, dose setting, dose limiting, user tracking, etc.), controlling sessioning (e.g., session monitoring, session setting, session limiting, user tracking, etc.), controlling nicotine delivery (e.g., switching between nicotine and non-nicotine vaporizable material, adjusting an amount of nicotine delivered, etc.), obtaining locational information (e.g., location of other users, retailer/commercial venue locations, vaping locations, relative or absolute location of the vaporizer itself, etc.), vaporizer personalization (e.g., naming the vaporizer, locking/password protecting the vaporizer, adjusting one or more parental controls, associating the vaporizer with a user group, registering the vaporizer with a manufacturer or warranty maintenance organization, etc.), engaging in social activities (e.g., games, social media communications, interacting with one or more groups, etc.) with other users,
  • the terms “sessioning”, “session”, “vaporizer session,” or “vapor session,” are used generically to refer to a period devoted to the use of the vaporizer.
  • the period can include a time period, a number of doses, an amount of vaporizable material, and/or the like.
  • the temperature of a resistive heating element of a vaporizer may depend on a number of factors, including an amount of electrical power delivered to the resistive heating element and/or a duty cycle at which the electrical power is delivered, conductive heat transfer to other parts of the electronic vaporizer and/or to the environment, latent heat losses, and convective heat losses due to airflow (e.g., air moving across the heating element or the atomizer as a whole when a user inhales on the electronic vaporizer).
  • a vaporizer may, in some implementations of the current subject matter, make use of signals from a pressure sensor to determine when a user is inhaling.
  • the pressure sensor can be positioned in the airflow path and/or can be connected (e.g., by a passageway or other path) to an airflow path connecting an inlet for air to enter the device and an outlet via which the user inhales the resulting vapor and/or aerosol such that the pressure sensor experiences pressure changes concurrently with air passing through the vaporizer device from the air inlet to the air outlet.
  • the heating element may be activated in association with a user's puff, for example by automatic detection of the puff, for example by the pressure sensor detecting a pressure change in the airflow path.
  • the pressure sensor (as well as any other sensors 113 ) can be positioned on or coupled (e.g., electrically or electronically connected, either physically or via a wireless connection) to the controller 104 (e.g., a printed circuit board assembly or other type of circuit board).
  • the controller 104 e.g., a printed circuit board assembly or other type of circuit board.
  • the seal which can be a gasket, may be configured to at least partially surround the pressure sensor such that connections of the pressure sensor to internal circuitry of the vaporizer are separated from a part of the pressure sensor exposed to the airflow path.
  • the seal may also separate parts of one or more electrical connections between a vaporizer body 110 and a vaporizer cartridge 120 .
  • Such arrangements of the seal in the vaporizer 100 can be helpful in mitigating against potentially disruptive impacts on vaporizer components resulting from interactions with environmental factors such as water in the vapor or liquid phases, other fluids such as the vaporizable material, etc. and/or to reduce escape of air from the designed airflow path in the vaporizer.
  • Unwanted air, liquid or other fluid passing and/or contacting circuitry of the vaporizer can cause various unwanted effects, such as alter pressure readings, and/or can result in the buildup of unwanted material, such as moisture, the vaporizable material, etc.
  • a vaporizer may include a vaporizer body 110 that includes a controller 104 , a power source 112 (e.g., battery), one more sensors 113 , an atomizer 141 , and a piezo stack 250 configured to control, via actuation as further described herein, a delivery rate of vaporizable material to the heating element.
  • vaporizer cartridge 120 includes a reservoir 140 for containing a liquid vaporizable material and a mouthpiece 130 for delivering an inhalable dose to a user.
  • the vaporizer cartridge 120 can include a heating element (alternatively, the heating element can be part of the vaporizer body 110 ).
  • the vaporizer 100 can be configured to supply liquid vaporizable material from a reservoir 140 in the vaporizer cartridge 120 to the atomizer 141 part(s) included in the vaporizer body 110 .
  • a vaporizer cartridge may include a mass of a plant material that is processed and formed to have direct contact with parts of one or more resistive heating elements, and such a vaporizer cartridge may be configured to be coupled mechanically and electrically to a vaporizer body that includes a processor, a power source, one or more sensors, and/or the like.
  • the vaporizer body 110 includes a detent (e.g., a dimple, protrusion, etc.) protruding inwardly from an inner surface the vaporizer body 110 .
