TWM608492U - Crimping device of cable terminal - Google Patents
Crimping device of cable terminal Download PDFInfo
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- TWM608492U TWM608492U TW109213509U TW109213509U TWM608492U TW M608492 U TWM608492 U TW M608492U TW 109213509 U TW109213509 U TW 109213509U TW 109213509 U TW109213509 U TW 109213509U TW M608492 U TWM608492 U TW M608492U
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- 238000002788 crimping Methods 0.000 title claims abstract description 104
- 238000005452 bending Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
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- 238000003825 pressing Methods 0.000 description 1
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Abstract
一種電纜端子之壓接裝置,其包括一壓接座、一驅動裝置、一口模座與一連接塊,該連接塊連接該壓接座和口模座,該驅動裝置可帶動該口模座直線來回移動。該連接塊可在該壓接座和口模座之間形成一個相互拉引之力,除了可在壓接過程中有效減少該壓接座拗折變形的幅度,從而延長該壓接座的使用壽命之外,還可防止該口模座朝不受拘束的側邊傾斜,從而避免長時間使用後導致該驅動裝置無法作動的情況。A crimping device for a cable terminal, comprising a crimping seat, a driving device, a die seat and a connecting block. The connecting block connects the crimping seat and the die seat, and the driving device can drive the die seat linearly Move back and forth. The connecting block can form a mutual pulling force between the crimping seat and the die seat, in addition to effectively reducing the bending deformation of the crimping seat during the crimping process, thereby prolonging the use of the crimping seat In addition to the service life, the die seat can also be prevented from tilting toward the unconstrained side, thereby avoiding the situation that the driving device cannot be operated after a long time of use.
Description
本新型是關於一種電纜端子之壓接裝置,尤指一種結構強化、耐用度提升的電纜端子之壓接裝置。This new model relates to a crimping device for cable terminals, especially a crimping device for cable terminals with a strengthened structure and improved durability.
電纜是一種由多根並排或捆紮在一起之電線所構成的組件,用於傳輸電流或訊號,該些電線的端部能藉由壓接、焊接或利用絕緣膠帶纏接的方式結合在一起,以形成電性連接。其中,「壓接」是指將一電纜端子之一套筒部套設在該些電線之呈裸線狀的端部,再利用一壓接裝置來徑向擠壓該電纜端子之套筒部,將該套筒部重新塑形,並使該電纜端子與該些電線緊密地相互結合為一體。A cable is a component composed of multiple wires side by side or bundled together to transmit current or signals. The ends of these wires can be joined together by crimping, welding or entanglement with insulating tape. To form an electrical connection. Among them, "crimping" refers to covering a sleeve portion of a cable terminal on the bare wire-shaped ends of the wires, and then using a crimping device to radially squeeze the sleeve portion of the cable terminal , The sleeve part is reshaped, and the cable terminal and the wires are tightly integrated with each other.
其中一種現有技術之壓接裝置主要具有一壓接座與一口模座。該壓接座概呈C型而於兩端分別側向突伸形成相對應的一第一端部與一第二端部,該第一端部與第二端部之間形成一開口,該壓接座之第二端部裝設有一液壓缸,該口模座設於該壓接座之第一端部與第二端部之間,並且連接該液壓缸,而能受該液壓缸之驅動而沿著靠近和遠離該第一端部的路線直線來回移動,該壓接座之第一端部和該口模座上能分別裝設壓接模具,每一壓接模具上形成有一壓接槽。One of the prior art crimping devices mainly has a crimping base and a die base. The crimping seat is generally C-shaped, and two ends respectively protrude laterally to form a corresponding first end and a second end, and an opening is formed between the first end and the second end. The second end of the crimping seat is equipped with a hydraulic cylinder, and the die seat is arranged between the first end and the second end of the crimping seat, and is connected to the hydraulic cylinder, and can be affected by the hydraulic cylinder. Driven to move back and forth in a straight line along the route close to and away from the first end, the first end of the crimping seat and the die seat can be respectively equipped with crimping molds, and a crimping mold is formed on each crimping mold.接槽。 Connect slot.
