US11073411B2 - Pressure pass-through apparatus, and method for making such - Google Patents
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- G—PHYSICS
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- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D11/00—Component parts of measuring arrangements not specially adapted for a specific variable
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
- G01D5/26—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
- G01D5/268—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light using optical fibres
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- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
- G02B6/4401—Optical cables
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/44—Mechanical structures for providing tensile strength and external protection for fibres, e.g. optical transmission cables
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- G—PHYSICS
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- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
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- G02B6/42—Coupling light guides with opto-electronic elements
Definitions
- Embodiments of this invention are made with government support under Contract No. DE-AC07-05ID14517 awarded by Department of Energy. The government has certain rights in the invention.
- FIG. 1 illustrates an isometric rendering of a pressure pass-thru apparatus, in accordance with some embodiments.
- FIG. 2 illustrates a cross-section rendering of the pressure pass-through apparatus, in accordance with some embodiments.
- FIG. 3 illustrates a curved pressure pass-through apparatus, in accordance with some embodiments.
- FIG. 4 illustrates a method for forming the pressure pass-through apparatus, in accordance with some embodiments.
- FIG. 5 illustrates a system for sensing a parameter using the pressure pass-through apparatus under a high-pressure environment, in accordance with some embodiments.
- Some embodiments describe a pressure pass-through apparatus for distributed strain sensor.
- the pressure pass-through apparatus is assembled with readily available components configured in a novel and simple configuration to produce a highly reliable and very economical solution to passing optical fibers from a low-pressure environment to an elevated pressure.
- Specific selection of materials for the apparatus may vary depending upon the specifics of the operating conditions and application(s), however, the relative configuration of this integrated assembly may not change.
- signals are represented with lines. Some lines may be thicker, to indicate more constituent signal paths, and/or have arrows at one or more ends, to indicate primary information flow direction. Such indications are not intended to be limiting. Rather, the lines are used in connection with one or more exemplary embodiments to facilitate easier understanding of a circuit or a logical unit. Any represented signal, as dictated by design needs or preferences, may actually comprise one or more signals that may travel in either direction and may be implemented with any suitable type of signal scheme.
- connection means a direct connection, such as electrical, optical, mechanical, or magnetic connection between the things that are connected, without any intermediary devices.
- Coupled means a direct or indirect connection, such as a direct electrical, optical, mechanical, or magnetic connection between the things that are connected or an indirect connection, through one or more passive or active intermediary devices.
- adjacent generally refers to a position of a thing being next to (e.g., immediately next to or close to with one or more things between them) or adjoining another thing (e.g., abutting it).
- module or “logic” may refer to one or more passive and/or active components that are arranged to cooperate with one another to provide a desired function.
- signal may refer to at least one current signal, voltage signal, magnetic signal, optical, ultrasound, or data/clock signal.
- fiber refers to an optical fiber, which can carry light of one or more wavelengths.
- a device may generally refer to an apparatus according to the context of the usage of that term.
- a device may refer to a stack of layers or structures, a single structure or layer, a connection of various structures having active and/or passive elements, etc.
- a device is a three-dimensional structure with a plane along the x-y direction and a height along the z direction of an x-y-z Cartesian coordinate system.
- the plane of the device may also be the plane of an apparatus, which comprises the device.
- scaling generally refers to converting a design (schematic and layout) from one process technology to another process technology and subsequently being reduced in area (e.g., layout area).
- the terms “substantially,” “close,” “approximately,” “near,” and “about,” generally refer to being within +/ ⁇ 10% of a target value.
- the terms “substantially equal,” “about equal” and “approximately equal” mean that there is no more than incidental variation between among things so described. In the art, such variation is typically no more than +/ ⁇ 10% of a predetermined target value.
- phrases “A and/or B” and “A or B” mean (A), (B), or (A and B).
- phrase “A, B, and/or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C).
- a first material “over” a second material in the context of a figure provided herein may also be “under” the second material if the device is oriented upside-down relative to the context of the figure provided.
- one material disposed over or under another may be directly in contact or may have one or more intervening materials.
- one material disposed between two materials may be directly in contact with the two layers or may have one or more intervening layers.