  • a detent e.g., a dimple, protrusion, etc.
  • One or more exterior surfaces of the vaporizer cartridge 120 can include corresponding recesses (not shown in FIG. 1 A ) that can fit and/or otherwise snap over such detents when an end of the vaporizer cartridge 120 inserted into the vaporizer body 110 .
  • the detent into the vaporizer body 110 may fit within and/or otherwise be held within the recesses of the vaporizer cartridge 120 to hold the vaporizer cartridge 120 in place when assembled.
  • Such a detent-recess assembly can provide enough support to hold the vaporizer cartridge 120 in place to ensure good contact between the vaporizer body 110 and vaporizer cartridge 120 , while allowing release of the vaporizer cartridge 120 from the vaporizer body 110 when a user pulls with reasonable force on the vaporizer cartridge 120 to disengage the vaporizer cartridge 120 from the vaporizer body 110 . While a detent and recess are described above, other attachment structures are possible for coupling the vaporizer cartridge 122 the vaporizer body 110 .
  • the vaporizer cartridge 120 may be configured for insertion in at least a portion of the vaporizer body 110 .
  • the vaporizer cartridge 120 , or at least an end of the vaporizer cartridge 120 may have a non-circular cross section transverse to the axis along which the vaporizer cartridge 120 is inserted into the vaporizer body 110 .
  • the non-circular cross section may be approximately rectangular, approximately elliptical (e.g., have an approximately oval shape), non-rectangular but with two sets of parallel or approximately parallel opposing sides (e.g., having a parallelogram-like shape), or other shapes having rotational symmetry of at least order two.
  • FIG. 1 B shows a top view of the combined vaporizer body 110 and cartridge 120 .
  • FIG. 1 B shows an example including many of the features generally shown in FIG. 1 A .
  • Other configurations, including some or all of the features described herein, are also within the scope of the current subject matter.
  • vaporizable material may leak from the cartridge 120 when the cartridge 120 is coupled to the vaporizer body 110 and the vaporizer 100 is positioned in a variety of orientations including an upright orientation. Additionally, when heating the vaporizable material in the cartridge 120 , portions of the vaporizable material adjacent or proximate to the heating element may be unintentionally heated between puffs because the heating element may remain above a threshold temperature for a time period even when minimal or no electrical current is passing through the heating element.
  • subjecting the vaporizable material to unintentional heat may adulterate the vaporizable material and prevent the vaporizer device from delivering an aerosol having a desired flavor by merely measuring and/or controlling the amount of vaporizable material that is heated for delivery to the user.
  • Embodiments described herein may include a more reliable and a higher efficiency heating element than other designs.
  • FIGS. 2 A- 2 C illustrate example variations of the cartridge 120 and the vaporizer body 110 of the vaporizer 100 consistent with implementations of the current subject matter.
  • the cartridge 120 may be configured to be a disposable and the vaporizer body 110 may be configured to be reusable.
  • the cartridge 120 may be coupled to the vaporizer body 110 during normal operation (as shown as vaporizer 100 in FIG. 2 A ) and the cartridge 120 may be detached from the vaporizer body 110 by the user in order to replace the cartridge 120 with another cartridge 120 .
  • FIG. 2 C shows the cartridge 120 as including the reservoir 140 , a fluid channel 225 , an aerosol path 232 , and a mouthpiece 130 .
  • a vaporizable material (e.g., E-liquid) may be stored in the reservoir 140 and may fill fluid channel 225 with e-liquid through capillary force and/or hydrostatic pressure.
  • the fluid channel 225 may include an orifice 215 at its end (as shown in FIG. 2 C ).
  • the cartridge 120 may be coupled to the vaporizer body 110 when the vaporizer 100 is in use.
  • the vaporizer body 110 may include the atomizer 141 configured to cause a vaporization of the vaporizable material (e.g., E-liquid) stored in the reservoir 140 of the cartridge 120 for subsequent inhalation by a user in a gas phase and/or a condensed phase (e.g., aerosol particles or droplets).
  • a vaporization of the vaporizable material e.g., E-liquid
  • a condensed phase e.g., aerosol particles or droplets
  • Activation of the piezo stack 250 may result in an upward force against the movable block 224 which may in turn compress (e.g., squeeze) the fluid channel 225 to cause an ejection of the vaporizable material from the fluid channel 225 via orifice 215 towards the heater plate 221 (e.g. via a path 201 shown in FIG. 2 A ).
  • activating the power source 112 for example, a battery 260 , included in the reusable vaporizer body 110 may cause an increase in a temperature of the heater plate 221 such that the heater plate 221 is capable of heating the vaporizable material to a temperature sufficient to vaporize the vaporizable material.