使用時,先將前述電纜端子之套筒部套設在該些電線之端部,再將該套筒部連同該些電線穿設在設置於該壓接座之第一端部的壓接模具之壓接槽中,接著驅動該口模座帶動該口模座上的壓接模具朝該壓接座之第一端部移動,直到兩壓接模具相對抵接,使該套筒部在該二壓接模具的壓接槽內被擠壓、重新塑形,從而與該些電線緊密地相互結合為一體。When in use, the sleeve portion of the aforementioned cable terminal is first sleeved on the ends of the wires, and then the sleeve portion and the wires are passed through the crimping die set at the first end of the crimping seat In the crimping groove, the die seat is then driven to drive the crimping die on the die seat to move toward the first end of the crimping seat until the two crimping dies are in contact with each other, so that the sleeve part is in the The crimping grooves of the two crimping molds are squeezed and reshaped so as to be tightly integrated with the wires.
然而,在壓接該電纜端子之套筒部的過程中,該口模座需要對該壓接座之第一端部持續施加足以令該套筒部變形之力,導致該壓接座會順著施力方向產生些微的拗折,直到該口模座移開,在如此反覆承受動態變化之應力的情況下,該壓接座之第一端部很容易便會因金屬疲勞而斷裂。However, in the process of crimping the sleeve portion of the cable terminal, the die holder needs to continuously apply a force sufficient to deform the sleeve portion to the first end of the crimping seat, causing the crimping seat to be smooth. A slight buckling occurs in the direction of the force until the die holder moves away. Under the condition of repeatedly bearing the dynamic change of the stress, the first end of the crimping holder will easily break due to metal fatigue.
再者,前述用以驅動該口模座的液壓缸主要具有一缸筒與一活塞桿,該活塞桿的一端穿設於該缸筒中、另一端連接該口模座,並可受驅動而相對該缸筒伸縮。當該活塞桿向前伸長時,即可帶動該口模座朝該壓接座之第一端部移動,使該二壓接模具擠壓其壓接槽內的壓接端子之套筒部。而由於該二壓接模具對該套筒部的擠壓力大,使得該口模座以及連接該口模座的活塞桿容易朝較不受拘束的側邊傾斜,尤其是朝該壓接座之第一端部與第二端部之間的開口傾斜。而在該活塞桿相對該缸筒之軸線傾斜的情況下,該缸筒與活塞桿之間因相互磨損而產生間隙,當該間隙越來越大之後,該活塞桿便容易在伸縮的過程中因無法平行該缸筒之軸線移動而與該缸筒相互卡掣、無法繼續移動。Furthermore, the aforementioned hydraulic cylinder for driving the die holder mainly has a cylinder barrel and a piston rod. One end of the piston rod penetrates the cylinder barrel and the other end is connected to the die holder, and can be driven to face each other. The cylinder is telescopic. When the piston rod is extended forward, the die seat can be driven to move toward the first end of the crimping seat, so that the two crimping dies can squeeze the sleeve portion of the crimping terminal in the crimping groove. And because the two crimping dies have a large pressing force on the sleeve portion, the die seat and the piston rod connecting the die seat are easily inclined toward the less restrained side, especially toward the crimping seat The opening between the first end and the second end is inclined. When the piston rod is inclined with respect to the axis of the cylinder tube, a gap is generated between the cylinder tube and the piston rod due to mutual wear. When the gap becomes larger and larger, the piston rod is easy to expand and contract. Because of the inability to move parallel to the axis of the cylinder, it is locked with the cylinder and cannot continue to move.
如上所述,因此現有技術之電纜端子壓接裝置時有待進一步改良。As mentioned above, the prior art cable terminal crimping device needs to be further improved.
有鑑於前述現有技術所存在的問題,本新型的創作目的在於提供一種結構強化且耐用度提升的電纜端子之壓接裝置。In view of the aforementioned problems in the prior art, the purpose of this invention is to provide a crimping device for cable terminals with a strengthened structure and improved durability.