- a first material “on” a second material is in direct contact with that second material. Similar distinctions are to be made in the context of component assemblies.
- between may be employed in the context of the z-axis, x-axis or y-axis of a device.
- a material that is between two other materials may be in contact with one or both of those materials, or it may be separated from both of the other two materials by one or more intervening materials.
- a material “between” two other materials may therefore be in contact with either of the other two materials, or it may be coupled to the other two materials through an intervening material.
- a device that is between two other devices may be directly connected to one or both of those devices, or it may be separated from both of the other two devices by one or more intervening devices.
- FIG. 1 illustrates an isometric rendering of the pressure pass-thru apparatus 100 , in accordance with some embodiments.
- Apparatus 100 comprises sensor end 101 , receiver end 102 , pressure tube 103 , pressure boundary interface 104 , flexible material 105 , protective sheath 106 , pressure boundary 107 , waveguide 108 , connector 109 , and connector 110 .
- both ends of apparatus 100 include respective connectors.
- sensor end 101 has an associated connector 109
- receiver end 102 has an associated connector 110 .
- waveguide 108 extends from sensor end 101 to receiver end 102 .
- waveguide 108 is described as a fiber optic waveguide, and connectors 109 and 110 are optical connectors.
- fiber optic waveguide 108 is replaced with any suitable flexible waveguide.
- Flexible waveguide can carry one or more signals.
- flexible waveguide can carry optical, electrical, ultrasound, and/or magnetic signals.
- connectors 109 and 110 can be replaced with corresponding suitable connectors.
- connector 108 and 110 may include LC (inductor-capacitor) connections for optical, and other connectors for ultrasound, magnetic and/or electrical interfaces.
- flexible material 105 covers a portion of fiber 108 .
- flexible material 105 comprises a fiber strain relief material.
- the portion of fiber 108 extending towards sensor end 101 is covered with fiber strain relief covering 105 .
- a portion of fiber 108 extending towards receiver end 102 is covered with another fiber strain relief covering 105 .
- Portions of the two fiber strain relief material 105 are inside (or embedded) in pressure tube 103 , while portions of fiber strain relief material 105 are outside of pressure tube 103 .
- Portions of fiber strain relief material 105 outside of pressure tube 103 are adjacent to connectors 109 and 110 , respectively. Any suitable material can be used for fiber strain relief material 105 that can withstand high pressure and temperature.
- fiber strain relief material 105 covering can withstand about 500° F. temperature and up to approximately 800 psig.
- fiber strain relief material 105 comprises a woven fiberglass material.
- any material can be used for fiber strain relief material 105 so long as that material allows an epoxy or similar material to adhere with it satisfactorily under the conditions in which apparatus 100 is used. In some embodiments, there is no lower limit on pressure.
- one of the ends of flexible material 105 coverings attach to the respective connectors (e.g., at sensor end 101 and receiver end 102 ).
- another of the ends of flexible material 105 coverings is attached to protective sheaths 106 (e.g., fiber protective sheath).
- protective sheaths 106 e.g., fiber protective sheath.
- Any suitable material may be used for protective sheaths 106 .
- PTFE polytetrafluoroethylene tubing can be used for protective sheaths 106 .
- Other materials for the fiber protective sheaths include perfluoroalkoxy alkane (PFA), fluorinated ethylene propylene (FEP), ethylene tetra-fluoroethylene (ETFE), etc.
- these ends and protective sheaths 106 are housed in pressure tube 103 comprising a flexible material covering.
- the flexible material is covered by a thin layer of metal (e.g., heavy walled copper, aluminum, stainless steel, titanium, zirconium, etc.).
- the fiber or waveguide between protective sheaths 106 is bare fiber 108 or bare waveguide.
- the fiber between protective sheaths 106 and housed inside the flexible tube 103 is not covered by a strain relief covering and left bare so that it is flexible. Leaving that section of the fiber or waveguide bare also allows for a full seal around fiber 108 . For example, if a seal is applied around the outer layer without the bare fiber section, a path through the pressure boundary may be left open.
- pressure boundary interface 104 has a flexible material which comprises epoxy.