  • the piezo stacks 250 may expand or contract when an electrical charge is applied.
  • the delivery rate of the vaporizable material may be controlled by the frequency of electrical signal applied by the controller 104 to the piezo stacks 250 .
  • the amount of power delivered to the heater 221 e.g., an operating temperature of the heater 221
  • the increased control over droplet size and delivery rate may enable the controller 104 to predict the power requirements of the heater 221 and improve power efficiency and/or battery life for the vaporizer.
  • Control over droplet size and delivery rate may also provide a user with a consistent flavor from puff to puff over the life of the cartridge 120 .
  • the generated aerosol may travel with the air flow, passing through the aerosol path 232 and the mouth piece 130 for eventual inhalation by the user.
  • FIGS. 3 A- 3 D illustrate example embodiments of the cartridge 120 consistent with implementations of the current subject matter.
  • FIG. 3 A shows an example of the cartridge 120 in which a vaporizable material 390 is held within the reservoir 140 and the channel 225 .
  • the example of the cartridge 120 shown in FIG. 3 A also includes a venting hole 360 at a superior portion of the reservoir 140 .
  • the venting hole 360 may be configured to allow pressure inside the reservoir 140 to reach equilibrium with an ambient pressure around the cartridge 120 .
  • the vaporizable material 390 may be configured such that a surface tension of the vaporizable material 390 may prevent the vaporizable material 390 from entering into and/or leaking through the venting hole 360 .
  • venting hole 360 may be positioned at a lower portion of the reservoir 140 (e.g., closer to the channel 225 ).
  • the certain quantity of the vaporizable material 390 (e.g., e-liquid) of the reservoir 140 is ejected from the fluid channel 225 , air may enter into the reservoir 140 through the venting hole 360 and may travel upwards into the headspace of the reservoir 140 (e.g., void volume inside the reservoir 140 caused by the vaporizable material 390 being drawn from the reservoir 140 ). Drawing portions of the vaporizable material 390 from the reservoir 140 may cause the pressure inside the reservoir 140 to decrease, for example, below the ambient pressure surrounding the reservoir 140 .
  • a vacuum may eventually develop within the reservoir 140 and inhibit the capillary action that draws the vaporizable material 390 into the fluid channel 225 .
  • the lowered pressure (or vacuum) inside the reservoir 140 may therefore prevent further withdrawal of the vaporizable material 390 by at least preventing the vaporizable material 390 from entering the fluid channel 225 for subsequent ejection.
  • air is introduced into the reservoir 140 through the venting hole 360 in order to equalize the pressure inside the reservoir 140 with the ambient pressure surrounding the reservoir. Doing so may enable the vaporizable material 390 to enter the fluid channel 225 and facilitate further withdrawal of the vaporizable material 390 from the reservoir 140 .
  • FIG. 4 A depicts an example of the channel 225 disposed between the first non-movable block 223 and the movable block 224 .
  • the tube channel 225 may contain an enlarged microfluidic chamber 441 in a middle region of the channel 225 where the movable block 224 may contact when the piezo stack 250 is activated.
  • FIG. 4 B is the top view of FIG. 4 A .
  • FIG. 4 C depicts a flow restrictor 442 disposed at an entrance of the fluid chamber 441 . Flow restrictor 442 may facilitate the ejection of the droplets similar to the flow restrictor 380 .
  • the substrate 635 and the diaphragm 633 may be formed from a low thermal conductivity material such as, for example, a low temperature co-fired ceramic (LTCC) substrate, a glass, and/or the like.
  • LTCC low temperature co-fired ceramic
  • the controller 104 may activate, in response to the sensor 113 detecting the inhalation, the movable block 224 and the heater plate 221 such that the vaporizable material ejected from the cartridge 120 by the motion of the movable block 224 may be vaporized by the heater plate 221 to generate an aerosol.
  • the controller 104 may be configured to activate the battery 260 to deliver electrical power to the heater plate 221 .

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US17/880,531 2020-02-04 2022-08-03 Aerosol dispensing device with disposable container Active 2042-03-30 US12349727B2 (en)

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US202062970140P 2020-02-04 2020-02-04
PCT/US2021/016568 WO2021158758A1 (fr) 2020-02-04 2021-02-04 Dispositif de distribution d'aérosol doté de récipient jetable
US17/880,531 US12349727B2 (en) 2020-02-04 2022-08-03 Aerosol dispensing device with disposable container

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US12349727B2 true US12349727B2 (en) 2025-07-08

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Publication number Priority date Publication date Assignee Title
KR20240137439A (ko) * 2023-03-08 2024-09-20 주식회사 케이티앤지 에어로졸 생성 장치
CA3244043A1 (fr) * 2022-02-14 2023-08-17 Xcmr Inc Respirateur à flux symétrique

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