為了達到上述的創作目的,本新型採用的技術手段係使一電纜端子之壓接裝置包括: 一壓接座,其具有一延伸部、一第一端部與一第二端部,該延伸部具有一設置槽與一扣接導槽,該設置槽內凹形成於該延伸部之一側面,該扣接導槽內凹形成於該延伸部之側面,並且位於該設置槽與該延伸部之一前端之間,該扣接導槽的一端連通該設置槽,該扣接導槽於該延伸部之側面所形成的開口的寬度小於該扣接導槽之底部的寬度,該第一端部由該延伸部之前端側向突伸,該第二端部由該延伸部之一後端側向突伸,並且與該第一端部相對應設置; 一驅動裝置,其係裝設於該壓接座之第二端部; 一口模座,其係設於該壓接座之第一端部與第二端部之間,並且連接該驅動裝置,而能受該驅動裝置之驅動而沿著靠近和遠離該第一端部的路線直線來回移動,該口模座具有一組接槽,該組接槽內凹形成於該口模座之一環側面; 一連接塊,其具有一定組接部與一動組接部,該定組接部設於該口模座之組接槽中,並與該口模座相固接,該動組接塊的斷面形狀與該壓接座之延伸部的扣接導槽的斷面形狀相配合,且係可移動地設於該扣接導槽中而與該壓接座相互扣接,該動組接部能在該壓接座之延伸部的設置槽和扣接導槽中移動。 In order to achieve the above-mentioned creative purpose, the technical means adopted by the present invention is to make a crimping device for a cable terminal include: A crimping seat having an extension portion, a first end portion and a second end portion, the extension portion has a setting groove and a buckling guide groove, and the setting groove is recessed on a side surface of the extension portion , The buckling guide groove is concavely formed on the side surface of the extension part, and is located between the setting groove and a front end of the extension part, one end of the buckling guide groove communicates with the setting groove, and the buckle guide groove is in the The width of the opening formed by the side surface of the extension part is smaller than the width of the bottom of the buckling guide groove, the first end part protrudes laterally from the front end of the extension part, and the second end part is formed by a rear end of the extension part It protrudes laterally and is arranged corresponding to the first end; A driving device installed on the second end of the crimping base; A die seat, which is set between the first end and the second end of the crimping seat, and is connected to the driving device, and can be driven by the driving device to move closer to and away from the first end The route moves back and forth in a straight line, the die seat has a set of connecting grooves, and the set of connecting grooves is concavely formed on a ring side of the die seat; A connecting block, which has a certain connecting part and a moving connecting part, the fixed connecting part is arranged in the assembling groove of the die seat, and is fixedly connected with the die seat, the movable connecting block is broken The surface shape matches the cross-sectional shape of the buckling guide groove of the extension part of the crimping seat, and is movably arranged in the buckling guide groove to buckle with the crimping seat. The movable assembly portion It can move in the setting groove and the buckling guide groove of the extension part of the crimping seat.
上述口模座之組接槽能貫穿該口模座之一後端面,該組接槽於該口模座之環側面所形成的開口寬度小於該組接槽之底部的寬度,上述連接塊之定組接部的斷面形狀與該口模座之組接槽的斷面形狀相配合。The assembling groove of the die holder can penetrate through a rear end surface of the die holder, and the opening width of the assembling groove formed on the ring side surface of the die holder is smaller than the width of the bottom of the assembling groove. The cross-sectional shape of the fixed assembly part matches the cross-sectional shape of the assembly groove of the die seat.
上述壓接座之延伸部的扣接導槽的斷面以及上述口模座之組接槽的斷面能呈倒T形。The cross section of the buckling guide groove of the extension part of the crimping seat and the cross section of the assembling groove of the die seat can be in an inverted T shape.
上述口模座之一後端面能內凹形成有一端槽,一插銷沿該口模座之徑向設置,該插銷的一端緊固地穿設在該連接塊之定組接部,該插銷的另一端緊固地穿設在該口模座中並朝該口模座之端槽突伸。One end of the above-mentioned die holder can be concavely formed with an end groove, a pin is arranged along the radial direction of the die holder, and one end of the pin is tightly inserted through the fixed assembly part of the connecting block. The other end is fastened through the die seat and protrudes toward the end groove of the die seat.