- the region between pressure boundary interface 104 and pressure tube 103 is filled with the flexible material.
- the region inside pressure tube 103 is filled with the flexible material.
- the pressure that apparatus 100 can withstand is limited by the properties of the flexible material (e.g., TypeBond epoxy) that is used as the filler material within tube or housing 103 (e.g., the thin layer of metal) and the thickness of the epoxy.
- the epoxy is the limiting component on the maximum temperature of 500° F. However, other materials than epoxy may have a different limiting temperature threshold for the apparatus.
- apparatus 100 can withstand a strain in the range of approximately 8 micro-strain to 10,000 micro-strain.
- the length L1 of fiber strain relief 105 from an edge of the flexible cover housing 103 (e.g., pressure tube) and optical connector 109 ranges from 1 to 12 inches.
- the length L2 of the fiber strain relief 105 from an edge of flexible cover housing 103 and optical connector 110 ranges from 1 to 12 inches.
- L1 is substantially equal to L2.
- L1 is greater than L2.
- L1 is shorter than L2.
- flexible cover housing 103 is cylindrical in shape. However, other shapes such as rectangular can also be used.
- the flexible cover housing 103 has a diameter ranging from 0.5 to 5 inches.
- diameter D1 and D2 is substantially the same and range from 0.5 to 5 inches.
- the diameter size is limited by the size of the connectors 109 , 110 in use. For example, in one example the diameter is around 5 ⁇ 8 inches.
- flexible tube 103 and its boundary cover 107 are tapered.
- the diameter D1 is larger than diameter D2.
- the tapered end with smaller diameter is the end that pushes into the pressure boundary while the larger diameter part of the housing secures the pressure boundary.
- diameter D1 is smaller than the diameter D2.
- the minimum diameter range of the inner tubing diameter D3 is 5/16 while maximum diameter is just under the diameter of D1 or D2.
- FIG. 2 illustrates cross-section 200 of pressure pass-through apparatus 100 , in accordance with some embodiments.
- Cross-section 200 shows a swaged gland fitting 201 on one side of housing (pressure tube) 103 .
- swaged gland fitting 201 secures receiver end 102 of apparatus 100 against pressure boundary 202 .
- swaged gland fitting 201 comprises screws or threads that allow fastening with pressure boundary 202 .
- swaged gland fitting 201 are commercial-off-the-shelf (COTS) fitting such as those provided by SwagelokTM.
- COTS commercial-off-the-shelf
- FIG. 3 illustrates a curved pressure pass-through apparatus 300 , in accordance with some embodiments.
- Apparatus 300 is similar to apparatus 100 but for the tube 203 and pressure boundary interface 204 being curved as indicated by tube 303 and interface 304 , respectively.
- using the epoxy as the filler material inside the metal tubing, and by keeping a portion of the fiber bare inside the housing allows for apparatus 300 to be flexible.
- apparatus 100 can be oriented in any suitable manner to insert it into the pressure zone.
- the outer pressure boundary is 202 b and the inner pressure boundary is 202 a.
- FIG. 4 illustrates flowchart 400 showing method for forming the pressure pass-through apparatus, in accordance with some embodiments.
- Flowchart 400 provides one scheme of fabricating apparatus 100 .
- a person skilled in the art would appreciate that some processes in this method can be combined with other processes, and that the order of the processes (or operation blocks) can change to achieve the same outcome.
- some steps or processes of flowchart 400 can be performed simultaneously.
- a waveguide (e.g., an optical fiber) 108 is provided with a source end 101 and a receiver end 102 .
- a first protective sheath 106 is applied to waveguide 108 from a first end to a third end.
- the first and third ends are the edges of protective sheath 106 of FIG. 1 and begin from the edge of the bare waveguide 108 to the edge where strain relieve 105 begins in tube 103 towards sensor end 101 .
- a second protective sheath is applied from a second end to a fourth end.
- the second and fourth ends are the edges of protective sheath 106 of FIG. 1 and begin from the edge of the bare waveguide 108 to the edge where strain relief 105 begins in tube 103 towards receiver end 102 .