上述壓接座之延伸部能進一步具有一止擋凸部,該止擋凸部設於該延伸部之側面上靠近該延伸部之前端處,前述延伸部之扣接導槽位於該設置槽與該止擋凸部之間。The extension portion of the above-mentioned crimping seat can further have a stop convex portion provided on the side surface of the extension portion close to the front end of the extension portion, and the buckle guide groove of the aforementioned extension portion is located between the set groove and the Between the stop protrusions.
上述壓接座之第一端部能具有一端面與一定口模槽,該第一端部之端面朝向該第二端部,該定口模槽內凹形成於該第一端部之端面,上述口模座能具有一前端面與一動口模槽,該口模座之前端面朝向該壓接座之第一端部,該動口模槽內凹形成於該口模座之前端面。The first end of the crimping seat can have an end surface and a fixed die groove, the end surface of the first end faces the second end, and the fixed die groove is concavely formed on the end surface of the first end, The above-mentioned die holder can have a front end surface and a movable die groove, the front end surface of the die holder faces the first end of the crimping seat, and the movable die groove is concavely formed on the front end surface of the die holder.
上述驅動裝置能具有一缸筒與一活塞桿,該活塞桿的一端穿設於該缸筒中、另一端突伸於該缸筒外部而連接該口模座,該活塞桿可受驅動而相對該缸筒伸縮。The above-mentioned driving device can have a cylinder and a piston rod. One end of the piston rod penetrates through the cylinder, and the other end protrudes outside the cylinder to connect to the die seat. The piston rod can be driven to be opposed to the cylinder. The cylinder is telescopic.
藉由該連接塊扣接於該壓接座和該口模座的設計,可在該壓接座和口模座之間形成一個相互拉引之力,該口模座對該壓接座的拉力可在壓接一電纜端子之一套筒部和多根電線之端子時,有效減少該壓接座因受力而拗折變形的幅度,從而延長該壓接座的使用壽命,該壓接座對該口模座的拉力,可防止該口模座朝不受拘束的側邊傾斜,從而避免長時間使用後導致該驅動裝置無法作動的情況。By the design that the connecting block is buckled to the crimping seat and the die seat, a mutual pulling force can be formed between the crimping seat and the die seat. The pulling force can effectively reduce the bending deformation amplitude of the crimping seat due to the force when crimping a sleeve part of a cable terminal and the terminals of multiple wires, thereby prolonging the service life of the crimping seat. The pulling force of the seat on the die seat can prevent the die seat from tilting toward the unconstrained side, thereby avoiding the situation that the driving device cannot be operated after a long time of use.
以下配合圖式及本新型之較佳實施例,進一步闡述本新型為達成預定創作目的所採取的技術手段。In the following, in conjunction with the drawings and the preferred embodiments of the present invention, the technical means adopted by the present invention to achieve the intended creation purpose are further described.
參見圖1及圖2所示,本新型的電纜端子之壓接裝置包括一壓接座10、一驅動裝置20、一口模座30與一連接塊40。As shown in FIGS. 1 and 2, the crimping device of the cable terminal of the present invention includes a
配合參見圖3所示,該壓接座10概呈C型而具有一延伸部13、一第一端部11與一第二端部12。As shown in FIG. 3, the crimping
配合參見圖5及圖6所示,該延伸部13的相對兩端分別為一前端與一後端,且該延伸部13具有一側面、一止擋凸部131、一設置槽132與一扣接導槽133。該止擋凸部131設於該延伸部13之側面上靠近該延伸部13之前端處。如圖5所示,該設置槽132內凹形成於該延伸部13之側面,並且位於靠近該延伸部13之後端處。如圖6所示,該扣接導槽133內凹形成於該延伸部13之側面,並且位於該設置槽132與該止擋凸部131之間,該扣接導槽133的一端連通該設置槽132,該扣接導槽133於該延伸部13之側面所形成的開口的寬度小於該扣接導槽133之底部的寬度。As shown in FIG. 5 and FIG. 6, opposite ends of the
該第一端部11由該延伸部13之前端側向突伸,並且具有一端面與一定口模槽111,該定口模槽111內凹形成於該第一端部11之端面,該定口模槽111可供裝設一壓接模具51。The
該第二端部12由該延伸部13之後端側向突伸,並且與該第一端部11相對設置,前述第一端部11之端面朝向該第二端部12,前述止擋凸部131、扣接導槽133與設置槽132依序設置在該第一端部11與第二端部12之間。The
配合參見圖7所示,該驅動裝置20裝設於該壓接座10之第二端部12。在本新型的具體實施方式中,該驅動裝置20為液壓缸,其具有一缸筒21與一活塞桿22,該活塞桿22的一端穿設於該缸筒21中、另一端突伸於該缸筒21外部,並可受驅動而相對該缸筒21伸縮。As shown in FIG. 7, the
進一步參見圖4所示,該口模座30設於該壓接座10之第一端部11與第二端部12之間,並且連接該驅動裝置20之活塞桿22,而能受該驅動裝置20之驅動而沿著靠近和遠離該第一端部11的路線直線來回移動。該口模座30具有一環側面、一前端面、一後端面、一動口模槽31、一組接槽32與一端槽33。該口模座30之前端面朝向該壓接座10之第一端部11,該口模座30之後端面朝向該壓接座10之第二端部12,並與該驅動裝置20相接。該動口模槽31內凹形成於該口模座30之前端面,該動口模槽31可供裝設一壓接模具52。該組接槽32內凹形成於該口模座30之環側面,並且貫穿該口模座30之後端面,該組接槽32於該口模座30之環側面所形成的開口寬度小於該組接槽32之底部的寬度。該端槽33內凹形成於該口模座30之後端面。4, the
該連接塊40具有一定組接部41與一動組接部42。該定組接部41的斷面形狀與該口模座30之組接槽32的斷面形狀相配合,且係設於該組接槽32中,並與該口模座30相互卡扣及固接。該動組接部42的斷面形狀與該壓接座10之延伸部13的扣接導槽133的斷面形狀相配合,且係可移動地設於該扣接導槽133中而與該壓接座10相互扣接,在將該口模座30設置於該壓接座10上時,係將該連接塊40之動組接部42置入該壓接座10之延伸部13的設置槽132,接著便能使該動組接部42進一步移動進入該扣接導槽133。The connecting
在本新型的具體實施方式中,係以一插銷43以緊配合同時貫穿該連接塊40之定組接部41和該口模座30,以將該連接塊40與該口模座30相互固接。具體而言,該插銷43係沿該口模座30之徑向設置,該插銷43的一端緊固地穿設在該連接塊40之定組接部41,該插銷43的另一端緊固地穿設在該口模座30中並朝該口模座30之端槽33突伸,藉此,使用者可從該插銷43之任一端推抵,使該插銷43脫離該連接塊40和口模座30,以便將該連接塊40從該口模座30卸下、進行更換。In the specific embodiment of the present invention, a
在本新型的具體實施方式中,該壓接座10之延伸部13的扣接導槽133以及該口模座30之組接槽32均為斷面呈倒T形的溝槽,該連接塊40之動組接部42和定組接部41則相應地形成為斷面呈T形的塊體而可分別設於該扣接導槽133和該組接槽32中,但不以此為限,該扣接導槽133也可以是寬度由該扣接導槽133之底部朝該延伸部13之側面漸縮,使得該扣接導槽133內之二側壁呈斜面狀之鳩尾型槽,該組接槽32也可以是寬度由該組接槽32之底部朝該口模座30之環側面漸縮,使得該組接槽32內之兩側壁呈斜面狀之鳩尾型槽,該連接塊40之動組接部42和定組接部41則相應地形成為斷面呈鳩尾型的塊體而可分別設於該扣接導槽133和該組接槽32中。In the specific embodiment of the present invention, the buckling
配合參見圖7及圖8所示,本新型的優點在於,利用該連接塊40扣接於該壓接座10和該口模座30,可在該壓接座10和口模座30之間形成一個相互拉引之力,藉由該口模座30對該壓接座10的拉力,在使用本新型之壓接裝置對一電纜端子之一套筒部和多根電線之端子進行壓接的過程中,可有效減少該壓接座10因受力而拗折變形的幅度,從而延長該壓接座10的使用壽命,具體來說,該壓接座10可用來壓接電纜端子的次數可從兩萬多次提升到四萬至五萬次,再者,藉由該壓接座10對該口模座30的拉力,可防止該口模座30和活塞桿22朝不受拘束的側邊傾斜,從而避免長時間使用後導致該驅動裝置20無法作動的情況。As shown in Fig. 7 and Fig. 8, the advantage of the present invention is that the connecting