- the second fiber protective sheath 106 extends from bare waveguide 108 towards receiver end 102 and ends where the strain relief covering starts. Waveguide 108 between the second and third ends is left bare. This allows waveguide 108 to assume the shape of pressure tube 103 when pressure tube 103 is bent, for example.
- a first strain relief cover 105 is applied from sensor end 101 to the first end of first protective sheath 106 .
- First strain relief cover 105 begins from connector interface 109 and extends through tube 103 and ends at the edge where first protective sheath 106 begins.
- a second strain relief cover is applied to the waveguide from receiver end 102 to the second end of second protective sheath 106 .
- the second strain relief cover 105 begins from connector interface 110 and extends through tube 103 and ends at the edge where the second protective sheath 106 begins.
- a filling material e.g., epoxy
- the filling material is also applied inside tube 103 . In some embodiments, the filling material is applied between boundary interface 104 and tube 103 .
- the small fiber-optic section is passed-through a section of tubing 103 .
- This fiber is then suspended to maintain itself approximately within the centerline of tube 103 .
- the tube is then potted with high-temperature epoxy and cured. Swaged end-fittings 201 are affixed to the ends of the tubing 103 to allow apparatus 100 to seal with pressure boundary 202 (e.g., wall).
- FIG. 5 illustrates system 500 for sensing a parameter using the pressure pass-through apparatus under a high-pressure environment, in accordance with some embodiments.
- System 400 illustrates a usage model of apparatus 100 .
- System 500 comprises pressure pass-through apparatus 100 , optical-to-electrical converter 501 , antenna 502 , cable 503 , and terminal 504 .
- receiver end 102 is connected to optical-to-electrical converter 501 , which is then coupled to a terminal (e.g., a computer).
- the electrical signal generated by converter 501 is transmitted wirelessly via antenna 502 to another device (e.g., a server or cloud) for processing.
- antenna 502 may comprise one or more directional or omnidirectional antennas, including monopole antennas, dipole antennas, loop antennas, patch antennas, microstrip antennas, coplanar wave antennas, or other types of antennas suitable for transmission of Radio Frequency (RF) signals.
- RF Radio Frequency
- Antenna(s) 101 are separated to take advantage of spatial diversity.
- the sensor at the sensor end 101 is calibrated before it is put to use in pressure boundary 203 .
- a connectivity interface is provided which is communicatively coupled to optical-to-electrical converter 501 , antenna 502 , and/or cable 503 .
- the connectivity interface comprises cellular connectivity and wireless connectivity.
- Cellular connectivity refers generally to cellular network connectivity provided by wireless carriers, such as provided via GSM (global system for mobile communications) or variations or derivatives, CDMA (code division multiple access) or variations or derivatives, TDM (time division multiplexing) or variations or derivatives, or other cellular service standards.
- Wireless connectivity or wireless interface refers to wireless connectivity that is not cellular, and can include personal area networks (such as Bluetooth, Near Field, etc.), local area networks (such as Wi-Fi), and/or wide area networks (such as WiMax), or other wireless communication.
- cable 503 comprises one or more of: a Universal Serial Bus (USB) complaint cable (which can include any of a number of different hardware interfaces), DisplayPort complaint cable including MiniDisplayPort (MDP), High Definition Multimedia Interface (HDMI), Firewire, or other types of cables.
- USB Universal Serial Bus
- MDP MiniDisplayPort
- HDMI High Definition Multimedia Interface
- Firewire or other types of cables.
- sensor data from sensor end 101 is converted to electrical signal by converter 501 at receiver end 102 .
- This electrical signal is then processed by terminal 504 or any server (or cloud).
- first embodiment may be combined with a second embodiment anywhere the particular features, structures, functions, or characteristics associated with the two embodiments are not mutually exclusive.
- An apparatus comprising: a waveguide having a first end and a second end, wherein the waveguide comprises a flexible material; a first connector coupled to the first end, wherein the first connector comprises a sensor; a second connector coupled to the second end, wherein the second connector is to be coupled to a receiver; a housing between the first and second ends, wherein the housing covers a portion of the waveguide, wherein a portion of the waveguide in the housing is bare; and a covering over the portion of the waveguide which is not bare.