以上所述僅是本新型的較佳實施例,並非對本新型作任何形式上的限制,雖然本新型已以較佳實施例揭露如上,然而並非用以限定本新型,任何熟悉本專業的技術人員,在未脫離本新型技術方案的範圍內容,依據本新型的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本新型技術方案的範圍內。The above are only the preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed in the preferred embodiments as above, it is not intended to limit the present invention. Anyone who is familiar with the profession Without departing from the scope of the technical solution of the present invention, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
10:壓接座
11:第一端部
111:定口模槽
12:第二端部
13:延伸部
131:止擋凸部
132:設置槽
133:扣接導槽
20:驅動裝置
21:缸筒
22:活塞桿
30:口模座
31:動口模槽
32:組接槽
33:端槽
40:連接塊
41:定組接部
42:動組接部
43:插銷
51,52:壓接模具10: Crimp socket
11: The first end
111: Fixed die slot
12: second end
13: Extension
131: Stop convex
132: set slot
133: buckle guide groove
20: Drive
21: Cylinder
22: Piston rod
30: Die seat
31: Movable die slot
32: assembly slot
33: End groove
40: connection block
41: Fixed assembly
42: dynamic assembly
43:
圖1為本新型之立體外觀圖。 圖2為本新型之立體分解圖。 圖3為本新型之壓接座與驅動裝置的立體外觀圖。 圖4為本新型之口模座與連接塊的立體分解圖。 圖5為本新型之端視剖面圖。 圖6為本新型另一位置之端視剖面示意圖。 圖7為本新型之側視剖面圖。 圖8為本新型之側視剖面動作圖。 Figure 1 is a perspective view of the new model. Figure 2 is a three-dimensional exploded view of the new model. Figure 3 is a perspective view of the new type of crimping base and driving device. Figure 4 is a three-dimensional exploded view of the new type of die seat and connecting block. Figure 5 is an end sectional view of the new model. Figure 6 is a schematic diagram of an end-view cross-sectional view of another position of the new model. Figure 7 is a side sectional view of the new model. Figure 8 is a side view cross-sectional action diagram of the new model.
10:壓接座 10: Crimp socket
11:第一端部 11: The first end
12:第二端部 12: second end
13:延伸部 13: Extension
20:驅動裝置 20: Drive
30:口模座 30: Die seat
51:壓接模具 51: crimping mold
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109213509U TWM608492U (en) | 2020-10-15 | 2020-10-15 | Crimping device of cable terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW109213509U TWM608492U (en) | 2020-10-15 | 2020-10-15 | Crimping device of cable terminal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| TWM608492U true TWM608492U (en) | 2021-03-01 |
Family
ID=76036302
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| TW109213509U TWM608492U (en) | 2020-10-15 | 2020-10-15 | Crimping device of cable terminal |
Country Status (1)
| Country | Link |
|---|---|
| TW (1) | TWM608492U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI755892B (en) * | 2020-10-15 | 2022-02-21 | 科頡工業股份有限公司 | Crimping device for cable terminal |
-
2020
- 2020-10-15 TW TW109213509U patent/TWM608492U/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI755892B (en) * | 2020-10-15 | 2022-02-21 | 科頡工業股份有限公司 | Crimping device for cable terminal |
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