- the housing includes one or more of: metal, plastic, or plastic with corrosive material.
- the metal includes one or more of: stainless, titanium, or zirconium.
- the apparatus of example 1 comprising a filing material inside the housing.
- the apparatus of example 1 comprising a swaged gland coupled to the housing to secure the apparatus to a pressure boundary.
- the bare waveguide has a first end and a second end, wherein the first and second ends of the bare waveguide are coupled to respective protective sheaths.
- the covering includes one or more of: polytetrafluoroethylene, perfluoroalkoxy alkane, fluorinated ethylene propylene, or ethylene tetra-fluoroethylene.
- the housing has a first edge and a second edge, wherein the first edge is closer to the first connector than the second connector, wherein the second edge is closer to the second connector than the first connector, wherein a distance from the first edge to the first connector has range of 1 inch to 12 inches, and wherein a distance from the second edge to the second connector has range of 1 inch to 12 inches.
- the housing has a tapered shape with a tapered end, wherein the tapered end is closer to the first connector than the second connector.
- An apparatus comprising: an optic fiber having a first end and a second end; a first connector coupled to the first end; a second connector coupled to the second end; a housing between the first and second ends, wherein the housing covers a portion of the optic fiber, wherein a portion of the optic fiber in the housing is bare; a filing material inside the housing; and a swaged gland fitting on the housing to secure the apparatus to a pressure boundary, wherein the optic fiber near the first and second ends is covered with a fiber strain relief material.
- a system comprising: an optical-to-electrical converter; a pressure pass-through apparatus comprising: an optic fiber having a first end and a second end; a first connector coupled to the first end; a second connector coupled to the second end and also coupled to the optical-to-electrical converter; a housing between the first and second ends, wherein the housing covers a portion of the optic fiber, wherein a portion of the optic fiber in the housing is bare; a filing material inside the housing; and a swaged gland fitting on the housing to secure the apparatus to a pressure boundary, wherein the optic fiber near the first and second ends is covered with a fiber strain relief material; and a communication interface communicatively coupled to the optical-to-electrical converter.
- the communication interface includes one or more of: an antenna and a computer interface.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| US16/357,124 US11073411B2 (en) | 2018-03-28 | 2019-03-18 | Pressure pass-through apparatus, and method for making such |
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| US201862648959P | 2018-03-28 | 2018-03-28 | |
| US16/357,124 US11073411B2 (en) | 2018-03-28 | 2019-03-18 | Pressure pass-through apparatus, and method for making such |
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| US4687293A (en) | 1985-12-27 | 1987-08-18 | Conax Buffalo Corporation | Metal-encased light conductor |
| US20020154860A1 (en) * | 1998-12-04 | 2002-10-24 | Fernald Mark R. | Bragg grating pressure sensor for industrial sensing applications |
| US7628079B2 (en) | 2005-12-27 | 2009-12-08 | Honda Motor Co., Ltd. | Method for measuring shear load of fastening tool |
| US7856888B2 (en) | 2007-11-15 | 2010-12-28 | Micron Optics Inc. | Fiber optic strain gage and carrier |
| US20100329602A1 (en) * | 2009-01-30 | 2010-12-30 | Nadir Shah | Smart fastener and smart insert for a fastener using fiber bragg gratings to measure strain and temperature |
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2019
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4687293A (en) | 1985-12-27 | 1987-08-18 | Conax Buffalo Corporation | Metal-encased light conductor |
| US20020154860A1 (en) * | 1998-12-04 | 2002-10-24 | Fernald Mark R. | Bragg grating pressure sensor for industrial sensing applications |
| US7628079B2 (en) | 2005-12-27 | 2009-12-08 | Honda Motor Co., Ltd. | Method for measuring shear load of fastening tool |
| US7856888B2 (en) | 2007-11-15 | 2010-12-28 | Micron Optics Inc. | Fiber optic strain gage and carrier |
| US20100329602A1 (en) * | 2009-01-30 | 2010-12-30 | Nadir Shah | Smart fastener and smart insert for a fastener using fiber bragg gratings to measure strain and temperature |
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| US20190360844A1 (en) | 2019-11-28 |
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